TS-550/5000 evo®

Fuel Management System

Installation Guide

Manual # Revision Date Changes from Previous Revision

000-2170 D June 2019 Added new control drawings 000-1722_015_01_1814098 and
000-1722_015_02_1446163

Franklin Fueling Systems • 3760 Marsh Rd. • Madison, WI 53718 USA

Tel: +1 608 838 8786 • 800 225 9787 • Fax: +1 608 838 6433 • www.franklinfueling.com
 Important Safety Messages
Franklin Fueling Systems equipment is designed to be installed in association with volatile hydrocarbon liquids such as
gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these highly
flammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death
if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before
installing or working on this, or any other related, equipment.
As you read this guide, please be aware of the following symbols and their meanings:

This symbol identifies a warning. A warning sign will appear in the text of this document when a potentially
Warning
hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous
situation may involve the possibility of severe bodily harm or even death.
This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous
Caution
environmental situation may arise if the instructions that follow are not adhered to closely. A potentially
hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm
the environment.
This symbol identifies an electrical danger. An electrical danger sign will appear in the text of this document
Danger
when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that
follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution,
severe bodily harm, or even death.

Follow all applicable codes governing the installation and servicing of this product and the
Warning
entire system. Always lock out and tag electrical circuit breakers while installing or servicing
this equipment and any related equipment. A potentially lethal electrical shock hazard and the
possibility of an explosion or fire from a spark can result if the electrical circuit breakers are
accidentally turned on during installation or servicing. Please refer to the Installation and Owner’s
Manual for this equipment, and the appropriate documentation for any other related equipment, for
complete installation and safety information.
Follow all federal, state and local laws governing the installation of this product and its associated
Warning
systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire
Protection Association. Failure to follow these codes could result in severe injury, death, serious
property damage and/or environmental contamination.
Always secure the work area from moving vehicles. The equipment in this manual is usually
Warning
mounted underground, so reduced visibility puts service personnel working on this equipment in
danger from moving vehicles entering the work area. To help eliminate these unsafe conditions,
secure the area by using a service truck to block access to the work environment, or by using any
other reasonable means available to ensure the safety of service personnel.
When the Fuel Management System system is used to monitor tanks containing gasoline or other
Warning
flammable substances, you may create an explosion hazard if you do not follow the requirements in
this manual carefully.
All wiring must enter the console’s enclosure through the designated knockouts. An explosion
Warning
hazard may result if other openings are used.
All wiring from probes or sensors to the console must be run in conduit separate from all other
Warning
wiring. Failure to do so will create an explosion hazard.
Substituting components could impair intrinsic safety. TS-550/5000 evo consoles are intrinsically
Warning
safe for sensors installed in – Class I, Division 1, Group D – hazardous locations. Substitution of
components could make the energy limiting circuitry in the system ineffective and could cause an
explosion hazard. Repairs to a TS-550/5000 evo console or attached components should only be
performed by a qualified, factory-trained technician.

2
Notice
Franklin Fueling Systems reserves the right to change this document and specifications at any time without notice.
Franklin Fueling Systems makes no expressed or implied warranty with regard to the contents of this manual. Franklin
Fueling Systems assumes no liability for errors or omissions, or for any damages, direct or consequential, that may result
from the use of this document or the equipment that it describes.

Trademarks
INCON®, TS-5 Series®, TS-550 evo, TS-5000 evo®, System Sentinel®, SCALD®, Brite®, BriteBox®, BriteBus®, and
BriteSensors® are registered trademarks of Intelligent Controls. All brand and product names are trademarks or registered
trademarks of their respective companies.

Inspection of Materials
Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the
product and contact Franklin Fueling Systems for further assistance.

Return Shipping Charges

Franklin Fueling Systems will not accept shipments of returned products without a Return Material Authorization (RMA)
number. RMAs are obtained by contacting Franklin Fueling Systems’s Technical Service Division — NO RMAs will be
given without the unit’s serial number(s). Returned material remains the property of the buyer until replaced or repaired.

Under Warranty
Franklin Fueling Systems will pay all freight and insurance charges for all “Under-Warranty” RMAs.

Non-Warranty
It is the buyer’s responsibility to prepay all freight and insurance charges for “Non-Warranty” RMAs.
Refer to the Warranty section at the end of this manual for all warranty issues.

Contacting Franklin Fueling Systems (FFS)

Please feel free to contact us by mail at:
Franklin Fueling Systems
3760 Marsh Rd.
Madison, WI 53718 USA

Or contact us by phone, fax or e-mail:

Tel: 1 608 838 8786 E-mail: [email protected]
Fax: 1 608 838 6433 [email protected]
Tel: US & Canada 1 800 225 9787
Tel: México 001 800 738 7610
Tel: Europa +49 6571 105 380

Office Hours: 8am to 5pm CST - Monday through Friday

Please visit our web site at www.franklinfueling.com

Copyright ©2011 by Franklin Fueling Systems (FFS). No part of this publication may be reproduced in any form without the prior written consent of FFS.
All rights reserved.

3
 Contents
Important Safety Messages....................................................................................................... 2
Notice......................................................................................................................................... 3
Trademarks................................................................................................................................ 3
Inspection of Materials............................................................................................................... 3
Return Shipping Charges................................................................................................................. 3
Contacting Franklin Fueling Systems (FFS).................................................................................... 3

Introduction................................................................................................................................ 5
Certified Installer/Service Person .................................................................................................... 5
Station Owner/Operator .................................................................................................................. 5
Abbreviations & Acronyms............................................................................................................... 5
Related Documentation.................................................................................................................... 5

Product Description................................................................................................................... 5
Standard Installation Materials.................................................................................................. 7
Console Installation................................................................................................................... 8
Console Location............................................................................................................................. 8
Mounting the Console...................................................................................................................... 8

TS-550/5000 evo Dimensions and Operating Parameters......................................................... 9

Communication Ports................................................................................................................ 10
RS-232 Communication Connectors................................................................................................ 10

Wiring the Console & Modules.................................................................................................. 11

Non-Intrinsically Safe Module Wiring......................................................................................... 11
Controller Module (CM).................................................................................................................... 12
Power Supply Module (PS).............................................................................................................. 13
Relay Output Wiring (optional)......................................................................................................... 15
Emergency Generator Applications (optional).................................................................................. 15
Relay Module (RLY)......................................................................................................................... 17
AC Input Module (ACI)..................................................................................................................... 18
Input/Output Module (IO)................................................................................................................. 19
10 Amp Relay Module (10ARLY)...................................................................................................... 20
4-20mA EXP Analog Input Module (420EXP).................................................................................. 21
Intrinsically Safe Module Wiring................................................................................................. 22
Probe Module (PRB)........................................................................................................................ 23
2-Wire Sensor Module (2WSNS)..................................................................................................... 24
3-Wire Sensor Module (3WSNS)..................................................................................................... 25
4-20mA Analog Input Module (420IB).............................................................................................. 26

Control Drawing......................................................................................................................... 27
Warranty.................................................................................................................................... 29
Warranty Registration....................................................................................................................... 29

Specifications............................................................................................................................. 30

4
Introduction
This manual contains installation and site preparation instructions for Franklin Fueling Systems’
TS-550 evo and TS-5000 evo consoles. Overall safety issues, troubleshooting information, warranty, service, and return
policies, as defined in this manual, must be followed.
Please read this entire manual carefully. Failure to follow the instructions in this manual may result in faulty operation,
equipment damage, injury or death. This equipment should only be serviced by an installer certified by Franklin Fueling
Systems.

