Cavitation
Cavitation
Cavitation
Cavitation is the formation and then immediate
implosion of cavities in a liquid – i.e. small
liquid-free zones ("bubbles") – that are the
consequence of forces acting upon the liquid.[1] It
usually occurs when a liquid is subjected to rapid
changes of pressure that cause the formation of
cavities where the pressure is relatively low.
Since the shock waves formed by cavitation are Cavitation damage on a valve plate for an axial piston hydraulic pump
strong enough to significantly damage moving
parts, cavitation is usually an undesirable phenomenon. It is specifically avoided in the design of machines such as
turbines or propellers, and eliminating cavitation is a major field in the study of fluid dynamics.
Inertial cavitation
Inertial cavitation was first studied by Lord Rayleigh in the late 19th century, when he considered the collapse of a
spherical void within a liquid. When a volume of liquid is subjected to a sufficiently low pressure, it may rupture and
form a cavity. This phenomenon is coined cavitation inception and may occur behind the blade of a rapidly rotating
propeller or on any surface vibrating in the liquid with sufficient amplitude and acceleration. A fast-flowing river can
Cavitation 2
cause cavitation on rock surfaces, particularly when there is a drop-off, such as on a waterfall.
Other ways of generating cavitation voids involve the local deposition of energy, such as an intense focused laser
pulse (optic cavitation) or with an electrical discharge through a spark. Vapor gases evaporate into the cavity from
the surrounding medium; thus, the cavity is not a perfect vacuum, but has a relatively low gas pressure. Such a
low-pressure cavitation bubble in a liquid begins to collapse due to the higher pressure of the surrounding medium.
As the bubble collapses, the pressure and temperature of the vapor within increases. The bubble eventually collapses
to a minute fraction of its original size, at which point the gas within dissipates into the surrounding liquid via a
rather violent mechanism, which releases a significant amount of energy in the form of an acoustic shock wave and
as visible light. At the point of total collapse, the temperature of the vapor within the bubble may be several thousand
kelvin, and the pressure several hundred atmospheres. [citation needed]
Inertial cavitation can also occur in the presence of an acoustic field. Microscopic gas bubbles that are generally
present in a liquid will be forced to oscillate due to an applied acoustic field. If the acoustic intensity is sufficiently
high, the bubbles will first grow in size and then rapidly collapse. Hence, inertial cavitation can occur even if the
rarefaction in the liquid is insufficient for a Rayleigh-like void to occur. High-power ultrasonics usually utilize the
inertial cavitation of microscopic vacuum bubbles for treatment of surfaces, liquids, and slurries.
The physical process of cavitation inception is similar to boiling. The major difference between the two is the
thermodynamic paths that precede the formation of the vapor. Boiling occurs when the local vapor pressure of the
liquid rises above its local ambient pressure and sufficient energy is present to cause the phase change to a gas.
Cavitation inception occurs when the local pressure falls sufficiently far below the saturated vapor pressure, a value
given by the tensile strength of the liquid at a certain temperature.
In order for cavitation inception to occur, the cavitation "bubbles" generally need a surface on which they can
nucleate. This surface can be provided by the sides of a container, by impurities in the liquid, or by small
undissolved microbubbles within the liquid. It is generally accepted that hydrophobic surfaces stabilize small
bubbles. These pre-existing bubbles start to grow unbounded when they are exposed to a pressure below the
threshold pressure, termed Blake's threshold.
The vapor pressure here differs from the meteorological definition of vapor pressure, which describes the partial
pressure of water in the atmosphere at some value less than 100% saturation. Vapor pressure as relating to cavitation
refers to the vapor pressure in equilibrium conditions and can therefore be more accurately defined as the
equilibrium (or saturated) vapor pressure.
