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Manual Eco-Pen330 Inst-004578 en B

This document provides operation and maintenance instructions for the eco-PEN330 dispenser. It contains information on safety, product description, operation, maintenance, cleaning, spare parts, technical specifications, and disposal. The dispenser is intended to precisely dose viscous materials when controlled by an eco-CONTROL EC200 dosing control unit or plug'n'dose dosing control unit. The document outlines safety symbols, intended use of the dispenser, personnel responsibilities, transport instructions, and maintenance procedures like troubleshooting, stator changes, and dismantling for cleaning.

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0% found this document useful (0 votes)
126 views32 pages

Manual Eco-Pen330 Inst-004578 en B

This document provides operation and maintenance instructions for the eco-PEN330 dispenser. It contains information on safety, product description, operation, maintenance, cleaning, spare parts, technical specifications, and disposal. The dispenser is intended to precisely dose viscous materials when controlled by an eco-CONTROL EC200 dosing control unit or plug'n'dose dosing control unit. The document outlines safety symbols, intended use of the dispenser, personnel responsibilities, transport instructions, and maintenance procedures like troubleshooting, stator changes, and dismantling for cleaning.

Uploaded by

smith jack
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 32

OPERATION &

MAINTENANCE MANUAL
eco-PEN330
TABLE OF CONTENTS

1 Introduction ...................................................................................................... 4
1.1 Delivery package ..................................................................................... 4
1.2 Incoming inspection ................................................................................. 5

2 Safety ................................................................................................................ 6
2.1 Explanation of symbols used ................................................................... 6
2.2 Intended use ............................................................................................ 7
2.3 Personnel................................................................................................. 8
2.3.1 Operators..................................................................................... 8
2.3.2 Maintenance staff ........................................................................ 8
2.4 Informal safety precautions...................................................................... 8
2.5 Preventing damage to equipment ............................................................ 9
2.6 Organisational safety measures .............................................................. 9
2.7 Residual risks......................................................................................... 10
2.8 Transport and storage............................................................................ 11

3 Product description ....................................................................................... 12

4 Operation ........................................................................................................ 12
4.1 Initial commissioning.............................................................................. 12
4.1.1 Fitting the stator ......................................................................... 13
4.1.2 Connecting the dosing unit to the drive unit............................... 13
4.1.3 Feeding material and bleeding the dispenser for the first time .. 14
4.1.4 Calibration.................................................................................. 16
4.2 Switching on, starting dosing process.................................................... 16
4.3 Switching off, ending dosing process..................................................... 16
4.4 Decommissioning................................................................................... 17
4.5 Re-commissioning ................................................................................. 17

2 / 32 eco-PEN330 INST-004578 / B
TABLE OF CONTENTS

5 Maintenance ................................................................................................... 18
5.1 Maintenance intervals ............................................................................ 18
5.2 Troubleshooting ..................................................................................... 19
5.3 Stator change......................................................................................... 20
5.3.1 Disconnecting the dosing unit and drive unit ............................. 20
5.3.2 Removing the stator................................................................... 21
5.4 Dismantling before cleaning................................................................... 22

6 Cleaning .......................................................................................................... 23

7 Spare parts ..................................................................................................... 24


7.1 Item list of the spare parts...................................................................... 24
7.2 Overview drawing of the spare parts ..................................................... 25

8 Technical specifications................................................................................ 26
8.1 Installation declaration ........................................................................... 26
8.2 Technical data........................................................................................ 27
8.3 Materials used........................................................................................ 28
8.4 Dimensions ............................................................................................ 28

9 Disposal .......................................................................................................... 29

10 Accessories .................................................................................................... 29

INST-004578 / B eco-PEN330 3 / 32
INTRODUCTION

1 Introduction
Dear customer,
We are delighted that you have decided to purchase a ViscoTec product. We have no doubt
that this product will meet all your requirements. We wish you trouble-free and successful
operation.
The dosing system consists of the eco-PEN330 dispenser and the eco-CONTROL EC200
dosing control unit or the plug´n´dose dosing control unit.
The eco-PEN330 dispenser is described in this operation manual. A separate operation and
maintenance manual is enclosed with the dosing control unit.