Certified Installer/Service Person

Only an Franklin Fueling Systems certified installer or service person is allowed to access both the user interface keypad
and areas internal to the TS-550 / 5000evo console.

Station Owner/Operator
The station owner or operator of the TS-550 / 5000evo console is only allowed to access the user interface keypad.
Access to areas internal to the console is strictly prohibited.
Abbreviations & Acronyms
10ARLY - 10 Amp Relay Module
2WSNS - 2-Wire Sensor Module (Intrinsically Safe)
3WSNS - 3-Wire Sensor Module (Intrinsically Safe)
420EXP - 4-20 mA Explosion-proof module
ACI - AC Input Module
420IB - 4-20mA Analog Input Module (Intrinsically Safe)
AST - Aboveground Storage Tank
ATG - Automatic Tank Gauge
CM - Controller Module
DIM - Dispenser Interface Module
FMS - Fuel Management Systems
IO - Input / Output module
IS - Intrinsically Safe
LON - LonWorks Interface Module
PC - Personal Computer
PRB - Probe Module (Intrinsically Safe)
PS - Power Supply Module
RLY - Relay Module
SCM - Secondary Containment Monitoring
TPI - Turbine Pump Interface
EVO-EXPC - 11 Slot Expansion Console
EVO-EXPC2 - 6 Slot Expansion Console
UST - Underground Storage Tank
Related Documentation
The system operation and programming instructions, troubleshooting guide and console maintenance manual are
provided for your use in separate documents. Detailed installation and testing instructions for each type of leak detection
sensor are present in the relevant manual, and, likewise, the installation, testing, and programming of various upgrade kits
and optional accessories are also contained in separate manuals, addenda or in one of this document’s appendixes.

Product Description
The TS-550/5000 evo is a modular, automatic, continuous monitoring system that uses plug-in modules to perform a wide
variety of functions. From fuel management, monitoring, and / or control functions. The TS-550/5000 evo with its plug-in
modules allows you to customize the system to meet your needs. Purchase only those functions that you require, and
expand your system later for greater capabilities.
The TS-550 / 5000 evo’s enhanced processor and additional memory on the CM (Controller Module) along with the
flexibility of the modular design allows for peak performance while monitoring multiple systems. The TS-550 / 5000 evo
can easily monitor all of your tanks, lines, sumps, and secondary containments.
The TS-550 / 5000evo console comes standard with a Controller Module (CM), Power Supply Module (PS), and a color
LCD display and these features:

5
 • Generates reports automatically in response to preset / programmed conditions and alarms
• Provides audio-visual annunciation when an alarm or warning condition exists
• Performs inventory monitoring
• Is able to print reports on a compatible external Hewlett-Packard Printer
• Can communicate via Ethernet, RS-232, RS-485, or an optional internal fax/modem.
The TS-550/5000 evo console optionally:
• The TS-550evo has six (6) open slots for additional modules that can be used to expand its capabilities and the
TS-5000evo has 11 slots.
• Can support a combination of up to:
• 36 Probes (or three Probe Modules)
• 36 2-wire sensors (or three 2-Wire Sensor Modules)
• 24 3-wire or 2-wire sensors (or three 3-wire Sensor Modules)
• 24 relay outputs (or three Relay Modules)
• 24 4-20mA inputs (or three 4-20ma Input Modules)
• 36 AC inputs (or three AC Input Modules)
• 12 4-20mA outputs & 24 AC/DC Inputs (or three Input & Output Modules)

TS-550 evo Example Station:

If your station has 8 Submersible Pumps, 12 Tanks, 8 Lines and 24 Sensors, you could control all of it with your FFS TS-
550 evo and six plug-in modules: a Relay Module, a Probe Module, an Analog Input Module, an AC Input Module and two
Sensor Modules.
TS-5000 evo Example Station
If your station has 16 Submersible Pumps, 24 Tanks, 16 lines, and 36 sensors you could control all of it with your FFS TS-
5000 evo and nine plug-in modules: two Relay Modules, two Probe Modules, two Analog Input Modules and two AC Input
Modules, and three Sensor Modules

6
Standard Installation Materials
Recommended standard materials should be selected and installed per all applicable local, state and federal codes
governing the installation of this product and its associated systems. Please see the corresponding console / module
wiring section or the associated devices section of this manual for complete installation details.
Cables Required for Liquid Level Probes, and 4-20 mA Sensors
Use cables and wires compliant with national and local codes. Franklin Fueling Systems recommends using the types of
cable shown below up to a recommended length of:
• Belden No. 87760 87760 (0.15" or 3.048 mm OD) to 260 feet (80 m)
• Belden No. 87761* (0.12" or 3.048 mm OD) to 400 feet (120 m)
• Belden No. 89182* (0.31" or 7.874 mm OD) to 1500 feet (450 m)
Note: An asterisk (*) denotes a cable that may be ordered from Franklin Fueling Systems.
Note: Conductors of different intrinsically safe (IS) circuits may be run together within the same conduit, and, when they
do, they should have at least .01 inches (.25 mm) of insulation.
Cable or Wire for 2-Wire or 3-Wire Sensors
2-wire or 3-wire sensor wire (type THHN, TFFN, or THWN, gas and oil resistant, 18 AWG minimum, 1500 feet max. wire
run length) can be used when enclosed within rigid metal conduit­from the sensor to the console.
Leak detection sensor cable is required when NOT run through rigid metal conduit. Refer to the Direct Burial Cable –
Installation Manual (P/N 000-1041) for further information. See below for cable types and descriptions:

Alpha 58411 (Franklin Fueling Systems P/N 600-0062)

Two conductor cable for standard, 2 conductor leak detection sensors (0.114 inch (2.9 mm) O.D.)

