|||||||||||||||||||||||||||||||||||||||||||||||||||||||||| MAINTENANCE |||||||||||||||||||||||||||||||||||||||||||||||||||||||

◆ General

Taking proper care of your lift truck is a vital

! WARNING ! WARNING
part of the overall planned maintenance pro-
gram. – Make sure the service area is safe. – Do not bypass any electrical switches
Your participation in this program will provide – Park the truck on a level ground with on this truck.
an early warning to help identify potential the forks lowered, parking brake – When leaving the engine running
maintenance problems. applied, transmission in NEUTRAL, without being in the driver’s seat, for
Do-it-yourself maintenance does not include engine stopped and the wheels instance, to check or repair the vehi-
repairs. If your truck requires any repairs, con- blocked. cle, be sure to use the GSE* service
sult your Cat lift truck dealer. The dealer’s lift – Follow the recommended safety pro- tool.
truck mechanics are well trained and know cedures. – When you repair the vehicle with the
how to safely make repairs. Service Manuals – Use only the right tools for the job. GSE service tool, always contact
are also available from your Cat lift truck deal- your Cat lift truck dealer in advance.
er.
Follow these rules to help save you from injury
and to service your truck properly.
* GSE stands for Ground Support Equipment,
a service tool that is connected to the vehi-
Open
cle’s VCM; it is used to check the status of
ON the controls for the entire vehicle.

Close

OFF ! WARNING
104868
Should the truck become unsafe during
The fuel shut off valve is located on the left operation in any way whatsoever, you
104905
side frame of the truck. To avoid an accident, must report it immediately to the desig-
close this valve when performing maintenance. The battery cut-off switch is located inside the nated authority. The truck must not be
battery cover. Turn off the switch when per- used again until it has been restored to a
forming maintenance to avoid an accident. safe operational condition.

111 111
MAINTENANCE 112

◆ Inspection Precautions

! WARNING ! WARNING ! CAUTION

Lines, Tubes and Hoses If it is necessary to make an inspection – Avoid mixing lubricants. In some cases
while the engine is running, ALWAYS different brands of lubricants are not
DO NOT bend or strike high pressure USE TWO WORKERS—one, the opera- compatible with each other and deteri-
lines. DO NOT install bent or damaged tor, at the controls and the other check- orate when mixed. It is best to stick
lines, tubes or hoses. ing within visual contact of the operator. with the same brand at successive serv-
Repair loose or damaged fuel and oil ice intervals.
lines, tubes or hoses. Leaks can cause – Before refilling, clean filler holes. After
fires. Contact your dealer for repair or WARNING filling, clean up spills.
!
replacement.
Check lines, tubes and hoses carefully.
A daily (Pre-Start) inspection is the key to
DO NOT use your bare hands to check
safety. At the beginning of each shift, check
for leaks, use a board or cardboard.
your lift truck to make sure it is in a safe oper-
Tighten connections to the recommended
ating condition.
torque. If any of the following is found
Always inspect your truck under the following
on a part, replace the part.
conditions.
– End fittings damaged or leaking.
– Outer covering chafed or cut and 100879 – Lift truck level
wire reinforcing exposed.
– Outer covering ballooning locally. If your truck requires any repair, attach a “DO – Mast in vertical position
– Evidence of kinked or crushed hose. NOT OPERATE” or similar warning tag to the – Fork tips on ground
– Metal embedded in the outer cover. steering wheel or other control, remove the key – Engine stopped
– End fittings displaced. from the starter switch, and contact your Cat – Control levers in neutral
lift truck dealer.
Make sure all clamps, guards and heat – Wheels blocked
shields are installed correctly to reduce – Parking brake applied
the risk of vibration, rubbing against
other parts, and excessive heat during
operation.

112 112
MAINTENANCE 113

◆ Maintenance Schedule
As the operator, you are responsible for the performance of daily (Pre-Start) • Every 10 Service Hours or Daily (Pre-Start), Whichever Comes
inspection. You are also responsible for those items listed under Every 50 First, continued
Service Hours or Weekly, whichever Comes First to help keep your lift
Item Service Page
truck in a proper working condition.
For periodic inspection and periodic change of rubber parts, however, rely on Seat belt Check 117
the expert knowledge of the factory-trained servicemen, and the service facili- Seat adjustment Check 117
ties at your Cat lift truck dealer’s workshop.
Horn Check 118
Steering wheel Check movement 118
• One month after delivery of a new truck
• Every 500 service hours or 3 months, Amount of fuel (truck level) Check 118
whichever comes first
Periodic inspection time Lamp of instrument panel Check 118
• Every 1000 service hours or 6 months,
intervals
whichever comes first Lift chains Check – adjust 119
• Every 2000 service hours or 1 year,
Engine Check 120
whichever comes first
Inching Check 120
Service brakes Check 120
• Every 10 Service Hours or Daily (Pre-Start), Whichever Comes Back-up buzzer Check 120
First
Backup lights Check 120
Item Service Page Stop lights Check 120
Faulty operation found Check 116 Battery Check 121
the day before electrolyte level
Oil, fuel or coolant leaks Check 116 Engine crankcase Check oil level 122
Lights Check 116 Engine coolant Check 124
coolant level
Tilt cylinder lock nuts Check 116
Hydraulic oil Check oil level 126
Overhead guard Check 116
Service brakes Check fluid level 127
Assist grip Check 116
Wheel nuts Check – tighten 128
Accelerator pedal (A) Check 117
Tires and rims Check 128
Brake pedal (B) Check 117
Mast and forks Check 129
Inching pedal (C) Check 117
Air tank Drain water 130
Parking brake lever Check 117
113 113
MAINTENANCE 114

• Every 10 Service Hours or Daily (Pre-Start), Whichever Comes • Every 500 service Hours or 3 Months, Whichever Comes First
First, continued
Item Service Page
Item Service Page Wheel nuts Retighten 138
Cooling fan Check 130 Front axle Check oil level 138
Mast interlock system Check 131 Powershift transmission Check oil level 139
Driving interlock system Check 131 Battery – Electrolyte specific gravity Check 139
Parking brake warning buzzer and light Check 132 Engine crankcase Change oil 140
Seat belt warning light Check 132 and filter
The change intervals for engine oil and filter are depend on the percentage
of sulfur in the diesel fuel. Check the following:
• Every 50 service Hours or Weekly, Whichever Comes First
Sulfur percentage Oil grade spec. Change interval
Item Service Page 0 to 0.2 % CF or higher 500 hrs. or 3 months*
Air cleaner Clean – inspect 133 0.2 to 0.5 % CF or higher 300 hrs. or 3 months*
Fan and alternator drive belt Check – adjust 135 Over 0.5 % CF or higher 200 hrs. or 3 months*
Mast supports Lubricate 136 *Whichever comes first

