Sb1094 Manual
Sb1094 Manual
OWNER'S MANUAL
A Tradition of Excellence
© October, 2020 by South Bend Tools - Revised August, 2023 (LW) For Machines Mfd. 08/23 (V3.08.23)
Scope of Manual
This manual helps the reader understand the machine, how to prepare it for operation, how to control
it during operation, and how to keep it in good working condition. We assume the reader has a basic
understanding of how to operate this type of machine, but that the reader is not familiar with the
controls and adjustments of this specific model. As with all machinery of this nature, learning the
nuances of operation is a process that happens through training and experience. If you are not an
experienced operator of this type of machinery, read through this entire manual, then learn more
from an experienced operator, schooling, or research before attempting operations. Following this
advice will help you avoid serious personal injury and get the best results from your work.
Manual Feedback
We've made every effort to be accurate when documenting this machine. However, errors sometimes
happen or the machine design changes after the documentation process—so the manual may not
exactly match your machine. If a difference between the manual and machine leaves you in doubt,
contact our customer service for clarification.
We highly value customer feedback on our manuals. If you have a moment, please share your
experience using this manual. What did you like about it? Is there anything you would change to
make it better? Did it meet your expectations for clarity, professionalism, and ease-of-use?
Updates
For your convenience, any updates to this manual will be available to download free of charge
through our website at:
www.southbendtools.com
Customer Service
We stand behind our machines. If you have any service questions, parts requests or general questions
about your purchase, feel free to contact us.
INTRODUCTIOn
Identification
Filter Brush
Motor Main Motor
Inlet
Port
Control
Box
Inlet
Adapter
Pressure
Canister
Gauge
Filter
Drum Lock
Handle
Filter
Bag
Collection
Drum
Locking
Caster Swivel
Caster
Serious personal injury could occur if Untrained users have an increased risk
you connect the machine to power before of seriously injuring themselves with this
completing the setup process. DO NOT machine. Do not operate this machine until
connect power until instructed to do so later you have understood this entire manual and
in this manual. received proper training.
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South Bend Tools
For Machines Mfd. Since 8/23 INTRODUCTION Model SB1092 & SB1094
Description of Controls A B
& Components E
Product Specifications
Product Specifications
P.O. Box 2027, Bellingham, WA 98227 U.S.A.
PHONE: (360) 734-1540 • © South Bend Tools
www.southbendtools.com
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South Bend Tools
For Machines Mfd. Since 8/23 INTRODUCTION Model SB1092 & SB1094
-6-
South Bend Tools
For Machines Mfd. Since 8/23 SAFETY Model SB1092 & SB1094
SAFETY
The owner of this machinery or equipment is ultimately responsible for its safe use. This
responsibility includes proper installation in a safe environment, personnel training and usage
authorization, regular inspection and maintenance, manual availability and comprehension,
application of safety devices, integrity of cutting tools or accessories, and the usage of approved
personal protective equipment by all operators and bystanders.
The manufacturer of this machinery or equipment will not be held liable for injury or property
damage from negligence, improper training, machine modifications, or misuse. Failure to read,
understand, and follow the manual and safety labels may result in serious personal injury, including
amputation, broken bones, electrocution, or death.
The signals used in this manual to identify hazard levels are as follows:
Entanglement: Loose clothing, gloves, neckties, Chuck Keys or Adjusting Tools: Tools used to
jewelry or long hair may get caught in adjust spindles, chucks, or any moving/
moving parts, causing entanglement, rotating parts will become dangerous
amputation, crushing, or strangulation. projectiles if left in place when the machine
Reduce this risk by removing/securing is started. Reduce this risk by developing
these items so they cannot contact moving the habit of always removing these tools
parts. immediately after using them.
Mental Alertness: Operating this item with Work Area: Clutter and dark shadows increase
reduced mental alertness increases the the risks of accidental injury. Only operate
risk of accidental injury. Do not let a this item in a clean, non-glaring, and well-
temporary influence or distraction lead to a lighted work area.
permanent disability! Never operate when
under the influence of drugs/alcohol, when Properly Functioning Equipment: Poorly
tired, or otherwise distracted. maintained, damaged, or malfunctioning
equipment has higher risks of causing
Safe Environment: Operating electrically serious personal injury compared to
powered equipment in a wet environment those that are properly maintained.
may result in electrocution; operating near To reduce this risk, always maintain
highly flammable materials may result in a this item to the highest standards and
fire or explosion. Only operate this item in promptly repair/service a damaged or
a dry location that is free from flammable malfunctioning component. Always follow
materials. the maintenance instructions included in
this documentation.
Electrical Connection: With electrically
powered equipment, improper connections Unattended Operation: Electrically powered
to the power source may result in equipment that is left unattended while
electrocution or fire. Always adhere to all running cannot be controlled and is
electrical requirements and applicable dangerous to bystanders. Always turn the
codes when connecting to the power source. power OFF before walking away.
