Solar Drive EM15 SP User Manual
Solar Drive EM15 SP User Manual
User Manual
Preface
Thank you for purchasing the EM15 series solar inverter developed by China EM Technology Limited.
Features:
MPPT algorithm of fast tracking of maximum power point of PV cells, efficiency >99%.
Solar battery working point voltage can be manually or automatically MPPT tracking.
All weather automatic operation,can also be manually or automatically,
Realize”sunrise work and sunset sleep”.
35 kinds protection function. including auto detecting short circuit after power on.
Auto sleep function/pump dry protect/low frequency protection/over load protection and etc.
Full protections:overload,over current, overvoltage,under voltage,short circuit, dry pumping etc.
Output frequency range: V/F(0~3000hz); vector control(0~300HZ).
Overload capacity:60s with 150% of rated current,3s with 180% of rated current.
Speed accuracy:±0.5%(SVC);±0.02%(VC).
Pulse setting input:0Khz~100Khz.
Remote control, support RS232/RS485 protocol, terminal control, analog control.
EM15-SP series solar inverter complies with the following international standards. All products have passed the CE
certification.
IEC/EN61800-5-1: 2003 Variable speed electric drive system safety requirements;
IEC/EN61800-3: 2004 Variable speed electric drive system, Part 3: The Electro Magnetic Compatibility (EMC)
Standards of Product and its specific testing methods.
Version:V1.0.0
Contents EM15-SP User Manual
Contents
1. Safety Information and Precautions......................................................................................................................... 1
1.1 Safety Information ......................................................................................................................................... 1
2. Product Information ................................................................................................................................................. 3
2.1 Designation Rules .......................................................................................................................................... 3
2.2 EM15-SP series.............................................................................................................................................. 3
2.3 Product appearance and installation dimension ............................................................................................. 4
2.3.1 Product appearance ............................................................................................................................. 4
2.3.2 EM15-SP solar inverter appearance and installing dimension(mm) ................................................... 4
2.3.3 Appearance and installation dimension of external keypad (keypad tray).......................................... 5
3.Installation of Frequency Inverter............................................................................................................................. 6
3.1 Installation environment ................................................................................................................................ 6
3.2 Installation direction and space...................................................................................................................... 6
3.3 Sketch and Description of Main Circuit Terminals........................................................................................ 7
3.3.1 Function and description of Main Circuit Terminals .......................................................................... 7
3.4 Control Circuit and Main Circuit Terminals Description .............................................................................. 8
3.4.1 Control Circuit and Main Circuit Wiring ............................................................................................ 8
3.4.2 Control Circuit Terminal Layout......................................................................................................... 9
3.4.3 Description of control circuit terminals .............................................................................................. 9
3.4 Collection Diagram For Different Motor..................................................................................................... 10
3.5. 1 The wiring of water-level automatic control .....................................................................................11
4 Operation and display ............................................................................................................................................. 13
4.1 Instruction of operation and display ............................................................................................................ 13
4.2 Function Code Table .................................................................................................................................... 14
5. Description of Function Codes .............................................................................................................................. 19
F0: Basic Function Parameters Group ............................................................................................................... 19
F1 Motor Parameter ........................................................................................................................................... 22
F4 Input Terminals ............................................................................................................................................. 23
F9 Faults and protection parameters .................................................................................................................. 24
FE Solar water pump control parameters .......................................................................................................... 25
FP User password parameters ............................................................................................................................ 28
6. Fault Diagnosis and Solution ................................................................................................................................. 29
6.1 Fault Alarm and Countermeasures ............................................................................................................... 29
Appendix I. Modbus communication protocol .......................................................................................................... 31
I. About Protocol................................................................................................................................................ 31
II. Application Methods ..................................................................................................................................... 31
III. Bus structure ................................................................................................................................................ 31
EM15-SP User Manual 1. Safety Information and Precautions
In this manual, the notices are graded based on the degree of danger:
Danger: Indicates that failure to comply with the notice will result in severe personal injury or even death.
Warning: Indicates that failure to comply with the notice will result in personal injury or property damage.
Read this manual carefully so that you have a thorough understanding. Installation, commissioning or maintenance
may be performed in conjunction with this chapter. EMHEATER will assume no liability or responsibility for any
injury or loss caused by improper operation.
