BENDING

BENDING TOOLS CATALOGUE

PREMIUM RANGE TOOLS AND ACCESSORIES
 CATALOGUE INDEX

AMADA QUALITY....................................................................................................................................... 5
NEW AFH - NEW TOOLING RANGE ............................................................................................................6
NEW AFH - STAGE BENDING .....................................................................................................................7
NEW AFH - OTHER FEATURES ...................................................................................................................8
LENGTH OF TOOL SETS .............................................................................................................................9
PUNCHES .................................................................................................................................................11
H120 PUNCHES 86°, 88°, 90° ................................................................................................................................................... 12
H120 PUNCHES 86°, 88° .......................................................................................................................................................... 13
H120 PUNCHES 60° ................................................................................................................................................................. 14
H120 PUNCHES 26°, 30° .......................................................................................................................................................... 14
LARGE R AND FLATTENING PUNCHES ................................................................................................................................ 15
H90 PUNCHES 86°, 88°, 90° ..................................................................................................................................................... 16
H90 PUNCHES 86°, 88° ............................................................................................................................................................ 17
H90 PUNCHES 30° .................................................................................................................................................................... 18
H160 PUNCHES ........................................................................................................................................................................ 19
H67 PUNCHES 88°, 90° ............................................................................................................................................................ 20
H70 PUNCHES 60°, 30° ............................................................................................................................................................ 21
H70 FLATTENING PUNCHES .................................................................................................................................................. 22
RADIUS INSERTS ...................................................................................................................................................................... 23
RADIUS TOOLS.......................................................................................................................................................................... 25
DIES ..........................................................................................................................................................27
DIES 30° ..................................................................................................................................................................................... 28
DIES 45° ..................................................................................................................................................................................... 30
DIES 60° ..................................................................................................................................................................................... 30
DIES 86°, 88°, 90° ....................................................................................................................................................................... 32
DIES 84° ..................................................................................................................................................................................... 37
HEMMING AND OFFSET TOOLS ........................................................................................................................................... 38
2V-90° REVERSIBLE DIES ........................................................................................................................................................ 40
2V-88° REVERSIBLE DIES ........................................................................................................................................................ 41
2V-60° & 30° REVERSIBLE DIES .............................................................................................................................................. 42
LARGE V DIES ........................................................................................................................................................................... 42
HEMMING DIES ........................................................................................................................................................................ 45
MARK FREE BENDING ..............................................................................................................................49
POLYCARBONATE DIES ........................................................................................................................................................... 50
POLYAMIDE INSERT DIES ....................................................................................................................................................... 51
POLYURETHANE DIES ............................................................................................................................................................. 52
ACCESSORIES FOR MARK FREE BENDING .......................................................................................................................... 53
HOLDERS, OTHER TOOLING AND ACCESSORIES ................................................................................... 55
DIE HOLDERS ............................................................................................................................................................................ 56
PUNCH HOLDERS ..................................................................................................................................................................... 58
MULTI OFFSET TOOL ............................................................................................................................................................... 60
BENDING ACCESSORIES ......................................................................................................................................................... 61
TOOL FOR CLOSED BENDS ..................................................................................................................................................... 62
ADJUSTABLE HIGH TONNAGE DIE ....................................................................................................................................... 62
WINGBEND DIE ......................................................................................................................................................................... 63
HIGH TONNAGE TOOLS ......................................................................................................................................................... 65
SEMI STANDARD TOOLS ........................................................................................................................................................ 68
SPECIAL TOOLS ........................................................................................................................................................................ 69
TABLES AND GRAPHS .............................................................................................................................73
AIR BENDING FORCE CHART ................................................................................................................................................. 74
RETURN BEND LIMIT GRAPH ................................................................................................................................................. 75

3
4
AMADA QUALITY

PUNCH QUALITY DIE QUALITY

Through hardened from hot formed steel AMANIT
• for long lasting high precision • highest wear resistance on tool surface (60-65 HRC)
• surface hardness: 45-50 HRC • low friction on the shoulder radii
• body strength: 1500 N/mm² • highest strength of the body - 1150 N/mm²
• corrosion resistance

60 - 65
HRC

1150
N/mm²

TOOLING SAFETY NON CORROSIVE COATING ON PUNCH BODY

With innovative heat treatment strategies and special tes-
ting techniques we are giving best durability to the steel,
not only against failure caused by dead loads but also
against fatigue caused by an infinite number of repeated
loads.

SINGLE SOURCE
For machine, tooling and software

STANDARD TOOLING LENGTHS LASER MARKING

Sectionalization All AMADA press brake tooling is marked by laser. Essen-
Punch: 100ear; 10; 2 X 15; 20; 40; 50; 150; 300; 100ear = 800 mm tial information like tooling type, angle, tonnage, length
Die: 100; 10; 2 X 15; 20; 40; 50; 150; 400 = 800 mm and radius are marked even on the sectional parts.
Special markings are available at additional cost.
Special lengths are available at additional cost.

Tool Tip Tonnage Production

number angle date

L= 835 mm S= 415 mm Sectionalized= 800 mm Tool length Tip radius or V size Country of
(mm & inch) (mm & inch) origin

AMADA tooling factory in Austria

5
NEW AFH - NEW TOOLING RANGE
THE NECESSITY TO MANUFACTURE HIGH QUALITY TOOLS

All our activities are targeting precision, performance and AFH now allows focusing on his sheet part, giving trouble-
safety. Being the first company offering standard tools for free, unlimited staging possibilities. Staged bending will
unlimited staged bending or offering standard tools for make small runs cost-effective by simplifying complex
more process reliability while boosting tool life with AMA- bending sequences and handling each part only once.
NIT, we repeatedly demonstrated that all our activities are
developed in close coordination with our customers, mee- Our punches are categorized into four levels, depending
ting the demands of the “best in class”. on their operating height. H70mm, H90mm, H120mm and
H160mm. Our staged dies are offering stage bending in
For example, the manufacturing of this electronic chassis combination with acute bending, hemming and offset ben-
requires 90-degree bends, acute bends, hems and offset ding. NEW AFH is the successful unification of our powerful
bends. Using traditional bending, the operator would set tooling systems like OneStroke or AFH with standard tools.
up his press brake several times, handling the same part
again and again. Press brake tools would play a significant
role in this case. Because of their differing heights, they
mostly allow only identical stages on the same machine.
As a result, several setup times have to be added to the Acute bending (<90°)
processing cost.
Offset bending

Our New AFH tools are designed in order to enable the ope- 90° bending
rator to setup multiple bends within one brake bed. While in Flattening
the past the operator was more focused on tool alignments
and how different tools could run at the same time, the New

EXAMPLE OF TOOLING CHOICE WITH H120 PUNCHES

84°; 86°; 88°; 90° 60° 30° R Z

R0,6 - R3 R0,6 - R6 R0,6 - R4 R7 - R50 Z3 - Z10

Tools usable as
V4 -V40 V6 - V25 V6 - V25 ...V40 punches and as dies

6
NEW AFH - STAGE BENDING

With stage bending, the operator can carry a complex part through multiple bends on different tool sets within one ma-
chine bed, and finish it after just one handling. All tools for these options are available from stock.

Stage 1 Stage 2 Stage 3 Stage 4

STAGE ENGINEERING FOR SHEET PARTS NEEDING ONLY 90° BENDS

Stage 1 Stage 2 Stage 3 (2 seq.) Stage 4

90° 90° 90° 90°

Example with 817 846 814 814 814

H120 punches

0728 0728 0728 0728 0728

Note:
• for perfect staging please use H120 punches (alternatively H90 or H160)
• all H120 - R0,6 punches are manufactured on same height (AFH principle)
• please use H60 dies from type 070… to 088…
• all above tools are able to build unlimited stages for 90° bends

STAGE ENGINEERING FOR PARTS NEEDING MULTIPLE BENDS

Stage 1 Stage 2 Stage 3 Stage 4 (3 seq.)

30° 0° Z 90°

817 058 058 814 831 831

Example with
H120 punches
1600 1680

1723 1600 1680 1723 1723 1723

Note:
• for perfect staging please use H120 punches (alternatively H90 or H160)
• please use dies from type 170… to 182…
• all staged dies paired with H120 (alternatively H90 or H160) punches have common shut height making machine
setup fast and stage bending easy
• Common shut height tools available for 90°, acute angle, hemming and offset bending

7
NEW AFH - OTHER FEATURES
DIES PREPARED FOR MINIMAL OFFSET VALUES

Prepared for Examples

minimal offset
values
Chamfer
removal
Backside
removal

Minimum offset values Minimum flange widths

Old New
AFH

Close to corners Around tapped holes

USE WITH ANGLE MEASUREMENT SYSTEM

To ensure the highest part accuracy from the very first bend, an angle measuring and correcting system like BIS, BIJ or BIL
is necessary. All generated bend correction data from our angle measuring systems are calibrated with NEW AFH tools.

ENLARGES RETURN BEND AREA AROUND THE PUNCH

EASES SOFTWARE SUCCESS OF DR.ABE_BEND

PREVENTS MISTAKES DUE TO SAME PUNCH HEIGHT

QUICK CHANGE IN COMBINATION WITH AGRIP AND SGRIP CLAMPS

8
LENGTH OF TOOL SETS
Combination of tool-set per machine length

Machine Tool-set
length 835 415 800 length
m solid solid sect. mm
1 1 1 250

1,2
3 1 245
1 1 1 215
1 1 1 635
2 1 2 085
2 1 2 470

2 1 1
3
1
1
2 050
2 045
1 2 1 2 465
3 2 505
2 2 2 500
2 1 2 470

2,5
2 1 1 2 885
1 2 1 2 465
1 2 2 435
1 3 1 2 880
1 1 2 2 850
3 1 2 920
3 1 3 305
2 3 2 915
2 2 1 3 300

3
2 1 1 2 885
2 2 3 270
1 5 2 910
1 4 1 3 295
1 2 2 3 265
4 2 3 260
5 4 175
4 2 4 170
4 1 1 4 555
4 1 4 140

4 3
3
3
2
1
1
4 550
4 135
3 1 2 4 520
3 2 4 105
2 2 2 4 100

Worldwide sales organization, ensuring excellent availability all over the world, and guaranteeing outstanding service for
our customers.

