AUTOMOTIVE OEM | OES

AUTOMOTIVE OEM | OES

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ABOUT US
Over 60 years have gone by since Heinrich Eibach, Eibach enjoys a worldwide reputation as a leading
father and grandfather of today‘s owners Wilfried, manufacturer of high-performance suspension springs,
Ralph and Swantje Eibach, laid the foundation stone -components and -systems as well as hi-tech industrial
for an internationally renowned group of companies. springs – specially for demanding applications.

We look after clients over 80 countries. With around Eibach combines highest quality with the highest
400 employees, we develop, produce and market our level of flexibility and efficiency, from small
products via our own subsidiaries in Germany, the production batches to midsize series runs.
USA, China, England, Japan, Australia and South Africa.
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CONTENT
About Us 2
The Eibach Group 4
Company Profile 5
Helical Compression Springs 6
Stabilizers | Anti-Roll-Bars 7
Suspension Modules 8
Secondary Springs | Bump Stops 9
OEM Capability 10
Motorsport as Proving Ground 11
Quality Management 12
Research and Development 13
Suspension Harmonies 14
Flexibility and Process Reliability 15
Production 16, 17
Testing and Checking 18
Corrosion Protection 19
Special Vehicles | Armored, Light Tactical 20
Powersports | Motorcycles, ATVs, Snowmobiles 21
Hi-Tech Industrial Springs 22
Team Eibach 23
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THE EIBACH GROUP

EIBACH INDUSTRIES GMBH EIBACH FAR EAST LTD.

Finnentrop, Germany Hong Kong

Holding Company Asia Holding

HEINRICH EIBACH GMBH EIBACH SPRINGS, INC. EIBACH SPRINGS TAICANG LTD.

Finnentrop, Germany Corona (Los Angeles), California, USA Taicang, Jiangsu, China

Engineering, production, sales and Engineering, production, sales and Engineering, production, sales and
marketing of springs and suspension marketing of springs and suspension marketing of springs and suspension
components components components

EIBACH UK EIBACH JAPAN CO., LTD. EST P.T.Y. LTD. EIBACH SOUTH AFRICA
P.T.Y. LTD.
Broughton Astley, Kamakura-City, Japan Warriewood Port Elizabeth, South Africa
Leicestershire, UK (Sydney, NSW), Australia

Engineering, sales and Engineering, sales and Engineering, sales and Engineering, sales and
marketing of springs and marketing of springs and marketing of springs and marketing of springs and
suspension components suspension components suspension components suspension components

Affiliated companies:
EPUS | Eibach Partnership US
EPI | Eibach Property Investment Australia
EOT | Eibach Oberflächentechnik
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COMPANY PROFILE

Medium size - with above 400 employees Innovative engineering in developing

Above average equity ratio groundbreaking production technologies
Targeted risk management through industrial State-of-the-art CAD systems
diversity and process reliability in develop- (CATIA V 5, SolidWorks, AutoCad)
ment and production Complete involvement in fundamental
Ahead of the curve with investment into research | R&D
state-of-the-art production technologies and Decades of an integrated QM system, certified
infrastructure according to international standards
Decades of nationally accredited apprentice- Over 60 years of experience
ship within a dual system Strong commitment and loyalty between staff,
management and the owner family – “Team Eibach"
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HELICAL COMPRESSION SPRINGS

Springs are the heart of suspension systems and We manufacture all kind of spring shapes as well as
next to stabilizers our most important product line. types: linear, progressive, super progressive, conical,
Today’s super high tensile spring materials provide barrel-shape and special spring shapes for minimized
new engineering possibilities, such as smaller cross- side-loads.
sections and reduced weights, resulting in minimized
unsprung mass whilst maintaining requested
suspension travel.

Our suspension spring division is characterized by

outstanding quality and performance in combination
with highest flexibility. In compliance with these
requirements, we use the most sophisticated CNC
winding machines followed by a flexible production
approach. The entire operation is supported by a
massive raw material inventory, with wire sizes in
refined increments.
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STABILIZERS | ANTI-ROLL-BARS

Stabilizers, next to springs and dampers, are Production structures following the CNC bending
important functional suspension components, also are engineered to support our principle of flexibility
being part of the unsprung mass. and affordable costs. Therefore our end forming
department is assisted by robotics. Our proprietary
Following our company philosophy “highest equipment for the adhering of rubber bearings – so
flexibility” we have developed our proprietary called ‘Vulka-Bonding Technology’ – supplements
stabilizer CNC production technology. This provides our overall multiplicity in this product division. This
enormous advantages, especially in smaller to flexibility is also supported by a comprehensive raw
medium production lots for prototypes and pre- material inventory, in solid as well as tubular bars.
production series as well as OEM manufacturers in
the premium or sports car segments. The benefits are
efficient lead-times and reduced costs, as special
tools (in most cases) are not necessary.
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SUSPENSION MODULES

The function of a suspension spring must be controlled, Engineering, including the fine-tuning of all
thus the damper (also known as shock absorber) is components, will be completed with simultaneous
an essential component of each suspension system. engineering between Eibach, the customer and our
Both components need to function in harmony. damper partner.

