30RAP
30RAP
Features/Benefits
Carrier’s innovative chiller
design provides savings at
initial purchase, at installa-
tion, and for years afterward.
Costs less right from the start
Carrier’s AquaSnap chillers feature a
compact, all-in-one package design that
installs quickly and easily on the ground
or the rooftop. The optional pump and
hydronic components (60 Hz only) are
already built in; this costs less than buy-
ing and installing the components indi-
SEISMICOMPLIANT* vidually. The chiller’s fully integrated and
pre-assembled hydronic system (60 Hz
* Meets IBC 2006, ASCE-7-05, CBC 2007, and OSHPD seismic requirements. only) installs in minutes.
2
• VFD available on sizes 070-150, AquaSnap chiller while accurately main- 30RAP011-060 units, or a unit SDS
and VFD compatibility on all models taining fluid temperatures. The large level of 2.1 for 30RAP070-150 units.
The factory-installed and tested hy- scrolling marquee display acts as a win-
dow into the unit’s operation, providing Novation® heat exchanger
dronic package provides faster, simpler technology
and less expensive installation. easy-to-read information about chiller
performance and over 15 diagnostic The Novation heat exchanger design
Digital scroll compressors are functions. Carrier’s 30 Series chillers’ with microchannel (MCHX) condenser
available as a factory-installed option ComfortLink controls provide features coil is a robust, cost effective alterna-
on sizes 011-090. These allow for in- tive to traditional coil design. These
such as chilled water temperature reset,
cremental unloading with capacity demand limiting, compressor wear mini- coils are offered coated or uncoated to
modulation to better match building mization and protection, temperature match coil protection to site condi-
load when compared to standard tions. The e-coated version of this coil
and pressure displays, and diagnostic
scroll compressors. functions. These controls result in higher can withstand an 8,000-hour salt spray
Environmentally balanced chiller reliability, simplified training, and test in accordance with ASTM B-117
more productive service calls with corre- Standard. The Carrier Electronic Cata-
Carrier’s Puron® refrigerant (R-410A)
spondingly lower operational and main- log (E-Cat) can be used to determine
is a responsible choice for protecting
tenance costs. whether or not corrosion protection is
the earth’s ozone layer. Puron refriger-
recommended for particular applica-
ant is an HFC refrigerant that does not Carrier’s exclusive accessory hand-
tions in coastal/marine environments.
contain chlorine that is damaging to held Navigator™ display provides
Following the input of the requested
the ozone layer. Puron refrigerant is a convenience and powerful informa-
data, the E-Cat program output will
safe, efficient, and environmentally bal- tion in the palm of your hand. The
recommend the appropriate coil to be
anced refrigerant. Navigator display helps technicians to
quickly diagnose problems and even used. Other factors described in
Durable construction prevent them from occurring.
“Selection Guide: Environmental Cor-
The 30RAP chillers have a structurally rosion Protection” catalog number
All AquaSnap units are ready to be 04-581061-01 must also be
sound base that can be point-loaded; used with the Carrier Comfort Network®
therefore, no perimeter base rail is re- considered to determine if corrosion
(CCN) system. protection is required.
quired. All 30RAP units have weath-
erized cabinets constructed of heavy- A BACnet* communication option is Microchannel coils are more robust
duty galvanized steel with exterior also available for the i-Vu® Open con- than other coil types, making them
panels painted with corrosion-resis- trol system or a third-party BACnet easier to clean without causing damage
tant baked enamel. Inside and outside building automation system. to the coil.
surfaces are protected to ensure long AquaSnap units minimize the Due to the compact, all-aluminum
life and good appearance. The dura- impact on your footprint, as design, microchannel coils will re-
ble, galvanized steel, painted compo- well as your bottom line duce average unit operating weight
nents exceed the requirements of the by 25% compared to the previous
500-hour salt spray test per ASTM The integrated hydronics and the chilled
fluid storage tank’s placement under the 30RA units. The streamlined MCHX
(American Society for Testing and coil design also reduces refrigerant
chiller minimize the footprint, allowing
Materials) B117. charge by an average of 60% com-
easy installation almost anywhere.
ComfortLink controls speak pared to previous 30RA units.
your language Seismic certification
A seismic kit is available which will re-
The ComfortLink controls communicate
sult in a unit SDS (seismic design
in plain English, making it as easy as
acceleration parameter) level of 2.5 for
possible to monitor and control each
FINS
MODE
Run Alarm
Status Status
Ser vice
Test
Tem
peratu
res
Pressu
res
Setpoi
nts
Inputs
Outpu
ts
Configu
ration
Time
Clock
Opera ESC
ting
Modes
Alarms
ENTE
R
MANIFOLD
4
Model number nomenclature
AQUASNAP® CHILLER MODEL NUMBER DESIGNATION, 30RAP011-060
30RA P 011 6 D C 0 D 0 0 0
Packaging/Security Options
0 – Std Packaging
30RA – Air-Cooled AquaSnap Chiller 4 – Security Grilles/Hail Guards Only
8 – Skid Only
D – Skid, Security Grilles/Hail Guards
Refrigerant Type
J – Skid, Top Crate, Bag
P – Puron ®
N – Skid, Top Crate, Bag, Security Grilles/Hail Guards
Unit Sizes
011 025 045 Controls/Communications Options
016 030 050 0 – Std
018 035 055 1 – Std, BACnet Communication
020 040 060 5 – EMM
6 – EMM, BACnet Communication
B – EMM, GFI
Voltage
C – EMM, GFI, BACnet Communication
1 – 575-3-60
H – GFI
2 – 380-3-60
J – GFI, BACnet Communication
5 – 208/230-3-60
6 – 460-3-60
9 – 380/415-3-50 Electrical Options
0 – No Disconnect, No Cooler Heater
1 – No Disconnect, Cooler Heater
Condenser Coil and Low Sound Options D – Non-Fused Disconnect, No Cooler Heater
5 – MCHX, Value Sound Fan F – Non-Fused Disconnect, Cooler Heater
6 – MCHX, E-Coat, Value Sound Fan
D – MCHX, AeroAcoustic Fan Ambient/Capacity Control/High SCCR Options*
F – MCHX, E-Coat, AeroAcoustic Fan 0 – Std Comp
J – MCHX, AeroAcoustic Fan, Compressor Blanket(s) 1 – Hot Gas Bypass
K – MCHX, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) 2 – Digital Comp
3 – Std Comp, High SCCR
Revision Level 4 – Hot Gas Bypass, High SCCR
C – Current Revision Level 5 – Digital Comp, High SCCR
6 – Low Ambient, Std Comp
Hydronic System 7 – Low Ambient, Hot Gas Bypass
0 – No Pump 8 – Low Ambient, Digital Comp
2 – Single Pump, 1.5 Hp 9 – Low Ambient, Std Comp, High SCCR
3 – Single Pump, 3 Hp B – Low Ambient, Hot Gas Bypass, High SCCR
4 – Single Pump, 3 Hp High Head C – Low Ambient, Digital Comp, High SCCR
5 – Single Pump, 5 Hp D – Std Comp, High-Efficiency Variable Condenser Fans
6 – Single Pump, 5 Hp High Head F – Hot Gas Bypass, High-Efficiency Variable Condenser Fans
7 – Single Pump, 7.5 Hp G – Digital Comp, High-Efficiency Variable Condenser Fans
Z – Single Pump, 10 Hp H – Std Comp, High SCCR, High-Efficiency Variable
9 – Dual Pump, 1.5 Hp Condenser Fans
B – Dual Pump, 3 Hp J – Hot Gas Bypass, High SCCR, High-Efficiency Variable
C – Dual Pump, 3 Hp High Head Condenser Fans
D – Dual Pump, 5 Hp K – Digital Comp, High SCCR, High-Efficiency Variable
F – Dual Pump, 5 Hp High Head Condenser Fans
G – Dual Pump, 7.5 Hp
H – Dual Pump, 10 Hp
Quality Assurance
ISO 9001: 2008-certified processes
5
Model number nomenclature (cont)
AQUASNAP® CHILLER MODEL NUMBER DESIGNATION, 30RAP070-150
30RA P 070 6 D B 0 6 0 0 0
Packaging/Security Options
0 – Std Packaging
30RA – Air-Cooled AquaSnap Chiller 4 – Security Grilles/Hail Guards Only
8 – Skid Only
D – Skid, Security Grilles/Hail Guards
Refrigerant Type
J – Skid, Top Crate, Bag
P – Puron ®
N – Skid, Top Crate, Bag, Security Grilles/Hail Guards
Unit Sizes
070 115 Controls/Communications Options
080 130 0 – Std
090 150 1 – Std, BACnet Communication
100 5 – EMM
6 – EMM, BACnet Communication
B – EMM, GFI
Voltage C – EMM, GFI, BACnet Communication
1 – 575-3-60 H – GFI
2 – 380-3-60 J – GFI, BACnet Communication
5 – 208/230-3-60
6 – 460-3-60
9 – 380/415-3-50 Electrical Options
0 – Single Point, No Disconnect, No Cooler Heater
1 – Single Point, No Disconnect, Cooler Heater
Condenser Coil and Low Sound Options
2 – Single Point, Non-Fused Disconnect, No Cooler Heater
0 – Aluminum/Copper, Value Sound Fan
3 – Single Point, Non-Fused Disconnect, Cooler Heater
1 – Copper/Copper, Value Sound Fan
4 – Dual Point, No Disconnect, No Cooler Heater
2 – Aluminum/Copper, Pre-Coat, Value Sound Fan
5 – Dual Point, No Disconnect, Cooler Heater
3 – Aluminum/Copper, E-Coat, Value Sound Fan
4 – Copper/Copper, E-Coat, Value Sound Fan
5 – MCHX, Value Sound Fan Ambient/Capacity Control/High SCCR Options
6 – MCHX, E-Coat, Value Sound Fan 0 – Std Comp
7 – Aluminum/Copper, AeroAcoustic™ Fan 1 – Hot Gas Bypass
8 – Copper/Copper, AeroAcoustic Fan 2 – Digital Comp
9 – Copper/Aluminum, Pre-Coat, AeroAcoustic Fan 3 – Std Comp, High SCCR
B – Copper/Aluminum, E-Coat, AeroAcoustic Fan 4 – Hot Gas Bypass, High SCCR
C – Copper/Copper, E-Coat, AeroAcoustic Fan 5 – Digital Comp, High SCCR
D – MCHX, AeroAcoustic Fan 6 – Low Ambient, Std Comp
F – MCHX, E-Coat, AeroAcoustic Fan 7 – Low Ambient, Hot Gas Bypass
J – MCHX, AeroAcoustic Fan, Compressor Blanket(s) 8 – Low Ambient, Digital Comp
K – MCHX, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) 9 – Low Ambient, Std Comp, High SCCR
L – Aluminum/Copper, AeroAcoustic Fan, Compressor Blanket(s) B – Low Ambient, Hot Gas Bypass, High SCCR
M – Copper/Copper, AeroAcoustic Fan, Compressor Blanket(s) C – Low Ambient, Digital Comp, High SCCR
N – Aluminum/Copper, Pre-Coat, AeroAcoustic Fan, Compressor Blanket(s) D – Std Comp, Suction Service Valve
P – Aluminum/Copper, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) F – Hot Gas Bypass, Suction Service Valve
Q – Copper/Copper, E-Coat, AeroAcoustic Fan, Compressor Blanket(s) G – Digital Comp, Suction Service Valve
H – Std Comp, High SCCR, Suction Service Valve
Revision Level J – Hot Gas Bypass, High SCCR, Suction Service Valve
B – Current Revision Level K – Digital Comp, High SCCR, Suction Service Valve
L – Low Ambient, Std Comp, Suction Service Valves
Hydronic System M – Low Ambient, Hot Gas Bypass, Suction Service Valves
0 – No Pump N – Low Ambient, Digital Comp, Suction Service Valves
1 – Single Pump, 3 Hp P – Low Ambient, Std Comp, High SCCR, Suction Service
2 – Single Pump, 5 Hp Valves
3 – Single Pump, 7.5 Hp Q – Low Ambient, Hot Gas Bypass, High SCCR, Suction Service
4 – Single Pump, 10 Hp Valves
5 – Single Pump, 15 Hp R – Low Ambient, Digital Comp, High SCCR, Suction Service
6 – Dual Pump, 3 Hp Valves
7 – Dual Pump, 5 Hp
8 – Dual Pump, 7.5 Hp
9 – Dual Pump, 10 Hp a30-6072
B – Dual Pump, 15 Hp
D – Single Pump, 5 Hp with VFD
F – Single Pump, 7.5 Hp with VFD
G – Single Pump, 10 Hp with VFD
H – Single Pump, 15 Hp with VFD
J – Dual Pump, 3 Hp with VFD
K – Dual Pump, 5 Hp with VFD
L – Dual Pump, 7.5 Hp with VFD
M – Dual Pump, 10 Hp with VFD
N – Dual Pump, 15 Hp with VFD
6
AHRI* capacity ratings
30RAP018-150 UNITS WITH FIXED SPEED FANS, 60 Hz
CHILLER
UNIT CAPACITY COMPRESSOR FAN TOTAL FULL LOAD IPLV COOLER FLOW WATER
30RAP POWER INPUT POWER POWER RATE PRESSURE
60 Hz (kW) (kW) (kW) DROP
Tons kW EER COP EER COP GPM L/s Ft wg kPa
018 16.1 56.6 15.6 3.0 18.6 10.36 3.036 14.57 4.269 38.5 2.4 16.7 49.9
020 18.8 66.1 18.9 2.9 21.7 10.40 3.048 14.60 4.279 45.2 2.9 15.2 45.4
025 23.4 82.3 24.5 2.8 27.0 10.40 3.048 15.44 4.526 56.3 3.6 19.1 57.0
030 28.3 99.5 30.7 2.7 33.4 10.18 2.984 15.20 4.454 68.0 4.3 18.0 53.7
035 34.4 121.0 35.9 3.8 39.7 10.39 3.046 14.90 4.366 82.5 5.2 19.1 57.0
040 38.9 136.8 42.3 3.8 46.1 10.13 2.969 15.40 4.514 93.4 5.9 20.0 59.7
045 43.4 152.6 48.1 3.4 51.5 10.11 2.963 15.42 4.519 104.1 6.6 22.5 67.2
050 48.0 168.8 52.6 3.8 56.4 10.20 2.990 15.26 4.473 115.1 7.3 19.6 58.5
055 51.8 182.2 56.4 5.3 61.7 10.07 2.951 14.63 4.286 124.2 7.8 17.6 52.5
060 56.0 196.9 60.8 5.3 66.2 10.16 2.977 14.45 4.235 134.4 8.5 20.5 61.2
070 68.9 242.3 75.0 6.4 81.4 10.16 2.977 15.23 4.462 165.4 10.4 19.6 58.6
080 77.4 272.2 82.3 7.6 89.9 10.33 3.027 15.53 4.551 185.7 11.7 21.2 63.4
090 84.0 295.4 90.2 7.6 97.8 10.30 3.020 15.79 4.627 201.6 12.7 22.7 67.9
100 98.0 344.7 106.8 8.9 115.7 10.16 2.978 15.47 4.533 235.2 14.8 22.0 65.8
115 111.8 392.2 120.0 10.2 130.2 10.31 3.021 15.64 4.583 268.4 16.9 23.6 70.5
130 125.1 439.9 136.8 11.4 148.2 10.13 2.969 15.47 4.535 300.2 18.9 23.5 70.2
150 136.9 481.6 149.3 12.7 162.0 10.14 2.973 15.21 4.456 328.7 20.7 24.2 72.3
CHILLER
UNIT COMPRESSOR FAN TOTAL COOLER FLOW WATER
CAPACITY FULL LOAD IPLV
30RAP POWER INPUT POWER POWER RATE PRESSURE
60 Hz (kW) (kW) (kW) DROP
Tons kW EER COP EER COP GPM L/s Ft wg kPa
011 9.7 34.1 9.8 1.2 11.0 10.60 3.107 16.77 4.916 23.4 1.5 12.9 38.5
016 13.6 47.8 14.9 1.3 16.1 10.10 2.961 16.23 4.756 32.6 2.1 12.1 36.1
018 16.1 56.6 15.6 3.0 18.6 10.36 3.036 16.03 4.699 38.5 2.4 16.7 49.9
020 18.8 66.1 18.9 2.9 21.7 10.40 3.048 15.94 4.673 45.2 2.9 15.2 45.4
025 23.4 82.3 24.2 2.8 27.0 10.40 3.048 16.36 4.795 56.3 3.6 19.1 57.0
030 28.3 99.5 30.7 2.7 33.4 10.18 2.984 16.31 4.780 68.0 4.3 18.0 53.7
035 34.4 121.0 35.9 3.8 39.7 10.39 3.046 16.23 4.757 82.5 5.2 19.1 57.0
040 38.9 136.8 42.3 3.8 46.1 10.13 2.969 16.34 4.788 93.4 5.9 20.0 59.7
045 43.4 152.6 48.1 3.4 51.5 10.11 2.963 16.48 4.830 104.1 6.6 22.5 67.2
050 48.0 168.8 52.6 3.8 56.4 10.20 2.990 16.34 4.789 115.1 7.3 19.6 58.5
055 51.8 182.2 56.4 5.3 61.7 10.07 2.951 16.00 4.689 124.2 7.8 17.6 52.5
060 56.0 196.9 60.8 5.3 66.2 10.16 2.977 16.01 4.691 134.4 8.5 20.5 61.2
LEGEND NOTE: Based on AHRI-550/590 standard rating conditions. All ratings in the
COP — Coefficient of Performance above table were generated in Packaged Chiller Builder version 3.49q, using
EER — Energy Efficiency Ratio uncoated condenser coils and no additional chiller options. Refer to the most cur-
IPLV — Integrated Part Load Value rent version of the Packaged Chiller Builder to obtain the most up-to-date data.