9
10
PUNCHES

11
 H120 PUNCHES 86°, 88°, 90°
AFH Standard Punch 804 (9 mm tip)
Punch 804 replaces old punches S51, S52, A04, A16
Tool angle Tip radius Length mm Item No. Weight kg
835 ES 8048061 17.1
R0.6 415 ES 8048062 8.5
804

800 Sect ES 8048063 15.1

835 ES 8048151 17.1
86° R1.5 415 ES 8048152 8.5
800 Sect ES 8048153 15.1
835 ES 8048301 17.1
R3 415 ES 8048302 8.5
Ear
profile 800 Sect ES 8048303 15.1
835 ES 8047061 17.1
450 kN/m
88° R0.6 415 ES 8047062 8.5
800 Sect ES 8047063 15.1
1000 kN/m 835 ES 8049061 17.1
90° R0.6 415 ES 8049062 8.5
800 Sect ES 8049063 15.1

AFH Gooseneck Punch 847 (9 mm tip)

Punch 847 replaces old punches 45, 47, S55, S56, A47, A48

Tool angle Tip radius Length mm Item No. Weight kg

847

835 ES 8478061 25.2

R0.6 415 ES 8478062 12.5
800 Sect ES 8478063 22.2
835 ES 8478151 25.2
86° R1.5 415 ES 8478152 12.5
800 Sect ES 8478153 22.2
835 ES 8478301 25.2
Ear
profile R3 415 ES 8478302 12.5

450 kN/m
800 Sect ES 8478303 22.2
835 ES 8477061 25.2
88° R0.6 415 ES 8477062 12.5
500 kN/m 800 Sect ES 8477063 22.2
835 ES 8479061 25.2
90° R0.6 415 ES 8479062 12.5
800 Sect ES 8479063 22.2

12
H120 PUNCHES 86°, 88°
AFH Sash Punch 820 (8 mm tip)
Punch 820 replaces old punches 202, A20, A21
820

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8208061 11.7
R0.6 415 ES 8208062 5.8
800 Sect ES 8208063 10.5
86°
835 ES 8208151 11.7
R1.5 415 ES 8208152 5.8

Ear 800 Sect ES 8208153 10.5

profile
835 ES 8207061 11.7
200 kN/m 88° R0.6 415 ES 8207062 5.8
800 Sect ES 8207063 10.5
500 kN/m

AFH Sash Punch 817 (4 mm tip)

817

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8178061 11.1
86° R0.6 415 ES 8178062 5.5
Ear 800 Sect ES 8178063 10.4
profile
835 ES 8177061 11.1
150 kN/m
88° R0.6 415 ES 8177062 5.5
800 Sect ES 8177063 10.4

300 kN/m

AFH Thin Gooseneck Punch 846 (6 mm tip)

846

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8468061 23.3
86° R0.6 415 ES 8468062 11.6
800 Sect ES 8468063 20.5
Ear 835 ES 8467061 23.3
profile
88° R0.6 415 ES 8467062 11.6
350 kN/m 800 Sect ES 8467063 20.5

450 kN/m

13
 H120 PUNCHES 60°
AFH Acute Sash Punch 840
840

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8406061 12.4
R0.6 415 ES 8406062 6.2
800 Sect ES 8406063 11.0
Ear
profile
60°
835 ES 8406151 12.4

300 kN/m
R1.5 415 ES 8406152 6.2
800 Sect ES 8406153 11.0

700 kN/m

AFH Gooseneck Punch 841

Punch 841 replaces old punch 454
841

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8416061 19.2
R0.6 415 ES 8416062 9.5
800 Sect ES 8416063 16.9
Ear
profile
60°
835 ES 8416151 19.2

300 kN/m R1.5 415 ES 8416152 9.5

800 Sect ES 8416153 16.9

700 kN/m

H120 PUNCHES 26°, 30°

AFH Acute Angle Punch 814
Punch 814 replaces old punches 109, S57, S58, A18, A19, A13
814

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8143061 9.8
30° R0.6 415 ES 8143062 4.9
Ear
profile 800 Sect ES 8143063 8.8

120 kN/m

450 kN/m

14
 AFH Hemming Punch 831
Punch 831 replaces old punches 210, Z330, S35
Tool angle Tip radius Length mm Item No. Weight kg
835 ES 8312061 13.9
831

26° R0.6 415 ES 8312062 6.9

800 Sect ES 8312063 12.7
835 ES 8313061 14.1
R0.6 415 ES 8313062 7.0
800 Sect ES 8313063 12.9
835 ES 8313151 14.1
Ear
profile R1.5 415 ES 8313152 7.0
800 Sect ES 8313153 12.9
300 kN/m
30°
835 ES 8313301 13.9
R3 415 ES 8313302 6.9
1000 kN/m 800 Sect ES 8313303 12.7
835 ES 8313401 13.9
R4 415 ES 8313402 6.9
800 Sect ES 8313403 12.7

LARGE R AND FLATTENING PUNCHES

AFH Straight Punch 803
803

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 8036501 21.8
R5.0 415 ES 8036502 10.8
800 Sect ES 8036503 19.5
60°
835 ES 8036601 21.8

Ear
R6.0 415 ES 8036602 10.8
profile 800 Sect ES 8036603 19.5
1000 kN/m

1000 kN/m

AFH Flattening Punch 822

Example for staged flattening

822

831
822
1
172
1600

Length mm Item No. Weight kg

2 835 ES 8220001 27.8
Flattening 415 ES 8220002 13.8
800 Sect ES 8220003 26.6
intermittent
stroke 3,4

5
1000 kN/m No ears

15
 H90 PUNCHES 86°, 88°, 90°
AFH Standard Punch 704 (9 mm tip)
Punch 704 replaces old punches S01, S02
Tool angle Tip radius Length mm Item No. Weight kg
835 ES 7048061 13.3
R0.6 415 ES 7048062 6.6
704

800 Sect ES 7048063 11.8

835 ES 7048151 13.3
86° R1.5 415 ES 7048152 6.6
800 Sect ES 7048153 11.8
835 ES 7048301 13.3

Ear R3 415 ES 7048302 6.6

profile
800 Sect ES 7048303 11.8

450 kN/m 835 ES 7047061 13.3

88° R0.6 415 ES 7047062 6.6
800 Sect ES 7047063 11.8
1000 kN/m 835 ES 7049061 13.3
90° R0.6 415 ES 7049062 6.6
800 Sect ES 7049063 11.8

AFH Gooseneck Punch 747 (9 mm tip)

Punch 747 replaces old punch 452
Tool angle Tip radius Length mm Item No. Weight kg
835 ES 7478061 19.4
R0.6 415 ES 7478062 9.6
747

800 Sect ES 7478063 17.1

835 ES 7478151 19.4
86° R1.5 415 ES 7478152 9.6
800 Sect ES 7478153 17.1
835 ES 7478301 19.4
R3 415 ES 7478302 9.6
Ear 800 Sect ES 7478303 17.1
profile
835 ES 7477061 19.4
450 kN/m 88° R0.6 415 ES 7477062 9.6
800 Sect ES 7477063 17.1
835 ES 7479061 19.4
800 kN/m
90° R0.6 415 ES 7479062 9.6
800 Sect ES 7479063 17.1

16
H90 PUNCHES 86°, 88°
AFH Sash Punch 720 (8 mm tip)
Punch 720 replaces old punches S03, S04

Tool angle Tip radius Length mm Item No. Weight kg

720

835 ES 7208061 9.1

R0.6 415 ES 7208062 4.5
800 Sect ES 7208063 8.2
86°
835 ES 7208151 9.1
R1.5 415 ES 7208152 4.5
800 Sect ES 7208153 8.2
Ear
profile 835 ES 7207061 9.1
200 kN/m 88° R0.6 415 ES 7207062 4.5
800 Sect ES 7207063 8.2

500 kN/m

AFH Gooseneck Punch 746 (6 mm tip)

Punch 746 replaces old punches 453, S05, S06
746

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 7468061 18.3
86° R0.6 415 ES 7468062 9.1
800 Sect ES 7468063 16.1
835 ES 7467061 18.3
Ear
profile 88° R0.6 415 ES 7467062 9.1
800 Sect ES 7467063 16.1
350 kN/m

550 kN/m

AFH Thin Standard Punch 717 (4 mm tip)

Punch 717 replaces old punches Z2883, 670
717

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 7178061 11.8
86° R0.6 415 ES 7178062 5.8
800 Sect ES 7178063 11.0
Ear 835 ES 7177061 11.8
profile
88° R0.6 415 ES 7177062 5.8
150 kN/m 800 Sect ES 7177063 11.0

200 kN/m

17
 H90 PUNCHES 30°
AFH Acute Angle Punch 713
Punch 713 replaces old punches S07; S08; S31
713

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 7133061 8.7

Ear 30° R0.6 415 ES 7133062 4.3

profile
800 Sect ES 7133063 7.9
120 kN/m

450 kN/m

AFH Hemming Punch 731

Punch 731 replaces old punches 211, S30
731

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 7313061 10.1

R0.6 415 ES 7313062 5.0

800 Sect ES 7313063 9.2

Ear 835 ES 7313151 10.1

profile

300 kN/m
30° R1.5 415 ES 7313152 5.0

800 Sect ES 7313153 9.2

835 ES 7313301 10.1

R3 415 ES 7313302 5.0

1000 kN/m
800 Sect ES 7313303 9.2

18
H160 PUNCHES
AFH Standard Punch 904

Tool angle Tip radius Length mm Item No. Weight kg

904

835 ES 9048061 22.1

R0.6 415 ES 9048062 11.0
800 Sect ES 9048063 19.5
835 ES 9048151 22.1
86° R1.5 415 ES 9048152 11.0
800 Sect ES 9048153 19.5
Ear 835 ES 9048301 22.1
profile
R3 415 ES 9048302 11.0
450 kN/m 800 Sect ES 9048303 19.5
835 ES 9047061 22.1
88° R0.6 415 ES 9047062 11.0
1000 kN/m
800 Sect ES 9047063 19.5

AFH Acute Angle Punch 914

Punch 914 replaces old punches 110,113
914

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 9143061 15.1
30° R0.6 415 ES 9143062 7.5
Ear
profile
800 Sect ES 9143063 13.6

120 kN/m

450 kN/m

AFH Gooseneck Punch 947

Punch 947 replaces old punch 472
Tool angle Tip radius Length mm Item No. Weight kg
835 ES 9478061 39.1
947