Eibach, working in close collaboration with leading With the assembly of spring and damper supplied by
damper manufacturers, can provide a supply service one source, Eibach takes the role as Tier 1 supplier.
combining both components in a sub-assembly. This This can be upgraded to include stabilizers—also
also ensures that the damper setting is tuned to engineered to operate in harmony within the system.
match the spring characteristic.
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SECONDARY SPRINGS | BUMP STOPS

Also known as elastomer springs, secondary We carry a comprehensive line of secondary springs
springs provide a steep progressive load-deflection in various dimensions and characteristics in our
characteristic, primarily towards the end of the extensive inventory. Together with our supply
suspension travel. partner, we offer custom-made solutions, of course
also in OE quality.
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OEM CAPABILITY

Eibach is an established supplier to the OE automotive Our infrastructure allows complete synchronization
industry, mainly focusing on market segments to the various customer systems: development
outside of mass volume. We can operate as Tier planning, production planning and | or control
2 as part of an OE system or as Tier 1 for single systems—including EDI-processing using our SAP-ERP
components (springs and | or stabilizers) as well as platform. Therefore, we support processes such as
for pre-assembled suspension systems. PPAP and PPF.
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MOTORSPORTS AS PROVING GROUND

For decades Eibach has been a leading supplier and Tighter tolerances, lighter weights, compact design
respected partner in the global motorsport industry. with smaller cross-sections while maintaining the
Motorsports is the ideal proving ground as required travel—all combined with the highest
requirements and requests for special characteristics reliability under the most grueling conditions. And
and performance parameters are constant this is paired with the request of extreme flexibility.
challenges and have driven us to explore superior
materials and new cutting edge technologies. Many of these experiences have driven our OEM
technology to the current levels.
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QUALITY MANAGEMENT

Our quality management system has been growing In addition to all our certifications, such as
continuously with the requirements of the market. ISO | TS 16949, stands the permanent will, the drive
This stringent quality policy has resulted in many in our team, to live this quality ideal—which is a
approvals and homologation by multiple industries very important part of our company philosophy.
and customers.
Eibach Germany certified according to ISO | TS 16949
Eibach USA certified according to QS 9000
Eibach UK certified according to ISO 9001:2000
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RESEARCH AND DEVELOPMENT

We design new and improve existing products Supportive Methods:

by continual dialogue with our customers and Metallographic analysis
suppliers, as well by collaborating with well- Mechanical | technological material tests
known universities and research institutions. Durability tests with or without the influence
We also develop state-of-the-art manufacturing of corrosion
technologies and optimized manufacturing Transverse force- and load axle inspections
processes, implement concepts for improved Relaxation tests
energy efficiency and contribute our share
for the conservation of the environment.

Our research and development activities

ensure our essential competitive edge in
technology and form the basis for our
qualified technical customer service program.
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SUSPENSION HARMONIES

Eibach’s comprehensive expertise in all areas of Eibach coordinates all these components with
suspension design and precision engineering competence to engineer a custom-made suspension
produces a suspension system that performs in assembly. This may also require intensive driving
perfect harmony. This makes Eibach your one-stop tests on specially assigned proving grounds.
suspension partner.

Springs and stabilizers - engineering and

manufacturing in-house
Dampers (shock absorbers), secondary springs
and leaf-springs with engineering in-house,
manufacturing outsourced to strategic partners,
each leading in their field. For these outsourced
components we usually keep a wide inventory of
various calibrations and characteristics in stock.
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FLEXIBILITY AND PROCESS RELIABILITY

Our production processes and -strategies are focused Flexibility & process reliability, from prototype-
to combine the highest quality with the greatest engineering to series-production readiness.
level of flexibility and efficiency from small to This special company strategy qualifies us as a
medium production runs (including prototypes and competent partner of the automotive industry,
pre-production). especially for smaller and medium production
volumes, for example in the premium- and sports car
Supported by our quality management system, segment.
our quality meets or exceeds the most stringent
demands. This competence applies also for special and | or
limited editions and the performance divisions of all
OEM manufacturers.
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PRODUCTION

