seepex

Pumps (Shanghai)
Co., Ltd.
Xuanzhong Rd. 399,
Building 13
Nanhui Industrial Area
201300 Shanghai

Tel +86.21.38 10 88 88
Fax +86.21.38 10 88 99
[email protected]
www.seepex.com

Operating and Assembly Instruction

Progressive Cavity Pump
24h Helpline:
www.seepex.com

Commission-no. Type
612617 BN 17-6L

Read instructions before Always keep instructions

beginning any work! handy on the worksite.

Original Instructions

Issue 13.01.2014
 Index

1 Safety ....................................................................................................................................................
Safety....................................................................................................................................................
....................................................................................................................................................11
1.1 General notes
1.2 Safety and warning notes
1.2.1 Warning notes
1.2.2 Danger symbols
1.2.3 Information symbols
1.3 Dangers that can be caused by the machine
1.4 Qualification of the personnel
1.5 Authorised people
1.5.1 Tasks and information for the owner/operators
1.5.2 Safety notes for maintenance, inspection and assembly work
1.6 Personal protective equipment
1.7 Safety and protective devices
1.8 Foreseeable misuse
1.9 Designated use
1.10 Warranty

2 Description of the pump ........................................................................................................................

pump........................................................................................................................
........................................................................................................................55
2.1 General description
2.2 Mode of action and pumping principle of the pump
2.3 Constructive design

3 Technical Data ......................................................................................................................................

Data......................................................................................................................................
......................................................................................................................................66
3.1 Data sheet ................................................................................................................................ 7
3.2 Characteristic Curves ............................................................................................................... 9

4 Transport, Intermediate storage, Disposal ..........................................................................................

Disposal.......................................................................................... 10
..........................................................................................10
4.1 Safety
4.2 Transport
4.2.1 Dimensions, weight and centre of gravity
4.2.2 Symbol
4.2.3 Lashing points (AP) for lifting devices
4.2.4 Unpacking the machine
4.3 Temporary storage/corrosion protection
4.4 Disposal
 Index

5 Assembly / Installation ........................................................................................................................ 12

Installation........................................................................................................................
5.1 Mounting tools / lifting gear
5.2 Space requirement
5.2.1 Dimension for stator replacement
5.3 Assembly of the complete mounted pump
5.4 Power supply of the pump
5.5 Pipelines
5.5.1 Suction and pressure connection
5.5.2 Pipeline dimensions
5.5.3 Residue-free pipelines
5.5.4 Tension-free assembly
5.6 Dimensional Drawing............................................................................................................. 14

6 Commissioning / De-Commissioning ..................................................................................................

De-Commissioning.................................................................................................. 15
..................................................................................................15
6.1 Commissioning report............................................................................................................ 15
6.2 Measures before commissioning............................................................................................ 16
6.2.1 Checking pipelines
6.2.2 Protective devices on the pump
6.2.3 Electrical / hydraulic connections
6.2.4 Direction of rotation check
6.2.5 Additional devices - optional
6.3 Initial commissioning/repeated commissioning
6.3.1 Avoiding dry running of the pump
6.3.2 Pressure in the suction and pressure connection
6.4 De-commissioning
6.4.1 Switching off the pump
6.4.2 Emptying the pump
6.4.3 Dismantling the pump
6.4.4 Preservation/storage of the pump

7 Maintenance ....................................................................................................................................... 20
Maintenance.......................................................................................................................................
7.1 Preventative measures
7.1.1 Pump down-time
7.2 Lubrication
7.2.1 Joint grease
7.3 Inspection

8 Malfunctions, causes, rectification ...................................................................................................... 22

rectification......................................................................................................

9 Pump Dismantling / Reassembly ........................................................................................................

Reassembly........................................................................................................ 24
........................................................................................................24
9.1 Pump Dismantling / Reassembly........................................................................................... 24
9.1.1 Prepare the pump for dismantling
9.1.2 Dismantling
9.1.3 Reassembly
 Index

9.2 Rotating unit – individual parts .............................................................................................. 30

9.2.1 Dismantling
9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly
9.2.3 Rotating unit (RTE) - individual parts - reassembly
9.3 Holding band - assembly........................................................................................................ 35
9.3.1 Prepare the holding band
9.3.2 Check the holding band
9.3.3 Assembling the holding band
9.3.4 Correct tension for the holding band (HBD)
9.3.5 Cant up the holding band
9.3.6 Shear the holding band
9.3.7 Check the holding band after assembly
9.4 Mechanical seal ..................................................................................................................... 37
9.4.1 Safety
9.4.2 Application conditions and material version
9.4.3 Design
9.4.4 Commissioning
9.4.5 Monitoring during operation
9.4.6 Dismantling of mechanical seal
9.4.7 Reassembly of mechanical seal
9.6 Sectional drawing shaft sealing.............................................................................................. 40

10 Spare parts ......................................................................................................................................... 41

parts.........................................................................................................................................
10.1 Order template for spare parts............................................................................................... 42
10.2 Sectional drawing and parts list.............................................................................................. 44

11 Special tools ....................................................................................................................................... 47

12 Related documents .............................................................................................................................

documents............................................................................................................................. 48
.............................................................................................................................48
12.2 Technical Information............................................................................................................. 49

13 Appendix .............................................................................................................................................
Appendix............................................................................................................................................. 51
.............................................................................................................................................51
13.1 Manufacturer's documents / suppliers
13.1.1 Gearbox ..................................................................................................................... 52
13.1.2 Motor ....................................................................................................................... 100

Subsidiaries
 1
Safety
1.1 General notes
¾ Always keep the operating and maintenance instructions close by the machine.
¾ If problems cannot be solved with reference to the operating and maintenance instructions,
please contact the manufacturer.
Observe the following points in addition to these operating and maintenance instructions:
• Prohibition, warning and mandatory signs, warning notes on the machine
• Relevant laws and ordinances
• Statutory provisions on accident prevention
• Corresponding harmonised standards and regulations

1.2 Safety and warning notes

¾ Comply with safety and warning notes for safe and efficient use of the product.
Signal words for specific dangers and (possible) consequences are explained below. These
are supplemented by symbols (pictograms) if necessary.

1.2.1 Warning notes

NOTICE
Caution for machine!
Possible danger.
Material damage can occur.

CAUTION

Caution for people and machine!

Possible danger.
Minor injury or damage to property can occur.

WARNING

Warning for people!

Possible danger.
Death or serious injury can occur.

DANGER

Danger for people!

Possible danger.
Immediate risk of sever or fatal injury.

1.2.2 Danger symbols

Warning: Warning:
Suspended load. Dangerous electrical
voltage.

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Safety
1.2.3 Information symbols

NOTICE

Ensure environmen- Wear eye protection.

tal protection.

¾ Instruction to act/take measures

• List item

1.3 Dangers that can be caused by the machine

seepex machines are built in accordance with the state of the art.
Nevertheless, there is a residual risk, because the machine works with:
• Mechanical movements that pose a danger
• Electrical voltages and currents
We have used design measures and applied safety technology to minimise the risk to the
health of people posed by this danger.

