A

INDUSTRIAL TRAINING PROJECT REPORT

on
“GARMENT MANUFACTURING”
At
The Rajlakshmi Cotton Mills Pvt. Ltd
S - 2/1, 2/2, Surajpur Site V, Greater Noida
Uttar Pradesh 203202
This Project Report is Submitted to

DESH BHAGAT UNIVERSITY, MANDI GOBINDGARH

In Partial fulfillment of the requirement for the degree of

Bachelor of Science in Fashion Technology

(Session : 2020-2023)

By: LAKSHAY KAUSHAL

Roll No. 20261140002

UNDER THE GUIDANCE OF:

Ms. Gagandeep Kaur

Assistant Professor, Dept. of Fashion Technology Desh

Bhagat University, Mandi Gobindgarh (Pb.)

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 STUDENT DECLARATION

I hereby declare that I have learnt the Entrepreneurship.

in
The Rajlakshmi Cotton Mills Pvt. Ltd
S - 2/1, 2/2, Surajpur Site V, Greater Noida
Uttar Pradesh 203202
which was exclusively done by me as a Training Party

B.Sc. (Fashion Technology)

This is my own study done under the guidance of respected G.M. & H.R.
Department of the Company

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 Acknowledgement

I have take effort in this project however ,it would not have been possible
without the kinds support and help of many individual. I would like to extend
gratitude thanks to all them I am highly indebted to The Rajlakshmi Cotton
Mills Pvt. Ltd for the guidance and constant supervision as well for providing
necessary information regarding the project and also for the support in
completing the project. I would like to express my special gratitude and thanks
to industry person to giving me such attention and time.my thanks and
appreciation also goes to my class mates and my lovely teachers.

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 CONTENT

CONTENT PAGE NO. TOTAL PAGE

1 Candidate`s declaration 2 1

2 Acknowledgement 3 1
3 About industry 5 1
4 Mood bord 6 1

5 Swatches 6 1
7 Bag and scrunches 7 1

8 Bodycon dress 8 1

9 1.sample drop-shoulder t-shirt 9-10 2

10 2.sample t-shirt 11-12 2
11 Flow Chart for Knitting Yarn in 13 1
Package Form
12 Knitting & Weaving 14-20 7

13 Cutting Machine 21-22 2

14 Stitching Machine 23-24 2

15 Bulk Production 25-28 4

16 Tech Packs 29 1

17 Coral Draw Design 30 1

18 Different types of machinery 31-32 2

19 Testing 33-36 4

20 Flow Chart of Garment Washing 37-38 2

21 Inspection & Dispatch 39-42 4

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 THE RAJLAKSHMI COTTON MILLS PVT. LTD.

General Data

Country:
India (IN), Uttar Pradesh

Field of operation:
Dyeing, Exporting, Finishing, Knitting, Manufacturing, Printing,
Processing (other), Spinning, Weaving, Trading, Storing

Specification of operation:
Exporting, Knitting, Manufacturing, Storing, Trading, Washing,
Dyeing, Finishing, Pre-treatment, Printing, Preparatory,
Weaving, Embroidering, Spinning.

Product category:
Fabrics, Garments, Yarns, Accessories, Home Textiles, Product
category (other).

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 MANUFACTURERS
In 1934, what started as a dream from a young visionary, is
now a reality. RCM has become a leader in the area of
Indian Organic cotton production. Leading the way in this
industry of the future, RCM has been able to inscribe its
name in golden letters.

CONTACT DATA

Contact name:
Mr. Kunal Kaushal

Address
Plot No- S2/01-02, Industrial Area, EPIP, Kasna

Postcode, City
201310, Greater Noida

LICENSE DATA
License number - CU 020876

CERTIFICATIONS
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 Apparel Industry

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Apparel is one of the basic necessities of human civilization along with food, water

and shelter. At present, it is amongst the fastest growing industry segment and is

also the second largest foreign exchange earner for the country. The apparel

industry accounts for 26% of all Indian exports. The Indian government has targeted

the apparel and textiles industry segments to reach $50 billion by the year.