7
AHRI* capacity ratings (cont)
30RAP018-150 UNITS WITH FIXED SPEED FANS, 50 Hz
CHILLER
UNIT CAPACITY COMPRESSOR FAN TOTAL FULL LOAD IPLV COOLER FLOW WATER
30RAP POWER INPUT POWER POWER RATE PRESSURE
50 Hz (kW) (kW) (kW) DROP
Tons kW EER COP EER COP GPM L/s Ft wg kPa
018 13.5 47.6 12.8 2.1 14.9 10.91 3.197 15.48 4.536 32.5 2.0 12.0 35.8
020 15.9 55.8 15.4 2.2 17.6 10.81 3.168 15.62 4.579 38.1 2.4 10.9 32.5
025 19.8 69.5 19.8 2.2 21.9 10.80 3.166 16.39 4.804 47.4 3.0 13.7 40.9
030 23.6 83.0 25.0 2.3 27.3 10.36 3.037 16.14 4.731 56.6 3.6 12.8 38.2
035 28.6 100.7 28.8 2.8 31.6 10.89 3.191 15.83 4.639 68.7 4.3 13.4 40.0
040 32.1 112.8 34.0 2.8 36.8 10.45 3.063 16.12 4.724 77.0 4.9 14.1 42.1
045 35.7 125.6 38.5 2.7 41.2 10.40 3.048 16.02 4.695 85.7 5.4 15.6 46.6
050 39.8 140.0 42.1 2.7 44.8 10.66 3.124 15.88 4.653 95.4 6.0 13.7 40.9
055 43.1 151.6 45.4 3.7 49.1 10.54 3.088 15.35 4.499 103.5 6.5 12.4 37.0
060 45.5 160.2 48.1 4.0 52.1 10.49 3.073 15.38 4.506 109.3 6.9 13.8 41.1
070 59.2 208.2 61.9 4.8 66.7 10.64 3.120 15.76 4.619 143.1 9.0 14.6 43.6
080 65.8 231.4 68.0 5.5 73.5 10.74 3.149 16.64 4.877 157.9 10.0 15.0 44.8
090 71.3 250.8 75.0 5.5 80.4 10.64 3.119 16.55 4.850 171.2 10.8 16.9 50.5
100 81.6 287.0 85.7 6.4 92.1 10.63 3.114 16.25 4.763 195.8 12.4 16.4 49.0
115 93.2 327.8 98.8 7.3 106.2 10.54 3.089 16.32 4.784 223.8 14.1 17.7 52.9
130 103.9 365.4 110.7 8.2 119.0 10.48 3.071 16.05 4.704 249.3 15.7 16.7 49.9
150 114.6 403.0 122.6 9.1 131.8 10.44 3.059 15.78 4.626 275.0 17.3 17.4 52.0
CHILLER
UNIT COMPRESSOR FAN TOTAL COOLER FLOW WATER
CAPACITY FULL LOAD IPLV
30RAP POWER INPUT POWER POWER RATE PRESSURE
50 Hz (kW) (kW) (kW) DROP
Tons kW EER COP EER COP GPM L/s Ft wg kPa
011 8.0 28.1 7.9 0.9 8.8 10.88 3.189 17.43 5.109 19.2 1.2 8.8 26.3
016 11.2 39.4 11.9 0.9 12.8 10.46 3.066 16.81 4.926 26.8 1.7 8.4 25.1
018 13.5 47.6 12.8 2.1 14.9 10.91 3.197 16.54 4.847 32.5 2.0 12.0 35.8
020 15.9 55.8 15.4 2.2 17.6 10.81 3.168 16.50 4.836 38.1 2.4 10.9 32.5
025 19.8 69.5 19.8 2.2 21.9 10.80 3.166 17.05 4.996 47.4 3.0 13.7 40.9
030 23.6 83.0 25.0 2.3 27.3 10.36 3.037 16.86 4.940 56.6 3.6 12.8 38.2
035 28.6 100.7 28.8 2.8 31.6 10.89 3.191 16.87 4.944 68.7 4.3 13.4 40.0
040 32.1 112.8 34.0 2.8 36.8 10.45 3.063 16.81 4.925 77.0 4.9 14.1 42.1
045 35.7 125.6 38.5 2.7 41.2 10.40 3.048 16.86 4.940 85.7 5.4 15.6 46.6
050 39.8 140.0 42.1 2.7 44.8 10.66 3.124 17.04 4.995 95.4 6.0 13.7 40.9
055 43.1 151.6 45.4 3.7 49.1 10.54 3.088 16.61 4.867 103.5 6.5 12.4 37.0
060 45.5 160.2 48.1 4.0 52.1 10.49 3.073 16.48 4.831 109.3 6.9 13.8 41.1
LEGEND NOTE: Based on AHRI-550/590 standard rating conditions. All ratings in the
COP — Coefficient of Performance above table were generated in Packaged Chiller Builder version 3.49q, using
EER — Energy Efficiency Ratio uncoated condenser coils and no additional chiller options. Refer to the most cur-
IPLV — Integrated Part Load Value rent version of the Packaged Chiller Builder to obtain the most up-to-date data.
8
Physical data
ENGLISH
UNIT 30RAP 011 016 018 020 025
OPERATING WEIGHT (lb)
MCHX Condenser Coil, No Pump 762 800 1125 1133 1242
MCHX Condenser Coil, Single Pump
924 962 1288 1296 1405
(60 Hz only)
MCHX Condenser Coil, Dual Pump
1087 1125 1450 1458 1567
(60 Hz only)
Al-Cu Condenser Coil, No Pump — — — — —
Al-Cu Condenser Coil, Single Pump
— — — — —
(60 Hz only)
Al-Cu Condenser Coil, Dual Pump
— — — — —
(60 Hz only)
Cu-Cu Condenser Coil, No Pump — — — — —
Cu-Cu Condenser Coil, Single Pump
— — — — —
(60 Hz only)
Cu-Cu Condenser Coil, Dual Pump
— — — — —
(60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge (lb) 8.3 10.0 14.6 15.2 16.7
Refrigerant Charge (lb) Ckt A/Ckt B 8.3/— 10.0/— 14.6/— 15.2/— 16.7/—
Total Refrigerant Charge RTPF (lb) — — — — —
Refrigerant Charge RTPF (lb)
— — — — —
Ckt A/Ckt B
COMPRESSORS Scroll, Hermetic
Quantity 2 2 2 2 2
Speed (Rpm) 3500 (60 Hz)/2900 (50 Hz)
(Qty) Tons, Ckt A (2) 6/4 (2) 9/6 (2) 9 (2) 10 (2) 13
(Qty) Tons, Ckt B — — — — —
Oil Charge (Pt) Ckt A/Ckt B 6.4/— 9.1/— 13.8/— 13.8/— 13.8/—
No. Capacity Steps
Standard 3 3 2 2 2
With Hot Gas Bypass — — 3 3 3
Digital Compressor Option 21 21 22 22 22
Minimum Capacity Step (%)
Standard 40 40 50 50 50
With Hot Gas Bypass — — 20 24 29
Digital Compressor Option 20 20 17 17 17
Capacity (%)
Circuit A 100 100 100 100 100
Circuit B — — — — —
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (lb) (empty) 22.4 31.8 31.8 40.3 46.3
Net Fluid Volume (gal) 0.6 0.9 0.9 1.2 1.4
Maximum Refrigerant Pressure (psig) 505 505 505 505 505
Maximum Water-Side Pressure
300 300 300 300 300
Without Pump(s) (psig)
Maximum Water-Side Pressure 150 150 150 150 150
With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 2 2 2 2
Drain (NPT) 1/ 1/ 1/ 1/ 1/
4 4 4 4 4
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (Rpm) 850 (60 Hz)/710 (50 Hz)
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30
No. Fans 1 1 2 2 2
Total Airflow 60 Hz (Cfm) 9400 9400 17,500 17,500 19,400
Total Airflow 50 Hz (Cfm) 7849 7849 14,613 14,613 16,199
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (Rpm) 1140 (60 Hz)/950 (50 Hz)
No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30
No. Fans 1 1 2 2 2
Total Airflow 60 Hz (Cfm) 10,100 10,100 18,500 18,500 20,900
Total Airflow 50 Hz (Cfm) 8434 8434 15,448 15,448 17,452
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum Fin
Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/—
Total Face Area (sq ft) 19 19 26 26 33
Maximum Refrigerant Pressure (psig) 656 656 656 656 656
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow
HYDRONIC MODULE (Optional, 60 Hz only)† Switch, and Balance Valve
Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and
Pump
isolation valves.
Expansion Tank Volume (gal)
Total/Acceptance 4.4/3.2
CHASSIS DIMENSIONS (ft - in.)
Length 5-7 5-7 7-5 7-5 7-5
Width 3-5 3-5 3-5 3-5 3-5
Height 5-6 5-6 5-6 5-6 6-6
LEGEND
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
RTPF — Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping.
†Flow switch and strainer are standard on all units, with or without hydronic
package.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit sizes
070-150.
9
Physical data (cont)
ENGLISH (cont)
UNIT 30RAP 030 035 040 045 050 055 060
OPERATING WEIGHT (lb)
MCHX Condenser Coil, No Pump 1283 2163 2185 2238 2263 2369 2375
MCHX Condenser Coil, Single Pump
1446 2507 2529 2582 2606 2713 2719
(60 Hz only)
MCHX Condenser Coil, Dual Pump
1608 2850 2872 2925 2950 3056 3062
(60 Hz only)
Al-Cu Condenser Coil, No Pump — — — — — — —
Al-Cu Condenser Coil, Single Pump
— — — — — — —
(60 Hz only)
Al-Cu Condenser Coil, Dual Pump
— — — — — — —
(60 Hz only)
Cu-Cu Condenser Coil, No Pump — — — — — — —
Cu-Cu Condenser Coil, Single Pump
(60 Hz only) — — — — — — —
Cu-Cu Condenser Coil, Dual Pump
— — — — — — —
(60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge (lb) 19.6 29.2 29.9 33.5 33.7 34.3 34.5
Refrigerant Charge (lb) Ckt A/Ckt B 19.6/— 14.3/14.9 14.9/15.0 16.5/17.0 16.7/17.0 16.9/17.4 17.1/17.4
Total Refrigerant Charge RTPF (lb) — — — — — — —
Refrigerant Charge RTPF (lb) — — — — — — —
Ckt A/Ckt B
COMPRESSORS Scroll, Hermetic
Quantity 2 4 4 4 4 4 4
Speed (Rpm) 3500 (60 Hz)/2900 (50 Hz)
(Qty) Tons, Ckt A (2) 15 (2) 10 (2) 10 (2) 11 (2) 13 (2) 13 (2) 15
(Qty) Tons, Ckt B — (2) 9 (2) 11 (2) 13 (2) 13 (2) 15 (2) 15
Oil Charge (Pt) Ckt A/Ckt B 13.8/— 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8 13.8/13.8
No. Capacity Steps
Standard 2 4 4 4 4 4 4
With Hot Gas Bypass 3 5 5 5 5 5 5
Digital Compressor Option 22 44 44 44 44 44 44
Minimum Capacity Step (%)
Standard 50 23 23 24 25 23 25
With Hot Gas Bypass 32 9 11 12 14 13 16
Digital Compressor Option 17 9 8 8 8 8 8
Capacity (%)
Circuit A 100 54 47 47 50 46 50
Circuit B — 46 53 53 50 54 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (lb) (empty) 99.3 99.4 117.9 125.3 137.5 160.4 160.4
Net Fluid Volume (gal) 2.62 2.6 3.3 3.5 4.1 5.0 5.0
Maximum Refrigerant Pressure (psig) 565 565 565 565 565 565 565
Maximum Water-Side Pressure
300 300 300 300 300 300 300
Without Pump(s) (psig)
Maximum Water-Side Pressure
150 150 150 150 150 150 150
With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 21/2 21/2 21/2 21/2 21/2 21/2
Drain (NPT) 1/4 1/4 1/4 1/4 1/4 1/4 1/4
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (Rpm) 850 (60 Hz)/710 (50 Hz)
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30
No. Fans 2 3 3 3 3 4 4
Total Airflow 60 Hz (Cfm) 19,400 29,600 29,600 30,500 30,500 38,800 38,800
Total Airflow 50 Hz (Cfm) 16,199 24,716 24,716 25,468 25,468 32,398 32,398
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (Rpm) 1140 (60 Hz)/950 (50 Hz)
No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30
No. Fans 2 3 3 3 3 4 4
Total Airflow 60 Hz (Cfm) 20,900 32,000 32,000 33,300 33,300 41,800 41,800
Total Airflow 50 Hz (Cfm) 17,452 26,720 26,720 27,805 27,805 34,903 34,903
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum Fin
Quantity (Ckt A/Ckt B) 1/— 1/1 1/1 1/1 1/1 1/1 1/1
Total Face Area (sq ft) 33 53 53 66 66 66 66
Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and
HYDRONIC MODULE (Optional, 60 Hz only)†
Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves.
