Fontys University of Applied Sciences

Manual of Engineering
Drawing

Workbook
MEA CM1-P1 & MEA CM1-P2

E. Rutjens spring 2015 (Dutch version)

O.van Buul, summer 2015 (adapted English version)
C. Sleeuwenhoek summer 2017 (adapted and equalized Dutch <> English versions)
W. Witteman, Fall 2020
version: 2020, Nov 22
Content: MEA CM1-P1
1. Isometric drafting Page 3
2. Projection methods Page 8
3. Lines types and styles Page 9
4. Dimensioning Page 10
5. Sectional views Page 12
6. Threads Page 13
7. Threaded Fasteners Page 15

Content MEA CM1-P2

1. Introduction Horizontal Stirling Engine Page 16
2. Upper and lower limits Page 17
3. ISO Limits and fits Page 20
4. Surface Texture Page 23
5. Geometrical tolerances Page 27
6. Tolerances Stacking Page 29
7. Evaluation Horizontal Stirling Engine Page 30

2
MEA CM1-P1 Lesson 1 :
Isometric drafting

Exercise : 1
Relation to Manual of Engineering Drawing (Chapter 6 page 61-62)

Draw an isometric sketch of the following figure.

Keep the advised paper layout, see lower part of the page.

You must make two isometric drawings scale 1:1.

The upper sketch is the complete figure.

The lower part is a cut out drawing only ¾ is visible from the
upper sketch. As paper format we use A4.

3
4
 1. Third angle projection

Exercise :1
Relation to Manual of Engineering Drawing
(Chapter 6 Figure 6.25 page 69)

Draw the missing views in the figure below. (Third Angle)

5
Exercise 2 :
Relation to Manual of Engineering Drawing
(Chapter 6 Figure 6.23 page 67)

Draw the missing views in the figure below. (First Angle)

See also Chapter 6 page 49

6
Exercise 3 :
Mixed exercises third angle and first angle projection.
First select the type of projection and add/complete the
missing views in the drawing.

7
Exercise 4 :

2D projection

Make a 2D drawing of the picture below. Use third angle

projection. The drawing must consist of 3 views. Add
dimension in these views. Place the dimensions correctly.
Scale for the drawing 1:1. Use A4 as size of the paper.

8
MEA CM1-P1 Lesson 3 :
Line Styles and Types.
All CAD applications contain possibilities to adjust line-types if needed.
This will in most cases be done by the application manager.
Every organization can choose their own preferred settings.
In this case the settings came straight from the default installation.

Scan through the Drafting Preferences of your own NX installation open the
tree and view all possibilities. (leave preferences by “cancel”)

9
MEA CM1-P1 Lesson 4 :
Dimensioning
Exercise 2.6

Part 2.6
Draw the part (in mm) as shown scale 1:1
Include the Top view
Put in all dimensions in the right position

10
Exercise 2.5

Part 2.5
Draw the part (in mm) as shown scale 1:1
Include the Top view
Put in all dimensions in the right position

11
MEA CM1-P1 lesson 4 :
Sectional views
Exercise 1 : Section View

Make a 2D drawing of the figure below.

Make use of the intersections A-A and B-B as indicated in the figure.

The views drawn should be:

Top view
Front view of intersection A-A (start with this one in de middle of your sheet)
Right side view of intersection B-B

Scale of the drawing is 1:1

Paper format is A4 landscape.
Dimension the drawing appropriately.