1.1 Delivery package


The scope of supply includes:
• 1 dosing unit (A) B
• 1 stator (B) (red = VisChem,
blue = VisLas)
• 1 drive unit (C) with connection cable A
(1.5 m)
• 1 assembly aid (D) F
E
• 1 screwdriver (E)
• 1 allen wrench (F) D
• 1 syringe
C
• 1 Operation & maintenance manual
N330
eco-PE

Fig. 1

4 / 32 eco-PEN330 INST-004578 / B
INTRODUCTION

1.2 Incoming inspection


Damage in transit can lead to malfunctions, and consequently to personal injury and damage
to property. Damaged components must not be put into operation.
Check the delivery immediately on receipt for damage in transit and damage to the
packaging. Check that the delivery is complete according to the enclosed delivery note.
Make sure you have not left any part of the delivery in the packaging.
Compensation for damage during transport may be claimed only if the carrier is notified
immediately.

INST-004578 / B eco-PEN330 5 / 32
SAFETY

2 Safety

2.1 Explanation of symbols used


The following symbols are used in this manual:
 Work step
• List
Fig. 1 Legend number, reference to a figure
* Reference to a comment
COMMAND Designations of buttons/switches, menu items and input dialogs

The following notices indicate safety instructions and must be followed:

DANGER
indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING
indicates a hazardous situation which, if not avoided, may result in death or serious injury.

CAUTION
indicates a hazardous situation which, if not avoided, may result in minor injury.

NOTE
indicates a technical tip to avoid damage to property or equipment.

This manual is structured so that text and the related figure are on the same page as far as
possible. In this way the information can be understood quickly. If reference is made to a
component in a figure, the part has a key number.

6 / 32 eco-PEN330 INST-004578 / B
SAFETY

2.2 Intended use


The eco-PEN330 dispenser is used to feed and precisely dose viscous materials.
The dispenser is controlled using the eco-CONTROL EC200 dosing control unit or the
plug´n´dose dosing control unit.
Check the chemical resistance of the materials that are in contact with the material before
commissioning. Information on the materials can be found in the order confirmation or in
Section 8.3 “Materials used” (page 28).
No liability can be accepted for damage caused by failure to observe this operation manual
or due to a lack of maintenance or checks.

Misuse
Any use other than the stipulated intended use shall be considered as misuse.
This includes
• use outside the permissible operating limits
• use in explosive environments
• use underground
• use outdoors
Misuse also includes the following actions carried out without the explicit written approval of
the manufacturer:
• Conversions and/or extensions
• Use of non-original spare parts (e.g. rotor)
• Repairs carried out by unauthorised companies or persons
• Use of non-approved materials
Misuse is not permissible, and will result in voiding of guarantee, warranty and liability claims.

INST-004578 / B eco-PEN330 7 / 32
SAFETY

2.3 Personnel
The operating organisation shall ensure that only appropriately qualified and authorised
personnel work on this machine. It is responsible for ensuring that operators and
maintenance staff possess the necessary qualifications. Personnel must be at least 15 years
old.
All personnel working with or on the machine must have read and understood this
operation manual.
The operating company shall document the operators' and maintenance staff's
acknowledgement of this manual, and shall ensure their compliance with it by means of
regular training.

2.3.1 Operators
Before starting work, the personnel assigned as operators must be adequately instructed
regarding the nature and scope of their duties and the potential risks. Training shall be
conducted on a regular basis (at least once a year). Training shall be conducted after any
technical modifications.

2.3.2 Maintenance staff


The maintenance and repair staff must be authorised and
• adequately trained for the relevant activities
• familiar with and comply with the applicable technical rules and safety regulations
Competent personnel are persons who, by virtue of their training, experience and knowledge
of the relevant requirements, standards and safety regulations, can carry out the necessary
activities while recognising and avoiding potential hazards.