Have all work inspected by a qualified
electrician to minimize risk. Health Hazards: Certain cutting fluids and
lubricants, or dust/smoke created when
Disconnect Power: Adjusting or servicing cutting, may contain chemicals known to
electrically powered equipment while it the State of California to cause cancer,
is connected to the power source greatly respiratory problems, birth defects,
increases the risk of injury from accidental or other reproductive harm. Minimize
startup. Always disconnect power exposure to these chemicals by wearing
BEFORE any service or adjustments, approved personal protective equipment
including changing blades or other tooling. and operating in a well ventilated area.
-8-
South Bend Tools
For Machines Mfd. Since 8/23 SAFETY Model SB1092 & SB1094
PREPARATION
Preparation Overview Required for Setup
The purpose of the preparation section is to help The items listed below are required to
you prepare your machine for operation. The list successfully set up and prepare this machine for
below outlines the basic process. Specific steps operation.
for each of these points will be covered in detail
later in this section. For Lifting
• A forklift or hoist (rated for at least 500 lbs.).
The typical preparation process is as follows: • Lifting straps or chains and hooks (rated for
1. Unpack the machine and inventory the at least 500 lbs.).
contents of the box/crate.
For Power Connection
2. Clean the machine and its components. • A power source that meets the minimum
circuit requirements for this machine. (Refer
3. Identify an acceptable location for the to the Power Supply Requirements
machine and move it to that location. section for details.)
• A qualified electrician to ensure a safe and
4. Assemble the loose components and make code-compliant connection to the power
any necessary adjustments or inspections to source.
ensure the machine is ready for operation.
For Assembly
5. Connect the machine to the power source. • An Assistant
• Safety Glasses (for each person)
6. Test run the machine to make sure it • Phillips Screwdriver #2
functions properly and is ready for operation.
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
Unpacking A
B
This item was carefully packaged to prevent
damage during transport. If you discover any
damage, please immediately call Customer
Service at (360) 734-1540 for advice. You may
need to file a freight claim, so take pictures and
save all the containers and packing materials for
possible inspection by the carrier or its agent.
D
F
SB1092 Inventory C
E
Main Inventory (Figure 5) Qty
A. Canister Filter................................................. 1
G
B. Housing Assembly........................................... 1
C. Collection Drum.............................................. 1
H I
D. Left Drum Bracket.......................................... 1
E. Right Drum Bracket....................................... 1
F. Cone................................................................. 1
G. Collection Drum Handle................................. 1
H. Base................................................................. 1
I. Drum Lid......................................................... 1 J K L
J. Support Panel.................................................. 1
K. Side Panel (Left)............................................. 1
L. Side Panel (Right)........................................... 1
M. Inlet Adapter................................................... 1
N. Hose 2"............................................................. 1
O. Quick Connector.............................................. 1 M
P. Hose Clamps 2"............................................... 2
Q. Bag Clamp....................................................... 1
R. Cone Clamp..................................................... 1 N O
S. Collection Bag, Drum (Clear Plastic)............. 1
T. Drum Lock Handle Brackets.......................... 2
U. Drum Lock Handle.......................................... 1 R
Q
V. Collection Bag, Filter (Clear Plastic)............. 1
W. Swivel Casters................................................. 2 P
X. Locking Swivel Casters.................................. 2
Y. Pressure Gauge Assembly.............................. 1 S T
Z. Drum Casters.................................................. 4
U
AA. Phillips Head Screws M5-.8 x 8..................... 8
AB. Remote Control............................................... 1 V
AC. Hardware Bag................................................. 1
—Flange Bolts 5⁄16"-18 x 1⁄2"........................... 40 W
—Flange Bolts 5⁄16"-18 x 3⁄4"............................. 8
—Flange Bolts 5⁄16"-18 x 3⁄8"............................. 4 Y Z
—Flange Bolts 1⁄4"-20 x 1⁄2".............................. 6 X
—Flat Head Screws 1⁄4"-20 x 1⁄2"...................... 2 AA AB AC
—Open-Ends Wrench 10/12mm..................... 1
AD. Foam Tape Roll 3⁄4" x 50" (Not Shown)........... 1
Figure 5.. SB1092 main inventory.