Expansion Tank Volume (gal)
Total/Acceptance 4.4/3.2 10.3/10.3
CHASSIS DIMENSIONS (ft - in.)
Length 7-5 7-5 7-5 7-5 7-5 7-5 7-5
Width 3-5 7-9 7-9 7-9 7-9 7-9 7-9
Height 6-6 5-6 5-6 6-6 6-6 6-6 6-6
LEGEND
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
Round Tube, Plate Fin (Condenser
RTPF — Coil)
10
ENGLISH (cont)
UNIT 30RAP 070 080 090 100 115 130 150
OPERATING WEIGHT (lb)
MCHX Condenser Coil, No Pump 3410 3641 3697 4690 5008 6451 6938
MCHX Condenser Coil, Single Pump (60 Hz only) 3812 4035 4061 5089 5407 6850 7337
MCHX Condenser Coil, Dual Pump (60 Hz only) 4092 4390 4411 5374 5692 7135 7622
Al-Cu Condenser Coil, No Pump 3759 4064 4119 5548 5939 7113 7673
Al-Cu Condenser Coil, Single Pump (60 Hz only) 4161 4457 4483 5947 6338 7512 8072
Al-Cu Condenser Coil, Dual Pump (60 Hz only) 4441 4737 4763 6232 6623 7797 8357
Cu-Cu Condenser Coil, No Pump 4359 4784 4839 6388 6899 8193 8873
Cu-Cu Condenser Coil, Single Pump (60 Hz only) 4761 5177 5203 6787 7298 8592 9272
Cu-Cu Condenser Coil, Dual Pump (60 Hz only) 5041 5457 5483 7072 7583 8877 9557
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge MCHX (lb) 60.5 70.2 71.0 88.3 100.9 110.4 119.5
Refrigerant Charge MCHX (lb) Ckt A/Ckt B 25.5/35 35.1/35.1 35.5/35.5 39.3/49.0 50.6/50.3 51.2/59.2 60.0/59.5
Total Refrigerant Charge RTPF (lb) 150.0 169.2 170.0 192.0 213.0 239.2 264.0
Refrigerant Charge RTPF (lb) Ckt A/Ckt B 65.5/84.5 84.6/84.6 85.0/85.0 87.0/105.0 106.5/106.5 107.5/131.7 132.0/132.0
COMPRESSORS Scroll, Hermetic
Quantity 5 6 6 5 6 6 6
Speed (Rpm) 3500 (60 Hz)/ 2900 (50Hz)
(Qty, Tons) Ckt A (2) 15 (3) 13 (3) 15 (1) 20 (1) 25 (3) 20 (3) 20 (3) 25
(Qty, Tons) Ckt B (3) 15 (3) 15 (3) 15 (3) 20 (3) 20 (3) 25 (3) 25
Oil Charge (Pt) Ckt A/Ckt B 13.8/20.6 20.6/20.6 20.6/20.6 28.4/42.6 42.6/42.6 42.6/42.6 42.6/42.6
No. Capacity Steps
Standard 5 6 6 5 6 6 6
With Hot Gas Bypass 6 7 7 6 7 7 7
Digital Compressor Option 55 66 66 — — — —
Minimum Capacity Step (%)
Standard 20 15 17 19 17 15 17
With Hot Gas Bypass 13 9 11 13 11 9 11
Digital Compressor Option 7 5 6 — — — —
Capacity (%)
Circuit A 40 46 50 43 50 44 50
Circuit B 60 54 50 57 50 56 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (lb) (empty) 197 228 245 267 304 334 378
Net Fluid Volume (gal) 4.3 5.0 6.8 7.4 8.6 9.5 10.9
Maximum Refrigerant Pressure (psig) 450 450 450 450 450 450 450
Maximum Water-Side Pressure
Without Pump(s) (psig) 300 300 300 300 300 300 300
Maximum Water-Side Pressure
150 150 150 150 150 150 150
With Pump(s) (psig)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic (IPS Carbon Steel)* 3 3 3 4 4 4 4
Drain (NPT) 1/ 1/ 1/ 1/ 1/ 1/ 1/
4 4 4 4 4 4 4
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (Rpm) 850 (60 Hz)/710 (50 Hz)
No. Blades...Diameter (in.) 9...30 9...30 9...30 9...30 9...30 9...30 9...30
No. Fans 5 6 6 7 8 9 10
Total Airflow, 60 Hz (Cfm) 48,500 58,200 58,200 67,900 77,600 87,300 97,000
Total Airflow, 50 Hz (Cfm) 40,512 48,614 48,614 56,716 64,819 72,921 81,024
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (Rpm) 1140 (60 Hz)/950 (50 Hz)
No. Blades...Diameter (in.) 4...30 4...30 4...30 4...30 4...30 4...30 4...30
No. Fans 5 6 6 7 8 9 10
Total Airflow, 60 Hz (Cfm) 51,250 61,500 61,500 71,750 82,000 92,250 102,500
Total Airflow, 50 Hz (Cfm) 42,809 51,371 51,371 59,932 68,494 77,056 85,618
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum Fin or RTPF
Quantity (Ckt A/Ckt B) 2/3 3/3 3/3 3/4 4/4 4/5 5/5
Total Face Area (sq ft) 124.7 149.6 149.6 174.5 199.4 224.4 249.3
Maximum Refrigerant Pressure (psig) 656 656 656 656 656 656 656
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch,
HYDRONIC MODULE (Optional, 60 Hz Only)†
and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves.
Expansion Tank Volume (gal)
Total/Acceptance — — — — — — —
CHASSIS DIMENSIONS (ft - in.)
Length 12-7 12-7 12-7 15-11 15-11 19-4 19-4
Width 7-4 7-4 7-4 7-4 7-4 7-4 7-4
Height 6-6 6-6 6-6 6-6 6-6 6-6 6-6
LEGEND
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
RTPF — Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping.
†Flow switch and strainer are standard on all units, with or without hydronic
package.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit sizes
070-150.
11
Physical data (cont)
SI
UNIT 30RAP 011 016 018 020 025
OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 346 363 510 514 564
MCHX Condenser Coil, Single Pump
419 436 584 588 637
(60 Hz only)
MCHX Condenser Coil, Dual Pump
493 510 658 661 711
(60 Hz only)
Al-Cu Condenser Coil, No Pump — — — — —
Al-Cu Condenser Coil, Single Pump — — — — —
(60 Hz only)
Al-Cu Condenser Coil, Dual Pump
— — — — —
(60 Hz only)
Cu-Cu Condenser Coil, No Pump — — — — —
Cu-Cu Condenser Coil, Single Pump
(60 Hz only) — — — — —
Cu-Cu Condenser Coil, Dual Pump
— — — — —
(60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge (kg) 3.8 4.5 6.6 7.1 7.6
Refrigerant Charge (kg) Ckt A/Ckt B 3.8/— 4.5/— 6.6/— 7.1/— 7.6/—
Total Refrigerant Charge RTPF (kg) — — — — —
Refrigerant Charge RTPF (kg)
— — — — —
Ckt A/Ckt B
COMPRESSORS Scroll, Hermetic
Quantity 2 2 2 2 2
Speed (R/s) 58.3 (60 Hz)/48.3 (50 Hz)
(Qty) kW, Ckt A (2) 21/14 (2) 31/21 (2) 32 (2) 35 (2) 46
(Qty) kW, Ckt B — — — — —
Oil Charge (L) Ckt A/Ckt B 3/— 4.3/— 6.5/— 6.5/— 6.5/—
No. Capacity Steps
Standard 3 3 2 2 2
With Hot Gas Bypass — — 3 3 3
Digital Compressor Option 21 21 22 22 22
Minimum Capacity Step (%)
Standard 40 40 50 50 50
With Hot Gas Bypass — — 20 24 29
Digital Compressor Option 20 20 17 17 17
Capacity (%)
Circuit A 100 100 100 100 100
Circuit B — — — — —
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (kg) (empty) 10.1 14.4 14.4 18.3 21.0
Net Fluid Volume (L) 2.3 3 3.4 4.5 5.3
Maximum Refrigerant Pressure (kPa) 3482 3482 3482 3482 3482
Maximum Water-Side Pressure
Without Pump(s) (kPa) 2068 2068 2068 2068 2068
Maximum Water-Side Pressure 1034 1034 1034 1034 1034
With Pump(s) (kPa)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic (IPS Carbon Steel)* 2 2 2 2 2
Drain (NPT) 1/ 1/ 1/ 1/ 1/
4 4 4 4 4
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (R/s) 14.2 (60 Hz)/11.8 (50 Hz)
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762
No. Fans 1 1 2 2 2
Total Airflow 60 Hz (L/s) 4437 4437 8260 8260 9157
Total Airflow 50 Hz (L/s) 3705 3705 6897 6897 7646
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (R/s) 19.0 (60 Hz)/15.8 (50 Hz)
No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762
No. Fans 1 1 2 2 2
Total Airflow 60 Hz (L/s) 4800 4800 8732 8732 9865
Total Airflow 50 Hz (L/s) 3981 3981 7291 7291 8237
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum Fin
Quantity (Ckt A/Ckt B) 1/— 1/— 1/— 1/— 1/—
Total Face Area (sq m) 1.8 1.8 2.4 2.4 3.1
Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow
HYDRONIC MODULE (Optional, 60 Hz Only)† Switch, and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and
isolation valves.
Expansion Tank Volume (L)
Total/Acceptance 17.4/12.3
CHASSIS DIMENSIONS (mm)
Length 1689 1689 2242 2242 2242
Width 1029 1029 1025 1025 1025
Height 1689 1689 1689 1689 1994
LEGEND
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
RTPF — Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping.
†Flow switch and strainer are standard on all units, with or without hydronic
package.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit sizes
070-150.
12
SI (cont)
UNIT 30RAP 030 035 040 045 050 055 060
OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 582 981 991 1015 1026 1075 1077
MCHX Condenser Coil, Single Pump
(60 Hz only) 656 1137 1147 1171 1182 1231 1233
MCHX Condenser Coil, Dual Pump 729 1293 1303 1327 1338 1386 1389
(60 Hz only)
Al-Cu Condenser Coil, No Pump — — — — — — —
Al-Cu Condenser Coil, Single Pump
— — — — — — —
(60 Hz only)
Al-Cu Condenser Coil, Dual Pump
— — — — — — —
(60 Hz only)
Cu-Cu Condenser Coil, No Pump — — — — — — —
Cu-Cu Condenser Coil, Single Pump
— — — — — — —
(60 Hz only)
Cu-Cu Condenser Coil, Dual Pump
— — — — — — —
(60 Hz only)
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge (kg) 8.9 13.4 13.6 15.6 15.7 15.6 15.7
Refrigerant Charge (kg) Ckt A/Ckt B 8.9/— 6.8/6.7 6.8/6.8 7.8/7.8 7.8/7.8 7.7/7.9 7.8/7.9
Total Refrigerant Charge RTPF (kg) — — — — — — —
Refrigerant Charge RTPF (kg)
Ckt A/Ckt B — — — — — — —
COMPRESSORS Scroll, Hermetic
Quantity 2 4 4 4 4 4 4
Speed (R/s) 58.3 (60 Hz)/48.3 (50 Hz)
(Qty) kW, Ckt A (2) 53 (2) 35 (2) 35 (2) 38 (2) 46 (2) 46 (2) 53
(Qty) kW, Ckt B — (2) 32 (2) 38 (2) 46 (2) 46 (2) 53 (2) 53
Oil Charge (L) Ckt A/Ckt B 6.5/— 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5 6.5/6.5
No. Capacity Steps
Standard 2 4 4 4 4 4 4
With Hot Gas Bypass 3 5 5 5 5 5 5
Digital Compressor Option 22 44 44 44 44 44 44
Minimum Capacity Step (%)
Standard 50 23 23 24 25 23 25
With Hot Gas Bypass 32 9 11 12 14 13 16
Digital Compressor Option 17 9 8 8 8 8 8
Capacity (%)
Circuit A 100 54 47 47 50 46 50
Circuit B — 46 53 53 50 54 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (kg) (empty) 45 45.1 53.5 56.8 62.4 72.8 72.8
Net Fluid Volume (L) 9.9 9.8 12.5 13.2 15.5 18.9 18.9
Maximum Refrigerant Pressure (kPa) 3896 3896 3896 3896 3896 3896 3896
Maximum Water-Side Pressure 2068 2068 2068 2068 2068 2068 2068
Without Pump(s) (kPa)
Maximum Water-Side Pressure
With Pump(s) (kPa) 1034 1034 1034 1034 1034 1034 1034
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic
(IPS Carbon Steel)* 2 21/2 21/2 21/2 21/2 21/2 21/2
Drain (NPT) 1/ 1/ 1/ 1/ 1/ 1/ 1/
4 4 4 4 4 4 4
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (R/s) 14.2 (60 Hz)/11.8 (50 Hz)
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762
No. Fans 2 3 3 3 3 4 4
Total Airflow 60 Hz (L/s) 9157 13 971 13 971 14 396 14 396 18 314 18 314
Total Airflow 50 Hz (L/s) 7646 11 666 11 666 12 021 12 021 15 292 15 292
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (R/s) 19.0 (60 Hz)/15.8 (50 Hz)
No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 4...762 4...762
No. Fans 2 3 3 3 3 4 4
Total Airflow 60 Hz (L/s) 9865 15 104 15 104 15 718 15 718 19 730 19 730
Total Airflow 50 Hz (L/s) 8237 12 612 12 612 13 124 13 124 16 474 16 474
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum Fin
Quantity (Ckt A/Ckt B) 1/— 1/1 1/1 1/1 1/1 1/1 1/1
Total Face Area (sq m) 3.1 4.9 4.9 6.1 6.1 6.1 6.1
Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch, and
HYDRONIC MODULE (Optional, 60 Hz Only)†
Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves.
Expansion Tank Volume (L)
Total/Acceptance 17.4/12.3 39.0/39.0
CHASSIS DIMENSIONS (mm)
Length 2242 2248 2248 2248 2248 2248 2248
Width 1025 2350 2350 2350 2350 2350 2350
Height 1994 1689 1689 1994 1994 1994 1994
LEGEND
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
RTPF — Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping.