2.4 Informal safety precautions


The following documents must be read, understood and followed. They must always be
available at the machine's operating location, and must be kept in legible condition:
• The operation manual for this product
• Generally applicable and local accident prevention and environmental protection
regulations
• Safety data sheets for the conveyed materials, as well as for any cleaning products or
lubricants being used

8 / 32 eco-PEN330 INST-004578 / B
SAFETY

2.5 Preventing damage to equipment


In order to prevent damage to equipment and to ensure precision dosing, note that
• the dispenser must never be operated without material (the stator will be destroyed)
• the material inlet (feed) and the material outlet must never be closed during operation
• the material outlet (e.g. dosing needle or mixer) must not be damaged or blocked
• the dispenser is operated with a positive feed (inlet pressure)
• there is adequate inlet pressure when conveying highly viscous material
• when pumping without a positive feed (inlet pressure), no dry running or cavitation of the
dispenser occurs
• the direction of rotation of the drive is always the same as the direction of flow of the
dispenser
• the specifications in the product data sheet for the material are observed and adhered to

2.6 Organisational safety measures


The necessary personal protective equipment must be provided by the operating
organisation. Personal protective equipment must be worn when carrying out all work and
procedures.
To ensure the provision of suitable personal protective equipment, the safety data sheet for
the conveyed material must be observed. Specifications for e.g. cleaning products and
lubricants must also be checked and observed.
All personal protective equipment must be checked to ensure it is working properly before
starting work.

Eye protection Hand protection Body protection Foot protection

INST-004578 / B eco-PEN330 9 / 32
SAFETY

2.7 Residual risks


Thorough training, observance of the operation manual and compliance with safety
regulations are key to permanently accident-free operation.
The following residual risks may occur when operating this machine:

WARNING
Material hazardous to health
The conveyed material may contain constituents which are hazardous to health.
Such constituents may cause serious acute or chronic harm to health if they come into
contact with skin, are inhaled or swallowed.
• Always wear appropriate protective equipment
• Observe the specifications in the safety data sheet for the material

WARNING
Risk of injury from moving components
The machine is driven by an electrical drive unit. These generate very high forces.
Touching the components during operation may result in serious injuries.
• Do not operate the machine unless there is unrestricted visual contact with the moving
component
• There must be no persons or foreign objects in the danger area

WARNING
Pressurised material
Depending on the setting of the machine, the material is conveyed under very high
pressure. If the delivery rate is not adapted to the dosing needle being used,
unwanted spraying of the material might occur. This may result in serious injury.
Defective components can also cause spraying.
• Shut down the machine immediately
• The leak must be repaired by qualified maintenance staff before operation is re-started

10 / 32 eco-PEN330 INST-004578 / B
SAFETY

CAUTION
Splashing material
During initial commissioning and after being refilled, air bubbles in the material could
cause an uncontrollable spraying from the conveying area. This may result in injury.
• Always wear appropriate protective equipment
• Fully bleed the system before start of production

CAUTION
Pointed dosing needle
Depending on its size, the dosing needle can be very thin and pointed.
Carelessness during assembly work can lead to needle stick injuries.
• Carry out assembly work with appropriate care.

2.8 Transport and storage


The following ambient conditions must be observed for transportation and storage:
• Temperature within the range -10 °C to +40 °C (263 K to 313 K)
• Relative air humidity less than 60 % (non-condensing)
• Uniform room climate
• Dry and free of dust
• No exposure to direct sunlight
• No aggressive, corrosive substances (solvents, acids, alkalis, salts, etc.) in the
environment
For storage always remove the stator and store separately (at 15–20 °C).