1.1 Safety Information
Danger
Do not use damaged or missing components solar inverter. Failure to comply will result in personal injury.
Please use the electric motor with upper B insulation class. Failure to comply will result in personal injury.
Install the solar inverter on incombustible objects such as metal, and keep it away from combustible materials.
Failure to comply may result in a fire.
Wiring must be performed only by qualified personnel under instructions described in this manual. Failure to
comply may result in unexpected accidents.
A circuit breaker must be used to isolate the power supply and the solar inverter. Failure to comply may result
in a fire.
Ensure that the power supply is cut off before wiring. Failure to comply may result in electric shock.
Connect the solar inverter to ground properly by standard. Failure to comply may result in electric shock.
Cover the solar inverter properly before power-on to prevent electric shock.
Do not open the solar inverter’s cover after power-on to prevent from electric shock.
Do not touch the solar inverter with wet hand and its peripheral circuit to prevent from electric shock.
Do not touch the terminals of the solar inverter (including the control terminals). Failure to comply may result
in electric shock.
Do not touch the U, V, W terminal or motor connecting terminals when solar inverter automatically does
safety testing for the external high-voltage electrical circuit. Failure to comply may result in electric shock.
Do not go close to the equipment when selected the restart function. Failure to comply may result in personal
injury.
Do not touch the fan or the discharging resistor to check the temperature. Failure to comply will result in
personal injury.
Signal detection must be performed only by qualified personal during operation
1
1. Safety Information and Precautions EM15-SP User Manual
Warning:
When two solar inverters are laid in the same cabinet, arrange the installation positions properly to ensure the
enough cooling effect.
Do not drop wire residue or screw into the solar inverter. Failure to comply will result in damage to the solar
inverter.
Never connect the power supply cables to the output terminals (U, V, W) of the solar inverter. Failure to
comply will result in damage to the solar inverter.
Make sure that all the connecting wires comply with the requirement of EMC and the safety standard in the
region. Use wire sizes recommended in the manual. Failure to comply may result in accidents.
Never connect the braking resistor between the DC bus terminals (P+) and (P-). Failure to comply may result
in a fire.
Do not perform the voltage resistance test on any part of the solar inverter because such test has been done in
the factory. Failure to comply will result in accidents.
All peripheral devices must be connected properly under the instructions described in this manual. Failure to
comply will result in accidents.
Note the danger during the rotary running of motor when check the parameters. Failure to comply will result
in accidents.
Do not change the factory default settings of the solar inverter. Failure to comply will result in damage to the
solar inverter.
Avoid objects falling into the solar inverter when it is running. Failure to comply will result in damage to solar
inverter.
Do not start/stop the solar inverter by turning the contactor ON/OFF. Failure to comply will result in damage
to the solar inverter.
2
EM15-SP User Manual 2. Product Information
2. Product Information
EM15 - SP 1 - 015
3
2. Product Information EM15-SP User Manual
Diagram 2-3 Appearance and installation dimension of EM15 series (Plastic housing structure)
Matching inverter Appearance and installing dimension (Unit: mm)
Voltege Power Range W W1 H H1 D d
1PH 220V 0.75~2.2kW
3PH 220V 0.75~2.2kW 120 108 205 195 166 Φ4.5
3PH 380V 4~5.5kW
3PH 220V 4~5.5kW
162 148 250 238 191 Φ5.5
3PH 380V 7.5~11kW
3PH 220V 7.5~11kW
223 207 323 307 207 Φ5.5
3PH 380V 15~22kW
4
EM15-SP User Manual 2. Product Information
Diagram 2-4 Appearance and installation dimension of EM15 series (Metal housing structure)
Diagram 2-5 Appearance and installation dimension of external keypad (keypad tray)
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3. Installation of Frequency Inverter EM15-SP User Manual
Installation dimension
Power class
A B
≤7.5kW ≥ 20mm ≥ 100mm
11kW - 30kW ≥ 50mm ≥ 200mm
≥ 37kW ≥ 50mm ≥ 300mm
Please install the frequency inverter vertically, to send out the heat upward, and pay attention to direction of
frequency inverter to avoid inversion.
