Operating Instructions

Lifter:

Type: N-300M-SPT

Serial Number: 221016001

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2
INDEX

1 Symbols and Terms Used ................................................................................................................................ 5

2 Safety ............................................................................................................................................................... 7
2.1 General Safety Requirements ................................................................................................................ 7
2.2 Specific Safety Requirements................................................................................................................. 7
2.3 Safety Systems ....................................................................................................................................... 8
2.4 Safety Signs on the Lifter ....................................................................................................................... 9
2.5 Operator’s Duty of Care ....................................................................................................................... 10
3 Product .......................................................................................................................................................... 11
4 Warranty ....................................................................................................................................................... 12
4.1 Shipping damage .................................................................................................................................. 12
4.2 Warranty terms .................................................................................................................................... 12
4.3 Exclusion of liability.............................................................................................................................. 12
5 Proper Use ..................................................................................................................................................... 13
6 Product Data .................................................................................................................................................. 14
6.1 IP Classification (Ingress Protection Rating) ......................................................................................... 14
6.2 Resistance to Corrosion ....................................................................................................................... 14
6.3 Electrical Data ...................................................................................................................................... 15
6.4 Lifting Capacety .................................................................................................................................... 15
6.5 Lifting Speed ........................................................................................................................................ 16
6.6 Mass and Dimensions .......................................................................................................................... 16
7 Cleaning ......................................................................................................................................................... 18
8 Operating the lifter ........................................................................................................................................ 19
8.1 Major Components of the Lifter .......................................................................................................... 19
8.2 LED Indicators and Controls ................................................................................................................. 20
8.3 Turning the Lifter On and Off ............................................................................................................... 21
8.4 Charging the Lifter ............................................................................................................................... 21
8.5 Lifting and Lowering Items with the Lifter ........................................................................................... 23
8.6 Moving the Lifter ................................................................................................................................. 23
8.7 Brakes................................................................................................................................................... 23
8.7.1 Individually Located Brackes............................................................................................................ 24
8.7.2 Central Brake ................................................................................................................................... 24
9 F - Fork ........................................................................................................................................................... 25
9.1 Safety ................................................................................................................................................... 25
9.1.1 General Safety Requirements .......................................................................................................... 25
9.1.2 Specific Safety Requirements .......................................................................................................... 26
9.2 Component Overview .......................................................................................................................... 27
9.3 Use ....................................................................................................................................................... 27

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10 PPS – Programmable Position Stop .......................................................................................................... 28
10.1 Safety.................................................................................................................................................... 28
10.1.1 General Safety Requirements ...................................................................................................... 28
10.1.2 Specific Safety Requirements ...................................................................................................... 29
10.2 Safety Systems ..................................................................................................................................... 29
10.3 Operator’s Duty of Care ....................................................................................................................... 29
10.4 Product Description.............................................................................................................................. 29
10.5 Component Overview .......................................................................................................................... 30
10.6 Using the PPS-system ........................................................................................................................... 30
10.6.1 Controls ....................................................................................................................................... 30
10.6.2 Programming the PPS-systeM ..................................................................................................... 31
10.6.3 Calibration ................................................................................................................................... 31
10.6.4 Using the PPS-System to Position the Lifter ................................................................................ 31
11 Spare Parts ................................................................................................................................................ 32
11.1 Ordering Spare Parts ............................................................................................................................ 32
11.2 Spare Parts List ..................................................................................................................................... 32
12 Electrical Diagram ..................................................................................................................................... 78
13 Final INspection ........................................................................................................................................ 80
14 Maintenance and Fault Finding ................................................................................................................ 81
14.1 Maintenance ........................................................................................................................................ 81
14.1.1 Cambelt ....................................................................................................................................... 81
14.1.2 Wheels ......................................................................................................................................... 82
14.1.3 Fastners ....................................................................................................................................... 82
14.2 Fault Finding ......................................................................................................................................... 83
15 CE-Conformity .......................................................................................................................................... 84

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1 SYMBOLS AND TERMS USED

Symbol Term Explanation

It is forbidden to dispose of the The part should be sorted

part in unsorted waste separately for environment-
friendly recycling.

European conformity label Confirms the conformity of the

lifter with the directive of the
European Community.

General prohibited sign Follow the instructions in the

adjacent text.

Read documentation Be absolutely sure to read the

enclosed documentation such as
the operating instructions and
safety instructions.

General mandatory sign Follow the instructions in the

adjacent text.

Pull out mains plug Before commencing this work

step, pull

Use protective boots Use protective boots during

operation.

Use protective goggles Use protective goggles during

operation.

Use protective gloves Use protective gloves during

operation.

Danger of crushing of fingers Follow the instructions in the

adjacent text.

Danger of cutting of fingers Follow the instructions in the

adjacent text.

Danger warning Observe the information in the

adjacent text!

Hazardous voltage enclosed Voltage or current hazard

sufficient to cause shock, burn or
death. Disconnect power before
servicing.

DANGER This sign warns of a directly

imminent, dangerous situation. A
false reaction can cause a severe

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 or fatal injury.

WARNING This sign indicates a possible

dangerous situation that could
cause severe or fatal injury.