Wire required for the TS-550/5000 evo Console

• 3 conductors: Power – 14 GA to 12 GA Max. – Black, White, and Green
• 1 conductors: Safety Ground – 12 AWG Green (2 may be required in some locations)
• As required conductors: Accessories – Type THHN, TFFN, or THWN, 18 AWG minimum
Circuit Breaker
20 Amp — providing power only for the TS-550/5000evo console, one required per console

Note: Do not run other non-intrinsically safe wiring within the I.S. pull box.
Weatherproof Junction Boxes
Minimum 16 cubic inch (406.4 cubic mm) weatherproof junction box, cover, and cover gasket for the manholes of:
liquid level probes and leak detection sensors. Also use ¾ to ½ inch (12.7 mm to 19.05 mm) bushings for probe/sensor
compression fittings.
Use a weatherproof metal pull box for combining several circuits that will run into the TS-550 / 5000 evo console through
one or more conduits. Use a separate weatherproof metal pull box to combine intrinsically safe (IS) liquid level probe and
leak detection sensor wiring. Do not run other non-intrinsically safe wiring within the IS pull box. Run ½ or ¾ inch (12.7
mm or 19.05 mm) IS probe or sensor conduit from the manholes to the IS pull box, and then run up to four ½ or ¾ inch
(12.7 mm or 19.05 mm) conduits to the console’s IS conduit knockouts.
Conduit
Rigid metal conduit (RMC) - male NPT threaded: use ½ or ¾ inch (12.7 mm or 19.05 mm) for IS probe and sensor wiring
to the console (from the manholes, use ½ or ¾ inch conduit), and use ½ or ¾ inch (12.7 mm or 19.05 mm) for non-
intrinsically safe accessories and power wiring.
Use conduit hardware that is appropriate for the installation and meets local, state and federal requirements.
Splice Connector Kits Must Be Used — Warranty Requirement
Use the Franklin Fueling Systems-approved, moisture-resistant, no-strip splice connectors for liquid level probe and leak
detection sensor wires. You may order the TSP-KW30, which contains 30 of the Franklin Fueling Systems-approved,
moisture-resistant connectors.
Using moisture resistant splice connectors will:
• Reduce/eliminate corrosion of the wire connections from repeated exposure to water condensation, which causes
eventual signal loss and system failure.
• Reduce/eliminate equipment damage from water flooding around the connectors, which causes short-circuit damage.

7
 Thread Sealant (UL Classified)
Use a non-hardening, “stay-soft,” thread sealant, or equivalent, to seal and waterproof all tank riser pipe threads. In
addition, the thread sealant (or “pipe dope” as it is commonly known) should al so be chemically non‑reactive to the
product in the tank(s). Apply thread sealant to seal/waterproof all outdoor electrical conduit fitting threads including the
hole plugs at the weatherproof junction boxes.
Riser Pipes
ANSI Schedule 40­(or chemically non-reactive) – 4 inch (101.6 mm) (8 NPT) riser pipes for liquid level probes. See the
appropriate leak detection sensor manual for information on required riser pipes and riser cap adapters.
Probe Installation Kit(s)
See the TSP-LL2’s installation instructions that came with the probe for the items included with the TSP-K4A standard
probe installation kit. For chemical applications, see the TSP-LL2’s installation instructions for the
TSP­‑K4AS stainless steel riser cap adapter kit and the TSP-SSP stainless steel product float.
TSP-LL2 Probe Floats
• Floats for 4 inch (101.6 mm) riser pipes, order: TSP-IGF4 for gasoline applications or TSP-IDF4 for diesel and fuel oil
• Floats for 2 inch (50.8 mm) riser pipes, order: TSP-IGF2 for gasoline, TSP-IDF2 for diesel and fuel oils, or TSP-SSP
stainless steel float for chemical products
Manufacturer’s Tank Chart for Each Tank
The manufacturer’s Tank Chart and other documentation will be used for installation and programming, and possibly for
future reference. Keep this information — do not discard it.

Console Installation
Console Location
The location that you select to install the console must be indoors in an area classified as non-hazardous (see the console
specifications table at the beginning of the Wiring the Console & Modules chapter for further information). To get the
maximum benefit from this system, install the console where personnel can easily make use of it; mount it at eye level for
operator convenience. Mount the console level on a vertical surface between 2 feet (0.6 m) and 6 feet (1.9 m) high using
the appropriate fasteners. For European applications, the console must be located in a pollution degree 2 environment per
IEC60664.

Mounting the Console

The TS-550 / 5000 evo consoles must be mounted in a location where explosive or
Warning flammable vapors are not present, otherwise an explosion hazard will be created which
can result in severe injury, death, serious property damage and/or environmental
contamination.
Leave a minimum of two inches (5.1 cm) of space around the console open to allow for
Warning ventilation, communication port connections, conduit and wiring. If the ventilation louvers
located on the sides of the TS-550/5000 evo are obstructed, the unit may overheat and
stop functioning as intended.

Four mounting tabs are available on the outside corners of the console. Select fasteners that have sufficient load carrying
capacity and which are appropriate for wall construction – a fully equipped TS-550 / 5000 evo console can weigh as much
as 40 pounds (18 kg), so make sure that your fasteners (and mounting surface) can adequately support that much weight.
In addition, plan ahead to make sure that there is enough room around the console for: conduit coming into the unit,
communication port connections, possible incoming probe or sensor wiring, and for the console door to fully open for easy
access.

Note: For questions concerning standard installation materials to be used for the TS-550 / 5000 evo console, please refer
to the Standard Installation Materials section of this manual.

8
TS-550/5000 evo Dimensions and Operating Parameters
The TS-550/5000 evo has conduit knockouts and communication ports located on the bottom of the unit. Use the diagram
below to help you mount the console appropriately.

Figure 1: TS-550 evo and TS-5000 evo Dimensions

Console Operating Parameters

Line Voltage: 115/230 V~ +15%, -10%
Frequency & Power: 50/60 Hz, 150 W maximum
Storage Temp.: -20° to 60° C (-4° to 140° F)
Operating Temp.: 0° to 40° C (32° to 104° F)
Operating Humidity: 0 to 95%, non-condensing
Cleaning: Cloth or sponge slightly dampened in mild
detergent
Splash Resistance: Not to be exposed to direct spray, splash or drips

Location: Indoors in an office or in a non-hazardous

pollution degree 2 environment per IEC60664

9
 Communication Ports
The TS-550 / 5000 evo console has several communication ports that can be used to communicate with various devices.
The communication ports can be used for a wide variety of applications: to connect the console to a computer network, to
print reports on an external printer or to fax reports via the optional internal fax/modem. Please refer to the table below for
a more complete listing of the ports and their associated devices.

