TKM 50

Quality and technology

in air handling
 Tailor-made for clients and projects
The TKM 50 are designed for air flows of up to 32,000 m3/h,
with the entire range of usual sections available for these
units.

Noted for their structure in enamelled steel profile as self-

supporting frame, panels 30 mm thickness made of interior
galvanised sheet and exterior pre-enamelled grey sheet with
polyurethane as thermal insulation.

Each unit is tailor-made adapted to each customer and project

Factory assembly of components
requirements to provide the best solution for all application.
All of its components comply with the quality standards that a
company such as TROX requires from its suppliers.

Thanks to the technical features of their casing, these units

are ideal for a wide variety of facilities, such as:
Hospitals
Pharmaceutical Industries
Hotels
Office buildings
Auditoriums
Shopping centres, etc.
The art of handling air
TROX España has been manufacturing air treatment units
TROX is the leader in the development, manufacture and distribution of since 1987 and has supplied over 25,000 units
components and systems for the ventilation and air conditioning of rooms.
Founded in 1951, the TROX GROUP has 28 subsidiary companies
around the globe, 14 production facilities and importers and
representatives in over 70 countries. The group’s current turnover
exceeds 416 million Euros and it employs over 3,700 people.

Within the so-called one-stop shopping strategy: TROX offers a

comprehensive solution. An extensive, varied portfolio of systems and
components adapted to each project together with the top-class customer
service and technical support make TROX the ideal partner to tackle the
development of any project, regardless of its size or application.

The TROX TKM 50 air handling units set a milestone in the history of Spanish
air handling unit manufacturers, as they as they were the first series of
air handling units to be made in Spain with the Eurovent certificate.

2 3
 Today and tomorrow in AHUs Air tightness of the casing Air tightness of the casing
According to Standard EN-1886, the leak test must be Limit
Pa EN-1886:1998 EN-1886:2007
Traditionally, the main function of air handling units has been dm3/(s·m2)
performed after the mechanical strength test. It begins
to provide clean, conditioned air at certain temperature and 0,15 B L1
by subjecting the unit to an underpressure of 400 Pa and 0,44 B L2
humidity levels to facilities. -400
measuring the air leakage flow through the casing before 1,32 A L3
Nowadays, air handling units must be able to perform the repeating the process subjecting the unit to an overpressure >1,32 3A
same functions but with the lowest energy consumption. of 700 Pa. The TKM 50 series obtains leak flows of 0.13 dm3/ 0,22 B L1
Furthermore, energy recovery systems should be available (s·m2) in the -400 Pa test and 0.20 dm3/ (s·m2) in the +700 0,63 B L2
+700
in most situations. In short, they must be energy efficient. Pa test, which correspond to the maximum classification 1,90 A L3
To ensure the energy efficiency of the units, a high quality possible, L1. 5,70 3A

casing must be used to reduce the quantity of thermal

© TÜV SÜD
energy losses (thermal transmission and thermal bridge) and dm3/(s·m2)
maximize the air tightness of the casing to minimize both the 1,32 -400 Pa

worst
input of untreated air into and the output of already treated
air from the unit. Moreover, the unit must be fitted with a
A L3
casing resistant to the deformities produced due to over and
underpressure generated by the fans (mechanical resistance).
All these features are defined and classified according to 0,44
L2
Standard EN-1886. B 0,13
0,15 dm3/(s·m2)

best
L1
0
EN-1886:1998 EN-1886:2007
EN-1886
EN-1886 is the European Standard responsible for assessing the dm3/(s·m2)
mechanical performance of the casing on air handling units. 1,90 +700 Pa

worst
More specifically it includes:
- Mechanical resistance A L3
- Air tightness
- Air leak flow due to bleeding through the filter wall
0,63
- Thermal transmission L2
B 0,20
- Thermal bridge 0,22 dm3/(s·m2)