SB1094 Inventory
A
Main Inventory (Figure 7) Qty B
A. Housing Assembly........................................... 1
B. Right Drum Bracket....................................... 1
C. Left Drum Bracket.......................................... 1
D. Upper Drum.................................................... 1 C
E. Lower Drum.................................................... 1
F. Cone................................................................. 1
G. Base................................................................. 1
H. Drum Lid......................................................... 1 D E F
I. Upper Drum Handle....................................... 1
J. Support Panel.................................................. 1
K. Side Panel (Left)............................................. 1
L. Side Panel (Right)........................................... 1
M. Cone Clamp..................................................... 1
N. Drum Clamp.................................................... 1
O. Hoses 2"........................................................... 2 G
P. Bag Clamp....................................................... 1
H
Q. Hose Clamps 2"............................................... 4
R. Quick Connectors............................................ 2
S. Inlet Adapter................................................... 1
T. Collection Bag, Drum (Clear Plastic)............. 1 I
U. Drum Lock Handle Brackets.......................... 2 K L
V. Drum Lock Handle.......................................... 1 J
W. Swivel Casters................................................. 2
X. Collection Bag, Filter (Clear Plastic)............. 1
Y. Locking Swivel Casters.................................. 2
Z. Pressure Gauge Assembly.............................. 1
AA. Drum Casters.................................................. 4 M
AB. Phillips Head Screws M5-.8 x 8..................... 8
AC. Remote Control............................................... 1
AD. Hardware Bag................................................. 1 N
O
—Flange Bolts 5⁄16"-18 x 1⁄2"........................... 42
—Flange Bolts 5⁄16"-18 x 3⁄4"............................. 8
P
—Flange Bolts 5⁄16"-18 x 3⁄8"............................. 4
—Flange Bolts 1⁄4"-20 x 1⁄2".............................. 6
—Flat Head Screws 1⁄4"-20 x 1⁄2"...................... 2 Q R S
—Open-Ends Wrench 10/12mm..................... 1
AE. Foam Tape Roll 3⁄4" x 50" (Not Shown)........... 1
U
Filter Box (Figure 6) Qty V
T
AF. Canister Filter................................................. 1
X
W
AA
Y Z
AF
AB AC AD
Figure 6.. SB1094 canister filter. Figure 7.. SB1094 main inventory.
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
ETE
WAS
Nut Nut /8"
5
R
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
#
10
Flat
Hex Flat Head
1
/4" Phillips
Wrench Head Cap
Head R DIAM
Screw Screw Screw HE
ETE
WAS
5
/16" 9
/16"
R
3
/8" Button
Cap Carriage Flange Tap
Screw Bolt Head
Bolt Screw
Screw D
7
/16" ER IA
ME
WASH
1
/2"
TER
Set
Hex
1
/2" Screw
External Internal Bolt
Retaining Retaining E-Clip D
ER IA
ME
Ring
WASH
Ring
WASHERS ARE MEASURE BY THE INSIDE DIAMETER
D
7
/16"
TER
ER IA
ME
WASH
WASH
ME
5mm 3
/8"
TER
5mm /"
1 5
/ " ER DIA
6mm 4 16
WASH
ME R
10mm 3
/"8 7
/ "
TE
16
/"
1
15mm
2 9
/ " D
ER IA
5
/" 16
8mm ER DIA
8
3
/ "
LINES ARE 1MM APART
20mm 4 4mm
ME R
WASH
/ "
ME
7
WASH
25mm
8 5
/16"
TE
1
LINES ARE 1/16 INCH APART
10mm
TER
35mm
TE
45mm 5mm 1
/4"
TE
12mm 50mm 2
D
55mm 2 1/4" ER IA ER DIA
ME
WASH
60mm
ME R
WASH
ER DIA
2 1/2" 8mm
TER
TE
WASH
ME R
65mm
TE
38"
31"
SB1094
SB1092
59"
51"
Figure 8. Clearances.
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
Assembly
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to Needed for Setup and gather
all listed items. To ensure the assembly process
goes smoothly, first clean any parts that are
covered or coated in heavy-duty rust preventative
x8
(if applicable).
x6
x16
x6
Switch
Plate
5. Use a hoist or forklift with lifting hook Note: Attach (1) hose for SB1092 and (2)
through eye bolts to lift housing assembly hoses for SB1094.
(see Figure 14).
Eye Bolt
(1 of 2)
x2
Pressure
Gauge
Tube
2" Dust Hose
2" Hose
Clamp
2" Dust
Hose
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
11. Attach drum lid to bottom of cone with (6) 13. Attach (2) drum lock handle brackets (see
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 18). Figure 20) to side panels with (4) 1⁄4"-20 x 1⁄2"
flange bolts.
Drum
Lid
14. Attach drum lock handle to brackets with (8)
x6 M5-.8 x 8 Phillips head screws (see Figure
Cone 20).
x4
Inlet
Port
Foam Bag
Tape Clamp
Spindle
Cap
Spindle
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
Locking
Power Source Disconnect Switch Machine
Conduit Conduit
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South Bend Tools
For Machines Mfd. Since 8/23 P R E PA R AT I O N Model SB1092 & SB1094
SYSTEM DESIGN
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South Bend Tools
For Machines Mfd. Since 8/23 SYSTE M DESIG N Model SB1092 & SB1094
If you have a large shop or plan to design a 2. Ideally, you should design the duct system
complicated system, we recommend doing to have the shortest possible main line and
additional research beyond this manual or secondary branch ducts. See the figures
seeking the help of an expert. below for ideas of efficient versus inefficient
duct layouts.