Port Connector Type Devices Module

RS-232 Comm 1 DB9 Female Local PC (preferred in Comm 1) Controller
POS Terminal, External Modem, External ATG to TS-
RS-232 Comm 2 DB9 Male Power Supply
EMS or Local PC with a null-modem cable
Ethernet RJ-45 Local Network Controller
USB 1 Type A External Hewlett-Packard Printer Controller
USB 2 Type A External Hewlett-Packard Printer Controller
Fax/Modem RJ-11 Phone Line (requires an optional fax/modem) Controller
4 Pin Pluggable Terminal Block, 0.2"
RS-485/TPI TS-DIM (external) & FE Petro Smart Controllers Power Supply
(5.08 mm) LS
Bus Extension 3 Pin Pluggable Terminal Block,
EVO-EXPC and EVO-EXPC2 Power Supply
(CAN) 0.15" (3.81 mm) LS
RS-422/232 & Current Loop DB9 Male Dispenser Distribution Box (Dbox) Dispenser Interface
2 Pin Pluggable Terminal Block, 0.2"
LON IFSF Network LON Interface
(5.08 mm) LS

Peripheral equipment connected

Caution
NON-INTRINSICALLY SAFE WIRING ONLY!

to the TS-550 / 5000 evo console’s FAX/MODEM HORN ETHERNET USB COMM 1

communication port must:

FOR USE ONLY WITH EQUIPMENT SPECIFIED

1. Be listed by UL or another third-

IN THE INSTALLATION INSTRUCTIONS

party Nationally Recognized

test laboratory when required
by the authority having
TPI RS-485
jurisdiction, and: BUS EXT COMM 2

2. Not be installed over a

hazardous location (unless so

—
+
GND
B
A
rated)
GND

CAN L

CAN H

Figure 2: View of Communication Ports

Note: The onboard TS-DIMIB (Dispenser Interface Module) and the TS-LON (IFSF protocol Interface Module) are optional
daughterboards that attach to the Power Supply Module. Only one daughterboard can be used in a system.
Note: Either the Current Loop or RS-422/232 connector will be used to connect to a dispenser distribution box (Dbox)
depending on the manufacturer’s settings.

RS-232 Communication Connectors

Two connectors for RS-232 interfaces are provided on the bottom of the TS-550/5000 evo console. The pin designations
for the RS-232 connectors are as follows:
Console RS-232 Comm Port 1 Console RS-232 Comm Port 2
DB9 Connector, Female, DCE DB9 Connector, Male, DTE
Pin No. Function Input/Output Pin No. Function Input/Output
2 TXA O → 1 DCD O →
3 RXA I ← 2 RXA I ←
5 Signal GND 3 TXA O →
7 4 DTR I ←
8 CTS O → 5 Signal GND

Note: Follow the communications setup instructions in the TS-550/5000evo Programming Guide.

10
Wiring the Console & Modules Controller Module (CM)
Power Supply Module (PS)
Conduit must only enter the console enclosure through the
designated knockouts as shown below in Figure 3.
Non-Intrinsically Intrinsically Safe

Isolation Barrier
COMM 1
Safe Knockouts Knockouts

TPI RS-485

Non-IS IS Modules (blue)

Modules (red)
USB

COMM 2
ETHERNET

(front view with cover removed)

HORN

BUS EXT

CAN H
FAX/MODEM

CAN L

Figure 4: TS-550/5000 evo Module Connections

GND

NON-INTRINSICALLY SAFE WIRING ONLY!

FOR USE ONLY WITH EQUIPMENT SPECIFIED
(TS550 evo bottom view)
It is important that intrinsically safe wiring only enter the
IN THE INSTALLATION INSTRUCTIONS

console through IS knockouts, and non-intrinsically safe

Non-Intrinsically IS or Non-IS depending upon Intrinsically Safe conduit only enter through non-IS knockouts. Maintain
Safe Knockouts position of moveable barrier Knockouts
the integrity of the intrinsically safe modules by keeping
probe and sensor wiring in conduit separate from all other
wiring. Probe and sensor wiring may be run in the same
conduit as long as they are both receiving power from the
same console and the wire complies with NEC 504.30 or
applicable local codes.

Non-Intrinsically Safe Module Wiring

TS5000 evo (Bottom View)
Always lock out and tag electrical circuit
Danger breakers while installing or servicing this
Figure 3: TS-550 /5000 evo Conduit Knockouts equipment and any related equipment. A
When installing additional modules, Franklin Fueling potentially lethal electrical shock hazard
Systems recommends installing non-IS modules from left and the possibility of an explosion or fire
to right (from the open slot closest to the power supply) from a spark can result if the electrical
and IS modules from right to left. In this scenario, all circuit breakers are accidentally turned
unused slots will be concentrated in the middle of the on during installation or servicing.
enclosure. This lets the IS barrier be easily moved and Important: Non-intrinsically safe wiring cannot be
allows for adding future modules to the system without run in the same conduit as intrinsically
needing to rewire existing devices. safe wiring. Conduit knockouts for IS and
It’s best to start wiring your module at the bottom-most set non-IS module wiring are clearly identified
of channels (usually Channel 1) to further future-proof your in Figure 3 for your reference. Non-IS
installation and avoid any unnecessary confusion. modules can be identified by their red
Controller Module (CM) faceplates and should always be installed
Power Supply Module (PS) to the left of the moveable isolation barrier.
Non-Intrinsically Safe modules include:
• Controller module
• Power Supply Module
• Relay Module
• AC Input Module
• Input / Output Module
• 10 Amp Relay Module
• 4-20mA EXP Analog Input Module
IS Modules (blue)

Non-IS Modules
(red)

(front view with cover removed)

11
 Controller Module (CM)
The Controller Module (CM) is a non-intrinsically safe module that acts like the brain of your console. The CM handles all
of the communication between the modules and then sends that information to your output devices. You can use the LCD
touch screen LCD or external printer (depending on model and configuration) as output devices to communicate with your
system. The CM links to the status lights on the front of the console and the LCD via flexible cables.
Flexible Cable Connectors
The flexible cables are installed at the factory and are just long enough to allow the door to fully open. They are protected
from high power wiring by the metal shroud attached to the CM. The cables should not be deformed, but should rather be
freely folded back into the shroud so that they do not get pinched when the door is closed. If the flexible cables do become
detached though, they can easily be reattached.
To reattach the flexible cables to the connectors, identify the two sides of each end on both cables: there are metal bands
on one side and no metals bands on the other. The flexible cables connect to the CM by inserting one end of each cable
into the LCD connector with the cables’ metal bands facing to the left so that a metal to metal connection is made with the
LCD’s connector pins.
After the flexible cables have been correctly inserted all the way into each of the LCD connectors there will be no metal
showing above the connection. Once the flexible cable connector is properly attached to the CM’s LCD connector, hook
it up to the corresponding connector on the inside of your console’s door by making the same kind of metal-to-metal
connection that you made while inserting it into the CM’s faceplate.
Controller
Module
RUN
ERR

TXD
DTR
MODEM
RXD
DCD
LCD/PRINTER

Figure 5: Controller Module

12
Power Supply Module (PS)
The PS is a non-intrinsically safe module that provides power to the TS-550/5000 evo console from line voltage rated
110 - 240 VAC. The PS is two inches wide, occupies two slots and is located immediately to the right of the CM. The PS
consists of two AC  /DC switching power supplies - one switching power supply is +5V and the other is +24V.
The PS also has two relay outputs for use with remote annunciators and two low voltage inputs for emergency generator
applications.