best
L1
0
- Acoustic insulation EN-1886:1998 EN-1886:2007

Mechanical strength of the casing Mechanical strength of the casing

Limit EN-1886:1998 EN-1886:2007
In line with the instructions of Standard EN-1886:2007, the
4 mm/m 2A D1(M)
unit is subjected to tests of 1.000 Pa overpressure and then Air leak flow due to bleeding through the filter wall Leak flow rate due to bleeding through the filter
10 mm/m 1A D2(M)
>10 mm/m 1B D3(M)
1.000 Pa underpressure, measuring the maximum bending As indicated in Standard EN-1886, the air leak flow due to Limit EN-1886:1998 EN-1886:2007

produced on the structure each. 0,5 % F9 F9

bleeding through the filtration wall reduces filter efficiency,
1,0 % F8 F8
Finally, the unit is subjected to an overpressure of 2,500 Pa particularly in the case of a high-efficiency filter, because the
2,0 % F7 F7
mm/m and an underpressure of 2,500 Pa checking no permanent leakage is not filtered. 4,0 % F6 F6
deformities in the structure. During the test, the unit is subjected to an overpressure and
1B D3 The TKM 50 series obtains values of 1.6 mm/m in the an underpressure of 400 Pa and the percentage of air flow that dm3/(s·m2)
+1000 Pa test and 1.8 mm/m in the -1000 Pa test, which does not pass through the filter cells is measured in relation to 4,0

worst
10 corresponds to overpressure/underpressure class D1. the rated flow.
F6
1A D2 1,8 mm/n The TKM 50 series obtains leak flow rates of 0.14%/m in the
(-1000 Pa)
4 +400 Pa test and 0.27% in the -400 Pa test, which corresponds
2,0
2A D1 to the maximum classification possible, F9.
0 F7
EN-1886:1998 EN-1886:2007 1,0
F8 0,31% (-400 Pa)
0,5
1,6 mm/n

best
F9
(+1000 Pa) 0
EN-1886 0,26% (+400 Pa)

4 5
 Thermal transmission Thermal transmission CE Marking
Limit EN-1886:1998 EN-1886:2007 According to Standard EN-1886, thermal transmission U The TKM 50 series units have been designed and manufactured
U ≤ 0,5 W/(m2·K) T1 T1
(W/m2·K) must be obtained when the temperature difference according to the essential requirements of applicable European
U ≤ 1,0 W/(m2·K) T2 T2
under stable conditions between the inside and outside of the Community directives:
U ≤ 1,4 W/(m2·K) T3 T3
unit is 20 K. The surface used to calculate the U value must In compliance with the demands of these directives,
U ≤ 2,0 W/(m2·K) T4 T4 - 2006/42/EC machinery directive we are allowed to use the CE marking on our units and
correspond to the external surface of the casing (without the
base frame and nor upper device, e.g. the roof installed on - Directive 2006/95/EC on the approximation of the laws of provide the corresponding EC Declaration of Conformity
W/(m2·K) with each one.
units for use outdoors). Member States relating to electrical equipment designed
Furthermore, all of the components of our units that are
worst

for use within certain voltage limits included in these directives will have the corresponding
2,0
T4 The TKM 50 series obtains a thermal transmission coefficient - Directive 2004/108/EC on electromagnetic compatibility CE marking of their manufacturer.
T3 U = 1.1 (W/m2·K), which is classified as Class T3.
1,0 1,1 W/(m2K) - Directive 2009/125/EC on ecodesign requirements for
T2
0,5
T1
energy-related products
best