CAUTION This sign warn of a possible

dangerous situation that could
cause injury.

mm Millimetre Measure for length, width, height

and depth.

kg Kilogram Unit of measure for mass.

V Volt Unit of measure for electric

potential.

AC Current type Alternating current.

DC Current type Direct current.

1~ Power supply type Alternating current, single-phase.

1/min Per minute Unit of measure for number of

revolutions.

A Ampere Unit of measure for electric

current.

W Watt Unit of measure for power.

N Newton Unit of measure for force.

⌀ Diameter Diameter of round part.

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2 SAFETY

2.1 GENERAL SAFETY REQUIREMENTS

For your own protection and for the protection of the lifter, pay special attention to all parts of the
text that are marked with the symbol shown to the left along with “DANGER”, “WARNING” or
“CAUTION”!

Keep all safety instructions and information for future

reference. Pass on the lifter only together with these
documents.

All relevant national industrial safety standards must be observed.

2.2 SPECIFIC SAFETY REQUIREMENTS

Danger from falling loads. The lifter must under no circumstances (neither stationary or in
motion) be loaded with more than the load specified in this manual (also printed on the rear
of the lifter). Failure to follow this could cause mechanical failure which could result in serious
injury or death.

Danger from falling loads. Always make sure the load is secured before lifting. Failure to
follow this could cause mechanical failure which could result in serious injury or death.

Danger from falling loads. Never put loads on the lifter with other lifting equipment like
forklifts etc. – the lifter must only be used to lift loads with its own power. Failure to follow
this could cause mechanical failure which could result in serious injury or death.

Danger from falling loads. It is prohibited to lift anything other than non-moving loads. The
lifter must only be used for the loads specified by 2Lift ApS in these operating instructions.
Failure to follow this could result in serious injury or death.

Danger from tipping, crushing and falling loads. People under 18 are not allowed to use the
lifter. Failure to follow this could result in serious injury or death.

Danger from the lifter unintentionally rolling away. When the lifter is not in use, the lifting
tool must be lowered to the lowest possible position and the wheels locked by applying the
brake.

Danger from tipping, crushing and falling loads. The user(s) of the lifter must be trained in its
use and be made aware of the safety precaution. Failure to follow this could result in serious
injury or death.

Danger from falling and crushing. It is prohibited to lift or transport persons with the lifter.
Failure to follow this could result in serious injury or death.

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 Danger from crushing. No persons or limbs are allowed under the lifting tool at any time.
Never position the load over persons. Failure to follow this could result in serious injury or
death.

Danger from tipping. The lifter must only be used on a smooth and even surface (flat and
even). It is not allowed to use the lifter on ramps or other slanting floors. When the lifter is
not being moved always apply the brake. Failure to follow this could result in serious injury or
death.

Danger from tipping and falling loads. The load must always be in the lowest position when
driving the load. Where applicable, the load must be fastened to prevent the load from falling
off. Failure to follow this could result in serious injury or death.

Danger from tipping and falling loads. Distribute loads evenly. Lift only loads for which the
lifter is approved. Where applicable, the load must be fastened to prevent the load from
falling off. Failure to follow this could result in serious injury or death.

Danger from tipping and falling loads. The lifter must always be pushed with pedestrian speed
(maximum of 3 km/h). Do not run with the lifter. Always have both hands on the handle when
operating the lifter. Failure to follow this could result in serious injury or death.

Danger from tipping, crushing and falling loads. Always inspect the lifter before use to ensure
that it is in perfect working conditions. It is prohibited to use the lifter in any other condition
than perfect working order. See also the section “Operator’s Duty of Care”. Failure to follow
this could result in serious injury or death.

Danger from tipping, crushing and falling loads. Repairs and maintenance must not be carried
out by other than trained personnel, authorised by the manufacturer to do so. Failure to
follow this could result in serious injury or death.

Danger from crushing and falling loads. Only one person is allowed within 2 m of the lifter
when in use. Failure to follow this could result in injury.

Danger from crushing. During storage and charging, the lifter must be securely fastened.
Failure to follow this could result in injury.

Danger from crushing and falling loads. The lifting tool must not be pushed sideward
(horizontally). The lifter is design for lifting in the vertical only. Any sideward pressure on the
lifting tool might damage the lifter which could result in injury.

Danger from crushing and falling loads. Wear personal protective equipment when applicable
– Goggles, gloves and boots.

2.3 SAFETY SYSTEMS

The lift is equipped with the following safety systems:

 A one-way clutch. When moving down, the lift stops when reaching a firm obstacle. The motor of the
lift does not force the lifting tool down. This prevents the lift form lifting itself and tipping backwards.
 An electronic overload sensor that stops the lifting movement if the load is above the maximum
allowed lifting load specified.

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  The electronic safety systems depending on tool. The charger is protected by a separate fuse.

2.4 SAFETY SIGNS ON THE LIFTER

Please locate the safety signs shown below on the lifter and always make sure these are intact. See also
“Operator’s Duty of Care” below (Type of product may vary from picture).