INST-004578 / B eco-PEN330 11 / 32
PRODUCT DESCRIPTION / OPERATION

3 Product description
The dispenser has been developed and tested for precision dosing of materials ranging from
low to high viscosity with extremely high repeat accuracy.
preeflow dispensers are positive displacement pumps. The conveying elements comprise a
rotating part, the "rotor", and a stationary part, the "stator". The rotor, which is in the form of
a type of knuckle thread, rotates inside the stator, which has one more thread turn and twice
the pitch length of the rotor. As a result, conveying areas are produced between the stator
and the rotor rotating inside the stator. The rotor also moves radially within the stator.
The conveying spaces move forward continuously due to the movement. The flexible shaft
used to drive the rotor compensates for the eccentric movement of the rotor and is completely
maintenance-free.
The sealing effect of the conveying elements of the dispenser is dependent on the viscosity
and pressure.
Since the direction of flow is reversible, the material can be sucked back to allow a clean
thread break.
The dispenser can be dismantled very quickly.
Together with the eco-CONTROL EC200 dosing control unit, the dispenser forms a dosing
system which is typically installed in a dosing station. The dosing control unit controls the
required parameters (e.g. dosing quantity, dosing speed, etc.).

4 Operation

4.1 Initial commissioning


All activities described below may only be carried out by qualified staff.
When delivered, the stator is not installed so as to avoid bearing damage to the elastomer of
the stator.
Preparation
 Undo the cap nut (2).
 Pull off the end piece (3).
 Plug the star-shaped coupling (5) into the bearing housing (13).
 Couple the assembly aid (6) to the bearing housing (13).

12 / 32 eco-PEN330 INST-004578 / B
OPERATION

4.1.1 Fitting the stator


 Coat the rotor (4) with material or a suitable lubricant.
 Turn the stator (7) in the correct position (see detailed view) on the rotor (4) until the dowel
pin (8) begins to dip into the keyway (9).
 Lightly press the stator (7) towards the pump housing (19) and turn the assembly aid (6) in
the direction of the arrow until the stator (7) has been guided into the pump housing (19).
 Uncouple the assembly aid (6), install the end piece (3) and the cap nut (2), and put in place
the required Luer-Lock needle.

13
5
9 19 6

2 X
4 8
7
3
11
Fig. 2 7

4.1.2 Connecting the dosing unit to the drive unit


 Screw the set screws (14) into the thread so that they do not protrude into the coupling area.
Danger of damage to the fit.
 Attach the star-shaped coupling (5) onto the coupling of the drive unit (11).
 Set the anti-rotation lock (8) in the correct position relative to the dosing unit (20).
 Fully assemble the dosing unit (20) and the drive unit (11).
 Lightly turn the set screws (14), the drive unit (11) has now been centred properly.

14

20 5
11
8

14 Fig. 3

INST-004578 / B eco-PEN330 13 / 32
OPERATION

4.1.3 Feeding material and bleeding the dispenser for the first time

Preparation
 Connect the material supply (feed line, cartridge) to the material inlet (12) of the dispenser.

The dispenser can be bled in one of two ways after the medium has been supplied.

Version A
(e.g. supply via a hose, closed cartridge)
 Move the dispenser to a position in which
the end piece (3) points upwards.
3
 Connect the drive unit to the power supply
and run slowly until the material escapes
from the outlet nozzle (attached Luer-Lock
needle) without bubbles.

12

Fig. 4

Tip: Connecting a hose can protect the dispenser from being wetted with the medium.

14 / 32 eco-PEN330 INST-004578 / B
OPERATION

Version B
(e.g. open cartridge, dispenser fixed in place and supply of the material under pressure)
 Turn the bleed screw (23) 180 degrees so
that the bleed hole (8) is in the position
shown (direction of the drive unit).
8
 Pressurise the material.
 Feed the material until it escapes from the
bleed hole (8) without bubbles. 23
 Release (remove) the inlet pressure on
the material and wait until no more
material comes out of the bleed hole (8).
 Close the bleed screw (23) again. 9
 Remove any material which has escaped.
 Pressurise the material.
 Connect the drive unit to the power supply
and run slowly until the material escapes
from the outlet nozzle (attached Luer-Lock Fig. 5
needle) without bubbles.
Tip: Alternatively, the air can also be extracted from the pump area with the syringe (9)
included in the scope of supply.

INST-004578 / B eco-PEN330 15 / 32
OPERATION

4.1.4 Calibration
To obtain a precise dosing result, the dosing quantity must be calibrated. This is performed
using the eco-CONTROL EC200 dosing control unit. The exact procedure can be found in
the dosing control unit manual.