R0.6 415 ES 9478062 19.4

800 Sect ES 9478063 34.3
835 ES 9478151 39.1
86° R1.5 415 ES 9478152 19.4
800 Sect ES 9478153 34.3
Ear
profile
835 ES 9478301 39.1
R3 415 ES 9478302 19.4
450 kN/m
800 Sect ES 9478303 34.3
835 ES 9477061 39.1
88° R0.6 415 ES 9477062 19.4
800 Sect ES 9477063 34.3
500 kN/m

19
 H67 PUNCHES 88°, 90°
Standard Punch 604 (9 mm tip)
Punch 604 replaces old punch 4

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 6047021 11.0
R0.2 415 ES 6047022 5.5
800 Sect ES 6047023 9.7
835 ES 6047061 11.0
R0.6 415 ES 6047062 5.5
604

800 Sect ES 6047063 9.7

835 ES 6047081 11.0
88°
R0.8 415 ES 6047082 5.5
800 Sect ES 6047083 9.7
835 ES 6047151 11.0
Ear R1.5 415 ES 6047152 5.5
profile
800 Sect ES 6047153 9.7
450 kN/m
835 ES 6047301 11.0
R3 415 ES 6047302 5.5
800 Sect ES 6047303 9.7
1000 kN/m
835 ES 6049021 11.0
R0.2 415 ES 6049022 5.5
800 Sect ES 6049023 9.7
90°
835 ES 6049061 11.0
R0.6 415 ES 6049062 5.5
800 Sect ES 6049063 9.7

Standard Punch 617 (4 mm tip)

Punch 617 replaces old punch 117

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 6177021 10.2
R0.2 415 ES 6177022 5.1
617

800 Sect ES 6177023 9.5

835 ES 6177061 10.2
88° R0.6 415 ES 6177062 5.1
800 Sect ES 6177063 9.5
835 ES 6177081 10.2
R0.8 415 ES 6177082 5.1
Ear 800 Sect ES 6177083 9.5
profile
835 ES 6179021 10.2
150 kN/m
R0.2 415 ES 6179022 5.1
800 Sect ES 6179023 9.5
300 kN/m 90°
835 ES 6179061 10.2
R0.6 415 ES 6179062 5.1
800 Sect ES 6179063 9.5

20
H70 PUNCHES 60°, 30°
Straight Punch 603
Punch 603 replaces old punch 3
603

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 6036601 12.1
60° R6.0 415 ES 6036602 6.0
800 Sect ES 6036603 10.9
Ear
profile

1000 kN/m

1000 kN/m

Acute Sash Punch 640

Punch 640 replaces old punch 704
640

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 6406081 8.3
R0.8 415 ES 6406082 4.1
800 Sect ES 6406083 7.6
Ear
profile
60°
835 ES 6406201 8.3
300 kN/m R2.0 415 ES 6406202 4.1
800 Sect ES 6406203 7.6

1000 kN/m

Straight Punch 631

Punch 631 replaces old punches 103, 8
631

Tool angle Tip radius Length mm Item No. Weight kg

835 ES 6313051 8.4
Ear
profile
30° R0.52 415 ES 6313052 4.2
800 Sect ES 6313053 7.7
300 kN/m

1000 kN/m

21
 H70 FLATTENING PUNCHES
Flattening Punch 622
Punch 622 replaces old punch 220
622

Length mm Item No. Weight kg

835 ES 6220001 13.5
Flattening
415 ES 6220002 6.7

No ears

1000 kN/m

Flattening Punch 020

Punch 020 replaces old punch 20

Length mm Item No. Weight kg

835 ES 0200001 4.5
Flattening
415 ES 0200002 2.2
020

All mounting hardware included

1000 kN/m
No ears

EH 0150 EH 0160

22
RADIUS INSERTS Use Radius Inserts with Punch Holder EH 015 or EH 016. Mounting hardware is included.
R7 Insert R8 Insert R9 Insert
Insert 017007 replaces old insert 01707 Insert 017008 replaces old insert 01708 Insert 017009 replaces old insert 01709

1000 kN/m 1000 kN/m 1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ES 0170071 1.0 835 ES 0170081 1.5 835 ES 0170091 1.9
415 ES 0170072 0.6 415 ES 0170082 0.8 415 ES 0170092 0.9

R10 Insert R11 Insert R12,5 Insert

Insert 017010 replaces old insert 01710 Insert 017011 replaces old insert 01711 Insert 017012 replaces old insert 01712

1000 kN/m 1000 kN/m 1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ES 0170101 2.1 835 ES 0170111 2.3 835 ES 0170121 2.7
415 ES 0170102 1.1 415 ES 0170112 1.2 415 ES 0170122 1.4

R14 Insert R15 Insert R16 Insert

Insert 017014 replaces old insert 01714 Insert 017015 replaces old insert 01715 Insert 017016 replaces old insert 01716

1000 kN/m 1000 kN/m 1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ES 0170141 3.6 835 ES 0170151 4.1 835 ES 0170161 4.6
415 ES 0170142 1.8 415 ES 0170152 2.0 415 ES 0170162 2.3

23
 RADIUS INSERTS Use Radius Inserts with Punch Holder EH 015 or EH 016. Mounting hardware is included

R17,5 Insert R20 Insert R22,5 Insert

Insert 017017 replaces old insert 01717 Insert 017020 replaces old insert 01720 Insert 017022 replaces old insert 01722

1000 kN/m 1000 kN/m 1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ES 0170171 5.2 835 ES 0170201 6.8 835 ES 0170221 8.8
415 ES 0170172 2.8 415 ES 0170202 3.4 415 ES 0170222 4.4

R25 Insert R30 Insert R35 Insert

Insert 017025 replaces old insert 01725 Insert 017030 replaces old insert 01730 Insert 017035 replaces old insert 01735

1000 kN/m 1000 kN/m 1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ES 0170251 10.2 835 ES 0170301 14.0 835 ES 0170351 18.9
415 ES 0170252 5.1 415 ES 0170302 7.0 415 ES 0170352 14.2

R40 Insert R45 Insert R50 Insert

Insert 017040 replaces old insert 01740 Insert 017045 replaces old insert 01745 Insert 017050 replaces old insert 01750

1000 kN/m 1000 kN/m 1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ES 0170401 23.7 835 ES 0170451 29.1 835 ES 0170501 35.0
415 ES 0170402 11.7 415 ES 0170452 14.5 415 ES 0170502 17.5

24
RADIUS TOOLS
PUNCH HOLDER 91
Sect. 835 mm = 2x 100 ear, 20, 25, 30, 35, 40, 50, 70, 165, 200

R6, R8, R10

835 - 415 Sect.

tools tools
1000 kN/m 150 kN/m

Length mm Item No. Weight kg

835 DX 091001 10.0
415 DX 091002 5.0
Sect. DX 091801 10.0
R3, R4, R5

R3 Insert R4 Insert R5 Insert

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 DX 090301 0.2 835 DX 090401 0.3 835 DX 090501 0.5
415 DX 090302 0.1 415 DX 090402 0.1 415 DX 090502 0.2
Sect. DX 090831 0.2 Sect. DX 090841 0.3 Sect. DX 090851 0.5

R6 Insert R8 Insert R10 Insert

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 DX 090601 0.7 835 DX 090801 1.3 835 DX 090101 2.1
415 DX 090602 0.3 415 DX 090802 0.6 415 DX 090102 1.0
Sect. DX 090861 0.7 Sect. DX 090881 1.3 Sect. DX 090811 2.1

Colour - Multi - Radius

Sect. 835 mm = 25, 40, 50, 100, 120, 200, 300

500 kN/m

Length mm Item No. Weight kg

835 DX 730001 13.0
415 DX 730002 6.4
Sect. DX 730801 13.0

25
26
DIES

27
 DIES 30°
AFH Standard Die 0703 (V6) Staged Die 1703 (V6) Compatible with previous One Stroke

Die 0703 replaces old dies 14006 and A7003 Die 1703 replaces old die S7030

500 kN/m 400 kN/m

0703

1703
Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0703101 6.0 835 ED 1703101 5.9
30°
30° 415 ED 0703102 3.0 415 ED 1703102 3.0
staged
800 Sect ED 0703103 5.7 800 Sect ED 1703103 5.7

AFH Standard Die 0713 (V8) Staged Die 1713 (V8) Compatible with previous OneStroke
Die 0713 replaces old dies 14100 and A7103 Die 1713 replaces old die S7130

600 kN/m 500 kN/m

0713

1713

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0713151 6.8 835 ED 1713151 6.8
30°
30° 415 ED 0713152 3.4 415 ED 1713152 3.4
staged
800 Sect ED 0713153 6.5 800 Sect ED 1713153 6.5

AFH Standard Die 0723

0713 (V10)
(V8) Staged Die 1723 (V10) Compatible with previous OneStroke
Die 0723 replaces old dies 14106 and A7203 Die 1723 replaces old die S7230

700 kN/m 600 kN/m

0723

1723

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0723201 7.7 835 ED 1723201 8.3
30°
30° 415 ED 0723202 3.8 415 ED 1723202 4.2
staged
800 Sect ED 0723203 7.4 800 Sect ED 1723203 8.0

28
 AFH Standard Die 0743 (V12) Staged Die 1743 (V12) Compatible with previous One Stroke

Die 0743 replaces old dies 14200 and A7403 Die 1713 replaces old die S7430

800 kN/m 700 kN/m

0743

1743
Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0743251 9.1 835 ED 1743251 10.5
30°
30° 415 ED 0743252 4.5 415 ED 1743252 5.2
staged
800 Sect ED 0743253 8.7 800 Sect ED 1743253 10.0

AFH Standard Die 0773 (V16) Standard Die 0793 (V20)

Die 0773 replaces old die 14206 Die 0793 replaces old die 14300

600 kN/m 600 kN/m

0773

0793

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0773301 9.7 835 ED 0793401 16.4
30° 415 ED 0773302 4.8 30° 415 ED 0793402 8.2
800 Sect ED 0773303 9.3 800 Sect ED 0793403 15.7

AFH Standard
Standard Die 0823
Die 0713
(V25)(V8)
Die 0823 replaces old die 14306

600 kN/m
0823

Tool angle Length mm Item No. Weight kg

835 ED 0823401 16.4
30° 415 ED 0823402 8.2
800 Sect ED 0823403 15.7

29
 DIES 45°
Standard Die 0871 (V32) Standard Die 0881 (V40)
Die 0871 replaces old die 28700 Die 0881 replaces old die 28800