Performance of Indian Apparel Industry

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  As the world’s second largest producer of textile and garments, India’s
garment exports totaled US$ billion during the year , giving it an enviable
market share of 2.99%.
 The Americas, EU, much of Asia and Middle East are India’s clients.
 The industry proudly supports 7 million people as part of its workforce, and
aims to double this figure by ; even today it is the second largest provider of
employment in the country.
 For every INR 100,000 invested in the industry, an average of 7 additional jobs
created.
 The Apparel Sector alone contributes to 8% of India’s total exports with
exports recording a 1% growth over last year.
 By the year , India expects to record a 15% growth in quantity and 20% growth
in values
 In RMG exports, India, today, ranks 6th in the world, with a 2.6% world market
share and robust 11% growth.

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Some Interesting Facts
 The largest producer of JUTE
 The 2nd Largest producer of Cotton yarn
 The 2nd largest producer of cellulosic fibre / yarn
 The 2nd largest producer of Silk
 The 3rd largest producer of raw cotton
 The 4th largest producer of synthetic fibre/yarn.

Quotas, Tariffs and the End of the Multi-Fibre Arrangement

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  On 1 January, 2005, the quota restraints of the Multi-Fibre Arrangement (MFA)
expired, finally bringing to an end four decades of restrictions on trade in
textiles and garments among World Trade Organization (WTO) members.

 Trade in these products is now governed by normal WTO rules.

Apparel Industry Departments

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  MERCHANDISING
 PRODUCTION DEPARTMENT
 SAMPLING DEPARTMENTIED DEPARTMENT
 FABRIC SOURCING
 EMBROIDERY DEPARTMENT
 PURCHASING DEPARTMENT
 WASHING DEPARTMENT
 FABRIC AUDIT DEPARTMENT
 QUALITY ASSURANCE DEPARTMENT
 ACCESSORY STORES DEPARTMENT
 FINISHING DEPARTMENT
 PLANNING DEPARTMENT
 LABORATORY DEPARTMENT
 MACHINE MAINTENANCE
 CAD ROOM
 CUTTING ROOM

Process Sequence of Apparel Manufacturing

 Design / Sketch

 Pattern Design

 Sample Making

 Production Pattern

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  Grading

 Marker Making

 Spreading

 Cutting

 Sorting/Bundling

 Sewing/Assembling

 Inspection

 Pressing/ Finishing

 Final Inspection

 Packing

 Despatch

MERCHANDISING
 Merchandising is a process through which products are planned, developed,
executed and presented to the buyer.
 It includes directing and overseeing the development of product line from start
to finish.
 Marketing and merchandising department - A team of merchandisers and
marketers work together under a profit controls head.
 Merchandisers handle the foreign buyers. The teams are made according to the
buyers being handled.

Merchandisers key responsibility

 Product Development
 Market and product Analysis
 Selling the concept
 Booking orders
 Confirming Deliveries
 Designing and Sampling
 Costing
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  Raw Material
 Flow Monitoring
 Production Follow Ups
 Payments Follows

Sampling Department
 In any export house, the sampling department is one of the most important
departments and it plays a vital in the uplifting of a unit.
 Sampling department directly co-ordinates with the merchandising and
production department.
 Sampling is done to see how the product will look like when produced in bulk
and to check whether there are any discrepancies in the pattern are made
according to the buyer’s specification.
 Sampling is the product development stage. It is a process by which a small
number of garments are made so as to match the buyer requirement and to
get approval from the buyer so as to start off the production.
 It is different from bulk production as here each tailor is multi skilled. This
department makes samples on the basis of specifications and requirements
sent by the buyer in the tech packSession 1- Apparel Standards Specifications
& Quality Control

Types of Samples in Sampling Dept.

 Proto Sample:
 Fit Sample:
 Pilot Run Sample:
 Pre Production Sample:
 Pre Size set
 Size Set
 Shipment Sample
 Sales Sample

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FABRIC SOURCING
 Fabric sourcing department is basically engaged in determining how and
where its merchandise i.e fabric will be obtained.
 It works in co-ordination with the merchandising department and looks after
the delivery of the required goods within the scheduled time and cost.
 A fabric sourcer must have a knowledge about all varieties of fabric in order
to execute their function effectively.