4.2 Switching on, starting dosing process


Daily at the start of the shift / when starting work, perform the activities as described in
Section 5.1 “Maintenance intervals” (page 18).

NOTE
The supply of material to the dispenser must be ensured before dosing starts.
Dry running may destroy the stator.

 Start supply of material to the dispenser.


 If present, remove cover.
 Switch on the dosing control unit.
 Check the dosing quantity to ensure that the dosing result is consistent. If there are
deviations, dosing must be calibrated. The exact procedure can be found in the dosing control
unit manual. The result of the check must be recorded together with the name of the tester,
date and time.
 Start dosing process via the dosing control unit.

4.3 Switching off, ending dosing process


 The dosing process is switched off via the dosing control unit. The exact procedure can be
found in the dosing control unit manual.
 Switch off the material supply to the dispenser.
 Clean the end piece / dosing needle.
 Seal outlet opening (e.g. with cover).

16 / 32 eco-PEN330 INST-004578 / B
OPERATION

4.4 Decommissioning
All activities described below may only be carried out by authorised maintenance staff.
 Switch off the drive to the dispenser and lock it to prevent it from being switched on again.
 Shut down material supply to the dispenser (depressurise).
 Relieve inlet pressure via bleed screw.
 Remove material supply and seal openings with suitable plug.
 Disconnect the power supply to the drive units.
 Remove the dosing unit and the drive unit from the holder or system.
 Disconnect the dosing unit and drive unit.
 Remove the stator, clean and store separately.
 Disassemble and clean dispenser.
 Store dispenser according to the storage conditions as described in Section 2.8 “Transport
and storage” (page 11).

4.5 Re-commissioning
Re-commissioning is the same as initial commissioning. The same specifications and work
steps apply as described in Section 4.1 “Initial commissioning” (page 12). It must be ensured
that the dispenser is free of medium residues, dust and dirt.

The stator must be installed before recommissioning (see Section 4.1.1 (page 13)).

INST-004578 / B eco-PEN330 17 / 32
MAINTENANCE

5 Maintenance
In the event of a fault, or if there is any doubt that the machine/system is not
completely ready for operation, it must be shut down immediately and inspected by
competent maintenance staff before operation continues.

WARNING
Maintenance and cleaning work may only be carried out when the machine has been shut
down safely and secured against unauthorised restarting. Otherwise, serious injuries may
result.
• Switch off the dosing control unit.
• Disconnect the dosing control unit's power cable from the power supply

5.1 Maintenance intervals


In order to ensure problem-free operation, we recommend complying with the following
maintenance intervals.

When Activity Who


Start of shift/daily • Visual check for leaks / contamination / damage. 1
End of shift • Clean the end piece / dosing needle. 1
Every year • Disassemble the dispenser, clean and check all
parts such as stator, rotor assembly, seals, 2
bearings and housing and replace if required.
1 = Operating staff
2 = Maintenance staff
The recommended change cycles are based on empirical values for dosing applications.
The empirical values are based on different material properties, pressure conditions and
dosing settings. Depending on the material used, the required change cycles may differ from
the recommended cycles.
Ambient conditions, such as temperature and humidity, may affect the change cycles.

18 / 32 eco-PEN330 INST-004578 / B
MAINTENANCE

5.2 Troubleshooting
Fault Possible cause Action
Motor not connected Connect the motor
Fault with mains supply Check electrical installation
Material hardened/set Dismantle and clean the
dispenser
Dosing needle blocked Clean/replace dosing needle
Dosing needle too small or too Use a different needle cross-
long section. Reduce the speed/
No or too little material flow rate volume.
feeding Stator/rotor worn Replace stator/rotor
Stator swollen Check resistance of the stator
to the material and replace
stator
Revolution too low Correct revolution
Inadequate supply of material Feed material, check inlet
pressure and correct if
required
Suck-back not set correctly Adjust the suck-back
Dripping or running on Air bubbles in the material Bleed dispenser / material
of material pipes
Material compressible Degas the material

If you have any questions about commissioning, maintenance, repairs or ways to optimise
your processes, our Service employees will be happy to help.
You can reach us at: [email protected]
We will respond to your service enquiry in German or English.