Whenever the engine oil is changed, the filter must be replaced at the same
• One Month After Delivery of a New Truck time with a genuine MCF oil filter.
Item Service Page Mast strip sliding surfaces Lubricate 141
Hydraulic tank return oil filter Change 137 Lift bracket side rollers Lubricate 141
Engine crankcase Change oil 137 Lift chains Lubricate – 141
and filter inspect
Fuel filter Change 137 Tilt socket pins Lubricate 141
Bolts and nuts Check 137 Tilt cylinder pins Lubricate 141
Battery – Electrolyte specific gravity Check 137 Water pump Lubricate 142

114 114
MAINTENANCE 115

• Every 500 service Hours or 3 Months, Whichever Comes First,

continued

Item Service Page

Universal joints Lubricate 142
Tie rod ends Lubricate 142
Rear axle center pins Lubricate 142
Air dryer Inspect 142

• Every 1000 Service Hours or 6 Months, Whichever Comes First

Item Service Page
Powershift transmission Change oil, filter 143
and wash strainer
Hydraulic system Change return 145
oil filter and
wash strainer
Front axle Change oil 146
Air cleaner Change element 146
Fuel filter Change 147
Engine coolant Change 150

• Every 2000 service Hours or 1 Year, Whichever Comes First

Item Service Page
Hydraulic oil Change 153
Service brake fluid Change 153
Air dryer Change 154

115 115
MAINTENANCE 116

◆ Every 10 Service Hours or Daily (Pre-Start), Whichever Comes First

You must read and understand the warnings and instructions contained in this manual before performing any operation or maintenance procedures.
• Faulty Operation Found the Day • Oil, Fuel or Coolant Leaks • Overhead Guard
Before Check on the floor for oil, fuel or coolant
– Have repairs been made properly? leaks.
Check the daily inspection sheet.
• Lights
! WARNING – Are all the lights in a safe working condi-
tion?
– Are their lenses clean and not defective?
– Do the tail and head lights come ON prop-
erly when you switch them on. 104869

1. Inspect overhead guard for bent or cracked

• Tilt Cylinder Lock Nuts sections. Contact your Cat lift truck dealer
if repairs are needed.

100678
• Assist Grip
Mark
Fill out a daily inspection sheet. Remember,
the complete performance of a daily inspection
is the best protection against injury and proper-
ty damage.

101969

– Are the lock nuts tightened properly?

Use a wrench.
105056
NOTICE: After retightening the lock nut, put
a mark across the nut and tilt Inspect the assist grips on both sides for dam-
cylinder socket. This permits you age or cracks and also check that they are
to easily notice loosening of the secure. Contact your Cat lift truck dealer if
lock nut. repairs are needed.

116 116
MAINTENANCE 117

• Accelerator Pedal (A) • Inching Pedal (C) • Seat Belt

– Is the free play correct?
Free play: 27 mm (1.1 in.)

• Parking Brake Lever

(B) (A)
– Can you pull the lever all the way with rea-
(C) sonable effort?
– Can you hold your truck on a grade by
pulling the brake lever?
105027 Lever Operating Effort: 104274
– Can you depress the accelerator pedal 250 to 290 N (25 to 30 kgf) [55 to 66 lbf] – Is the seat belt in safe condition?
smoothly without any sign of rubbing? Replace the belt assembly if the belt is
Adjustment Release
torn, cut, or if the plate and/or buckle is
• Brake Pedal (B) defective.
– Check the seat belt switch for operation.

Free play:
15 mm (0.6 in.) • Seat Adjustment
Rod

103628

For adjustment:
Put the lever to the release position.
100129A
Turn the rod clockwise to increase the lever’s
– Do you have sufficient pedal travel? tension; counterclockwise to decrease it.
– Does the pedal have a correct free play? Lever
104863
Free play: 15 mm (0.6 in.)
– Can you depress the accelerator and brake
pedals all the way?
NOTICE: See the topic, Seat Adjustment
under Operator’s Seats.

117 117
MAINTENANCE 118

• Horn • Amount of Fuel (Truck level) • Lamp of Instrument Panel

104011 103902 103951A

Does the horn sound properly when you push Is the amount of fuel in the tank enough for Do all of the warning lamps glow when the
the switch? the day’s work? key switch is in the l (ON) position?

NOTICE: When this lamp does not light

with the key switch in the l (ON)
position, the bulb may be burned
out.
• Steering Wheel Contact your Cat lift truck dealer
for repairs.

101726A

Is the free play 70 mm (2.8 in.)? Check the

play at the rim of the wheel by rotating the
wheel in both directions.
Is wheel installation loose? Check by shaking
the wheel up and down.

118 118
MAINTENANCE 119

• Lift Chains
Check/Adjust

! WARNING

– Check the lift chains periodically and

Nut (1)
determine if they are still in usable
condition. Nut (2)
– Check the lift chains for wear, cracks
and worn or seized link pins. Locknut
– Improper maintenance of the lift
chains can cause accidents. If some- 102009 101687
thing is wrong with the chains, con-
2. Lift the forks high enough to put their full To Adjust
sult your Cat lift truck dealer for
weight on the carriage and chains. 1. Loosen the locknut and the nut (1). Then
repair or replacement.
3. Check to be sure the lift chains have equal turn the nut (2) to adjust tension.
– DO NOT put your foot under the
tension. 2. Hold the nut (2) and tighten the nut (1) to
forks.
4. If the chains are loose or the tension is not the specified torque. Hold the nut (2) and
equal, have the chains adjusted. tighten the locknut to the specified torque.
1. Check the lift chains for wear. Use the fol-
lowing chart to determine if it is still in Tightening Torque:
usable condition.
392 N·m (40 kgf·m) [289 lbf·ft]
Lift Chain Elongation Limit (/20 links):
P22000-P30000 915 mm (36.0 in.)
P33000-P36000 1046 mm (41.2 in.)