12
MEA CM1-P1 Lesson 5:
Threads

Exercise 4.3

13
https://www.ring-plug-thread-gages.com/PDChart/G-series-Fine-thread-
data.html
https://www.ring-plug-thread-
gages.com/PDChart/G-series-
Fine-thread-data.html

14
Exercise 4.2

ISO 1580 ISO 2009 ISO 4762

15
MEA CM1-P1 Lesson 7:
Threaded Fasteners

In groups,
What can you buy and where.
Scan the links on the internet.
How it’s made

Producers
http://www.unbrako.com
https://www.nedschroef.com
http://www.stanleyengineeredfastening.com/brands/pop-avdel
https://www.southco.com
http://www.pemnet.com/

Suppliers
https://www.fabory.com/nl
https://www.jeveka.com/nl
https://boltport.com/standards/

How it’s made

https://www.youtube.com/watch?v=3kxcw08p_oY
https://www.youtube.com/watch?v=UrWs9AFWjsk ned. ondertitel
https://www.youtube.com/watch?v=DAOg4_FwOCg groot spul

16
MEA CM1-P2 Lesson 1 :
Introduction
Horizontal Stirling Engine
The Horizontal Stirling Engine lets you put into practice what you have
learned in period 1.
The use of sketches and constraints.
The use of features like holes, revolves, extrudes and patterns.

Create 3D models using CAD application NX and the drawings of handout

Horizontal Stirling Engine.

Work in a way that groups of the same entities are kept together in the
feature tree.
(sketch > feature and possibly corresponding patterns)

See to it that all auto dimensions are turned off.

Always use fully constrained sketches.

Hand in every week according to schedule.

A schedule will be provided by the teacher.

For content see Handout.

17
MEA CM1-P2 Lesson 2:
Upper and Lower Limits
http://www.mitcalc.com/doc/tolerances/help/en/tolerancestxt.htm
http://en.wikipedia.org/wiki/Engineering_tolerance
http://www.wisetool.com/fit.htm

Exercise 1: Fill in the table

Relation to Manual of Engineering Drawing
Deviation see page 283

Nominal Upper Lower Tolerance Total Unilateral = 1

Dimension Dimension Deviation Deviation Pos. = 1 Tolerance Bilateral = 2
Neg. = 2
Both = 3
+ 0,5
15
+ 0,2
+ 0,15
36
0
0
55
- 0.2
- 0.10
43
- 0.25
+ 0.10
52
- 0.10
+ 0.01
60
+0.005
+ 0.015
75
- 0.015
+ 0.10
82.5
- 0.25
0
110
-0.015

Ø 25 ± 0.25

Ø 32 ± 0.015

Table 1

18
Exercise 2: Fill in the table
clearance pos. = 1
Shaft dimension Hole dimension allowance
interference = 2
Ø 15.0 Ø 15.3

Ø 25.3 Ø 25.5

Ø 31.75 Ø 32.01

Ø 44.75 Ø 43.66

Ø 100.15 Ø100.00

Ø 8.43 Ø 7.99

Ø 55.18 Ø 55.21

Table 2

Exercise 3: Fill in the table

Shaft dimension Hole dimension Max. Min. Max. Min. Max. Min.
Limit of Limit of Limit of Limit of clearance clearance
size size size size
hole hole shaft shaft
0 + 0.3
Ø 25 Ø 25
- 0.2 + 0.1
+ 0.4 0
Ø 75 + 0.2 Ø 75
- 0.1
+0.05 + 0.10
Ø110 Ø 110 0
+0.02
+0.1 + 0.25
Ø108 -0.05 Ø 108 + 0.15

Table 3

19
Exercise 4:

State true (T) or false (F) for the following statements:

T F
O O 1) When manufacturing products it is unavoidable to get
measurement differences
O O 2) The allowance is called positive when the shaft is larger than
the size of the hole.
O O 3) The tolerance is negative when the difference between the
deviations and the nominal dimension is greater than zero
(0).
O O 4) The tolerance is made of the difference between upper
deviation and lower deviation.
O O 5) The following type of tolerance ± 0.25 is called asymmetrical
O O 6) the size of the tolerances has a severe impact on the cost of
the product?