†Flow switch and strainer are standard on all units, with or without hydronic
package.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit sizes
070-150.
13
Physical data (cont)
SI (cont)
UNIT 30RAP 070 080 090 100 115 130 150
OPERATING WEIGHT (kg)
MCHX Condenser Coil, No Pump 1547 1652 1677 2127 2272 2926 3147
MCHX Condenser Coil, Single Pump (60 Hz only) 1729 1830 1842 2308 2453 3107 3328
MCHX Condenser Coil, Dual Pump (60 Hz only) 1856 1991 2001 2438 2582 3236 3457
Al-Cu Condenser Coil, No Pump 1705 1843 1868 2517 2694 3226 3480
Al-Cu Condenser Coil, Single Pump (60 Hz only) 1887 2022 2033 2698 2875 3407 3661
Al-Cu Condenser Coil, Dual Pump (60 Hz only) 2014 2149 2160 2827 3004 3537 3791
Cu-Cu Condenser Coil, No Pump 1977 2170 2195 2898 3129 3716 4025
Cu-Cu Condenser Coil, Single Pump (60 Hz only) 2160 2348 2360 3079 3310 3897 4206
Cu-Cu Condenser Coil, Dual Pump (60 Hz only) 2287 2475 2487 3208 3440 4027 4335
REFRIGERANT TYPE R-410A, EXV Controlled System
Total Refrigerant Charge MCHX (kg) 27.5 31.8 32.2 40.1 45.8 50.1 54.2
Refrigerant Charge MCHX (kg) Ckt A/Ckt B 11.6/15.9 15.9/15.9 16.1/16.1 17.8/22.3 23.0/22.8 23.2/26.9 27.2/27.0
Total Refrigerant Charge RTPF (kg) 68.0 76.8 77.2 87.1 96.6 108.5 119.8
Refrigerant Charge RTPF (kg) Ckt A/Ckt B 29.7/38.3 38.4/38.4 38.6/38.6 39.5/47.6 48.3/48.3 48.8/59.7 59.9/59.9
COMPRESSORS Scroll, Hermetic
Quantity 5 6 6 5 6 6 6
Speed (R/s) 58.3 (60 Hz)/48.3 (50 Hz)
(Qty, kW) Ckt A (2) 53 (3) 46 (3) 53 (1) 70 (1) 87.9 (3) 70 (3) 70 (3) 87.9
(Qty, kW) Ckt B (3) 53 (3) 53 (3) 53 (3) 70 (3) 70 (3) 87.9 (3) 87.9
Oil Charge (L) Ckt A/Ckt B 6.5/9.7 9.7/9.7 9.7/9.7 13.4/20.1 20.1/20.1 20.1/20.1 20.1/20.1
No. Capacity Steps
Standard 5 6 6 5 6 6 6
With Hot Gas Bypass 6 7 7 6 7 7 7
Digital Compressor Option 55 66 66 — — — —
Minimum Capacity Step (%)
Standard 20 15 17 19 17 15 17
With Hot Gas Bypass 13 9 11 13 11 9 11
Digital Compressor Option 7 5 6 — — — —
Capacity (%)
Circuit A 40 46 50 43 50 44 50
Circuit B 60 54 50 57 50 56 50
COOLER Brazed, Direct-Expansion Plate Heat Exchanger
Weight (kg) (empty) 89.4 103.4 111.1 121.0 137.7 151.3 171.2
Net Fluid Volume (L) 16.3 18.9 25.7 28.0 32.5 35.9 41.2
Maximum Refrigerant Pressure (kPa) 3103 3103 3103 3103 3103 3103 3103
Maximum Water-Side Pressure
2068 2068 2068 2068 2068 2068 2068
Without Pump(s) (kPa)
Maximum Water-Side Pressure
1034 1034 1034 1034 1034 1034 1034
With Pump(s) (kPa)
CHILLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic (IPS Carbon Steel)* 3 3 3 4 4 4 4
Drain (NPT) 1/4 1/4 1/4 1/4 1/4 1/4 1/4
CONDENSER FANS
Standard Low-Sound AeroAcoustic™ Type Plastic Type, Axial, Vertical Discharge
Fan Speed (R/s) 14.2 (60 Hz)/11.8 (50 Hz)
No. Blades...Diameter (mm) 9...762 9...762 9...762 9...762 9...762 9...762 9...762
No. Fans 5 6 6 7 8 9 10
Total Airflow, 60 Hz (L/s) 22 890 27 467 27 467 32 045 36 623 41 201 45 779
Total Airflow, 50 Hz (L/s) 19 120 22 943 22 943 26 767 30 591 34 415 38 239
Optional Value Sound Type Propeller Type, Axial, Vertical Discharge
Fan Speed (R/s) 19.0 (60 Hz)/15.8 (50 Hz)
No. Blades...Diameter (mm) 4...762 4...762 4...762 4...762 4...762 4...762 4...762
No. Fans 5 6 6 7 8 9 10
Total Airflow, 60 Hz (L/s) 24 187 29 025 29 025 33 862 38 700 43 537 48 375
Total Airflow, 50 Hz (L/s) 20 204 24 245 24 245 28 285 32 326 36 367 40 407
CONDENSER COILS Novation® MCHX Aluminum Tube, Aluminum Fin or RTPF
Quantity (Ckt A/Ckt B) 2/3 3/3 3/3 3/4 4/4 4/5 5/5
Total Face Area (sq m) 11.6 13.9 13.9 16.2 18.5 20.8 23.2
Maximum Refrigerant Pressure (kPa) 4523 4523 4523 4523 4523 4523 4523
Pump(s), Strainer with Blowdown Valve, Expansion Tank, Pressure Taps, Drain and Vent Plugs, Flow Switch,
HYDRONIC MODULE (Optional, 60 Hz Only)†
and Balance Valve
Pump Single or Dual, Centrifugal Monocell Pump(s), 3500 Rpm. Dual pumps with check valves and isolation valves.
Expansion Tank Volume (L)
— — — — — — —
Total/Acceptance
CHASSIS DIMENSIONS (mm)
Length 3826 3826 3826 4864 4864 5893 5893
Width 2241 2241 2241 2241 2241 2241 2241
Height 1976 1976 1976 1976 1976 1976 1976
LEGEND
EXV — Electronic Expansion Valve
MCHX — Microchannel Heat Exchanger
RTPF — Round Tube, Plate Fin (Condenser Coil)
*Unit connection is IPS Carbon Steel piping.
†Flow switch and strainer are standard on all units, with or without hydronic
package.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit sizes
070-150.
14
UNIT WEIGHTS
MCHX COIL, NO PUMP UNITS
15
Physical data (cont)
UNIT WEIGHTS (cont)
RTPF AL/CU COIL, NO PUMP UNITS
NOTES:
1. RTPF AL/CU coils are available for unit sizes 070-150 only.
2. Mounting points are shown on page 18.
3. 30RAP chillers with Greenspeed intelligence are not available on
unit sizes 070-150.
16
UNIT WEIGHTS (cont)
RTPF CU/CU COIL, NO PUMP UNITS
17
Physical data (cont)
MOUNTING POINTS
B C B C
*30RAP chillers with Greenspeed intel-
ligence are not available on unit sizes
070-150.
A D A D
30RAP100-150 UNITS*
B C D
CONTROL
BOX
SIDE
A F E
18
Options and accessories
ITEM FACTORY-INSTALLED OPTION FIELD-INSTALLED ACCESSORY
Condenser Coil and Sound Options
MCHX, E-Coated X
Aluminum Fins/Copper Tube (available on sizes 070-150) X
Aluminum Fins/Copper Tube, Pre-Coated
(available on sizes 070-150) X
Aluminum Fins/Copper Tube, E-Coat (available on sizes 070-150) X
Copper Fins/Copper Tube (available on sizes 070-150) X
Copper Fins/Copper Tube, E-Coat (available on sizes 070-150) X
Low Sound Compressor Blankets X
Value Sound Fans X
Ultra-Low Sound X
Controls/Communication Options
BACnet Communication X
BACnet/Modbus Translator Control X
Chillervisor System Manager III Multi-Unit Control X
Energy Management Module (EMM) X X
LON (Local Operating Network) Translator Control X
Navigator™ Display X
Remote Enhanced Display X
Touch Pilot™ Display X
Cooler Options
Freeze Protection — Cooler Heaters X
Remote Cooler Kit X
Electrical Options
Unit-Mounted Main Disconnect, Non-Fused
(not available with dual point power or 208/230 volt sizes 100-150) X
GFI Convenience Outlet (115 v) (60 Hz only) X X
High SCCR (Short Circuit Current Rating)
(includes non-fused disconnect) X
(not available with dual point power or 208/230 volt sizes 100-150)
Hydronics Option (60 Hz only)
Hydronic Pump Package X
Chilled Water Storage Tank (available on sizes 011-060) X
Variable Frequency Drive (VFD) Pump (available on sizes 070-150) X
Refrigeration Circuit Options
High-Efficiency Variable Condenser Fans (not available on unit
X
sizes 070-150)
Compressor Suction Service Valves (available on sizes 070-150) X
Low Ambient Temperature Head Pressure Control (not available
with high-efficiency variable condenser fans) X X
Hot Gas Bypass (not available as a factory option on sizes 011, 016) X X
Digital Compressor (available on sizes 011-090) X
Security/Packaging Options
Security Grilles/Hail Guards X X
Vibration Isolation X
Wind Baffles X
LEGEND NOTES:
E-Coated — Epoxy Coating Applied to Entire Coil Assembly 1. Std SCCR (short circuit current rating) (5 kA).
EMM — Energy Management Module 2. High SCCR 460-v, 380-v, 380/415-v, and 208/230-v (65 kA) or
LON — Local Operating Network 575-v (25 kA).
MCHX — Microchannel Heat Exchanger
Factory-installed options
Condenser coil options are available to match coil construc- Ultra-low sound provides a combination of low sound
tion to the site conditions for the best durability. Refer to the AeroAcoustic™ fans with sound blankets.
Condenser Coil Corrosion Protection Options table on Digital compressor control allows incremental unload-
page 21 or the appropriate selection guide for more informa- ing for a closer match to building load. This option is not
tion. Machine sizes 070-150 have all coil options available, available on sizes 100-150, or on any application with a
with or without coil coatings. Machine sizes 011-060 are leaving fluid temperature below 35 F (2 C).
available in MCHX or e-coated MCHX only. High-efficiency variable condenser fans control the
Value sound fans provide a metal, propeller-type fan sys- speed of all fans for improvement in part load efficiency
tem which is cost-effective when compared to the low- and sound levels. Additionally, high-efficiency variable con-
sound AeroAcoustic™ fan system. This factory-installed fan denser fans maintain head pressure control down to –20 F
option is compatible with the low ambient head pressure (–29 C) ambient temperature with the use of glycol and
control option. wind baffles. Varying the speed of all fans on a circuit to a
prescribed speed provides accurate head pressure control
19
Options and accessories (cont)
to the most efficient point while achieving optimum usage below 35 F (2 C). This option is also available as an acces-
of the coils to accomplish excellent part load efficiency. sory on all 30RAP units without digital compressors.
These fans are the key component of the 30RAP chiller Security grilles/hail guards consist of louvered, sheet
with Greenspeed® intelligence. This option is not available metal panels which securely fasten to the chiller and pro-
on unit sizes 070-150. vide condenser coil protection against hail and physical
High short circuit current rating (SCCR) provides a damage. This option directly covers the coil(s) on sizes
short circuit current rating protection for the unit up to 011-060. On sizes 070 and larger, the louvered panels are
65 kA on 460-v, 380-v, 380/415-v, and 208/230-v units only on the ends of the chiller, with a wire guard entirely
or 25 kA on 575-v units. The high SCCR option includes a covering the sides of the chiller. This option is also avail-
non-fused disconnect for all unit sizes. The high SCCR op- able as an accessory.
tion is not available with dual point power at any size or BACnet communication option — Provides pre-pro-
with 208/230-v units in the size range of 30RAP100-150. grammed factory-installed communication capability with a
The standard SCCR rating, regardless of voltage, is 5 kA. BACnet MS/TP network. Allows integration with i-Vu®
Low ambient temperature head pressure control per- Open control system or a third-party BACnet building
mits the operation of 30RAP018-150 units to –20 F (–29 C automation system. No field programming is required.
outdoor ambient temperature). This option requires field-in- Field-installed accessories
stalled wind baffles, and is also available as a field-installed ac-
cessory. This option is not available on unit sizes 011 and 016 BACnet/Modbus* translator control provides an inter-
because units in this size range are automatically provided with face between the unit and a BACnet Local Area Network
low-ambient capability. This option is not available on any unit (LAN, i.e., MS/TP EIA-485). Field programming is required.
that employs high-efficiency variable condenser fans, because Chillervisor System Manager III multi-unit control
units with such fans already have low-ambient capability. accessory allows sequencing of between two and eight
Non-fused disconnect includes factory-installed non- chillers in parallel. Pump control is also provided.
fused disconnect capability for power and control located Energy management module provides energy manage-
at the unit. This is not available on dual point power at any ment capabilities to minimize chiller energy consumption.
size, or on any 208/230-volt chiller in the 100-150 size Several features are provided with this module including
range. This option is included with the high SCCR option. leaving fluid temperature reset, cooling set point reset or
Energy management module (EMM) provides energy demand limit control from a 4 to 20 mA signal, 2-point
management capabilities to minimize chiller energy con- demand limit control (from 0 to 100%) activated by a
sumption. Several features are provided with this module remote contact closure, and discrete input for “Ice Done”
including leaving fluid temperature reset, cooling set point indication for ice storage system interface. The EMM is
reset or demand limit control from a 4 to 20 mA signal, 2- also available as a factory-installed option.
point demand limit control (from 0 to 100%) activated by a LON (local operating network) translator control
remote contact closure, and discrete input for “Ice Done” provides an interface between the unit and a local operat-
indication for ice storage system interface. The EMM is ing network (i.e., LonWorks† FT-10A ANSI/EIA-709.1).
also available as an accessory. Field programming is required.