Dust
Collector
Dust
BAD Collector
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South Bend Tools
For Machines Mfd. Since 8/23 SYSTE M DESIG N Model SB1092 & SB1094
4. Gradual directional changes are more If the machine does not have a built-in dust port,
efficient than sudden directional changes use the following table to determine which size of
(i.e. use the largest corner radius possible dust port to install.
when changing hose or pipe direction).
Machine Average Dust Port Size
5. Each individual branch line should have a Table Saw ......................................................... 4"
blast gate immediately after the branch to Miter/Radial-Arm Saw..................................... 2"
control suction from one machine to another. Jointer (6" and smaller) ................................... 4"
Jointer (8"-12") ................................................. 5"
6. The simpler the system, the more efficient Thickness Planer (13" and smaller) ................ 4"
and less costly it will be. Thickness Planer (14"-20") .............................. 6"
Shaper............................................................... 4"
Determine Required CFMs Router (mounted to table)................................ 2"
Bandsaw ........................................................... 4"
Since each machine produces a different amount
Lathe ................................................................. 4"
of sawdust, the requirements for the minimum
Disc Sander (12" and smaller) ......................... 2"
amount of CFM to move that sawdust is unique
Disc Sander (13-18") ........................................ 4"
to the machine (for example, a planer produces
Belt Sander (6" and smaller) ........................... 2"
more sawdust than a table saw). Knowing this
Belt Sander (7"-9") ........................................... 3"
required CFM is important to gauging which size
Edge Sander (6" x 80" and smaller) ................ 4"
of duct to use. Edge Sander (6" x 80" and larger) ................... 5"
Drum Sander (24" and smaller) ................ 2 x 4"
Refer to the figure below for a close estimation of Drum Sander (24" and larger) ................... 4 x 4"
the airflow each machine requires. Keep in mind Widebelt Sander (18" and smaller) ................. 5"
that machines that generate the most sawdust Widebelt Sander (24"-37" single head) ..... 2 x 6"
should be placed closest to the dust collector. If Widebelt Sander (24"-51" double head) .... 5 x 4"
the machine has multiple dust ports, the total
CFM required is the sum of all ports. Figure 37. Dust port size and quantity per average
machine.
Figure 36 . Approximate required air flow for machine, Figure 38. CFM requirements labeled for each
based on dust port size. machine.
Determine Main Line Duct Size Write your determined branch line sizes on your
drawing, as shown in the following figure.
The general rule of thumb for a main line duct
is that the velocity of the airflow must not fall
below 3500 FPM. Jointer Sander
Planer/
Moulder 400 400 850
For small/medium sized shops, using the inlet
4" 4" 6"
size of the dust collector as the main line duct
size will usually keep the air velocity above 3500
FPM and, depending on your system, will allow Miter 4" 5" 6" 7" Dust
you to keep multiple branches open at one time. Saw Collector
100
Mark your drawing, as shown in the figure
below, but using the inlet size for your dust 4" 4" 5"
collector as the main line. 400 600
250
Shaper Table Saw Planer
Jointer Sander
Planer/ Figure 40. Branch line duct sizes labeled.
Moulder
400 400 850
If two machines will connect to the same branch
Miter line and both will operate at the same time, then
5" 6" 7" Dust add the required CFM for each machine together
Saw
100 Collector and find the closest total CFM in the table below
to determine the correct branch size.
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South Bend Tools
For Machines Mfd. Since 8/23 SYSTE M DESIG N Model SB1092 & SB1094
3. Add the additional factors from the following 5. Compare the total static pressure loss for
table to your list. that line to the closest CFM given on the per-
formance curve for your dust collector.
Additional Factors Static Pressure
Seasoned (well G0440 MACHINE
Example: A typical Data Sheet Performance
Curve is illustrated in the figure below. Find
used) Dust 1" DATA
Pressure SHEET
the total static pressure loss on the Static
axis (4.4 in the current example),
Collection Filter
then
Customer Service #: (570) 546-9663 • To Order Call: refer
(800) to the •closest
523-4777 Fax #: value on the CFM
(800) 438-5901
Entry Loss at Large axis—approximately 1120 CFM.
2"
Machine Hood MODEL G0440
The 1120 CFM for the static pressure loss of
2 HP TWO-STAGE CYCLONE
Figure 44. Additional factors affecting static pressure. the DUST COLLECTOR
line connected to the router is well above
the 220 CFM requirement of that machine.
4. Total your list as shown
(' ¿ in the example
,
-
1250
¢, 1000
750 4.4 SP
Main Line 500 Loss
6" Rigid Duct (0.037) at 20' ................ 0.740 250
0
Branch Line *. ¿ &
&+
0.0 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0
4" Rigid Duct (0.075) at 10' ................ 0.750 CFM STATIC PRESSURE (Inch/H2O)
4" Flexible Duct (0.28) at 5' ................ 1.400
2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Elbows/Branches Figure 46. CFMHP
Max CFM Max SP
for static pressure
Volts Inlet
loss ofImpeller
line
6" 45˚ Y-Branch ................................ 0.329 1354 connected
10.4 to a
2 HPdust collector
220V and
7" router.
