Original BMW Accessory.

Installation Instructions.
Professional Navigation system retrofit (SA 609)
BMW 5 Series (E 60, E 61)

Retrofit kit No. 65 90 0 397 300 Professional Navigation retrofit kit

65 90 0 413 216 Professional Navigation retrofit kit
65 83 6 976 392 Retrofit kit activation code CCC voice

Installation time
The installation time for cars without SA 606 is approx. 6 hours. In cars with SA 606 the installation time
is approx. 4 hours, but this may vary depending on the condition of the car and the equipment in it.
In general the car must be upgraded to the latest I stage status by flashing before starting the work.
Depending on the production age of the car and the work already carried out on the car, the program-
ming times will vary, which means that we cannot quote a specific time at this point. The installation time
does not include any time for programming/encoding, as this depends on the age of the car and the
equipment in it.

Important information
These installation instructions are primarily designed for use within the BMW dealership organisation
and by authorised BMW service companies.
In any event, the target group for these installation instructions is specialist personnel trained on BMW
cars with the appropriate specialist knowledge.
All work must be completed using the latest BMW repair manuals, circuit diagrams, servicing manuals
and work instructions, in a rational order, using the prescribed tools (special tools) and observing current
health and safety regulations.
If you experience installation or function problems, limit troubleshooting to approx. 0.5 hours for
mechanical or 1.0 hour for electrical work.
In order to reduce costs and avoid any additional expense, send a query immediately to the Technical
Parts Support via the Aftersales Assistance Portal (ASAP).
Specify the following information:
- Chassis number
- Part number of the retrofit kit
- A precise description of the problem
- Work steps already carried out
Do not archive the hard copy of these installation instructions since daily updates are made by ASAP!

Installation information
Ensure that the cables and/or lines are not kinked or damaged as you install them in the car. The costs
thereby incurred will not be reimbursed by BMW AG.
Additional cables/lines that you install must be secured with cable ties.
If the specified PIN chambers are occupied, bridges, double crimps or twin-lead terminals must be used.
All pictures show LHD cars; proceed accordingly on RHD cars.

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 1

 Ordering instructions
An activation code (FSC) with part number 65 83 6 976 392 will be required for the use of the
SA 620 in connection with the Professional navigation system (CCC/SA609).
This activation code must be copied into the car with the aid of the action plan, via the dealer’s
programming system. If the code is not transferred to the car, the SA 620 can no longer be used.

Ordering and delivery of the FSC

- The activation codes are “coded outsourced parts”, i.e. FSCs are always generated for a specific
vehicle and must therefore be ordered from BMW as FSI parts (Production – Line Section – Invest)
quoting the chassis number.
- The FSCs are delivered in the BMW After Sales Portal (ASAP) under Parts and Accessories
(Sweeping Technologies). The dealership organisations can download the FSC from the Internet to
their PC. This code (3 files) must then be stored on media such as a CD before it can be copied via
the programming system into the car.

Pictograms
Denotes instructions that draw your attention to dangers.
!

Denotes instructions that draw your attention to special features.

 Denotes the end of the instruction or other text.

Do not archive the hard copy of these installation instructions since daily updates are made by Aftersales
Portal.

Special tools required

00 9 310

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 2

 Table of contents

Section Page

1. Parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

3. Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. Installation and cabling diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5. Installation work for the GPS aerial and aerial cable (cars without SA 606 only) . . . . . . . . . . . . 9

6. Installation work for Car Communication Computer (CCC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

7. Concluding work and coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

8. Circuit diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 3

 1. Parts list

A
B C

E H
D
F
G
I

J K L M

N
O P Q

R S T U V

W
060 0277 V

Legend

A Voice control wiring harness

B Car Communication Computer (CCC)
C 8.8" on-board monitor
D LVDS cable
E CCC fan wiring harness
F Protective strip
G Central instrument panel trim (not included in the parts kit)
H Speed nut (2x)
I Fillister head self-tapping screw 4.2 x 16 (3x)
J Cable tie (15x)
K Menu/voice input button
L GPS aerial (included in navigation system retrofit parts kit)
M GPS aerial cable (included in navigation system retrofit parts kit)
N Self-tapping screw (included in navigation system retrofit parts kit)
O Controller high
P Socket casing (3x)
Q Cover cap (3x)

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 4

 1. Parts list

A
B C

E H
D
F
G
I

J K L M

N
O P Q

R S T U V

W
060 0277 V

R Hands-free microphone
S Hands-free microphone trim
T Microphone trim (cars without SA 638 or SA 644 only)
U Headlining trim
(cars without SA 638 or SA 644 only, not supplied in the retrofit kit)
V Navigation system cable
W Connection cable (or cars built after 09/2005 only)

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 5

 2. Preparatory work

TIS no.
Conduct a brief test ---
Disconnect negative pole of battery 12 00 ...