Freeze protection with cooler heaters provides protec- Navigator™ display module provides a portable, hand
tion from cooler freeze-up to –20 F (–29 C) on 60 Hz units held display module for convenient access to unit status,
and down to –15 F (–26 C) on 50 Hz units. operation, configuration and troubleshooting diagnostics
GFI convenience outlet is a factory-installed conve- capability. The 4-line, 80-character LCD (liquid crystal
nience outlet that includes 4-amp GFI (ground fault display) display provides clear language information in
interrupter) receptacle with independent fuse protection. English, French, Spanish or Portuguese. The weatherproof
Convenience outlet is 115-v female receptacle, and is only enclosure and industrial grade extension cord make the
available for 60 Hz applications. This option is also avail- Navigator module ideally suited for outdoor applications.
able as an accessory. Magnets located on the back of the module allow
attachment of any sheet metal component for hands-free
Compressor suction service valve provides additional operation.
isolation of the compressor from the cooler vessel for ser-
vice. This option is only available on sizes 070-150. Remote enhanced display accessory kit contains a
remotely mounted 40-character per line, 16-line display
Hydronic pump package (60 Hz only) option adds cir- panel for unit diagnostics.
culating pumps, complete with controls, contactor, VFD
compatible motors, and insulated expansion tank (expan- Touch Pilot™ display is a cost-effective, touch-screen,
sion tank available on sizes 011-060 only). Available in sin- remote-mount device that can be used in lieu of the remote
gle or dual (lead/lag controlled) cooler pump versions, with enhanced display.
total dynamic head external to the chiller from approxi- Low ambient temperature head pressure control per-
mately 15 to 160 ft (4.6 to 48.8 m). A VFD option is avail- mits the operation of 30RAP018-150 units to –20 F ( – 29 C)
able on sizes 070-150. outdoor ambient temperature. This accessory requires field-in-
Hot gas bypass option allows additional capacity reduc- stalled wind baffles, and is also available as a factory-installed
tion for unit operation down below the minimum standard option. This accessory is not available on sizes 011 and 016
step of capacity. This option is not available on units with because units in this size range are automatically provided with
the digital compressor option, on size 011 and 016 units, low-ambient capability. This accessory is not available on any
or on any application with a leaving fluid temperature unit that employs high-efficiency variable condenser fans, be-
cause units with such fans already have low-ambient capability.
21
Base unit dimensions — 30RAP011, 016
22
30RAP018-030 WITH FIXED SPEED FANS
23
24
30RAP018-030 WITH GREENSPEED INTELLIGENCE
25
26
30RAP035-060 WITH GREENSPEED INTELLIGENCE
27
Base unit dimensions — 30RAP100, 115
28
Base unit dimensions — 30RAP130, 150
29
30
ACCESSORY STORAGE TANK FOR UNIT SIZES 011 AND 016
SEE DETAIL A
DETAIL A 2 X 1" [25]
Ø2-1/2 IN. VICTAULIC WATER
1' 5-13/32" AT (4) PLCS
INLET/OUTLET
[442] A
1' 1/32"
[306] TANK
ACCESS
CONTROL
BOX END C.B. 3' 10-63/64"
ACCESS [1193]
TANK
ACCESS CHILLER MOUNTING SLOT
2 X 3' 1-1/4" [946]
Accessory dimensions
1-1/2"
2 X 4-7/8"
[38.1]
Ø2-1/2" VICTAULIC WATER [124]
INLET/OUTLET
1/4" VENT
2 PLCS
9-25/32" 5-3/4"
[248] [146] 2 X 7.03
[178.68]
2 X 12.03 2 X 12.03
2' 8-13/32" TANK ACCESS TANK ACCESS
[305.64] [305.66]
[823] SECTION A-A
2 PLCS
1' 10-7/8"
2' 47/64" [581]
[628]
CONTROL
BOX END
5' 6-15/16"
[1700]
a30-5429
ACCESSORY STORAGE TANK FOR UNIT SIZES 018-030
SEE DETAIL A
DETAIL A 2 X 1" [25]
1' 5-13/32" A Ø.88" (22.35) KNOCKOUT FOR
Ø2-1/2" VICTAULIC WATER AT (4) PLCS
[442] POWER TO THE CONTROL BOX
INLET/OUTLET
1' 1/32"
[305] TANK
ACCESS
TANK TANK
1' 11-17/32" [597] ACCESS ACCESS
TANK
ACCESS CENTER OF GRAVITY
TANK
ACCESS TANK
1" [26] ACCESS
1' 1/32"
[306]
2 X 4-7/8" 1-1/2"
[124] [38.1]
1' 5-13/32" Ø2-1/2" VICTAULIC WATER
[442] INLET/OUTLET
Ø.395/.405 (TYP) 1/4" VENT
3" [76.2]
MOUNTING HOLES, 2 PLCS
3' 8-1/2" [1130] MOUNTING HOLES
CENTER OF GRAVITY MIDDLE EACH SIDE FOUR CORNERS (TYP)
2 X 7.03
1' 3-7/16" [392] [178.68]
5-3/4"
[146]
2 X 12.2 2 X 12.03
[305.24] [305.52]
SECTION A-A
2' 8-13/32"
TANK ACCESS TANK ACCESS TANK ACCESS 2 PLCS
[823] 1' 10-7/8"
[581]
2' 23/32"
[628] CONTROL
BOX END
7' 4-31/32"
[2260]
a30-5430
31
32
ACCESSORY STORAGE TANK FOR UNIT SIZES 035-060
3" [76.2]
Ø7/32" [6] X 1" [25] LG SLOT MOUNTING HOLES,
FOUR CORNERS (TYP)
SEE DETAIL A
1-1/2" Ø.395/.405 (TYP)
1' 5-13/32" MOUNTING HOLES,
[38.1] A MIDDLE EACH SIDE
[442] DETAIL A
AT (4) PLCS
1' [305]
TANK TANK
3' 7-31/32" ACCESS
ACCESS Ø.88" (22.35) KNOCKOUT FOR
[1117] POWER TO THE CONTROL BOX
C.B.
ACCESS
4' 1-3/8" [1254]
CENTER OF GRAVITY TANK
CONTROL ACCESS
BOX END TANK
ACCESS
ACCESS TANK
ACCESS
1' 1/16" TANK
[306] ACCESS
4 X 7.03
3' 8-3/32" [1120] [178.68]
CHILLER WATER OUT
FAR SIDE (REF)
4' 6-5/8"
[1387] 2 X 12.02 2 X 22.94 2 X 28.84 2 X 22.90 2 X 12.06
[305.23] [582.56] [732.43] [581.65] [306.43]
7' 4-31/32"
[2260]
2' 10-3/32" SECTION A-A
[866] TANK TANK TANK 2 PLCS
ACCESS ACCESS ACCESS 1' 10-7/8"
2' 47/64" [581]
[628] CONTROL
BOX END
a30-5431
Selection procedure
Carrier’s electronic catalog chiller selection program provides To select a 30RAP chiller, including optional pump
quick, easy selection of Carrier chillers. The program consid- package when required (60 Hz only), use the NACO
ers specific temperature, fluid, flow requirements, system (North American Commercial Operation) Packaged Chiller
pressure drop (for proper pump selection, when required), as Builder Program.
well as other factors, such as fouling and altitude correction.
*Option Code refers to the Hydronics Option (position 12) in the model NOTES:
number. See the 30RAP nomenclature on pages 5 and 6 for option 1. Pump selections are chiller size dependent. For example, option
identification. code 5 on a 30RAP011-030 chiller is not the same as option code
5 on a 30RAP035-045 chiller.
2. 30RAP chillers with Greenspeed intelligence are not available on
unit sizes 070-150.
33
Performance data
HEAT EXCHANGER PRESSURE DROP — 30RAP011-030 (ENGLISH)
1 2 3 4 5
50
45
40
WATER PRESSURE DROP (ft wg)
35
30
25
20
15
10
0 0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
GPM
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
7 8 9 10
50
45
WATER PRESSURE DROP (ft wg)
40 11&12
35
30
25
20
15
10
0
0 50 100 150 200 250
GPM
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
34
HEAT EXCHANGER PRESSURE DROP — 30RAP070-090 (ENGLISH)
60
50
1
2
40
30
3
20
10
0
100 150 200 250 300 350
a30-5350
GPM
LEGEND
1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
50
1
40
WATER PRESSURE DROP (ft wg)
3
30
4
20
10
0
150 200 250 300 350 400 450 500
GPM a30-5993 LEGEND
1 — 30RAP100
2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
35
Performance data (cont)
HEAT EXCHANGER PRESSURE DROP — 30RAP011-030 (SI)
1 2 3 4 5
150
125
WATER PRESSURE DROP (kPa)
100
75
50
25
0
0 1 2 3 4 5 6 7 8 9 10
LITERS/SECOND
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
125
WATER PRESSURE DROP (kPa)
11&12
100
75
50
25
0
0 5 10 15
LITERS/SECOND
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
36
HEAT EXCHANGER PRESSURE DROP — 30RAP070-090 (SI)
160
1
140
WATER PRESSURE DROP (kPa)
2
120
100
80
3
60
40
20
0
0 5 10 15 20 25
LITERS/SECOND
LEGEND
1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
160
1
140
WATER PRESSURE DROP (kPa)
120
2
100
3
80
4
60
40
20
LEGEND
0 1 — 30RAP100
5 10 15 20 25 30 35 2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
LITERS/SECOND a30-5994
37
Performance data (cont)
UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP011-030 (ENGLISH)
1 2 3 4
50
45
WATER PRESSURE DROP (ft wg)
40
5
35
30
25
20
15
10
0
0 10 20 30 40 50 60 70 80 90 100
GPM
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
7 8 9
100
10
80
WATER PRESSURE DROP (ft wg)
11&12
60
40
20
0
0 50 100 150 200 250
GPM
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
38
UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP070-090 (ENGLISH)
90
80
1
WATER PRESSURE DROP (ft wg)
2
70
60
3
50
40
30
20
10
0 LEGEND
100 150 200 250 300 350 400 1 — 30RAP070
2 — 30RAP080
GPM 3 — 30RAP090
80
1
70
WATER PRESSURE DROP (ft wg)
2
60
3
50
4
40
30
20
10
0
LEGEND
150 200 250 300 350 400 450 500 1 — 30RAP100
GPM 2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
39
Performance data (cont)
UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP011-030 (SI)
1 2 3 4 5
150
125
WATER PRESSURE DROP (kPa)
100
75
50
25
0
0 1 2 3 4 5 6 7 8 9 10
LITERS/SECOND
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
7 8 9
250
10
225
WATER PRESSURE DROP (kPa)
200
11&12
175
150
125
100
75
50
25
0
0 5 10 15
LITERS/SECOND
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
40
UNIT PRESSURE DROP — NO HYDRONIC PACKAGE — 30RAP070-090 (SI)
250
1
200
WATER PRESSURE DROP (kPa)
150
100
50
0
0 5 10 15 20 25
LITERS/SECOND
LEGEND
1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
1
WATER PRESSURE DROP (kPa)
200
2
3
4
150
100
50
0
5 10 15 20 25 30 35 LEGEND
LITERS/SECOND 1 — 30RAP100
2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
41
Performance data (cont)
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP011-030 (ENGLISH)
1 2 3 4
50
5
45
WATER PRESSURE DROP (ft wg)
40
35
30
25
20
15
10
0
0 10 20 30 40 50 60 70 80 90 100
GPM
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020 6 — 30RAP
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP035-060 (ENGLISH)
7 89 10
120 11&12
WATER PRESSURE DROP (ft wg)
100
80
60
40
20
0
0 50 100 GPM 150 200 250
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
42
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP070-090 (ENGLISH)
100
1
90
2
80
WATER PRESSURE DROP (ft wg)
70
3
60
50
40
30
20
10
0
100 150 200 250 300 350 400
GPM LEGEND
1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP100-150 (ENGLISH)
100
1
90
2
80
WATER PRESSURE DROP (ft wg)
3
70
4
60
50
40
30
20
10
0
150 200 250 300 350 400 450 500
GPM LEGEND
1 — 30RAP100
2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
43
Performance data (cont)
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP011-030 (SI)
1 2 3 4 5
150
WATER PRESSURE DROP (kPa)
125
100
75
50
25
0
0 1 2 3 4 5 6 7 8 9 10
LITERS/SECOND
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP035-060 (SI)
7 8 9 10 11&12
250
225
200
WATER PRESSURE DROP (kPa)
175
150
125
100
75
50
25
0
0 5 LITERS/SECOND 10 15
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
44
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP070-090 (SI)
300
1
250
2
WATER PRESSURE DROP (kPa)
200 3
150
100
50
0
0 5 10 15 20 25
LITERS/SECOND LEGEND
1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
UNIT PRESSURE DROP — SINGLE PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP100-150 (SI)
300
1
2
250
WATER PRESSURE DROP (kPa)
3
4
200
150
100
50
0
5 10 15 20 25 30 35 LEGEND
LITERS/SECOND 1 — 30RAP100
2 — 30RAP115
a30-5448 3 — 30RAP130
4 — 30RAP150
45
Performance data (cont)
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP011-030 (ENGLISH)
1 2 3 4 5
50
45
WATER PRESSURE DROP (ft wg)
40
35
30
25
20
15
10
0
0 10 20 30 40 50 60 70 80 90 100
GPM
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP035-060 (ENGLISH)
7 8 9 10 11&12
120
100
WATER PRESSURE DROP (ft wg)
80
60
40
20
0
0 50 100 150 200 250
GPM
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
46
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP070-090 (ENGLISH)
90
1
80
2
WATER PRESSURE DROP (ft wg)
70
3
60
50
40
30
20
10
0
100 150 200 250 300 350 400 LEGEND
GPM 1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP100-150 (ENGLISH)
90
1
80
2
WATER PRESSURE DROP (ft wg)
70 3
4
60
50
40
30
20
10
0
150 200 250 300 350 400 450 500
GPM LEGEND
1 — 30RAP100
2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
47
Performance data (cont)
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP011-030 (SI)
1 2 3 4 5
150
125
WATER PRESSURE DROP (kPa)
100
75
50
25
0
0 1 2 3 4 5 6 7 8 9 10
LITERS/SECOND
LEGEND
1 — 30RAP011 4 — 30RAP025
2 — 30RAP016,018 5 — 30RAP030
3 — 30RAP020
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP035-060 (SI)
7 8 9 10 11&12
250
225
200
WATER PRESSURE DROP (kPa)
175
150
125
100
75
50
25
0
0 5 10 15
LITERS/SECOND
LEGEND
7 — 30RAP035 10 — 30RAP050
8 — 30RAP040 11 — 30RAP055
9 — 30RAP045 12 — 30RAP060
48
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP070-090 (SI)
300
1
250
WATER PRESSURE DROP (kPa)
200
3
150
100
50
0
0 5 10 15 20 25 LEGEND
LITERS/SECOND 1 — 30RAP070
2 — 30RAP080
3 — 30RAP090
UNIT PRESSURE DROP — DUAL PUMP HYDRONIC PACKAGE, 60 Hz ONLY — 30RAP100-150 (SI)
250
1
WATER PRESSURE DROP (kPa)
200
2
3
4
150
100
50
0
5 10 15 20 25 30 35
LITERS/SECOND LEGEND
a30-5449 1 — 30RAP100
2 — 30RAP115
3 — 30RAP130
4 — 30RAP150
49
Performance data (cont)
PUMP CURVE I FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 1.5 Hp, DUAL PUMP 1.5 Hp,
SINGLE PUMP 3.0 Hp, DUAL PUMP 3.0 Hp, SINGLE PUMP HIGH HEAD 3.0 Hp,
DUAL PUMP HIGH HEAD 3.0 Hp — 30RAP011-060 UNITS
HEAD (m) ft
3500 RPM
5.25 in
(30.5) 100
5.00 in 36
43
48
4.75 in
51
(24.4) 80
4.50 in 53
54
4.25 in
53
(18.3) 60 4.00 in 55
51
48
3 hp
(12.2) 40
2 hp
1.5 hp
(6.1) 20 N
P 1 hp
S
H NPSHr 0.75 hp
r
(0.0) 0
0 30 60 90 120 (usgpm)
0.00 1.89 3.79 5.68 7.57 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
50
PUMP CURVE II FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 5.0 Hp,
DUAL PUMP 5.0 Hp — 30RAP011-030 UNITS
HEAD (m) ft
3500 RPM
7.00 in 27 35 41
(61.0) 200 47
51
54
6.50 in 55
54
(48.8) 160
6.00 in
51
5.50 in 47
(36.6) 120
5.00 in 10 hp
41
7.5 hp
(24.4) 80
35% 5 hp
N
(12.2) 40 P
2 hp 3 hp
S
H
r NPSHr
(0.0) 0
0 30 60 90 120 150 (usgpm)
0.00 1.89 3.79 5.68 7.57 9.46 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
51
Performance data (cont)
PUMP CURVE III FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 5.0 Hp, DUAL PUMP 5.0 Hp,
SINGLE PUMP HIGH HEAD 5.0 Hp, DUAL PUMP HIGH HEAD 5.0 Hp — 30RAP035-060 UNITS
Head (m) ft
3500 RPM
6.19 in 31 42 52
60
65
(45.7) 150 69
70
5.63 in 69
65
(36.6) 120
5.25 in 60
52
15 hp
4.88 in
(27.4) 90
4.50 in
10 hp
7.5 hp
(18.3) 60
5 hp
N
P 3 hp
(9.1) 30 S
H
r
NPSHr
(0.0) 0
0 60 120 180 240 (usgpm)
0.00 3.79 7.57 11.36 15.14 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
52
PUMP CURVE IV FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 7.5 Hp, DUAL PUMP 7.5 Hp,
SINGLE PUMP 10.0 Hp, DUAL PUMP 10.0 Hp — 30RAP035-060 UNITS
Head (m) ft
3500 RPM
7.00 in
33 42 49
55
(61.0) 200 58
61
6.50 in 61
61
(48.8) 160
6.00 in 58
55
5.50 in 20 hp
(36.6) 120
5.00 in 15 hp
49%
10 hp
(24.4) 80
7.5 hp
N 5 hp
P
(12.2) 40
S
3 hp
H
r NPSHr
(0.0) 0
0 60 120 180 240 300 (usgpm)
0.00 3.79 7.57 11.36 15.14 18.93 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
53
Performance data (cont)
PUMP CURVE V FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 3 Hp, SINGLE PUMP 5 Hp —
30RAP070-100 UNITS
Head (m) ft
4.75 in. 3500 RPM
39
50
(21.3) 70
59
66
4.38 in. 71
(18.3) 60
74
(15.2) 50
4.00 in. 75
74
(12.2) 40
71
3.63 in.