Symbol Term Explanation

Read operating instructions Read and understand operating
instructions before using the
lifter. Failure to follow
operating instructions could
result in serious injury or death.
Do not sit on- or stand under Danger of crushing and falling
the lifter loads. Do not sit on- or stand
under the lifter. Failure to
follow this could result in
serious injury or death.
Do not step on the lifter Danger of crushing. Do step on
the lifter. Failure to follow this
could result in serious injury or
death.

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 Hazardous voltage enclosed Voltage or current hazard
sufficient to cause shock, burn
or death. Disconnect power
before servicing.
Maximum allowable load on Danger from falling loads. Do
lifter. The value “X” varies not exceed maximum load.
depending on model. Failure to follow this could
cause mechanical failure which
could result in serious injury or
death.

2.5 OPERATOR’S DUTY OF CARE

The lifter has been designed and built subject to risk analysis and in accordance with the harmonised standards
to be complied with, as well as other technical specifications. It thus ensures the highest level of safety.
However, this safety can only be achieved in operational practice if all the necessary measures are taken. The
operator of the lifter has a duty of care to plan these measures and to check their execution.

In particular, the operator must ensure that:

 The lifter is only subjected to normal use as specified in these operating instructions
 The lifter is only operated when in perfect working order.
 The operating instructions are always available in full and in a legible condition at the machine's place
of use.
 Only properly qualified and authorised personnel operate, maintain and repair the lifter.
 These personnel are regularly instructed in all applicable areas of work safety and environmental
protection, as well as knowing the operating instructions and in particular the safety instructions
contained herein.
 Any safety and warning instructions fitted on the machine are not removed and remain legible.

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3 PRODUCT

These are the operating instructions for the custom-built lifter with the designation:

Type: N-300M-SPT
Serial number: 221016001

Throughout these instructions the product is referred to as “Lifter”.

All illustrations in these operating instructions are intended only as examples; they may deviate depending on
variants and options, from the model delivered with these instructions.

Please make sure to read and understand all instructions given herein to ensure your own safety and a long
working life for the lifter. In particular, all safety instruction should be read and memorized before the lifter is
taken into use.

The lifter is designed in compliance with basic health and safety requirements to eliminate specific hazards
arising from machine movement. It is thus in compliance with article 1, point 2 of the European Machinery
Directive 2006/42/EG in accordance with the Equipment Safety Act of May 17, 2006.

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4 WARRANTY

4.1 SHIPPING DAMAGE

The mini stacker has been thoroughly inspected and carefully packed before dispatch. We recommend that you
check it carefully and immediately on receipt, to ensure that it has not suffered any damage in transit. In the
event that the mini stacker has been damaged, enter a note to that effect on the copy of the dispatch note
signed by you. Also, please provide us with details of the transit damage by phone or e-mail within 24 hours of
delivery, otherwise it will be very difficult to obtain acknowledgement of the damage by the transport
insurance company. The mini stacker must not be used before the transit damage has been acknowledged.

4.2 WARRANTY TERMS

The warranty period is 12 months from the date of delivery. The warranty covers material and manufacturing
defects in any parts which, as result of our examination, prove to be faulty or unsuitable for normal use. Under
these circumstances, the faulty parts will be replaced by us. They are to be returned to us free of charge, after
the replacement parts have been received.
The guarantee will be rendered invalid if the mini stacker is improperly used or overloaded, or if parts are
incorrectly replaced and damage occurs as a result.
In the event that major repairs or changes are required, we reserve the right to have the mini stacker returned
to a designated 2Lift ApS repair facility, until these repairs or changes have been completed. During this period,
2Lift ApS is not liable for any resulting lost profit, operating losses, loss of trade or similar indirect losses
sustained by the buyer or third parties.

4.3 EXCLUSION OF LIABILITY

The manufacturer accepts no liability for personal injury or property damage resulting from the improper
handling or operation of the supplied mini stacker. Furthermore, the manufacturer is excluded of any liability
for lost profit, operating losses, loss of trade or similar indirect losses sustained by the buyer or third parties.

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5 PROPER USE

The lifter is intended exclusively for lifting, lowering and manipulating the goods for which the lifting tool
mounted on the lifter has been designed. The lifter may under no circumstances be subjected to loads in excess
of the designated maximum allowable load. The maximum load is specified in these operating instructions and
shown on the lifter with a yellow label.

All loads must be handled with care. LOADS MY UNDER NO CIRCUMSTANCES BE DROPPED ONTO THE LIFTING
TOOL. Even loads substantially smaller than the designated maximum load, dropped from a moderate height
will greatly exceed the maximum force allowed on the lifter.

The lifter must always be used in accordance with the operating and safety instructions. Failure to comply with
this will put the operator at risk, but also potentially the structural integrity of the lifter.

If deviating from the above, safe operation cannot be guaranteed and will be considered improper use. For any
damage to persons or property resulting from improper use, the user is responsible, not the manufacturer.