1000 kN/m 1000 kN/m

0881
0871

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0871501 18.2 835 ED 0881501 20.1
45° 415 ED 0871502 9.1 45° 415 ED 0881502 10.0
800 Sect ED 0871503 17.4 800 Sect ED 0881503 19.3

DIES 60°
AFH Die
Standard
0706 (V6)
Die 0713 (V8) AFH Die 0716 (V8)
Die 0706 replaces old die 1700 Die 0716 replaces old die 17100

380 kN/m 450 kN/m

0706

0716

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0706061 4.4 835 ED 0716081 5.1
60° 415 ED 0706062 2.2 60° 415 ED 0716082 2.5
800 Sect ED 0706063 4.2 800 Sect ED 0716083 4.9

30
 AFH Die 0726 (V10) AFH Die 0746 (V12)
Die 0726 replaces old die 17200 Die 0746 replaces old die 17400

550 kN/m 550 kN/m

0746
0726

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0726101 5.8 835 ED 0746121 5.9
60° 415 ED 0726102 2.9 60° 415 ED 0746122 3.0
800 Sect ED 0726103 5.5 800 Sect ED 0746123 5.7

AFH Standard Die 0776 (V16) Standard Die 0796 (V20)

Die 0776 replaces old die 17700 Die 0796 replaces old die 17900

650 kN/m 850 kN/m

0776

0796

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0776161 7.1 835 ED 0796201 8.4
30° 415 ED 0776162 3.5 30° 415 ED 0796202 4.2
800 Sect ED 0776163 6.8 800 Sect ED 0796203 8.1

AFH Standard
Standard Die 0826
Die 0713
(V25)(V8)
Die 0826 replaces old die 18200

850 kN/m
0826

Tool angle Length mm Item No. Weight kg

835 ED 0826251 8.7
60° 415 ED 0826252 4.3
800 Sect ED 0826253 8.3

31
 DIES 86°, 88°, 90°
AFH Standard Die 084 (V4) Staged Die 1848 (V4) Compatible with previous OneStroke
Die 084 replaces old dies 084 and A840 Die 1848 replaces old die S848

750 kN/m 750 kN/m

1848
084

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0848101 4.1 835 ED 1848101 4.3
86°
86° 415 ED 0848102 2.1 415 ED 1848102 2.2
staged
800 Sect ED 0848103 4.0 800 Sect ED 1848103 4.1
835 ED 0847101 4.1
88° 415 ED 0847102 2.1
800 Sect ED 0847103 4.0
835 ED 0849101 4.1
90° 415 ED 0849102 2.1
800 Sect ED 0849103 4.0

AFH Standard Die 070 (V6) Staged Die 1708 (V6) Compatible with previous OneStroke
Die 070 replaces old dies 070 and A700 Die 1708 replaces old die S708

800 kN/m 800 kN/m

1708
070

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0708151 4.4 835 ED 1708151 4.6
86°
86° 415 ED 0708152 2.2 415 ED 1708152 2.3
staged
800 Sect ED 0708153 4.2 800 Sect ED 1708153 4.4
835 ED 0707151 4.4
88° 415 ED 0707152 2.2
800 Sect ED 0707153 4.2
835 ED 0709151 4.4
90° 415 ED 0709152 2.2
800 Sect ED 0709153 4.2

32
 AFH Standard Die 071 (V8) Staged Die 1718 (V8) Compatible with previous OneStroke
Die 071 replaces old dies 071 and A710 Die 1718 replaces old die S718

900 kN/m 900 kN/m

1718
071

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0718151 4.7 835 ED 1718151 4.9
86°
86° 415 ED 0718152 2.3 415 ED 1718152 2.5
staged
800 Sect ED 0718153 4.5 800 Sect ED 1718153 4.7
835 ED 0717151 4.7
88° 415 ED 0717152 2.3
800 Sect ED 0717153 4.5
835 ED 0719151 4.7
90° 415 ED 0719152 2.3
800 Sect ED 0719153 4.5

AFH Standard Die 072 (V10) Staged Die 1728 (V10) Compatible with previous OneStroke
Die 072 replaces old dies 072 and A720 Die 1728 replaces old die S728

1000 kN/m 1000 kN/m

1728
072

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0728201 5.2 835 ED 1728201 5.4
86°
86° 415 ED 0728202 2.6 415 ED 1728202 2.7
staged
800 Sect ED 0728203 4.9 800 Sect ED 1728203 5.2
835 ED 0727201 5.2
88° 415 ED 0727202 2.6
800 Sect ED 0727203 4.9
835 ED 0729201 5.2
90° 415 ED 0729202 2.6
800 Sect ED 0729203 4.9

33
 AFH Standard Die 074 (V12) Staged Die 1748 (V12) Compatible with previous OneStroke
Die 074 replaces old dies 074 and A740 Die 1748 replaces old die S748

1000 kN/m 1000 kN/m

1748
074

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0748251 5.5 835 ED 1748251 5.8
86°
86° 415 ED 0748252 2.7 415 ED 1748252 2.9
staged
800 Sect ED 0748253 5.3 800 Sect ED 1748253 5.6
835 ED 0747251 5.5
88° 415 ED 0747252 2.7
800 Sect ED 0747253 5.3
835 ED 0749251 5.5
90° 415 ED 0749252 2.7
800 Sect ED 0749253 5.3

AFH Standard Die 076 (V14)

Die 076 replaces old dies 076 and A760

1000 kN/m
076

Tool angle Length mm Item No. Weight kg

835 ED 0768251 6.0
86° 415 ED 0768252 3.0
800 Sect ED 0768253 5.8
835 ED 0767251 6.0
88° 415 ED 0767252 3.0
800 Sect ED 0767253 5.8

34
 AFH Standard Die 077 (V16) Staged Die 1778 (V16) Compatible with previous OneStroke
Die 077 replaces old dies 077 and A770 Die 1778 replaces old die S778

1000 kN/m 1000 kN/m

1778
077

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0778251 6.8 835 ED 1778251 7.4
86°
86° 415 ED 0778252 3.4 415 ED 1778252 3.7
staged
800 Sect ED 0778253 6.5 800 Sect ED 1778253 7.1
835 ED 0777251 6.8
88° 415 ED 0777252 3.4
800 Sect ED 0777253 6.5

AFH Standard Die 078 (V18)

Die 078 replaces old dies 078 and A780

1000 kN/m
078

Tool angle Length mm Item No. Weight kg

835 ED 0788251 7.3
86° 415 ED 0788252 3.6
800 Sect ED 0788253 7.0
835 ED 0787251 7.3
88° 415 ED 0787252 3.6
800 Sect ED 0787253 7.0

35
 AFH Standard Die 079 (V20) Staged Die 1798 (V20) Compatible with previous OneStroke
Die 079 replaces old dies 079 and A790 Die 1798 replaces old die S798

1000 kN/m 1000 kN/m

1798
079

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0798301 7.8 835 ED 1798301 8.9
86°
86° 415 ED 0798302 3.9 415 ED 1798302 4.4
staged
800 Sect ED 0798303 7.5 800 Sect ED 1798303 8.5
835 ED 0797301 7.8
88° 415 ED 0797302 3.9
800 Sect ED 0797303 7.5

AFH Standard Die 082 (V25) Staged Die 1828 (V25) Compatible with previous OneStroke
Die 082 replaces old dies 082 and A820 Die 1828 replaces old die S828

1000 kN/m 1000 kN/m

1828
082

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0828301 9.0 835 ED 1828301 10.6
86°
86° 415 ED 0828302 4.5 415 ED 1828302 5.3
staged
800 Sect ED 0828303 8.6 800 Sect ED 1828303 10.2
835 ED 0827301 9.0
88° 415 ED 0827302 4.5
800 Sect ED 0827303 8.6

36
DIES 84°
AFH Standard Die 0874 (V32) AFH Standard Die 0884 (V40)
Die 0874 replaces old die A870 Die 0884 replaces old die A880

1000 kN/m 1000 kN/m

0884
0874

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0874401 10.6 835 ED 0884401 11.8
84° 415 ED 0874402 5.3 84° 415 ED 0884402 5.9
800 Sect ED 0874403 10.2 800 Sect ED 0884403 11.3

37
 HEMMING AND OFFSET TOOLS
Staged Punch Holder 0282 (to use with H90 mm punches) Staged Punch Holder 0582 (to use with H120 mm punches)
Holder 0282 replaces old holder SPH282 Holder 0582 replaces old holder SPH582

1000 kN/m 1000 kN/m

0282

0582
Length mm Item No. Weight kg Length mm Item No. Weight kg
415 EH 0282002 4.3 415 EH 0582002 7.5

Staged Hemming Tool 1600 Note: Staged hemming tool is reversible and can be
Tool 1600 replaces old tool SF600 mounted on a punch or die holder.

1000 kN/m
1600

Length mm Item No. Weight kg

835 ED 1600001 8.0 Hemming Hemming Hemming
punch punch H120 die
415 ED 1600002 4.0
800 Sect ED 1600003 7.7

Tool Stop for flattening Note: Tool stop prevents lateral forces from affecting the
Tool stop 1600 replaces old tool stop SF601 rest of tooling system.