102708

119 119
MAINTENANCE 120

• Engine • Inching • Backup Lights

– Does the truck inch when you slowly
! WARNING depress the inching pedal?
Exhaust fumes can kill you! If it is neces-
sary to start the engine in an enclosed • Service Brakes
area, make sure there is adequate venti- – Do the brakes apply and stop the truck
lation. properly – without pulling, dragging, chat-
Fire hazards! Clean up spillage of fuel, tering, squealing?
oil, or other flammable materials in the
engine compartment. Know the location 102360
of all emergency devices (such as fire
extinguisher, first aid kit, etc.) and how When you move the direction lever into
to use them. REVERSE position:
– Do all backup lights come ON?
– Does the backup buzzer sound (if
equipped)?

• Back-up buzzer • Stop Lights

104987 101306A
103907

– Is exhaust smoke normal? Make sure the back-up buzzer sounds when – Do all stop lights come ON properly when
operating this truck in reverse. you depress the brake pedal?
– Listen for abnormal noise or excessive
vibration.

120 120
MAINTENANCE 121

• Battery
Check Electrolyte Level

WARNING WARNING Electrolyte

! ! Float level

Batteries give off flammable fumes that If acid gets in your eyes, FLUSH THEM
can explode. IMMEDIATELY WITH LARGE
Do not smoke when checking the battery AMOUNTS OF WATER AND SEE A
electrolyte levels. DOCTOR AT ONCE.
Glass tube
Electrolyte is an acid and can cause If you spill acid on yourself, FLUSH
injury if it contacts your skin or eyes. SKIN IMMEDIATELY WITH LARGE Electrolyte
Always wear protective glasses when AMOUNTS OF WATER. APPLY BAK- 100801
working with batteries. ING SODA TO HELP NEUTRALIZE
THE ACID AND SEE A DOCTOR AT Using a battery hydrometer, check the elec-
ONCE. trolyte specific gravity of the battery cells.
Take the reading at eye level.
1. Raise the battery cover.
2. Clean the top of the battery and terminals.
Specific gravity
3. Check terminals for corrosion. Coat termi- CAUTION corrected to Battery condition
nals with heavy grease. ! 20°C (68°F)
4. Maintain electrolyte level between the If distilled water has to be added frequent- 1.260 to 1.280 Fully charged
UPPER LEVEL and LOWER LEVEL ly, have your Cat lift truck dealer check the 1.220 to 1.260 Three-fourths charged
marked on the case. battery. (to be recharged)
NOTE: If an addition of water is necessary,
Below 1.220 Completely discharged
use distilled water. If not available, (to be recharged and retested)
use clean water that is low in min-
erals. Do not use artificially soft-
ened water.
5. Close and secure the battery cover.

Upper level
Lower level
104051A

121 121
MAINTENANCE 122

• Engine Crankcase
Check Oil Level Adding Engine Oil
3. Maintain the correct level range on the dip-
! WARNING ! CAUTION
stick.
Hot oil and components could cause per- When adding engine oil:
sonal injury. Do not allow hot oil or com- – Perform the work on level ground.
ponents to contact your skin.
– Clean the filler hole to prevent dirt
from dropping into the engine.
Park the lift truck with the forks lowered, park- – DO NOT overfill.
ing brake applied, transmission in NEUTRAL, Correct level range – Clean up spillage.
the engine stopped and the wheels blocked.
1. Raise the engine hood.
2. Remove the dipstick and wipe it clean, 104873 1. Remove the oil filler cap.
then insert it.
4. Close and secure the engine hood. Oil filler cap

Oil filler cap

Oil level gauge

104874

104872

122 122
MAINTENANCE 123

2. Add engine oil as required.

For engine oil, see the topic, Recommended
Fuels and Oils.

104875

3. After adding oil, make sure the level is in

the correct range on the dipstick.
4. Close and tighten the filler cap.

123 123
MAINTENANCE 124

• Engine Coolant
Check Coolant Level Adding Coolant

! WARNING ! WARNING ! CAUTION

At operating temperature, the engine Keep fire away from undiluted antifreeze – Antifreeze/summer coolant (ASC) con-
coolant is hot and under pressure. as it is FLAMMABLE. tains rust inhibitors. It is not necessary
Steam could cause injuries. DO NOT let to add other chemicals.
it contact your skin and eyes. – Recommended concentration range of
To avoid having scalding coolant or CAUTION ASC is 30% to 60% by volume. ASC
steam blow out of the radiator, do not
! of less than 30% concentration does
remove the radiator cap unless the DO NOT add water only. This dilutes the not provide sufficient corrosion protec-
engine is cold. Muffle the cap in a thick antifreeze/summer coolant protection and tion. Concentrations over 60% adverse-
cloth and turn it slowly to release all adversely affects the engine. Be sure to ly affect freeze protection and heat
pressure before removing the cap. premix antifreeze/summer coolant with transfer rates.
distilled water (soft water). See the topic, – Avoid mixing different brands of
Engine Cooling System Capacity under coolant.
The lift truck must be level, the forks lowered, Specifications and Refill Capacities. – Select an ASC suitable for use in
the parking brake applied, the transmission in
If coolant has to be added frequently, have engines using aluminum alloy parts.
NEUTRAL, the engine stopped and cooled,
your Cat lift truck dealer check the cooling – Select an ASC which contains silicate
and the wheels blocked.
system. of less than 0.2% by weight.
1. Raise the engine hood.
2. Maintain the coolant level between the
FULL and LOW marks on the reserve tank.

Correct level
range

101465C

3. Close and secure the engine hood.

124 124
MAINTENANCE 125

1. Remove the reserve tank cap and add

coolant to the FULL mark. ! WARNING
2. When adding coolant, maintain the same
concentration of antifreeze solution.

100899

Antifreeze solution is TOXIC. In case of con-

101299A
tact with your skin, FLUSH IMMEDIATELY
WITH WATER. Have your Cat lift truck dealer
NOTICE: The engine cooling system is pro- discard antifreeze solution drained from the
tected to –30°C (22°F) with 50% engine.
concentration of antifreeze/sum-
mer coolant (ASC) when shipped
from the factory.
3. Put the reserve tank cap back on.

