Alarm List Terex-Demag V0204 Englisch
Alarm List Terex-Demag V0204 Englisch
Hint:
The alarm list can be used with the following steering systems:
- SLC 019 410, SLC 019 102 (AC200, AC250, AC350, AC110, AC130)
- SLC 018 302 (AC55)
- SLC 019 113 (AC200PT)
Alarm codes assigned to an axle are ment from a view of the steering computer. If several steering computers
are used on one vehicle determine the concerning axle by using the system structure scheme.
Alarm codes which are shown on the display of the ECU as “U-error” are stored in the error memory as “L239-
xxx-3” and “L240-xxx-3”
The reading of the error memory can be left by the pressing the button ESC.
Additional details to the actual entry can be displayed on operating the ENTER key.
Pressing the PLUS or MINUS keys the errors can be read one after the other. At the end of the error memory
(position 32) the display jumps back to position 1 automatically.
As soon as an error 255, 255, 255 appears in the display there are no further errors written in the memory. Thus
the error position before is the last error message written to memory. If the error memory is erased completely
there are only values of „255“ contained.
03 Short circuit 3 Short circuit detected at the according output. The wiring has to be
checked!
Notes for troubleshooting:
By doing a resistance and voltage measurement at the contacts of the 54-pole plug
with the steering computer removed, the kind of short circuit can be found out.
Short circuits to ground potential or to +24 V supply voltage are possible. At the output
contacts voltages higher than 3 V are not permitted.
03 Short circuit 3 Short circuit detected at the according output. The wiring has to be
checked!
Notes for troubleshooting:
• Disconnect the solenoid coils and check if the alarm persists after power-cycling the
steering computer. If the alarm persists check the wiring.
• If the alarm disappears check the solenoid coils with the help of an ohm-meter
(compare the resistance of the coils and check for short circuit of a coil to vehicle
ground).
04 Plausibility 0 The power supply of the steering computer out of the ignition
(terminal 15) is not plausible.
The delay between the ignition signal and the alternator signal is too
short. The steering computer assumes a short circuit between the
two signals.
Notes for troubleshooting:
In normal operation the 'ignition fuse' signal has to be active first. The 'alternator fuse'
signal must be delayed at least for 1 second. It must be active only with engine
running.
Note: this test can lead to false alarms when the engine is started before the steering
computer self-test is completed. It has been disabled in recent software versions.
09 +24 V supply 0 Cable break or blown fuse of the redundant power supply of the error
lamp
Notes for troubleshooting:
Measure with disconnected steering computer at the according contact of the 54-pole
plug or use the PCS-software to display the inputs. The according input must have a
+24 V level all the time.
31 Parameter
04 Plausibility 3 Memory error in the parameter range. This error can only be
removed by the manufacturer.
32 Pressure sensor
02 Cable break 1 No signal available from the pressure sensor. Check the wiring!
Notes for troubleshooting:
Check the output voltage of the sensor with the steering computer connected. The
voltage must be in the range of 0.5 V - 4.5 V. The check can be done by using a
voltmeter or the input/output display function of the PCS.
04 Plausibility 0 The signal from the pressure sensor is faulty. Check the wiring!
Notes for troubleshooting:
Check the output voltage of the sensor with the steering computer connected. The
voltage must be in the range of 0.5 V - 4.5 V. The check can be done by using a
voltmeter or the input/output display function of the PCS.
26 Build-up pressure 1 Pressure signal is not plausible while pressure is built up. Check the
pressure sensor and the pressure supply.
Notes for troubleshooting:
The pressure signal has to increase if the charging valve is opened and no steering
movements occur.
33 Pressure supply
05 Parameter 3 Faulty setting of the hydraulic supply parameter in step P_80.
09 Level 0 Cable break of sensor or low oil level in the tank.
Notes for troubleshooting:
Check the oil level. In normal operation the monitoring input should be +UBAT.
12 > max. value 3 The hydraulic oil pressure is higher than the maximum value defined
by parameter P_90. Check the hydraulic supply.
13 < min. value 3 The hydraulic oil pressure is lower than the minimum value defined
by parameter P_89. Check the hydraulic supply.
47 Breakdown 0 The oil flow sensor of the main hydraulic pump indicates no oil flow
with running engine.
Notes for troubleshooting:
Check the oil flow sensor and the main hydraulic pump. In normal operation the
monitoring input should be +UBAT.