0282

0160

Tool Stop

Length mm Item No. Weight kg

835 ED 1600011 3.7
415 ED 1600012 1.8 0815
800 Sect ED 1600013 3.5

38
 Staged Offset Tool Z3 Staged Offset Tool Z4 Staged Offset Tool Z5
Tool 1630 replaces old tool SZ03 Tool 1640 replaces old tool SZ04 Tool 1650 replaces old tool SZ05

1000 kN/m 1000 kN/m 1000 kN/m

1630

1640

1650
Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 1630061 5.4 835 ED 1640081 5.4 835 ED 1650101 5.4
415 ED 1630062 2.7 415 ED 1640082 2.7 415 ED 1650102 2.7
800 Sect ED 1630063 5.2 800 Sect ED 1640083 5.2 800 Sect ED 1650103 5.2

Staged Offset Tool Z6 Staged Offset Tool Z8 Staged Offset Tool Z10
Tool 1660 replaces old tool SZ06 Tool 1680 replaces old tool SZ08 Tool 1610 replaces old tool SZ10

1000 kN/m 1000 kN/m 1000 kN/m

1660

1680

1610

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 1660101 6.4 835 ED 1680101 7.5 835 ED 1610101 8.6
415 ED 1660102 3.2 415 ED 1680102 3.7 415 ED 1610102 4.3
800 Sect ED 1660103 6.1 800 Sect ED 1680103 7.2 800 Sect ED 1610103 8.2

Note:
- Staged offset tools are reversible and can be mounted on a punch or die holder
- Use with holder 0282 for H=90mm and with 0582 for H=120mm punch height
- Two of each code are required when ordering a punch and die set
As top tool As bottom tool

0282

0160

0815

39
 2V-90° REVERSIBLE DIES
90° 2V dies V4 to V7 90° 2V dies V5 to V9
Die 501904 replaces old die 50190 Die 507904 replaces old die 50790

600 kN/m 650 kN/m

5019

5079
Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 5019041 9.6 835 ED 5079041 10.0
90° 415 ED 5019042 4.8 90° 415 ED 5079042 5.0
800 Sect ED 5019043 9.2 800 Sect ED 5079043 9.6

90° 2V dies V6 to V10 90° 2V dies V8 to V12

Die 502904 replaces old die 50290 Die 503905 replaces old die 50390

700 kN/m 700 kN/m

5029

5039

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 5029041 10.3 835 ED 5039051 10.7
90° 415 ED 5029042 5.1 90° 415 ED 5039052 5.3
800 Sect ED 5029043 9.9 800 Sect ED 5039053 10.3

40
2V-88° REVERSIBLE DIES
88° 2V dies V4 to V7 88° 2V dies V5 to V9 88° 2V dies V6 to V10
Die 501704 replaces old die 50196 Die 507704 replaces old die 50796 Die 502704 replaces old die 50296

600 kN/m 5017 650 kN/m 700 kN/m

5077

5027
Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 5017041 9.5 835 ED 5077041 9.9 835 ED 5027041 10.2
415 ED 5017042 4.7 415 ED 5077042 4.9 415 ED 5027042 5.1
800 Sect ED 5017043 9.1 800 Sect ED 5077043 9.5 800 Sect ED 5027043 9.8

88° 2V dies V8 to V12 88° 2V dies V12 to V20

Die 503705 replaces old die 50396 Die 505705 replaces old die 50590

700 kN/m 1000 kN/m

5037

5057

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 5037051 10.6 835 ED 5057051 12.1
88° 415 ED 5037052 5.3 88° 415 ED 5057052 6.0
800 Sect ED 5037053 10.2 800 Sect ED 5057053 11.6

88° 2V dies V14 to V18 88° 2V dies V16 to V25

Die 504705 replaces old die 50490 Die 506708 replaces old die 50690

1000 kN/m 1000 kN/m

5047

5067

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 5047051 12.0 835 ED 5067081 12.9
88° 415 ED 5047052 6.0 88° 415 ED 5067082 6.4

800 Sect ED 5047053 11.5 800 Sect ED 5067083 12.4

41
 2V-60° & 30° REVERSIBLE DIES
60° 2V dies V6 to V10 60° 2V dies V8 to V12 60° 2V dies V16 to V25
Die 502606 replaces old die 50260 Die 503608 replaces old die 50360 Die 506616 replaces old die 50660

600 kN/m 600 kN/m 600 kN/m

5026

5036

5066
Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 5026061 11.3 835 ED 5036081 11.7 835 ED 5066161 13.4
415 ED 5026062 5.6 415 ED 5036082 5.8 415 ED 5066162 6.7
800 Sect ED 5026063 10.8 800 Sect ED 5036083 11.2 800 Sect ED 5066163 12.8

30° 2V dies V6 to V10 30° 2V dies V8 to V12

Die 337315 replaces old die 33706 Die 339310 replaces old die 33900

260 kN/m 400 kN/m

3373

3393

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 3373151 10.3 835 ED 3393101 10.7
30° 415 ED 3373152 5.1 30° 415 ED 3393102 5.3
800 Sect ED 3373153 9.9 800 Sect ED 3393103 10.3

LARGE V DIES
AFH
30° large
Standard
V dies
DieV18
0713 (V8) 30° large V dies V25
Die 340330 replaces old die 34000 Die 341340 replaces old die 34100

1000 kN/m 1000 kN/m

3403

3413

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 3403301 21.4 835 ED 3413401 21.7
30° 415 ED 3403302 10.6 30° 415 ED 3413402 10.8
800 Sect ED 3403303 20.5 800 Sect ED 3413403 20.8

42
 45° large V dies V32 45° large V dies V40
Die 342150 replaces old die 34200 Die 343150 replaces old die 34300

1000 kN/m 700 kN/m

3431
3421

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 3421501 19.3 835 ED 3431501 33.3
45° 415 ED 3421502 9.6 45° 415 ED 3431502 16.6
800 Sect ED 3421503 18.5 800 Sect ED 3431503 31.9

Hardness: 52-56 HRC inductionhard. Depth: 2mm

60° large V dies V63 60° large V dies V80
Die 038650 replaces old die 03806 Die 013660 replaces old die 01306

1000 kN/m 1000 kN/m

0386

0136

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0386501 32.4 835 ED 0136601 41.9
60° 60°
415 ED 0386502 16.2 415 ED 0136602 21.9

Hardness: 52-56 HRC inductionhard. Depth: 2mm

85° large V dies V32 85° large V dies V40 85° large V dies V50
Die 035540 replaces old die 03500 Die 036540 replaces old die 03600 Die 037540 replaces old die 03700

1000 kN/m 1000 kN/m 1000 kN/m

0355

0365

0375

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 0355401 21.5 835 ED 0365401 20.4 835 ED 0375401 18.7
415 ED 0355402 10.7 415 ED 0365402 10.1 415 ED 0375402 9.3
800 Sect ED 0355403 20.6 800 Sect ED 0365403 19.5 800 Sect ED 0375403 17.9

43
 85° large V dies V63 85° large V dies V80
Die 038550 replaces old dies 03800 and Z0063 Die 013560 replaces old die Z0080

1000 kN/m 1000 kN/m

0135
0385

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0385501 28.8 835 ED 0135601 36.1
85°
85° 415 ED 0385502 14.4 415 ED 0135602 18.0
800 Sect ED 0385503 27.6
Hardness: 52-56 HRC inductionhard. Depth: 2mm

80° large V dies V100 80° large V dies V125 80° large V dies V160
Die 018070 replaces old die Z0100 Die 039015 replaces old die Z0125 Die 014011 replaces old die Z0160

1000 kN/m 1000 kN/m 1000 kN/m

0180

0390

0140

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 0180701 46.2 835 ED 0390151 72.8 835 ED 0140111 102.8
415 ED 0180702 23.1 415 ED 0390152 36.4 415 ED 0140112 51.4

Hardness: 52-56 HRC inductionhard. Depth: 2mm

4V - 85° - 88° 4V - 60° 3U - 90°

Die 129000 replaces old die Z0000 Die 129600 replaces old die Z0006 Die 012900 replaces old die 01200

1000 kN/m 900 kN/m 1000 kN/m

1290

1296

0129

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
835 ED 1290001 18.0 835 ED 1296001 16.4 835 ED 0129001 20.2
415 ED 1290002 9.0 415 ED 1296002 8.2 415 ED 0129002 10.1

Hardness: 52-56 HRC inductionhard. Depth: 2mm

44
HEMMING DIES
30° Hemming dies V6 30° Hemming dies V8
Die 106310 replaces old die 10469 Die 108310 replaces old die 10409

650 kN/m 650 kN/m

1063

1083
Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 1063101 40.4 835 ED 1083101 40.2
30° 30°
415 ED 1063102 20.1 415 ED 1083102 20.0

Replacement parts for 30° Hemming dies V6 Replacement parts for 30° Hemming dies V8
Die 006310 replaces old die 80149 Die 008310 replaces old die 80139

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 0063101 6.7 835 ED 0083101 6.5
30° 30°
415 ED 0063102 3.3 415 ED 0083102 3.2

Mild steel (400 N/mm²) Stainless steel ( 600 N/mm²)

Sheet thickness
C C
t
(mm) (mm)
(mm) Tonnage Tonnage Tonnage Tonnage
(kN/m) (kN/m) (kN/m) (kN/m)
0.60 3 90 230 3 150 350
0.80 3 120 320 3 200 500
1.00 3.5 150 400 3.5 250 600
1.25 3.5 170 500 3.5 260 800
1.50 4.6 220 630 4.6 380 950
2.00 5.5 300 800 5.5 500 1300
2.50 6.5 550 900 6.5 900 1800
3.00 8 700 1000 8 1000 2100

45
 26° Hemming dies V10 26° Hemming dies V12
Die 112220 replaces old die Z33023

1000 kN/m 1000 kN/m

1122
1102

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 ED 1102151 42.0 835 ED 1122201 41.8
26° 26°
415 ED 1102152 20.9 415 ED 1122202 20.8

Hardness: 52-56 HRC inductionhard. Depth: 2mm

30° Hemming insert dies V6 30° Hemming insert dies V8

mild steel: tmax = 1,25 mm - stainless:tmax = 1 mm mild steel: tmax = 1,6mm - stainless:tmax = 1,25 mm
DX1116

DX1118

Tool angle Length mm Item No. Weight kg Tool angle Length mm Item No. Weight kg
835 DX 111601 16.0 835 DX 111801 16.0
30° 415 DX 111602 8.0 30° 415 DX 111802 8.0
470 Sect DX 111681 9.0 470 Sect DX 111881 9.0

Note:
- Tonnage for 30° prebending : 500 kN/m
- Tonnage for flattening 800 kN/m
- 470 Sect. = 45 + 2x50 + 55 + 60 + 65 + 70 + 75
- Tool hardness HRC 36 to 42

46
 Pneumatic die holder (for standard and hemming bends)

The pneumatic die holder is a permanent fixture on the press brake machine and operates as:
- traditional die holder with standard (or special) dies for 90° or acute bends
- double decker hemming system with acute-angle dies. The pneumatic movement is considered as a programmable NC
axis in the control system and ensures rapid opening or closing.

screw holes for mounting the optional

clamps (during the use with large V dies)

Length mm Item No. Weight kg

1250 T04066AN 50
2050 T04067AN 82
2550 T04068AN 102
3050 T04069AN 122
Closed Opened 4050 T04070AN 162
position position

Note:
- tonnage with standard tools: up to 1000 kN/m, depends on die
- tonnage for 30° prebending: up to 600 kN/m, depends on die
- tonnage for flattening 600 kN/m
- included accessories:
- air distribution and regulation assy,
- relays 12V DC and 24V DC (according to your press brake),
- air pipes and electric cables,
- temporary plates for easy installation
- please read operator’s manual before installation