1.4 Qualification of the personnel

This handbook is intended for:
• Owner
• Operators
• Setters
• Maintenance personnel

1.5 Authorised people

People authorised to undertake operation, set up and maintenance are instructed and trained
specialists employed by the owner/manufacturer.

Detailed technical knowledge is essential for performing any work on the machine.

The owner is responsible for:

• Personnel training
• Compliance with safety regulations
• Compliance with operating and maintenance instructions
The operator must:
• Have received instruction
• Read and understood the relevant parts of the operating instructions before starting work
• Know the safety devices and regulations

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Safety
1.5.1 Tasks and information for the owner/operators
¾ Regularly check and maintain the machine, replacing all parts in good time which no longer
guarantee safe operation.
¾ It is essential to comply with the procedure described in the operating instructions for shut-
ting down the machine.
• On completion of work, attach all safety and protective devices and make sure they are
functioning.

1.5.2 Safety notes for maintenance, inspection and assembly work

¾ Do not work on the machine or system unless it is stationary and depressurised.
¾ Switch off the master switch and pull out the power plug before starting work on live com-
ponents.
¾ Comply with the procedure for shutting down the machine as described in the Shut-down
chapter.
¾ Decontaminate (de-toxify) machines that are used for pumping media that can be harmful
to health.
¾ Refer to the Initial start-up chapter before repeated start-up of the machine.

1.6 Personal protective equipment

¾ Wear personal protective equipment and/or additional equipment for your own safety.
¾ Avoid/limit risks by the use of collective technical protective equipment or by organisational
measures at work.

1.7 Safety and protective devices

¾ Prior to start-up, bolt seepex machines onto a concrete foundation so as to ensure stability.
¾ Starting and stopping devices must be clearly recognisable. Take appropriate measures to
avoid defects.
• No protective device is necessary for checking and/or setting the shaft seal.
• Hot surfaces are identified with a danger symbol on the machine.

1.8 Foreseeable misuse

Serious personal injury and damage to property can be caused by:
• Incorrect use
• Incorrect installation or operation of the machine
• Impermissible removal of necessary protective equipment

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Safety
1.9 Designated use
• Only use seepex machines if they are in perfect condition and in compliance with the oper-
ating and maintenance instructions.
• Do not start up the machine unless the system in which the machine is installed is in accor-
dance with the provisions of the applicable guidelines and statutory regulations.
• Equivalent sustained sound pressure level at workplaces of operating personnel C75 dB
(A). Cavitation-free operation of the machine and screwed connection to concrete founda-
tion are essential.
• seepex machines are components that are exclusively intended for pumping media in ac-
cordance with the technical data (→ chapter 3). Written approval must be obtained from the
manufacturer before other media are pumped.
• Refer to the information on the type plate and the operating instructions for technical data
(→ chapter 3), and comply with them.
• The operating instructions are assigned to the seepex machine based on the commission
number.

Fig. 1-1 Similar illustration

1.10 Warranty
• Warranty in accordance with our terms and conditions of delivery and order confirmation.
• It is a condition of the machine warranty that the machine must correspond to the listed op-
erating instructions in accordance with the type plate/data sheet.
• All wearing parts are excluded from the warranty.
• These operating instructions are subject to copyright. Reproduction is not permitted and will
be punished. Contravention will be pursued through the courts.

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Description of the pump

2.1 General description

seepex pumps are members of the group of rotating displacement pumps.
• Characteristic features
– Special configuration/arrangement of the rotor and stator pumping elements.
– Motion sequence

2.2 Mode of action and pumping principle of the seepex pump

• Sealing bands are produced through geometric design/contact of both conveying elements.
• Sealing bands ensure a perfect fit between the suction and pressure side.
Result:
– Increased pump suction.
– Higher pressure build-up independent of speed possible.

2.3 Constructive design

No. Designation
ANT Drive
200 Lantern
307 Plug-in shaft
400 Coupling rod
SEA Shaft seal
500 Suction casing
600 Rotor
RTE Rotating unit
601 Stator
700 Pressure branch

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 3
Technical data

3.1 Data sheet

3.2 Characteristic Curves

3.3 Declaration of conformity / declaration of incorporation

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sc
Data Sheet 612617 Page 1
seepex GmbH
Postfach.PO Box 10 15 64
46215 Bottrop
Scharnhölzstraße 344
46240 Bottrop
Germany

Tel +49.2041.996-0
seepex Fax +49.2041.996-400
order no. 113939/2013 commission no. 612617 [email protected]
date 29.11.13 offer no. 500012522/1 002 www.seepex.com
SPS13-E608

customer Nanjing CEC Environmental Protectio

purchase order no. 500012522/1 item/denomination
project

1 off seepex progressive cavity pump

type BN 17 -6L /A1-A5-A5-F0-GA

conveying product U 495 SC0100

denomination biological sludge
rate of solids 2-5% viscosity 81-100 mPas
size of solids < 2mm pH-value 7
density 1,0 kg/dm3 ass. temperature 5-40°C
composition no advice
remarks

performance data nom. min max

conveying capacity 3,00 12,00 m3/h
pump speed 102 261 rpm
press in press. branch 6,00 6,00 bar
press in suct. branch flooded suction ass.
differential pressure bar operating torque Nm
required drive power 3,60 kW starting torque 160 Nm
remarks
Tolerances according to seepex standards

technical pump data

range BN kind of install. horizontal
size 17 direction of rot. counter clockwise
pressure stage 6L pos. of branch 3

component material design/option

lantern EN-JL-1040 (gci 25) standard
suction casing EN-JL-1040 (gci/GG 25) enlarged cross section
suction connection DN 100 PN 16 EN 1092-2 (DIN 2533)

pressure branch EN-JL-1040 (gci/GG 25)

pressure connection DN 80 PN 16 EN 1092-2 (DIN 2533)
joint standard standard
joint grease 30321
joint seal NBR Perbunan
coupling rod 1.4301 standard
rotor 1.4301 standard Duktil coated 250 Cm
stator NBR Perbunan standard
mechanical seal casing 1.4408 for mechanical seal, internal
mechanical seal seepex GA-055 Q1Q1 VGG

plug-in shaft 1.4301 drilled Ø40x75

special designs

Rechtsform Geschäftsführender
GmbH Gesellschafter:
HRB 9350 Gelsenkirchen Ulli Seeberger
7
sc
Data Sheet 612617 Page 2
seepex GmbH
Postfach.PO Box 10 15 64
46215 Bottrop
Scharnhölzstraße 344
46240 Bottrop
Germany

Tel +49.2041.996-0
Fax +49.2041.996-400
[email protected]
www.seepex.com
general operating data
kind of operation continuous operation - 8 h/day
site of installation indoor, dry
remarks

drive
type geared motor
make Getriebebau Nord ratio i= 5,630
model SK33F-132SH/4
mounting position IMM1 nom./ min- max
flange dia 250 mm output speed 260/ 102- 261 rpm
output shaft 716/0100-003B4 motor speed 1460/ - rpm
frequency 50/ 20- 50 Hz
type of adjustment frequency control
speed transmitter
speed indication
special/accessories

electric motor
nominal power 5,5 kW voltage 400/690 V
nominal speed 1460 rpm rated frequency 50 Hz
mounting position IM protection IP55
starting dir. at frequ. inv. thermal class F
duty type
special/accessories with 3 PTC thermistors
IE2-motor

baseplate
standard B-ST material steel
drawing no. 801-200/0100-C-001_3 surface varnished
special/accessories