If there are several units of frequency inverter installed, please install them side by side, do not to install up
and down.
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EM15-SP User Manual 3. Installation of Frequency Inverter
7
3. Installation of Frequency Inverter EM15-SP User Manual
8
EM15-SP User Manual 3. Installation of Frequency Inverter
9
3. Installation of Frequency Inverter EM15-SP User Manual
Terminal Terminal
Type Terminal function description
Symbol Name
specifications is the same as DO.
TA1-TB1
NC terminal
Relay TA2-TB2 Contact driving capacity: 250 VAC, 3 A, COSø= 0.4
output TA1-TC1 DC 30 V, 1 A
NO terminal
TA2-TC2
PG card interface PG cards: Open-collector, differential are selectable options.
Auxiliary
interface Communications expansion Reversed
External keypad interface Connected to an external keypad
COM grounding PE selection ,default connection.
PE-COM In the case of interference, connecting PE to COM can improve
anti-interference
GND grounding PE selection ,default connection.
PE-GND In the case of interference, connecting PE to COM can improve
anti-interference.
AI1 output selection.
Jumper AI1 Voltage or Current output, voltage output by default.
AI2 output selection.
AI2 Voltage or Current output, current output by default.
AO1/AO2 output selection.
AO1/AO2 Voltage or Current output, voltage output by default.
485 communication resistor selection, default connection ON.
458 In the case of interference, anti-interference can be improved.
Photovoltaic cell
Note: For the EM15-SP1S series,
U and V as single Phase 220V
output terminal.
EM15-SP
+ - U V W
Water Tank
Water Pipe
C o n t r o l Te r m i n a l
COM DI1 DI2
Pump
Diagram3-4 220V three phase installed without water level sensor (PV Input)
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EM15-SP User Manual 3. Installation of Frequency Inverter
Photovoltaic cell
EM15-SP
Water Tank
+ - U V W
Water Pipe
C o n t r o l Te r m i n a l
COM DI1 DI2 DI4 DI5
Pump
High water-level
Low water-level
11
3. Installation of Frequency Inverter EM15-SP User Manual
“COM” as well as controller automatically stop the pump to prevent anhydrous idling.
The wiring for floater water-level switch mounted on a side
The floater water-level switch mounted on a side is the normally open contact to output and its common
wire is connected to the terminal COM of EM15-SP inverter. At the same time, the low level-water wire is
connected to terminal DI4 and the high water-level wire is connected the terminal DI5.
High water-level
EM15-SP EM15-SP
DI5 COM DI5 COM
Detector switch of Detector switch of
high water-level high water-level
EM15-SP EM15-SP
DI4 COM DI4 COM
Detector switch of Detector switch of
low water-level low water-level
Low water-level
Remarks:
When the actual water-level in the reservoir is lower than horizontal line of low water-level, DI4 and DI5
will be disconnected from the COM as well as controller automatically strat the pum. On the contrary, if the
actual water-level is higher than the horizontal line of high water-level, DI4 and DI5 will be connected to
COM as well as controller automatically stop the pump to prevent water overflow.
Notice:
1. If only use one detection signal of water-level in the reservoir, DI4 and DI5 must be connected together
by conductor.
12
EM15-SP User Manual 4. Operation and Display
Running key: Start the frequency inverter in the keypad control mode.
Stop/Reset key: Stop the frequency inverter when it is in the running state and
perform the reset operation when it is in the fault state. The functions of this
key are restricted by b9-00.
13
4. Operation and Display EM15-SP User Manual
15
4. Operation and Display EM15-SP User Manual
17
4. Operation and Display EM15-SP User Manual
18
EM15-SP User Manual 5. Description of Function Code
AI2: 0V~10 V voltage input or 0mA ~ 20mA current input, determined by jumper JP3 on the control card;
The corresponding relationship curve between the input voltage of AI1, AI2 and the target frequency can be
user-defined.
EM15-SP provides 5 corresponding curves, 3 groups curves are linear relation (2 point correspondence), 2 curves are
arbitrary curve of 4 points corresponding relationship,User can set by F4-13 ~ F4-27 function code and A6 group
function code. F4-33 is used to set the AI1~AI2 two analog input. When AI is used as the frequency setting source,
the corresponding value 100% of the voltage/current input corresponds to the value of F0-10 (Maximum frequency).