Line Power Wiring

At the electrical power panel, use or install a 20 amp circuit breaker — this breaker should be dedicated to only supplying
power to the TS-550/5000 evo console. Mark this circuit “TS-550 evo or TS-5000 evo console [power] - ONLY” on the
circuit label (at the back of the electrical power panel door). Refer to Figure B-1 and the 110 / 240 VAC Line Power Wire
Connection List that precedes it for line power wiring information.
Note: Avoid connecting other equipment to this circuit. If other equipment is connected to this dedicated circuit, the
resulting electrical noise could cause faulty system operation.

Make sure that the TS-550/5000 evo console’s power circuit breaker is turned off during any
Danger installation. Lethal voltages are present inside the console which could kill or injure you. Also,
secure the TS-550/5000 evo console’s circuit breaker in the off position and attach a “lockout” to
it, which is dated and signed by you, to prevent accidental closure, injury or death.
The ground bus in the electrical panel must be connected to an earth ground as required by the
Danger National Electrical Code (or Canadian Electrical Code) when applicable. If the ground bus is not
properly connected to an earth ground or if the IS safety ground is not properly connected at the
console, a dangerous condition will be created which could result in an explosion.

Check Electrical Resistance to Earth Ground

After wiring the IS safety grounds, check the resistance between the IS safety ground terminals at the console and the
earth ground – this resistance must be less than 1 ohm.
110 / 240 VAC Line Power Wire Connection List
Electrical Panel No. Conductors, Color (Gauge) Circuit
20 Amp Circuit 1 Black wire, 14 AWG (1.6 mm) min. 110/240 VAC
Breaker Power
Neutral 1 White Wire, 14 AWG (1.6 mm) min. Neutral
Ground Bus 1 Green wire, 14 AWG (1.6 mm) min. Ground
Ground Bus 1 Green wire, 12 AWG (2.1 mm) min. Safety Ground

13
 MAIN
A
N
Power Supply B
OFF OFF
Module PUMP #1 1 2 LIGHTS 10A
2P-20A
3 4 COOLER 15A

RUN 5 6

ERR 7 8

OFF
OFF
20

10
9 10 1 2

5V 11 12

OFF
24V

OFF
13 14 3 4

20

15
TANK 20A 15 16
SENTINEL
- Circuit Assignment Label -

POWER Electrical Power Panel Door

(back side view)
L1 Electrical Power Panel
N/L2 (shown with cover removed)
Black (L1-line) Wire, 14 AWG (1.6 mm) Min.

White (L2-neutral) Wire, 14 AWG (1.6 mm) Min.

Green (Gnd-ground) Wire, 12 AWG (2.1 mm) Min.

RELAY OUTPUTS

OFF
20
15
NC1 16

C1
See Neutral
Figure B-3 NO1 Ground
Bus
for details NC2
C2 Redundant Intrinsic Safety Ground
NO2 Green Wire,12 AWG (2.1 mm) Min.

To Ground Stud
LOW VOLTAGE INPUTS 12 AWG (2.1 mm) Min.
(Figure B-2)
IN1
See
Figure B-4 GND
for details IN2
GND CU Earth
Ground Rod

Figure 6 – 110 / 240 VAC Power and IS Ground Wiring

Stud: #8 threaded post

Nut

Note: The installer must connect the earth ground conductor to the most
convenient ground terminal as long as it meets local and national Lock Washer
codes. The earth ground conductor must be 12 AWG (2.1 mm) or Earth Ground Conductor
larger.
Cup Washer
Enclosure
Figure 7 – Ground Stud

14
Relay Output Wiring (optional)
As illustrated in the diagram below, the Power Supply Module’s two relay outputs can be used to activate an external
alarm (TS-RA2) and the two inputs can be used to silence that alarm remotely (TS-RK).

Power Supply
Module
RUN
ERR

5V
24V

POWER Enlarged View of Power Supply Module’s Relay Outputs

L1
N/L2
Suggest Use - Optional:
NC1 INCON TS-RA1 (or TS-RA2) & TS-RK
C1 Remote tank overfill alarm outputs.
RELAY OUTPUTS See the appropriate manuals for further
NO1
NC1 details.
C1 NC2
NO1 C2
Remote/External Alarm Outputs
NC2
NO2
C2
NO2

LOW VOLTAGE INPUTS

IN1

GND
IN2
GND

Figure 8: Alarm Output Wiring Schematic

Note: The TS-RA2, TS-RA1 and TS-RK are not part of the UL certification of this system.

Emergency Generator Applications (optional)

The wiring or use of discrete inputs is optional — skip this section if you don’t plan to use this interface. Discrete inputs
may be wired to a TS-550 / 5000 evo console with 18 AWG, type TFFN or THWN wire. You may also use THHN wire in
sizes larger than 18 AWG.
Emergency backup power generator run-relay(s) are wired to the discrete input interface terminals at the
TS-550 / 5000 evo console. A run-relay closure will stop a leak test on the associated generator fuel tank. When the
generator run-relay opens (generator stops running), a run report is produced at the console, which shows the total and
hourly fuel consumption rate during the run cycle.
Note: You must use dry run-relay contacts for this interface because the TS-550/5000 evo series supplies +5 VDC digital
logic power at the IN (input) terminals.
Note: It is recommended that you use: IN 1 & GND for Generator 1 / fuel supply Tank #X, and IN 2 & GND for Generator
2 / fuel supply Tank #Y. The specific fuel tank(s) assigned are “programmable.” See Figure 9 for wiring details.

15
 Non-Standard Power Requirements
The console’s power must be maintained on a power transfer supply for emergency backup generator applications. In
addition, the TS-550 / 5000 evo series’ line power must be supplied through a UPS (Uninterruptible Power Supply). See
Figure 9 for emergency generator applications.

Programming & Testing Discrete Inputs

Program the tank gauge and test the discrete inputs for proper operation after installation. See the TS-550/5000 evo
Programming Guide for reports and programming issues.

Power Supply
Module
RUN
ERR

5V
24V

POWER
L1
N/L2 PS = Discrete Inputs (Low Voltage Contacts Required)

RELAY OUTPUTS IN1 Run Relay (C) - Generator # 1

NC1 GND Run Relay (N.O.)
C1 IN2 Run Relay (C) - Generator # 2
NO1 GND Run Relay (N.O.)
NC2
C2
NO2

LOW VOLTAGE INPUTS

IN1

GND
IN2
GND

Figure 9 – Emergency Generator Wiring

16
Relay Module (RLY)
The RLY is a non-intrinsically safe module that has 8 identical Form C output
Relay Module Specifications
channels. Each channel has a fuse and three terminals. Each channel can
be configured as NO or NC with the power off by wiring to the appropriate Number of Channels: 8 Form C
terminals. A TS-550 / 5000 evo console can accommodate up to 24 outputs Contact Rating: 2A @ 250 VAC
(8 outputs on up to 3 modules) as space allows. The diagrams below 2A @ 30 VDC
illustrate two examples of positive shutdown upon alarm conditions.

