RADIANT AIR SYSTEMS PRIVATE LIMITED

A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.

Technical Data Sheet

KITCHEN EXHAUST DUCTS- CRCA / SS
1> Manufacturing Location: HYDERABAD
2> Product Range:
A> DUCT WORK – SMACNA / DW-144 / NFPA / ASHRAE

PROCESS CAPABILITIES ACCORDING TO THE VARIOUS COMBINATIONS

SHAPE MATERIAL THICKNESS FLANGE SEAM - LOCK

 Rectangular -Plain & Spiral  Galvanized Steel.  Rolled On -  LOCK

 Round -Plain & Spiral  Stainless Steel 0.5 mm TDF FORMED.
 Flat Oval – Plain & Spiral  Aluminum To  Slip-On  SOLDERED.
 Hexagonal Shape  Mild Steel – CRCA 4 MM  Angle Frames  WELDED
 Half Round – D Shaped.  Slip - Collar  SEALED

B> AIR LEAK TEST RIG: To TEST DUCTS ~ AHU ~ FIRE DOORS AS per SMACNA – AHRI –
EUROVENT.
C> Clean Room Products – HEPA TERMINAL BOX + PASS BOX + LAF
D> GARBAGE CHUTES. /ACCESS DOORS / FILTER ASSEMBLY BOX /SOUND ATTENUATORS

3> Process Equipment – CNC & PLC OPERATED EQUIPMENTS

o Air Hammer For Duct Seaming - https://youtu.be/6PaD3WtOOSk

o Hydraulic Riveting Process - https://youtube.com/shorts/IE59atZmtPw?feature=share
o Manufacturing Of Ducts with Angle Frames......https://youtu.be/FN1aJQ8PGjM
o TDF Manufacturing Process - https://www.youtube.com/watch?v=qGuVikPg15I&t=2s
o Soldering Process - https://www.youtube.com/watch?v=isyEL-JP7TU&t=5
 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
4> Process FLOW CHART:
 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
5> IN-HOUSE WELDING PROCESS CAPABILITIES:

RESISTANCE SEAM WELDING LASER WELDING

METALLIC INERT GAS WELDING TUNGSTAN INERT GAS WELDING

ELECTRODE ARC WELDING- ELECTRODE ARC WELDING- INVERTER

TRANSFORMER
 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
6> PROCESS DETAILS OF - DUCT LENGTH – SHAPE ~ SEAM ~ WELDING

A> Straight Duct LENGTH – 1208mm

1> SINGLE SEAM – IF PERIMTER < 2500mm
2> DOUBLE SEAM – IF PERIMETER > 2500mm.

A.1> DUCT SEAM – Perimeter < 2500mm & Length Max 1208mm & Respective Welding Point

SINGLE SEAM – CORNER PITTS BURGHE LOCK SINGLE SEAM – SHEET GROOVED LOCK

A.2> DUCT SEAM – Perimeter >2500mm & Length Max 1208mm & Respective Welding Point

DOUBLE SEAM – CORNER PITTS BURGHE LOCK DOUBLE SEAM – SHEET GROOVED LOCK

B> Straight Duct LENGTH – 1.2 ~ 2.44 MTR

1> SINGLE SEAM – IF PERIMTER < 2500mm
2> DOUBLE SEAM – IF PERIMETER > 2500mm.
3> MULTIPLE SEAM – FOR LARGER PERIMETERS..

B.1> DUCT SEAM – Perimeter < 2500mm & Length Max 2440 mm & SIGNLE SEAM & Welding Point

SINGLE SEAM – CORNER PITTS BURGHE LOCK SINGLE SEAM – SHEET GROOVED LOCK

B.2> DUCT SECTION – Perimeter >2500mm & Length Max 2440 mm & DOUBLE SEAM & Welding Point
 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.

DOUBLE SEAM – CORNER PITTS BURGHE LOCK DOUBLE SEAM – SHEET GROOVED LOCK

B.3> DUCT SECTION – With Multiple Seams & Respective Welding Point

MULTIPLE SEAM – CORNER PITTSBURGHE LOCK & SHEET GRROVED LOCK

C> Transformation Ducts

>> MULTIPLE SEAMS according to SHAPE & SIZE.

C.1> Transformation Ducts – with Multiple Seams & Respective Welding Point

MULTIPLE SEAM – CORNER PITTSBURGHE LOCK & SHEET GRROVED LOCK

DIFFERENT TRANSFORMATION DUCTS

 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
7> MANUFACTURING – UNDERSTANDING-SHEET WIDTH ~ LENGTH

A> DUCTS ARE FORMED ---- SHEET WIDTH = DUCT LENGTH – MAX 1208mm.
 SHEET WIDTH = 1220mm
 SHEET LENGTH = PERIMETER + LOCK ALLOWNACE
 DUCT IS FOLDED ---LENGTH of SHEET (WHICH IS PERIMETER + LOCK)
 FOLDED to FORM a DUCT and LONGITUDINAL JOINT at CORNER IS WELDED

Corner Seam - Welded

B> 2 EQUAL WDTH SHEET JOINED IN LENGTH LENGTH – TO MAKE WIDTH AS 8 FT.
 SHEET WIDTH = 1220mm
 SHEET LENGTH = PERIMETER + LOCK ALLOWNACE --- 2 NOS
 2 SHEETS JOINED TOGETHER ………in LENGTH
 Sheets are JOINED by GROOVED LOCK in LENGTH and WELDED.
 AFTER JOINING 2 SHEET, NEW WIDTH = 1220+1220 – 25mm (Grooved Lock) = 2415mm
 Now TOTAL SHEET WIDTH (2415 mm) BECOMES – LENGTH OF DUCTS
 DUCT IS FOLDED ---LENGTH of SHEET (WHICH IS PERIMETER + LOCK)
 FOLDED to FORM a DUCT and LONGITUDINAL JOINT at CORNER IS WELDED