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6 PRODUCT DATA

The data below is for the lifter with the following designation:

Type: N-300M-SPT
Serial Number: 221016001

The data is valid for this lifter only. Any alterations performed to the product which are not approved by 2Lift
ApS will render the data non-valid in addition to violating the warranty terms and the CE-approval.
The type designation above adheres to the following format:

VV-XXXY-ZZ

Where:

VV XXX Y ZZ
Model type: C, N, SN, Nominal lifting capacity Mast height: Low (L), Type of lifting tool: ERM,
SP, SF, SPM of the lifter alone: 150 or Medium (M), High (H), ERU, EC, ELC, etc.
300 kg Special height (HSP)

Note: The nominal lifting capacity of the lifter is for the stacker only! Depending on the mounted lifting tool
the actual lifting capacity may be substantially less. Always adhere to the labeling on the lifter denoting the
actual lifting capacity.

6.1 IP CLASSIFICATION (INGRESS PROTECTION RATING)

Depending on model designation the IP rating is as follows:

Model IP Rating
SP, SF, SPM 65
B,C, N, SN 31

The IP ratings are defined as follows:

IP Rating Solid particle protection (first digit) Liquid ingress protection (second digit)
31 Protected against objects larger than 2.5 Dripping water (vertically falling drops) shall have
mm. Tools, thick wires, etc. no harmful effect. Test duration: 10 minutes.
Water equivalent to 1 mm rainfall per minute.
65 Ingress of dust is not entirely prevented, Water projected by a nozzle (6.3 mm) against
but it must not enter in sufficient quantity enclosure from any direction shall have no harmful
to interfere with the satisfactory operation effects. Test duration: at least 3 minutes.
of the equipment; complete protection Water volume: 12.5 litres per minute
against contact. Pressure: 30 kPa at distance of 3 m.

The lifter may under no circumstances be cleaned with a pressure cleaner, regardless of IP rating. See also the
chapter “Cleaning”.

6.2 RESISTANCE TO CORROSION

Depending on model designation the lifter has the following corrosion resistance:

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 Model Surface and Parts Corrosion resistance
C, N Structural elements made of steel with Only light cleaning with damp cloth.
powder coated and electro-galvanized
surfaces. Some aluminium inner parts.
SN All outer structural parts glass bead All outer parts resistant to corrosion corresponding
blasted stainless steel AISI 304, apart to stainless steel AISI 304, except wheels.
from wheels. Inner parts aluminium and
electro-galvanized steel.
SP, SF, SPM All structural parts glass bead blasted All parts resistant to corrosion corresponding to
stainless steel AISI 304. stainless steel AISI 304.

With a water temperature of 20°C, stainless steel, AISI 304, is corrosion resistant if the chloride content is less
than 500 ppm.

6.3 ELECTRICAL DATA

All models, except type MSP, are based on a 24V DC system. Type MSP has no electrical components; hence
this section may be disregarded if the lift is of this type. Electrical components are as given below:

Component Specifications
Control unit 24V DC Solid state
Batteries 150 and 300 series: 2 x 12V 17Ah
connected in series to establish a 24V DC
17Ah power supply.

500 series: 2 x 12V 45Ah connected in

series to establish a 24V DC 45Ah power
supply.

Battery life starts to deteriorate after 200-

400 charge cycles, depending on use.
Charger Input: 230 V AC or 115 V AC, 50-60 Hz,
1Ph+N+PE/G depending on region.
Output: 27.6 V DC – Max 118 W.
Motor Permanent magnet 24V DC with self-
locking worm gear.

6.4 LIFTING CAPACETY

The chart below denotes the lifting capacity for models XX-150, XX-300 and XX-500.

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 Load Curve
600
300 Series

500 150 Series

500 Series
400
Load (kg)

300

200

100

0
500 700 900 1100 1300 1500
Load Center Distance from Mast (mm)

Note: The nominal lifting capacity of the lifter is for the stacker only! Depending on the mounted lifting tool
the actual lifting capacity may be substantially less. Always adhere to the labeling on the lifter denoting the
actual lifting capacity.

6.5 LIFTING SPEED

The lifting speed (no load) is 135 mm/s. Heavy loads and battery capacity greatly influence the lifting speed.

6.6 MASS AND DIMENSIONS

Total unit weight without load (kg): 164

The following pages show the general dimensions for the lifter.

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17
7 CLEANING

The lifter should be cleaned using water and soap-based cleaning agents and a soft cloth which has been wrung
up. Dry of the lifter after cleaning using a dry, clean cloth. Other chemical cleaning agents are not permitted
without prior consent from 2Lift ApS.

In the standard version the lifter is built using mild steel which is then powder coated. Please note that this
material is susceptible to corrosion if subjected to water and/or damp conditions for prolonged periods of
time.

The lifter may under no circumstances be cleaned with a hose or pressure cleaner. This can damage the lifter
both electrically and mechanically. Any sign of pressure cleaning or hosing voids the warranty.

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8 OPERATING THE LIFTER

The following instructions are for operating the lifter

only. Instructions for any special lifting tools, which the
lifter may be equipped with, are found in the relevant
separate sections.
Prior to reading these instructions, it is imperative
that all the instructions in the chapter “Safety” have
been read and understood!