34 Engine running
02 Cable break 0 The engine speed signal is available on the CAN bus but indicated
as faulty.
Notes for troubleshooting:
The engine controller has failed.
04 Plausibility 0 The engine speed signal is received on the CAN bus but indicated as
not available.
Notes for troubleshooting:
The engine controller has failed or has a faulty configuration.
06 Time-out 0 The engine speed signal is not received on the CAN bus.
Notes for troubleshooting:
The engine controller has failed or the engine controller CAN bus is not connected.
31 Speed > 0 1 The 'engine running' signal is off while te vehicle speed is higher
than 20 kph.
Notes for troubleshooting:
Check the wiring of the 'engine running' (charge indicator) signal.
35 Pressure accumulator
04 Plausibility 1 The hydraulic accumulator charge time is lower than the defined
minimum value.
Notes for troubleshooting:
Check the pressure rise during changing. Probably the pressure accumulator has to
be replaced.
39 Off-road switch
04 Plausibility 0 The off-road signal is not plausible. It is read redundantly on different
steering computers.
Notes for troubleshooting:
Check the off-road signal on all available steering computers.
17 Total for track 1/2 2/3 Total of slider voltages is implausible. The second angle transducer
track may have reversed supply voltage connections. Error priority
02 for setpoint value sensors, 03 for axles
Hints for troubleshooting:
• For vehicles in use: The angle transducer may be damaged or there may be a
wiring problem. Check the linearity of the angle transducer voltages. If there is
currently no obvious problem with the angle transducer, check bearings of the
sensor, cable, connectors and crimp-connections.
• If the bearing of the angle transducer is damaged, check if there is a problem
with the coupling when replacing the angle transducer.
During commissioning: Display the angle transducer voltages with the PCS. When
steering the main pivot from the left limit stop to the right limit stop, the voltage on
track 1 on the relevant angle transducer should increase. With the correct voltage
curve on track 1 (increase in voltage when turning to the right), track 2 of the angle
transducer is being powered incorrectly, with the incorrect voltage curve (decreasing
voltage when turning to the right), track 1 of the angle transducer is being power
incorrectly. On the relevant rack, swap the cables to the PINs for powering the
relevant track.
11 5 V external 1 The '5 V external' supply voltage is out of tolerance. Check the wiring
of all connected angle transducers and pressure sensors for short
circuit.
Notes for troubleshooting:
The '5 V external' supplies the angle transducers as well as the pressure sensors.
Check the voltage output with active steering computer at terminal J2.11 to be 5 V. In
case of deviations disconnect the angle transducers and pressure sensors one after
the other to determine the faulty connection. Check the shields of the angle transducer
and pressure sensor cables as well.
52 Speed 1
02 Cable break 0 The CAN bus speed signal is indicated as faulty.
Notes for troubleshooting:
Check the devices providing the speed signals (ABS controller, speedometer).
06 Time-out 0 The CAN bus speed signal is not received by the steering computer.
Notes for troubleshooting:
Check the devices providing the speed signals (ABS controller, speedometer).
18 Deviation 0 The deviation between signals 'speed 1' and 'speed 2' exceeds the
tolerance of parameter P_73. The CAN bus speed signal is still
available.
Notes for troubleshooting:
Check the speed signals during a test run.
18 Deviation 1 The deviation between signals 'speed 1' and 'speed 2' exceeds the
tolerance of parameter P_73. Both speed signals are not available.
Notes for troubleshooting:
Check the speed signals during a test run:
• Has the speedometer been recalibrated?
• Have the tyres been replaced by different size tyres (diameter)? Adapt WIZ
parameter P_17.
• Using inductive proximity switches? Check the distance between switch and metal.
53 Speed 2
02 Cable break 0 The CAN bus speed signal is indicated as faulty.
Notes for troubleshooting:
Check the devices providing the speed signals (ABS controller, speedometer).
06 Time-out 0 The CAN bus speed signal is not received by the steering computer.
Notes for troubleshooting:
Check the devices providing the speed signals (ABS controller, speedometer).
06 Time-out 1 Both CAN bus speed signals are not received by the steering
computer.
Notes for troubleshooting:
Check the devices providing the speed signals (ABS controller, speedometer).
54 Speed 3
02 Cable break 0 The CAN bus speed signal is indicated as faulty.
Notes for troubleshooting:
Check the devices providing the speed signals (ABS controller, speedometer).