Remarks:
seaworthy case - 1 pump per package
constant torque inverter required;
min. starting torque to be 1.3 times of running torque!
with foundation bolts, nuts and washer: M16x250mmx4pcs

painting
execution standard
colour RAL 5013 (blue)
remarks

packing
packing type seafreight - IPPC marked
marking SPS13-E608

documentation
dimensional drawing no. 262-B17/0100-C-026A4 operating manual 1 copy English
sectional drawing no. 062-004B1 copy
shaft sealing sect.view 262-0GA/0100-0-001B3

order desk Evelyn West sales engineer Alexander Herde

phone 02041.996-0 issue 13.01.14 / 10:22

Rechtsform Geschäftsführender
GmbH Gesellschafter:
HRB 9350 Gelsenkirchen Ulli Seeberger
8
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9
 4
Transport, Intermediate storage, Disposal
4.1 Safety

CAUTION

Damage to property/injuries due to incorrect transport

Slight injury or damage to property can occur
¾ Comply with the safety notes and transport notes on the packaging.
¾ Use suitable means of transport, lifting devices and tools.
¾ Use protective equipment.

4.2 Transport

4.2.1 Dimensions, weights and center of gravity

¾ Note the dimensional drawing (→ chapter 5.6).

4.2.2 Symbols
• Meaning of symbol

Top Fragile Against moisture Centre of gravity Lashing points

item protect

4.2.3 Sling points (AP) for lifting devices

WARNING

Warning of suspended load.

Death of serious injury can occur.
¾ Use the lashing points (AP) for lifting divices.
¾ Note the centre of gravity (→ dimensional drawing, chapter 5.6).

Lifting machine Industrial trucks

4.2.4 Unpacking the machine

¾ Comply with the symbols and notices on the packaging.
¾ Remove the screwed connection between the machine and packaging.
¾ Remove the machine with a lifting machine/industrial truck.

4.3 Temporary storage/Corrosion protection

• All seepex machines have corrosion protection applied as standard prior to transport.

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Transport, Intermediate storage, Disposal

NOTICE
Damage to property if corrosion protection is missing
Property damage can occur due to corrosion.
¾ Temporary storage must be in a dry, enclosed, frost-free room in order to provide protec-
tion against ambient influences.
¾ Contact seepex regarding the necessary corrosion protection for temporary storage.

4.4 Disposal

NOTICE
Environmental protection
Material damage can occur.
¾ Drain the pumping medium and dispose of it in accordance with the regulations.
¾ Dispose of the machine with regard to its composition and existing regulations.

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Assembly / Installation

5.1 Mounting tools / lifting gear

CAUTION

Pump falling over.

Slight injury or damage to property can occur.
¾ Adhere to the lifting tool’s starting point.
¾ Pay attention to the dimensions, weight and centre of gravity of the pump.
¾ Use suitable mounting tools/lifting gear.

5.2 Space requirement

The required space should be determined by considering the following factors:
• Dimensions and weight.
• Requisite transport and lifting equipment.
• Pipe routing – dismantling (dimension for stator replacement).

5.2.1 Dimension for stator replacement (P)

¾ Refer to the dimensional drawing.

5.3 Assembly of the complete mounted pump

¾ Assemble according to technical data (→ chapter 3.).
¾ Note dimensional drawing.

Tension-free mounting of the pump

¾ Balance unevenness with suitable supports.
• Applies to mounting on foundations/load-bearing elements.
• Total areas of all pump bearing areas are resting on the surface.

Correct position of the drives

• All drives are set up ready for operation and mounted.
• Correct displacements of the drive during transport/installation of the pump by adjusting/fix-
ing the drive.

CAUTION

Safety protection equipment.

Slight injury or damage to property may result.
¾ Connect safety protection equipment and activate.

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 5
Assembly / Installation
5.4 Power supply of the seepex pump

DANGER

Supply voltage and power frequency.

Death or serious injury will result.
¾ Heed type plate on the pump.
¾ Pay attention to manufacturer’s directions (→ chapter 13.).
¾ Pay attention to safety regulations.

5.5 Pipelines

5.5.1 Suction and pressure connection

• Refer to the dimensional drawing for the position, nominal width and standard.
• Note direction of rotation/flow direction.

5.5.2 Pipeline dimensions

• Adhere to specifications regarding pressure in the pressure respectively suction connec-
tion.
• Note technical data (→ chapter 3.).
• Nominal width of suction pipe = nominal width of suction connection of pumps.

5.5.3 Residue-free pipelines

NOTICE
Damage to property through assembly residue.
No claims under guarantee if violated.
¾ Keep all pipe work free of foreign objects.
¾ Remove weld spatters, screws, steel chips etc.

5.5.4 Tension-free assembly

¾ Assemble pipelines and other components in a tension-free manner on the pump.

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Commissioning / De-commissioning
Master Copy

6.1 Commissioning report

Send commissioning report online to From:

www.seepex.com\
Must be specified with every order!
Commission: Model: Contact person: .............................................
Tel.: ................................................................
_________________________ _____________________ Fax: ...............................................................
E-mail: ...........................................................

Customer Service: Germany Phone:+49 2041.996-231 Address of plant:

seepex GmbH Fax: +49 2041.996-431 .......................................................................
Postfach 10 15 64 Rest of Phone:+49 2041.996-224 .......................................................................
D-46215 Bottrop Europe Fax: +49 2041.996-424 .......................................................................
[email protected] Outside Phone:+49 2041.996-120 .......................................................................
Europe Fax: +49 2041.996-432 .......................................................................

Delivery date:
Date of installation:
Assembly check carried out on:

Please enter operational data:

Conveying liquid:
Temperature:
Fuse level/motor protection or power
consumption

Frequency control no

yes If yes:

Supplied by seepex

Supplied by customer

Frequency:
Speed:
Power
consumption:

________________________________ _______________________________________
Place, date Signature / company stamp

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Commissioning / De-commissioning
6.2 Measures before commissioning
¾ Note the technical data (→ chapter 3.).

6.2.1 Checking pipelines

¾ Check flange screwed connections (SCH).

¾ Check threaded connections (G).

NOTICE
Ensure the liquid can flow through without obstruction.
Malfunction and/or irreparable damage to the pump.
¾ Open all shut-off elements before switching on the pump.

6.2.2 Protective devices on the pump

DANGER

Missing protective device.

Danger of pulling in and crushing.
¾ Equip the pump with a protective device. Protective devices provided for preventing con-
tact with surfaces or moving parts must be regarded as suitable if contact is not possible
in a test involving a test finger, with regard to the penetration possibility, strength and shock
resistance.
¾ Comply with national protection regulations.
¾ In pumps with an open suction flange/feed hopper, attach touch protection. These safety
clearances protect those persons who are attempting to reach danger areas without addi-
tional help and under the conditions defined for various situations of reaching up, reaching
under or reaching through
In shaft seals, touch protection is only necessary if there are components on the rotating
shaft.