14-1/2"
4" 45˚ Elbow ........................................ 0.225
Restrictor Plate Dia. 7" Dia. Dia. Dia. 4" Dia. 3" Dia.2"
Additional Factors — If the CFM
(inch)
for your
6"
static
5"
pressure loss
Seasoned Filter ................................ 1.000 is above
Static Pressure the
2.5 requirement
3.2 5.1 7.8 the9.2machine
of 10.0
¢, connected to the end of that branch line,
(Inch/H2O)
CFM 1354 1266 1070 829 586 338
Total Static Pressure Loss ........................ 4.444 then dust collection will most likely be
successful.
The airflow Congratulations!
test probe is located You'vefrom
1.5x duct diameter upstream
air inlet. Test pipe length is a minimum of 10x duct diameter.
just
the
.((¿-
Figure 45. Totaling static pressure numbers. designed your own dust system. Refer to
,* ¿)
& the Accessories section of this manual to
Note: When calculating static pressure loss
)( ¿ (
) start buying the components necessary to
+,
to determine if multiple lines can be left open make your system a reality.
at the same time, only include the main line
numbers once. — If the CFM for your static pressure loss is
&, ¿)
&
below the requirement of the machine, then
that line will not effectively collect the dust.
You must then modify some of the factors
')&¿' &* ¿ in that line to reduce the static pressure
(
)
'+,¿-
(',¿- loss. Some of the ways to do this include 1)
installing larger duct, 2) reducing amount
of flexible duct used, 3) increasing machine
dust port size, 4) moving machine closer to
Specifications, while deemed accurate, are not guaranteed. 2/2005.
dust collector to eliminate duct length, and
5) reducing 90˚ elbows or replacing them
©2005 BY GRIZZLY INDUSTRIAL®
with 45˚ elbows.
-6- G0440/G0441/G0443 Cyclone Dust Collectors
-30-
South Bend Tools
For Machines Mfd. Since 8/23 SYSTE M DESIG N Model SB1092 & SB1094
-32-
South Bend Tools
For Machines Mfd. Since 8/23 O P E R AT I O N Model SB1092 & SB1094
OPERATION
Operation Overview General Operation
The purpose of this overview is to provide This cyclone dust collector creates a vortex of
the novice machine operator with a basic incoming air that extracts heavy wood chips
understanding of how the machine is used during and large dust particles, and then drops them
operation, so they can more easily understand into the steel drum below, which is lined with a
the controls discussed later in this manual. plastic bag.
Note: Due to the generic nature of this overview, The remaining fine dust travels past the impeller
it is not intended to be an instructional guide and is then caught by a canister filter and
for performing actual machine operations. deposited in the plastic collection bag below.
To learn more about specific operations and The spun bond polyester filters catch 80 percent
machining techniques, seek training from people of particles 1 micron in size, and are pleated to
experienced with this type of machine, and do provide maximum surface area for efficient air
additional research outside of this manual by flow.
reading "how-to" books, trade magazines, or
websites. To maintain CFM after heavy use, the automatic
filter brush knocks caked-on dust into the
collection bag when the machine is turned OFF.
ACCESSORIES
D4206
D4256
W1017
Figure 52. 4" dust-collection accessories. Figure 54. T27422 Viewing Spool.
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South Bend Tools
For Machines Mfd. Since 8/23 ACC ESSOR I ES Model SB1092 & SB1094
SB1105 SB1107
H5294—4" Metal Duct Machine Addition Kit T27900—Filter Collection Bag 20" x 23"
H5296—5" Metal Duct Machine Addition Kit SB1104—Drum Collection Bag 191⁄2" x 3211⁄16"
H5298—6" Metal Duct Machine Addition Kit (SB1092)
Save over 20% with this great machine addi- SB1106—Drum Collection Bag 241⁄2" x 471⁄ 4"
tion kit. Includes: (2) blast gates, (1) machine (SB1094)
adapter, (10) pipe clamps, (2) pipe hangers, (2) 5'
straight pipes, (2) adjustable nipples, (1) branch,
and (1) 60˚ elbow.
MAINTENANCE
Cleaning Canister
! Always disconnect
machine from power before Filter
performing maintenance or This dust collector uses an automatic filter
serious personal injury may brush to remove dust buildup and debris from
result. the filter pleats. The system will turn ON for
approximately 90 seconds after the machine is
turned OFF to clean the canister filter and knock
Maintenance Schedule dust cake into the filter bag.