0
EN-1886 The harmonised standards used for its design:
Thermal bridge - EN ISO 12.100.1
Thermal bridge According to EN-1886, under test conditions when the - EN ISO 12.100.2
Limit EN-1886:1998 EN-1886:2007 difference in average temperature between the interior and
Kb > 0,75 TB1 TB1 exterior temperatures is steady at 20 K, the point at the Mechanical safety
Kb > 0,60 TB2 TB2
highest temperature on the outer surface of the casing must The TKM 50 series units are compliant with the European
Kb > 0,45 TB3 TB3
be obtained. The ratio between the temperature difference Community directives on machine safety, including:
Kb > 0,30 TB4 TB4
between the interior and the maximum surface temperature
and the average temperature difference between the air on the - Safety device on doors located in positive pressure
interior and exterior of the unit determines the thermal bridge (overpressure) areas
factor. - Casing earthing system to avoid risks of accidents
W/(m2·K)
kb = ∆tmin / ∆tair - Belt covers on units fitted with belt-pulley transmission
Where: fans
∆tmin: is the smallest temperature difference - Hazard signs in areas where there are moving parts or high
TB1
worst

∆tmin = ti - tsmax temperatures

∆tair: temperature difference between the interior and exterior air, - Protection grille on fan inlets
0,75
TB2 ∆tair = ti - ta
0,60 - Protection grille on return fan outlet where access is
TB3 An interior light in the fan sections and access door
0,45 Kb=0,49
ti: average air temperature on the interior of the unit possible with inspection port will be included on all units with
TB4
0,30 an interior height of over 1,600 mm.
ta: average air temperature on the exterior of the unit - Double safety door or protective mesh on access sections
TB5 tsmax: maximum temperature on the exterior surface of the unit to plug-fans
best

0
EN-1886 The TKM 50 series obtains a thermal bridge factor - Double safety door or mesh on sections with risk of high
kb = 0,49 which classifies it within TB3 temperatures

Environment
Frequency band (Hz) Acoustic insulation of the casing
125 250 500 1.000 2.000 4.000 8.000 The TKM 50 meet the levels defined by Standard EN-1886 and
Thanks to the type of insulation used on the panels and the
Acoustic insulation of the casing (dB) are adapted to the RITE (Regulation on Thermal Installations
excellent air tightness of the casing, the TKM 50 series casing
7 9 12 13 14 25 33 in Buildings) in terms of ventilation, free cooling, recovery
obtains the acoustic attenuation values indicated in the
systems of extracted air and motor and fan efficiency. This
enclosed graph.
35 series is the most suitable for compliance with the new
European energy efficiency directive (2010/31/EU) that
Acoustic insulation (dB)

30
25 certifies the energy efficiency of buildings.
20 Example of energy classification label for buildings in
15 Spain, where the scale and the classification obtained
10 can be clearly seen.
5
0
125 250 500 1k 2k 4k 8k
Frequency band (Hz)

6 7
 Endless construction details TKM 50 type

Pre-enamelled exterior sheet Exterior hinges Doors and access covers Dampers Acoustic attenuation Recovery system spectrum
Offers high corrosion resistance. Enabling the access doors to be Equipped with fast-opening Multi-leaf, aerodynamic profile The acoustic attenuation sector Wide spectrum of plate, rotary or
opened 180º. handles for easier interior access. dampers to control the air flow. is formed by TROX silencer cells run around coil recovery systems
Several units can be combined to that offer a very low load loss and that covers the heat recovery
provide a mixing or free-cooling great damping of the fan’s sound requirements of the facility.
section. spectrum.

Inspection window Panels and profiles Frame Frequency converter Fans TROX CONTROL System
The access doors include large Simplified maintenance thanks to Made of enamelled grey galvanised To provide to the facility with the Plug-in fans with a turbine formed This technology allows for the
windows for easier interior the smooth mounting of panels steel sheet profiles. air flow required at any condition. by aerodynamic profile louvers control, electrical protection and
inspection. and profiles on the interior and This offers greater energy savings connected directly to three-phase handling equipment and interior
exterior of the units. wiring of the units to be managed.
by adapting motor consumption to motors or EC motors. Double-
Compatible with the building
the true needs of the facility. inlet fans with transmission are management system (BMS) via
optional. different protocols (ModBus,
BACnet, LONWorks, etc.).