6.2.3 Electrical/hydraulic connections

DANGER

Dangerous voltage.
Death or serious injury can occur.
¾ Note safety regulations.
¾ Disconnect motor from all sources of energy.
¾ Secure electrical connections against restarting.

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Commissioning / De-commissioning
6.2.4 Direction of rotation check
flow direction
¾ The pump direction of rotation determines
the flow direction of the pumping medium.
¾ Note the direction of rotation arrow on the
type plate.
counter clockwise clockwise

6.2.5 Additional devices - optional

¾ Refer to additional devices (→ chapter 12.1).

6.3 Initial commissioning/repeated commissioning

¾ Start up the pump.

NOTICE
Dry running of the pump.
Malfunction and/or irreparable damage to the pump.
¾ Fill the suction casing with liquid in order to lubricate the pumping elements.

6.3.1 Avoid dry running of the pump

NOTICE
High temperature between rotor and stator.
Stator material burned.
Complete failure of the pump.
¾ Make sure that the suction-side conveying capacity does not cavitate.
¾ If this cannot be guaranteed on the machine side, assemble a seepex dry running
protection (TSE).

6.3.2 Pressure in the suction and pressure connection

CAUTION

High pressure.
Malfunction and/or irreparable damage to the shaft seal or pump.
¾ Maintain pressure in the suction connection in accordance with the technical data
(→ chapter 3.).

Recommendation:
¾ Assemble an oil-filled contact pressure gauge to monitor and deactivate the pump.

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Commissioning / De-commissioning
6.4 De-commissioning
Protect the pump and additional devices against the following:
• Frost
• Deposit of solids
• Sedimentation from the liquid
• Corrosion of parts that come into contact with the medium

6.4.1 Switching off the pump

DANGER

Dangerous voltage.
Death or serious injury can occur.
¾ Note safety regulations.
¾ Disconnect motor from all sources of energy.
¾ Secure electrical connections against restarting.

6.4.2 Emptying the pump

CAUTION

Liquid draining out.

Minor injury or damage to property can occur.
¾ Wear suitable protective clothing.
¾ Refer to the technical data (→ chapter 3.) for the corresponding configuration of the pump
housing.

To drain the pump:

¾ If the pump housing has screwed plugs, remove the screwed plugs.
¾ Drain using a connection branch (suction casing, pressure branch) if the pump housing is
coated or the housing does not have screwed plugs.
¾ Drain the residual liquid from the pump housing.
¾ Drain the pipelines on the suction and pressure sides, or shut off behind the pump connec-
tions.

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Commissioning / De-commissioning
6.4.3 Removing the pump

WARNING

Risk of pump tipping or falling.

Death or serious injury can occur.
¾ Support the drive unit to guarantee stability.

Pipeline dismantling

¾ Remove flange bolts (SCH) and flange

seals (DFL).
with/without base plate
¾ Remove bolts (SCH) from the pump feet.

Pipeline dismantling

¾ Remove threaded connections (G).

with/without base plate
¾ Remove bolts (SCH) from the pump feet.

6.4.4 Preservation/storage of the pump

NOTICE
Damage to property due to lack of corrosion protection.
Property damage can occur due to corrosion.
¾ Contact seepex to discuss suitable preservation measures.
– State the commission number of the pump.

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Maintenance
7.1 Preventive measures

The maintenance personnel must have these operating instructions, follow them and also
require corresponding qualifications.

DANGER

Dangerous voltage.
Death or serious injury can occur.
 Note safety regulations.
 Disconnect pump from all sources of energy.
 Secure electrical connections against restarting.

7.1.1 Pump down-time

NOTICE
Pump down-time.
Production failure due to wear.
 Acquisition of a set of wearing parts and a set of gaskets.

7.2 Lubrication

No. Denomination Lubricant Lubricant change in Fill volume

operating hours
1 Pin joint seepex special grease 10000 h 32 cm3
(30321)
2 Pin joint seepex special grease 10000 h 32 cm3
(30321)
3 Drive Refer to manufacturer's documentation (chapter 13._)
Rotor/stator Conveying medium --- ---
Shaft seal Conveying medium --- ---

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Maintenance
7.2.1 Joint grease

NOTICE
Other grease types.
Malfunction and/or irreparable damage to the joints or the pump.
 Exclusively use seepex special grease.

7.3 Inspection

Component Interval Action

Joints Every 10,000 operating hours Renew joint grease
Stator Every week Visual check for leaks
Shaft seal Every week Visual check for leaks
Drive unit Every 3000 operating hours, Comply with manufacturer's
at least every 6 months documentation

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Malfunctions, causes, rectification
Refer to technical data (chapter 3.) for application range of the pump.

Malfunction Causes Rectification

Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached

Pump is loud when running

Pump pumping unevenly

Pump does not start up

Premature stator wear

Pump is not sucking

Motor gets too hot

Shaft seal is leaky

X X X Static friction between sta- Apply lubricant (liquid soap)
tor/rotor too great. between stator and rotor.
X Incorrect direction of rota- Check direction of rotation
tion. and swap over motor con-
nections if necessary.
X X X X X Suction pipe or shaft seal Eliminate leaks.
leaking.
X X X X Suction head too great. Check the suction head, if
necessary increase pipe
cross section on suction
pipe and use a larger filter,
open suction-side valve
fully.
X X X Viscosity of conveying Check/adapt (data sheet).
product too great.
X X X Pump rotation speed Correct rotation speed (data
incorrect. sheet).
X X Avoid air bubbles in the
conveying product.
X X X X X Pressure head too great. Check pressure head with
pressure gauge, reduce
pressure head by using
larger pressure pipe
crossed section or shorten-
ing the pressure pipe.
X X X X X Pump running partially/ Check there is adequate
completely dry. conveying product avail-
able on the suction side.
Dry running protection DRP.
X X Check coupling. If necessary, move pump in
relation to drive, check wear
on coupling gear, re-adjust
coupling if necessary.
X X Rotation speed too low. Increase rotation speed for
low-viscosity media/large
suction volume.

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Malfunctions, causes, rectification

Malfunction Causes Rectification

Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached

Pump is loud when running

Pump pumping unevenly

Pump does not start up

Premature stator wear

Pump is not sucking

Motor gets too hot

Shaft seal is leaky

X X X Rotation speed too high. Reduce rotation speed for
high-viscosity media, risk
of cavitation.
X Joint play too large. Check mounting of cou-
pling rod bushing.
X X X X X Foreign objects in pump. Dismantle pump, remove
foreign bodies, replace
defective parts.
X X X X Stator/rotor worn. Dismantle pump and
renew defective parts.
X X X X Joint parts worn. Renew joint parts, use
seepex pin joint grease.
X X X X Suction pipe blocked. Clean the suction pipe.
X X X X X Temperature of pumping Check temperature, use
liquid too high. an undersize rotor.
X X X X X Gland packing too firm/ Loosen packing gland or
worn. tighten. Renew unusable
packing rings.
X X X X Solid content and/or grain Reduce pump speed,
size too great. install screen with permit-
ted mesh width. Increase
liquid proportion.
X X X X Sedimentation/gumming of Rinse through and clean
solids when pump station- the pump immediately.
ary.
X X X X X Conveying product hard- Heat the pump.
ens when the temperature
drops below a certain limit.
X X X X Stator swollen and unable Select a suitable stator
to withstand conveying material, use an under-
product. size rotor.
X X Bearings in pump drive Renew bearings.
housing or drive unit
defective.
X Mechanical seal defective. Check sliprings and O-
rings for wear/resistance,
renew if necessary.

