HZ7411

Circuit Breaker Dynamic

Characteristic Tester

Huazheng Electric Manufacturing (Baoding) Co., Ltd

Dear us er:

Thank you for choosing HZ 7411 Circuit Breaker Dynamic Charac ter is tic

Tester.

We hope that this inst rum ent can mak e your work eas ier and more

enjoyable, so that you can get the feeling of office aut omat ion in the test

and analysis work.

Bef ore us ing the inst rument , please read this manual, and oper at e and

maint ain the inst rum ent ac cording to the manual to pr olong its service lif e.

"Just a light pr ess, the test will be completed aut omat ically" is the

oper at ing charact erist ics of this inst rument .

If you ar e sat isfied with this inst rum ent, please tell your colleagues;

if you ar e not satisf ied with this inst rum ent, please call (0312) 6775656 to

tell you to ser ve you at all times- Baoding Huazheng Elect ric Manufact uring

Co. , Lt d. , our company will def initely make you satisf ied !
 Contents

I.Product technical parameters........................................................................................ 2

II.Performance.....................................................................................................................3

III.Term definitions..............................................................................................................3

IV.Panel layout.................................................................................................................... 5

V.Menu operation instructions..........................................................................................6

VI.Data query.................................................................................................................... 13

VII.Other settings..............................................................................................................14

VIII.Field connection........................................................................................................ 14

IX.On-site common problems.........................................................................................18

X.Packing List................................................................................................................. 20

1
I.Product technical parameters
1.1 Use environment

Input power：220V±10%，50Hz±10%

Atmospheric pressure：86～106kpa

Temperature:：－10～40℃

Humidity：≦80%RH

1.2 Safety performance

Insulation resistance：＞2MΩ

Dielectric strength: the power supply withstands the power frequency of the

cabinet at 1.5KV for 1 minute, no flashover and flashover

1.3 Basic parameters

1.3.1 Time

When the range is selected from 250-4000ms, the resolution is 0.1ms and the

error is 0.1ms ± 1 word; when the range is 10000-20000ms, the resolution is 1ms

and the error is 1ms ± 1 word.

1.3.2 Speed

Range is 20.00m / s, resolution is 0.001m / s, error: ± 0.01m / s ± 1 word

1.3.3 Current

The range is 20A, the resolution is 0.01A, and the error is 1% ± 0.1A.

1.3.4 Closing resistance

The range is 50-2000Ω, the resolution is 0.1Ω, and the error is% 1 ± 1Ω.

1.3.5 Output Power

1.3.6 DC5 ～ 270V digital 20A(instantaneous operation).

1.3.7 Stroke
Switch type Range（mm） Resolution（mm） Error
Vacuum circuit 50
breaker
SF6 circuit breaker 300 0.1 1%±1 word
Less oil circuit 1000
breaker
Table 1

2
II.Performance
2.1 Time

The machine can measure the natural parting and closing time of 12 metal

fractures, the same period time, the same period time, the same period time, the

gold short time, the no flow time, the closing spring time of the process of closing -

parting, dividing - parting and dividing - dividing; Some models can measure the

pre-casting time of closing resistance.

2.2 Speed and stroke

This tester can record and measure the closing bounce time, the number of

bounces, the bounce process, and the bounce waveform of each fracture.

2.3 Speed and stroke

This tester can record and calculate the rigid points, rigidity, maximum speed,

average speed, total travel, opening distance, over travel, rebound amplitude,

time-travel characteristic curve.

2.4 Current and voltage

This tester can record the opening / closing current value and current waveform of

the opening / closing coil, and provides DC5 ～ 270V 20A digital circuit breaker

operation power supply, automatically completes the low voltage operation test of

the circuit breaker, and measures the open circuit. The operating voltage of the

device.

2.5 Closing resistance

Some models of this machine can measure 6-way closing resistance value

and its pre-throw time at the same time.

III.Term definitions
♦ Opening / closing time: When the opening / closing coil is powered on as the

timing starting point, the time to the opening / closing of the moving and static

contacts.