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Noninertial cavitation
Noninertial cavitation is the process in which small bubbles in a liquid are forced to oscillate in the presence of an
acoustic field, when the intensity of the acoustic field is insufficient to cause total bubble collapse. This form of
cavitation causes significantly less erosion than inertial cavitation, and is often used for the cleaning of delicate
materials, such as silicon wafers.
Cavitation damage
Cavitation is, in many cases, an undesirable occurrence.
In devices such as propellers and pumps, cavitation
causes a great deal of noise, damage to components,
vibrations, and a loss of efficiency.
When the cavitation bubbles collapse, they force
energetic liquid into very small volumes, thereby
creating spots of high temperature and emitting shock
waves, the latter of which are a source of noise. The
noise created by cavitation is a particular problem for
military submarines, as it increases the chances of
being detected by passive sonar.
Hydrodynamic cavitation
Hydrodynamic cavitation describes the process of vaporisation, bubble generation and bubble implosion which
occurs in a flowing liquid as a result of a decrease and subsequent increase in pressure. Cavitation will only occur if
the pressure declines to some point below the saturated vapor pressure of the liquid. In pipe systems, cavitation
typically occurs either as the result of an increase in the kinetic energy (through an area constriction) or an increase
in the pipe elevation.
Hydrodynamic cavitation can be produced by passing a liquid through a constricted channel at a specific velocity or
by mechanical rotation through a liquid. In the case of the constricted channel and based on the specific (or unique)
geometry of the system, the combination of pressure and kinetic energy can be created when the hydrodynamic
cavitation cavern downstream of the local constriction generating high energy cavitation bubbles.
The process of bubble generation, subsequent growth and collapse of the cavitation bubbles results in very high
energy densities, resulting in very high temperatures and pressures at the surface of the bubbles for a very short time.
The overall liquid medium environment, therefore, remains at ambient conditions. When uncontrolled, cavitation is
damaging; however, by controlling the flow of the cavitation the power is harnessed and non-destructive. Controlled
cavitation can be used to enhance chemical reactions or propagate certain unexpected reactions because free radicals
are generated in the process due to disassociation of vapors trapped in the cavitating bubbles [citation needed].
Cavitation 4
Orifices and venturi are reported to be widely used for generating cavitation. A venturi, because of its smooth
converging and diverging sections, has an inherent advantage, over the orifice, that it can generate a higher velocity
at the throat for a given pressure drop across it. On the other hand, an orifice has an advantage that it can
accommodate more number of holes (larger perimeter of holes) in a given cross sectional area of the pipe.[3]
The cavitation phenomenon can be controlled to enhance the performance of high-speed vessels marine vessels and
projectiles, as well as in material processing technologies, in medicine, etc. Controlling the cavitating flows in
liquids can be achieved only by advancing the mathematical foundation of the cavitation processes. These processes
are manifested in different ways, the most common ones and promising for control being bubble cavitation and
supercavitation. The first exact classical solution should perhaps be credited to the well- known solution by H.
Helmholtz in 1868. The earliest distinguished studies of academic type on the theory of a cavitating flow with free
boundaries and supercavitation were published in the book[4] followed by.[5] Widely used in these books was the
well-developed theory of conformal mappings of functions of a complex variable, allowing one to derive a large
number of exact solutions of plane problems. Another venue combining the existing exact solutions with
approximated and heuristic models was explored in the work[6] that refined the applied calculation techniques based
on the principle of cavity expansion independence, theory of pulsations and stability of elongated axisymmetric
cavities, etc.[7] and in.[8]
A natural continuation of these studies was recently presented in[9] - an encyclopedic work encompassing all the best
advances in this domain for the last three decades, and blending the classical methods of mathematical research with
the modern capabilities of computer technologies. These include elaboration of nonlinear numerical methods of
solving 3D cavitation problems, refinement of the known plane linear theories, development of asymptotic theories
of axisymmetric and nearly axisymmetric flows, etc. As compared to the classical approaches, the new trend is
characterized by expansion of the theory into the 3D flows. It also reflects a certain correlation with current works of
an applied character on the hydrodynamics of supercavitating bodies.