8.1 MAJOR COMPONENTS OF THE LIFTER

Major components on lifter

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8.2 LED INDICATORS AND CONTROLS

Control box with components

4-button remote 8-Button remote 12-button remote with E-stop

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8.3 TURNING THE LIFTER ON AND OFF

Use the following procedure when turning the lifter on:

1. Flip the on/off switch to the “on” position; it should be pointing in the “1” direction shown on the
label above the switch.
4-button remote: Once this switch is in the “on” position, press an arbitrary button on the remote
control to activate the lifter. An audible “Click” will be heard and the lifter is now ready for use.

8-button remote: Once this switch is in the “on” position, press the “on” button (6) on the remote
control to activate the lifter. An audible “Click” will be heard and the lifter is now ready for use.

12-button remote: Once this switch is in the “on” position, make sure the E-stop (1) is not activated.
Then press the green “on” button (2) on the remote control to activate the lifter. An audible “Click”
will be heard and the lifter is now ready for use.

2. After approximately two hours without use, the lifter will enter hibernation mode. This is to reduce
battery consumption. To reactivate the lifter, follow the procedure above to reactive the lifter.

To turn of the lifter flip the on/off switch to the “off” position; it should be pointing in the “0” direction shown
on the label above the switch. Always turn the lifter off after use to avoid unintentional activation!

8.4 CHARGING THE LIFTER

The battery level indicator LED is activated when lifting is performed (the button with the up-arrow is pressed
on the remote control). On the 8-button remote, there is an additional LED (1) that also shows the battery
level. Shortly after the batteries reach below 20 % capacity, the control unit will automatically switch the lifter
off to protect the batteries. The colour of the LED indicates the charge level of the batteries as follows:

Red: Less than 20 % remaining capacity. Recharge immediately.

Yellow: Between 20 % and 70 % remaining capacity
Green: Above 70 % capacity remaining.

To charge the lifter, plug the power cord into the mains-supply. While charging the battery the charge level LED
will indicate the battery level as follows:

Red: Less than 20 % remaining capacity.

Yellow: Between 20 % and 99 % remaining capacity
Green: 100 % capacity. Fully Charged.

Notice: The LED may change rapidly between yellow and green when the battery is almost fully charged. This
is normal and the LED will eventually change to solid green. Also, the lifter has main disconnect switch
functionality and as such the plug and cable must be easily visible.

It is advisable to charge the lifter at all times when it is not in use. The batteries cannot be over-charged and it
extends their life when charging as regularly as possible. If the batteries are left uncharged for more than 1-2
months (depending on storage conditions) they start to deteriorate and their capacity is permanently reduced.
The warranty on this product does not cover batteries that are defective due to the lack of adequate charging.
Battery life naturally starts to deteriorate after 200-400 charge cycles, depending on use.

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22
8.5 LIFTING AND LOWERING ITEMS WITH THE LIFTER

The following procedure should be used when lifting and lowering items with the lifter:

1. Make sure that the lifter is switched on.

2. Make sure that the load to be lifted does not exceed the maximum lifting capacity shown on the lifter.
3. The lifting tool is raised or lowered by pressing the corresponding arrow keys on the remote control.
Double arrow denote full speed, while single arrows denote reduces speed.
On the 8-button remote, the reduced speed can be set with the two arrows pointing in the horizontal
direction (5) and (9). The display (4) shows the reduced speed percentage.
4. The lifter is equipped with soft start- and stop, meaning that the lifting speed is gradually increased
and decreased during starting and stopping. This helps protect the moving parts on the lifter and also
alleviates any jerking motion which might cause the item being lifted to be dropped or otherwise
damaged.
An exception to this is when the maximum lifting height is reached; in this case the lifting motion is
stopped instantly for safety reasons.
5. A one way clutch is fitted on the 150 and 300 series lifters belt drive. This device ensures that the
lifting tool and load will only be lowered under their own weight. As such the load may for instance be
lowered onto a flat surface without the risk of tipping the lifter.
6. The lifter is equipped with an overload protection circuit. If the load exceeds the maximum lifting
capacity this circuit will automatically stop the lifting motion. In this event the battery level indicator
will blink yellow once every second to indicate that the maximum load has been exceeded. To reset
the lifter press the button with the down arrow and remove the excessive load.

8.6 MOVING THE LIFTER

Follow the directions below when moving the lifter:

1. When pushing the lifter both hands should be placed firmly on the handle and the speed should not
exceed 3 km/h.
2. If the lifter is equipped with at central brake, apply the directional lock when moving the lifter over
long straight stretches. See the section “Brakes” for details on the directional lock.
3. Turning the lifter is easiest when the handle is gripped on the outer parts, such that the operator’s
hands are as far apart as possible.
4. Depending on the surface of the floor, resistance when pushing the lifter will vary. It is crucial for ease
of operation that the wheels on the lifter match the floor and the conditions under which the lifter is
used. A wide variety of wheels are available; please contact 2Lift ApS if you are experiencing trouble
with a given combination off wheels and floor surface.

8.7 BRAKES

The rear wheels on the lifter are equipped with a brake. Depending on the model, the brake may be a central
brake or two brakes, one located on each rear wheel.
The brake should always be applied when the lifter is not in use or being used in stationary situations!

23
8.7.1 INDIVIDUALLY LOCATED BRACKES

The individually located brakes are found above each rear wheel, se picture below. To apply the brake, depress
the metal plate by foot. To release the brake, lift the metal plate by foot.