20
CM2-P2 Lesson 3:
ISO Limits and Fits

Exercise 1: Fill in the table

for fits see table 21.1, page 287/288

Shaft dimension Hole dimension Max. Min. Max. Min. Max. Min.
Limit Limit Limit Limit clearance clearance
of size of size of size of size
hole hole shaft shaft
Ø 50 h6 Ø 50 H7
Ø 25 p6 Ø 25 P7
Ø 122 g6 Ø 122 K7

Exercise 2: Fill in the table

Nominal Upper Lower Tolerance Total
Value Deviation Deviation Pos. = 1 Tolerance
Measurement Neg. = 2

Ø 45 H6
Ø 6 p6
Ø80 D10

Relation to Manual of Engineering Drawing

Fits see table 21.1, page 287/288

21
Exercise 3: True or False
State true (T) or false (F) for the following statements:

T F
O O 1) Fits are divided in the following kinds: clearance fit, press fit ,
interference fit.
O O 2) International Tolerance grade system makes it possible to
exchange parts always.
O O 3) An interference fit can have a positive and negative
allowance.
O O 4) In the ISO shaft system is the upper deviation is always 0
O O 5) A hole with Ø30H7 has a maximum limit of size of Ø30.025
O O 6) A shaft with Ø55f7 has a maximum limit of size of Ø55.070

Exercise 4: Fill In the correct values below

A technical drawing contains the following annotation: Ø40 H7/n6

Maximum limit of size hole: …………………… mm

Minimum limit of size hole: …………………… mm
Maximum limit of size shaft: …………………… mm
Minimum limit of size shaft: …………………… mm
Maximum clearance: …………………… mm
Minimum clearance: …………………… mm
Total clearance allowance: …………………… mm

This fit is * a (n): clearance fit, transition fit, interference fit

*delete as applicable

The same questions for the fits 45f7/45H8

Maximum limit of size hole: …………………… mm

Minimum limit of size hole: …………………… mm
Maximum limit of size shaft: …………………… mm
Minimum limit of size shaft: …………………… mm
Maximum clearance: …………………… mm
Minimum clearance: …………………… mm
Total clearance allowance: …………………… mm

This fit is * a (n): clearance fit, transition fit, interference fit

*delete as applicable

22
The same questions for the fits 65h6/K7

Maximum limit of size hole: …………………… mm

Minimum limit of size hole: …………………… mm
Maximum limit of size shaft: …………………… mm
Minimum limit of size shaft: …………………… mm
Maximum clearance: …………………… mm
Minimum clearance: …………………… mm
Total clearance allowance: …………………… mm

This fit is * a (n): clearance fit, transition fit, interference fit

*delete as applicable

The same questions for the fits 80H7/p6

Maximum limit of size hole: …………………… mm

Minimum limit of size hole: …………………… mm
Maximum limit of size shaft: …………………… mm
Minimum limit of size shaft: …………………… mm
Maximum clearance: …………………… mm
Minimum clearance: …………………… mm
Total clearance allowance: …………………… mm

This fit is * a (n): clearance fit, transition fit, interference fit

*delete as applicable

23
MEA CM1-P2 Lesson 4:
Surface Texture
Exercise 1: Surface roughness questions
State true (T) or false (F) for the following statements:

T F
O O 1) The functionality of a product requires specific demands for the
used/applied surface roughness.
O O 2) Reducing the surface roughness can lead to substantial increase
of wear and energy loss.
O O 3) When measuring the surface roughness the profile of the surface is used.
O O 4) For economic reasons the surface requirements should be not higher than
the demands for the functionality of that surface.
O O 5) Under surface roughness is understood the irregularity
from a surface, resulting from manufacturing of that plane.
O O 6) When determining the surface roughness with an electronic
measuring device, the measured surface roughness Ra is independent of
the selected base length l.
O O 7) The surfaces of a press fit should have an average roughness Ra of
3.2 micrometres.
O O 8) The surface roughness does not influence the behaviour of the
product during its use.
O O 9) The desired roughness value for a
product surface is also determined by the available manufacturing
methods.
O O 10) The application of a needle roller bearing (roll surface) needs the
surfaces to have an average roughness Ra value to between 0.025μm
and 0.1 μm.
O O 11) Surface roughness is expressed in μm, whereby 1 μm equals
0.0001 mm.
O O 12) Using the manufacturing method drill (see figure 26.16 page 381)
the attainable roughness is in between Ra 0.2 μm and 6.3 μm.