INST-004578 / B eco-PEN330 19 / 32
MAINTENANCE

5.3 Stator change


All activities described below may only be carried out by authorised maintenance staff.

Preparation
 Disconnect the dosing control unit from the power supply.
 Unplug the power supply to the drive unit.
 Shut down material supply (depressurise).
 Relieve inlet pressure via bleed screw.
 Remove material supply and seal openings with suitable plug.

5.3.1 Disconnecting the dosing unit and drive unit


 Undo set screws (14).
 Disconnect the dosing unit (20) and drive unit (11).
 Remove the star-shaped coupling (5).

14

20 5
11

14

Fig. 6

20 / 32 eco-PEN330 INST-004578 / B
MAINTENANCE

5.3.2 Removing the stator


 Undo the cap nut (2).
 Pull off the end piece (3).
 Plug the star-shaped coupling (5) into the bearing housing (13).
 Couple the assembly aid (6) to the bearing housing (13).
 Unscrew stator (7) with assembly aid (6).

13
5 6

2
7
3
11

Fig. 7

Fitting the stator


Install the stator as described in Section 4.1.1 (page 13).

INST-004578 / B eco-PEN330 21 / 32
MAINTENANCE

5.4 Dismantling before cleaning


When cleaning the dispenser, attention must be paid to the chemical properties and chemical
reactions of the material. In doing so, observe and comply with the corresponding
specifications of the product data sheet. If you have any queries, contact the manufacturer of
the material.
All activities described below may only be carried out by authorised maintenance staff.
Preparation
• Remove the stator as described in Section 5.3.2 (page 21)

Removing the rotor assembly


 Unscrew the bleed screw (23) and O-ring (24).
 Remove the 4 screws (18).
 Remove the pump housing (19) and O-ring (22).

22
19
18 13
25

24

Fig. 8 23

NOTE
Do not flush the bearing housing (13) and the sealing set with housing (25).
This can damage the bearings! Clean it only with a cloth and brush.
Do not disassemble the bearing housing (13) and the sealing set with housing (25).

Assembly
After cleaning, the dispenser is assembled in reverse order. Do not exceed a tightening
torque of 0.35 Nm when mounting the screws (18).

22 / 32 eco-PEN330 INST-004578 / B
CLEANING

6 Cleaning
WARNING
Cleaning work may only be carried out when the machine has been shut down safely and
secured against unauthorised restarting. Otherwise, serious injuries may result.
• Switch off the dosing control unit.
• Disconnect the dosing control unit's power cable from the power supply

If the dispenser is soiled with material or if the dispenser is disassembled and cleaned, use
a cleaning agent which matches the material. The information in the safety data sheet must
be complied with.

Recommended cleaning agents, e.g. cellulose thinner, cleaner’s solvent or alcohol.

Note the following points regarding the use of cleaning agents and the performance of
cleaning work:
• Observe the specifications in the safety data sheet for the cleaning agent
• Personal protective equipment must be worn
• Compatibility with the materials installed in the pump must be checked before use
• The cleaning agent must be used according to the manufacturer’s specifications
(e. g. application time)
• Cleaning agents must not penetrate electrical or mechanical system components
• Do not use high-pressure cleaners for cleaning
• Completely remove cleaning agent again
• Dispose of cleaning agent properly
• Re-attach any protective and safety devices or cladding removed and check that they
function correctly
• Use a metal-free tool (do not use steel wool or a screwdriver)

INST-004578 / B eco-PEN330 23 / 32
SPARE PARTS

7 Spare parts
Every time you order spare parts, please state the type identifier, serial number and
order number. The serial number is engraved on the bearing housing (13).