For large V dies (with mounting hardware):

Example
- for front side : T50001A and for rear side : T50002A
- please choose clamp quantity from the below table

For length mm Front side Rear side

1250 6 6

2050 10 10

2550 13 13

3050 15 15

4050 20 20 Use for standard bends: closed position Use for hemming: closed
and opened position

47
48
MARK FREE BENDING

49
 POLYCARBONATE DIES
V4 V6 V8

320 kN/m 320 kN/m 320 kN/m

DX331

DX332

DX333
Tool Length Weight Tool Length Weight Tool Length Weight
Item No. Item No. Item No.
angle mm kg angle mm kg angle mm kg
835 DX 331001 1.2 835 DX 332001 1.4 835 DX 333001 1.4
90° 90° 88°
415 DX 331002 0.6 415 DX 332002 0.7 415 DX 333002 0.7

V10 V12

320 kN/m 320 kN/m

PC Die
DX334

DX335

Adaptor
330001

Die Holder
0815
Tool Length Weight Tool Length Weight
Item No. Item No.
angle mm kg angle mm kg
835 DX 334001 1.6 835 DX 335001 2.0
88° 88°
415 DX 334002 0.8 415 DX 335002 1.0

V32 V40 V50

500 kN/m 500 kN/m 500 kN/m

DX351

DX361

DX371

Tool Length Weight Tool Length Weight Tool Length Weight

Item No. Item No. Item No.
angle mm kg angle mm kg angle mm kg
835 DX 351001 8.4 835 DX 361001 9.2 835 DX 371001 9.5
70° 70° 70°
415 DX 351002 4.2 415 DX 361002 4.6 415 DX 371002 4.7

50
POLYAMIDE INSERT DIES
Holder for inserts W24 Holder for inserts W35 Holder for inserts W38

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
834 PT 100001 14.6 834 PT 200001 17.6 834 PT 300001 20.5
414 PT 100002 7.3 414 PT 200002 8.7 414 PT 300002 10.2

Polyamide inserts W24 Polyamide inserts W35 Polyamide inserts W38

Tool L Weight Tool L Weight Tool L Weight

V Item No. V Item No. V Item No.
angle mm kg angle mm kg angle mm kg
835 PT 106881 0.3 835 PT 206881 0.5 835 PT 306881 1.0
6 6 6
415 PT 106882 0.2 415 PT 206882 0.3 415 PT 306882 0.5
835 PT 108881 0.3 835 PT 208881 0.5 835 PT 308881 1.0
88° 8
415 PT 108882 0.2
8
415 PT 208882 0.3
8
415 PT 308882 0.5
835 PT 110881 0.3 835 PT 210881 0.5 835 PT 310881 1.0
10
415 PT 110882 0.2
88° 10
415 PT 210882 0.3
10
415 PT 310882 0.5
835 PT 106601 0.3 835 PT 212881 0.5 835 PT 312881 0.9
6
415 PT 106602 0.2
12
415 PT 212882 0.3
88° 12
415 PT 312882 0.5
835 PT 108601 0.3 835 PT 216881 0.5 835 PT 316881 1.0
60° 8
415 PT 108602 0.2
16
415 PT 216882 0.3
16
415 PT 316882 0.5
835 PT 110601 0.3 835 PT 206601 0.5 835 PT 320881 0.9
10 6 20
415 PT 110602 0.2 415 PT 206602 0.3 415 PT 320882 0.5
835 PT 106301 0.3 835 PT 208601 0.5 835 PT 325881 0.9
6 8 25
415 PT 106302 0.2 415 PT 208602 0.3 415 PT 325882 0.5
30° 835 PT 108301 0.3 835 PT 210601 0.5 835 PT 306601 1.0
8
415 PT 108302 0.2
60° 10
415 PT 210602 0.3
6
415 PT 306602 0.5
835 PT 212601 0.5 835 PT 308601 1.0
12 8
415 PT 212602 0.3 415 PT 308602 0.5
835 PT 216601 0.4 835 PT 310601 1.0
16 10
415 PT 216602 0.2 415 PT 310602 0.5
835 PT 206301 0.5
60° 835 PT 312601 1.0
6 12
415 PT 206302 0.3 415 PT 312602 0.5
835 PT 208301 0.5 835 PT 316601 0.9
200 kN/m 30° 8
415 PT 208302 0.3
16
415 PT 316602 0.5
835 PT 210301 0.5 835 PT 320601 0.9
Polyamide insert 10 20
(white) 415 PT 210302 0.3 415 PT 320602 0.5
835 PT 306301 1.0
6
Mounting screws 415 PT 306302 0.5
835 PT 308301 1.0
8
415 PT 308302 0.5
835 PT 310301 0.9
Die Holder
30° 10
415 PT 310302 0.5
835 PT 312301 0.9
12
415 PT 312302 0.5
835 PT 316301 0.8
16
415 PT 316302 0.4

51
 POLYURETHANE DIES
Pad Holder 25 Urethane Pad 25

Length Weight
Item No.
mm kg
Length mm Item No. Weight kg 835 DX 061111 1.0
Red
835 DX 060011 21
DX06001

Shore A 80° 415 DX 061112 0.5

415 DX 060012 10.5
Blue 835 DX 061121 1.0
Shore A 90° 415 DX 061122 0.5

Pad Holder 30 Urethane Pad 30

Length Weight
Item No.
mm kg
Length mm Item No. Weight kg 835 DX 061211 1.0
Red
DX06002

835 DX 060021 15 Shore A 80° 415 DX 061212 0.5

415 DX 060022 7.5
Blue 835 DX 061221 1.0
Shore A 90° 415 DX 061222 0.5

Pad Holder 50 Urethane Pad 50

Length Weight
Item No.
mm kg
Length mm Item No. Weight kg 835 DX 061311 3.0
Red
DX06003

835 DX 060031 45 Shore A 80° 415 DX 061312 1.5

415 DX 060032 22.5
Blue 835 DX 061321 3.0
Shore A 90° 415 DX 061322 1.5

Pad Holder 80 Urethane Pad 80

Length Weight
Length mm Item No. Weight kg Item No.
mm kg
DX06004

835 DX 060041 55 835 DX 061411 3.0

Red
415 DX 060042 27.5 Shore A 80° 415 DX 061412 1.5

Blue 835 DX 061421 3.0

Shore A 90° 415 DX 061422 1.5

Pad Holder 110 Urethane Pad 110

Length Weight
Length mm Item No. Weight kg Item No.
DX06005

mm kg
835 DX 060051 62 835 DX 061511 5.0
Red
415 DX 060052 31 Shore A 80° 415 DX 061512 2.5

Blue 835 DX 061521 5.0

Shore A 90° 415 DX 061522 2.5

52
ACCESSORIES FOR MARK FREE BENDING
Urethane Sheet (RED)

0.3 mm x 150 mm 0.5 mm x 150 mm 1.0 mm x 150 mm

Note:
Please provide required length when ordering

Item No. Item No. Item No.

AC 426201 AC 426191 AC 426181

Adhesive Strip (WHITE 0.3 mm )

Length: 10 m

Item No.
10909910

Urethane Cap (YELLOW 0.5 mm)

Length: 840 mm x 5 off as set

Item No.
909930

Scratch-resistant film KIZU-NON

KIZU-NON sheet

When KIZU-NON sheet

is used for large V Die,
set the sheet on both
sides of the die as
shown. To adjust the po-
sition when worn, move Magnified Knitted fabric absobs the
it in the direction of the pressure by fabric flexibility

arrows.

Length m Item No.

Masking Tape 5 10999905
10 10999910

53
54
HOLDERS, OTHER TOOLING AND ACCESSORIES

55
 DIE HOLDERS
Die Holder 0815
Holder 0815 replaces old holders 80 and 815
Clamp piece usable for insert ED 0743251
mode and for clamp mode

1000 kN/m Length mm Item No. Weight kg

L= 840 EH 0815001 12.4
0815

S= 420 EH 0815002 6.2

Insert mode Clamp mode

Turn 180°

Die Holder FEAT

ED 0743251

1000 kN/m Length mm Item No. Weight kg

L= 850 DX 0825001 13.5
0825

S= 510 DX 0825002 8.0

Clamping State Unclamping State

Dies are clamped by rotating 5 Clamping check for security: An indicator

bolts by 180°. (red circle) appears in the unclamped
state. (2 indicators per clamp plate)

Die Holder 5340

Clamp piece usable for insert Holder 5340 replaces old holder 534
mode and for clamp mode

1000 kN/m Length mm Item No. Weight kg

L= 1050 EH 5340001 21.3
S= 450 EH 5340002 9.2
5340

All mounting hardware is included

For direct setup on lower beam

Insert mode Clamp mode

Turn 180°

56
Support for Die Holder 5340

Length mm Item No. Weight kg

L= 1050 EH 5340011 7.4
S= 450 EH 5340012 3.2
All mounting hardware is included

Die Holder 5330

Holder 5330 replaces old holder 533
1000 kN/m

Length mm Item No. Weight kg

L= 1050 EH 5330001 34.2
5330

S= 450 EH 5330002 14.6

For direct setup on lower beam

Insert mode Clamp mode

Insert adaptor for polycarbonate dies (V4 to V12)

1000 kN/m

Length mm Item No. Weight kg

L= 834 EH 3300011 2.5
S= 414 EH 3300012 1.2
All mounting hardware for polycarbonate
Dimension for insert mode dies is included

Polycarbonate Die DX 334002

Insert adaptor EH 3300012

Die Holder EH 5340002

Support for Die Holder EH 5340012

Die Holder 0550

Holder 05500 replaces old holder 055

Length mm Item No. Weight kg

L= 835 EH 0550001 28.0
0550

S= 415 EH 0550002 14.0

57
 Die Holder 0500
Holder 0500 replaces old holder 05008

Length mm Item No. Weight kg

L= 835 EH 0500001 26.0
0500

S= 415 EH 0500002 13.0

Die Holder for 2V reversible dies

300

290

293

291
Holder 2900 replaces old Holder 2930 replaces old Holder 2910 replaces old
Holder 3000 replaces old rail 300 holders 292 and 290 holders 293 holders 294 and 291
Length mm Item No. Weight kg Length mm Item No. Weight kg Item No. Weight kg Item No. Weight kg
L= 835 EH 3000001 3.8 L= 830 EH 2900001 10.8 EH 2930001 13.8 ED 2910001 17.6
S= 415 EH 3000002 1.9 S= 412 EH 2900002 5.4 EH 2930002 6.9 ED 2910002 8.8