PURCHASING DEPARTMENT

The purchasing department is similar to the sourcing department but the main
difference is that the sourcing department works for sourcing the fabrics alone
while the purchasing department works for sourcing the accessories and trims.
However, the working procedure is the same.

FABRIC AUDIT DEPARTMENT

 The main objectives of this department are:

 Analysis of defects in the fabric by various methods.

 Selection of fabric according to AQL 1.5.

 Inspection is done on the following grounds:

 100% shade segregation is done.

 100% width segregation is done.
 15% fabric inspection is done for defects.
 10 – 15% shrinkage test for light weight fabrics and mostly 100% for
heavy weight fabrics.
 The fabric is checked in full width form only.
 The quantity is checked, whether the mentioned length of the roll is
correct or not.

ACCESSORY STORES DEPARTMENT

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  The stores receives the raw materials in-house and after this they
will have to do the sampling process and then they have to make a
list of the tests that are supposed to be carried out for that
particular accessories and then they send this to the laboratory.
 The lists of accessories and tests that are generally tested are as
follows,

 Button breaking test

 Colored laces and tapes are tested for color fastness
 Color fastness test for elastics
 Lining fabrics for their dimensional stability

PLANNING DEPARTMENT

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  Planning department has a vital role to play

 in the approval of the order

 helps the merchants to determine the costing of a particular style

 tell the merchants if the company is capable of producing the particular

style in the given span of time

 helps them to know the capacity of the production floor.

LABORATORY DEPARTMENT

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  The laboratory in the factory is equipped with all the necessary devices and

instruments that are required for the testing of both the fabric and the

accessory items.

 But, there are several tests which the buyer prescribes for which the

machineries are not available in the factory for such tests the factory does

not have the right machineries so they send such fabrics or accessories, which

requires some other tests to the external laboratories which are authorized

ones with the buyers and the merchant’s approval.

MACHINE MAINTENANCE

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  Apart from having quality system and the best practices,’ machine
maintenance’ is also a very important are to get ‘quality’ products.
 Unacceptable quality of products often results ill-maintained machines
 .Breakdown and preventive maintenance is primarily aimed toward reduced
downtime and increased life respectively.
 Proper machine maintenance is also necessary to avoid casualties at the floor.

The function of PREVENTIVE MAINTENANCE

 Care of the fittings

 Adjusting settings
 Oil changing
 Graph maintenance
 Outward/inward reports
 Needle weekly reports
 .Machine configuration chart
 History card
 Needle log cards.

CAD ROOM
 Most of the apparel industries has its own CAD department for varied style

garments are made with help of some specialized software package.

 CAD department is responsible for the following functions:

 Determining cutting average for costing

 Making the most efficient cutting marker

 Development and alteration of patterns

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  Development of size set pattern by grading

 Embroidery graphics making

 Digitizing the pattern

MARKER

BASIC WORK FLOW of CAD ROOM

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 Mood Board

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 Fabric Swatches

Process Flow Chart in Apparel Industries

A complete garment has to face several processes from its buyer sourcing to
shipment. I think this process flow chart will help the beginners to know the
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process to make a garment from raw material to the desired product and then
shipment. Process flow chart in apparel industries will discuss below:

Process Flow Chart in Textile & Apparel Industries

Buyer sourcing
↓
Buyer communication
↓
Enquiry & sampling
↓
Pre-costing and reply
↓
Order confirmation
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 ↓
Order review
↓
Planning and programming
↓
Yarn purchase
↓
Knitting or weaving
↓
Wet processing
↓
Fabric in house, Inspection, and Testing
↓
Cutting
↓
Sewing
↓
Checking
↓
Ironing
↓
Packing
↓
Final inspection
↓
Shipment

Each process of garments manufacturing flow chart is discussed in below with the details:

Subject Details

Order received from the Buyer with The very first work of a merchandiser is to collect orders from the buyer
details with detailed information

Sample Development The sample should be developed by following buyers instruction

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 Price negotiation with the Buyer Price should be negotiated with the Buyer.

Confirmation of order and receive the

Here, the price has to fix and collect the order sheet from the Buyer
order sheet

Make Buyer requirement sample (Fit,

Should be a prepared fit sample for Buyer’s approval.
Proto, etc) for approval

Make requisition for bulk fabric Make-fabric requisition for bulk production.