7.1 Item list of the spare parts


Diamond
Coating +
Item Description X pcs Material
Stator Stator Stator
VisChem VisLas VisLas
Dispenser, eco-PEN330 cpl. 21525 22095 22248
eco-PEN330 dosing unit, cpl. 21526 22094 22247
2 eco-PEN330 cap nut 1 20085 20085 20085 Aluminium
3 End piece eco-PEN330 1 20075 20075 20075 POM
5 Star-shaped coupling X 1 20050 20050 20050 Elastomer
6 Assembly aid 1 20108 20108 20108 PA 6
7 Stator (red = VisChem, blue = VisLas) X 1 21483 21860 21860
11 eco-PEN330 drive unit, cpl. X 1 21547 21547 21547
13 Bearing housing with rotor assembly cpl. 1 21565 21565 22203
14 Set screw M3 x 5 2 20088 20088 20088 A2
16 O-ring 16 x 1.25 X 1 20007 20007 20007 FKM
18 Allen screw M3 x 16 4 20089 20089 20089 A2
19 eco-PEN330 dispenser housing 1 20083 20083 20083 POM
21 O-ring 15 x 1.5 X 1 20084 20084 20084 FKM
22 O-ring 13 x 1.25 X 1 20011 20011 20011 FFKM
23 Bleed screw, cpl. 1 20510 20510 20510 POM
24 O-ring 8 x 1.25 1 20513 20513 20513 FKM
Sealing set with housing
25 1 20148 20148 20148 POM / HDPE
(standard) (seal HDPE)
Sealing set with housing
1 21624 21624 21624 POM / PTFE
(optional) (seal PTFE)
26 Allen screw M3 x 25 4 20090 20090 20090 A2
27 eco-PEN330 end piece with Luer-Lock 1 20076 20076 20076 POM
28 O-ring 2.97 x 0.64 X 1 20035 20035 20035 FKM
29 Threaded sleeve Luer Lock 1 20021 20021 20021 Aluminium
30 O-ring 17 x 1.25 X 1 20041 20041 20041 NBR
31 eco-PEN connection cable, cpl. (1.5 m) 1 20784 20784 20784

Stainless steel kit (optional) (consisting


of item 2, 18, 22, 28, 29 as well 1 22114 22114 22114
item 19, 23, 25, 27 in stainless steel)
Stainless
19 eco-PEN330 dispenser housing 1 22088 22088 22088
steel

24 / 32 eco-PEN330 INST-004578 / B
SPARE PARTS

Stainless
23 Bleed screw, cpl. 1 22112 22112 22112
steel
Sealing set with housing Stainless
25 1 22177 22177 22177
(seal HDPE) steel / HDPE
Stainless
27 eco-PEN330 end piece with Luer-Lock 1 21577 21577 21577
steel
X = Recommended spare parts and wearing parts
To avoid costly downtime, we recommend keeping a stock of spare and wearing parts.

7.2 Overview drawing of the spare parts

31
30
5
11

14 26
6
13

25 16

14

19

22
7
27 24
21
2 29 28 23
18

3
Fig. 9

INST-004578 / B eco-PEN330 25 / 32
TECHNICAL SPECIFICATIONS

8 Technical specifications

8.1 Installation declaration


Within the meaning of EU Directive 2006/42/EU on Machinery Annex II B

We,
ViscoTec Pumpen- u. Dosiertechnik GmbH
Amperstraße 13
D-84513 Töging am Inn,

hereby declare that, in the design and manufacture of the incomplete machine described
below, the following basic requirements of EU Directive 2006/42/EC have been applied and
complied with: 1.1.2, 1.1.3, 1.1.5, 1.3.2, 1.5.4, 1.6.1, 1.6.2, 1.7.4, 1.7.4.1, 1.7.4.2
We declare in addition that the special technical documents were drawn up in accordance
with Annex VII part B of this Directive. Where applicable, the incomplete machine
corresponds in addition to the stipulations of Directives 2014/35/EC on electrical equipment
and 2014/30/EC on electromagnetic compatibility.

Product designation: eco-PEN330

We undertake to convey to the market supervisory authorities, at their justifiable request,


the special documents concerning the incomplete machine in electronic form via our
documentation department.
The incomplete machine may only be put into operation once it has been determined,
as required, that the machine or unit into which the incomplete machine is to be installed
complies with the stipulations of Directive 2006/42/EC on machinery and that the
EU Declaration of Conformity has been produced in accordance with Annex II A.