125 125
MAINTENANCE 126

• Hydraulic Oil
Check Oil Level Adding Hydraulic Oil
3. Check the oil level in the sight gauge.
! WARNING ! CAUTION
The sight gauge is located on the right side
Hot oil and components can cause seri- of the truck.
When adding hydraulic oil:
ous injury. Do not allow hot oil or com- 4. Maintain the correct level range.
– Perform the work on level ground.
ponents to contact your skin.
– Clean the filler hole to prevent dirt
Remove the hydraulic tank filler cap from dropping into the tank.
only after the engine has been stopped
– DO NOT overfill.
and the cap is cool enough to remove
with your hands. – Clean up spillage.
Remove the hydraulic tank filler cap Correct 1. Remove the hydraulic tank filler cap.
slowly to relieve pressure. level range
2. Add oil to the hydraulic tank.
For Hydraulic Oil, see the topic,
1. Operate the lift truck for a few minutes to 104964 Recommended Fuel and Oils.
warm the oil.
2. Park the lift truck on a level surface, with
the forks lowered, mast tilted back, park-
ing brake applied, transmission in NEU-
TRAL, the engine stopped and the wheels
blocked.

101541

3. After adding oil, make sure the level is in

the correct level range.
4. Install the hydraulic tank filler cap secure-
ly.

126 126
MAINTENANCE 127

• Service Brakes
Check Fluid Level Adding Brake Fluid
1. Raise the engine hood. 1. Remove the reservoir cap.
! WARNING 2. Add brake fluid to the reservoir slowly.
2. Check the brake fluid level at the reservoir.
If the brake fluid in the reservoir 3. Put the reservoir cap back on.
decreases rapidly, the brake system is
leaking. Have your Cat lift truck dealer
check the system.

! CAUTION

Before refilling the reservoirs, clean the 102484

ports to reduce the risk of dirt from getting 102485
inside the reservoirs. 3. Maintain the brake fluid level between the
MAX and MIN marks on the reservoir.
4. Close the engine hood.
Park the lift truck with the forks lowered, park-
ing brake applied, transmission in NEUTRAL,
the engine stopped and the wheels blocked.

127 127
MAINTENANCE 128

• Wheel Nuts • Tires and Rims

Check – Tighten, when required Check
– Wheel nuts should be visually inspected
everyday. Any loose nuts should be tight- ! WARNING
ened and any missing or damaged nuts
Make sure the replacement tire is of the
should be replaced.
same size, type and load range.
Retightening
– Always stand behind the tread of the tire, CAUTION
NOT in front of the rim.
!
– Tighten the nuts evenly and in a diagonal The lift truck tires are inflated to high pres-
sequence to the specified torque. sures. Even slight damage to the tire or rim
can cause a blowout of the tire.

Limit:
5 mm (0.2 in.)

101155

– Are the wheel nuts tightened properly?

101295
Use a torque wrench.
– Is the tread area thickness more than serv-
Tightening Torque: ice limit?
Unit: N·m (kgf·m) [lbf·ft] If the thickness is less than service limit,
the tire must be replaced. Do not replace
539.4±53.9 (55±5.5) [397.8±39.8]
the tire yourself. Consult your Cat lift truck
dealer for tire replacement.
– Are all the tires free of cuts, gauges or for-
eign objects?
– Are all the rims free of distortion or
cracks?
NOTICE: For tire replacement, see in the
Changing a Tire.
128 128
MAINTENANCE 129

• Mast and Forks

Check Heel Free Type of Fork: Heel Hold Type of Fork:

B B B
B

A A

101840 101628A 101628B

– Does the mast move up and down smooth- If the truck is being used to carry maximum
ly when you operate the lift control lever? capacity loads, the forks should be checked
– Does the mast tilt forward and back daily.
smoothly when you operate the tilt control 1. Carefully inspect the forks for cracks.
lever? Special attention should be given to the
– Are there any oil leaks from the cylinders heel section A, all weld areas B.
and hydraulic lines? Forks with cracks should be removed from
– Check the lift cylinder mounting bolts for service.
looseness. “Wet Test” magnetic particle inspection is gen-
erally preferred due to its sensitivity and the
ease of interpreting the results. Portable equip-
ment is usually recommended so it can be
moved to the lift truck.
Contact your Cat lift truck dealer for further
information.

101984A

– Are the fork locking pins properly engaged?

– Are the forks free of distortion and cracks?
– Are the welds of the hangers free of
cracks?
129 129
MAINTENANCE 130

• Air Tank
Drain Water

C D

101629A 101630A 101975

2. Check the difference in height of one fork 3. Check the fork blade D. The fork should be At the end of each shift or when operators
tip to the other when mounted on the fork withdrawn from service if the thickness is change, pull down the handle at the bottom of
carrier. A difference in fork tip height can reduced to less than the tolerant thickness. the brake air tank to allow water to drain.
result in uneven support of the load and Fork blade length may also be reduced by
cause problems when entering loads. wear, especially on tapered forks and platens. • Cooling Fan
The maximum allowable difference in fork tip Remove the forks from service when the blade
elevation C is 5 mm (0.19 in.) for pallet forks. length is no longer adequate for the intended Check
Replace one or both forks when the difference loads. – Check for damage and rotating of the cool-
in fork tip height exceeds the maximum allow- ing fan.
able difference. Tolerant Thickness (std.)
Unit: mm (in.)
Model Std. Limit
P22000 70 (2.8) 62 (2.4)
P26500 75 (3.0) 66 (2.5)
P30000
P33000 90 (3.5) 76 (2.9)
P36000

130 130
MAINTENANCE 131

• Mast Interlock System • Driving Interlock System

Check Check
Raise the forks high enough to see them from Raise the forks a little from the floor.
! CAUTION
the operator’s seat.
– Check this system on a level and hard
surface.
– Do not park the truck on a grade to pre-
vent it from traveling by itself.
– Make sure that the sufficient space is
available for the lift truck to move
around and that no one or obstacle is
101416C 101416B around the truck.
Apply the parking brake and place the direc- With the engine idling (not depressing on the
tion lever to the neutral position. Then, with accelerator pedal), place the direction lever to
the engine idling (not depressing the accelera- the forward or reverse position, and then half
tor pedal), half rise from the operator’s seat rise from the operator’s seat and after approxi-
and after approximately 2 seconds: mately 2 seconds.
– Check that the mast interlock indicator – The transmission should electrically shift
light is flickering. into neutral with the driving interlock indi-
– Operate the lift lever and check that the cator light flickering.
forks do not move up and down. If you are on a grade, the truck will contin-
– Operate the tilt lever and check that the ue to roll because the truck is in neutral.
mast does not tilt forward or backward.
To restore the lift truck to its normal driving
condition, sit properly in the operator’s seat
! CAUTION
and depress the brake pedal to hold the lift
Make sure that the area is clear of pedestri- truck. Return the direction lever to the neutral
ans when checking the mast and driving position once, then place the lever to the for-
interlock systems. ward or reverse position.