♦ In the same period: Among the same phase, the difference between the

maximum and minimum opening / closing time.

3
♦ Phase-to-phase synchronization: The difference between the maximum and

minimum opening / closing time among three phases.

♦ Average speed: During the opening (closing) process, remove the front and back

of the moving contact by 10%, take the middle 80%, the ratio of the travel of the

moving contact to time.

♦ Maximum speed: During the opening (closing) process, after the moving contact

starts to move, the moving contact movement is taken as a speed

measurement unit every 10ms until the moving contact movement stops, and

several speed unit values are obtained. The speed value is the maximum speed

of opening (closing).

♦ Rigid opening / closing speed: According to the manufacturer of the switch to be

tested, the switch model is different, and each manufacturer defines different

rigid opening and closing speeds. This tester includes various different

definitions in it. User chooses (as shown in the table below)

No. Speed definition Applicable circuit breaker model

10ms after opening before Certain oil switches and SF6 circuit
1
closing breakers

5ms each after opening

2
before closing
Certain oil switches
10ms each after opening
3
before closing

6mm before closing and

4
after opening Some 10kv vacuum circuit breakers

Speed before closing,

5
6mm after opening

12mm before closing and

6 Some 35kv vacuum circuit breakers
after opening

16mm before closing,

7 LW8-35 type SF6 circuit breaker
32mm after opening

4
 36mm before closing,
8 LW6 type SF6 circuit breaker
72mm after opening

120mm before closing and

9 LW7 type SF6 circuit breaker
after opening

SF6 circuit breakers in some Xi'an

10 10% to fracture
switch factories

Table 2

If none of the above definitions meet the current speed definition of the short

circuit being tested, the user can select the "Custom" option in the parameter

setting interface-speed definition option, enter and save a speed definition that

conforms to the rules. Alternatively, you can also choose a closer speed definition

to measure, and then manually cut out the required rigid opening / closing speed

(ratio of travel to time in the sampling section) in the time-stroke characteristic

curve in the measurement result.

IV.Panel layout

Figure 1

No. Panel logo Function Description

① socket Instrument AC220V working power switch and

5
 ② switch socket

③ Close Internal DC power closing output

④ Open Internal DC power trip output

⑤ Com Internal DC power output common terminal

⑥ Short-term energy storage power supply for the

Energy energy storage motor of the circuit breaker under

test

⑦ A1B1C1N

⑧ A2B2C2N
12 channels on / off time measurement channel
⑨ A3B3C3N

⑩ A4B4C4N

⑪ Sensor Motion sensor signal channel

⑫ Ext External trigger signal channel

⑬ Grounding post

⑭ printer

⑮ LCD screen

V.Menu operation instructions

The LCD screen of this machine is a 1024 * 600 pixel resistive touch color

screen. After booting, the LCD screen enters the home menu interface after

playing the boot animation. There are 6 function area buttons on the homepage,

which are "Data measurement", "File management", "Brightness adjustment",

"Time calibration", "System settings", and "Serial communication" Click the

buttons to enter the corresponding operation interface.

6
 Figure 2

5.1 Data test

The data measurement interface is divided into upper, middle, and lower 3

areas (see Figure 3). The upper display area of the screen displays the current

closing and opening status of the 12-way fracture in real time. The opening and

closing of the fracture is displayed in red and the opening is displayed in green.

The middle part of the screen is the test mode selection area, providing a

total of 8 test modes, which are "Auto Test", "Open Test", "Close Test", "Manual

Open and Close", "Open and Close Test", and "Open and Close Test". "," Open

and close, "and" low-voltage test. " In the automatic test mode, the instrument

automatically selects the opening test or the closing test according to the current

port status (the opening test is performed when 1 of the 12-way break is closed).

In the low-voltage test mode, the instrument automatically judges whether the low

trip or low trip occurs according to the current status of each fracture (the low trip

is performed when one of the 12 fractures is closed). The user can select the

corresponding test mode according to the test requirements and the current

fracture state. After clicking the mode button, it will automatically jump to the

corresponding operation interface.