Hydrodynamic cavitation can also improve some industrial processes. For instance, cavitated corn slurry show
higher yields in ethanol production compared to uncavitated corn slurry in dry milling facilities.[10]
This is also used in the mineralization of bio-refractory compounds which otherwise would need extremely high
temperature and pressure conditions since free radicals are generated in the process due to the dissociation of vapors
trapped in the cavitating bubbles, which results in either the intensification of the chemical reaction or may even
result in the propagation of certain reactions not possible under otherwise ambient conditions.[11]
Biomedical application
Cavitation plays an important role for the destruction of kidney stones in shock wave lithotripsy. Currently, tests are
being conducted as to whether cavitation can be used to transfer large molecules into biological cells (sonoporation).
Nitrogen cavitation is a method used in research to lyse cell membranes while leaving organelles intact. Cavitation
plays a key role in non-thermal non-invasive fractionation of tissue for treatment of a variety of diseases.[13]
Cavitation also probably plays a role in HIFU, a thermal noninvasive treatment methodology for cancer.[14]
Ultrasound is sometimes used to increase bone formation, for instance post-surgical applications.[15] Ultrasound
treatments and/or exposure can create cavitation that can potentially "result in a syndrome involving manifestations
of nausea, headache, tinnitus, pain, dizziness, and fatigue.".[16]
It has been suggested that the sound of "cracking" knuckles derives from the collapse of cavitation in the synovial
fluid within the joint.[17] Movements that cause cracking expand the joint space, thus reducing pressure to the point
of cavitation. The gas dissolved in synovial fluid is primarily carbon dioxide. It remains controversial whether this is
associated with clinically significant joint injury such as osteoarthritis.[18]
Cleaning application
In industrial cleaning applications, cavitation has sufficient power to overcome the particle-to-substrate adhesion
forces, loosening contaminants. The threshold pressure required to initiate cavitation is a strong function of the pulse
width and the power input. This method works by generating controlled acoustic cavitation in the cleaning fluid,
picking up and carrying contaminant particles away so that they do not reattach to the material being cleaned.
Suction cavitation
Suction cavitation occurs when the pump suction is under a low-pressure/high-vacuum condition where the liquid
turns into a vapor at the eye of the pump impeller. This vapor is carried over to the discharge side of the pump,
where it no longer sees vacuum and is compressed back into a liquid by the discharge pressure. This imploding
action occurs violently and attacks the face of the impeller. An impeller that has been operating under a suction
cavitation condition can have large chunks of material removed from its face or very small bits of material removed,
causing the impeller to look spongelike. Both cases will cause premature failure of the pump, often due to bearing
failure. Suction cavitation is often identified by a sound like gravel or marbles in the pump casing.
In automotive applications, a clogged filter in a hydraulic system (power steering, power brakes) can cause suction
cavitation making a noise that rises and falls in synch with engine RPM. It is fairly often a high pitched whine, like
set of nylon gears not quite meshing correctly.
Cavitation 6
Discharge cavitation
Discharge cavitation occurs when the pump discharge pressure is extremely high, normally occurring in a pump that
is running at less than 10% of its best efficiency point. The high discharge pressure causes the majority of the fluid to
circulate inside the pump instead of being allowed to flow out the discharge. As the liquid flows around the impeller,
it must pass through the small clearance between the impeller and the pump housing at extremely high velocity. This
velocity causes a vacuum to develop at the housing wall (similar to what occurs in a venturi), which turns the liquid
into a vapor. A pump that has been operating under these conditions shows premature wear of the impeller vane tips
and the pump housing. In addition, due to the high pressure conditions, premature failure of the pump's mechanical
seal and bearings can be expected. Under extreme conditions, this can break the impeller shaft.
Discharge cavitation in joint fluid is thought to cause the popping sound produced by bone joint cracking, for
example by deliberately cracking one's knuckles.