Individually located brake on rear

wheel

8.7.2 CENTRAL BRAKE

The central brake is activated by foot and has three positions: Free, wheels locked and directional lock.

Position: Directional lock Position: Free Position: Wheels locked (brake on)

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9 F - FORK

9.1 SAFETY

9.1.1 GENERAL SAFETY REQUIREMENTS

For your own protection and for the protection of the fork, pay special attention to all parts of the
text that are marked with the symbol shown to the left along with “DANGER”, “WARNING” or
“CAUTION”!

BEWARE: The following safety instructions are specific for the use of the fork. Before reading these
instructions make sure that safety instructions for the lifter have been read and understood as
stated in that section. As such, it is critical that all safety instructions in these operating instructions
have been read and are adhered to.

Keep all safety instructions and information for future

reference. Pass on the lifter only together with these
documents.

25
 All relevant national industrial safety standards must be observed.

9.1.2 SPECIFIC SAFETY REQUIREMENTS

Danger from falling loads. The fork must under no circumstances (neither stationary or in
motion) be loaded with more than the load specified in this manual (also printed on the rear
of the lifter). Failure to follow this could cause mechanical failure which could result in serious
injury or death.

Danger from falling loads. Always make sure the load is secured before lifting. Failure to
follow this could cause mechanical failure which could result in serious injury or death.

Danger from falling loads. Never put loads on the fork with other lifting equipment like
forklifts etc. – the lifter must only be used to lift loads with its own power. Failure to follow
this could cause mechanical failure which could result in serious injury or death.

Danger from tipping, crushing and falling loads. People under 18 are not allowed to use the lifter
with fork. Failure to follow this could result in serious injury or death.

Danger from tipping, crushing and falling loads. The user(s) of the lifter with fork attachment must
be trained in its use and be made aware of the safety precaution. Failure to follow this could result
in serious injury or death.

Danger from falling and crushing. It is prohibited to lift or transport persons with the fork. Failure to
follow this could result in serious injury or death.

Danger from crushing. No persons or limbs are allowed under the lifter with fork attachment at any
time. Never position loads over persons with the fork. Failure to follow this could result in serious
injury or death.

Danger from tipping and falling loads. The load must always be in the lowest position when driving
the lifter. Failure to follow this could result in serious injury or death.

Danger from tipping, crushing and falling loads. Always inspect the fork before use to ensure
that it is in perfect working conditions. It is prohibited to use the lifter with fork attachment in
any other condition than perfect working order. See also the section “Operator’s Duty of
Care”. Failure to follow this could result in serious injury or death.

Danger from tipping, crushing and falling loads. Repairs and maintenance must not be carried out by
other than trained personnel, authorised by the manufacturer to do so. Failure to follow this could
result in serious injury or death.

Danger from crushing and falling loads. Only one person is allowed within 2 m of the lifter
with fork attachment when in use. Failure to follow this could result in injury.

Danger from crushing and falling loads. Always make sure the fork is fully engaged before
handling loads. Failure to follow this could result in injury.

Danger from crushing and falling loads. If a stop is available, always ensure this is in place
before lifting loads. Failure to follow this could result in injury.

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 Danger from crushing and falling loads. Wear personal protective equipment when applicable –
Goggles, gloves and boots.

9.2 COMPONENT OVERVIEW

Component overview – Fork

1 – Prong or fork leg, 2 – Stop (optional and type may vary)

9.3 USE

The fork is designed to accommodate loads of a specific width. The exact dimensions may vary from the image above.
To use the fork, engage the prongs fully in the load which is to be lifted. For instance, in a pallet make sure this is
placed as far back on the fork as possible before lifting. This both ensures safety and also makes the load easier to
handle when manoeuvring the lifter.
If the fork is supplied with a stop, always ensure that this is in place before lifting.

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10 PPS – PROGRAMMABLE POSITION STOP

10.1 SAFETY

10.1.1 GENERAL SAFETY REQUIREMENTS

For your own protection and for the protection of the PPS-system unit, pay special attention to all
parts of the text that are marked with the symbol shown to the left along with “DANGER”,
“WARNING” or “CAUTION”!

BEWARE: The following safety instructions are specific for the use of the PPS-system unit. Before
reading these instructions make sure that safety instructions for the mini stacker have been read
and understood as stated in that section. As such, it is critical that all safety instructions in these
operating instructions have been read and are adhered to.

Keep all safety instructions and information for future

reference. Pass on the mini stacker only together with
these documents.

All relevant national industrial safety standards must be observed.

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10.1.2 SPECIFIC SAFETY REQUIREMENTS

Danger from tipping, crushing and falling loads.The user(s) of the PPS-system must be trained
in its use and be made aware of the safety precaution. Failure to follow this could result in
serious injury or death.

Danger from tipping, crushing and falling loads. Always inspect the PPS-system before use to
ensure that it is in perfect working conditions. It is prohibited to use the PPS-system in any
other condition than perfect working order. See also the section “Operator’s Duty of Care”.
Failure to follow this could result in serious injury or death.

