Elcom International Pvt. Ltd.

Company Profile
About Elcom
Business Objective
Innovate to create value for all
by providing high quality
technology products and
services

What we do?
There exists a need for a
supplier of technology
components and products for
connecting, controlling &
❖ A leading name in design, development & manufacturing of Electro- distributing power in Electrical,
mechanical Components Electronics and IT systems. We
❖ Pioneers in India in in Electronic and Electro-Mechanical Technology serve this need by providing
❖ Legacy of 5 decades of successful business operations resulting in vast high quality, trust-worthy and
knowledge and experience innovative solutions in form of
❖ State of the art facilities spanning across over 20,000 sq. meters at components & products.
Kolhapur, MH, India, a strategically connected to National Highway
Network
Quality Management System
Approvals & Compliances
At Elcom, we are committed to delivering best quality in least time. Many of Elcom’s products have
acquired International Certifications. And depending on your specific requirement, we can obtain the
required certification to provide you the most suitable solution.
PRODUCT ENGINEERING
Design & Development

▪ 30 Qualified Tool and Product Design Engineers

▪ Product Design Software being used: AutoCAD R-18,
Unigraphics, & Solid Works
▪ Analysis Software: Solid Works Plastic Mold Flow Simulation
Professional 2018
 Tool Room
Conventional and State-of-the-art manufacturing facilities for dies and molds
▪ Elcom’s tool room is equipped with CNC controlled FANUC Wire Cut EDM
▪ Elcom’s tool room also has EDM/Spark Erosion Machines
 Tool Room
Different Types of Tools for Metal Stamping
▪ Forming Dies
▪ Single Hit Tools
▪ Blanking Dies
▪ Progressive Tools
▪ Secondary Dies
▪ Coining Dies
▪ Hand Transfer Dies

Different types of tools for

Injection Molding
▪ High Cavitation Molds (a greater number of cavities per mold)
▪ Family & Multi Cavity Family Molds
▪ Unscrewing Molds, Overmoulds
▪ Hot Runner Molds
 Plastic Injection Moulding
Division
▪ Elcom’s in-house Plastic Injection Moulding facility operates 24x7 with state-
of-the-art moulding machinery, 30 machines, in the capacity of 20 to 350
tonnes and with a robust product output around 200k pieces per day using
high performance injection moulding plastic grades.
▪ Area: around 1010 sq. mtr.
▪ Injection Moulding Machines of makes: FANUC, FERROMATIK, ZAFIR, HAITIAN
Metal Stamping Division

▪ RM used- Brass, Mild Steel, Phosphor Bronze, Beryllium

Copper

▪ Elcom’s Metal Stamping [Press Shop] division produces parts

using Progressive Tooling Solutions with high accuracy and
efficiency.
▪ Area: around 477 sq. mtr.
▪ Capacity: 200k- 225k pieced per day
 ASSEMBLIES
▪ Assembly I – For IEC & NEMA Connectors, Solar Connectors
▪ Assembly II – For other components like, Switches, Fuse
Holders, etc.
▪ EMI RFI Filters Assembly Division
▪ DIN Connectors Assembly Division
▪ PDUs & Smart PDUs Assembly Division
▪ Wiring Harness Assembly Division
 Assembly I & II
▪ Assembly I – For IEC & NEMA Connectors, Solar Connectors
▪ Assembly II – For other components like, Switches, Fuse Holders, etc.

▪ Equipped with :
▪ Semi-automatic & Automatic assembly machines
▪ Flattening and Punching Press machines, Riveting machines
▪ Wheel Printing machines
▪ Ultrasonic Welding machines
▪ Conveyer belts and Testing jigs.
Fabrication & Powder
Coating Setup
Sheet metal fabrication shop comprising of
advanced equipment & machines like laser cutting
machines, bending machines; followed by powder
coating process.
Reliability Test Lab
▪ Elcom’s Reliability Lab is accredited by Underwriter’s Laboratory (UL) for Witness
Test Data Program (WTDP).
▪ Various critical compliance tests as per the regulatory approvals like TUV, VDE,
ENEC, UL, CSA, etc. are conducted in-house in this reliability test lab, under
observation of Qualified Professionals.