66
(9.1) 30 5 hp
59%
3.21 in.
(6.1) 20
50% 3 hp
NPSHr 39%
(3.0) 10 2 hp
1.5 hp
1 hp
(0.0) 0
0 80 160 240 320 400 (usgpm)
0.00 5.05 10.09 15.14 20.19 25.24 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
54
PUMP CURVE VI FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 7.5 Hp, SINGLE PUMP 10 Hp,
SINGLE PUMP 15 Hp — 30RAP070-100 UNITS
Head (m) ft
6.50 in.
39
49
3500 RPM
58
64
(45.7) 150 6.13 in. 69 20 hp
71
72
5.75 in.
71
(36.6) 120
5.38 in. 69
64
5.00 in.
(27.4) 90
15 hp
(18.3) 60 58% 10 hp
7.5 hp
5 hp
N
(9.1) 30 P
S 3 hp
NPSHr
H
r
(0.0) 0
0 80 160 240 320 400 (usgpm)
0.00 5.05 10.09 15.14 20.19 25.24 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
55
Performance data (cont)
PUMP CURVE VII FOR HYDRONIC PACKAGE, 60 Hz ONLY — DUAL PUMP 3 Hp — 30RAP070 UNITS
Head Pressure
(m) ft of fluid
1750 RPM
8 .19 in 39 53 64
72
(18.3) 60 8.15 in 77
80
80
80
7.30 in 77
(14.6) 48
72
6 .50 in
64
(11.0) 36
6 .00 in
7.5 hp
53
5 hp
(7.3) 24
3 hp
N 2 hp
(3.7) 12 P
S 1 .5 h p
H 1 hp
r N PS H r
(0.0) 0
0 80 160 240 320 400 (usgpm)
(0.00) (5.05) (10.09) (15.14) (20.19) (25.24) ( l/ s)
FLOW
water, specific gravity = 1.00
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
56
PUMP CURVE VIII FOR HYDRONIC PACKAGE, 60 Hz ONLY — DUAL PUMP 5 Hp, DUAL PUMP 7.5 Hp,
DUAL PUMP 10 Hp, DUAL PUMP 15 Hp — 30RAP070-150 UNITS
6.19 in
3600 rpm
39 52
62
(4 2. 7) 140 70
74
5.63 in 77
(3 6. 6) 120
77
5.25 in 77
(3 0. 5) 100 74
4.88 in 70
head ft (m)
(24.4 ) 8 0 62
4.50 in 20 hp
(18.3 ) 6 0 15 hp
52%
(12.2 ) 4 0 10 hp
7.5 hp
(6 .1) 2 0 5 hp
npshr
(0 .0 ) 0
0 100 200 300 400 500
(0.00 ) (6.3 1) (12. 62) (18.93) (25.24) (31. 54)
a30-5729
flow USgpm (L/s)
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
57
Performance data (cont)
PUMP CURVE IX FOR HYDRONIC PACKAGE, 60 Hz ONLY — DUAL PUMP 7.5 Hp,
DUAL PUMP 10 Hp — 30RAP070 UNITS
Head Pressure
(m) ft of fluid 3500 RPM
6 .19 in 31 42 52
60
65
69
(45.7) 150 5 .90 in
70
69
65
(36.6) 120
5 .25 in 60
52
15 h p
(27.4) 90
4 .50 in
10 h p
7 .5 h p
18.3 (60)
5 hp
N
(9.1) 30 3 hp
P
S
H
r N PS H r
(0.0) 0
0 60 120 180 240 (usgpm)
(0.00) (3.79) (7.57) (11.36) a30-4392
(15.14) (l/s)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
58
PUMP CURVE X FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 5 HP, SINGLE PUMP 7.5 HP,
SINGLE PUMP 10 HP, SINGLE PUMP 15 HP — 30RAP115,130 UNITS
Head (m) ft
3500RPM
6.19in 29 40 49
(48.8) 160 56
62
65
66
5.63in 65
(36.6) 120 62
5.25in 56
15hp
4.88in 49
(24.4) 80
4.50in 10hp
7.5hp
5hp
N
(12.2) 40
P
S 3hp
H
r
NPSHr
(0.0) 0
0 50 100 150 200 250 (usgpm)
0.00 3.15 6.31 9.46 12.62 15.77 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
59
Performance data (cont)
PUMP CURVE XI FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 5 HP, SINGLE PUMP 7.5 HP —
30RAP150 UNIT
Head (m) ft
1750RPM
(21.3) 70
8.19in 35 48 59
67
73
(18.3) 60 77
7.50in 78
77
(15.2) 50
7.00in 73
(12.2) 40 6.50in 67
15hp
6.00in 59%
(9.1) 30
10hp
7.5hp
(6.1) 20
N 5hp
P 4hp
(3.0) 10 S
H NPSHr
3hp
r
(0.0) 0
0 200 400 600 800 (usgpm)
0.00 12.62 25.24 37.85 50.47 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
60
PUMP CURVE XII FOR HYDRONIC PACKAGE, 60 Hz ONLY — SINGLE PUMP 10 HP,
SINGLE PUMP 15 HP — 30RAP150 UNIT
Head (m) ft
3500 RPM
6.19 in
(42.7) 140 35 47 57 65
70
73
(36.6) 120 74
5.63 in
73
5.25 in
70
(30.5) 100
4.88 in
65
(24.4) 80
57
4.50 in
(18.3) 60 30 hp
47% 25 hp
20 hp
(12.2) 40
N 15 hp
P 35%
(6.1) 20 S NPSHr
H 10 hp
r 7.5 hp
(0.0) 0
0 200 400 600 800 1000 (usgpm)
0.00 12.62 25.24 37.85 50.47 63.09 (lps)
FLOW
LEGEND
NPSHr — Net Pump Suction Head Required
NOTE: Refer to the Pump Impeller Sizes chart on page 33 for proper
unit size matching as well as the determination of the impeller diameter.
61
Performance data (cont)
100.0
30RAP035-060
PRESSURE DROP (ft wg)
10.0
30RAP011-030
1.0
0.1
1 10 100 1000
ACCESSORY TANK FLOW RATE (gpm)
100.0
30RAP035-060
PRESSURE DROP (kPa)
10.0
30RAP011-030
1.0
0.1
1.0 10.0
ACCESSORY TANK FLOW RATE (L/s)
62
Typical piping and wiring
30RAP UNITS WITHOUT HYDRONIC PACKAGE (SIZE 030 SHOWN)
AIR FLOW CONTROL FIELD
WIRING POWER
SUPPLY
TO
EXPANSION
TANK
VALVE
PRESSURE
GAGE
VIBRATION
ELIMINATOR FLOW
GATE
VALVE
LEGEND
SHUT OFF
VALVES
Airflow Through Condenser
Power Wiring
PUMP HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING Chilled Water Piping
IF AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM
NOTES:
1. Chiller must be installed level to within 1/8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics.
2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are
for a quick overview of system and are not in accordance with recognized standards.
a30-4867
3. All wiring must comply with applicable local and national codes.
4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating,
Refrigerating, and Air-Conditioning Engineers) handbook for details.
GATE
VALVE
LEGEND
63
Typical piping and wiring (cont)
TO
EXPANSION
TANK
VALVE
VIBRATION PRESSURE
ELIMINATOR GAGE FLOW
GATE
VALVE
SHUT OFF
VALVES
VIBRATION
ELIMINATOR
GATE
VALVE
FLOW LEGEND
PUMP
Power Wiring
HEAT TAPE INSULATION IS RECOMMENDED ON ALL EXPOSED PIPING Chilled Water Piping
IF AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM
NOTES:
1. Chiller must be installed level to within 1/8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics.
2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping shown are
for a quick overview of system and are not in accordance with recognized standards. a30-4869
3. All wiring must comply with applicable local and national codes.
4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of Heating,
Refrigerating, and Air-Conditioning Engineers) handbook for details.
VIBRATION
ELIMINATOR
FLOW
GATE
VALVE LEGEND
64
30RAP UNITS WITHOUT HYDRONIC PACKAGE FOR SIZES 070 AND LARGER (SIZE 070-090 SHOWN)
FIELD CONTROL
POWER WIRING
SUPPLY
AIR FLOW
TO
EXPANSION
TANK
VALVE PRESSURE
GAGE
GATE
VALVE
a30-5728
PUMP
VIBRATOR ELIMINATOR SHUT OFF
VALVES HEAT TAPE INSULATION RECOMMENDED ON ALL EXPOSED PIPING
IN AMBIENT TEMPERATURE <32 F (0 C) AND NO ANTIFREEZE SOLUTION IS IN SYSTEM
NOTES: LEGEND
1. Chiller must be installed level to within 1/8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics.
2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping Airflow Through Condenser
shown are for a quick overview of system and are not in accordance with recognized standards.
3. All wiring must comply with applicable local and national codes. Power Wiring
4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of
Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. Chilled Water Piping
5. Air separator required as close to chiller as possible (except primary/secondary systems).
30RAP UNITS WITH HYDRONIC PACKAGE FOR SIZES 070 AND LARGER (SIZE 070-090 SHOWN)
CONTROL
FIELD WIRING
POWER
SUPPLY AIR FLOW
FLOW
VIBRATOR
ELIMINATOR
GATE VALVE
a30-5727
NOTES: LEGEND
1. Chiller must be installed level to within 1/8 in. per foot (10.4 mm per meter) to maintain proper compressor oil return and hydraulics.
2. Wiring and piping shown are general points-of-connection guides only and are not intended for a specific installation. Wiring and piping Airflow Through Condenser
shown are for a quick overview of system and are not in accordance with recognized standards.