Relay Module
RUN
ERR
Switching Current 2A Max.
Switching Power 1500 VA Max.

NO8 Relay Module disables the

C8 hook signal to the pump
NC8
upon alarm conditions.
NO7
C7
NC7 110/240 VAC
NO6 Electrical Panel
C6
NC6
NO5
C5
Line Neutral
NC5
NO4
C4
NC4
NO3
C3
NC3
NO2
C2
NC2
NO1
C1
NC1

Figure 10: Positive Submersible Control Box Shutdown

Note: A valid dispenser hook signal coming from the AC Input Module (shown in Figure 12) is required for these
diagrams to function as shown.
Relay Module
RUN
ERR
Switching Current 2A Max.
Switching Power 1500 VA Max.

NO8
Relay Module disables power to the
C8
dispenser upon alarm conditions.
NC8
NO7
C7
NC7 110/240 VAC
NO6 Electrical Panel
C6
NC6
NO5
C5
Line Neutral
NC5
NO4
C4
NC4
NO3
C3 DISPENSER 1
NC3 Line
NO2
C2
Neutral
NC2
NO1
C1 GND
NC1

Figure 11: Positive Dispenser Shutdown

Note: If a dispenser’s current rating is between 2 and 10 amps, use a 10 amp relay module. If the current rating is higher
than 10 Amps, use an appropriate extension relay.

17
 AC Input Module (ACI)
The ACI is a non-intrinsically safe module that has 12 identical optically AC Input Module Specifications
isolated AC input channels that can be used for dispenser hook isolation,
Number of Channels: 12 optically isolated
vapor processor input, or as generic AC inputs. The TS-550/5000 evo
Input Voltage Rating: 110 – 240 VAC
consoles can handle a total of 36 AC inputs or up to three AC Input Modules
in one system. Input Current: 7 mA RMS

Dispenser Hook Signals

Various TS-550 / 5000 evo applications may require that the dispenser hook signals be wired into the console’s AC Input
Module. When making the connection for the hook signals to the AC Input Module, refer to the following diagram and use
these guidelines:
• If there are two hooks per dispenser: wire the two hooks from Dispenser 1 to AC input channels 1 & 2, the hooks from
Dispenser 2 to AC channels 3 & 4, etc..
• If there are three hooks per dispenser, then wire the three hooks of Dispenser 1 to the AC input channels 1, 2, 3 and so forth.
AC Input
Module
RUN
ERR

Chan
12
Chan
11
Chan
10
Chan
9
Chan
Incoming 8
Dispenser Chan
7
Vapor Processor
Line
Hook Signal
Chan Neutral
6 (optional)
Chan
5
Chan
4
Chan
3 Generic Device
Line
Chan
2
Neutral
Chan (optional)
1

Line
Neutral

Figure 12: Dispenser Hook Signal

18
Input/Output Module (IO)
The Input / Output Module is a non-intrinsically safe module that provides IO Module Specifications
eight separate AC or DC voltage inputs that can range from 0 to 240 volts. In
Number of Channels: 8 optically isolated inputs
addition to the AC / DC inputs, the IO module also includes four 4-20mA signal
outputs. 4 analog outputs
Input Voltage Rating: 3 – 240 Volts AC or DC
The AC / DC inputs are NOT dry contact inputs (there are 2 dry contact inputs
(AC is rms value)
on the power supply). Even though the IO Module can accept AC line voltage
levels, it is not intended to be used as a substitute for the AC Input Module Input Current (each): 2 mA RMS
for dispenser hook inputs. Dispenser hook signals often have leakage
currents that could cause false ‘on’ signals when used with the IO Module.
Important: Use caution if both low voltage and high voltage signals are used simultaneously for the voltage
inputs. Use agency approved wire rated at 600V for safety and always make sure terminal connections
are tight and that no loose wire strands exist.
The IO Module’s four 4-20mA signal outputs can be used to interface to an external device such as a SCADA
(Supervisory Control And Data Acquisition) system or a building monitoring system. Typically, data such as tank levels or
line pressures can be sent via the 4-20 outputs.
Important: The IO Module supplies 4-20mA loop power. Do NOT connect it to an external device that supplies
loop power or use an external power supply for the loop. Doing so may damage the IO and/or the
external device. For similar reasons DO NOT connect the IO Module’s 4-20mA outputs to the 4-20mA
inputs of the 4-20mA Input Module. The 4-20mA Input Module is intrinsically safe and cannot be used
with the non-intrinsically safe IO Module; connecting the two together may damage either or both
modules.

IO Module

RUN
ERR
SCADA System
+
–
+
- (optional)
–
+

–
+

–
+

Chan
8
Chan
7
Chan Vapor Processor
6 Line
Chan Neutral
5 (optional)
Chan
4
Chan
3
Chan
2 Generic Device
Line
Chan
1
Neutral (optional)
Figure 13: IO Module Wiring Schematic

19
 10 Amp Relay Module (10ARLY)
The 10 Amp Relay Module is a non-intrinsically safe module that has 6 10 Amp Relay Module Specifications
identical Form C output channels. Each channel has a fuse and three
Number of Channels: 6 Form C
terminals. Each channel can be configured as NO or NC with the power
off by wiring to the appropriate terminals. A TS-550 / 5000 evo console can Contact Rating: 10A @ 250 VAC
accommodate up to 18 outputs (6 outputs on up to 3 modules) as space or ½ hp @ 240 VAC
allows. The diagrams below illustrate two examples of positive shutdown ¼ hp @ 120 VAC
upon alarm conditions.

10ARLY Module

Switching Current 10A Max.

Switching Power 1500 VA Max.

Relay Module disables the

hook signal to the pump
upon alarm conditions.

NO6
NC6
C6 110/240 VAC
NO5 Electrical Panel
NC5
C5

NO4 Line Neutral

NC4
C4
NO3
NC3
C3

O2
NC2
C2
NO1
NC1
C1

Figure 14: Positive Submersible Control Box Shutdown

Note: A valid dispenser hook signal coming from the AC Input Module (shown in Figure 12) is required for these
diagrams to function as shown.

10ARLY Module

Switching Current 10A Max.

Switching Power 1500 VA Max.

10 Amp Relay Module disables power to

the dispenser upon alarm conditions.

NO6
NC6
C6 110/240 VAC
NO5 Electrical Panel
NC5
C5

NO4 Line Neutral

NC4
C4
NO3
NC3
C3 DISPENSER 1
Line
NO2
NC2
Neutral
C2
NO1 GND
NC1
C1

Figure 15: Positive Dispenser Shutdown

Note: If a dispenser’s current rating is higher than 10 Amps, use an appropriate extension relay.