131 131
MAINTENANCE 132

• Parking brake warning buzzer and light • Seat Belt Warning Light
Check Check

Park the lift truck with the forks lowered until Park the lift truck with the forks lowered until
! CAUTION
fork tips touch the floor, parking brake fork tips touch the floor, parking brake
applied, transmission in neutral and the engine Check this system on a level and hard sur- applied, transmission in neutral and the engine
stopped. face. stopped.

Release

103570A 104430

Remove the starter key. Turn the key switch to the I (ON) position and
Release the parking brake only and leave the buckle the seat belt.
operator’s seat. – Unbuckle the seat belt. The warning light
– After approximately 2 seconds, the warn- should be lit.
ing buzzer should sound with the warning
light flickering.
– Apply the parking brake. The warning
buzzer should stop and the warning light
should be OFF.

132 132
MAINTENANCE 133

◆ Every 50 Service Hours or Weekly, Whichever Comes First

You must read and understand the warnings and instructions contained in this manual before performing any operation or maintenance procedures.
• Air Cleaner
Clean – Inspect

Air cleaner indicator (optional) WARNING CAUTION

! !
Reset button
Install the dust pan with its narrow mark
pointed up.

Element
Red signal Case Clamp

104876
100901
Clean the air cleaner element if the indicator
When using compressed air for cleaning,
shows RED. After installing clean element,
wear a safety face shield and protective
reset the indicator.
clothing.
Clean and change more frequently in corrosive Vacuator valve
Use a maximum air pressure of 196 kPa 104877
or abrasive environments.
(2 kgf/cm2) [30 psi] for cleaning purposes. 1. Remove the four clamp, then remove the
NOTICE: Never service the air cleaner with cover.
the engine running. 2. Withdraw the element, keeping it straight
Do not clean the elements by strik- as you do so.
ing them against another object.
Always inspect the element before
and after cleaning. Use a light
inside the element.
Do not use elements with dam-
aged pleats, gaskets or seals.
In corrosive or abrasive environments, clean
and change more frequently.
Park the lift truck on a level surface, with the
forks lowered, the parking brake applied, the
transmission in NEUTRAL, the engine
stopped and the wheels blocked.
133 133
MAINTENANCE 134

7. Install the element by performing the

removal steps in reverse. Fit the cover such
that the arrows of the “ TOP ” mark
point straight upward. Securely retain it
with the clamps.

104878

3. Remove dust from the element by blowing

compressed air from the inside toward the
outside.

104879

4. Shine a light through the element from the

inside and check for abraded areas and
damaged areas. Also, check whether the
seal is damaged.
5. Use a rag to clean dust off the inside sur-
faces of the air cleaner case and cover.
6. Check whether the vacuator valve is
clogged. If it is clogged, clean it.

134 134
MAINTENANCE 135

• Fan and Alternator Drive Belt

Check – Adjust
1. Raise the engine hood. Alternator drive belt
2. Push the belt downward with about 98 N
! CAUTION
(10 kgf) [22 lbf] pressure midway
between the pulleys.
– After stopping the engine, check and
adjust the rotating part. Deflection
Deflection
– After adjusting the belt, tighten the
bracket bolt securely. Fan drive belt 10 to 15 mm
– If the belt is too tight, unnecessary Alternator drive belt (0.4 to 0.6 in.) Adjusting
bracket bolt
stresses are placed on the alternator Mounting bolt 100190
bearing and belt. Such stresses will
Mounting 3. To adjust the belt, loosen mounting bolt
shorten the service life of both. bolt and adjusting bracket bolt. Move the alter-
– Keep the belt free of oil and grease to
nator in or out as required. Tighten mount-
reduce the risk of slipping.
ing bolt and adjusting bracket bolt.
4. Close and secure the engine hood.
Deflection
NOTICE: If it is difficult to adjust or replace
the belts, consult your Cat lift truck Adjusting
bracket bolt
dealer.
Fan drive belt 104022

Park the lift truck on a level surface, with the NOTICE: If the deflection is out of the cor-
forks lowered, the parking brake applied, the rect range, readjust the belt.
transmission in NEUTRAL, the engine Also, check the belt to make sure
stopped and the wheels blocked. that it is not worn, frayed, or has
separated piles.

135 135
MAINTENANCE 136

• Mast Supports
Lubricate

101979

Lubricate 1 fitting on each side for a total of 2

fittings.

136 136
MAINTENANCE 137

◆ One Month After Delivery of a New Truck

You must read and understand the warnings NOTICE: In corrosive or abrasive environ-
and instructions contained in this manual ments, clean and change more fre-
before performing any operation or mainte- quently.
nance procedure.

• Hydraulic Tank Return Oil Filter • Battery – Electrolyte Specific

Change Gravity
Check
– Replace filter.
– Check specific gravity of electrolyte.
See Hydraulic System, Change Return Oil
Filter in the Every 1000 Service Hours. See Battery – Electrolyte Specific Gravity,
Check in the Every 500 Service Hours.
• Engine Crankcase
Change Oil and Filter
– Replace oil and filter.

See Engine Crankcase, Change Oil and

Filter in the Every 500 Service Hours.

• Fuel Filter
Change
– Replace filter.

See Fuel Filter, Change in the Every 1000

Service Hours.

• Bolts, Nuts
Check

– Retighten bolts and nuts of overhead

guard.

137 137
MAINTENANCE 138

◆ Every 500 Service Hours or 3 Months, Whichever Comes First

You must read and understand the warnings and instructions contained in this manual before performing any operation or maintenance procedure.
• Wheel Nuts • Front Axle
Retighten Check Oil Level
– Wheel nuts should be retightened. Park the lift truck on a level surface, parking 5. Remove the level/fill plug (2). Maintain oil
See Wheel Nuts, Check – Tighten, when brake applied, transmission in NEUTRAL, the level to the bottom of the plug opening (1)
required. engine stopped and the wheels blocked. and (2).
1. Align the planetary hub level mark to the 6. Clean the level/fill plug (2) and level plug
horizontal position. (1). Put them back in place.
2. Remove the planetary hub level plug (1). 7. Remove the blocking. Lower the lift brack-
3. Raise the lift bracket high enough to gain et.
access to the front axle housing level/fill
plug (2).
4. Use blocking under the inner mast to
secure the lift bracket in this position.