Danger from tipping, crushing and falling loads. Repairs and maintenance must not be carried
out by other than trained personnel, authorised by the manufacturer to do so. Failure to
follow this could result in serious injury or death.

Danger from crushing and falling loads. Only one person is allowed within 2 m of the PPS-
system when in use. Failure to follow this could result in injury.

Danger from crushing and falling loads. Wear personal protective equipment when applicable
– Goggles, gloves and boots.

10.2 SAFETY SYSTEMS

The PPS-system is equipped with the following safety systems:

 An emergency stop button (E-stop).
 “Hold to run”-feature on all buttons activating motion on the lifter.
 Double button activation of critical functions (gripping/releasing of loads).

10.3 OPERATOR’S DUTY OF CARE

The PPS-system has been designed and built subject to risk analysis and in accordance with the harmonised
standards to be complied with, as well as other technical specifications. It thus ensures the highest level of
safety.
However, this safety can only be achieved in operational practice if all the necessary measures are taken. The
operator of the PPS-system has a duty of care to plan these measures and to check their execution.

In particular, the operator must ensure that:

 The PPS-system is only subjected to normal use as specified in these operating instructions
 The PPS-system is only operated when in perfect working order.
 The operating instructions are always available in full and in a legible condition at the machine's place
of use.
 Only properly qualified and authorised personnel operate, maintain and repair the PPS-system.
 These personnel are regularly instructed in all applicable areas of work safety and environmental
protection, as well as knowing the operating instructions and in particular the safety instructions
contained herein.
 Any safety and warning instructions fitted on the machine are not removed and remain legible.

10.4 PRODUCT DESCRIPTION

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The PPS-system is designed to allow the lifter to stop the lifting motion at pre-programmed positions. In all 10
positions can be programmed and stored for later use.
The system is accurate within 1-2 mm when measured at the carriage on the lifter. However, due to the
deflexion of the lifting tool during loading, the position of the lifting tool will vary depending on the given load.
For most practical purposes this deflexion is small and not of consequence.

10.5 COMPONENT OVERVIEW

Component overview - PPS-system

1 - E-stop; 2 - Status LED; 3 – On-button; 4 – Digital display showing position in mm; 5 – Buttons for activating motion on the lifter; 6 –
Buttons for programming and activating the PPS-system.

10.6 USING THE PPS-SYSTEM

10.6.1 CONTROLS

1. Emergency Stop (E-stop). Press to immediately stop all electrical systems on the lifter and bring
movement to a standstill. Use only in case of emergency and never as an alternative on/off switch.
After activation, the button can be reset by turning it clockwise.
2. Status LED. This lights green when the unit is ready for use.
3. On button. Turns the lifter on.

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 4. Digital display. This shown the position of the lifting tool during lifting.
5. Lift activation buttons. These buttons control the motion of the lifter and function as described in the
chapters on the electric lifting tool(s) the lifter is equipped with, as well as the chapter regarding the
use of the electric lifter itself.
6. Programming and positioning buttons. Use these buttons to program and position the lifting tool as
described in the following sections.

10.6.2 PROGRAMMING THE PPS-SYSTEM

To program a position, do the following:

1) Move the lifting tool to the desired position using the buttons with the up and down arrows.
2) With the lifting tool in the desired position, first press and hold the “save”-button, then press and hold
the desired position button (buttons with “P” and numeral). Hold both buttons together for
approximately 3 seconds until the display reads “SAVE”. The position in now stored.

To delete a position, do the following:

1) Press and hold the “save”-button, then press and hold the desired position button (buttons with “P”
and numeral). Hold both buttons together for approximately 9 seconds until the display reads “SAVE”
and finally “DEL”. The position in now deleted.

It is not necessary to delete exiting positions before adding new ones. The delete function is available to
remove positions, which might cause accidental lifting to undesired positions.

10.6.3 CALIBRATION

To calibrate the system, raise the lifting tool to the upper position to activate the top stop on the lifter. This
calibrates the system and should be done with regular intervals to ensure that the position is registered
correctly.

10.6.4 USING THE PPS-SYSTEM TO POSITION THE LIFTER

To move the lifting tool to the desired position, push and hold the corresponding button with the
preprogrammed position. The lifting tool now moves up or down to the programmed position.
If the existing position is within a few millimeters of the desired position, it may be necessary to move the tool
slightly up or down first, before activating the PPS-system.

Danger from falling loads. Always observe the load while lifting or lowering using the PPS-
system. Failure to follow this could result in injury.

Danger from falling loads. After having used the PPS-system, always verify that the lifting tool
is in the desired position before transferring the load. Failure to follow this could result in
injury.

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11 SPARE PARTS

11.1 ORDERING SPARE PARTS

When ordering spare parts please provide the following information:

Spare part number (can be found in the spare parts list below)

Spare part description (can be found in the spare parts list below)

Type of lifter (can be found on the type plate located on the bottom of the mast of the lifter)

Serial number of lifter (can be found on the type plate located on the bottom of the mast of the lifter).

Quantity required of the spare part in question.