Raw material availability: In our warehouses Some significant production features:

we stock coils and bars in approximately 4000 State-of-the-art CNC cold forming of springs,
different types, differing in specifications, using very high tensile strength, alloyed, oil-
dimensions, surface grades and similar. This tempered spring materials up to 19 mm wire
extensive stock of raw materials ensures a diameter; above 19 mm and up to 25 mm wire
rapid turnaround for prototypes and single diameter, using our pre-hardened patented
pieces as well as for small, medium and large cold-drawn wire
production runs. CNC Cold forming of springs up to 32 mm wire
Quality and flexibility: It is our top priority to diameter, using annealed materials
combine highest quality with maximum (for example 50 CrV4) in coils, heat-treated
flexibility. after winding
CNC manufacturing technology: the use of Hot forming of coil springs up to 55 mm bar
state-of-the-art CNC technology in the entire diameter (bar length max. 8.30 m)
production process allows minimal set-up State-of-the-art grinding- and production
times, ensuring the highest precision, smallest machinery through implementation of our own
tolerances and optimum surface quality. production knowledge
Chamfering of spring ends (in- and outside) by
robots and especially developed handling
systems
Internal tool- and gauge shop
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PRODUCTION

Improvement of dynamic durability through Zinc phosphating with subsequent powder

state-of-the-art shot peening techniques coating (polyester | epoxy resin) or EPD as
including thermal and stress peening alternative
Relaxation minimization through controlled Extensive range of colors available including
heat-setting processes UV-resistant powders
Economic in-house developed CNC bending Product identification through pad-, ink-jet
technologies for stabilizer bars, made of pre- printing or laser marking
hardened solid or tubular material for small
batch sizes and series, mostly used without For just-in-time | just-in-sequence deliveries,
additional tools compliance with call-off- and delivery plans as well
Stabilizer end processing, using in house deve- as for the implementation of economical production
loped robot-supported systems batches, we offer an extensive, barcode-controlled
Vulca-bonding process: especially designed by warehouse for finished goods. This includes Eibach
our engineers for the fixation of rubber standard suspension- and industrial products as
bus hings on stabilizer bars well as custom-made springs for call-off orders.
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TESTING AND CHECKING

Next to all the well-known test procedures for Dynamic testing of engine valve springs
dimensions, load-deflection characteristic and more, (Spintron, Bosch)
Eibach commands leading state-of-the art testing Shock absorber dyno-testing
facilities, many of which have been developed Metallographic analysis
in-house:
In collaboration with laboratories, test institutes and
Testing under the influence of climate change technical universities we also offer
Dynamic durability testing of coilsprings, Residual stress analysis
secondary springs and stabilizers under normal REM analysis (scanning electron microscopy)
corrosion (wet) Finite Element Analysis
Sideload testing
Relaxation tests
Triple coordinates axis measuring equipment
(max dimensions 1,600 x 1,600 x 1,600 mm)
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CORROSION PROTECTION

In-house electrostatic powder-coating Application methods are dip-, dip-spin-, centri-

(polyester | epoxy resin) fuging- or spraying processes without the risk
Zinc phosphating as pre-treatment and to of hydrogen embrittlement.
prevent infiltration of corrosion Best corrosion protection
Extensive range of colors, including UV- High temperature resistance
resistant powders Marginal coating strength
Durability tests (static | dynamic), Choice of different colors by using organic top
also under corrosion influence coats as well as selectable friction characteristics,
if PTFE is added
Via Eibach Oberflächentechnik GmbH we Tests of corrosion resistance (Kesternich | salt
provide the micro layer corrosion protection spray | climate change) with or without premature
system “Microcor”, based on components like damage for example through stone chip
Deltatone, Deltaseal and Magni. simulation

More information is available at www.eot-gmbh.de.

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SPECIAL VEHICLES | ARMORED, LIGHT TACTICAL

Special duties vehicles require duty-spec suspension For a one-stop strategy to our key customers, we
solutions - like border control vehicles, ambulances, have brought together a team of leading partner
limousines, police cars, armored, light tactical and companies, which enables us to engineer and
military vehicles. provide complete suspension systems, including
coil-springs, stabilizers (tubular or solid), dampers
Each vehicle presents a unique challenge to the (shock absorbers), coil-over systems, secondary
integrity of the suspension system. springs, suspension bushings, leaf springs and axle
For precision performance handling and control, it's geometries components.
essential to make sure that heavy vehicles don't
bottom out in rugged terrain or under full load, while We also offer intensive testing on special proving
ensuring optimized handling for evasive driving. grounds.
The pro-active preparation to avoid a potential
perilous situation is the very best solution of all. Depending on the various market regions Eibach
operates as Tier 1 supplier, or as a Tier 2 solution to a
Over the decades Eibach has gained extensive Tier 1 partner. In either case we can provide project
knowledge and data about many existing platforms management, custom-made product development,
within the automotive industry. prototypes, testing on proving grounds, manufacturing
and supply in the requested quantities - all from a
single source.
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POWERSPORTS | MOTORCYCLES, ATVs, SNOWMOBILES