Töging am Inn, 10 September 2020

Martin Stadler
Managing Director and authorised representative

26 / 32 eco-PEN330 INST-004578 / B
TECHNICAL SPECIFICATIONS

8.2 Technical data


eco-PEN330
Weight approx. 300 g
Minimum operating pressure 0 bar, with self-levelling liquid
Maximum operating pressure 6 bar, with non self-levelling liquid
Maximum dosing pressure 1) 20 bar
Self sealing 1) approx. 2 bar (reference material approx. 10 mPas at
20 °C)
Motor 18 to 24 V DC, incremental encoder, planetary gear
Protection class according to IP54
DIN EN 60529
Sound level, (dB(A)) < 70
Operating conditions +10 ° to +40 °C, air pressure 1 bar, relative humidity less
than 60% (non-condensing)
Material temperature +10 °C to +40 °C
Storage conditions see page 11
Dosing volume, approx. 0,03 ml/rotation
Dosing accuracy 2) ±1%
Repeatability > 99 %
Minimum dosing quantity 0.002 ml
Volume flow 3) 0.2 to 3.3 ml/min
1)Max. dosing pressure and self-sealing decrease with decreasing viscosity and increase with
increasing viscosity. Consult with the manufacturer.
2) Volumetric dosing as absolute deviation relative to one dispenser rotation. Depending on the

viscosity of the dosing material.


3) Max. volume flow is dependent on the viscosity, inlet pressure.

Threads used
Material inlet 1/8"cylindrical Whitworth pipe thread DIN/ISO 228
Bleed hole Luer DIN EN 20594-1
Nozzle connection Luer-Lock DIN EN 1707 with O-ring, patented

INST-004578 / B eco-PEN330 27 / 32
TECHNICAL SPECIFICATIONS

8.3 Materials used


Components in contact with the material Material
Dispenser housing, end nozzle HD-POM
Dispenser parts, motor housing Anodised aluminium
Screws, washers, etc. Stainless steel A2
Stator elastomer VisChem, VisLas
Flexible shaft cover VisChem
Shaft sealing rings Z80
O-rings FKM, FFKM
Drive shaft, rotor Stainless steel A4

8.4 Dimensions
228
57 100 13
DIN ISO 228 8
Ø27
G 1/8“

80 Positioning bore (Ø 2H7)


120

34
29

29
33
Ø

Fig. 10

28 / 32 eco-PEN330 INST-004578 / B
DISPOSAL / ACCESSORIES

9 Disposal
The dispenser must be removed by competent maintenance staff.
Disposal may only be performed in line with the currently applicable,
country-specific specifications, standards and legislation.
Ensure environmentally friendly recycling of all materials.
Electrical parts must not be disposed of with household waste (2012/19/EU).
They must be taken to the collection points provided for this purpose or
disposed of in an environmentally appropriate way.

10 Accessories
In addition to the standard spare parts listed in Section (page 25),
special solutions are available upon request, for example
• Conversion kit in stainless steel
• Rotor/stator in alternative materials
• Fastening elements
• Process connections
Furthermore, we can offer you a comprehensive range of consumables, such as:
• Dosing needles
• Mixers

Please contact us if required: [email protected]

INST-004578 / B eco-PEN330 29 / 32
Notes

30 / 32 eco-PEN330 INST-004578 / B
Notes

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z_letzte_Seite
Table of contents
OPERATION & MAINTENANCE MANUAL
eco-PEN330
Project number: 14X-XX-XXXX
Order number: 14X-XX-XXXX

© Copyright 2020
ViscoTec Pumpen- u. Dosiertechnik GmbH
Amperstraße 13
D-84513 Töging am Inn
Germany
This document is protected by copyright. It must not be modified, extended,
reproduced or distributed to third parties without written consent.
Subject to technical and editorial change.
Translation of original operation manual
Document no. / Version
INST-004578 / B

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