Make requisition for accessories Make a requisition for the required accessories of that order.

Should prepare swatch board of required accessories for the Buyer’s

Swatch board making and approval
approval.

Raw material collection and also All the requisite raw materials have to collect and receive in a factory at
receive it in factory right time.

Check and also listing Check all the in-hosed material with a requisite sheet.

Make P.P (pre-production Sample)

By following the Buyers instruction make a P.P sample with all actual.
with all actual

Before going into the production, have to arrange a pre-production

Pre-production meeting
meeting for smooth production.

Start bulk production Finally, you have to go into bulk production.

Collect daily production and quality Regular production and quality reports should be collected here on
report regular basis.

Make online inspection by strong During bulk production, have to make online inspection by a strong
quality team quality team.

Sample sent to third party testing For making a strong approval about the quality of the product, have to

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 center send a sample to the third-party testing center.

Make final inspection for bulk

After completing bulk production, make a final inspection for the order.
production

After making a final inspection of the product, all the clothing should
Shipment
send to the Buyer.

Knitting:
There are three types of the fabric manufacturing process. They are weaving,
knitting, and non-weaving. Knitted fabric produced by loop forming. Such type of
fabric huge demand in the present world. For the manufacturing of knitted fabric,
the process flow chart of knitting technology is given below.

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 Circular Knitting Machines

Process Flow Chart for Knitting

Yarn in package form
↓
Place the yarn package in the creel
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 ↓
Feeding the yarn
↓
Set the m/c as per design & GSM
↓
Knitting
↓
Withdraw the roll fabric and weighting
↓
Roll marking
↓
Inspection
↓
Numbering

↓
Dispatching

In this machine, yarn count basically dependent on the needle pitch. As the
diameter of yarn is proportional to its yarn count in the direct system, a
relationship exists between the range of optimum counts of yarn that could be
knitted on a particular machine and the gauge of the machine. Machine gauge
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could play an influential role in the choice of yarn count and can have an effect on
fabric properties. Thus it’s essential to obtain an optimal balance of yarn count
and machine gauge in order to ensure the best knitting performance for a specific
machine gauge and structure, with a high machine efficiency and minimum fabric
fault rate.

Circular knitting machines always produces a tube-shaped fabric. It exists in

different sizes or diameters, though it’s depending on the field of application. The
needles & sinkers in the machine are arranged in a circle. Circular Knitting
Machines may divide into two different types. Depending on the number of sets of
needles are Single set: plain and Two sets: rib, interlock, spacer fabric.

Both single set and double set machines have also existed as Jacquard machines.
Those needed for special designs. In these machines, the movement of each
needle could control by each cam. Common products that might produce with
circular knitted fabric are T-shirts. For production, nearly every material could
use. The form varies from the filament to staple fiber yarn.

Knitting is the second most frequently used method of fabric

construction. Knitted fabrics are now widely used in the applications where
woven fabrics formerly predominated. Knit fabrics are comfortable, easy to sew,
and travel beautifully. So this fabric has great demand in foreign buyers. To get
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export order from foreign apparel buyer, at first knitting industry have to knit
fabric development. In this article, we will discuss the Flow Chart of Knit Fabric
Development step by step.

Knit Fabric Development

Flow Chart of Knit Fabric Development

Buyer sample choose
↓
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 Receive
↓
Analysis
↓
Yes or Not for check
↓
Point to point analysis
↓
Machine selection
↓
Design selection
↓
Yarn selection
↓
Sample knitting (Checklist, Design check, GSM check)
↓
Sample dyeing
↓
After finishing treatment
↓
Shrinkage test, Fastness, Spirality test
↓
Check the design after dyeing
↓
If OK send it to the buyer
↓
If the sample approved send it for the production
↓
Order confirm
↓
From marketing send a balk order
↓
Start for the production

Knit fabrics are mainly constructed by interloping one or more sets of fiber or
yarn. The most common examples of clothing utilizing knit fabric are socks.
Knitting has a versatile manufacturing process. As an entire product could
manufacture on a single knitting machine.
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Knitting is much faster than weaving. Due to the looping, more yarn is required to
manufacture a knitted product than a comparable woven product. Knits are very
comfortable fabrics. The loop structure of the knit fabric contributes to elasticity
beyond what is capable of the fibers alone. It’s prone to snagging and has a higher
potential shrinkage than a woven.