For optimum performance from your machine, If operating pressure on pressure gauge
follow this maintenance schedule and refer to drops below 200mmAq, remove canister filter
any specific instructions given in this section. and gently knock dust from pleats (refer to
Removing/Replacing Canister Filter
Ongoing on Page 38). If operating pressure reaches
To minimize your risk of injury and maintain 150mmAq and cleaning does not improve
proper machine operation, shut down the performance, replace the filter.
machine immediately if you ever observe any
of the items below, and fix the problem before IMPORTANT: DO NOT use water or high pressure
continuing operations: to clean canister filter. Doing so will damage the
filter and reduce filtration.
• Loose mounting bolts.
• Damaged filter canister, cleaning paddle Dispose of the filter collection bag when dust fills
components, or collection bags. it about 1⁄2 full (see Removing/Replacing Filter
• Worn or damaged wires. Collection Bag on Page 37).
• Suction leaks.
• Any other unsafe condition. IMPORTANT: To contain wood dust and minimize
risk of exposure, firmly tie bag closed.
Monthly Check
• Clean/vacuum dust buildup off machine body
and motor.
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South Bend Tools
For Machines Mfd. Since 8/23 MAINTENANCE Model SB1092 & SB1094
Removing/Replacing Removing/Replacing
Drum Collection Bag Filter Collection Bag
Dispose of the drum bag when dust fills it 3⁄4 full. Remove and replace the filter collection bag
Replace the bag if it develops a leak or becomes when it is about 1⁄2 full.
damaged.
Items Needed Qty
Items Needed Qty T27900 Filter Collection Bag................................. 1
SB1104 Drum Collection Bag (SB1092)............... 1
SB1106 Drum Collection Bag (SB1094)............... 1 To remove and replace filter collection bag or
bags:
To remove and replace collection drum bag: 1. DISCONNECT MACHINE FROM POWER!
1. DISCONNECT MACHINE FROM POWER!
2. Release bag clamp around bottom of canister
2. Lift drum lock handle to lower collection filter, then remove filter collection bag (see
drum onto casters then roll drum out from Figure 60).
under drum lid (see Figure 59).
IMPORTANT: To contain wood dust and
! minimize risk of exposure, tie bag closed
Drum Lid
before disposal.
!
Drum Lock Canister
Handle Filter
Collection
Bag
IMPORTANT: To contain wood dust and 3. Attach new filter collection bag around
minimize risk of exposure, tie bag closed bottom of canister filter and secure with
before disposal. clamp.
SERVICE
Removing/Replacing
Canister Filter This machine and its
parts are heavy! Serious
If the canister filter is clogged or dirty and personal injury may occur
cleaning or washing it does not improve dust- if safe moving methods are
collection performance, the canister filter must not used. To reduce the
be replaced. risk of a lifting or dropping
injury, ask others for help
Items Needed Qty and use power equipment.
An Assistant........................................................... 1
Safety Glasses (Per Person)................................... 1 3. While supporting canister with forklift or
Wrench or Socket, 12mm....................................... 1 jack, remove (8) flange bolts securing canister
Wrench or Socket, 10mm....................................... 1 to housing assembly (see Figure 62).
Shop Vac................................................................. 1
Forklift or Jack....................................................... 1
SB1105 Canister Filter (SB1092).......................... 1
SB1107 Canister Filter (SB1094).......................... 1
T27900 Filter Collection Bag................................. 1
!
Canister
Filter Figure 62.. Flange bolts securing canister to housing.
-38-
South Bend Tools
For Machines Mfd. Since 8/23 SERVICE Model SB1092 & SB1094
To pair remote:
1. Press and hold red RESET button for 3
seconds (see Figure 63) to clear receiver.
Receiver will beep three times. ON Button
Reset Button
TROUBLESHOOTING
If you need replacement parts, or if you are unsure how to do any of the solutions given here, feel free
to call us at (360) 734-1540.
Machine stalls or is 1. Dust collection ducting problem. 1. Allow motor to cool, reset overload if necessary.
underpowered. 2. Collection bags full. 2. Replace collection bags.
3. Canister filter clogged/at fault. 3. Clean canister filter (Page 36); replace canister
filter after 1 year of regular use (Page 38).
4. Run capacitor at fault. 4. Test/repair/replace.
5. Circuit board at fault. 5. Replace if at fault.
6. Dust collector too far from machine 6. Move closer to machine/redesign ducting layout
or undersized for dust-collection (Page 24)/upgrade dust collector.
system.
7. Motor overheated, tripping machine 7. Clean motor/let cool, and reduce workload. Reset
circuit breaker. breaker.
8. Motor or motor bearings at fault. 8. Test/repair/replace.
9. Centrifugal switch adjustment/ 9. Adjust centrifugal switch/clean contact points.
contact points at fault. Replace either if at fault.
Machine has 1. Motor or component loose. 1. Inspect/replace damaged or missing bolts/nuts, and
excessive vibration retighten with thread-locking fluid.
or noise. 2. Motor mount loose/broken. 2. Tighten/replace.