PUNCH HOLDERS
Punch Holder SGRIP DUAL or SINGLE

Length mm Item No. Weight kg

DUAL 150 DX 903200 7.5
SINGLE 150 DX 903100 6.3

Note:
- Tonnage: 1000 kN/m
- Effective Height: 120 mm
- Front loading, unloading possible
- Adjustment wedge design allows adjacent mounting

58
 Punch Holder AGRIP-M
SGRIP DUAL
DUAL
or SINGLE

Note:
- Tonnage: 1000 kN/m Length mm Item No. Weight kg
- Effective Height: 120 mm 150 XZ 0041 7.5
- Front loading, unloading possible
- Adjustment wedge design allows adjacent mounting
- Accurate clamping, positioning and alignment

Distance piece 100 Distance piece 150 Distance piece 200

Holder 018010 replaces old ADA100 Holder 018015 replaces old ADA150 Holder 018020 replaces old ADA200

1000 kN/m 1000 kN/m 1000 kN/m

018010

018015

018020

Clamps are not included

Length mm Item No. Weight kg Length mm Item No. Weight kg Length mm Item No. Weight kg
150 EH 0180100 3.5 150 EH 0180150 5.9 150 EH 0180200 8.5

Clamp plate Amaclip 980 Narrow Punch Holder 913

1000 kN/m

Length mm Item No. Weight kg Length mm Item No. Weight kg

150 AC 980000 0.9 150 AC 913000 3.0

59
 Punch Holder 0150 Punch Holder 0160
Holder 0150 replaces old holder 15
1000 kN/m 1000 kN/m
0150

0160
Length mm Item No. Weight kg Length mm Item No. Weight kg
830 EH 0150001 9.8 830 EH 0160001 11.8
412 EH 0150002 4.9 412 EH 0160002 5.9

Deep Bend Punch Holder

350 kN/m

Length mm Item No. Weight kg

DX940

200 DX 940000 18.0

ES6047061

MULTI OFFSET TOOL

Super Multi II

1000 kN/m Length mm Item No. Weight kg

835 S 20021 35.4
415 S 20022 17.6

A variety of offset sizes in one tool !

blade
Super multi tool-set is a versatile bending tool that
spacer
achieves a variety of offset bendings by changing too-
ling offset in accordance with the spacer thickness.
- Sectionalized blade available
- Max. material thickness:
- 2,3 mm mild steel
- 1,5 mm stainless steel
- 3,0 mm aluminium
- Tool Offset range Htool = 1,79 - 7,81 mm
- Due to the air bending method, product offset value is
differing from tool offset, so please ask for charts.

L-Set = 835 mm including all

Offset

835 mm spacers

S-Set = 415 mm including all

415 mm spacers

60
 Replacement blades for Super Multi II

Blade 835 mm : S2B021

Blade 415 mm : S2B022 Length mm Item No. Weight kg

835 S 2B021 2.6
415 S 2B022 1.3
Sectional Blade 415 mm (10, 15, 20, 40, 50, 100, 180) : S2B802 415Sect S 2B802 1.3

Alignment jig for Super Multi II

It guarantees perfect alignment and finest adjustments in all planes (Set includes 2 pcs.)

20 kN/m

Item No. Weight kg

S 20030 3.0

BENDING ACCESSORIES
90° Side gauge 930 90° Side gauge for 1V dies 939

Note: Note:
- Max. 60 mm die width - Left-gauging or right-gauging
- Left-gauging or right-gauging - Mounting on die holder
- Mounting on die

Item No. Weight kg Item No. Weight kg

AC 930000 2.0 AC 939000 1.0

Angle adjustable side gauge 932 Analogue angle gauge 935

Note:
- Fixation on die (1V or 2V dies)
- Left-gauging or right-gauging Item No. Weight kg
- Indexable within 100° (at 5’ increments) AC 935000 0.2
Item No. Weight kg
AC 932000 2.6

Digital angle gauge 9351

Note:
- Shows bending angle in real time Item No. Weight kg
- Resolution of 0,1° AC 935100 0.2
- Use only with magnetisable sheet metal

61
 TOOL FOR CLOSED BENDS
Closing tool

50 kN/200 m
Tool Radius Weight
Item No.
angle mm kg
88° 0.6 C00010 6.0

Guidance for thickness and V opening by tool gap

Tool Mild Stainless
Aluminium
gap steel steel
100 t ≤ 4.5 t ≤ 2.5 t ≤ 5.0
mm ≥ V40 ≥ V25 ≥ V32

150 t ≤ 2.3 t ≤ 1.5 t ≤ 3.0

mm > V16 ≥ V12 ≥ V18

200 t ≤ 1.6 t ≤ 0.8 t ≤ 2.0

mm > V10 ≥ V6 ≥ V10
Note: Please minimize tool gap, according to sheet part

ADJUSTABLE HIGH TONNAGE DIE

Type VLMBN

1250 kN/m Minimum die angle: 30°

V-Opening: adjust. each 10 mm ca. V25-V125
Sheet thickness: 3 - 15 mm
Shoulder Radius: R8 mm
Die length: 500 mm
Max. allowable tonnage: 1250 kN/m
Hardness Radius inserts: HRC 60
Spacers: 5; 10; 15; 20

for 60 mm beam for 90 mm beam for 120 mm beam

Item No. Weight kg Item No. Weight kg Item No. Weight kg
set BN1-500S 96 BN2-500S 99 BN3-500S 99
only holder BN1-500H 33 BN1-500H 36 BN1-500H 36

Item No Weight kg
only die BN 500D 58
only spacers BN 500I 5.3
only strip ACBN 150 0.1

62
 Type VLMDN

Front Back Minimum die angle: 60°

1250 kN/m
shoulder shoulder V-Opening: adjust. each 10 mm ca. V70-V190
Sheet thickness: 3 - 20 mm
Shoulder Radius: R12,5 mm
Die length: 500 mm
Max. allowable tonnage: 2000 kN/m
Hardness Radius inserts: HRC 60
Spacers: 5; 10; 15; 30

Holder for 90 mm beam for 120 mm beam

Item No. Weight kg Item No. Weight kg
set DN2-500S 137.1 DN3-500S 44.6
only holder DN1-500H 44.6 DN1-500H 44.6

Item No Weight kg
only die DN 500D 86
only spacers DN 500I 6.4
only strip ACDN 150 0.1

WINGBEND DIE
WB120-A WB230-A WB350-A

Equivalent die opening Up to V6 Equivalent die opening Up to V10 Equivalent die opening Up to V15
Mild steel 0.5 ~ 1.2 Mild steel 0.5 ~ 2.3 Mild steel 1.0 ~ 3.2
Mat. Mat. Mat.
Stainless steel 0.5 ~ 1.0 Stainless steel 0.5 ~ 2.0 Stainless steel 1.0 ~ 3.0
Thickness Thickness Thickness
Aluminium 0.5 ~ 1.0 Aluminium 0.5 ~ 2.0 Aluminium 1.0 ~ 3.0
Min. angle 80° Min. angle 80° Min. angle 80°
Tonnage 1000 kN/m Tonnage 1000 kN/m Tonnage 1000 kN/m
50mm 70120A 50mm 70230A 50mm 70350A
Item No. 100mm 70120B Item No. 100mm 70230B Item No. 100mm 70350B
200mm 70120C 200mm 70230C 200mm 70350C
«How to read table data» section next page

WingBend bending features: - bends closer to holes

- very small flanges - forming oblique flanges
- wide range of materials - less scratches
using the same die - scratch-free bending for film
- small bend radii protected sheet metal
WING BEND® is a registered trademark of «Tokyo Seimitsu Hatsujo Co., Ltd.»

63
 Tonnage and process data: How to read table data: t (mm) WB120-A WB230-A WB350-A
50 50 40
Tonnage (kN/m) 0.5
3.6 7.3 5.7 12.2 8.1 19.3
Min. flange Min. offset
A length (mm) B value (mm) 0.8
100 70 50
3.8 7.4 5.9 12.4 8.4 19.5
150 80 60
1.0
4.0 7.4 6.1 12.6 8.6 19.7
240 110 70
1.2
4.1 7.5 6.2 12.7 8.8 19.9
200 140
1.6
6.4 12.9 9.0 20.2
300 200
2.0
6.6 13.0 9.4 20.4
400 260
2.3
6.8 13.2 9.6 20.6
340
Note: 2.6
9.8 20.8
- This chart is showing bending data for mild steel
510
- Bending operation in the dark range is not recommended 3.2
10.2 21.0
- Min. flange length and min. offset value are reference values

64
HIGH TONNAGE TOOLS
HIGH TONNAGE PUNCHES & PUNCH HOLDERS

Punch Type Punch Type Punch Holder Punch Holder

HT 803 HT 841 Type HH 015 Type HH 016

All tools

1300 kN/m

Item No. HT 8036502 HT 8416502 HH 0150002 HH 0160002

Tool angle 60° 60° for 60° for 60°
Tip radius R5.0 R5.0 R10 to R20 R25 to R30
Strength [N/mm2] 1100 - 1200 1100 - 1200 1100 - 1200 1100 - 1200
Tip Hardness HRC 54 - 58 54 - 58 - -
Length mm 415 415 415 415
Weight kg 12.08 14.44 10.89 11.28

Radius inserts

Radius Insert R10 Radius Insert R12,5 Radius Insert R15 Radius Insert R17,5
(with holder HH015) (with holder HH015) (with holder HH015) (with holder HH015)

All tools

1300 kN/m

Item No. HT 0170102 HT 0170122 HT 0170152 HT 0170172

Tip radius R10 R12.5 R15 R17.5
Strength [N/mm2] 610 - 760 610 - 760 610 - 760 610 - 760
Tip Hardness HRC 59 - 61 59 - 61 59 - 61 59 - 61
Length mm 415 415 415 415
Weight kg 1.05 1.63 2.33 3.16