7
 Figure 3

At the bottom of the screen is a page-turning button area, which has three

buttons: "Back to Home", "Parameter Setting" and "Motor Energy Storage". Click

the button to jump to the corresponding operation interface.

After clicking the "Parameter Setting" or "Test Mode" button, the screen jumps

to the corresponding test mode interface.

5.1.1 General test mode

When the selected test mode is one of "Auto test", "Open test", "Close test",

"Open and close test", "Close and open test" and "Open and close", the page

jumps The following interface (Figure 4)

8
 Figure 4

The operation interface is also divided into three areas: the fracture status

display area in the upper part, the parameter setting area in the middle part, and

the page turning button area in the lower part. The functions of the upper and

lower areas are similar to the mode selection interface and will not be described

again. It mainly introduces the selection and setting of each parameter in the

central parameter setting area.

♦ Switch type: Some models of this machine support the selection of

combined resistance contact and metal contact mode. The default is metal

contact.

♦ Trigger mode: The trigger mode is divided into two working modes: internal

trigger and external trigger. The internal trigger mode is to use the internal DC

power of the instrument to drive the on / off coil of the device under test. In the

external trigger mode, the internal DC source of the instrument does not

work, but the on / off coil of the device under test is driven by the on-site

power. The external voltage action signal is used as the timing starting point. This

parameter can only be selected in "Auto test", "Open test" and "Close test" modes,

and the default is "Internal trigger" in other modes.

♦ Speed definition: This parameter is used to define the calculation rules of rigid

9
opening / closing speed to meet the different requirements of different switch

manufacturers and models. This machine has built-in 10 common speed definition

modes and a custom mode that can be saved in case of power failure. If the

above method still can't find a satisfactory speed definition, you can first select the

"10ms before closing" mode, measure the "time-travel characteristic curve", and

then perform corresponding analysis on the curve to obtain the corresponding

speed value.

♦ Output voltage: Set the output operating voltage value according to the needs of

the field (it is invalid to set this item in external trigger mode).

♦ Sensor: The sensor needs to set three parameters: type, quantity and position.

Types include displacement and angle; the number defaults to 1 (some models

can be set to 3); the position is the sensor installation position. If it is a

displacement sensor, set it to "A phase", " "B-phase" or "C-phase", if it is an angle

sensor, the default setting is A-phase.

♦ Switch stroke: Enter the total stroke value of the switch when using the angle

sensor; enter the marked stroke value of the sensor when using the angle sensor.

♦ Test time: The total test time is the time of the internal DC power output voltage.

This time should meet a. When doing a single opening and closing test, it should

meet the inherent opening and closing time of the device under test; b. When

doing a re-closing test, it should meet the inherent opening and closing time that is

greater than the multiple actions of the device under test Sum of time.

♦ Reclosing time: This item needs to be set during reclosing test. The reclosing

and closing time is counted as T closing and closing, and the reclosing and closing

time is counted as T closing and closing. T opening and closing is the period of

time from powering on the opening coil to powering on the closing coil. T closing is

the period of time from powering on the closing coil to powering on the opening

coil.

Open—Topen-close—Close—Tclose-open—Open

When you select the "close-to-open" test mode in the mode selection interface,

the "General Mode" and "Special Mode" options will pop up on the right. The

10
above-mentioned reclosing time can optionally be performed in the normal mode.

If special mode is selected, the time parameters Topen-close and Tclose-open will be

automatically set to 0ms and cannot be changed. Because the working mode at

this time is that when any one of the 12 groups of ports detects a closing signal

during the closing process, it immediately stops the closing command and opens

the opening command until the test time is reached.

Figure 5

After setting the test parameters, click the "Start Test" button to perform the

test. After the test is completed, enter the data interface (see Figure 6). The

parameters shown in the figure are the parameters before the test. Enter the

corresponding interface by selecting the button in the upper right corner of the

figure. For example, the "test data" interface contains all the test result data, and

the "graphic analysis" contains the dynamic graphics and current and

displacement curves of each port. In the “Storage and Print” interface, operations

such as transferring to a USB flash drive, printing data, and deleting data can be

performed.