4: Keypad potentiometer
9: Communication setting
The frequency is set by communication mode.
0: Forward direction
F0-09 Rotation direction 0
1: Reverse direction
You can change the rotation direction of the motor just by modifying this parameter without changing the motor
wiring. Modifying this parameter is equivalent to exchanging any two phase of the motor's U, V, W wires.
Note:
The motor will restore original running direction after parameter initialization. Do not use this function in
applications where changing the rotating direction of the motor is prohibited after system commissioning is
complete.
0: Set byF0-12
1: AI1
F0-11 Source of frequency upper limit 2: AI2 0
3: Keypad potentiometer
5: Communication setting
It is used to set the source of the frequency upper limit, including digital setting(F0-12),AI, pulse setting or
communication setting.
0.00s~650.00s(F0-19=2)
Model
F0-17 Acceleration time 1 0.0s~6500.0s(F0-19=1)
dependent
0s~65000s(F0-19=0)
0.00s~650.00s(F0-19=2)
Model
F0-18 Deceleration time 1 0.0s~6500.0s(F0-19=1)
dependent
0s~65000s(F0-19=0)
Acceleration time indicates the time required by the frequency inverter to accelerate from 0 Hz to "Acceleration /
Deceleration base frequency"(F0-25 ) that is, t1 in Diagram 6-1.
Deceleration time indicates the time required by the frequency inverter to decelerate from "Acceleration /
Deceleration base frequency" (F0-25 ),to 0 Hz, that is, t2 in Diagram 5-1.
0: 1s
Acceleration/Deceleration time
F0-19 1: 0.1s 1
unit
2: 0.01s
To satisfy requirements of different applications ,the EM15 provides three acceleration/ deceleration time units,
1s, 0.1s and 0.01s.
Note: Modifying this parameter will make the decimal places of all frequency-related parameters change and
corresponding frequency values change. Pay attention for this in on-site application.
0: Maximum frequency(F0-10)
Acceleration/Deceleration time
F0-25 1: Set frequenc 0
base frequency
2: 100Hz
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5. Description of Function Code EM15-SP User Manual
The acceleration/deceleration time indicates the time for the frequency inverter to increase from 0 Hz to the
frequency set in F0-25,figure 6-1 is the acceleration/deceleration time diagram.
If this parameter is set to 1, the acceleration/deceleration time is related to the set frequency. If the set frequency
changes frequently, the motor's acceleration/deceleration also changes.
Pay attention for this in on-site application.
F1 Motor Parameter
0: General asynchronous motor
F1-00 Motor type selection 0
1: Variable frequency asynchronous motor
Model
F1-01 Rated motor power 0.1kW~1000.0kW
dependent
Model
F1-02 Rated motor voltage 1V~2000V
dependent
0.01A~655.35A(Frequency inverter power≤55kW) Model
F1-03 Rated motor current
0.1A~6553.5A(Frequency inverter power >55kW) dependent
Model
F1-04 Rated motor frequency 0.01Hz~maximum frequency
dependent
Model
F1-05 Rated motor rotational speed 1rpm~65535rpm
dependent
Set the parameters according to the motor nameplate no matter whether V/F control or vector control is adopted.
To achieve better V/F or vector control performance, motor auto-tuning is required. The motor auto-tuning
accuracy depends on the correct setting of motor nameplate parameters.
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EM15-SP User Manual 5. Description of Function Code
F4 Input Terminals
The EM15 provides six digital input (DI) terminals (HDI can be used for high-speed pulse input) and two analog
input (AI) terminals. The optional extension card provides another six DI terminals (DI7 to DI12) and one AI
terminal (AI3).
The following table lists the functions available for the DI terminals.
Value Function Description
0 No function Set 0 for reserved terminals to avoid malfunction.
Forward RUN (FWD) or running
1
command The terminal is used to control forward or reverse running of the
Reverse RUN (REV) or the direction frequency inverter.