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 9
Dismantling / Reassembly
9.1 Pump Dismantling/Reassembly
Range: BN
Size: 05-24 bis 300-6L

9.1.1 Preparing the pump for dismantling

DANGER

Dangerous voltage.
Death or serious injury can occur.
 Note safety regulations.
 Disconnect motor from all sources of energy.
 Secure electrical connections against restarting.

 Empty pipelines.
 Allow pipelines to cool down.
 Remove pipeline connections (suction
side/pressure side).
 Note decommissioning (chapter 6.4).

9.1.2 Dismantling

WARNING

Risk of pump tipping or falling.

Death or serious injury can occur.
 Fasten the lantern (200) to secure the
pump.

9.1.2.1 Pressure branch (700) - Dismantling

 Prop up stator (601) with a support (S).

 Remove screw fitting (604, 606).
 Remove pressure branch (700).
 Remove tie bolt (602).

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Dismantling / Reassembly
9.1.2.2 Stator (601) - Dismantling

 Raise/move splash ring (310).

 Remove the plug-in shaft pin (309).
 Insert tool (WS).
 Turn tool (WS) upwards.

Tool (W2/chain wrench)

 Add lubricant (GM) to the opening on

pressure branch side between the rotor
(600) and the stator (601).
 Turn the stator (601) in the “leftt” rotating
direction and remove.
– Use tool (W2).
 Prop up the rotor (600) with support (S).

9.1.2.3 Suction casing (500) - Dismantling

 Put a protective cover (SH) on the rotor

(600).
 Prop up rotor (600) with a support (S).
 Remove screw fitting (506, 507, 509).
 Remove suction casing (500) and casing
gasket (501).
 Remove tool (WS).

9.1.2.4 Rotating unit (RTE) - Dismantling

Tool (W10/dismantling tool)

Tool (W9/mounting lever)

with flush connection

 Remove the flush connection (SSÜ) on the

shaft seal casing (SEA).

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Dismantling / Reassembly

 Assemble tool (W10/dismantling tool).

 Pull the rotating unit (RTE) with shaft seal

(SEA) off from the output shaft of the drive
(ANT).
– Use tool (W9/mounting lever).

 Dismantle tool (W10/dismantling tool).

 Pull off the splash ring (310).

 Pull off the shaft seal casing (SEA).
– Note dismantling shaft seal
(chapter 9.4).

without flush connection

 Assemble tool (W10/dismantling tool).

 Pull the rotating unit (RTE) with shaft seal

(SEA) off from the output shaft of the drive
(ANT).
– Use tool (W9/mounting lever).

 Dismantle tool (W10/dismantling tool).

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Dismantling / Reassembly

 Pull off the splash ring (310).

 Pull off the shaft seal casing (SEA).
– Note dismantling shaft seal
(chapter 9.4).

9.1.2.5 Rotor (600), coupling rod (400), plug-in shaft (307) - Dismantling

 Joint (G) dismantling note rotating unit -

individual parts (chapter 9.2).

9.1.2.6 Lantern (200)/drive (ANT) - Dismantling

CAUTION

Falling or tilting drive.

Slight injury can occur.
 Secure the drive (ANT).

 Remove the screw fitting (210, 212, 213).

 Remove the drive (ANT).

9.1.3 Reassembly

WARNING

Risk of pump tipping or falling.

Death or serious injury can occur.
 Fasten the lantern (200) to secure the
pump.

9.1.3.1 Lantern (200)/drive (ANT) - Reassembly

 Clean the flange bearing surfaces (FLS),

bolt circle (ZD) and the output shaft of the
drive unit (ANT).
 Mount the drive (ANT) to the lantern (200)
with screw fittings (210, 212, 213).

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Dismantling / Reassembly
9.1.3.2 Rotor (600), coupling rod (400), plug-in shaft (307) - Reassembly

 Joint (G) reassembly note rotating unit -

individual parts ( chapter 9.2).

9.1.3.3 Rotating unit (RTE) - Reassembly

 Slide on shaft seal casing (SEA).

– Note reassembly shaft seal
( chapter 9.4).
 Moisten splash ring (310) and plug-in shaft
(307) with antiseize graphite petroleum.
 Slide splash ring (310) onto plug-in shaft
(307).
– Observe fitting position of splash ring
(see lettering).
 Apply antiseize graphite petroleum to the
output shaft of drive (ANT).
 Slide on rotating unit (RTE).

with flush connection

 Mount the flush connection (SSÜ).

9.1.3.4 Suction casing (500) - Reassembly

 Put a protective cover (SH) on the rotor

(600).
 Prop up rotor (600) with a support (S).
 Push on the casing gasket (501).
 Mount and align the suction casing (500)
with screw fitting (506, 507, 509).
– Use spirit level (W).
 Remove the protective cover (SH).

9.1.3.5 Stator (601) - Reassembly

 Insert tool (WS).

 Turn tool (WS) down.

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Dismantling / Reassembly

Tool (W2/chain wrench)

 Moisten outer surface of the rotor (600)

with lubricant (GM).
 Moisten inner surface of the stator (601)
with lubricant (GM).
 Prop up stator (601) with support (S).
 Turn stator (601) in the “right” rotating
direction and slide onto rotor (600).
– Use tool (W2).
 Remove tool (WS).
 Slide in plug-in shaft pin (309).

 Pay attention to the position of the splash

ring (310).
 Insert the splash ring collar at a distance of
0.5 mm from the lantern (200).

9.1.3.6 Pressure branch (700) - Reassembly

 Prop up stator (601) with a support (S).

 Insert tie bolts (602) loosely into the
suction casing (500).

 Push pressure branch (700) on to the

stator (601).
 Insert tie bolts (602) loosely in the
pressure branch (700).
 Remove the support (S).

 Mount screw fitting (604, 606).

 Tighten tie bolts (602) equally.

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Dismantling / Reassembly
9.2 Rotating unit individual parts

9.2.1 Dismantling

9.2.1.1 Holding band (406, 407) - dismantling

CAUTION

Danger of injury.
Parts might be thrown out.
 Wear safety glasses.

 Detach holding band loop (SCL).

– Use suitable tool (WH).
 Push out parts of holding band loop (SCL).
 Remove holding band (406, 407).
 Pull back universal joint sleeve (405).

9.2.1.2 Retaining sleeve (401) - dismantling

 Knock back retaining sleeve (401).

– Use suitable tool (WM).