11
 Figure 6

5.1.2 Manual opening and closing

Select the "Manual Open / Close" test mode, the screen will switch to the

"Start Test" interface in this mode, press the "Input Voltage" button and enter the

corresponding voltage value and confirm, and select "Close" according to the

switch status analog indicator. Or "open" button to operate (Figure 7).

Figure 7

12
 Figure 8

5.1.3 Low voltage test

If you select the “Open / Close Low Jump” test mode, the screen will switch

to the “Start Test” interface in this mode, and set the “Control Pulse Width” (that is,

the coil power-on time), “Initial Voltage”, and “Step Voltage” in this order. ", Select"

Single "or" Continuous "mode for boost operation. The use of this function is that

the instrument automatically determines whether it is closed or opened according

to the port status (see Figure 8).

VI.Data query
Click the "Data Query" button to enter the historical data viewing interface.

This item is divided into four parts: "test record", "test data", "graphic analysis" and

"storage printing", which are basically the same as the interface after the test is

completed.

The "test record" contains the test result number, time, test product

information, test personnel and test parameters;

"Test data" includes the same period, three-phase synchronization, opening

/ closing time, rigid opening / closing speed, maximum speed, average speed,

opening distance, overtravel, total stroke, coil current, coil resistance, and phase

Information such as bounce time and number of bounces.

The "graphic analysis" includes the 12-way fracture bounce curve, the

13
displacement curve of the test fracture, and the coil current curve. And by

selecting specific t1 and t2 values, the average speed in the specified motion

interval can be obtained. The specific operations are as follows:

In the initial state, the background of the value display areas of t1 and t2 are

white. Clicking on any one of the white areas will change the background color

(the background color of t1 becomes pink and the background color of t2 becomes

light green) and the same color light will be displayed Ruler. At this time, click the

color change area again to manually enter the time (less than or equal to the test

duration value) or click anywhere on the display area of the bounce curve and

displacement curve, and then move the cursor ruler to select the specified time

scale. During input or movement, t1 / t2, S1 / S2, I1 / I2, will dynamically display

the time, displacement value and coil current value of the cursor ruler, △t and △S

will dynamically display the time and displacement difference of the selected

position ,V is the average speed in the time interval between t1 and t2. The

calculation formula is::

△t=|t1-t2| Unit ms;

△S=|S1-S2| Unit mm;

V =△S/△t Unit m/s;

"Stored print" can optionally print test data or data or graphics in graphic

analysis, and can save the current data to a USB storage device, so that the data

can be analyzed by supporting software on a PC.

VII.Other settings
The “brightness adjustment” and “time calibration” in the main interface can

be operated according to the interface prompts, and will not be repeated here. The

“system settings” are the factory parameters of the instrument, which cannot be

set by non-production personnel.

VIII.Field connection
8.1 Ground and port connections

This machine is equipped with a special grounding wire. Please connect

14
the protective ground of the instrument to the field ground before performing

other wiring and operations. After the test, turn off the power of the instrument,

remove the other wires, and finally remove the ground wire. This machine's

fracture line is a four-core sheathed wire with four colors: yellow, green, red, and

black, which correspond to ABC and the public end, respectively. The connection

method is shown below.

8.2 Control line connection

This machine provides 3-core sheathed wires as internal power output

conductors (red is the closing conductor, green is the opening conductor, and

15
black is the power common terminal) and 3-core sheathed wires are used as

external operating voltage acquisition leads.

When the switch-on and switch-off control power is provided by the

instrument, disconnect the control power in the switch control box under test

(usually disconnect the fuse connected to the control power in the control box and

the control bus), but the power supply of the switch mechanism cannot be cut ,

And then wire as shown below. The instrument can only provide DC current

internally. Use the instrument's internal power supply to “internal trigger”. If the

on-site switch is an AC operating mechanism, please use the "external trigger"

method.