20
4-20mA EXP Analog Input Module (420EXP)
The 420EXP has 8 identical channels for loop powered non-IS EXP Analog Input Module Specifications
sensors with a 4-20 mA interface. The TS-550/5000 evo series can
Number of Channels: 8
support up to 24 inputs (3 modules total including 420IB models
Loop Power 24 Volts
with 8 inputs each) depending on available space in your console. Internal Resistance 350 ohms
The 420EXP will most likely be used with explosion proof version of
the line leak pressure transducers at the sites where IS wiring is not
available. It can also be used with other 4-20 mA sensors located in
non-hazardous area.

Note: Components located in the hazardous area must be an explosion proof version and wiring must be enclosed in
explosion proof conduits.

4-20mA EXP
Analog Input
Module
RUN Non-Hazardous
ERR Location Hazardous
Location

–
+
–
+

–
+

–
+

4-20mA LSU500E
–
+ Sensor
–
+
- (BLK)
–
+ + (RED)
- (BLK)
–
+ + (RED)

Explosion-Proof Conduit

Figure 16: EXP Analog Input Module Connections

21
 Intrinsically Safe Module Wiring
Always lock out and tag electrical circuit breakers while installing or servicing this equipment
Danger and any related equipment. A potentially lethal electrical shock hazard and the possibility of an
explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on
during installation or servicing.
Important: Intrinsically safe wiring cannot be run in the same conduit as non-intrinsically safe wiring. Conduit
knockouts for IS and non-IS module wiring are clearly identified in Figure 6 on page 10 for your
reference. IS modules can be identified by their blue faceplates and should always be installed to the
right of the moveable isolation barrier.
If local codes do not require the use of conduit, cable glands must be used at all enclosure knock-outs.
Gaps larger than 0.06 inch (1.5 mm) will violate safety approvals. Be certain to provide adequate IS
and non-IS wire separation.
Franklin Fueling Systems recommends that each run of IS wiring not exceed 1500 feet (450 m) using any 2-conductor
shielded cable or the cables / wires recommended in the Standard Installation Materials chapter. If you are not using the
recommended cables/wires as set out in the Standard Installation Materials chapter or need to run wiring beyond 1500
feet (450 m), then please contact Technical Support.
The IS modules in the TS-550 / 5000 evo console were certified as associated apparatuses using the “Entity Concept.”
Under this concept, the IS apparatus (field device) has assigned parameters which, when properly matched to those of an
associated apparatus, will constitute an intrinsically safe system. If there are none available however, values of 60 pF / foot
(200 pF / m) for capacitance per wire pair and 0.2 uH / foot (0.7 uH / m) for inductance may be used. Refer to the associated
apparatus’s control drawing for acceptable cable run length calculations.
The 3WSNS has also been evaluated using the “System Concept” for the specific sensors indicated on the control
drawing 000-1722. When these sensors are used, cable must be limited to 1500 feet.
Associated apparatus parameter types and how they can be compared to IS apparatus parameter values are shown in
the table below.

Parameter Associated Comparison IS

Apparatus Device
Maximum Voltage Uo < Ui
Maximum Current Io < li
Maximum Power Po < Pi
Total unprotected Co > Ci + Cc
capacitance
Total unprotected Lo > Li + Lc
inductance

Standard Terms
Term Definition
Uo Maximum Output Voltage
Ui Maximum Input Voltage
Io Maximum Output Current
Ii Maximum Input Current
Po Maximum Output Power
Pi Maximum Input Power
Co Maximum External Capacitance
Ci Maximum Internal Capacitance
Cc Cable Capacitance
Lo Maximum External Inductance
Li Maximum Internal Inductance
Lc Cable Inductance

22
Probe Module (PRB)
The Probe Module (PRB) gathers data from probes and presents Probe Module Specifications
that information to the Controller Module (CM) for use in inventory Number of Channels: 12
reconciliation and reports. Each PRB can accomodate 12 probes
Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
and the system as a whole can accept a total of 36 probes (3 Entity Parameters
modules with 12 inputs each) if space allows. Besides working
Uo = 28.35 V
with LL2 mag probes, the PRB also works with vapor flow meters
Io = 157.5 mA
to perform VRM functions. Co = 1.04 uF
Lo = 1.4 mH
Note: All components located in the hazardous area must be
Po = 1.1 W
Third Party Certified and have appropriate Entity Parameters (see
Control Drawing 000-1722 in the back of this manual for further
information).

Probe
Module
RUN
ERR Non-Hazardous Hazardous Location
Location Class I, Division 1, Group
–Blk D, Group IIA, Zone 0
12 +Red
–Blk
11 +Red
–Blk
10 +Red

–Blk
9 +Red
–Blk
8 +Red SHLD
Probe
–Blk - (BLK)
7 +Red + (RED)

–Blk
6 +Red

–Blk
5 +Red
–Blk
4 +Red Vapor Flow Meter
–Blk
3 +Red

–Blk
2 +Red
SHLD
–Blk
1 +Red
- (BLK)
+ (RED)

Figure 17: PRB Connections

23
 2-Wire Sensor Module (2WSNS)
The 2-Wire Sensor Module (2WSNS) is designed to accept 12 2-Wire Sensor Module
sensor inputs per module, and the system as a whole can accept Number of Channels: 12
a total of 36 sensors (3 modules with 12 inputs each). The 2WSNS
Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
only supports standard sensors, and does not accept inputs from Entity Parameters
BriteSensors. Refer to the diagram below to identify some of the
Uo = 6.51 V
standard sensors that can be used with this module.
Io = 2.04 mA
Co = 500 uF
Note: Standard sensors do not use digital data. They operate Lo = 100 mH
like ON–OFF switches, which are closed when no liquid is Po = 3.3 mW
present and open when a liquid is detected.
2-Wire Sensor
Module
RUN
ERR
Non-Hazardous Hazardous Location
–Blk
Location Class I, Division 1, Group
12 +Wht D, Group IIA, Zone 0
–Blk
11 +Wht
–Blk
10 +Wht
–Blk
9 +Wht
–Blk
8 +Wht
–Blk
7 +Wht
TSP-HLS
(high level sensor)
–Blk
6 +Wht

–Blk
5 +Wht
–Blk
4 +Wht
–Blk
3 +Wht
- (BLK)
2
–Blk
+Wht (WHT) TSP-ULS
(universal liquid sensor)
–Blk
1 +Wht
- (BLK)

Figure 18: 2-Wire Sensor Connections

Note: Standard sensors do not use digital data. They operate like ON–OFF switches, which are closed when no liquid is
present and open when a liquid is detected.

Note: Jumpers need to be present in positions that are not occupied by sensors as shown in Figure 18.

Note: All components located in the hazardous area must be Third Party Certified and have appropriate Entity
Parameters (see Control Drawing 000-1722 in the back of this manual for further information).