9.2.1.3 Detach joint

Tool (W5/drift)

 Eject coupling rod pins (402).

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Dismantling / Reassembly

 Bend (A) the coupling rod (400). Knock

guide bushing (403) out with tool (W5).

 Remove coupling rod (400).

9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly

9.2.2.1 Rotor (600)

 Remove any damage.

 Clean rotor (600).
Tool (W4/assembly mandrel)

 Press in guide bushings (403)

(depth = 2/3).
– Use tool (W4).

9.2.2.2 Coupling rod (400)

 Clean the coupling rod (400).

 Examine bore head for wear.
– If wearing is detected on the bore
head, replace the coupling rod (400).

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Dismantling / Reassembly
9.2.2.3 Plug-in shaft (307)

 Remove any damage.

 Clean rotor (600).
Tool (W4/assembly mandrel)

 Press in guide bushings (403)

(depth = 2/3).
– Use tool (W4).

9.2.3 Rotating unit (RTE) - individual parts - reassembly

NOTICE
Malfunction of the joints.
Malfunction and/or destruction of joints.
 Replace coupling rod pins (402) and guide bushings (403) jointly.

9.2.3.1 Coupling rod (400) - reassembly

 Slide the universal joint sleeve (405) and holding bands (406, 407) onto coupling rod (400).
 Fit the diameter and width of the holding band of the universal joint sleeve.
 Fill the joint head with seepex joint grease.

Rotor (600)

 Insert coupling rod pins (402).

 Slide on retaining sleeve (401).
 Connect rotor/coupling rod.

Tool (W5/drift)

 Slide in the coupling rod pins (402).

 Knock the guide bushings (403) in.
– Use tool (W5).

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Dismantling / Reassembly
Plug-in shaft (307)

 Insert coupling rod pins (402).

 Slide on retaining sleeve (401).
 Connect plug-in shaft/coupling rod.

Tool (W5/drift)

 Slide in the coupling rod pins (402).

 Knock the guide bushings (403) in.
– Use tool (W5).

9.2.3.2 Retaining sleeve (401) - reassembly

Tool (W4/assembly mandrel)

 Knock back retaining sleeve (401).

– Use tool (W4).

Rotor (600) unhardened material

 Secure retaining sleeve (401) in a dis-

placed manner (2x180°).
– Use suitable tool (WK).

Rotor (600) hardened material

 Secure retaining sleeve (401) in a dis-

placed manner (2x180°).
– Use suitable tool (WK).

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9.2.3.3 Universal joint sleeve (405) - reassembly

 Moisten the surface of coupling rod (400) /

inner surface of universal joint sleeve
(405) with joint grease (maintenance 
chapter 7.).
 Slide on universal joint sleeve (405).

 Remove air from the inside of the joint.

– Use suitable tool (WS).

 Assemble the holding band.

– Holding band assembly
(chapter 9).

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Dismantling / Reassembly
9.3 Holding band - assembly

9.3.1 Prepare the holding band

 Only use prefabricated double-band holding bands may.

9.3.2 Check the holding band

• Bent-over holding band (HBD) is in con-
tact with holding band loop (SCL) to avoid
damaging universal joint sleeve.

 Press on holding band (HBD) using tool

(WZ) if necessary.

9.3.3 Assemble the holding band

 Use tool (W3/mounting tool)

 Feed holding band into tool (W3).

 Hold ends of holding band with the eccen-

tric lever (EX).

 Turn the crank (KU) until the holding band

is strained and lies against the holding
band loop (SCL).

 Carefully pull the holding band together

until it is in contact with the circular groove
of universal joint sleeve.

9.3.4 Correct tension of holding band (HBD)

Correct
The holding band (HBD) has drawn in the out
shape of the universal joint sleeve and is
firmly seated.

Incorrect
The holding band (HBD) is too loose, can slip
off.

Incorrect
The holding band (HBD) is too tight, univer-
sal joint sleeve will be damaged/sheared off.

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Dismantling / Reassembly
9.3.5 Cant up the holding band
 Swivel mounting tool (W3) approx. 60° up-
wards.

 Loosen crank (KU) by a half turn.

 Swivel cutting lever (SH) forward until the

pressure piece is lying behind the holding
band loop (SCL).

9.3.6 Shear the holding band (material: 1.4301; 1.4401)

 Hit the cutting lever (SH) with the inside of
your hand.
– Cant up and shear the end of the
holding band behind the loop (SCL).
– Carefully straighten up the holding
band (HBD) if it rises up on the
sheared side.

NOTICE
Universal joint seal damage.
Pin joint grease can emerge.

 Avoid hammering or striking.

9.3.7 Check the holding band after assembly

 The holding band must lie in the groove of
the universal joint sleeve.

 Replace the holding band if the holding

band slips back through the loop.

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Dismantling / Reassembly
9.4 Single acting mechanical seal

9.4.1 Safety

WARNING

Shaft seal is leaky.

Leakage may escape into the atmosphere.
 Take safety measures to protect persons and the environment.
 Wear suitable protective clothing.
 Dispose of leakage appropriately.
 Note applicable regulations when handling hazardous substances.

9.4.2 Operating conditions and material combination

• Adjust to the relevant application
– Refer to technical data ( chapter 3).

9.4.3 Design
• Single acting mechanical seal (SEA)

9.4.4 Commissioning

NOTICE
Dry running of the mechanical seal.
Damage to property may result.
 The mechanical seal must be laid in liquid medium before being commissioned.

Circulation, flushing and/or flushing pipe

• Additional flushing or circulation pipes are not required where shaft sealing lies in medium.
• Flushing pipes may be possible under special circumstances and after speaking to seepex.

NOTICE
Shaft seal is not leakage free.
Damage to property through leakage.
 Components which come into contact with leakage must be corrosion-resistant or other-
wise suitably protected.

Adjust shaft seal

 It is absolutely vital to adjust at the application site in a manner appropriate for the operating
conditions.
 Refer to the sectional drawing of the shaft seal for setting measurements.
 Set the setting measurements of the shaft seal to the plug-in shaft (307).

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9.4.5 Monitoring during operation

NOTICE
Shaft wear.
Damage to property may result.
 Conduct a daily visual inspection.
 Install a new shaft seal (SEA).
 Possibly replace the plug-in shaft (307).

9.4.6 Dismantling of the mechanical seal

Refer to data sheet ( chapter 3.1) and sectional drawing of shaft seal ( chapter 9) for
version of shaft seal.

With axial locking device

 Clean plug-in shaft (307), remove edges/

burrs.
 Coat plug-in shaft (307) with lubricant (di-
lute liquid soap).
 Remove mechanical seal casing (333)
with counter ring from mechanical seal
(330G).
 Detach mechanical seal (330) from plug-in
shaft (307).

 Unscrew screw fitting (378).

 Remove set ring (372) from plug-in shaft
(307).

 Push counter ring of the mechanical seal

(330G) with seal out of the mechanical
seal casing (333).