When using an external field power supply for the opening and closing control, the

"internal power supply" is not wired. When the switch is single-tested, two wires

“externally triggered” are connected to both ends of the brake coil; when the

switch is single-tested, the two wires “externally triggered” are connected to both

ends of the open-circuit coil. When operating with an external power supply, use

the "external trigger" method. External trigger mode can be tested regardless of

whether the switching mechanism is AC or DC.

8.3 Sensor connection

This machine provides two types of sensors: angle and displacement.

Select the appropriate sensor according to the measured switch. For some

16
imported and joint-venture switches, the linear drive part is enclosed inside the

switch body. When the switch manufacturer leaves the factory for speed tests, the

switches are tested on the switch opening and closing indicators or rotary shafts.

In this case, angle sensors are used. The axis of the rotation sensor should be

kept concentric with the axis of the switch as much as possible, otherwise the

rotation of the sensor will be hindered, and the burr of the measured curve will be

very heavy, which will affect the accuracy of the test data.

If you need to measure the stroke of the switch very accurately, you need a

linear sensor. There are three types of linear sensors: 50mm, 200mm and 300mm.

50mm linear sensor is used to measure the travel speed of vacuum switch;

200mm, 300mm is used to measure the SF6 switch travel and speed These two

sensors are non-standard configurations. Take a certain type of vacuum switch as

an example, as shown below. When installing the linear resistance sensor, ensure

that the sensor's moving axis can move in a straight line, and fix the sensor with a

magnetic universal bracket. The method is similar for SF6 switch and oil switch.

17
IX.On-site common problems
9.1 On-site closing and opening control wiring is incorrect or there is a

problem in the control loop

Find the control wiring diagram of the on-site control cabinet and ask relevant

professionals to find the closing and opening coils and switch auxiliary contacts

respectively. Refer to Appendix II of this manual for control wiring diagrams and

instructions for rewiring. Check the control circuit to ensure that the circuit is

unblocked.

9.2 The instrument prompts "Power supply current output exceeds limit,

over-current protection action"

a. It is possible that the output of the instrument is short-circuited due to the

wrong control wiring, which causes the short-circuit protection function to start,

and the instrument "closes and opens the control power" has no output. Shut

down at this time, and check the wiring again according to the first item above.

b. The instrument may not be driven normally due to the excessive coil load on

site.

① For the switch of the electromagnetic mechanism, the driving current required

by the switch closing coil is large (up to 100A or several hundred amps), and the

maximum load capacity of the instrument operating power supply is 15A. As a

18
 result, the load is too large and the instrument cannot be driven normally.

Generally, the closing control line is connected to the closing contactor coil in

front of the closing coil, and the switch contactor is controlled by the instrument.

The contactor is used to drive the switch closing coil to make the switch act.

"Trigger" mode operation switch closes.

② For the switch of hydraulic and spring mechanism, the default is “excessive

load” when the output current of the instrument is greater than 6A. Please take a

look or use a multimeter to measure the resistance of the closing coil to confirm

that the closing coil current is large. Then please check the wiring carefully,

make sure that the closing output is not short-circuited, and then restart after

power off.

9.3 The instrument has no DC power output

This kind of situation may be caused by the burnout of the power supply

insurance of the instrument and the loss of power supply to the entire instrument.

At this time, the replacement insurance can be replaced. Or the internal power

supply of the instrument has failed. At this time, external triggering can be used for

measurement. After the test is completed, notify the company to return to the

factory for repair.

19
X.Packing List
NO. Name Quantity

1 Three core test line 1

2 Sensor connection cable 1

Black 1

Red 1
3 Test line
Green 1

Yellow 1

4 Four core test line 1

5 Ground cable 1

6 Power line 1

7 Angle sensor 1

8 Line sensor 1

Connector 3

Test line 1
9
Converter 1

The universal bracket 1

Black 4

Alligator Red 1
10
clips Green 1

Yellow 1

Black 1

Red 1
11 Small clip
Green 1

Yellow 1

12 Print paper 1

20
13 Fuse pipe 1

21