30 Inverse 3 The axle moves to the opposite direction than expected by the
movement steering computer.
Notes for troubleshooting:
During commissioning:
Check the angle transducer sense of rotation and the proportional valve polarity.
For vehicles in service:
• The proportional valve spool might be sticking inside the valve body.
• Check the angle transducer linkage to the axle to be free of play.
41 Factor 3 Control deviation tolerance has been exceeded by more than the
factor of parameter P_106. The axle is switched off immediately.
Notes for troubleshooting:
Check the axle steering forces and the hydraulic supply (oil flow and pressure).
59 Tag axle
04 Plausibility 0 The hydraulic supply for the tag axle is not available.
Notes for troubleshooting:
Check the tag axle hydraulic supply.
42 0° alignment 3 The 0° alignment value stored inside the steering computer memory
is outside the tolerance range 2350 mV - 2650 mV.
Notes for troubleshooting:
Repeat the 0° alignment of the axle.
43 Left alignment 3 The left lock alignment value stored inside the steering computer
memory is out of tolerance.
Notes for troubleshooting:
Repeat the left lock alignment of the axle. The angle transducer feedback voltage at
left lock has to be lower than 2000 mV. Probably the angle transducer linkage has to
be modified.
44 Right alignment 3 The right lock alignment value stored inside the steering computer
memory is out of tolerance.
Notes for troubleshooting:
Repeat the right lock alignment of the axle. The angle transducer feedback voltage at
left lock has to be higher than 3000 mV. Probably the angle transducer linkage has to
be modified.
31 Speed > 0 0 During alignment a vehicle speed higher than 10 kph is detected.
Notes for troubleshooting:
Check the speed sensors. Do not move the vehicle during alignment.
42 0° alignment 3 The 0° alignment value stored inside the steering computer memory
is outside the tolerance range 2350 mV - 2650 mV.
Notes for troubleshooting:
Repeat the 0° alignment of the axle.
43 Left alignment 3 The left lock alignment value stored inside the steering computer
memory is out of tolerance.
Notes for troubleshooting:
Repeat the left lock alignment of the axle. Probably the angle transducer linkage has
to be modified.
44 Right alignment 3 The right lock alignment value stored inside the steering computer
memory is out of tolerance.
Notes for troubleshooting:
Repeat the right lock alignment of the axle. Probably the angle transducer linkage has
to be modified.
72 CAN operating
terminal
06 Time-out 0 The CAN bus connection to the operating terminal is interrupted.
Notes for troubleshooting:
Check the CAN bus wiring to the operating terminal as well as the power supply of the
operating terminal.
74 Software
46 Overload 0 The maximum cycle time of the steering computer is exceeded and
therefore not constant any more.
Notes for troubleshooting:
For synchronous remote systems a constant cycle time is very important. Does this
warning occur frequently?
Has the system been modified?
75 CAN connection
06 Time-out 0 The CAN communication failed.
Notes for troubleshooting:
Check the CAN bus wiring as well as the power supply of the CAN bus nodes.
12 too high 0 The number of activated CAN bus messages is too high to be
executed by the steering computer.
Notes for troubleshooting:
Check the CAN bus message configuration.
76 Control panel
04 Plausibility 0 The CAN bus control signals are invalid.
06 Time-out 0 The CAN bus control signals are not available.
77 Axle configuration
05 Parameters 1 At least one of the parameters P_52 to P_55 holds a wrong
configuration.
Notes for troubleshooting:
Check parameters P_52 to P_55.
78 Steering suppression
Alarm list Terex-Demag V0204 englisch.doc
Alarm List Steering System page 15 of 29
81 Fuse monitoring
09 Level 0 The digital input used for fuse monitoring is not active.
Notes for troubleshooting:
Check redundant fuse (3 A) inside the alarm lamp supply and the wiring.
82 Centring unit
02 Cable break 1 Cable break to the pressure sensor of the centring unit.
Notes for troubleshooting:
Check the wiring of the pressure sensor and the sensor itself.
21 Locking cycle 3 The axle locking after finishing the steering line reduction failed.
Notes for troubleshooting:
The steering program 'narrow bend' shall be finished automatically. However the axle
could not be locked.
85 Tilt-out suppression
05 Parameters 3 Incorrect parameter setting. The tilt-out suppression cannot be
activated.