Strong bases Panels Connecting parts Interior lighting Coils for cooling and heating Minipleat filters
With holes for lifting and handling The panels include polyurethane Simple, precise connection The access sections can include Made of standard copper tubes With low load loss and high dust
modules. for thermal and acoustic between modules. interior lighting for easier and aluminium fins. Coils with accumulating capacity. Filtering
insulation. cleaning and maintenance work. special rust treatments as rating from M5 to F9. Eurovent
optional. certified.

8 9
The TKM 50 air handling units are Your Air Handling Unit Software by TROX EUROVENT-certified EU model
selected using YAHUS by TROX.
The TKM 50 series air handling units are configured, calculated The TKM 50 EU series is EUROVENT certified.
and selected using YAHUS software by TROX. This simple-
This certificate enables to guarantee that the units installed in
interface software has been developed for the easier selection
facilities will operate in line with the specifications given in
of components using intuitive drop-down menus. It provides
their design and the energy consumption under operation will
a graphic representation of fans and psychrometric charts for
fulfill what shown in the selection.
the humidification, coil and energy recovery system processes.
YAHUS can be run under Windows operating system. The EU model of the TKM 50 series is completely certified for air
flows of up to 32,600 m3/h and is formed by a self-supporting
Main features:
frame with painted steel structural profiles and injected
Calculation and configurations through the use of aluminium corners.
predefined or user-customized templates.
The end panels are sandwich-type with exterior pre-enamelled
Real-time design using exterior and interior measurements sheet and interior galvanised steel sheet with 30 mm thickness
to scale. polyurethane intermediate insulation and a perimeter seal.
Export of diagrams to “.dxf” format. The doors are made in the same manner as the panels and are
fitted with hinges and fast-opening handles. The panels are
Multiple air handling unit views.
mounted flush to the frame – on both the interior and exterior
The YAHUS tool simplifies the unit configuration, design Possibility of integrated control selection (TROX CONTROL of the unit – to give flat surfaces for easier cleaning and
and calculation tasks.
System). maintenance.
Any requests for the YAHUS software by TROX – and any The TKM 50 EU units are selected
Each module is supported on a socket formed by U-type
updates – are arranged over the TROX España website: using YAHUS EU by TROX.
galvanised steel sheet, cold-rolled profiles. Classification
www.trox.es, in the Product/Software section or by e-mail to according to Standard EN-1886:
the sales office responsible of your area.
- Casing resistance (D1)
- Casing air tightness (L1)
- Leakage through filter (F9)
- Thermal transmission (T3)
References - Thermal bridge (TB3)
TKM 50 units have already been installed in buildings of
different sizes and applications, such as:
Molecular Genetics Laboratory in Cerdanyola del Valles
(Barcelona) Example of selecting a Eurovent-certified TKM 50 EU
unit fitted with a rotary recovery system.
Hospital Clínico in Valladolid
Laboratorios Teva in Zaragoza Frequency band (Hz)
125 250 500 1.000 2.000 4.000 8.000
Palma de Mallorca Congress Hall
Acoustic insulation of the casing (dB)
Hospital Collado Villalba in Madrid where TROX España
has supplied TKM 50 air handling units. UPV Library in Leioa (Vizcaya) 7 9 12 13 14 25 33

Univ. Pompeu i Fabra Wellington Building (Barcelona)

Hospital Alta Resolucion (Chare) Ecija (Seville) TROX’s versatility enables to configure and manufacture
Hospital San Juan de Dios in Pamplona (Navarra) customized units that cannot be designed with YAHUS EU,
always with the same construction in order to guarantee
CEP Legarda in Mungia (Vizcaya)
classification according to Standard EN-1886.
SSGG Building in Linares (Jaén)
Hotel Four Seasons in Casablanca (Morocco)
among others.

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 S/TKM50/EN/2 · © TROX España (10/2014)

TROX España
Pol. Ind. La Cartuja
E-50720 Saragossa - Spain
Tel: +34 976 50 02 50
Fax: +34 976 50 09 04
www.trox.es
[email protected]