Sr. No. Name of the Test Range Instrument/Equipment

1 Dielectric voltage withstand test 0-10KV , 0-50mA- AC/DC HV Tester

2 Insulation resistance test 0-10 GΩ, 0-50 GΩ IR Meter

3 Contact resistance test 0-2000 ohm & 0-2000 mΩ Micro –Ohm Meter

4 Electrical Endurance test 1-100 Amp, 415Volts Endurance test fixture& Load banks

5 Overload test 1-100 Amp, 415 Volts Pneumatic test fixture& Load banks

6 Resistance to arcing test 1-100 Amp, 415 Volts Pneumatic test fixture & Load banks
EMI RFI Filters’ Design,
Development & Production
Elcom manufactures customized as well as standard
EMI/RFI filters.

Some of Application Areas of EMI RFI Filters:

▪ Electrical & Electronic Equipment, Medical

Instruments, Motor Drives, Military applications,
Control panels, Process automation equipment,
Elevators, etc.
Wire Harness
▪ Wiring Harness Division of Elcom consists of experienced Engineering
professionals, dedicated Design resources and Quality systems in effect.
▪ Elcom is approved for UL/ cUL ZPFW2 process for wire harness manufacturing.
▪ Advanced machinery and facilities at Elcom Wiring Harness Division –
▪ Fully Automatic Wire Cutting and Double End Crimping Machines inbuilt with CFA
▪ Automatic Cutting & Crimping Machines [0.30 sq.mm. to 6 sq.mm. & 6 sq.mm. to
95 sq.mm.
▪ Automatic Sleeve/HST Cutting Machines
▪ Pneumatic Core Wire Stripping Machines
▪ Crimping Machines with CFM & applicator
▪ Hexagon Die-free Terminal Crimping Machines
Product Vertical
Electromechanical Components

EMI/RFI Filter

Wire Harness

Industrial Plug and Socket

Electric Vehicle Connector

Power Distribution Unit

Electromechanical Component - Switches
• Elcom manufactures a wide range of
switches comprising of Micro
Switches, Rotary Switches, Push
Button Switches, Illuminated & Non-
illuminated Rocker Switches, Key Lock
Switches, etc.
Switches - Rocker

Single Pole, Single Throw (SPST)

Single Pole, Double Throw (SPDT)

Double Pole, Single Throw (DPST)

Double Pole, Double Throw (DPDT)

 Switches - Rotary

ERS-1
ERS-2 ERS-45
Switch Type Shaft Colour

ON-OFF Grey

2 Speed Blue

3 Speed Black

Function Switch White

ERS-5 ERS-6

Cooler Switch Fan Regulator Switch Lift - Key Lock Switch

 Switches – Micro & Push Button series
MS-1 MS-2 PBS-2

MPU-1 MS-2221 MS-2222

PBS-3
MPS-1 MS-2223 MS-2224

PMS-1

MPS-2 MPU-2 MS-2225

MS-222B
Fuse Holders
• Our range of Fuse Holders have various
mounting options ranging from Panel
Mounting, PCB Mounting, Chassis
Mounting and Inline.

• With options like Cap with coin-slot,

finger proof safety, and Bayonet Cap,
Elcom offers a safe and reliable
enclosures for fuse links.
 Fuse Holder

Panel Mount
FH-1 series FH-5 series FH-6 series FH-7 series PFH-511 series PFH-9 series

Hanging Type

HFH-1 series HFH-5 series

- For Fuse link 5 x 20 mm

Chassis Mount
- For Fuse link 6.3 x 32 mm
FH-2 series FH-3 series

PCB Mount

PBF-1 series PBF-2 series PBF-3 series PBF-4 series PBF-5 series
 DIN (Solenoid) Connector (EN-175301-803)