Motorsport - and especially Motocross - has always Linear or progressive characteristics

been and will always be the ideal proving ground (load | deflection curve), according to
for the performance parameters of Eibach springs. application or customer
The weight balance of a motorcycle with the Minimal tolerances, especially important for
sensitive relation between the weight of the characteristic and loads
motorcycle and the weights of different riders is of Optimized weights for reduced unsprung masses
ultimate importance. Maximum travel in combination with smallest
block height
Eibach’s position as market leader presents a most Minimized cross-sections
comprehensive line of high performance springs for Precise plan parallelism of ground springs ends,
motocross. For the perfect balance between front unloaded as well as loaded (the latter being
fork- and rear shock springs, the set-up has to be more important)
fine-tuned to match the rider's weight, riding style, Minimized side loads with optimized position
preferences, capabilities and track conditions. of the load axis to the spring axis
Highest dynamic durability in combination
This also applies to ATVs and snowmobiles. with pre-manufactured block resistance,
resulting in extremely reliable performance
The experience gained in motorsports is continuously Phosphate- and epoxy powder coated for
implemented into the engineering and manufacturing. excellent corrosion protection
Thus, all our powersport products are distinguished
with the following parameters: All these attributes play an important role in the
engineering and manufacturing front fork and rear
shock springs for the OE motorcycle industry.
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HI-TECH INDUSTRIAL SPRINGS

Eibach has earned a worldwide reputation for Our manufacturing capabilities range from
premium suspension components | systems and 0.2 mm wire diameter to 55 mm bar diameter.
hi-tech industrial springs, mostly for demanding
and critical applications. The span of applications More specific information is available online and in
is multifaceted and encompasses nearly all the our brochure "Hi-Tech Industrial Springs".
demanding segments of both industrial and
automotive markets.

We engineer, co-engineer and manufacture at every

level: from prototypes and single pieces, to smaller
batches and up to medium or larger production series.
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TEAM EIBACH

People are our top priority - our customers, suppliers, Our high level of education is often confirmed by
business partners and above all our employees – official awards assigned to apprentices of Eibach.
this is what we call "Team Eibach". Enjoyment to work, We promote training on-the-job and further
motivation and excellent apprenticeship combined qualification as well as training in foreign languages
with experience and craftsmanship are the key and support our junior staff in their continual studies.
factors for success and outstanding performance.
Hereby we create a cooperative relationship that
We put a lot of emphasis on a balanced team, which ensures the future of our company as well as the
consists of young, well-trained junior staff as well as future of our employees. At the same time we see
colleagues with years of experience. For decades we our intensive and successful training program as an
have successfully committed ourselves to educate important service to the community.
young people. As a result, more than a third of the
Eibach Team at our location in Finnentrop, Germany
are either former or current trainees.
eibach.com

Germany
Heinrich Eibach GmbH
Am Lennedamm 1
57413 Finnentrop
Phone: +49 27 21 - 5 11-342
Fax: +49 27 21 - 5 11-111
eMail: [email protected]

USA
Eibach Springs, Inc.
264, Mariah Circle
Corona, CA 92879-1751
Phone: +1 951 256 - 83 00
Fax: +1 951 256 - 83 33
eMail: [email protected]

China
Eibach Springs (Taicang) Ltd.
Room 306, 3rd Floor,
No. 60 Yangzhou Road, East
Taicang, Jiangsu Province,
China, 215400
Phone: +86 512 53 59 23 88
Fax: +86 512 53 59 23 89
eMail: [email protected]

United Kingdom
Eibach UK
25, Swannington Road
Broughton Astley
Leicestershire LE9 6TU
Phone: +44 14 55 - 28 65 24
Fax: +44 14 55 - 28 58 53
eMail: [email protected]

Japan
Eibach Japan Co., Ltd.
No. 3-9-36 Yuigahama
Kanagawa-Pref.
Kamakura-City 248-0014
Phone: +81 4 67 61 - 36 10
Fax: +81 4 67 61 - 36 15
eMail: [email protected]

Australia
Eibach Suspension Technology P.T.Y. Ltd.
3 | 4 Prosperity Parade
Warriewood NSW 2102
Phone: +61 2-99 99-36 55
Fax: +61 2-99 99-38 55
eMail: [email protected]

South Africa
Eibach South Africa P.T.Y. Ltd.
P.O. Box 2495
North End 6045
Port Elizabeth
Phone: +27 41 - 4 51 53 11
Fax: +27 41 - 4 53 42 74
eMail: [email protected]

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Artikelnummer: S 9950108-11-A