(2)
101697

(1) Adding Oil

Mark See Front Axle, Change the Oil in the Every
102012
1000 Service Hours or 6 Months Whichever
Comes First.

138 138
MAINTENANCE 139

• Powershift Transmission • Battery – Electrolyte Specific

Check Oil Level Gravity
Check
3. Check the oil level in the sight gauge.
! WARNING
The sight gauge is located inside the bat-
Electrolyte
Hot oil and components can cause injury. tery cover. Float level
Do not allow hot oil or components to
contact your skin.

1. Operate the lift truck a few minutes to Glass tube

warm the oil. Electrolyte
2. Park the lift truck on a level surface with Correct
level range
the forks lowered, parking brake applied, 100801
transmission in NEUTRAL, the engine
stopped and the wheels blocked. Using a battery hydrometer, check the specific
104963
gravity of the battery cells. Take the reading at
4. Maintain the correct level range. eye level.

Specific gravity corrected

to 20°C (68°F) Battery condition
Adding Oil
See Powershift Transmission, Change Oil, 1.260 to 1.280 Fully charged
Filter and Wash Strainer in the Every 1000 1.220 to 1.260 Three-fourths charged
Service Hours or 6 Months, Whichever (to be recharged)
Comes First. Below 1.220 Completely discharged
(to be recharged and
retested)

! WARNING

If acid gets in your eyes, FLUSH THEM

IMMEDIATELY WITH LARGE
AMOUNTS OF WATER AND SEE A
DOCTOR AT ONCE.

139 139
MAINTENANCE 140

• Engine Crankcase
Change Oil and Filter
7. Wipe the sealing surface of the oil filter 11. Check for oil leaks.
! WARNING
element mounting base. 12. Stop the engine and measure the oil level.
Hot oil and components can cause seri- Whenever the engine oil is changed, the filter Maintain the correct level range on the dip-
ous injury. Do not allow hot oil or com- must be replaced at the same time with a gen- stick.
ponents to contact skin. uine MCF oil filter.
Oil filler cap
8. Apply a small amount of clean engine oil Oil level gauge
For raising and lowering the overhead guard, to the oil filter element gasket. Install the
see the topic, Raising and lowering the over- new filter element.
head guard.
1. Operate the lift truck a few minutes to
warm the oil.
2. Park the lift truck on a level surface with
the forks lowered, parking brake applied, 104883
transmission in NEUTRAL, the engine
stopped and the wheels blocked.
3. Raise the overhead guard.
4. Remove the drain plug on the engine oil Alignment
pan. Allow the oil to drain. Clean and put mark
the drain plug back in place.
Filter head To remove Correct level range

Gasket
To install
104884
Element
Drain plug 13. Close and secure the hood.
104882

9. Fill the crankcase. See Specifications and

Oil pan drain plug Refill Capacities, and Lubrication and
Oil filter drain plug Maintenance Chart.
104881
10. Start the engine and allow the oil to fill the
5. Remove the drain plug and allow the oil to
filter and passages.
drain.
6. Remove and discard the oil filter element.
140 140
MAINTENANCE 141

NOTICE: In corrosive or abrasive environments, clean and lubricate more frequently.

• Mast Strip Sliding Surfaces • Lift Chains • Tilt Socket Pins
Lubricate Lubricate – Inspect Lubricate

102007 102010A 102005

Lubricate 1 fitting on each side of the inner 1. Apply engine oil onto the chain links with Lubricate 1 fitting on each pin for a total of 2
mast for a total of 2 fittings. a brush. fittings.
2. Raise and lower the lift bracket a few times
• Lift Bracket Side Rollers to work lubricant into the chain links. • Tilt Cylinder Pins
Lubricate NOTICE: Lubricate chains more frequently Lubricate
than normal where the atmosphere
can cause corrosion of compo-
nents or when the truck must work
in rapid lift cycles.
3. Inspect the chain anchors and individual
links for wear, loose pins or cracked leaves.

104032 104885

Lubricate 2 fittings on each side roller for a Lubricate 1 fitting on each pin for a total of 2
total of 4 fittings. fittings.

141 141
MAINTENANCE 142

• Water Pump • Tie Rod Ends • Air Dryer

Lubricate Lubricate Inspect
Replace the desiccant if too much condensat-
ed water drains out of the air tank when the
drain cock is opened.

104886 102891

Lubricate 1 fitting. Lubricate 2 fittings on each end for a total of 4

fittings.
• Universal Joints
Lubricate • Rear Axle Center Pins
Lubricate

101982
205558
Lubricate 2 fitting.
Lubricate 1 fitting on each pin for a total of 2
fittings.

142 142
MAINTENANCE 143

◆ Every 1000 Service Hours or 6 Months, Whichever Comes First

You must read and understand the warnings and instructions contained in this manual before performing any operation or maintenance procedures.
• Powershift Transmission
Change Oil, Filter and Wash Strainer
1. Raise the overhead guard. 4. Use filter wrench to remove filter element.
! WARNING
2. Remove the drain plug. Allow the oil to 5. Clean sealing surface of filter base.
Hot oil and components can cause per- drain. Remove the cover, the O-ring seal 6. Apply a light coat of engine oil to the gas-
sonal injury. Do not allow hot oil or and the strainer. ket of the new filter element.
components to contact your skin.

Park the lift truck on a level surface with the

forks lowered, parking brake applied, trans-
mission in NEUTRAL, the engine stopped and
the wheels blocked.

For raising and lowering the overhead guard,

Cover Drain plug
see the topic, Raising and lowering the over- 102006 102892B
head guard.
3. Wash the strainer and the plug in clean, and 7. Install the new filter element by hand.
non-flammable solvent. Dry the strainer 8. Prime the system.
and the plug. Wipe off the O-ring seal,
check and replace if necessary. Install the
strainer, the O-ring seal, and the cover. Put
the drain plug back in place.

Cover

Strainer

104887

143 143
MAINTENANCE 144

9. Remove the dipstick/filler cap. Fill the 14. Maintain the oil level to the correct level
transmission with oil. See Specifications range on the dipstick/filler cap.
and Refill Capacities. Put the the dip-
stick/filler cap back in place.

