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Hydraulic Overload Protector Pump

The document discusses hydraulic overload protection systems for mechanical presses. It describes how these systems work by sensing an overload and releasing hydraulic pressure to allow the press slide to move upward. This protects the press from damage during overloads. It then provides specifications and details for different models of overload protectors, including their orifice sizes, pressure ratios, tank capacities and dimensions. Formulas are also presented for selecting the appropriate overload protector model based on press specifications.

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haisamnagy
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339 views5 pages

Hydraulic Overload Protector Pump

The document discusses hydraulic overload protection systems for mechanical presses. It describes how these systems work by sensing an overload and releasing hydraulic pressure to allow the press slide to move upward. This protects the press from damage during overloads. It then provides specifications and details for different models of overload protectors, including their orifice sizes, pressure ratios, tank capacities and dimensions. Formulas are also presented for selecting the appropriate overload protector model based on press specifications.

Uploaded by

haisamnagy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Hydraulic overload protection system senses

an overload condition in mechanical presses


and releases hydraulic pressure in a collapsible
cylinder, thereby allowing the slide to be
pushed upward by the overload force. The
primary purpose of the system is to prevent
damage to the press in the event of an overload.
It is a standard feature on many presses. In
addition to protecting the press, it can at times:
1. Help to protect a die.
2. Stop operation in a dangerous condition.
3. Release a press that is stuck on bottom.
4. Sense a die that needs sharpening.
5. Reduce connection clearances.
6. Sense extreme off-centre loads.

OVERLOAD PROTECTOR
THE CHOICE OF MODEL

MODEL – OP03
500 1:50
1 RATIO 700 1:70
900 1:90
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
5 – 5 LITRES
3 CAPACITY
8 – 8 LITRES

MODELS AND DETAILS

MODEL ORIFICE RATIO PRESSURE AIR SUPPLY


OP03-500 1.1 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2
OP03-700 1.1 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2
OP03-900 1.1 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2

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Hydraulic Tank with Accessories for Overload Protector like Air Regulator, Directional Valve,
Hydraulic Gauge, Pneumatic Gauge, fitting AND complete pipe line.

MODEL A B C D E CAPACITY
OP03-***-T-5 285 310 80 150 375 5 LITRES
OP03-***-TA-5 340 365 80 150 375 5 LITRES
OP03-***-T-8 285 310 130 200 425 8 LITRES
OP03-***-TA-8 340 365 130 200 425 8 LITRES

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OVERLOAD PROTECTOR
THE CHOICE OF MODEL

MODEL – OP06
500 1:50
1 RATIO 700 1:70
900 1:90
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
5 – 5 LITRES
3 CAPACITY 8 – 8 LITRES
30 – 30 LITRES

MODELS AND DETAILS

MODEL ORIFICE RATIO PRESSURE AIR SUPPLY

OP06-500 2.5 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2

OP06-700 2.5 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2

OP06-900 2.5 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2

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Hydraulic Tank with Accessories for Overload Protector like Air Regulator, Directional Valve,
Hydraulic Gauge, Pneumatic Gauge, fitting AND complete pipe line.

MODEL A B C D E CAPACITY
OP06-***-T-5 285 310 80 150 395 5 LITRES
OP06-***-TA-5 340 365 80 150 395 5 LITRES
OP06-***-T-8 285 310 130 200 445 8 LITRES
OP06-***-TA-8 340 365 130 200 445 8 LITRES

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OVERLOAD PROTECTOR
THE CHOICE OF MODEL

MODEL – OP06
500 1:50
1 RATIO 700 1:70
900 1:90
MANUAL -
2 DRAIN
VALVE V
WITHOUT ACCESSORIES T
2 TANK
WITH ACCESSORIES TA
80 – 80 LITRES
3 CAPACITY
100 – 100 LITRES

MODELS AND DETAILS

MODEL ORIFICE RATIO PRESSURE AIR SUPPLY


OP10-500 7 CM2 1:50 150 – 250 Kg/Cm2 3 – 5 Kg/Cm2
OP10-700 7 CM2 1:70 210 – 350 Kg/Cm2 3 – 5 Kg/Cm2
OP10-900 7 CM2 1:90 270 – 450 Kg/Cm2 3 – 5 Kg/Cm2

OVERLOAD SELECTION

REFERENCE REQUIRED DETAILS EXAMPLE


F – PRESS CAPACITY (TONS) PRESS – 160 TON
S – SLIDE STROKE (MM)
N- STROKE PER MINUTE (SPM) F-160 TON S – 200 MM N – 40 SPM
H – RATED TONNAGE POINT (MM) H – 6 MM D – 26 CM n – 1 PC
D – CYLINDER DIAMETER (CM) h – 1 CM K – 5 KG/CM2
n – NO OF CYLINDERS (PC)
h – CYLINDER STROKE (CM)
K – AIR PRESSURE AVAILABLE KG/CM2)
A – (π/4 x 26 x 26) x 1 = 531 Cm2
FORMULAS
P – (160 x 1000/531) x 1.1 = 332 Kg/Cm2
A – Cylinder Area – (π/4 x D x D) x n (Cm2)
N – 332/5 = 66.4 ( Near to 70)
P – Overload pressure – (F x 1000/A) x 1.1 (Kg/Cm2)
N – Intensification Ratio – P/K ( See the Table) V - √200 6 − 6 6/87.5 = 15.6 Cm/Sec
O – 531 x 15.6/20000 = 0.41 Cm2
V – Slide Speed - N√ − /87.5 (Cm/Sec)
L – (4 x 531 x 1)/1000 = 2.1 Litres
O – Orifice Area – A x V /20000 (Cm2)
L – Tank Capacity – (4 x A x h )/ 1000 ( Litres)
MODEL SELECTED : OP03-700

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