WEAVING:

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In the weaving industry; different fabrics are produced. These fabrics are weaved
by using various looms and related machines. Before going straight to the
weaving process; some pretreatment and pre-process should be carried out.
Process flow chart of weaving technology is given below.

Process Flow Chart of Weaving Technology

We can classify of weaving flow chart. One is warp yarn preparation and another is
weft yarn preparation.

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 Flow Chart of Weaving
(Warp yarn)

Yarn from Spinning Section

↓
Yarn Preparation
↓
Warp Preparation
↓
Winding (Cone, Cheese, Spool, Flange, Bobbin)
↓
Creeling
↓
Warping
↓
Sizing/ Dressing (Jute)
↓
Drafting/ Drawin
↓
Denting
↓
Looming
↓
Weaving
↓
Inspection
↓
Measuring
↓
Folding
↓
Packing
↓
Delivery

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 Flow Chart of Weaving
(Weft yarn)
Yarn from Spinning Section
↓
Yarn Preparation
↓
Weft Preparation
↓
Winding (Pirn, Cop, Cone, Cheese)
↓
Weaving

Note: This process is given only for understanding purposes. Because weft yarn no need warping, sizing, denting,
etc. Weft yarn directly used in the weaving process.

Objective: Warping is the preparation of yarn to weave fabric. It is the transfer

of many yarns from the creel of single packages to a beam. The basic objective of
warping is to build a package where the yarn ends remain in uniformly set
parallel & continuous form. Thereby accelerating the next process either sizing or
drawing-in. The main objective of warping is to prepare a warp sheet of the
desired length containing the desired number of yarns that are wrapped on a
flanged barrel in such a manner that tension in each yarn and density of yarn
mass in the cylindrical assembly is maintained within a given tolerance level
throughout the wrapping of the warp beam. By warping process yarn quality
increase, wound up the fixed length of yarn on weavers beam. Increase the
wearability of yarn. In this process, small packages can re-use.

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Looming Process in Weaving

The process of preparing a loom before starting the weaving process is

commonly known as looming. It includes Drawing in Draft (DID),
Denting, Pinning, Gaiting, and knotting of warp threads by using
different looming elements (drawing hook, denting plate). The process
sequence of the looming for cotton fabric production is given below. The
basic looming process is shown in below Fig.

Fig: Diagram of looming process

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 Flow Chart of Looming Process in Weaving

Drawing In Draft (DID)

passing warp threads from sized beam through healed eye of heald frame

Denting
Passing warp threads through the dents of a Reed by maintaining required warp
density is known as Denting

Pinning
Process of passing warp threads through drop wires

Gaiting
Loading the heald frames, reed, drop wires and weaver’s beam into the loom after
completing the drawing, denting and pinning to facilitate the next process is known
as gaiting.

Tying-In/Knotting
Process of Tying up the new warp yarns of a full beam with the corresponded old
weaver’s beam

Knotting Types
1. Hand Knotting
2. Automatic Knotting

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Comparing Woven Textiles to Knits

Woven cloth and knitted cloth have some key differences that can make them best suited
to specific needs.

Elasticity & Stretch

Knitted fabrics are much more elastic and have more give than woven fabrics. This
elasticity allows for more freedom of movement. For this reason, clothes that are worn
daily or for movement-centric activities are usually made from knits. Woven fabric is less
giving or stretchy, and it is often better suited for more formal clothing or for pieces that
won't be subjected to a lot of movement.

Temperature
Along with elasticity, knitted fabrics tend to be cooler and more breathable than woven
fabrics. Because the interlocking loops also allow for more space in the fabric, air can
flow more easily through them. In woven fabrics, the threads or yarn are pulled more
tightly together as they're woven over and under each other. This means they provide
more insulation than knits. This is also what makes wovens better at blocking out the
wind.