Orders may be placed by e-mail to [email protected] or by phone: +49 (0) 171 580 2721

11.2 SPARE PARTS LIST

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33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
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72
73
74
75
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12 ELECTRICAL DIAGRAM

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79
13 FINAL INSPECTION

Type: N-300M-SPT

Serial Number: 221016001

Inspection performed by: Brian Licht

Inspection Point Inspected

All major dimension according to order.
Maximum load set according to specification. Current cut-off functioning correctly.
All labels and stickers in place.
Optical inspection: All surfaces intact and clean.
Lifter tested with maximum weight.
All controls working correctly.
All LED working correctly.
Cambelt correctly tightened
Carriage runs smoothly in lifting column.
Top stop functioning correctly and tested minimum 10 times.
Lifter handles correctly when pushed.
Wheels running smoothly and brakes function correctly.
Batteries fully charged
Emergency stop functional (if applicable)
Lifting tool functional (if applicable)

Date: 6.12.2022

Signature:

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14 MAINTENANCE AND FAULT FINDING

Danger from tipping, crushing and falling loads.

Repairs and maintenance work may only be carried out by trained personnel authorized
by the manufacturer!

14.1 MAINTENANCE

For the most part, the lifter is maintenance free. However for safety reasons the lifter should be inspected on a
regular basis as described below.

14.1.1 CAMBELT

The cambelt must be inspected once every monthly for wear and tear and/or damage. The steel reinforcement
of the cambelt prevents breakage – but damage of the PU part can lead to uneven motion of the belt an
ultimately failure. To inspect the cambelt, remove the cover in front of the lifting column and perform a visual
inspection. Make sure the cambelt is free for any nicks or tears and that it is running smoothly on the gear
wheel and top roller. Also remove any dirt and/or larger particles that might have collected behind the front
cover, since this can get lodged between the cambelt and gearwheel and cause the lifter to fail.
If the cambelt shows any sign of damage it must be replaced before the lifter is put into use again. To access
the cambelt, use the procedure described below:

Remove the four screws holding the mast cover.

See image to the left.

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 With the cover removed, inspect the cambelt for
damage.

Example of intact cambelt (left) and damaged

cam belt (right).

For safety reasons, regardless of which state it is in, the cambelt must be changed every 5 years or for every
2,000 operating hours, which ever limit is reached first.

14.1.2 WHEELS

All wheels on the lifter must be inspected once every month for wear and tear and/or damage. Remove any
fibres with might have accumulated around screws and axles. Make a visual inspection of the wheel tread and
ensure that the surface is intact. Make sure to replace any wheels which are damage before putting the lifter
into use again.

14.1.3 FASTNERS

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Once every month check that no fasteners (screws, lock-pins, circlips, etc.) are missing and check that these are
securely fastened. If any fastener is missing or loose contact 2Lift ApS, since this should not occur with normal
use. Before putting the lifter into use again, make sure the issue is resolved.

14.2 FAULT FINDING

Fault Possible Cause Solution

When lifting, the carriage in the Loose cambelt. Check the tension Inspect cambelt for damage to
lifting column moves erratically of the cambelt. It must be make sure that it is intact. If this is
and periodically the cambelt tightened to 1200 N using a the case tighten the cambelt to
makes a loud clanking noise. tension measuring device. 1200 N using a tension measuring
device.
Damaged cambelt. Replace cambelt and tighten to
1200 N using a tension measuring
device.
Crunching or bumping noises while Dirt on carriage wheels or inside Clean wheels and/or inside of
the carriage moves in the lifting the lifting column. lifting column.
column.
Worn bearings and/or carriage Replace bearings and carriage
wheels. wheels.
The lifter does not react when the Emergency stop activated. Deactivate emergency stop.
remote control is activated.
Main switch off. Turn on main switch.
Load exceeds maximum weight. Overload protection activated.
Reduce load and retry.
Main fuse blown. Check fuses and replace as
necessary. If problem persists
contact 2lift ApS.
Batteries flat. Charge batteries.
Lifter will only lower load but not Defective top stop switch. Test by shorting connection to top
lift. stop switch. If this resolves the
problem the top stop switch needs
to be replaced.
The lifter lifts very slowly. Batteries damaged. Check battery capacity and replace
batteries if necessary.
The lifter is hard to push/steer Fibres entangled in wheels Remove fibres and dirt and check
that wheels run smoothly.
Bearings in wheels worn/broken Replace wheels as necessary.

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15 CE-CONFORMITY

Declaration of conformity in accordance with EU directive 2006/42/EC and 2014/30/EU.

Manufacturer:

2Lift ApS
Nordrupvej 65
4200 Slagelse
Denmark

Description of machine:

Electrical lifting equipment – Pedestrian driven

Type: N-300M-SPT
Lifting equipment:
Serial number: 221016001

Directives:
2006/42/EC and 2014/30/EU

Standards:
EN ISO 12100:2010, EN 60204-1:2006, EN 61000-6-2:2006, EN 61000-6-4:2007, EN ISO 3691-5:2015

The item above hereby is assured to be in compliance of the fundamental requirements as stated in the
Directive for machines 2006/42/EC with addendum.

Signature:
Slagelse, 6.12.2022

Michael Halloway Hancock

Managing Director
2Lift ApS

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