Corner
Seam -
Welded

GROOVED
SEAM -
WELDED
 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
C> 2 SHEET OF 2.4 MTR ( 8 FT ) JOINED TOGETHER in LENGTH …AND FOLDED IN WIDTH

 SHEET WIDTH = 1220mm & SECOND SHEET to MATCH THE PERIMETER + LOCK allowance.
 SHEET LENGTH = 2440 mm-- QTY 2 NOS
 2 SHEETS – 2.44 MTR LENGTH JOINED TOGETHER ………
 SHEETS ARE JOINED by GROOVED LOCK in LENGTH and WELDED.
 NEW SHEET WIDTH = PERIMETER + LOCK ALLOWNACE ---
 AFTER JOINING 2 SHEET, NEW WIDTH = 1220+1220 – 25mm (Grooved Lock) = 2415mm
 Means a Duct OF Perimeter – 2415 -40 = 2375mm can be FORMED. (MAXIMUM)
 NEW SHEET LENGTH = 2.44 MTR (SAME)
 SINGLE CORNER JOINT + SINGLE GROOVE LOCK – BOTH WELDED
 FOLDED to FORM a DUCT and LONGITUDINAL JOINT at CORNER IS WELDED

Corner
Seam -
Welded

GROOVED
SEAM -
WELDED

Quality Assurance Plan

End
Record / Test Contractor/ User/
Sr Item Check Point Stage Responsibility To Ensure RADIANT
Control Sample Third Party Third
Party
Gauge /
Spec As per
SS / Weight / Stores In Test
1 In Coming Test 100% Perform Review Review
MSMATERIAL SURFACE charge Certificate
Certificate
DAMAGES
As per After
Gauge /
2 Duct In Process M/c operator Coil Card Specified every Perform Review Review
THICKNESS
tolerance 50 Nos.
Sticker
Pasted On
Gauge / Specified
3 Duct In Process M/c operator Duct / 100% Perform Review Review
Dimensions Dimensions
Production
Summary
SURFACE Visual
4 Duct In Process Supervisor No Peel - Off 100% Perform Review Review
after Forming Control
Material As per Pre-
Duct Physical Stores In
5 In Coming Receipt Defined Sample Perform Review Review
Accessories Specifications charge
Note. Specifications.
Fabricated Physical Visual Specified
6 Dispatch Supervisor Sample Perform Witness Witness
Ducts Specifications Control Dimensions

WELDING IS
SELECTION Visual
CARRIED
OF WELDING AFTER Control -
WELDING Of OUT AFTER ZERO
7 PROCESS LOCK Supervisor HEAT 100% Witness Witness
SEAM CLEANING PORSITY
according to FORMING EFFECTED
THE
THICKNESS ZONES
SURFACE
 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.
8> Angle Frames. ……. Please Refer Process Video for further understanding
## > Angle Frames - With Universal & Uniform Holes for both Bolts & Rivets.

 We Use PLC Operated - Angle Punching Machine for the manufacturing of Angle Frames.

 The Process ensures - Uniform Spacing of Holes & Cutting length Accuracy.

 The Consistent & ACCURATE CUTTING & PUNCHING ensures the MATCHING of FRAMES Size to Size
& Holes to Holes.

 It Eliminates the PROCESS OF PAIRING. --- and LAYING OF DUCTS and assembling as PER PAIR
OF ANGLE FRAMES IS NOT REQUIRED.

 ANY SAME-SIZE FRAME CAN MATCH WITH ANOTHER FRAME OF THE SAME SIZE.

 It Also ensures PERFECT DIAGONAL DIMENSIONS --- AVOIDING TWISTING OF HANGED DUCTS Due to
MISMATCHED DIAGONAL DIMENSIONS.

*Pitch of Holes can be Done as per your Specifications

 RADIANT AIR SYSTEMS PRIVATE LIMITED
A-28/1, Road No.15, IDA Nacharam, Hyderabad-500076, Telangana, INDIA.

Holes Details As Per Angle Section Thickness

SECTION SIZE : 25x25mm / 32x32mm/37x37mm/50x50mm- TOLERANCE - +/- 5~6%
THICKNESS – 3mm THICKNESS – 5mm
HOLES – MACHINED PUNCHED HOLES – MANUAL DRILLED
Holes Details For Nut & Bolts
OVAL PUNCH ROUND PUNCH

WIDTH

HEIGHT
Width – 12MM & Height – 9mm Diameter – 8mm
Hole Pitch – c/c – 125 ~ 150mm Hole Pitch – C/C – 125 ~ 150mm
NUT & height
BOLT With WASHER on BOTH SIDES NUT SIZE – M6
Holes Details For Rivets
ROUND RIVET PUNCH
height

Diameter – 4.2 / 5mm ---& Hole Pitch – c/c – 125 ~ 150mm - RIVET SIZE – NO 12.

9> Angle frame Assembly with Duct—FOR UNDERSTANDING PURPOSE ONLY.

RIVETS CAN ALSO BE SOLDERED

RIVETS CAN BE SOLDERED

MANUFACTURING CAPABILITIES: Depends upon the Type OF SPECIFICATIONS & MATRIX ---
SHAPE ~ SIZE ~ THICKNESS ~ FLANGE ~ SEAM TYPE ~ DUCT LENGTH ~ ASSEMBLY >WELDING / SOLDERING