Without axial locking device

 Clean plug-in shaft (307), remove edges/

burrs.
 Moisten plug-in shaft (307) with lubricant
(thinned liquid soap).
 Pull mechanical seal casing (333) from the
plug-in shaft (307).
 Pull the mechanical seal (330) from the
plug-in shaft (307).

 Push counter ring of the mechanical seal

(330G) with seal out of the mechanical
seal casing (333).

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Dismantling / Reassembly
9.4.7 Reassembly of mechanical seal
Shaft sealings are high-quality precision parts.
Their installation is therefore to be undertaken with care.
Careful handling and the utmost of cleanliness are prerequisites.
 Assembly aids such as oil/grease are not permitted.

With axial locking device

 Clean mechanical seal casing (333).

 Coat seal with lubricant (dilute liquid
soap).
 Insert counter ring (330G) including seal in
mechanical seal casing with uniform pres-
sure (333).
 Clean plug-in shaft (307), remove edges/
burrs.
 Adjust set ring (372) as shown in shaft seal
sectional drawing ( chapter 9).
 Paste in set screw (378) and allow to set.
– Use "medium-hard" adhesive.
 Coat plug-in shaft (307) and elastomer
parts of mechanical seal (330) with lubri-
cant (dilute liquid soap).

 Push mechanical seal casing (333) includ-

ing counter ring (330G) onto mechanical
seal (330) until the stop edge is reached.

Without axial locking device

 Clean mechanical seal casing (333).

 Coat seal with lubricant (dilute liquid
soap).
 Insert counter ring (330G) including seal in
mechanical seal casing with uniform pres-
sure (333).
 Clean plug-in shaft (307), remove edges/
burrs.
 Adjust mechanical seal (330) on plug-in
shaft (307).
– Refer to shaft seal sectional drawing
( chapter 9).
 Coat plug-in shaft (307) and elastomer
parts of mechanical seal (330) with lubri-
cant (dilute liquid soap).
 Push mechanical seal casing (333) includ-
ing counter ring (330G) onto mechanical
seal (330) until the stop edge is reached.

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Spare parts
10.1 Spare parts list

10.2 Sectional drawing and parts list

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Spare parts
Version for copying

10.1 Spare parts list

Spare parts can be ordered online or requested from Type: BN 05-24 to 300-6L
www.seepex.com\
Sender:
Request Order

Must be included in every order or enquiry!

Commission: Type: Contact: .........................................................
Tel.: ................................................................
_________________________ _______________________ Fax: ...............................................................
E-mail: ...........................................................

Customer service: Germany Tel +492041.996-231 Delivery address:

seepex GmbH Fax +492041.996-431 .......................................................................
Postfach 10 15 64 Rest of Europe Tel +492041.996-224 .......................................................................
D-46215 Bottrop Fax +492041.996-424 .......................................................................
[email protected] Outside Europe Tel +492041.996-120 .......................................................................
Fax +492041.996-432 .......................................................................

No. Quantity Component Material Comment

Minor set of wearing parts

301 1 Set of packing rings according to data sheet (chapter 3.1)

311 1 Rinse ring
330 1 Mechanical seal according to data sheet (chapter 3.1)
601 1 Stator

Major set of wearing parts

301 1 Set of packing rings according to data sheet (chapter 3.1)

307 1 Plug-in shaft
330 1 Mechanical seal according to data sheet (chapter 3.1)
400 1 Coupling rod with coupling
rod bushings
402 2 Coupling rod pin
403 4 Guide bushing
405 2 Universal joint sleeve
406 2 Holding band, large
407 2 Holding band, small
600 1 Rotor
601 1 Stator

__________________________________ _______________________________________
Place, date Signature / company stamp

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Spare parts
Version for copying

No. Quantity Component Material Comment

Set of gaskets

301 1 Set of packing rings according to data sheet (chapter 3.1)

310 1 Splash ring according to data sheet (chapter 3.1)
330 1 Mechanical seal
501 1 Casing gasket
503 3 Sealing ring
511 2 O-ring/cleaning cover
517 2 Sealing ring
706 1 Sealing ring

Plug-in shaft & shaft seal

301 Set of packing rings according to data sheet (chapter 3.1)

307 Plug-in shaft
309 Plug-in shaft pin
310 Splash ring according to data sheet (chapter 3.1)
330 Mechanical seal according to data sheet (chapter 3.1)

Coupling rod & joint parts

400 Coupling rod with coupling

rod bushings
401 Retaining sleeve
402 Coupling rod pin
403 Guide bushing
405 Universal joint sleeve
406 Holding band, large
407 Holding band, small
401-407 Complete set of joint parts

Conveying elements

600 Rotor
601 Stator

Miscellaneous parts

501 Casing gasket

098 Pin joint grease 1 cartridge = 300 g (approx. 315 cm³)
Grease quantity according to maintenance
(chapter 7._)

__________________________________ _______________________________________
Place, date Signature / company stamp

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 Stückliste
Parts List
Liste des pièces

DE EN FR
Baureihe BN Range BN Série BN
Schnittzeichnung Nr. sectional drawing no. plan no.
062-004_1 062-004_1 062-004_1
Benennung denomination désignation
Stck. Pos. Stck. / Pos. Qty. / Item Qté. / Poste
1 200 Laterne lantern lanterne
2 202 Halbrundkerbnägel round head grooved pins rivet
1 203 Typenschild type plate palque signalitique
4 210 6kt-Schraube hexagon bolt vis
211 6kt-Schraube hexagon bolt vis
4 212 Federring spring washer rondelle frein
4 213 6kt-Mutter hexagon nut écrou
1 307 Steckwelle plug-in shaft arbre à broche
1 309 Steckwellenbolzen plug-in shaft pin cheville pour arbre à broche
1 310 Spritzring splash ring bague de projection
1 400 Kuppelstange coupling rod barre d' accouplement
2 401 Gelenkhülse retaining sleeve douille d' articulation
2 402 Kuppelstangenbolzen coupling rod pin axe d' articulation
4 403 Führungsbuchse guide bushing douille de guidage
2 404 Kuppelstangenbuchse coupling rod bushing chemise d' axe
2 405 Manschette universal joint sleeve manchette
2 406 Halteband holding band collier de serrage
2 407 Halteband holding band collier de serrage
1 500 Sauggehäuse suction casing carter d' aspiration
1 501 Sauggehäusedichtung casing gasket étanchéité du carter d'
aspiration
3 502 Verschlussschraube screwed plug bouchon de vidange
3 503 Dichtring sealing ring joint d' étanchéité
4 506 6kt-Schraube hexagon bolt vis
4 507 Fächerscheibe fan type lock washer rondelle à dents chevauchantes
extérieures
4 509 6kt-Mutter hexagon nut écrou
2 °) 510 Reinigungsdeckel cleanout couvercle de nettoyage
2 °) 511 Dichtung gasket étanchéité
8 °) 512 6kt-Schraube hexagon bolt vis
2 °) 516 Verschlussschraube screwed plug bouchon de vidange
2 °) 517 Dichtring sealing ring joint d' étanchéité
1 600 Rotor rotor rotor
1 601 Stator stator stator
4 602 Spannschraube tie bolt tirant
8 604 6kt-Mutter hexagon nut écrou
8 606 Scheibe washer rondelle
1 607 Stützbock trestle pied
1 700 Druckstutzen pressure branch bride de refoulement
1 705 Verschlussschraube screwed plug bouchon de vidange
1 706 Dichtring sealing ring joint d' étanchéité