Ability to recover
Finally, knitted fabrics recover from folding and wrinkling more easily than woven
fabrics. This means they are better for clothes you would keep folded, in drawers, or those
you'd want to pack in suitcases or bags and bring with you when you travel. It is easier to
end up with a piece of woven fabric that appears wrinkled and creased than it is to have a
knit fabric with lasting wrinkles or fold marks. Thus, woven fabric is better for clothes
that you will wear for special occasions or will hang in a closet, like formalwear or winter
outerwear.

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Knits and Weaving Measured
Most fabrics are measured by their weight or thickness. While people can use several
units of measure to describe textiles, the popular way to measure textiles is by using
thread count, or threads per inch. The denier is another of the most common textile
measurements.
Denier, often seen as D in measurements, conveys the linear mass density of the fibers
used to create the fabric. This means that when referring to the denier of fabric, you are
referring to the thickness of each thread. The unit of measurement uses one strand of silk
as the basis of its reference—where 9,000 meters of the thread would equal 1 gram.
The denier of a fabric explains how fine or durable that fabric is. The smaller the denier,
the more fine the fabric is, and the more fragile it is. Alternatively, a high denier indicates
a tough fabric that is more durable. Fabrics that are under 1 denier are considered
"microfiber" since the threads that make up the fabric are small and incredibly fine.

Is Every 1,000 Denier Material the Same?

Both woven and knit fabrics can be measured and described by their denier. Also, just
because a fabric has the same denier as another fabric doesn't mean those two fabrics will
appear the same. For example, 1000 D Ballistic Nylon and 1000 D Cordura have the same
measure of thickness; however, the textures of the threads that make up the two weaves
are different—resulting in one fabric that feels thicker and heavier (ballistic nylon), but
one fabric that is more resistant to abrasion due to a rougher thread surface texture
(Cordura).

How the threads are assembled to create a textile will also affect its feel. As mentioned
above, a knit fabric feels airier, lighter, and looser, and it has more give. A textile made
from woven threads—even if they are of the same weight as a knit thread—results in a
heavier, more durable, and less airy fabric.
Ultimately, the thread you choose to create a textile with influences the way it feels when
it's finished, but the way the threads are assembled within that textile affects the feel and
give of the fabric, as well.

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Production Sequence of Fabric Spreading
and Cutting

Fabric Spreading:

Fabric spreading is a process by which plies of fabric are spread in order to get the
required length and width as per marker dimension. It is done after marker making.
This is a preparatory operation for cutting and consists of laying. It is important in
the garments industry because without spreading fabric not possible to cut so many
pieces of cloth at a time. The production sequence of fabric spreading and cutting are
discussed below:

Fabric Cutting:

Cutting is the process that cut out the pattern pieces from specified fabric for making
garments. After fabric spreading, fabric cutting is done by the cutter. It is one of the
basic operations to make a garment.

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 Production Flowchart of Fabric Spreading and Cutting

Fabric spreading is an important operation in garment manufacturing. It is a

subsection of the fabric cutting department in the apparel industry. Fabrics are cut at
a time for a number of garments in apparel industries. Fabric spreading is the
process of laying fabrics in the stack as per marker length & width. Multiple
spreading is performed by spreading machines, which provide fabric feeding &
transportation, ensure tension-free spreading & material cutting in needed length
pieces.

The shape of the fabrics that is attained as per the spreading of fabric is called the
fabric lay. In the fabric lay, there may have fabrics in two to hundreds of layers.
Trying to represent the maximum number of fabric plies in the lay, the program

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generates all spreads. Fabrics with similar properties are grouped together for one
spread to reduce spreading time. If a disproportionate number of layers (a very small
number) appears for separate spreads, the program can perform automatic
balancing. However, fabric spreading is a time-consuming job.

As the fabric layer is made by the spread of hundreds of layers of fabrics and it is
done on the cutting table, the construction of the table should be the strong one and
the top of it should be well smoothed. Especially, if the spreading machine is set on
the spreading table, the table should be better constructed. The good quality
spreading table possesses holes on their tops through which air is blown outside
from the inside.