65
 Radius Insert R20 Radius Insert R25 Radius Insert R30
(with holder HH015) (with holder HH016) (with holder HH016)

All tools

1300 kN/m

Item No. HT 0170202 HT 0170252 HT 0170302

Tip radius R20 R25 R30
Strength [N/mm2] 610 - 760 610 - 760 610 - 760
Tip Hardness HRC 59 - 61 59 - 61 59 - 61
Length mm 415 415 415
Weight kg 4.11 6.41 9.22

HIGH TONNAGE DIES

Die type HT 0356 Die type HT 0366 Die type HT 0376 Die type HT 0386

All tools

1300 kN/m

Item No. HT 0356502 HT 0366502 HT 0376602 HH0386802

Tool angle 60° 60° 60° 60°
Sh. radius R5.0 R5.0 R6 R8
Strength [N/mm2] 1100 - 1200 1100 - 1200 1100 - 1200 1100 - 1200
R Hardness HRC 54 - 58 54 - 58 54 - 58 54 - 58
Length mm 415 415 415 415
Weight kg 14.12 13.437 17.09 17.61

66
 Die type HT 0136 Die type HT 0186

All tools

1300 kN/m

Item No. HT 0136102 HT 0186124 HT 0186122

Tool angle 60° 60°
Sh. radius R10 R12
Strength [N/mm2] 1100 - 1200 1100 - 1200
R Hardness HRC 54 - 58 54 - 58
Length mm 415 200 415
Weight kg 22.82 18.47 38.32

Die type HT 0390 Die type HT 0140

All tools

1300 kN/m

Item No. HT 0390154 HT 0390152 HT 0140204 HT 0140202

Tool angle 80° 80°
Sh. radius R15 R20
Strength [N/mm2] 580 - 720 580 - 720
R Hardness HRC 54 - 58 54 - 58
Length mm 200 415 200 415
Weight kg 15.78 32.74 23.10 47.93

67
 SEMI STANDARD TOOLS
H 200 PUNCHES 30°, 60°, 86°

Punch Type 831 Punch Type 841 Punch Type 841 Punch Type 846
H200 30°-R0,6
831 H200_W55 60°-R0,6 H200_W95 60°-R0,6 H200_W110 86°-R0,6

841

841

846
800 kN/m 550 kN/m 550kN/m 450 kN/m

Tool angle 30° 60° 60° 86°

Tip radius R0.6 R0.6 R0.6 R0.6
Length mm 415 415 415 415
Weight kg 12.2 16.8 22.4 27.2

Punch type 804, 846

Punch Type 804 Punch Type 846 Punch Type 846 Semi Standard
H220 86°-R0,6 H220_W55 86°-R0,6 H220_W95 86°-R0,6 Dies
All AFH standard dies, up to
V25 opening, can be ordered in
804

846

846

AMANIT quality with 100mm

special height.
H100
H60

800 kN/m 450 kN/m 450kN/m

Tool angle 86° 86° 86°

Tip radius R0.6 R0.6 R0.6
Length mm 415 415 415
Weight kg 14.9 19.4 25.9
1. All punches with 1000 N/mm2 body strength and 54-58 HRC tip hardness
2. According to your requirements please ask for special tip radius, special sectionalized lengths, special ear shapes (considering the reduced tonnage capacity)
3. Without non corrosive coating on punch body
4. See chapter «Tables and Graphs» for return bend area details

68
SPECIAL TOOLS
Large-radius bending

Using air-bending tools Using counterpressure Using coining tools

Note:
- please check the option to use step-bending process
- for mild steel (3t<R<30t), R value will vary around ±5%
- for R≥30t less accuracy should be considered
- for B<10t air bending is not recommended

Offset bending

Note:
- please check the option to use standard offset tools
- best results for R≈0,3H; B=1,4H+5 mm; H<12 mm (mild steel)
- H results will vary around ±0,2mm
- for H<2,8t less accuracy

Hat bending

Note:
- best results for R1≈ t; R2≈ 2t; H≈(5t bis 15 mm) U≈(4t bis
30 mm)
- H and U results will vary around ±0,2mm
- for B<10t less accuracy

69
 U bending

Note:
- best results for R ≈ t; U≈(4t bis 30 mm)
- U results will vary around ±0,2 mm
- top side of the U shape could slightly open

Beading (longitudinal to the bending line)

Note:
- best results for R≈(3t bis 10 mm); V≈(4t bis 30 mm) and
A> 60° (mild steel)
- H results will vary around ±0,2 mm
- for B<10t less accuracy

Beading (transversal to the bending line)

Needed data

70
Flattening

Note:
- for C=2t high bending force is required
- for more complex parts double-deck type tools are not
possible
- higher flange of H > B could cause tonnage problems

Determination of customized bending sequences

Conversion Adaptors

AMADA offers adapting solutions for press brakes with Non-AMADA style tooling. The advantage of these adap-
tors is the short and adjustable height in order to optimize ‘open height of the press brake. For an quotation, all
Non-AMADA dimensions are needed.

Height-adjustable adaptor for punches from NON-AMADA system

(Beyeler, LVD, Wila, ...) to AMADA

Adaptor for Dies from NON-AMADA system

(Beyeler, LVD, Wila, ...) to AMADA (Insert, Reversible, Direct)

71
 Tooling profile change for punches

Modifications of the tool parameters

due to «through hardened» quality, AMADA tools have same hardness after
modification (heat treatment is not necessary)

-Angle modifications (for springback compensations)

-Tip radius modifications
-Regrinding and repairing
-Modifications of the length or special section widths
-Special coatings against galling and special marking on request

Modifications according Modifications of the punch

to the shape of the sheet body for closed bending
metal part

Due to highest strength of the body, AMADA tools can be modified much
thinner than conventional tools

-Modifications for very thin U-shaped sheet metal parts

-Modifications for very close C-shaped sheet metal parts

Modifications of the ear Rulers with special radii

tool (length and profile)

Tooling profile change for dies

Modifications of the tool parameters

-Angle modifications (for springback compensations)

-Shoulder radius modifications (for less marks)
-Regrinding and repairing
-Modifications of the length or special section widths
-Special coatings against galling and special marking on request

Modifications according to the shape of the sheet metal part

Adaptions for the reversible Adaptions for the insert

system system

72
 TABLES AND GRAPHS

10 20 30 40 50 60 70 80 90 100 110 120 13

73
 AIR BENDING FORCE CHART
If material thickness t is known the recommended V opening can be selected using following formulas:
t (0...3) mm (3...8) mm (8...12) mm 12mm or more
V 6t 8t 10t 12t

Considering t, V and tensile strength Rm [N/mm2] of sheet material, the table below shows the
most important bending data:
1. Minimum bendable flange length bmin
2. Bending radius ir on the sheet metal
3. Pressure F in KN required for 1 metre bending length.
The tables are for mild and stainless steel. For other type of materials, please use the mild
steel table with multiplier k=Rm/450
V 4 6 7 8 10 12 14 16 18 20 25 32 40 50 63 80 100 125 160 200 250
bmin 2,8 4 5 5,5 7 8,5 10 11 13,5 14 17,5 22 28 35 45 55 71 89 113 140 175
ir 0,7 1 1,1 1,3 1,6 2 2,3 2,6 3 3,3 4 5 6,5 8 10 13 16 20 26 33 41
t for mild steel Rm≈450 N/mm2
0,5 40 30
0,6 60 40 40 40
0,8 70 70 50 40
1,0 110 100 80 70 60
1,2 140 120 100 80 70 60
1,4 150 130 110 100 90 80
1,5 170 150 130 110 90 80
1,6 170 150 130 110 100 90
2,0 220 190 170 150 130 110
2,3 250 230 190 170 150 120
2,6 280 250 220 180 140
3,0 340 300 240 190 150
3,2 340 270 220 170 140
3,5 330 260 200 160 130
4 430 340 270 210 170
4,5 440 340 270 210
5 520 420 330 260 210
6 600 480 380 300 240
7 520 410 330 260
9 670 540 430
10 850 670 530 420
12 960 780 600 550
16 1360 1070 860
19 1500 1250 1000
22 1600 1300
25 2100 1700
30 2400
t for stainless steel Rm≈700 N/mm2
0,5 60 50
0,6 90 60 60 60
0,7 120 80 80 60 60
0,8 110 110 80 70
0,9 130 120 100 80 70
1,0 170 150 120 110 80
1,2 210 180 150 120 110 90
1,5 200 170 150 130 120
2,0 330 290 260 230 200 170
2,5 390 350 300 250 190
3 510 450 360 290 230
4 650 510 410 320 260
5 780 630 500 390 320
6 900 720 570 450 360
8 1020 810 650 510
10 1280 1010 800 630
12 1440 1170 900 830
15 1800 1410 1140
20 2500 2080 1670
25 3150 2550
30 3600

74
RETURN BEND LIMIT GRAPH
PUNCH 603

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

75
 PUNCH 604

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

76
 PUNCH 617

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

77
 PUNCH 631

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

78
 PUNCH 640

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

79
 PUNCH 704

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

80
 PUNCH 713

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

81
 PUNCH 717

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

82
 PUNCH 720

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

83
 PUNCH 731

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

84
 PUNCH 746

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

85
 PUNCH 747

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

86
 PUNCH 803

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

87
 PUNCH 804

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

88
 PUNCH 814

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

89
 PUNCH 817

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

90
 PUNCH 820

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

91
 PUNCH 831

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

92
 PUNCH 840

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

93
 PUNCH 841

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

94
 PUNCH 846

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

95
 PUNCH 847

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

96
 PUNCH 904

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

97
 PUNCH 914

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

98
 PUNCH 947

Ear
profile

10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

99
AMADA UK LTD. AMADA SA AMADA GmbH AMADA ITALIA S.r.l.
Spennells Valley Road, Paris Nord II AMADA Allee 1 Via AMADA I., 1/3
Kidderminster, 96, avenue de la Pyramide 42781 Haan 29010 Pontenure
Worcestershire DY10 1XS 93290 Tremblay en France Germany (Piacenza)
United Kingdom France Italia
Tel: +44 (0)1562 749500 Tél : +33 (0)1 49 90 30 00 Tel: +49 (0)2104 2126-0 Tel: +39 (0)523 872111
Fax: +44 (0)1562 749510 Fax : +33 (0)1 49 90 31 99 Fax: +49 (0)2104 2126-999 Fax: +39 (0)523 872101
www.amada.co.uk www.amada.fr www.amada.de www.amada.it

Reference EN– October 2021 – © AMADA EUROPE. All rights reserved.