Notes for troubleshooting:
Check parameter setting.
86 Speed limit
87 CAN master
06 Time-out 0 The CAN bus connection to the master steering computer is timed
out.
Notes for troubleshooting:
Check the CAN bus wiring and the power supply (fuses) of the master steering
computer.
18 Deviation 0 The front axle angle measurement differs too much from the CAN
bus value received from the master steering computer.
Notes for troubleshooting:
Check measured angles. Execute the front axle alignment procedure again.
88 CAN slave 1
06 Time-out 0 The CAN bus connection to the slave 1 steering computer is timed
out.
Notes for troubleshooting:
Check the CAN bus wiring and the power supply (fuses) of the slave 1 steering
computer.
18 Deviation 0 The front axle angle measurement differs too much from the CAN
bus value received from the slave 1 steering computer.
Notes for troubleshooting:
Check measured angles. Execute the front axle alignment procedure again.
89 CAN slave 2
06 Time-out 0 The CAN bus connection to the slave 2 steering computer is timed
out.
Notes for troubleshooting:
Check the CAN bus wiring and the power supply (fuses) of the slave 2 steering
computer.
18 Deviation 0 The front axle angle measurement differs too much from the CAN
bus value received from the slave 2 steering computer.
Notes for troubleshooting:
Check measured angles. Execute the front axle alignment procedure again.
21 Locking cycle 3 The axle is not retained after a complete locking cycle.
Notes for troubleshooting:
Check the centring switch of the mechanical locking.
22 Unlocking cycle 3 The axle cannot be steered after a complete unlocking cycle.
Notes for troubleshooting:
Check the centring switch and the compressed air supply.
23 Locking state 3 The centring switches of the axle locking are not in correct position.
Notes for troubleshooting:
Check the centring switches.
24 Unlocking state 1 The centring switches of the axle locking are not in correct position.
Notes for troubleshooting:
Check the centring switches and the compressed air supply.
32 Check valves 3 The axle can be steered with active locking (check valves not
opened powered).
Notes for troubleshooting:
Check valves faulty or leaking?
33 Check valves 3 The axle cannot be steered with open locking (check valves
closed powered).
Notes for troubleshooting:
Check valves faulty or necessary steering forces too high.
45 Maintenance 0 The ground breaker relay does not open. The contacts seem to stick
in closed position.
Notes for troubleshooting:
Check the relay and especially its contacts.
100 Digital inputs 100 = DI1 105 = DI6 110 = DI11 115 = DI16
… 101 = DI2 106 = DI7 111 = DI12 116 = DI17
119 102 = DI3 107 = DI8 112 = DI13 117 = DI18
103 = DI4 108 = DI9 113 = DI14 118 = DI19
104 = DI5 109 = DI10 114 = DI15 119 = DI20
04 Plausibility 3 Internal fault of the concerning digital input.
05 Parameters 3 Internal digital input configuration faulty.
Notes for troubleshooting:
Check parameter setting.
120 Analog inputs 120 = AI1 123 = AI4 126 = AI7 129 = AI10
… 121 = AI2 124 = AI5 127 = AI8
129 122 = AI3 125 = AI6 128 = AI9
04 Plausibility 0 At least one of the CAN bus signals for time or date is indicated as
not available.
Notes for troubleshooting:
Check concerning control unit.
187 Reserve
02 Cable break 0 The CAN bus signal ' ' is indicated as faulty.
Notes for troubleshooting:
Check concerning control unit.
04 Plausibility 0 The CAN bus signal ' ' is indicated as not available.
Notes for troubleshooting:
Check concerning control unit.
06 Time-out 0 The ' ' message is not received by the steering computer.
Notes for troubleshooting:
Do other systems on the vehicle raise similar alarms? Check the concerning control
unit and the CAN bus.
04 Plausibility 0 At least one of the ABS/ASR CAN bus signals is indicated as not
available.
Notes for troubleshooting:
Check ABS/ASR control unit.
04 Plausibility 0 At least one of the CAN bus steering operation signals is indicated
as not available.
Notes for troubleshooting:
Check CAN bus controls.
Alarm Codes for Fail-Operational steering system SLC 018 302 / SLC 019 113:
Loc Type of alarm Prio Description, troubleshooting
200 Main steering circuit
201 Back-up steering circuit
04 Plausibility 0 The alive signal of the received CAN message is not altering any
more. Data is not valid.