24
Exercise 2:

Position all roughness symbols in product 01,02 and 03

Product 01, see figure 1, is produced in large quantities (> 250.000 /year) on an automatic
(CNC) turning machine.
The demands for the surface roughness are:
 For all not indicated areas Ra = 6.3 μm
 area A, Ra = 3.2 μm
 area B, Ra = 0.8 μm.
Position all roughness symbols in the figure below.

01

fig. 1

A B

25
From product 02, see figure, is given that all not manufactured surfaces must adhere to the
roughness Ra = 12.5 μm.

But added surface roughness off the following are:

 surface A and B, Ra = 1.6 μm
 surface C and D, Ra = 3.2 μm

Put all necessary symbols in the drawing.

C D
A
Fig.2

26
On part 03, see figure, which is completely machined, the following surface roughness are
demanded:
 Not indicated surfaces Ra = 3.2 μm.
 Surface A, Ra = 1.6 μm
 Surface B, Ra = 1.6 μm
 Surface C, Ra = 0.8 μm
 Surface D, Ra = 1.6 μm, with an area with an extra operation addition of chrome
with a roughness of Ra = 0.4 μm.
D
Put all necessary symbols in the drawing.
.

03 fig 3

25 5
B

27
MEA CM1-P2 Lesson 5:
Geometrical Tolerances
Exercise 1: True or False

T F
0 0 1) Perpendicularity doesn’t need a reference.
0 0 2) Using roundness, the largest measured diameter
is applied.
0 0 3) Using position tolerances the dimensions are
placed in a frame.
0 0 4) A roundness tolerance-field is formed by two
concentric circles.
0 0 5) If roundness is applied on a Ø dimension the
deviation field consists of a cylindrical tolerance
field with a given diameter.
0 0 6) Coaxiality always uses a reference.

28
Exercise 2.
Indicate the parallelism of the holes (datum needed) in the
figure below. The tolerance is 0.03 mm

Exercise 3.
Describe what the geometrical tolerance indicates in the
figure below.

Description:_________________________________________________________________
|
__________________________________________________________________________|
__________________________________________________________________________
|__________________________________________________________________________
|__________________________________________________________________________

29
MEA CM1-P2 Lesson 6:
Stacking of Tolerances
Exercise 1. a Linear addition
Add the dimensions of table 1 linearly
Table 1 Tolerance chain
Dimension 1 25 ± 0,25
Dimension 2 50 ± 0,45
Dimension 3 60 ± 0,25
Dimension 4 35± 0,2
Addition of nominal values: Tolerance: ±
Opgave 1. b Quadratic addition
Add the dimensions of tabel 1 quadraticly.
Addition of nominal values:: Tolerance: ±
Opgave 1. c Combined addition
Add the dimensions of table 1 for all dimensions the tolerances are at ±4σ (independent),
except dimension 4 which is dependent.
Addition of nominal values: Tolerance: ±
Opgave 2. a Linear addition
Add the dimensions of table 2 linearly
Table 1 Tolerance chain
Maat 1 50 ± 0,02
Maat 2 30 ± 0.2
Maat 3 60 ± 0.02
Addition of nominal values: Tolerance: ±
Opgave 2. b Quadratic addition
Add the dimensions of table 2 quadraticaly
Addition of nominal values: Tolerance: ±
What do you notice?

https://www.vinksda.nl/de-verdeling-van-toleranties/
https://www.vinksda.nl/statistisch-optellen-van-toleranties/
http://www.stat.washington.edu/fritz/Reports/isstech-95-030.pdf

30
MEA CM1-P2 CAD Lesson 7:

Horizontal Stirling
Engine

Evaluation

31