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Daily Line Audit

The document lists various quality, production, and maintenance issues observed across different machines from September 18th to 20th, 2023, including needs to update calibration formats and approval processes, non-compliance with safety protocols, improper material handling and housekeeping practices, and missing machine guards or uncalibrated tools. It also notes delays in deciding how to handle rejected materials and establishing preventative maintenance schedules like coolant chemical changes.

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punitsahu16
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18 views

Daily Line Audit

The document lists various quality, production, and maintenance issues observed across different machines from September 18th to 20th, 2023, including needs to update calibration formats and approval processes, non-compliance with safety protocols, improper material handling and housekeeping practices, and missing machine guards or uncalibrated tools. It also notes delays in deciding how to handle rejected materials and establishing preventative maintenance schedules like coolant chemical changes.

Uploaded by

punitsahu16
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Date Machine No.

Observed Points Cocern Area


9/18/2023 1.Calibration frequency need Quality
to be change of attribute
gauges
9/18/2023 1. Setup approval format need Quality
to be update.
9/18/2023 Setting rejection , supplier Quality
rejection and setting rejection
ppm not calculate separately

9/18/2023 Not display any types of Quality


information like 3 month
ppm,top rejection,customer
complaint list,rework ppm,
rejection cost

9/18/2023 Broach re-sharping data not Production


available and broach life not
decided

9/18/2023 some operator not wearing Security


safety shoes.
9/18/2023 1. Input and output not decided
rejected material and ok
material kept in same bin.
2.Wastage coolant kept near
machine.
3.Scrap overloaded

CNC-15 QC and housekeeping

9/19/2023
VMC -14
Not identified Production
9/19/2023 Coolant spilled around
CNC-07
machine Housekeeping
9/19/2023 Oily floor need to be clean by Housekeeping
daily basis

Assy area

9/20/2023
Magnetic v block unidentified
and no calibration Quality
9/20/2023

7265,7275,6065 In the
appearance same,and kept on
near machine Production/Quality
9/20/2023
VMC line inspector absent from 2
days Quality
9/20/2023
VMC-02
Rework material kept on floor Production / Quality
9/20/2023 machine side cover missing use
carton

VMC-10

Maintenance
9/20/2023 In De-burring area material kept
under the table decission
pending

Quality
9/20/2023

9992 hub They are moving part


with dent and burr not anyone
available for take decission. Quality
9/20/2023
Part cleaning machine chemical
change frequency not decided Quality
9/20/2023
After visually inspection part not
arrange sytematic,it may cause
of dent Quality
Refrence photos Action Plan
Responsibility Target Date
Month Total Moulds Ok Casting CF CF% ok machinig
April 2798 1988 810 40.7% 1178
May 3042 2192 850 38.8% 1342
June 2962 2038 924 45.3% 1114
July 2924 2087 837 40.1% 1250
August 3029 2104 925 44.0% 1179
MF MF% ok
88 7.5% 48.2% 1900 51.8%
103 7.7% 46.5% 2089 53.5%
91 8.2% 53.5% 1947 46.5%
100 8.0% 48.1% 1987 51.9%
95 8.1% 52.0% 2009 48.0%

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