The following components must be removed first of all

Rear seat (cars without SA 606 only) 52 24 005
Backrest side part (cars without SA 606 only) 52 26 008
Oddments box on the driver’s side 51 16 ...
Side footwell trim on A pillar 51 43 070
Trim for door pillar at the bottom 51 43 150
Trim for roof pillar, rear (cars without SA 606 only) 51 43 251
Trim for roof pillar, rear (front) (cars without SA 606 only) 51 43 255
Audio system controller 65 12 200
Lower rear headlining (cars without SA 606 only) ---
Trim for C pillar (E61) (cars without SA 606 only) 51 43 255
Trim for D pillar (E61) (cars without SA 606 only) 51 45 259
Décor trim on right of instrument panel 51 45 380
Central instrument panel cover 51 45 310
On-board monitor 65 82 050
Pedal trim 51 45 185
Button unit 61 31 193
Button for controller 61 31 192
Front controller 61 31 195
Remove the oddments box 51 16 200
Lower the A pillar trim on the left ---
Front headlining trim ---

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 6

 3. Connection diagram

A2 A3 A4 A5

A1

E2
E1 E3
E4
E

V1 V2

W1 W2

W 060 0278 V

Item Designation Signal Cable colour / Connection location in the car Abbreviation /
Cross-section Slot
A Voice control wiring harness --- --- --- ---
A1 Socket contact MIC (+) WS/GN To radio plug X13814 X13814
0.35 mm2 PIN 1
A2 Socket contact MIC (-) WS/RT To radio plug X13814 X13814
0.35 mm2 PIN 6
A3 White 3-pin plug casing --- --- To branch A4 X13293
A4 3-pin socket casing, WS --- --- To branch A3 X3759
A5 3-pin socket casing, SW --- --- To hands-free microphone R X2759
E CCC fan wiring harness --- --- --- ---
E1 3-pin socket casing, SW --- --- To CCC fan X14055
E2 Socket contact Fan (+) RT/SW To radio plug X13813 X13813
0.35 mm2 PIN 1
E3 Socket contact Fan (-) BR To radio plug X13813 X13813
0.35 mm2 PIN 5
E4 Socket contact Diagnosti WS To radio plug X13813 X13813
c 0.35 mm2 PIN 11
V Navigation system wiring harness --- --- --- ---
V1 Cable open BRRT To CAS control module X10318
---
0.35 mm2 PIN 31
V2 Socket contact DFAHL BRRT To radio plug X13814 X13814
0.35 mm2 PIN 12
W Connection cable --- --- Cars after 09/2005 only ---
W1 Socket contact PTT WSGE To iDrive A167, 8-pin SW plug X10387
0.35 mm2 PIN 6
W2 Socket contact PTT WSGE To Menu/Voice input button K, X14099
0.35 mm2 black 4-pin plug PIN 2

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 7

 4. Installation and cabling diagram

E65

2
R 4 L
E
1 K

3 A W M
060 0279 V

Legend

A Voice control wiring harness

E CCC fan wiring harness
L GPS aerial
K Menu/voice input button
M GPS aerial cable (for cars without SA 606 only)
R Hands-free microphone
V Navigation system wiring harness
W Connection cable (for cars built after 09/2005 only)

1 CCC
2 CCC fan
3 CAS
4 iDrive

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 8

 5. Installation work for the GPS aerial and aerial cable (cars without SA 606 only)

Mask the area around the roof aerial to

1 prevent damaging the paintwork.
Carefully cut the empty casing (1) for the roof
aerial off the rood with the special tool.
Clean the surfaces in the bonding areas on the
empty casing (1) and roof.

060 0310 Z

If the car has a car phone the existing aerial

must be replaced by the GPS aerial.
The aerial cable from the car phone must then be
connected to the GPS aerial L.
Connect the GPS aerial cable M to
connector X13393 on the GPS aerial L.
M
X13393
L

060 0221 V

Insert the aerial L at the rear and secure it at the

front with screw N supplied in the parts kit.
L

060 0166 V

The bonding surfaces must be clean and

free of grease. The temperature of the
1 adhesive must be at least 20 °C. The hardening
time of the adhesive is at least 4 hours.
Apply a bead of adhesive (2) around 8 mm wide
and 8 mm high to the empty casing (1).
Carefully place the empty casing (1) in its original
position, press lightly and secure it with adhesive
tape.