STITCHING MACHINE
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Product Specification

Max Sewing Speed - 7000 stitch/min

Stitch type - Safety stitching

Stitch length - 0.6-3.8 (4.5) mm

Needle gauge - 3.0, 5.0 mm

Needle - DCX27

TYPE OF STITCHING MACHINE

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√ 550 - Single needle lockstitch

√ 120 - Single needle lockstitch UBT

√ 54-4 - Thread overlock

√ 38-3 - Needle flatlock Coverstitch

√ 10 - Zigzag stitching machine

√ 1 - Computerized quilting machine

√ 9 - Electronic Bottom-hole and bottom

stitching

KNITTING

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 FLATBED KNITTING MACHINE

CHARACTERISTIC

Type - flat
Other characteristics - computerized ,compact

Domain - industrial

Working width - 114 cm (45 in)

RCM's in- house knitted fabrics include, jersey, interlock,

rib, loopknit, fleece, terry, single jersey lycra, etc.
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 FLATKNIT FABRIC

TYPE OF CIRCULAR KNIT FABRICS:

√ SINGLE JERSEY
√ INTERLOCK
√ RIB
√ LOOP KNIT
√ FLEECE
√ SINGLE JERSEY LYCRA
√ LOOP KNIT LYCRA
√ STRIPED JERSEY OR INTERLOCKPIQUE
Process Flow Chart for Knitting Yarn
in package form
↓
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 Place the yarn package in the creel
↓
Feeding the yarn
↓
Set the m/c per design & GSM
↓
Knitting
↓
Withdraw the roll fabric and weighting
↓
Roll marking
↓
Inspection
↓
Numbering
↓
Dispatching

WEAVING

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 Woven Machine

Grey Woven

The variety of fabric weave includes, Sheeting, Canvas,

Satin, Drill, Twill, Gabardine, Herringbone and Oxford
Weave. Our weaving partners are equipped with the most
modern looms, providing fabrics in widths ranging form
160 cms to 360 cms.

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 Woven fabric
TYPE OF FABRICSFABRICS:
√ PLAIN SHEETING / POPLIN
√ DRILL / TWILL / GABERDINA / BROKEN FREE
√ SATEEN / SATIN
√ STRIPE SATIN
√ OXFORD / CHAMBARAY
√ RIP STOP
√ DOBBY DESIGNS
√ YARN DYED

CUTTING MACHINE
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Multi-Ply Cutting with Superior Cost Performance

Cutting area: 1,800mm × 1,700mm

2,200mm × 1,700mm

Cutting thickness: 80mm

Cutting method: Reciprocating knife

Features:Highly Accurate Cutting / Knife Width Auto

Measurement Function / Drill Upgrade (Optional)
/ Suction Chamber Conveyor System / Suction
Chamber Cleaning / Double-Cut Prevention
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Function/ Cutting Speed Auto Set Function /
Sheet Sealer (Optional)/ Touch-Sensitive Control
Monitor/ Cutting Table Brush / Stop Units/
P-EDITOR (Optional)

STITCHING MACHINE

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Product Specification
Max Sewing Speed - 7000 stitch/min
Stitch type - Safety stitching
Stitch length - 0.6-3.8 (4.5) mm
Needle gauge - 3.0, 5.0 mm
Needle - DCX27

TYPE OF STITCHING MACHINE

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√ 550 - Single needle lockstitch
√ 120 - Single needle lockstitch UBT
√ 54-4 - Thread overlock
√ 38-3 - Needle flatlock Coverstitch
√ 10 - Zigzag stitching machine
√ 1 - Computerized quilting machine
√ 9 - Electronic Bottom-hole and bottom
stitching

There are a few characteristics of yarn to

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test that include:
TWISTING
STRENGTH
ELONGATION
LINEAR DENSITY
EVENNESS

WARP REEL

Testing should be done on a sampling of the yarn in

temperatures of about 20 degrees C and 65% Rh to
maintain a temperature of about 27 degrees C.

THE TWIST TEST

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The twist is the spiral disposition of the yarn that keeps the
fibers together. Twist is expressed by the number of turns
per unit length, such as how many turns per meter.

To determine yarn twist in a single or a plied yarn, a twist

tester machine is used to determine the coefficient of twist.
This measurement is the level of twist of the yarn. The
results are displayed as
TPM.