Cavitation solutions
Since all pumps require well-developed inlet flow to meet their potential, a pump may not perform or be as reliable
as expected due to a faulty suction piping layout such as a close-coupled elbow on the inlet flange. When poorly
developed flow enters the pump impeller, it strikes the vanes and is unable to follow the impeller passage. The liquid
then separates from the vanes causing mechanical problems due to cavitation, vibration and performance problems
due to turbulence and poor filling of the impeller. This results in premature seal, bearing and impeller failure, high
maintenance costs, high power consumption, and less-than-specified head and/or flow. To have a well-developed
flow pattern, pump manufacturer's manuals recommend about 10 diameters of straight pipe run upstream of the
pump inlet flange. Unfortunately, piping designers and plant personnel must contend with space and equipment
layout constraints and usually cannot comply with this recommendation. Instead, it is common to use an elbow
close-coupled to the pump suction which creates a poorly developed flow pattern at the pump suction.[19]
With a double-suction pump tied to a close-coupled elbow, flow distribution to the impeller is poor and causes
reliability and performance shortfalls. The elbow divides the flow unevenly with more channeled to the outside of
the elbow. Consequently, one side of the double-suction impeller receives more flow at a higher velocity and
pressure while the starved side receives a highly turbulent and potentially damaging flow. This degrades overall
pump performance (delivered head, flow and power consumption) and causes axial imbalance which shortens seal,
bearing and impeller life.[20]
Control valves
Cavitation can occur in control valves.[21] If the upstream pressure is just above the vapor pressure, then it is possible
that the pressure will drop below the vapor pressure as the fluid flows through the valve. If the pressure recovers
after the valve to a pressure that is once again above the vapor pressure, then cavitation will occur.
Cavitation on spillways
When water flows over a dam spillway, the irregularities on the spillway surface will cause small areas of flow
separation in a high speed flow, and, in these regions, the pressure will be lowered. If the velocities are high enough
the pressure may fall to below the local vapor pressure of the water and vapor bubbles will form. When these are
carried downstream into high pressure region the bubble collapses giving rise to high pressures and possible
cavitation damage.
Experimental investigations show that the damage on concrete chute and tunnel spillways can start at clear water
velocities of between 12 to 15 m/s, and, up to velocities of 20 m/s, it may be possible to protect the surface by
streamlining the boundaries, improving the surface finishes or using resistant materials.[]
Cavitation 7
When some air is present in the water the resulting mixture is compressible and this damps the high pressure caused
by the bubble collapses.[] If the velocities near the spillway invert are sufficiently high, aerators (or aeration devices)
must be introduced to prevent cavitation. Although these have been installed for some years, the mechanisms of air
entrainment at the aerators and the slow movement of the air away from the spillway surface are still
challenging.[][][][]
The spillway aeration device design is based upon a small deflection of the spillway bed (or sidewall) such as a ramp
and offset to deflect the high velocity flow away from the spillway surface. In the cavity formed below the nappe, a
local subpressure beneath the nappe is produced by which air is sucked into the flow. The complete design includes
the deflection device (ramp, offset) and the air supply system.
Cavitation in engines
Some larger diesel engines suffer from cavitation due to high compression and undersized cylinder walls. Vibrations
of the cylinder wall induce alternating low and high pressure in the coolant against the cylinder wall. The result is
pitting of the cylinder wall, which will eventually let cooling fluid leak into the cylinder and combustion gases to
leak into the coolant.
It is possible to prevent this from happening with the use of chemical additives in the cooling fluid that form a
protective layer on the cylinder wall. This layer will be exposed to the same cavitation, but rebuilds itself.
Additionally a regulated overpressure in the cooling system (regulated and maintained by the coolant filler cap
spring pressure) prevents the forming of cavitation.