Notes for troubleshooting:
Check CAN bus connection between the steering computers of the two circuits and
their power supply.
47 Breakdown 0 The opposite steering circuit is out of order. Error-free signal of the
opposite steering circuit is not available any more.
Notes for troubleshooting:
Check the opposite side steering computer alarms.
212 Axle blocked 0 Steering axle is blocked. Both steering circuits switch into a test
mode in order to exclude the proportional valves The warning
message is generated as soon as the test is finished and both valves
are error-free.
210 Bypass valve of main steering circuit
211 Bypass valve of back-up steering circuit
12 Pressure too high 0 Respecting bypass valve is not able to switch the circuit
depressurised. Alarm is generated if the steering pressure is not
decreasing even with bypass active.
Notes for troubleshooting:
Check the bypass valve and the wiring to it.
201 State of circuits 0 No self test possible because the opposite steering circuit did not
switch into self test mode.
202 Volume flow 0 Volume flow switch is active before engine runs or is not active after
switch start of the engine.
203 Pressure sensor 0 Value of pressure sensor is not valid.
204 Bypass valve 0 Bypass valve of main circuit out of order. Main circuit can not be
main circuit locked or bypassed.
205 Proportional 0 No pressure increase when operating the proportional valve.
valve main circuit Proportional valve can not be actuated.
206 Proportional 3 Steering pressure can not be decreased even if proportional is not
valve main circuit actuated. Obviously the valve is continuously open.
continuously
open
207 Bypass valve 0 Bypass valve of back-up circuit out of order. Back-up circuit can not
back-up circuit be locked or bypassed.
208 Proportional 0 No pressure increase when operating the proportional valve.
valve back-up Proportional valve can not be actuated.
circuit
209 Proportional 3 Steering pressure can not be decreased even if proportional is not
valve back-up actuated. Obviously the valve is continuously open.
circuit open
continuously
210 Self test stopped 0 Self test has been stopped, because
because of - vehicle is driving
synchronization - front axle is steered.
211 Self test stopped 0 Self test has been interrupted by the opposite circuit
because of
opposite circuit
212 Axle is blocked 0 The axle seems to be blocked, pressure of both main and backup
circuit have high values.
106 +UBAT > 33 V 3 Supply voltage of steering computer too high (> 31 V).
Notes for troubleshooting:
• Check supply voltage.
• Replace steering computer.
Alarms from internal monitoring of the steering computer “SLC 018 3xx”:
Loc Type of alarm Prio Description, troubleshooting
239 Self test FR Hardware test 2-channel electronic function controller
240 Self test SR Hardware test 2-channel electronic safety controller
0 Kind of error not 3 No further statements possible. Please note error code of the
available opposite part of the control electronic.
1 Power-on test 3 Probably hardware failure – replace steering computer.
… internal
4 surveillance
5 Power-on test 3 Error during test of non-volatile data memory. Parameters are
EEPROM needed to be restored.
6 Power-on test 3 Error during test of program memory. Program memory is needed to
ROM signature be flashed.
7 Power-on test 3 Probably hardware failure – replace steering computer.
internal
surveillance
8 Power-on test 3 Error during test of non-volatile data memory. Automatic correction
EEPROM done!
20 Power-on test 3 Probably hardware failure – replace steering computer.
internal
surveillance
21 Power-on test 3 Short circuit of output to ground or +UBAT or short circuit between two
… digital output outputs.
Nr. 1 - Nr. 16
36
41 Power-on test 3 Probably hardware failure – replace steering computer.
… internal
surveillance
42
43 Power-on test 3 No internal connection
connection Appears when doing updates with software “WinEEA”
44 Power-on test 3 Probably hardware failure – replace steering computer.
… internal
surveillance
48
51 Power-on test 2. 3 Test of the second switch-off path – Check power supply or external
… switch-off path voltage at DO1 - DO12 and PWM1 - PWM8.
58
59 Power-on test 3 Probably hardware failure – replace steering computer.
internal
surveillance
101 Cyclic tests 3 Probably hardware failure – replace steering computer.
… internal
surveillance
105
106 +UBAT > 33 V 3 Supply voltage too high– check power supply.
107 + UBAT < 9 V 3 Supply voltage too low – check power supply.
108 Temperature 3 Temperature inside housing < -35 °C or > 85 °C.
monitoring