3. All wiring must comply with applicable local and national codes. Power Wiring
4. All piping must follow standard piping techniques. Refer to Carrier System Design Manual or appropriate ASHRAE (American Society of
Heating, Refrigerating, and Air-Conditioning Engineers) handbook for details. Chilled Water Piping
65
Typical piping and wiring (cont)
2
14 7
5 6
12 11 3
1
4
13
6
12 11 9 8
10
a30-4871
LEGEND
1 — Strainer (40 Mesh)/Blow-Down Valve 8 — Flow Switch
2 — Expansion Tank (sizes 011 - 060 only) 9 — Balance Valve/Drain Plug
3 — Pump 10 — Pressure Relief
4 — Electric Heater 11 — Isolation Valves
5 — Air Vent Connection Port 12 — Flex Connections
6 — Pressure/Temperature Access Port 13 — Pressure Reducing/Fill Valve
7 — Heat Exchanger 14 — Air Separator and Vent
--- Factory Supplied
66
Electrical data
30RAP ELECTRICAL DATA
SINGLE POINT NO HYDRONIC PACKAGE, UNIT SIZES 011-060
NO HYDRONIC PACKAGE
NO HYDRONIC PACKAGE
UNIT VOLTAGE POWER STANDARD LOW-SOUND AEROACOUSTIC™
OPTIONAL VALUE SOUND FANS
UNIT SUPPLY FAN
30RAP Supplied QTY Rec Rec
V-Hz REQD. MCA MOCP ICF Fuse MCA MOCP ICF Fuse
(3 Ph) Min Max Size Size
208/230-60 187 253 1 51.0 70 186.0 60 51.6 70 186.6 60
380-60 342 418 1 27.7 35 85.4 35 27.7 35 85.4 35
011 380/415-50 342 440 1 24.7 35 85.7 30 25.1 35 86.1 30
460-60 414 506 1 24.7 35 85.7 30 25.1 35 86.1 30
575-60 518 633 1 18.0 25 62.1 20 18.2 25 62.3 20
208/230-60 187 253 1 64.5 90 269.2 80 65.1 90 269.8 80
380-60 342 418 1 36.1 50 151.1 40 36.1 50 151.1 40
016 380/415-50 342 440 1 32.5 45 144.1 40 32.9 45 144.5 40
460-60 414 506 1 32.5 45 144.1 40 32.9 45 144.5 40
575-60 518 633 1 24.4 35 104.0 30 24.6 35 104.2 30
208/230-60 187 253 1 87.2 110 270.4 100 88.4 110 271.6 100
380-60 342 418 1 51.1 70 167.0 60 51.1 70 167.0 60
018 380/415-50 342 440 1 43.4 60 136.5 50 44.2 60 137.3 50
460-60 414 506 1 43.4 60 136.5 50 44.2 60 137.3 50
575-60 518 633 1 34.9 45 98.2 40 35.3 45 98.6 40
208/230-60 187 253 1 92.6 125 286.8 110 93.8 125 288.0 110
380-60 342 418 1 61.2 80 176.5 70 61.2 80 176.5 70
020 380/415-50 342 440 1 46.1 60 148.7 60 46.9 60 149.5 60
460-60 414 506 1 46.1 60 148.7 60 46.9 60 149.5 60
575-60 518 633 1 37.0 50 99.1 45 37.4 50 99.5 45
208/230-60 187 253 1 127.4 175 363.3 150 128.6 175 364.5 150
380-60 342 418 1 68.3 90 173.7 80 68.3 90 173.7 80
025 380/415-50 342 440 1 57.8 80 178.9 70 58.6 80 179.7 70
460-60 414 506 1 57.8 80 178.9 70 58.6 80 179.7 70
575-60 518 633 1 49.6 60 133.7 60 50.0 60 134.1 60
208/230-60 187 253 1 137.6 175 407.8 175 138.8 175 409.0 175
380-60 342 418 1 84.3 110 237.8 100 84.3 110 237.8 100
030 380/415-50 342 440 1 66.3 90 211.7 80 67.1 90 212.5 80
460-60 414 506 1 66.3 90 211.7 80 67.1 90 212.5 80
575-60 518 633 1 58.1 80 160.5 70 58.5 80 160.9 70
208/230-60 187 253 1 165.4 200 359.6 175 167.2 200 361.4 200
380-60 342 418 1 103.5 125 218.9 110 103.5 125 218.9 110
035 380/415-50 342 440 1 82.4 100 185.0 90 83.6 100 186.2 90
460-60 414 506 1 82.4 100 185.0 90 83.6 100 186.2 90
575-60 518 633 1 66.1 80 128.2 70 66.7 80 128.8 80
208/230-60 187 253 1 197.8 225 395.0 225 199.6 225 396.8 225
380-60 342 418 1 112.5 125 227.8 125 112.5 125 227.8 125
040 380/415-50 342 440 1 86.4 100 188.8 100 87.6 100 190.0 100
460-60 414 506 1 86.4 100 188.8 100 87.6 100 190.0 100
575-60 518 633 1 68.9 80 150.9 80 69.5 80 151.5 80
208/230-60 187 253 1 229.6 250 468.7 250 231.4 250 470.5 250
380-60 342 418 1 119.6 125 228.2 125 119.6 125 228.8 125
045 380/415-50 342 440 1 97.9 110 223.5 110 99.1 110 224.7 110
460-60 414 506 1 97.9 110 223.5 110 99.1 110 224.7 110
575-60 518 633 1 81.4 100 170.7 90 82.0 100 171.3 90
208/230-60 187 253 1 236.0 250 471.9 250 237.8 250 473.7 250
380-60 342 418 1 126.0 150 231.4 150 126.0 150 231.4 150
050 380/415-50 342 440 1 106.9 125 228.0 125 108.1 125 229.2 125
460-60 414 506 1 106.9 125 228.0 125 108.1 125 229.2 125
575-60 518 633 1 91.8 110 175.9 100 92.4 110 176.5 100
208/230-60 187 253 1 252.2 300 526.9 300 254.6 300 529.3 300
380-60 342 418 1 145.9 175 306.5 175 145.9 175 306.5 175
055 380/415-50 342 440 1 118.3 125 267.5 125 119.9 125 269.1 125
460-60 414 506 1 118.3 125 267.5 125 119.9 125 269.1 125
575-60 518 633 1 102.7 125 208.9 110 103.5 125 209.7 110
208/230-60 187 253 1 261.2 300 531.4 300 263.6 300 533.8 300
380-60 342 418 1 160.1 175 313.6 175 160.1 175 313.6 175
060 380/415-50 342 440 1 125.9 150 271.3 150 127.5 150 272.9 150
460-60 414 506 1 125.9 150 271.3 150 127.5 150 272.9 150
575-60 518 633 1 110.3 125 212.7 125 111.1 125 213.5 125
LEGEND 3. Cooler heater is wired into the control circuit so it is always operable as long
ICF — Instantaneous Current Flow as the power supply disconnect and heater safety device are on.
MCA — Minimum Circuit Amps 4. Power draw control circuits include both crankcase heaters and cooler heat-
MOCP — Maximum Overcurrent Protection ers (where used). Each compressor on sizes 070-090 has a crankcase heater
which draws 90 watts of power at 60 Hz or 68 watts of power at 50 Hz, while
NOTES: each compressor on sizes 100-150 has a crankcase heater which draws
1. Units are suitable for use on electrical systems where voltage supplied to the 56 watts of power at 60 Hz or 42 watts of power at 50 Hz.
unit terminals is not below or above the listed minimum and maximum limits. 5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
Maximum allowable phase imbalance is: voltage 2%; amps 10%. 070-150.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
67
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
SINGLE POINT NO HYDRONIC PACKAGE, UNIT SIZES 070-150
NO HYDRONIC PACKAGE
NO HYDRONIC PACKAGE
UNIT VOLTAGE POWER STANDARD LOW-SOUND AEROACOUSTIC™ OPTIONAL VALUE SOUND FANS
UNIT SUPPLY FAN
30RAP Supplied QTY Rec Rec
V-Hz REQD. MCA MOCP ICF Fuse MCA MOCP ICF Fuse
(3 Ph) Min Max Size Size
208/230-60 187 254 1 323.0 350 593.2 350 326.0 350 596.2 350
380-60 342 418 1 198.0 225 351.5 225 198.0 225 351.5 225
070 380/415-50 342 440 1 155.7 175 301.1 175 157.7 175 303.1 175
460-60 414 506 1 155.7 175 301.1 175 157.7 175 303.1 175
575-60 518 633 1 136.4 150 238.8 150 137.4 150 239.8 150
208/230-60 187 254 1 371.3 400 641.5 400 374.9 400 645.1 400
380-60 342 418 1 214.6 225 368.1 225 214.6 225 368.1 225
080 380/415-50 342 440 1 174.1 200 319.5 200 176.5 200 321.9 200
460-60 414 506 1 174.1 200 319.5 200 176.5 200 321.9 200
575-60 518 633 1 151.1 175 253.5 175 152.3 175 254.7 175
208/230-60 187 254 1 384.8 400 655.0 400 388.4 400 658.6 400
380-60 342 418 1 235.9 250 389.4 250 235.9 250 389.4 250
090 380/415-50 342 440 1 185.5 200 330.9 200 187.9 200 333.3 200
460-60 414 506 1 185.5 200 330.9 200 187.9 200 333.3 200
575-60 518 633 1 162.5 175 264.9 175 163.7 175 266.1 175
208/230-60 187 254 1 459.8 500 902.0 500 464.0 500 906.2 500
380-60 342 418 1 242.5 250 495.9 250 242.5 250 495.9 250
100 380/415-50 342 440 1 203.1 225 411.1 225 205.9 225 413.9 225
460-60 414 506 1 203.1 225 411.1 225 205.9 225 413.9 225
575-60 518 633 1 164.0 175 331.6 175 165.4 175 333.0 175
208/230-60 187 254 1 516.8 600 908.0 600 521.6 600 912.8 600
380-60 342 418 1 271.2 300 483.2 300 271.2 300 483.2 300
115 380/415-50 342 440 1 227.6 250 401.7 250 230.8 250 404.9 250
460-60 414 506 1 227.6 250 401.7 250 230.8 250 404.9 250
575-60 518 633 1 183.0 200 325.2 200 184.6 200 326.8 200
208/230-60 187 254 1 585.2 600 1027.4 600 590.6 600 1032.8 600
380-60 342 418 1 310.5 350 563.9 350 310.5 350 563.9 350
130 380/415-50 342 440 1 259.4 300 467.4 300 263.0 300 471.0 300
460-60 414 506 1 259.4 300 467.4 300 263.0 300 471.0 300
575-60 518 633 1 210.4 225 378.0 225 212.2 225 379.8 225
208/230-60 187 254 1 648.8 700 1091.0 700 654.8 700 1097.0 700
380-60 342 418 1 347.1 350 600.5 350 347.1 350 600.5 350
150 380/415-50 342 440 1 289.0 300 497.0 300 293.0 300 501.0 300
460-60 414 506 1 289.0 300 497.0 300 293.0 300 501.0 300
575-60 518 633 1 235.9 250 403.5 250 237.9 250 405.5 250
LEGEND 4. Power draw control circuits include both crankcase heaters and cooler heat-
ICF — Instantaneous Current Flow ers (where used). Each compressor on sizes 070-090 has a crankcase heater
MCA — Minimum Circuit Amps which draws 90 watts of power at 60 Hz or 68 watts of power at 50 Hz, while
MOCP — Maximum Overcurrent Protection each compressor on sizes 100-150 has a crankcase heater which draws
56 watts of power at 60 Hz or 42 watts of power at 50 Hz.
NOTES: 5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
1. Units are suitable for use on electrical systems where voltage supplied to the 070-150.
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
68
30RAP ELECTRICAL DATA (cont)
DUAL POINT LOW-SOUND AEROACOUSTIC™ FAN, NO HYDRONIC PACKAGE
UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2
UNIT
Supplied Rec Fuse Rec Fuse
30RAP V-Ph-Hz MCA MOCP ICF MCA MOCP ICF
Min Max Size Size
208/230-3-60 187 254 155.6 200 425.8 175 181.4 225 451.6 200
380-3-60 342 418 96.0 125 249.5 110 110.5 125 264.0 125
070 380/415-3-50 342 440 75.0 100 220.4 90 87.4 110 232.8 100
460-3-60 414 506 75.0 100 220.4 90 87.4 110 232.8 100
575-3-60 518 632 65.3 80 167.7 80 77.0 100 179.4 90
208/230-3-60 187 254 202.7 250 438.6 225 181.4 225 451.6 200
380-3-60 342 418 110.8 125 216.2 125 110.5 125 264.0 125
080 380/415-3-50 342 440 92.5 110 213.6 100 87.4 110 232.8 100
460-3-60 414 506 92.5 110 213.6 100 87.4 110 232.8 100
575-3-60 518 632 79.1 90 163.2 90 77.0 100 179.4 90
208/230-3-60 187 254 217.4 250 487.6 250 181.4 225 451.6 200
380-3-60 342 418 133.9 150 287.4 150 110.5 125 264.0 125
090 380/415-3-50 342 440 104.8 125 250.2 125 87.4 110 232.8 100
460-3-60 414 506 104.8 125 250.2 125 87.4 110 232.8 100
575-3-60 518 632 91.4 110 193.8 100 77.0 100 179.4 90
208/230-3-60 187 254 234.8 300 677.0 300 243.8 300 635.0 300
380-3-60 342 418 127.3 175 380.7 150 124.8 150 336.8 150
100 380/415-3-50 342 440 105.0 150 313.0 125 106.3 125 280.4 125
460-3-60 414 506 105.0 150 313.0 125 106.3 125 280.4 125
575-3-60 518 632 85.4 125 253.0 100 85.2 110 227.4 100
208/230-3-60 187 254 291.8 350 683.0 350 243.8 300 635.0 300
380-3-60 342 418 156.0 175 368.0 175 124.8 150 336.8 150
115 380/415-3-50 342 440 129.5 150 303.6 150 106.3 125 280.4 125
460-3-60 414 506 129.5 150 303.6 150 106.3 125 280.4 125
575-3-60 518 632 104.4 125 246.6 125 85.2 110 227.4 100
208/230-3-60 187 254 297.8 350 689.0 350 306.2 400 748.4 350
380-3-60 342 418 159.9 175 371.9 175 160.2 200 413.6 175
130 380/415-3-50 342 440 132.4 150 306.5 150 135.2 175 343.2 150
460-3-60 414 506 132.4 150 306.5 150 135.2 175 343.2 150
575-3-60 518 632 106.8 125 249.0 125 110.2 125 277.8 125
208/230-3-60 187 254 366.2 450 808.4 400 306.2 400 748.4 350
380-3-60 342 418 199.2 225 452.6 225 160.2 200 413.6 175
150 380/415-3-50 342 440 164.2 200 372.2 175 135.2 175 343.2 150
460-3-60 414 506 164.2 200 372.2 175 135.2 175 343.2 150
575-3-60 518 632 134.2 150 301.8 150 110.2 125 277.8 125
LEGEND 4. Power draw control circuits include both crankcase heaters and cooler heat-
ICF — Instantaneous Current Flow ers (where used). Each compressor on sizes 070-090 has a crankcase heater
MCA — Minimum Circuit Amps which draws 90 watts of power at 60 Hz or 68 watts of power at 50 Hz, while
MOCP — Maximum Overcurrent Protection each compressor on sizes 100-150 has a crankcase heater which draws
56 watts of power at 60 Hz or 42 watts of power at 50 Hz.