3. Motor fan rubbing on fan cover. 3. Fix/replace fan cover; replace loose/damaged fan.
4. Centrifugal switch is at fault. 4. Adjust/replace centrifugal switch if available.
5. Impeller damaged, unbalanced, or loose. 5. Inspect/tighten/replace.
6. Motor bearings at fault. 6. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
-40-
South Bend Tools
For Machines Mfd. Since 8/23 TROU B LESHOOTI NG Model SB1092 & SB1094
Dust collector does 1. Collection bag full. 1. Empty collection bag (Page 37).
not adequately 2. Canister filter clogged/at fault. 2. Clean canister filter (Page 36); replace canister
collect dust filter (Page 38).
or chips; poor
performance. 3. Ducting blocked/restricted. 3. Remove ducting from dust collector inlet and
unblock restriction. A plumbing snake may be
necessary.
4. Dust collector too far away from 4. Relocate dust collector closer to point of suction; re-
point of suction; duct clamps not secure ducts; remove sharp bends (Page 24).
properly secured; too many sharp
bends in ducting.
5. Lumber is wet and dust is not 5. Only process lumber with less than 20% moisture
flowing smoothly through ducting. content.
6. Ducting has one or more leaks, or 6. Seal/eliminate all ducting leaks; close dust ports for
too many open ports. lines not being used (Page 23).
7. Not enough open branch lines at 7. Open 1 or 2 more blast gates to different branch
one time, causing velocity drop in lines to increase main line velocity.
main line.
8. Ducting and ports are incorrectly 8. Install correctly sized ducts and fittings (Page 24).
sized.
9. Machine dust-collection design 9. Use dust-collection hood on stand.
inadequate.
10. Dust collector undersized. 10. Install larger dust collector.
11. Filter brush motor at fault. 11. Test/repair/replace.
Dust collector 1. Duct clamps or filter collection bag 1. Secure ducts and filter collection bag, making
blows sawdust into not properly clamped and secured; sure duct and bag clamp are tight; tighten/replace
the air. ducting loose/damaged. ducting.
2. Cylinder or funnel seals are loose or 2. Tighten all mounting and sealing points; replace
damaged. damaged seals/gaskets.
Remote control 1. Machine is disconnected from 1. Verify machine is connected to power source.
does not operate power.
dust collector. 2. Remote control battery is weak or 2. Replace battery.
dead.
3. A wall or barrier disrupts the radio 3. Move machine away from barrier; use remote
frequency, or controller is too far within 50' of machine.
away.
4. Remote control not paired with 4. Program receiver to accept remote control (Page
receiver. 39).
NOTICE: The photos and diagrams included in this section are best viewed in color. You can
see them in color at www.southbendtools.com.
-42-
South Bend Tools
For Machines Mfd. Since 8/23 ELECTRICAL Model SB1092 & SB1094
SHOCK HAZARD!
Disconnect power
before working
on wiring. Bk
Bk
Run
Capacitor
30 µF
250 VAC
Bk
Switch Box Bk Switch Box Cover
1
3
2 2 3 4
Contactor
SDE MA-15
Bk
4 Bk 6 Start Button
Bk
Bk 5
Bk
Remote Receiver
Bk
4 3
KB2-BE101
4 2 220
Line
Circuit 98 Series
Board G
Ground
Bk
Bk 1 KB2-BE102 2
Bk 1 KEYON 2 Hot Hot
Bk
To Filter Brush
Motor
Contactor
Run Capacitor
Start Button
Circuit Breaker
Circuit Board
Remote Receiver
Run
Capacitor
Start
Capacitor
Figure 66. SB1092 filter brush motor junction box. Figure 67. SB1092 main motor junction box.
-44-
South Bend Tools
For Machines Mfd. Since 8/23 ELECTRICAL Model SB1092 & SB1094
! WARNING!