24
3-Wire Sensor Module (3WSNS)
The 3-Wire Sensor Module (3WSNS) is designed to accept 8 3-Wire Sensor Module
sensor inputs per module, and the system as a whole can accept Number of Channels: 8
a total of 24 sensors (3 modules with 8 inputs each). The 3WSNS Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
can support standard sensors and BriteSensors®. BriteSensors are Entity Parameters
powered sensors that digitally communicate the sensor–type and Uo = 7.71 V
alarm status of the sensor to the console. Most BriteSensors can Io = 573 mA
discriminate between water and hydrocarbon products and produce Co = 500 uF
different alarm codes for each. Refer to the diagram below to Lo = 433 uH
Po = 932 mW
identify the types of sensors that should be used with this module.
3-Wire Sensor
Module
RUN
ERR

–Blk - (BLK)
8 Wht (WHT)
+Red + (RED)
–Blk TSP-EIS
7 Wht (Electro-optical Interstitial sensor)
+Red
–Blk
6 Wht
+Red
–Blk
5 Wht
+Red

–Blk TSP-DTS
4 Wht (Discriminating Turbine Sump)
+Red
–Blk
3 Wht
+Red
- (BLK)
–Blk
(WHT)
2 Wht
+Red
+ (RED)

–Blk
- (BLK)
1 Wht
(WHT) TSP-ULS
+Red
(Universal Liquid Sensor)
Figure 19 3-Wire Sensor Wiring

Important: Brite Sensors are not approved for use in European Union markets where ATEX approved devices are
required.
Most of the Brite Sensors shown in this table are part of the UL & C-UL System Listing.
Model Description
TSP-EIS Electro-optical Interstitial liquid – Standard sensor
TSP-ULS Universal Liquid – Standard sensor
TSP-HLS-15 High product Level, 15" – Standard sensor
TSP-HLS-30 High product Level, 30" – Standard sensor
TSP-HIS Hydrostatic Interstitial reservoir – BriteSensor
TSP-DIS Discriminating Interstitial liquid – BriteSensor
TSP-DDS Discriminating Dispenser Sump – BriteSensor
TSP-DTS Discriminating Turbine Sump – BriteSensor
TSP-MWS Discriminating Monitoring Well – BriteSensor
TSP-UHS Universal Hydrostatic Sensor – Standard sensor
The following sensors are not covered by UL / cUL approval
TSP-HIS-XL Hydrostatic Interstitial reservoir, extra long – BriteSensor
TSP-DVS Discriminating Vapor – BriteSensor

Note: Alternate sensors may be provided. All components located in the hazardous area must be Third Party Certified
and have appropriate Entity Parameters (see Control Drawing 000-1722 in the back of this manual for further
information).

25
 4-20mA Analog Input Module (420IB)
The Analog Input Module has 8 identical channels for loop powered Analog Input Module Specifications
IS sensors with a 4-20 mA interface. The TS-550/5000 evo Number of Channels: 8
series can support up to 24 inputs (3 modules with 8 inputs Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
each) depending on available space in your console. The Analog Entity Parameters
Input Module will most likely be used with: line leak pressure Uo = 26.25 V
transducers, tank pressure sensors and vacuum sensors. Io = 98.2 mA
Co = 1.25 uF
Lo = 14.7 mH
Po = 0.64 W

4-20mA Input
Module
RUN Non-Hazardous Hazardous Location
ERR Location Class I, Division 1, Group
D, Group IIA, Zone 0

–
+
- (White) Vacuum
–
+ Sensor
+ (BLK)
–
+

–
+

–
LSU500
+
–
+
- (BLK)
–
+ + (RED)
- (BLK)
–
+ + (RED)
Tank Pressure Sensor

Figure 20: 420IB Connections

Note: All components located in the hazardous area must be Third Party Certified and have appropriate Entity
Parameters (see Control Drawing 000-1722 in the back of this manual for further information).

26
 Control Drawing

[Exia]
C UL US LISTED 6L79

EX CERTIFIED PRODUCT

~SCHEDULE DOCUMENT~

NO MODIFICATIONS PERMITTED
WITHOUT APPROVAL FROM THE
APPROPRIATE CERTIFICATION BODIES

27
28
0539 II (1) G

[Ex ia Ga] IIA

DEMKO 05 ATEX 0430464X
IECEx UL 05.0013X

·
·

·
Warranty
For information concerning Franklin Fueling Systems’s warranties, please refer to the Franklin Fueling Systems Fuel
Management Systems Warranty Policy (P/N 000-1124).

Warranty Registration
After installation, make sure to return the Warranty Registration form to Franklin Fueling Systems. This form validates the
warranty as stated in Franklin Fueling Systems document 000-1124.

29
 Specifications
The TS-550/5000 evo console must be mounted in a location where explosive or flammable vapors
Warning are not present, otherwise an explosion hazard will be created which can result in severe injury,
death, serious property damage and/or environmental contamination.

Intrinsically Safe Modules

Console
Line Voltage: 90-250 V~ 2-Wire Sensor Module
Frequency & Power: 50/60 Hz, 150 W maximum Number of Channels: 12
Storage Temp.: -20° to 60° C (-4° to 140° F) Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
Operating Temp.: 0° to 40° C (32° to 104° F) Entity Parameters
Operating Humidity: 0 to 95%, non-condensing Uo = 6.51 V
Io = 2.04 mA
Cleaning: Cloth or sponge slightly dampened in mild Co = 500 uF
detergent Lo = 100 mH
Splash Resistance: Not to be exposed to direct spray, splash Po = 3.3 mW
or drips
Location: Indoors in an office or in a non-hazardous 3-Wire Sensor Module
pollution degree 2 environment per Number of Channels: 8
IEC60664
Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
Entity Parameters
Uo = 7.71 V
Non-Intrinsically Safe Modules Io = 573 mA
Co = 500 uF
Lo = 433 uH
AC Input Module Po = 932 mW
Number of Channels: 12 optically isolated
Input Voltage Rating: 110 – 240 VAC 4-20mA Analog Input Module
Input Current Rating: 7 mA Number of Channels: 8
Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
Entity Parameters
Relay Module Uo = 26.25 V
Number of Channels: 8 Form C Io = 98.2 mA
Co = 1.25 uF
Contact Rating: 2A @ 250V
Lo = 14.7 mH
2A @ 30 VDC Po = 0.64 W

10 Amp Relay Module

Number of Channels: 6 Form C Probe Module
Contact Rating: 10A @ 250V Number of Channels: 12

or ½ hp @ 240 VAC Safety Rating: Class I, Division 1, Group D, [Ex ia] IIA
Entity Parameters
¼ hp @ 120 VAC Uo = 28.35 V
Io = 157.5 mA
Input/Output Module Co = 1.04 uF
Number of Channels: 8 optically isolated inputs Lo = 1.4 mH
Po = 1.1 W
4 analog outputs
Input Voltage Rating: 3 - 240 Volts AC or DC (AC is rms value)
Input Current Rating: 2 mA

30
Unused Page

31
©2014 FFS 000-2170 Rev. D