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Control Chart Templates

This document presents data from control charts monitoring three quality characteristics: the process mean (x-bar chart), process variability (R and s charts), and the process proportion/rate of defects (p and c charts). For each characteristic, the data tables show values over time, calculations of central lines, control limits, and conclusions about whether the processes are in or out of control based on the control chart analyses.

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Maria Juanita
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
15 views

Control Chart Templates

This document presents data from control charts monitoring three quality characteristics: the process mean (x-bar chart), process variability (R and s charts), and the process proportion/rate of defects (p and c charts). For each characteristic, the data tables show values over time, calculations of central lines, control limits, and conclusions about whether the processes are in or out of control based on the control chart analyses.

Uploaded by

Maria Juanita
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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X-bar, R and s Charts

Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9


Opt1 10.22 10.46 10.82 9.88 9.92 10.15 10.69 10.12 10.31
Opt2 10.25 10.06 10.52 10.31 9.94 10.85 10.32 10.80 10.23
Opt3 10.37 10.59 10.13 10.33 9.39 10.14 9.79 10.26 10.20

x-bar 10.28 10.37 10.49 10.17 9.75 10.38 10.27 10.39 10.25
R 0.15 0.53 0.69 0.45 0.55 0.71 0.90 0.68 0.11
Max 10.37 10.59 10.82 10.33 9.94 10.85 10.69 10.80 10.31
Min 10.22 10.06 10.13 9.88 9.39 10.14 9.79 10.12 10.20
s 0.08 0.28 0.35 0.25 0.31 0.41 0.45 0.36 0.06

n 3 x-bar-bar 10.25 R-bar 0.50 s-bar


A2 1.023 UCL 10.77 UCL 1.29 UCL
D3 0 LCL 9.74 LCL 0 LCL
D4 2.575
B3 0
B4 2.568

x-bar 10.28 10.37 10.49 10.17 9.75 10.38 10.27 10.39 10.25
x-bar-bar 10.25 10.25 10.25 10.25 10.25 10.25 10.25 10.25 10.25
UCL 10.77 10.77 10.77 10.77 10.77 10.77 10.77 10.77 10.77
LCL 9.74 9.74 9.74 9.74 9.74 9.74 9.74 9.74 9.74

11.00
X-Bar Chart
10.80
10.60
10.40
10.20
10.00
9.80
9.60
9.40
9.20
1 2 3 4 5 6 7 8 9 10

x-bar x-bar-bar UCL LCL


9.20
1 2 3 4 5 6 7 8 9 10

x-bar x-bar-bar UCL LCL

Therefore, the process is in control

R 0.15 0.53 0.69 0.45 0.55 0.71 0.90 0.68 0.11


R-Bar 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50
UCL 1.29 1.29 1.29 1.29 1.29 1.29 1.29 1.29 1.29
LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

R-Bar Chart
1.40

1.20

1.00

0.80

0.60

0.40

0.20

0.00
1 2 3 4 5 6 7 8 9 10

R R-Bar UCL LCL

s 0.08 0.28 0.35 0.25 0.31 0.41 0.45 0.36 0.06


s-Bar 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.27
UCL 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68 0.68
LCL 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

s Bar Chart
0.80

0.70

0.60

0.50

0.40

0.30

0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10

s s-Bar UCL LCL


0.20

0.10

0.00
1 2 3 4 5 6 7 8 9 10

s s-Bar UCL LCL

Analysis: Process is in control


Day 10
10.07
10.15
10.31

10.18
0.24
10.31
10.07
0.12

0.27
0.68
0

Elements of a control ch
k
10.18
 xi
10.25 Center line: x  i 1
10.77 k
9.74 LCL: x  A2 R
where: k = number of sa
xi = Sample me
R  Range of s
i
k
R
i=1 i
R =
k
If the sample size in each
8 9 10
s / c4
LCL = x - 3 U
n
where s is the average of
8 9 10
s / c4
LCL = x - 3 U
n
where s is the average of

0.24
0.50
1.29
0.00

8 9 10

0.12
0.27
0.68
0.00

8 9 10
8 9 10
ents of a control chart for the process mean:
k
 xi
r line: x  i 1
k
x  A2 R UCL: x  A2 R
e: k = number of samples, each of size n
xi = Sample mean for sample i
R  Range of sample i
i
k
R
i=1 i
R =
k
sample size in each group is more than 10:
s / c4 s / c4
= x-3 UCL = x + 3
n n
e s is the average of the standard deviations of all groups.
s / c4 s / c4
= x-3 UCL = x + 3
n n
e s is the average of the standard deviations of all groups.
p Chart Item: Defective Tires n 40

1 2 3 4 5 6 7 8 9
x 4 2 0 5 2 3 14 2 3
p 0.10 0.05 0.00 0.13 0.05 0.08 0.35 0.05 0.08

p Bar 0.11
UCL 0.26
LCL -0.04 Eqvt LCL 0

p 0.10 0.05 0.00 0.13 0.05 0.08 0.35 0.05 0.08


p Bar 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11 0.11
UCL 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26
LCL 0 0 0 0 0 0 0 0 0

p Chart
0.40

0.35

0.30

0.25

0.20

0.15

0.10

0.05

0.00
1 2 3 4 5 6 7 8 9 10 11

p p Bar UCL LCL

Analysis: Process is out of control


10 11 12
4 12 3
0.10 0.30 0.08

0.10 0.30 0.08


0.11 0.11 0.11
0.26 0.26 0.26
0 0 0

Elements of a control chart for the proce


proportion:
Center line: p
p(1 - p) p(
LCL: p - 3 UCL: p + 3
9 10 11 12 n
where: n is the number of elements in e
sample
p is the proportion of defectives
the combined, overall sample
hart for the process

p(1 - p)
UCL: p + 3
n
er of elements in each

tion of defectives in
overall sample
c Chart Defect Type: Non-conformities in Bolts
1 2 3 4 5 6 7 8 9
c 9 15 11 8 17 11 5 11 13

c 9 15 11 8 17 11 5 11 13
c Bar 8 8 8 8 8 8 8 8 8
UCL 16 16 16 16 16 16 16 16 16
LCL 0 0 0 0 0 0 0 0 0

c Chart
18

16

14

12

10

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
8

0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

c c Bar UCL LCL

Analysis: The process is out of control


10 11 12 13 14 15 16 17 18 19
7 10 12 4 3 7 2 3 3 6

c Bar 8
UCL 16
LCL -1 Eqvt LCL 0

Elements of a control chart for the nu


of imperfections per item, c:
Center line: c
LCL: c - 3 c UCL: c + 3 c
where: c is the average number of d
or imperfections per item (or
volume, etc. )

7 10 12 4 3 7 2 3 3 6
8 8 8 8 8 8 8 8 8 8
16 16 16 16 16 16 16 16 16 16
0 0 0 0 0 0 0 0 0 0

c Chart

12 13 14 15 16 17 18 19 20 21 22 23 24 25
12 13 14 15 16 17 18 19 20 21 22 23 24 25

c Bar UCL LCL


20 21 22 23 24 25
2 7 9 1 5 8

chart for the number


tem, c:

L: c + 3 c
age number of defects
ions per item (or area,
)

2 7 9 1 5 8
8 8 8 8 8 8
16 16 16 16 16 16
0 0 0 0 0 0

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