Start
DISCONNECT Capacitor
POWER BEFORE 800 MFD
ADJUSTMENTS, 250 VAC
MAINTENANCE,
OR SERVICE. Bk
Bk
Bk
Bk
Switch Box
Bk
1 3 2
2
4
R/1/L1 S/3/L2 T/5/L3 21 13 Switch Box
Contactor
SDE MA-30 Cover
U/2/T1 V/4/T2 W/6/T3 22
14
4
Bk Bk
Bk Bk
Relay
SDE RA-30
RESET
42 28
35 ARC Start Button
220 VAC
Bk
DISCONNECT
4
KB2-BE101
3 SWITCH
4 2
F1A250V F1A250V
KEYON (as recommended)
Run Capacitor
E-Stop Button Ground
Bk
Bk 1.2µF 450V
Bk
Circuit
Board Hot
1 KB2-BE102 2 Hot
1 KEYON 2
Contactor
Overload
Relay
Start Button
Run Capacitor
Remote
Receiver
Circuit Board
Emergency
Stop Button
To
Power
Cord
Remote Reset
Button
-46-
South Bend Tools
For Machines Mfd. Since 8/23 ELECTRICAL Model SB1092 & SB1094
PARTS
SB1092 Parts
1-1 1-2 1
2 33
1-3 1-4 1-5 3 4
5 6
1-6 1-7 67
7 8
1-8 1-9 71 88
9 24 88
18 73
44 10
11 24 67 70
88
19-1 12 74
19 24
19-2 13
14
16 68
15 24
20 17
75
34 62 63
61 24 79
21
22 64 56
57
46 60 59 58 55 80 24
16 16
48
25
8 54 81
24 49 24
23 82
32 8
21 8 24
53 60 85 38
22 26 69 83 86
36 76 29 52 89
27 50 84
47 30 28 51
35
37 24 65
37 45
29 49
30 72
28 31
43 66
27
26
27
31A 87
77 42
39
78
40
78
41
-48-
South Bend Tools
For Machines Mfd. Since 8/23 PARTS Model SB1092 & SB1094
SB1094 Parts
1-1 1-2 1
2 33
1-3 1-4 1-5 3 4V2
5 6
1-6 1-7
7 8
1-8 1-9 18
9 67
44
1-10 19 10 24
11 72 71 72
19-1 12 67 70 73
19-2 13 24 74
20 72
14 24
15 68
16
17 75
24
34 62 63
21 61
22 79
64V2
46
58V2 56 24
25 60 59 57 55 80 24
16
16
8
24 48
49 54
23 50 82
8 24
31A 8 81
32 26 24
21 27 53 84
29 76
22 30 28 60
66 52 69 85
36 83
91
47 51V2
35
37 24 86
37
31 45V2 65
49 87
29 88
30
28
39 27 52
27 43 89
26
40 77
78
42 38
41
90
-50-
South Bend Tools
For Machines Mfd. Since 8/23 PARTS Model SB1092 & SB1094
Machine Labels
101
102 102
107
or call 360-734-1540 shield
when whenthis
using using
equipment. OR SERVICE.
SB1094
to get a manual. this equipment.
103
Clean filter when
pressure drops below
200mmAq (2 kPa)
and replace after
150mmAq (1.5 kPa).
106
MODEL SB1094
5 HP CYCLONE DUST COLLECTOR
Serial No: MFG Date:
SINCE ! WARNING!
1906 To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Properly ground machine—connect to permanently grounded metal wiring system or an
Main Motor: 5 HP, 220V, 1-Ph, 60 Hz equipment-grounding conductor.
Full-Load Current Rating: 34A 4. Only use this machine to collect wood dust/chips—never use to collect glass, metal, liquids,
Airflow Performance: 2399 CFM @ 2.12" SP asbestos, silica, animal parts, biohazards, burning material/ashes, etc.
Max. Static Pressure: 11.4" 5. Always disconnect power before servicing or cleaning.
Main Inlet Size: 10" 6. Do not expose to rain or use in wet areas.
Adapter Inlet Size: 4" 7. Keep hands, long hair, and loose clothing away from inlet.
Max. Collection Capacity: 60 Gallons 8. Never leave machine unattended during operation.
Cartridge Filter: 19-5/8" x 39-1/4" 9. Do not use if power supply wires, conduit, or any other electrical equipment becomes
Filter Rating: 1 Micron damaged—promptly repair!
Replacement Filter: SB1107 10. Do not use without dust bag, canister, or filters in place.
Replacement Filter Bag: T27900 11. Always wear a respirator when emptying bags or canisters.
Replacement Drum Bag: SB1106 12. Do not modify machine in any way.
Weight: 487 lbs. 13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when
Made in Taiwan to South Bend Specifications unattended.
105
104
South Bend
®
www.southbendlathe.com
Made in Taiwan
The safety labels provided with your machine are used to make the operator aware of the
machine hazards and ways to prevent injury. The owner of this machine MUST maintain the
original location and readability of these safety labels. If any label is removed or becomes
unreadable, REPLACE that label before using the machine again. Contact South Bend Tools at
(360) 734-1540 or www.southbendtools.com to order new labels.
-52-
South Bend Tools
WARRANTY
Warranty
This quality product is warranted by South Bend Tools to the original buyer for 2 years from the
date of purchase. This warranty does not apply to consumable parts, or defects due to any kind of
misuse, abuse, negligence, accidents, repairs, alterations or lack of maintenance. We do not reimburse
for third party repairs. In no event shall we be liable for death, injuries to persons or property, or for
incidental, contingent, special or consequential damages arising from the use of our products.
We do not warrant or represent that this machine complies with the provisions of any law, act,
code, regulation, or standard of any domestic or foreign government, industry, or authority. In no
event shall South Bend’s liability under this warranty exceed the original purchase price paid for
this machine. Any legal actions brought against South Bend Tools shall be tried in the State of
Washington, County of Whatcom.
This is the sole written warranty for this machine. Any and all warranties that may be implied by
law, including any merchantability or fitness, for any purpose, are hereby limited to the duration of
this warranty.
WARRANTY
southbendtools.com
southbendtools.com