Ausgabe Dokument Blatt

issue B / 08.11.02 document SL.062.004def sheet 1 (2)
45
 Stückliste
Parts List
Liste des pièces

DE EN FR
Baureihe BN Range BN Série BN
Schnittzeichnung Nr. sectional drawing no. plan no.
062-004_1 062-004_1 062-004_1
Benennung denomination désignation
Stck. Pos. Stck. / Pos. Qty. / Item Qté. / Poste
098 seepex Gelenkfett seepex joint grease seepex graisse d' articulations
Typ und Füllmenge: type and filling quantity: sommaire pour type et quantité:
Betriebs- und Montageanleitung see operating and assembly voir instructions de montage et
entnehmen instruction de fonctionnement
Verschleißteile und Dichtungen: Wear parts and sealings: pièces d'usure et étanchéités:
Betriebs- und Montageanleitung see operating and assembly voir instructions de montage et
entnehmen instruction de fonctionnement
Werkzeuge: Tools: Outils:
Betriebs- und Montageanleitung see operating and assembly voir instructions de montage et
entnehmen instruction de fonctionnement
Wellenabdichtung shaft sealing dispositif d' etanchéité
siehe Schnittzeichnung see sectional drawing voir vue éclatée
Gleitringdichtung mechanical seal garniture mécanique
versetzt gezeichnet drawn displaced plan separé
°) Option option option

Ausgabe Dokument Blatt

issue B / 08.11.02 document SL.062.004def sheet 2 (2)
46
 11
Special tools
Version for copying

Spare parts can be ordered online or requested from Sender:

www.seepex.com\
Must be specified with every order!
Commission: Mark tool! Contact: .........................................................
Tel.: ................................................................
__________________________ X Fax: ...............................................................
E-mail: ...........................................................

Customer service: Germany Tel +492041.996-231 Delivery address:

seepex GmbH Fax +492041.996-431 .......................................................................
Postfach 10 15 64 Rest of Europe Tel +492041.996-224 .......................................................................
D-46215 Bottrop Fax +492041.996-424 .......................................................................
[email protected] Outside Europe Tel +492041.996-120 .......................................................................
Fax +492041.996-432 .......................................................................

For installation of: Packing gland Stator Coupling rod

bushings

Tool no. W1 W2 W14

Chain pipe wrench +
Denomination: Packing lever Pressing tool
replacment chain
Order no. PKZ KRZ PWZ

For installation of: Rotating unit

Holding band Joint Joint Plug-in shaft

Tool no. W3 W4 W5 W10

Denomination: Mounting tool Assembly mandrel Drift Dismantling tool

Order no. MHB MTD DHS AZV

For installation of: General

Tool no. W9
Denomination: Mounting lever
Order no. MHL

Ausgabe Dokument Blatt

issue
A / 21.09.2006 document
OM.STO.02e sheet
1 (1)
47
 12
Related documents
12.1 Additional components

12.2 Technical information

12.3 Manufacturer's documents shaft seal

Ausgabe Dokument Blatt

issue
B / 12.01.2010 document
OM.ZUG.01e sheet
1 (1)
48
 Electrical Connection of Frequency Inverters Dokument / document
TI.FRU.01e

Ausgabe / issue
B / 07.01.08

Blatt / sheet
1 (2)

1.0 Connection of the drive motor to a frequency inverter

NOTICE

 Heed the technical information and information in the manufacturer’s operating instructions
when installing and commissioning the frequency inverter.

 Perform the connection of the frequency inverter and motor in accordance with the table.
 An incorrect motor connection causes considerable reduction in motor performance.
The pump may possibly not start, or it might cause the drive to overheat.
Details motor type place Line voltage of the Output voltage of the Motor connection
(nominal motor voltage / circuit frequency inverter frequency inverter
arrangement)
230 V ▲ / 400 V Y 1 x 230 V AC 3 x 0 to 230 V Delta ▲
230 V ▲ / 400 V Y 3 x 400 V AC 3 x 0 to 400 V Star Y
400 V ▲ / 690 V Y 3 x 400 V AC 3 x 0 to 400 V Delta ▲

1.1 Standard three phase current squirrel cage motors with PTC thermistors

Delta connection (▲) Star connection (Y)

W2 U2 V2 W2 U2 V2

U1 V1 W1 U1 V1 W1

L1 L2 L3 PTC L1 L2 L3 PTC

Motor terminal board Motor terminal board

1.2 Self ventilated and force ventilated motors

 Do not load self ventilated motors with nominal torque in the lower speed range (up to
approx. 20Hz.).
- Motor ventilation does not provide adequate cooling.
 Self ventilated motors must be equipped with a PTC temperature monitoring device for
speed control by means of a frequency inverter.
 Force ventilated motors may be loaded with nominal torque for the complete speed range.
 Connect force ventilators to a separate terminal board on the fan cover.
 Heed type plate details of the force ventilator or see separate terminal connection diagram.

1.3 Setting up the frequency inverter

 The power output of the frequency inverter must correspond to the motor power.
- Where applicable the power of the inverter can be customised to the motor rating by
adjusting the parameters.
 The pump requires a higher torque to start (breakaway torque).
- This required torque can only be achieved by frequency inverters, which make 1.5 times
the rated current for the motor available for at least 30s.
- The operating torque is approximately constant throughout the whole speed range
where the conveying pressure remains constant.
 Head the following frequency inverter characteristic curves (Item 1.3.1, 1.3.2).
- The quadratic characteristic curve, which is frequently designated the pump and
ventilator characteristic curve, is not suitable for progressive cavity pumps

49
 Electrical Connection of Frequency Inverters Dokument / document
TI.FRU.01e

Ausgabe / issue
B / 07.01.08

Blatt / sheet
2 (2)

1.3.1 Linear voltage / frequency characteristic curve up to mains frequency

U [%]

100

50

f
½ f mains f mains
(f = 50/60 Hz)
Mains

1.3.2 Linear voltage / frequency characteristic curve up to levels above the mains frequency

U [%]

100

50

f
½ f mains f mains f max.
(f = 50/60 Hz)
mains

1.3.3 Linear voltage / frequency characteristic curve with the installation of a magnetic bias
(StartBoost)

 If problems arise when starting the pump which make a higher breakaway torque
necessary, these should be resolved by the adjustment of a magnetic bias. In the case of
the magnetic bias the drive is supplied with current by the frequency inverter at just 0Hz.

NOTICE

Magnetisation current set too high

Damage to the motor due to overheating.
 Heed the frequency inverter manufacturer’s instructions when setting the magnetic bias.

U [%]

f
f mains f max.
(f mains= 50/60 Hz)

50
 13
Appendix
13.1 Manufacturer's documents / suppliers
• available

Ausgabe Dokument Blatt

issue
B / 19.06.2008 document
OM.MDS.01e sheet
1 (1)
51