Form A
• HD Series
• ME Series

Solenoid Form B
(DIN) • MER Series
Connector
Form C Applications:
Commercial Vehicle: Industrial Automation:
• MEM Series Construction vehicles Complex machine builders
Farm machinery Hydraulic valves
Forklift trucks Pneumatic valves
Garbage trucks Pressure switches
• ISO 4400. Mining machinery Robotic systems
• Former standard DIN 43650 now EN 175301-803. On-vehicle crane and lifting Solenoid valves
• UL for MEM series & VDE for ME, HD & MER series. equipment Transducers
IEC Connectors
• Our range of IEC Connectors comply
with IEC-60320 standards wherein we
offer IEC C-13, IEC-14, IEC C-19, IEC C-20
Appliance Inlets & Outlets.

• Our range of IEC Connectors are CE, VDE

and UL approved.

• Thus, providing trusted power entry and

exit components for your appliance.
 IEC Connector IEC 60320
Power Entry Components:
• C13/C14 and C15/C16 connectors for up to 15 A (IEC maximum is 10 A)
• C19/C20 and C21/C22 connectors for up to 20 A (IEC maximum is 16 A)
• Wide range of mounting types and terminals to suit various application
requirements.
• Extended range of operating temperature - up to 125 Deg Centigrade.

Key Features:
High Retention Force
UL, VDE, CE, cCSAus, RoHS & REACH Complied product.
Applications:
Medical Equipment Professional Food Equipment
Test Equipment Power over Ethernet
IT Equipment Computing networking closets.
Home Appliances High powered blade servers
Data Centers Large network routers
Power Distribution Unit
NEMA Connectors
• Elcom offers UL approved range of
NEMA Twist lock receptacles and
appliance outlets ranging from 20A,
125V/ 250V to 30A, 125V/ 250V.

• Elcom also offers Twist lock plugs

ranging from 20A, 125V/ 250V to 30A,
125V/ 250V.
 NEMA Connector
Power Entry Components:
• Available Receptacle combination : 5-15R, 5-20R, L5-20R, L5-30R, L6-20R,
L6-30R, L14-30R
• Available Plug combination: L5-20P, L5-30P, L6-20P, L6-30P, L21-20P, L21-
30P
• Elcom made NEMA connectors current ratings range from 15 Amps to 30
Amps, with voltage ratings from 125 to 250 Volts
• These connectors feature a varying combinations of contact blade widths,
shapes, orientation, and dimensions, which makes the connectors non-
interchangeable.

Key Features:
• UL File E258604 (Electrical Receptacle), E362808 (Lock Twist Plug)
• CSA Certified 239539
• Meets NEMA standard, WD-6 & CSA-C22.2, UL 498
• RoHS/REACH compliant products
 Sockets – Indian, UK, Universal & Banana

EMO-61-X, 6/16A, EMO-6-X, 6, 250VAC

250VAC EMO-71-1-X, 13A, UK Socket, EMO-8,
250VAC 13A, 250VAC

EMO-63-X, 6A,
250VAC EMO-72, 20A, Banana Socket
250VAC
Indian Socket Universal Socket
Solar PV Connectors
• Elcom Solar PV Connectors have TUV
approval as per IEC 62852:2014 for
1500 VDC.

• It has quick and easy snap-locking

installation arrangements.

• With IP68 high in class protection,

Elcom Solar PV connectors and Branch
connectors are designed to sustain
most rugged and challenging
operating conditions.
 Power Cords
• Elcom offers various types of power
cords like: 3Pin Indian plug power cords,
C13-C14 & C19-C20 type lockable power
cords etc.
EMI/RFI Filter
• Elcom is one of the largest professional
source of CCSAUS and CE approved
EMI/RFI filters.

• Elcom offers single phase and three

phase AC and DC filters.

