Myk Arment Repair and Protection Technical Guide
Myk Arment Repair and Protection Technical Guide
World-Class Repair
and Restoration
Solutions
Corporate Office:
8-2-703/A, 3rd floor, Leela Gopal Towers,
Road No. 12 Banjara Hills, Hyderabad - 500 034.
Tel: +91 40 3040 0000, Fax: + 91 40 3040 0099,
Website: www.mykarment.com, Email: [email protected]
Regional Offices:
• ALWAR: 093515 71908 • BANGALORE: 080-3201 9063, 093413 04321
• BHUBANESWAR: 770298 82228 • CHENNAI: 044-24746663
• INDORE: 99635 03450 • NOIDA: 0120-4280234 • KOLKATA: 73373 23484
• KOCHI: 94958 73173 • MUMBAI: 90222 56635 • PUNE: 093251 01264
A S S O C I AT E D
Excellence is a preference
At MYK Arment, we believe that construction industry looks for solutions that are innovative and
yet durable and reliable. Specifically, with the industry undergoing change due to rapidly evolving
customer preferences and expectations, new age materials bring in a host of tangible efficiencies
in terms of both cost and construction quality.
Precisely how our innovative range of products enables efficient use of construction material and
builds structures with the essential traits of modernity and sustainability. Our products and
solutions are the results of our evolved relationships with architects, contractors, specifiers,
suppliers and their customers.
Every aspect of our products is engineered to usher in the ease of application across construction
areas. Specifically, our products ensure:
MYK Arment’s products carry unique brand names to reflect the essential traits that our stakeholders better value for our stakeholders and brighter relationships for the future. Our product range
look for while choosing the right construction chemical. includes admixtures, grouts and anchors, repair mortars, bonding agents, adhesives, flooring
coatings, curing and sealing compounds, dry shake hardeners, joint fillers, sealants, densifiers
Manufactured under stringent quality controls by adhering to best global practices, we employ
cutting edge technologies. MYK Arment’s manufacturing units are strategically located across India
structure is designed and built to last for a specific lifetime. However, owing to a variety of factors,
Repair and restoration both internal and external, they deteriorate and lose strength to withstand load and use by the
denizens. The internal factors are the uninformed choice of construction material and inferior
quality, while the external ones are the ambient conditions like environment, usage and neglect.
MYK Arment believes that concrete structures have to serve the intended time and its life can be
prolonged without compromising on the quality of life it offers. However, repairing and restoring
demands a proactive understanding of the areas under deterioration and its bearing on the overall
structure’s integrity. More so because there are several considerations that warrant repair and
Restore Improve
structural durability
Integrity of structures
Protection
from
corrosion
ReArm
Repair and restoration
distress and damage during their service life. Many factors, external and internal, can be
the cause and result in concrete deterioration which can be broadly classified as:
Specifically, MYK Arment’s methodical approach to repair and restoration covers all visible and invisible
areas of the structure.
Internal factors
Right from the structure’s inception to its current condition, our teams perform a
comprehensive assessment. Several criteria are factored in like functionality,
environment, contaminants, etc. Distress areas are diagnosed by way of visual
inspection, sounding survey, chemical tests, etc.
Design flaws Usage of inferior Poor construction Internal
materials practices distress
Product Selection
MYK Arment’s native experience with the industry has helped in evolving a deep
and solid understanding of structural distress and deterioration. Our advanced
range of products for repair and restoration means the right solution is applied
without compromising on quality.
External factors
ReArm
Repair and restoration
Application
Distressed Column Retrofitting
Our teams impart live and hands-on training and technical support to workmen on how
to handle and apply the material to various surfaces. This helps contractors to also raise Reasons
the skill levels and adapt to new demands of the industry. Improper placement of concrete or voids
Leakage/Chemical
Protection Alkaline aggregate reaction
Repercussions
Civil engineering infrastructure needs to be protected from environmental
Structure becomes unstable
corrosion caused by chlorides, carbon-di-oxide, sulphates, alkalis, etc. In order to
function throughout their designed service life, it is therefore essential to protect Structure may collapse causing
collateral damage
the surface of steel and concrete from chemical, corrosion and weather effects.
Protective coatings help in safeguarding infrastructure both during the new
construction phase and post maintenance with repair and rehabilitation.