Yarn Strength checking machine

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STRENGTH
How is yarn strength measured? ASTM D1907 is a denier
test by the skein method. 1 Denier is the same as 1 gram
with 9,000 meters of material.

To give you an idea of strength, a human hair is

approximately 20 Denier. Yarn is tested on a machine that
spins one meter length and then weighs is to get a strength
measurement. The larger the size, the heavier the yarn.

Breaking strength is classified into two methods:

1 single end strength testing

2 skein strength or Lea strength

Two types of strengths are determined:

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TENSILE – the load applied gradually
BALLISTIC – load applied under rapid impact conditions

ELONGATION
Yarn strength and elongation are tested through Tensile
testing equipment that has unique grips to hold the yarn.
ISO and ASTM Standard Tensile test method test the
breaking strength, elongation, tenacity, and toughness of
yarn.

LINEAR DENSITY
The fineness of yarn is expressed by count, or linear
density. In the Metric count, Nm, it is determined by the
number of one kilometer yarn weighing in One Kilogram.
The Tex or Denier system takes the weight in grams of
either 1 or 9 kilometers of yarn.

EVENNESS
Yarn evenness is a measure of the level of variation in yarn
diameter along its length. It refers to the variation in yarn
linear density or mass per unit length of yarn. There are
two methods for testing evenness that include using an
Uster evenness tester in the capacitive method or a Zweigle
G580 in an optical method.

The capacitive method uses a high-frequency generator

with electrodes and an open capacitor. The optical method
uses a light source and optics.
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 DIFFERENT TYPES OF MACHNERY

TREAD MACHINE PIPING AND BONING MACHINE

OVER-LOCK MACHINE FLAT- LOCK MACHINE

HEMING

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 CUTER ILET MACHINE LABELLING MACHINE

GSM CUTTER WEIGHING SCALE

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 PROCESS FLOW CHART OF GARMENT
WASHING

Garments receive from the sewing department

↓
Garments sent to the dry process (If there’s any dry process)
↓
Hand scrapping
↓
Whiskering
↓
Tacking
↓
Garments sent to the wet process
↓
Garments loading into the washing machine
↓
Washing (Maintaining wash reference)
↓
Extracting
↓
Drying
↓
Garments sent to the dry process
(If there’s needed any more dry process)
↓
P.P spray (If the process needed)
↓
P.P sprayed garments sent to the wet process
↓
P.P sprayed garments loading into the washing
↓
Washing (Completing rest of the wet process)
↓
Extracting
↓
Drying
↓
Garments sent to the dry process (If there’s needed
any more dry process)
↓
3D (If needed)
↓
Curing
↓
Quality check (Q.C)
↓
Send to the finishing department.

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 Washing machines

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Inspection

Inspection can be conducted before during or after the production process. An

inspection provide maximum visibility around different aspects the consumer goods
production process for those buyer who are unable to visit the factories in person.
Our well trained inspector located in key production location across the world carry out
on site consumer product inspection to allow you to cost effectively get a
clear picture of the production status product quality and other key factors affecting
the, delivery of your purchasing order for products.

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FABRIC INSPECTION MACHINE

ST-WFIM-G
Fabric Inspection Machine
( Ideal for Garment Factory )

√ Suitable for Different Fabrics!

√ Inspection Reports by Software!

√ 4-Point Inspection System!

√ Special for Garment Factory!

√ Short Path,Compact!

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During Product Inspection:-

Ensure your production is taking place properly and you will receive products that
match the samples you have approved. During the inspection we can also perform
sample picking and on-site basic product testing . In addition , we offer Inline inspection
that provides extra assurance in relation to Product quality.
As a final round of inspection ,we offer loading supervision, where our inspector check
the packing details and quantity of product against documentation at loading.

FINAL INSPECTION

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DISPATCH:-

Dispatching is the routine of setting productive activities in motion through the release
of order and necessary . Instruction according to pre planned times and sequence of
operation embodied in route sheet and loading schedules.
The final decision of dispatching are to be taken within the constraints set up by
scheduling function.

Function of Dispatching:-

1. To check The availability of input materials and ensure the movement of material
from store to first process and the availability of all production and inspection aids.
2. To obtain the requisite drawing specification and material list.

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