2
060 0312 Z

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 9

 5. Installation work for the GPS aerial and aerial cable (cars without SA 606 only)

For E60 only:

Thread the aerial cable M through the
M opening (1).
Route the aerial cable M behind the headlining to
the C pillar. Route the aerial cable M further along
the existing standard wiring harness to the
1
M driver’s footwell and from there to the centre
console.

060 0165 V

For E61 only:

Thread the aerial cable M through the
opening (1).
Route the aerial cable M behind the headlining to
the D pillar. Route the aerial cable M further along
M
the existing standard wiring harness to the
1 driver’s footwell and from there to the centre
console.
Cut the cover cap (1) if necessary.

060 0168 V

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 10

 6. Installation work for the Car Communication Computer (CCC)

Cut the protective strip F at right angles to the

adhesive strips in the middle.
Wrap the plug (1) on the existing LVDS cable with
a protective strip F and secure it with adhesive
F strips (2).
Proceed in the same way with the plug on the
LVDS cable on the audio system controller.
1

2 060 0142 V

Also secure protective strip F using cable tie J.

Proceed in the same way with the plug on the
J LVDS cable on the audio system controller.

060 0143 V

Connect the violet plug later to the 8.8" on-

!
D board monitor C and connect the blue plug
to CCC B.
Route the LVDS cable D on the left behind the
ventilation duct downwards to the centre console
module holder.

060 0141 V

Attach speed nuts H to the centre console

module holder.

060 0144 V

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 11

 6. Installation work for the Car Communication Computer (CCC)

For cars built before 09/2004 only:

Disconnect plug X10318 from the CAS control
module. Connect the navigation system cable V
V to PIN 31, BR/RT cable, using a miniature
connector (1).
2 1 Route the navigation system cable V along the
existing wiring harness (2) to the steering
column.

060 0162 V

Route the navigation system cable V along the

1 existing wiring harness (1) to the centre console.

060 0163 V

If the socket casing X13814 is already on

the radio plug, connect the navigation
system cable V to PIN 12.
Connect the navigation system cable V to socket
casing P PIN 12. Insert the socket casing P into
the cover cap Q.
P

060 0164 V

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 12

 6. Installation work for the Car Communication Computer (CCC)

For all cars:

X13812 Disconnect plug X13813 from plug X13812.
Connect the CCC fan wiring harness E to plug
X13813 X13813 as follows:
RTSW cable to PIN 1
BR cable to PIN 5
E2 WS cable to PIN 11.
E3
If the car does not contain plug X13813, use
socket casing P.

E4 060 0159 V

Disconnect plug X13814 from plug X13812.

X13812 Connect branches A1–A2 to plug X13814 as
X13814 follows:
- A1, white/green cable, to PIN 1
A1 - A2, white/red cable, to PIN 6
Connect plug X13814 to plug X13812
If the car does not contain plug X13814, use
socket casing P.
A2
060 0465 Z

Route branches A3–A5 to the steering column.

A3 A4 A5

1
060 0466 Z

Route branch A5 to the left A pillar over the low-

ered headlining to the opening of the roof trim (1).
1

A5

060 0467 Z

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 13

 6. Installation work for the Car Communication Computer (CCC)

Secure wiring harness A to the left A pillar (2)

using textile adhesive tape.

2 A Ensure that wiring harness A is routed and

secured behind the head airbag.

1
063 0050 Z

Install controller O from the parts kit as described

in TIS No. 61 31 195.
Fit the knob for the controller (1) again as
1 described in TIS No. 61 31 192.
O Install the oddments box as described in
TIS No. 51 16 200.

060 0160 V

For cars built before 09/2005 only:

Connect plug X14099 to Menu/Voice input
button K. Clip the Menu/Voice input button K into
1 the centre console (1).