2
of FED/REV
4 Forward JOG (FJOG) FJOG for the JOG forward running, RJOG for the JOG reverse
5 Reverse JOG (RJOG) running.
8 Free stop
9 Fault reset (RESET)
10 RUN pause
Normally open (NO) input of external
11
fault
Normally closed (NC) input of external
33
fault
36 External STOP terminal 1
44 User-defined fault 1
47 Emergency stop
48 External STOP terminal 2
51 Full-water detection 1 Two probes any access, from the water-full position to maintain a
52 Full-water detection 2 certain height difference in the installation
53 MPPT stop/ Photovoltaic control stop Into the common speed mode
the value of this parameter to stabilize the detected analog input. However, increase of the AI filter time will slow
down the response of analog detection. Set this parameter properly based on actual conditions.
In different applications, 100% of analog input corresponds to different nominal values. For details, refer to the
description of different applications.
Following tables for reference:
Diagram 5-2 The relationship between analog given and setting value
0: Disabled
F9-13 Output phase loss protection 0
1: Enabled
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EM15-SP User Manual 5. Description of Function Code
F9-37 Frequency of fault It displays the frequency when the latest fault occurs.
F9-38 Current of fault It displays the current when the latest fault occurs.
F9-39 DC Bus voltage of fault It displays the DC bus voltage when the latest fault occurs.
It displays the status of all DI terminals when the latest fault occurs. The
sequence is as follows:
Input terminals status of BIT9 BIT8 BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0
F9-40
fault DI0 DI9 DI8 DI7 HDI DI5 DI4 DI3 DI2 DI1
If a DI is ON, the setting is 1. If the DI is OFF, the setting is 0. The value
is the equivalent decimal number converted from the DI status.
It displays the status of all output terminals when the latest fault occurs.
The sequence is as follows:
BIT4 BIT3 BIT2 BIT1 BIT0
Output terminal status of
F9-41 DO2 DO1 REL REL FMP
fault
If an output terminal is ON, the setting is 1. If the output terminal is
OFF, the setting is 0. The value is the equivalent decimal number
converted from the DI statuses.
Frequency inverter status
F9-42 Reserved
of fault
F9-43 Power-on time of fault It displays the present power-on time when the latest fault occurs.
F9-44 Running time of latest fault It displays the present running time when the latest fault occurs.
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5. Description of Function Code EM15-SP User Manual
PE-10~PE-13 PE-01
PE-04~PE-08
MPPT f ref
Vmpp CVT
Controller
PE-02
V pn
KP/KI
K2
K1
0: terminal
FE-31 Full-water detection mode 1: AI1 0
2: AI2
Analog full-water detection
FE-32 0 - 100.0% 25.0%
Thresholds
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EM15-SP User Manual 5. Description of Function Code
P[KW ]
Q[m3 / h]
Diagram 5-5 P-Q curve
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5. Description of Function Code EM15-SP User Manual
0: No operation
1: Restore default settings except motor parameters and
accumulation record.
FP-01 restore default settings 2: Clear records 0
4: Back up present user parameters
501: Restore user backup parameters
1. Restore default settings except motor parameters
If FP-01 is set to 1, most function codes are restored to the default settings except motor parameters, frequency
command resolution (F0-22, fault records, accumulative running time (F7-09), accumulative power-on time (F7-13)
and accumulative power consumption (F7-14).
2. Clear records
If FP-01 is set to 2, the fault records, accumulative power-on time (F7-13), accumulative running time (F7-09), and
accumulative power consumption (F7-14) are cleared.
4. Back up present user parameters
the present parameter settings are backed up, helping you to restore the setting if incorrect parameter setting is
performed.
501. Restore user backup parameters
If FP-01 is set to 4, the previous backup user parameters are restored.
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EM15-SP User Manual 6. Fault Diagnosis and solution
30
Appendix I. Modbus communication protocol
EM15series of inverter provides RS485 communication interface, and adopts MODBUS communication protocol.
User can carry out centralized monitoring through PC/PLC to get operating requirements. And user can set the
running command, modify or read the function codes, the working state or fault information of frequency inverter
by Modbus communication protocol.