• Also customized filters as per client

requirements are designed and
manufactured by Elcom.
 EMI EMC Filter
ELGO rack PDU -
• Elcom International has been among the few indigenous and
trustworthy EMI filter manufacturers in India.
• With the help of our state-of-art manufacturing facility
located in Kolhapur, we can manufacture and deliver high-
quality (Electromagnetic Interference) EMI filters and (Radio
Frequency Interference) RFI filters for the Indian and global
markets catering to various market demands.

Key Features:
▪ Our range of offering includes Single Phase (110V/120V/250Vac, 50/60Hz) and
Three Phase (440V/ 480V/520V/690Vac, 50/60Hz) & DC filters.
▪ Elcom's EMI/RFI Filters offer noise suppression in the critical 10 kHz – 30 MHz
range.
▪ It's designed to guarantee your equipment meets all FCC and CE requirements
on conducted EMI.
▪ Elcom offers wide Range of Input Current i.e from <1 amp to 3200 amps.
▪ 1 stage, 2 stage, 3 stage, 4 stage filtrations available with compact sizes
 Elcom’s Ecosystem for PDUs
Design & In-house Tool
Development Design &
Hardware/Firmwar Development of
e tools

▪ Embedded design & development

Elcom’s ▪ Greater ability to customize PDU configurations and offer

Ecosystem In-house best suited products for clients’ needs
Calibration
Fabrication &
& Testing
for PDUs Powder Coating

In-house
manufacturin
In-house g of sockets,
assembly connectors,
wiring
harness parts
 ELGO Series - PDU
ELGO rack PDU -
• The Ultimate Solution for Data Center Power Distribution.
This is another Patented Innovation from Elcom.
• Complete plug-and-play solution that allows users to easily
configure their own PDU without having to specify in
advance the type of outlets they need.
• The ELGO PDU is available in various configurations, including
Basic, Metered, Smart Aggregate Metered, Individually
Metered, and Switched, so users can choose the solution
that best meets their needs.

Key Features:
▪ Plug & Play Connector outlets for PDU
▪ Field replaceable hot-swappable sockets
▪ Ability to order PDUs without specifying outlet type in advance
▪ Flexibility in outlet combination (C13, C19, C15, C21, and NEMA)
▪ Ability to upgrade outlets for high-temperature needs (C15, C21)
▪ Safe and secure with a finger-safe safety cage
▪ Option to use non-IEC compatible devices with a NEMA connector.
 Basic PDU
Basic PDU -
• Elcom’s Basic PDUs are easy to use and plug-in.
• These devices can supply electric power to all IT devices as
well as Telecom infrastructure.
• It has a wide range of input connections depending upon
your power consumption.
• We also provide a wide range of output connections
depending upon your power consumption in the IT racks.
• We also manufacture customized tailor-made power
distribution unit that is solely based on customers’
requirements and specifications.
• Customers also have the freedom to choose appropriate
sockets, switches, circuit breakers, fuses, indicators, digital
meters, RFI/EMI/EMC filters, surge protectors for their basic
rack PDU.
• Not only that clients can also select the PDU from a diverse
range of colors. We are flexible enough to arrange different
color chassis according to customer specifications.
 Smart PDU
Smart PDU -
• An Intelligent PDU also known as iPDU in short, comes with
advanced features like power metering, environment
monitoring , remote outlet control.
• It can be easily integrated with all available building and
energy management systems.
• It has the capability to monitor all electrical parameters such
as Voltage, Current, Active, Reactive and Apparent Power,
Frequency and Power Factor of connected load, by using
supervisory software using MODBUS over TCP/IP, via web
browser using HTTP, supports FTP, DHCP, SNMP and Telnet
protocols.
• It also allows user to switch on or off a particular outlet or
equipment remotely

Key Features:
▪ Sockets with High Retention force with locking provision.
▪ 100% in-house development and manufacturing of the components
such as IEC connectors, controller, CEE connector and assembly of
the IPDU.
▪ Exceptional design and manufacturing setup, we are committed to
create world-class customer experience through our state-of-the-art
and reliable power management products.
 Smart - iPDU
Standard Features in NG Series Additional Series in ELGO & V3 Series