From about the 1980s, new designs of smaller petrol (gasoline) engines also displayed cavitation phenomena. One
answer to the need for smaller and lighter engines was a smaller coolant volume and a correspondingly higher
coolant velocity. This gave rise to rapid changes in flow velocity and therefore rapid changes of static pressure in
areas of high heat transfer. Where resulting vapor bubbles collapsed against a surface, they had the effect of first
disrupting protective oxide layers (of cast aluminium materials) and then repeatedly damaging the newly formed
surface, preventing the action of some types of corrosion inhibitor (such as silicate based inhibitors). A final problem
was the effect that increased material temperature had on the relative electrochemical reactivity of the base metal and
its alloying constituents. The result was deep pits that could form and penetrate the engine head in a matter of hours
when the engine was running at high load and high speed. These effects could largely be avoided by the use of
organic corrosion inhibitors or (preferably) by designing the engine head in such a way as to avoid certain cavitation
inducing conditions.
Geology
Some theories relating to diamond formation posit a possible role for cavitation—namely cavitiation in the
kimberlite pipes providing the extreme pressure needed to change pure carbon into the rare allotrope that is
diamond.[22]
Vascular plants
Cavitation occurs in the xylem of vascular plants when the tension of water within the xylem becomes so great that
liquid water (or sap) vaporizes locally and dissolved air within the water expands to fill either the vessel elements or
tracheids. Plants are generally able to repair cavitated xylem in a number of ways. For plants less than 50 cm tall,
root pressure can be sufficient to redissolve air. For larger plants, they must repair cavitation by importing solutes
into the xylem via ray cells, or in tracheids, via osmosis through bordered pits; this causes water to enter as well,
which can then redissolve the air. In some trees, the sound of the cavitation is clearly audible, particularly in
summer, when the rate of evapotranspiration is highest, and can be used to determine the rate of cavitation.
Deciduous trees shed leaves in the autumn partly because cavitation increases as temperatures decrease.[23]
Cavitation 8
Marine life
Just as cavitation bubbles form on a fast-spinning boat propeller, they may also form on the tails and fins of aquatic
animals. The effects of cavitation are especially important near the surface of the ocean, where the ambient water
pressure is relatively low and cavitation is more likely to occur.
For powerful swimming animals like dolphins and tuna, cavitation may be detrimental, because it limits their
maximum swimming speed.[24] Even if they have the power to swim faster, dolphins may have to restrict their speed
because collapsing cavitation bubbles on their tail are very painful. Cavitation also slows tuna, but for a different
reason. Unlike dolphins, these fish do not feel the painful bubbles, because they have bony fins without nerve
endings. Nevertheless, they cannot swim faster because the cavitation bubbles create a vapor film around their fins
that limits their speed. Lesions have been found on tuna that are consistent with cavitation damage.
Cavitation is not always a limitation for sea life; some animals have found ways to use it to their advantage when
hunting prey. The pistol shrimp snaps a specialized claw to create cavitation, which can kill small fish. The mantis
shrimp (of the smasher variety) uses cavitation as well in order to stun, smash open, or kill the shellfish that it feasts
upon. [25]
Coastal erosion
In the last half-decade, coastal erosion in the form of inertial cavitation has been generally accepted.[26] Vapor
pockets in an incoming wave are forced into cracks in the cliff being eroded, then the force of the wave compresses
the vapor pockets until the bubble implodes, becoming liquid, giving off various forms of energy that blast apart the
rock.
References
[1] The implosions are immediate as a liquid is a self-stabilising continuum.
[4] Birkhoff, G, Zarantonello. E (1957) Jets, wakes and cavities. New York: Academic Press. 406p.
[5] Gurevich, MI (1978) Theory of jets of ideal fluid. Nauka, Moscow, 536p. (in Russian)
[6] Logvinovich, GV (1969) Hydrodynamics of Flows with Free Boundaries. Naukova dumka, Kiev, 215p. (In Russian)
[7] Knapp, RT, Daili, JW, Hammit, FG (1970) Cavitation. New York: Mc Graw Hill Book Company. 578p.