I. About Protocol
This serial communication protocol defines the transmission information and use format in the series
communication and it includes master-polling (or broadcasting) format, master coding method and the content
includes function code of action, transferring data and error checking. The response of slave is the same structure,
and it includes action confirmation, returning the data and error checking etc. If slave takes place the error while it
is receiving the information or cannot finish the action demanded by master, it will send one fault signal to master
as a response.
EM15 series inverter has built-in the Modbus-RTU communication protocol, and is applicable to response the slave
“Inquiry/command” or doing the action according to the master’s “Inquiry / Command” and response to the data.
Here, master is personnel computer (PC), industrial machine or programmable logical controller (PLC), and the
slave is inverter. Master not only visits some slave, but also sends the broadcast information to all the slaves. For
the single master “Inquiry/Command”, all of slaves will return a signal that is a response; for the broadcast
6. Fault Diagnosis and solution EM15-SP User Manual
information provided by master, slave needs not feedback a response to master machine.
Number
Target Read the Function code CRC
Master reads Free
address
of
correction and
station command Free
command frame (Start frame) function
address (0x03) (H……L) L……H
code(n)
Calculate CRC
correction
In theory, the host computer can continuously read several function codes once (that is, the maximum value of “n”
is 12), but note that not to jump across the last function code in this function group to avoid the wrong reply.
>3.5Byte 1Byte 1Byte 1Byte (2n)Byte 2Byte
Calculate CRC
correction
Calculate CRC
correction
Calculate CRC
correction
If the wrong communication frame was detected by the salve or other reasons caused the failure of reading and
writing, the wrong frame will be replied.
32
>3.5Byte 1Byte 1Byte 1Byte 2Byte
Calculate CRC
correction
When the CRC is appended to the message, the low-order byte is appended first, followed by the high-order byte.
unsigned int crc_chk_value(unsigned char *data_value,unsigned char length
{
unsigned int crc_value=0xFFFF;
int i;
while(length--)
{
crc_value^=*data_value++;
for(i=0;i<8;i++)
{
if(crc_value&0x0001)
{
crc_value=(crc_value>>1)^0xa001;
}
else
{
crc_value=crc_value>>1;
}
}
}
return(crc_value);
}
Definition of communication parameter address
Read and write function-code parameters (Some functional code is not changed, only for the manufacturer use.)
The group number and mark of function code is the parameter address for indicating the rules.
High level bytes: F0~FF(Group F), A0~AF(GroupA), 70-7F(Group U)
Low level bytes: 00 ~ FF
For example: F3-12, address indicates to 0xF30C.
Note: Group U: Only for reading parameter, cannot be changed parameters.
Some parameters cannot be changed during operation, some parameters regardless of what kind of state the inverter
in, the parameters cannot be changed. Change the function code parameters, pay attention to the scope of the
parameters, units, and relative instructions.
Stop/start parameter
Parameter Parameter
Parameter description Parameter description
address address
Communication set value(-10000 ~ PID setting
1000H 1010H
10000)(Decimal)
1001H Running frequency 1011H PID feedback
1002H DC Bus voltage 1012H PLC process
1003H Output voltage 1013H Pulse input frequency, unit: 0.01KHz
1004H Output current 1014H Feedback speed, unit:0.1Hz
1005H Output power 1015H Remaining running time
34
1006H Output torque 1016H Voltage before AI1correction
1007H Running speed 1017H Voltage before AI2correction
1008H DI input terminal 1018H Voltage before AI3correction
1009H DO output terminal 1019H Linear speed
100AH AI1 voltage 101AH Present power-on time
100BH AI2 voltage 101BH Present running time
100CH AI3 voltage 101CH Pulse input frequency, unit:1Hz
100DH Counting value input 101DH Communication setting value
100EH Length value input 101EH Actual feedback speed
100FH Load speed 101FH Main frequency X display
1020H Auxiliary frequency Y display
Note: Communication setting value is the percentage of relative value, 10000 corresponds to 100%, -10000
correspond to -100.00%.
Parameter locking password collation: (If the feedback is the 8888H, it indicates the password collation passed)
Password address Contents of input password
1F00H *****
36
Code Parameter Name Setting Range Default
2: Odd Parity check, data format<8,O,1>
3: No check, data format <8,N,1>
The host computer and frequency inverter setup data format must be consistent, otherwise, communication is
impossible.