Correct level range

101304

104880
15. Put the dipstick/filler cap back in place.
16. Check for oil leaks at the strainer, filter and
10. Start the engine. drain plug.
11. Run the engine at low idle. 17. Low the overhead guard.
12. Stop the engine.
13. Let the oil level stabilize, then remove the
dipstick/filler cap. Check the oil level.

144 144
MAINTENANCE 145

• Hydraulic System 3. Remove the hoses. 8. Wash the strainer in clean, and nonflam-
Change Return Oil Filter and Wash mable solvent.
Strainer Hose Hose 9. Inspect the gasket and replace it, if neces-
sary.
WARNING 10. Put the strainer, pipe and hose back in
! place. And then install the tank cover.
Hot oil and components could cause per- 11. Lower the overhead guard.
sonal injury. Do not allow hot oil or 12. Remove the hydraulic tank filler cap.
components to contact your skin. Check the oil level in the sight gauge.
At operating temperature, the hydraulic 13. Maintain the correct level range.
tank is hot and can be under pressure. 104888

4. Remove the pipe and strainer.

Park the lift truck with the forks lowered, park- 5. Remove the pipes and return oil filter.
ing brake applied, transmission in NEUTRAL, Discard the filter element.
the engine stopped and the wheels blocked. Correct
level range
For raising and lowering the overhead guard,
see the topic, Raising and lowering the over-
head guard.
104964
1. Raise the overhead guard. Strainer
2. Remove the tank cover. 14. Put the hydraulic tank filler cap back on.
Oil filter 15. Check for oil leaks.

102002

6. Clean the filter parts and replace the seal

and gasket, if necessary. Install a new fil-
ter element.
7. Put the filter body assembly back in place
and tighten the retaining bolts.

145 145
MAINTENANCE 146

• Front Axle
Change Oil
Park the lift truck on a level surface, parking 6. Raise the lift bracket high enough to gain 11. Fill with oil to the bottom of the level/fill
brake applied, transmission in NEUTRAL, access to the front axle housing level/fill hole. See Capacity in the Specifications
forks lowered, lubricant warm, the engine plug. and Refill Capacities. Install the level/fill
stopped and the wheels blocked. 7. Use blocking under inner mast to secure plug (3).
1. Align the planetary hub level/mark to the the lift bracket in this position. 12. Install the planetary hub level plug (2).
vertical position. Set drain plug in bottom 8. Remove the level/fill plug (3). 13. Remove blocking. Lower the lift bracket.
position of wheel.
• Air Cleaner
(2)
Change Element
Cat lift truck strongly recommends that the air
cleaner element be changed if it is dirty. If you
attempt to clean the element, handle it careful-
ly.
Recommended Change Intervals:
(3) Every 1000 hours or
(1) 101697 Normal conditions
Mark 102012A 6 months
9. Remove the drain plug (4) and allow the oil Every 1000 service hours
2. Remove the planetary hub drain plug (1) to drain. or 6 months,
and level plug (2). Severe dust or lint whichever comes first
3. Allow the oil to drain. Clean and reinstall condition In corrosive or abrasive
the drain plug (1). environments, clean and
4. Now align the wheel so that the level mark change more frequently
is in the horizontal position.
5 Lift opposite side of the truck with a jack NOTICE: Have spare elements on hand to
and repeat step 1 from above, and lower use while cleaning used elements.
truck to the ground. Repeat Step 2 from
above. Allow the oil to drain. Clean and Care in severe dust or lint conditions
(4)
reinstall the level plug. Align wheel so that 101701 Check the radiator core frequently for clogging
drain plug is higher than the level plug of or dirt accumulation. Clean the truck as need-
10. Clean and reinstall the drain plug.
the opposite wheel. ed.
See Air Cleaner, Clean and Inspect in the
Every 50 Hours or Weekly, Whichever
Comes First.
146 146
MAINTENANCE 147

• Fuel Filter
Change

! WARNING

Fuel leaked or spilled onto hot surfaces Connector

or electrical components can cause a
fire. Filter head

Clean up any spillage of fuel. Know the Element

location of all emergency devices (such To tighten To loosen
as fire extinguishers, first aid kits, etc.)
and how to use them. Sensor 104889
O-ring
Disconnect the battery when changing
fuel filters. 3. Turn the sensor counterclockwise to loosen O-ring groove
it. Filter case
NOTICE: Park the lift truck in an authorized 4. Allow the fuel to drain out. Then turn the
refueling area, with the forks low- sensor clockwise to tighten it.
O-ring Sensor
ered, parking brake applied, trans-
mission in NEUTRAL, the engine
stopped and cooled, and the wheels
104891
blocked.
Engine must be cooled down. 7. Remove the element and sensor.
For raising and lowering the overhead guard, 8. Replace the O-rings with new ones. Apply
see the topic, Raising and lowering the over- a light coat of engine oil on the new O-
head guard. rings supplied with the new element.
Special tool
1. Raise the overhead guard. Torque wrench 9. Fit the new O-rings on the filter case and
104890
2. The fuel filter is located on the left side of sensor.
the truck. Remove the sensor connector. 5. Put the sensor harness in the specified spe- 10. Clean the surface of the filter head that will
cial tool (sold separately). make contact with the O-ring.
6. Remove the filter case by turning it coun- 11. Clean the O-ring groove in the filter case.
terclockwise using the special tool (sold 12. Install the new element with its opening
separately). Drain out any fuel that remains uppermost.
in the case.

147 147
MAINTENANCE 148

Torque wrench

Special tool
104892

13. Fit the filter case by screwing it clockwise.

14. Tighten the filter case using the specified
special tool (sold separately).
15. Install the sensor on the filter case.
16. Fit the sensor connector.
17. Air-bleed the fuel system.
18. Start the engine and check for fuel leaks.

148 148
MAINTENANCE 149

How to Prime the Fuel System 4. Keep operating the hand pump until fuel
NOTICE: If the engine runs out of fuel, it free of air bubbles starts to come out the
cannot be started even if the fuel plug.
tank is filled. In such a case, prime 5. When air bubbles have stopped coming
the fuel system as follows: out completely, tighten the air bleeder
plug.
CAUTION 6. Operate the hand pump several more times
! Air bleeder plug until the force required to operate the
Hose
– Make sure no fuel leaks from the air pump increases. When fuel is cold, this
bleeder plug. 104893 force may not increase as the pump is
– Clean up spillage. operated.
7. When air bleeding is complete, wipe up
fuel that may have spilled over and then
Hand pump start the engine.
8. Check for fuel leakage.
9. Lower the overhead guard.