Commercial and
residential Car parks
Podiums Advantages
buildings
Excellent bonding
Dimensionally
Chemical and strength between old
stable
Bridges Marine jetties industrial plants and new surfaces
Repercussions
Penetration of water through cracks leading to
leakages
Impact of chemicals and gases dissolved in water
leading to deterioration of steel and concrete
Unstable structure
Advantages
Advantages
Bond strength of the
material is excellent Minimal or no curing
(Bonding between old requirement Excellent bonding Minimal or no water
and new surface) strength curing required
Repair mortar attains good
compressive strength at Low water
very early age and is very permeability Repair mortar attains good Low water
much dimension stable compressive flexural and permeability
(shrink free) tensile strength properties
Inadequate precautions during masonry Active Leakages Injection Concrete Horizontal, Vertical ArmGrout Inject PU1
construction Grouting & Overhead ArmGrout Inject EP
Improper work sequence - Masonry work done Blow holes/Surface Trowel Concrete Vertical & ReArm Fair Finish
post RCC Imperfections applied Horizontal
Premature Loading Honeycombing Trowel Concrete Horizontal, Vertical ReArm Crete RM
(Restoration) applied & Overhead
Repercussions
Reinstatement/Reb Trowel Large area Vertical & ReArm Crete RM HS
Seepage uilding of Concrete applied concrete overhead
Plaster deterioration Medium Depth repairs
Strengthening & Wrapping Concrete Column, Beams ReArm WRAP CFRP 900
Retrofitting for RCC & Slabs
and PSC Structural
Members
MYK Arment’s Recommended Repair System Filling of potholes, Trowel Concrete Vertical & FloArm ERM
ReArm Bond ReArm Repair voids, Filling of applied Horizantal
Joints Trowel
Excellent bonding Crack repair Injection / Concrete Vertical & ArmGrout Inject EP-LV
Minimal or no water
strength curing required (Structural) Pourable horizontal
Repairs for hairline Trowel Concrete Vertical & ReArm KrackFill Paste
crack applied horizontal
Repair mortar attains good
compressive flexural and Low water
permeability Wide crack repairs Trowel Concrete Vertical & ReArm Crete TJM
tensile Strength properties
applied horizontal
Eco-friendly and
Dimensionally stable non-hazardous
ReArm
Repair and restoration
In order to reinstate the strength and service life of the distressed structures to continue their BS EN 1504-9, which sets out specification guidelines
functionality, there is a need for a holistic and professional approach to structural repairs, retrofitting BS EN 1504-10, which sets out material application guidelines for contractors.
and protection to be undertaken by the clients as stipulated in the International Standards for
Structural Repairs and Protection BS EN 1504. Principle BS EN 1504 Problem BS 1504
reference
BS EN 1504 is a British and European standard which contains 10 parts and 11 principles for Repair and 1 Protection against Concrete is porous material and is
Protection of distressed RC Structures. ingress exposed to aggressive chemicals or PI
contaminated water
BS EN 1504 Standards approach to repairs and protection of distressed RC structures is through
2 Moisture control Excessive water penetration can
Diagnosis of the root cause of the distress/damage, in order to recommend the appropriate cause damage to reinforced MC
repair and protection principles, products, systems and methods to consultants, clients, product concrete
manufacturers and repair contractors/applicators to ensure that once the structure is repaired it will 3 Concrete Restoring the original concrete after
remain in a sound condition for the rest of its service life and hence a guide to structural repair resoration spalling and delamination CR
1 2 3 4 4
7 Preserving or Restoring the concrete to a
restoring passivity highly alkaline condition to RP
General scope Surface Structural and Structural Concrete
protect steel rebar
and definitions protective non-structural bonding injection
of repair and systems repair materials 8 Increasing Increasing the resistivity of
protection of resistivity the concrete to prevent rebar IR
RC Structures corrosion
6 7 8 9 10
10 Cathodic Reducing or preventing the
protection corrosion reinforcement CP
Anchoring of Reinforcement Quality control and General principles Site application
reinforcing steel corrosion evaluation of for use of repair of repair and
bar protection conformity of repair and protection protection 11 Control of anodic Creating conditions for the
and protection products and products and areas stell rebar not to be suject to CA
materials systems systems corrosion
ReArm
Repair and restoration
IRC SP 80: 2008 Applications of ReArm SS FRP Composite Structural Strengthening Products
IRC SP 80: 2008 is a code published by the Indian Roads Congress to give guidelines, recommendations 1. Column Confinement- Enhancement of Axial Load Carrying Capacity of RC Column
and specifications for products and methods for maintenance, repairs, retrofitting and corrosion with REARM SS CFRP & GFRP
protection of bridge structures - Highway, Railway, Jetties and Metro Rail Viaducts. 2. Flexural Strengthening & Enhancement of Stiffness of RC Beams with REARM SS
CFRP & GFRP
MYK ARMENT’s Repair and Restoration products/solutions and systems comply with the
3. Flexural Strengthening and enhancement of Stiffness of RC Slab with REARM SS
recommendations and specifications of IRC SP 80: 2008 ensuring high performance and durability to the
Laminates / Precured Carbon fibre plates
bridge structures both newly built and old that are distressed.
4. Wrapping of Column- Beam Joints with REARM SS CFRP – Seismic Retrofitting of
RCC Structure
GUIDELINES
FOR
CORROSION PREVENTION, MONITORING
AND
REMEDIAL MEASURES FOR CONCRETE
BRIDGE STRUCTURES
Guide for the Design and Construction
of Externally Bonded FRP Systems
for Strengthening Concrete Structures
ACI 440 2R
Key Repair and restoration projects of MYK Arment
ACI 440 2R is a Code which provides design guidelines and material specifications for Carbon, Glass and DSIIDC , Delhi Mass housing Project
Aramid Fibre Reinforced Polymeric (FRP) Composite Fabric Wraps and Precured Laminates for the
NHPC Theesta Stage 5 , Sikkim
application of Structural Strengthening/Retrofitting Technology for Reinforced Concrete Buildings,
ITC Kidderpore Plant , Kolkata (first plant of ITC in India)
Industrial and Infrastructures,published by the American Concrete Institute.
TISCO , Tatanagar plant
MYKK ARMENT’s REARM SS FRP Composite Solutions/Products/Systems conform to guidelines and
Railways - Bridge Repairs @ Chattsigarh
specifications of ACI 440 2R Code thus ensuring high strength, performance and durability to the Civil
Mumbai Metro Rail Viaduct
Engineering Infrastructures which are Structurally Strengthened/Retrofitted.