X14099
060 0147 V

For cars built after 09/2005 only:

Remove trim for storage compartment (1) as
per TIS No. 51 16 211.
2 Disconnect plug X10387 (8-pin SW) from the
X10387 iDrive (2).
Connect branch W1, WS/GE cable, to PIN 6

1 W1
060 0280 V

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 14

 6. Installation work for the Car Communication Computer (CCC)

Connect branch W2, WS/GE cable, to PIN 2 of

plug X14099 (4-pin SW).
K
Connect plug X14099 to Menu/Voice input
button K.
Tie back the excess length of connection
X14099 cable W.
V2
Clip the Menu/Voice input button K into the trim
for the storage compartment (1).
V
1
060 0281 V

For all cars:

Connect all connectors to the CCC B.
Connect branch E1 to the CCC fan.
B
Tie back the old LVDS cable on the stand-
ard wiring harness (see Figure 060 0142 V).
Cut open a few centimetres of the wiring harness
wrapping if necessary.
As you insert the CCC B, ensure that the
1 !
wiring harness does not get trapped and
I that no parts of the interior trim are damaged.
Push the CCC B into the centre console module
060 0145 V
holder (1) and secure it using fillister head self-
tapping screws I.
Tightening torque 2.1–2.5 Nm.
Clip the centre console switch centre and auto-
matic air conditioning control into the new instru-
ment panel centre trim G. Connect the cable and
install the trim.
Secure LVDS cable D in a broad arc in the
holders (1) of 8.8" on-board monitor B.
1 Connect the plug (2).

! Take care not to kink LVDS cable D when

you install the 8.8" on-board monitor C.
2 Tie back the old LVDS cable on the standard
wiring harness (see figure 060 0142 V) in
the area behind the 8.8" on-board monitor C.
Cut open a few centimetres of the wiring harness
D 1 wrapping if necessary.
060 0146 V

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 15

 6. Installation work for the Car Communication Computer (CCC)

Cars without SA 638 or SA 644 only

Clip the microphone trim T into the hands-free
microphone trim S.
S Clip the hands-free microphone trim S into the
headlining trim U.

T
U

060 0149 V

The arrow on hands-free microphone R

must point to the front of the car after it
has been installed.
Clip the hands-free microphone R into the
S hands-free microphone trim S.

060 0148 V

Clip the hands-free microphone R into the head-

lining trim (1) and connect branch A5 to the
1 hands-free microphone R.

A5

060 0150 V

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 16

 7. Concluding work and coding

This retrofit system requires coding.

Ordering and delivery of the FSC

- The activation codes are “coded outsourced parts”, i.e. FSCs are always generated for a specific
vehicle and must therefore be ordered from BMW as FSI parts (Production – Line Section – Invest)
quoting the chassis number.
- The FSCs are delivered in the BMW After Sales Portal (ASAP) under Parts and Accessories
(Sweeping Technologies). The dealership organisations can download the FSC from the Internet to
their PC. This FSC (3 files) must then be stored on media such as a CD before it can be copied via the
programming system into the car.

- Connect the battery

- Encode the retrofit via the Retrofit/Nav Pro path
- Conduct a brief test
- Conduct a function test
- Re-fit the car components as required

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 17

 8. Circuit diagram

B429/R*
X14055
A167 12

6
X10387 X13814B X2759 1 2 3

W1* A5*

MIC (+)

MIC (-)
WS/GN WS/RT
0,35 0,35
W600
Schirm offen

X3759 W601
Schirm offen
WS/GE
0,35
BR/RT
0,35 RT/SW BR WS
A4* 1 2 3

0,35 0,35 0,35

X13293 1 2 3

A3* W602
Schirm offen

W2* WS/GN WS/RT W603

6 X14099 X13814 0,35 0,35
Schirm offen

1 5 11 A1*+A2* 1 6

N9 N9
K* W600
X13813
060 0282 V

Legend

A167 iDrive
B429 Hands-free microphone R*
N9 Car Communication Computer (CCC)
K* Menu/voice input button

X2759 3-pin socket casing, SW, A5*, to hands-free microphone R*

X3759 3-pin socket casing, WS, A4*, to 3-pin plug casing, WS, A3*
X10387 8-pin SW socket casing, W1*, to iDrive
X13293 3-pin plug casing, WS, A3*, to 3-pin socket casing, WS, A4*
X13813 12-pin socket casing, to Car Communication Computer
X13814 12-pin socket casing, WS, A1*+A2*, to Car Communication Computer
X14055 3-pin socket casing, to CCC fan
X14099 4-pin SW socket casing, W2*, to Menu/Voice input button K*

W600 Screen open

W601 Screen open
W602 Screen open
W603 Screen open

All the designations marked with an asterisk (*) apply only to these installation instructions or this circuit diagram.

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 18

 8. Circuit diagram

Cable colours

GN Green
GE Yellow
RT Red
WS White
BR Brown
SW Black

© BMW AG, Munich 01 29 0 397 321 7/2007 (Z/Z) 19