! CAUTION

Check the filter case for fuel leakage.

104894 Spilled fuel can be a fire source.

1. Install a hose to the air bleeder plug on the

fuel filter.
There are two air bleeder plugs on the fuel
filter. Install a hose to whichever plug that
is easier to work with.
2. Loosen the air bleeder plug on the fuel fil-
ter.
3. Operate the hand pump to circulate the
fuel.

149 149
MAINTENANCE 150

• Engine Coolant
Change
See the topic, Engine Coolant, Check Level 3. Turn the radiator filler cap slowly to relieve
under Every 10 Service Hours or Daily, ! WARNING the pressure, then remove the cap.
whichever comes first.

! WARNING

At operating temperature, the engine

coolant is hot and under pressure.
Steam could cause severe burns.
Park the lift truck in an authorized refu-
eling area, with the forks lowered, park-
100899
ing brake applied, transmission in NEU-
TRAL, the engine stopped and cooled, Antifreeze solution is TOXIC. In case of con- 104895
and the wheels blocked. tact with your skin, FLUSH IMMEDIATELY
Check the coolant level only after the WITH WATER. Have your Cat lift truck dealer 4. Remove the engine block drain plug.
engine has been stopped and the filler discard antifreeze solution drained from the
cap is cool enough to touch with your engine.
Drain plug
bare hand. 1. Loosen the radiator cover retaining knob.
Remove the filler cap slowly to relieve Lift and remove the radiator cover.
pressure. 2. Raise the engine hood.
Cooling system conditioner contains
alkali. Avoid contact with your skin and
eyes to reduce the risk of burns and
other injuries. Allow cooling system com- 104896
ponents to cool before draining.
Use all cleaning solutions with care.
Antifreeze is TOXIC. In case of contact
with your skin, FLUSH IMMEDIATELY
WITH WATER. For disposal of the
antifreeze coolant drained from the
engine, consult your Cat lift truck dealer.

150 150
MAINTENANCE 151

4. Open radiator drain valve. Allow the 7. Fill the cooling system with 1 kg (2 lb) 15. Close the drain valve.
coolant to drain. sodium bisulfate per 40 liters (10 gallons) 16. Mix a coolant solution of water and
of water. Most commercial cooling system antifreeze.
cleaners can be used. 17. Fill the cooling system. See Specifications
8. Start and run the engine for 30 minutes. and Refill Capacities. To avoid air locks,
9. Stop the engine and drain the cleaning add the coolant slowly.
solution.
10. Flush the system with clean water until the
draining water is clear.
Drain valve 11. Close the drain valve. Fill the system with
neutralizing solution, 250 g (1/2 lb) sodium
104897
carbonate per 40 liters (10 gallons) of
5. Drain the reserve tank. water.
12. Start and run the engine for 10 minutes.
13. Stop the engine and drain the neutralizing
104991
solution.
14. Flush the system with clean water until 18. Start and run the engine until the coolant
draining water is clear. level is stabilized.
19. Stop the engine.
20. Add coolant, if necessary, to maintain the
level to below the bottom of the filler tube.
101465D

6. Close the radiator drain valve.

101641

21. Put the radiator filler cap back on.

151 151
MAINTENANCE 152

22. Remove the reserve tank filler cap.

23. Keep the coolant level at the FULL line on
the reserve tank.

101299

101465E

24. Put the reserve tank filler cap back on.

25. Close and secure the engine hood.
26. Install the radiator cover.

152 152
MAINTENANCE 153

◆ Every 2000 Service Hours or 1 Year, Whichever Comes First

You must read and understand the warnings and instructions contained in this manual before performing any operation or maintenance procedure.
• Hydraulic Oil
Change
3. Remove the hydraulic tank drain plug.
! WARNING
Allow the oil to drain. Clean and put the
Hot oil and components can cause seri- plug back in place.
ous injury. Do not allow hot oil or com-
ponents to contact your skin.
Correct
The engine has been stopped and the level range
filler cap is cool enough to remove with
your hand.
Remove the filler cap slowly to relieve 104964
pressure.
8. Maintain the correct level range.

Park the lift truck with the forks lowered on a 104040

level surface parking brake applied, transmis-
• Service Brake Fluid
sion in NEUTRAL, the engine stopped and 4. Fill the hydraulic tank. See Refill Change
the wheels blocked. Capacities. Put the filler cap back on. NOTICE: When changing fluid consult with
1. Operate the lift truck to warm the oil. 5. Start the engine and operate the hydraulic your Cat lift truck dealer.
controls and the steering system through a
2. Remove the filler cap.
few cycles to fill the filters and lines.
6. Retract all hydraulic cylinders and stop the
engine.
7. Check the oil level in the sight gauge.
The sight gauge is located on the right side
of the truck.

101540
102483

153 153
MAINTENANCE 154

• Air Drier
Change

104899

The desiccant, filter, and rubber parts of the air

drier require regular replacement. Have your
Cat lift truck dealer replace them.

154 154
MAINTENANCE 155

◆ Parts to be Changed Periodically

The following parts should be periodically changed as noted below.

These parts are made of materials which will deteriorate overtime.
Further, it is difficult to determine visually whether or not they are still
in good condition. Changing at proper intervals will reduce the risk of
injury to the operator and damage to the truck.

Ref.
Parts to be changed Interval
No.
Repair kit of air master 2000 service hours or 1 year, whichever
1
cylinder comes first
Rubber parts of brake 2000 service hours or 1 year, whichever
2
wheel cylinders comes first
2000 service hours or 1 year, whichever
3 Repair kit of brake valve
comes first
2000 service hours or 1 year, whichever
4 Tube of brake fluid cup
comes first
High-pressure hoses of 2000 to 4000 service hours or 1 to 2 years,
5
hydraulic system whichever comes first
Hydraulic hoses of 4000 service hours or 2 years, whichever
6
power steering cylinder comes first
Inner rubber parts of 4000 service hours or 2 years, whichever
7
power steering cylinder comes first
4000 to 9000 service hours or 2 to 4 years,
8 Fuel hoses
whichever comes first
4000 to 9000 service hours or 2 to 4 years,
9 Lift chains
whichever comes first
Stop light switch 4000 service hours or 2 years, whichever
10
(air type) comes first
2000 service hours or 1 year, which comes
11 Brake hoses
first

NOTICE: Periodic changes of these parts are not covered by Warranty.

155 155