➢ Energy Metering all parameters. ➢ Sensor (T, TH,T3H, Water sensor) ➢ SNMP V2, V3(GET, SET, Traps) ➢ Create New Group for Outlet
Control
➢ IPV4 ➢ LED / TFT Display ➢ IPv6

➢ DHCP(IPV4) ➢ SMTP ➢ Outlet Delayed On/Off setting

➢ LDAP

➢ HTTP Web server ➢ SNMP V1 ➢ HTTPS

➢ TACACS+

➢ Telnet Server ➢ Event Log ➢ NTP

➢ RADIUS
➢ FTP Server ➢ BUZZER Alarms ➢ SSH
➢ Dual Ethernet
➢ Modbus TCP(slave) ➢ Provision to send SNMP Traps to ➢ SSL
➢ Door Sensor
one SNMP Managers IP
➢ Modbus RTU(RS485) ➢ REBOOT PDU
➢ Smoke Sensor
➢ HTTP authentication (Admin)
➢ USB (Firmware Upgradation Only) ➢ Syslog
➢ Outlet Group control through
➢ Thermal MCB / HyMag MCB
➢ Daisy Chaining web page
➢ MCB Status Detection
 Power Strip – EPS4185
Power Strip –
• 4 Universal socket with master Switch
• 6A, 240VAC

Key Features:
▪ 4 Universal Sockets with grounded protection
▪ Fire Resistant Plastic Material
▪ High Conductive integral brass components
▪ Illuminated Push Button Switches with 10,000 cycles life
▪ Light weight , Environment friendly
▪ Integral buss-bar design, no wiring no risk of short circuit
▪ Tested for 5000 cycles of plug insertion
▪ Overload current protection with 6.3A, Ø5 x 20 glass cartridge
fast acting fuse with cap
▪ Mating Plugs type: Indian, China, Japan, Australian FR , France-
Schuko , NEMA 5-15P,UK Plug
▪ Wall mount style with keyhole
▪ MOV -: To protect important device equipment against
damaging power spikes and surges
 EV Connectors
EV Inlet (EV side) – Type 2 EVSE Outlet (EVSE side) – Type 2
EV Connectors –
• Type 2
• CCS 2.0
• For charging electric vehicles (EV) with AC current via type 2
charging inlets and outlets for installation at charging stations
for E-Mobility (EVSE)

Key Features:
▪ High Current Contacts
▪ IP 55 / 44 Type Protection
EV Inlet (EV side) – CCS2 EV Female Connector – Type 2
▪ Protection Cap
▪ Convenient to Handle
▪ Maintenance Friendly Design
▪ Reference Standard IEC 62196-2, IEC-61851-1
▪ Silver Plated Terminals
▪ With High resilience
▪ UV Compliant F1 Grade Material
EV Male Connector –Type 2 EV Female Connector – CCS2
 Industrial Plug & Socket
Industrial Plug & Socket –
• Industrial plugs and sockets are essential for electrical power connections in heavy-duty and industrial environments, where reliable and durable
electrical connections are crucial.

Key Features:
• They are precisely manufactured using polyamide material and cutting-edge technology.
• The connection between the cable and the termination area is made with dual screws for better security.
• The products are made with high-impact and heat-resistant polyamide material.
• The glow wire index is 850 C as per IEC standards.
• The products are rated for insulation voltage up to 690 V.
• The contact material used is brass.
• The products are equipped with multi-grip cable glands.
• Elcom's industrial plugs and sockets are made in India.
• The products are CE certified as per IEC 60309 standard
Wire Harness & Cable Assemblies
• Elcom is approved for UL/ cUL ZPFW2
process for wire harness
manufacturing. We design and
manufacture wire harness of various
configurations and overmolded cable
assemblies as per customer
requirement for various industrial
applications.
Thank You !