[8] Epshtein, LA (1970) Dimensionality and similarity methods in the problems of the hydromechanics of vessels. Sudostroyenie , Leningrad,
208p. (In Russian)
[9] Terentiev, A, Kirschner, I, Uhlman, J, (2011) The Hydrodynamics of Cavitating Flows. Backbone Publishing Company, 598p
[10] Oleg Kozyuk; Arisdyne Systems Inc. (http:/ / www. arisdyne. com); US patent US 7,667,082 B2; Apparatus and Method for Increasing
Alcohol Yield from Grain
[13] University of Michigan. Therapeutic Ultrasound Group, Biomedical Engineering Department, University of Michigan. (http:/ / www.
histotripsy. umich. edu/ )
[14] University of Oxford. Biomedical Ultrasonics & Biotherapy Laboratory, Institute of Biomedical Engineering, University of Oxford. (http:/ /
www. ibme. ox. ac. uk/ bubl/ research/ hifu)
[15] PhysioMontreal Article "Ultrasound". (http:/ / www. physiomontreal. com/ Ultrasound. pdf)
[16] Health Canada "Guidelines for the Safe Use of Ultrasound: Part II - Industrial & Commercial Applications - Safety Code 24" (http:/ / www.
hc-sc. gc. ca/ ewh-semt/ pubs/ radiation/ safety-code_24-securite/ health-sante-eng. php)
[20] Pulp & Paper (1992), Daishowa Reduces Pump Maintenance by Installing Fluid Rotationg Vanes
[21] Emerson Process Management (2005), Control valve handbook, 4th Edition, page 136
[22] diamond
[23] Sperry, J.S., Saliendra, N.Z., Pockman, W.T., Cochard, H., Cuizat, P., Davis, S.D., Ewers, F.W., & Tyree, M.T., 1996. New evidence for
large negative xylem pressures and their measurement by the pressure chamber technique. 'Plant Cell Environ.' 19: 427-436.
Cavitation 9
Further reading
• For cavitation in plants, see Plant Physiology by Taiz and Zeiger.
• For cavitation in the engineering field, visit (http://www.corrosion-doctors.org/Forms-cavitation/cavitation.
htm)
• Kornfelt, M.: "On the destructive action of cavitation," Journal of applied Physics No.15, 1944.
• For hydrodynamic cavitation in the ethanol field, visit (http://www.arisdyne.com) and Ethanol Producer
Magazine: "Tiny Bubbles to Make You Happy" (http://www.ethanolproducer.com/article.
jsp?article_id=5732&q=tiny bubbles&category_id=46)
• S. Barnett; Nonthermal issues: Cavitation—Its nature, detection and measurement; Ultrasound in Medicine &
Biology, Volume 24, Supplement 1, June 1998, Pages S11-S21
External links
• Cavitation and Bubbly Flows, Saint Anthony Falls Laboratory, University of Minnesota (http://cav.safl.umn.
edu/)
• Cavitation and Bubble Dynamics by Christopher E. Brennen (http://caltechbook.library.caltech.edu/1/04/
bubble.htm)
• Fundamentals of Multiphase Flow by Christopher E. Brennen (http://caltechbook.library.caltech.edu/51/01/
multiph.htm)
• van der Waals-type CFD Modeling of Cavitation (http://dx.doi.org/10.1016/S0142-727X(03)00003-1)
• Cavitation bubble in varying gravitational fields, jet-formation (http://bubbles.epfl.ch)
• Cavitation limits the speed of dolphins (http://www.newscientist.com/article/
dn13553-dolphins-swim-so-fast-it-hurts.html)
• Tiny Bubbles to Make You Happy (http://www.ethanolproducer.com/article.jsp?article_id=5732&q=tiny
bubbles&category_id=46)
Article Sources and Contributors 10
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