NOTES: 5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
1. Units are suitable for use on electrical systems where voltage supplied to the 070-150.
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have dual point primary power connection. (Each unit/mod-
ule requires its own power supply.) Main power must be supplied from a field-
supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
69
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
DUAL POINT OPTIONAL VALUE SOUND FAN, NO HYDRONIC PACKAGE
UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2
UNIT Supplied Rec Rec
30RAP V-Ph-Hz MCA MOCP ICF Fuse MCA MOCP ICF Fuse
Min Max Size Size
208/230-3-60 187 254 158.6 200 428.8 175 181.4 225 451.6 200
380-3-60 342 418 96.0 125 249.5 110 110.5 125 264.0 125
070 380/415-3-50 342 440 77.0 100 222.4 90 87.4 110 232.8 100
460-3-60 414 506 77.0 100 222.4 90 87.4 110 232.8 100
575-3-60 518 632 66.3 90 168.7 80 77.0 100 179.4 90
208/230-3-60 187 254 206.3 250 442.2 225 181.4 225 451.6 200
380-3-60 342 418 110.8 125 216.2 125 110.5 125 264.0 125
080 380/415-3-50 342 440 94.9 110 216.0 110 87.4 110 232.8 100
460-3-60 414 506 94.9 110 216.0 110 87.4 110 232.8 100
575-3-60 518 632 80.3 100 164.4 90 77.0 100 179.4 90
208/230-3-60 187 254 221.0 250 491.2 250 181.4 225 451.6 200
380-3-60 342 418 133.9 150 287.4 150 110.5 125 264.0 125
090 380/415-3-50 342 440 107.2 125 252.6 125 87.4 110 232.8 100
460-3-60 414 506 107.2 125 252.6 125 87.4 110 232.8 100
575-3-60 518 632 92.6 110 195.0 100 77.0 100 179.4 90
208/230-3-60 187 254 239.0 300 681.2 300 243.8 300 635.0 300
380-3-60 342 418 127.3 175 380.7 150 124.8 150 336.8 150
100 380/415-3-50 342 440 107.8 125 315.8 125 106.3 125 280.4 125
460-3-60 414 506 107.8 125 315.8 125 106.3 125 280.4 125
575-3-60 518 632 86.8 110 254.4 100 85.2 110 227.4 100
208/230-3-60 187 254 296.6 350 687.8 350 243.8 300 635.0 300
380-3-60 342 418 156.0 175 368.0 175 124.8 150 336.8 150
115 380/415-3-50 342 440 132.7 150 306.8 150 106.3 125 280.4 125
460-3-60 414 506 132.7 150 306.8 150 106.3 125 280.4 125
575-3-60 518 632 106.0 125 248.2 125 85.2 110 227.4 100
208/230-3-60 187 254 303.2 350 694.4 350 306.2 400 748.4 350
380-3-60 342 418 159.9 175 371.9 175 160.2 200 413.6 175
130 380/415-3-50 342 440 136.0 150 310.1 150 135.2 175 343.2 150
460-3-60 414 506 136.0 150 310.1 150 135.2 175 343.2 150
575-3-60 518 632 108.6 125 250.8 125 110.2 125 277.8 125
208/230-3-60 187 254 372.2 450 814.4 400 306.2 400 748.4 350
380-3-60 342 418 199.2 225 452.6 225 160.2 200 413.6 175
150 380/415-3-50 342 440 168.2 200 376.2 200 135.2 175 343.2 150
460-3-60 414 506 168.2 200 376.2 200 135.2 175 343.2 150
575-3-60 518 632 136.2 150 303.8 150 110.2 125 277.8 125
LEGEND 4. Power draw control circuits include both crankcase heaters and cooler heat-
ICF — Instantaneous Current Flow ers (where used). Each compressor on sizes 070-090 has a crankcase heater
MCA — Minimum Circuit Amps which draws 90 watts of power at 60 Hz or 68 watts of power at 50 Hz, while
MOCP — Maximum Overcurrent Protection each compressor on sizes 100-150 has a crankcase heater which draws
56 watts of power at 60 Hz or 42 watts of power at 50 Hz.
NOTES: 5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
1. Units are suitable for use on electrical systems where voltage supplied to the 070-150.
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have dual point primary power connection. (Each unit/mod-
ule requires its own power supply.) Main power must be supplied from a field-
supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
70
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY), UNIT SIZES 011-060
PUMP SIZE 1.5 hp PUMP SIZE 3.0 hp PUMP SIZE 5.0 hp
30RAP UNIT VOLTAGE
SIZE V-Hz (3 Ph) REC REC REC
MCA MOCP ICF FUSE MCA MOCP ICF FUSE MCA MOCP ICF FUSE
208/230-60 55.3 70 190.3 70 58.9 80 193.9 70 63.6 80 198.6 70
011 380-60 30.1 40 87.8 35 32.1 40 89.8 35 34.7 45 92.4 40
460-60 26.8 35 87.8 30 28.4 35 89.4 35 30.5 40 91.5 35
575-60 19.6 25 63.7 25 21.0 25 65.1 25 22.6 30 66.7 25
208/230-60 68.8 90 273.5 80 72.4 100 277.1 80 77.1 100 281.8 90
016 380-60 38.5 50 153.5 45 40.5 50 155.5 45 43.1 50 158.0 50
460-60 34.6 45 146.2 40 36.2 50 147.8 40 38.3 50 149.9 45
575-60 26.0 35 105.6 30 27.4 35 107.0 30 29.0 40 108.6 35
208/230-60 91.5 110 274.7 100 95.1 125 278.3 110 99.8 125 283.0 110
018 380-60 53.5 70 169.4 60 55.5 70 171.4 70 58.1 70 174.0 70
460-60 45.5 60 138.6 50 47.1 60 140.2 60 49.2 60 142.3 60
575-60 36.5 45 99.8 40 37.9 50 101.2 45 39.5 50 102.8 45
208/230-60 96.9 125 291.1 110 100.5 125 294.7 110 105.2 125 299.4 125
020 380-60 63.6 80 178.9 70 65.6 80 180.9 80 68.2 90 183.5 80
460-60 48.2 60 150.8 60 49.8 60 152.4 60 51.9 60 154.5 60
575-60 38.6 50 100.7 45 40.0 50 102.1 45 41.6 50 103.7 50
208/230-60 131.7 175 367.6 150 135.3 175 371.2 150 140.0 175 375.9 175
025 380-60 70.7 90 176.1 80 72.7 90 178.1 80 75.3 100 180.7 90
460-60 59.9 80 181.0 70 61.5 80 182.6 70 63.6 80 184.7 70
575-60 51.2 70 135.3 60 52.6 70 136.7 60 54.2 70 138.3 60
208/230-60 141.9 175 412.1 175 145.5 200 415.7 175 150.2 200 420.4 175
030 380-60 86.7 110 240.2 100 88.7 110 242.2 100 91.3 125 244.8 100
460-60 68.4 90 213.8 80 70.0 90 215.4 80 72.1 90 217.5 80
575-60 59.7 80 162.1 70 61.1 80 163.5 70 62.7 80 165.1 70
208/230-60 — — — — 173.3 200 367.5 200 178.0 200 372.2 200
035 380-60 — — — — 107.9 125 223.3 125 110.5 125 225.9 125
460-60 — — — — 86.1 100 188.7 100 88.2 100 190.8 100
575-60 — — — — 69.1 80 131.2 80 70.7 80 132.8 80
208/230-60 — — — — 205.7 250 402.9 225 210.4 250 407.6 225
040 380-60 — — — — 116.9 125 232.2 125 119.5 125 234.8 125
460-60 — — — — 90.1 100 192.5 100 92.2 110 194.6 100
575-60 — — — — 71.9 80 153.9 80 73.5 80 155.5 80
208/230-60 — — — — 237.5 250 476.6 250 242.2 250 481.3 250
045 380-60 — — — — 124.0 150 232.6 150 126.6 150 235.2 150
460-60 — — — — 101.6 110 227.2 110 103.7 125 229.3 110
575-60 — — — — 84.4 100 173.7 90 86.0 100 175.3 100
208/230-60 — — — — 243.9 250 479.8 250 248.6 250 484.5 250
050 380-60 — — — — 130.4 150 235.8 150 133.0 150 238.4 150
460-60 — — — — 110.6 125 231.7 125 112.7 125 233.8 125
575-60 — — — — 94.8 110 178.9 100 96.4 110 180.5 110
208/230-60 — — — — 260.1 300 534.8 300 264.8 300 539.5 300
055 380-60 — — — — 150.3 175 310.9 175 152.9 175 313.5 175
460-60 — — — — 122.0 125 271.2 125 124.1 150 273.3 150
575-60 — — — — 105.7 125 211.9 125 107.3 125 213.5 125
208/230-60 — — — — 269.1 300 539.3 300 273.8 300 544.0 300
060 380-60 — — — — 164.5 175 318.0 175 167.1 200 320.6 200
460-60 — — — — 129.6 150 275.0 150 131.7 150 277.1 150
575-60 — — — — 113.3 125 215.7 125 114.9 125 217.3 125
LEGEND
ICF — Instantaneous Current Flow
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
4. Power draw control circuits include both crankcase heaters (sizes 070-150
only) and cooler heaters (where used). Each compressor on sizes 070-090
has a crankcase heater which draws 90 watts of power, while each compres-
sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
71
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY), UNIT SIZES 011-060
(cont)
PUMP SIZE 7.5 hp PUMP SIZE 10.0 hp PUMP SIZE 15.0 hp
30RAP UNIT SIZE VOLTAGE
V-Hz (3 Ph) REC REC REC
MCA MOCP ICF MCA MOCP ICF MCA MOCP ICF
FUSE FUSE FUSE
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
011
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
016
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
018
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
020
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
025
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
030
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 183.9 200 378.1 200 — — — — — — — —
380-60 113.9 125 229.3 125 — — — — — — — —
035
460-60 91.1 100 193.7 100 — — — — — — — —
575-60 73.1 80 135.2 80 — — — — — — — —
208/230-60 216.3 250 413.5 250 — — — — — — — —
380-60 122.9 125 238.2 125 — — — — — — — —
040
460-60 95.1 110 197.5 100 — — — — — — — —
575-60 75.9 90 157.9 80 — — — — — — — —
208/230-60 248.1 250 487.2 250 — — — — — — — —
380-60 130.0 150 238.6 150 — — — — — — — —
045
460-60 106.6 125 232.2 125 — — — — — — — —
575-60 88.4 100 177.7 100 — — — — — — — —
208/230-60 254.5 300 490.4 300 261.0 300 496.9 300 — — — —
050 380-60 136.4 150 241.8 150 140.0 150 245.4 150 — — — —
460-60 115.6 125 236.7 125 118.4 125 239.5 125 — — — —
575-60 98.8 110 182.9 110 101.0 110 185.1 110 — — — —
208/230-60 270.7 300 545.4 300 277.2 300 551.9 300 — — — —
055 380-60 156.3 175 316.9 175 159.9 175 320.5 175 — — — —
460-60 127.0 150 276.2 150 129.8 150 279.0 150 — — — —
575-60 109.7 125 215.9 125 111.9 125 218.1 125 — — — —
208/230-60 279.7 300 549.9 300 286.2 300 556.4 300 — — — —
060 380-60 170.5 200 324.0 200 174.1 200 327.6 200 — — — —
460-60 134.6 150 280.0 150 137.4 150 282.8 150 — — — —
575-60 117.3 125 219.7 125 119.5 125 221.9 125 — — — —
LEGEND
ICF — Instantaneous Current Flow
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
4. Power draw control circuits include both crankcase heaters (sizes 070-150
only) and cooler heaters (where used). Each compressor on sizes 070-090
has a crankcase heater which draws 90 watts of power, while each compres-
sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
72
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY), UNIT SIZES 070-150
VOLTAGE PUMP SIZE 1.5 hp PUMP SIZE 3.0 hp PUMP SIZE 5.0 hp
30RAP UNIT SIZE V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-60 — — — — 332.1 350 602.3 350 338.4 350 608.6 350
380-60 — — — — 203.1 225 356.6 225 206.1 225 359.6 225
070 460-60 — — — — 159.9 175 305.3 175 162.8 175 308.2 175
575-60 — — — — 139.7 150 242.1 150 141.8 150 244.2 150
208/230-60 — — — — — — — — 386.7 400 656.9 400
380-60 — — — — — — — — 222.7 250 376.2 250
080 460-60 — — — — — — — — 181.2 200 326.6 200
575-60 — — — — — — — — 156.5 175 258.9 175
208/230-60 — — — — — — — — 400.2 450 670.4 450
380-60 — — — — — — — — 244.0 250 397.5 250
090 460-60 — — — — — — — — 192.6 200 338.0 200
575-60 — — — — — — — — 167.9 175 270.3 175
208/230-60 — — — — — — — — 475.2 500 917.4 500
380-60 — — — — — — — — 250.6 300 504.0 300
100 460-60 — — — — — — — — 210.2 250 418.2 225
575-60 — — — — — — — — 169.4 200 337.0 200
208/230-60 — — — — — — — — 532.2 600 923.4 600
380-60 — — — — — — — — 279.3 300 491.3 300
115 460-60 — — — — — — — — 234.7 250 408.8 250
575-60 — — — — — — — — 188.4 200 330.6 200
208/230-60 — — — — — — — — 600.6 700 1042.8 700
380-60 — — — — — — — — 318.6 350 572.0 350
130 460-60 — — — — — — — — 266.5 300 474.5 300
575-60 — — — — — — — — 215.8 225 383.4 225
208/230-60 — — — — — — — — 664.2 700 1106.4 700
380-60 — — — — — — — — 355.2 400 608.6 400
150 460-60 — — — — — — — — 296.1 300 504.1 300
575-60 — — — — — — — — 241.3 250 408.9 250
73
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
DUAL POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY)
PUMP SIZE 3.0 hp PUMP SIZE 3.0 hp
VOLTAGE
30RAP UNIT SIZE CIRCUIT 1 CIRCUIT 2
V-Ph-Hz
MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-3-60 155.6 200 425.8 175 190.5 225 460.7 225
380-3-60 96.0 125 249.5 110 115.6 125 269.1 125
070 460-3-60 75.0 100 220.4 90 91.6 110 237.0 100
575-3-60 65.3 80 167.7 80 80.3 100 182.7 90
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
080 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
090 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
100 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
115 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
130 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
150 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
LEGEND
ICF — Instantaneous Current Flow
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
4. Power draw control circuits include both crankcase heaters (sizes 070-150
only) and cooler heaters (where used). Each compressor on sizes 070-090
has a crankcase heater which draws 90 watts of power, while each compres-
sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
74
30RAP ELECTRICAL DATA (cont)
DUAL POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY) (cont)
PUMP SIZE 7.5 hp PUMP SIZE 7.5 hp
VOLTAGE
30RAP UNIT SIZE CIRCUIT 1 CIRCUIT 2
V-Ph-Hz
MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-3-60 155.6 200 425.8 175 199.9 250 470.1 225
380-3-60 96.0 125 249.5 110 120.9 150 274.4 150
070 460-3-60 75.0 100 220.4 90 96.1 110 241.5 110
575-3-60 65.3 80 167.7 80 84.0 100 186.4 90
208/230-3-60 202.7 250 438.6 225 199.9 250 470.1 225
380-3-60 110.8 125 216.2 125 120.9 150 274.4 150
080 460-3-60 92.5 110 213.6 100 96.1 110 241.5 110
575-3-60 79.1 90 163.2 90 84.0 100 186.4 90
208/230-3-60 217.4 250 487.6 250 199.9 250 470.1 225
380-3-60 133.9 150 287.4 150 120.9 150 274.4 150
090 460-3-60 104.8 125 250.2 125 96.1 110 241.5 110
575-3-60 91.4 110 193.8 100 84.0 100 186.4 90
208/230-3-60 234.8 300 677.0 300 262.3 300 653.5 300
380-3-60 127.3 175 380.7 150 135.2 150 347.2 150
100 460-3-60 105.0 125 313.0 125 115.0 125 289.1 125
575-3-60 85.4 110 253.0 100 92.2 110 234.4 100
208/230-3-60 291.8 350 683.0 350 262.3 300 653.5 300
380-3-60 156.0 175 368.0 175 135.2 150 347.2 150
115 460-3-60 129.5 150 303.6 150 115.0 125 289.1 125
575-3-60 104.4 125 246.6 125 92.2 110 234.4 100
208/230-3-60 297.8 350 689.0 350 324.7 400 766.9 350
380-3-60 159.9 175 371.9 175 170.6 200 424.0 200
130 460-3-60 132.4 150 306.5 150 143.9 175 351.9 175
575-3-60 106.8 125 249.0 125 117.2 150 284.8 150
208/230-3-60 366.2 450 808.4 400 324.7 400 766.9 350
150 Dual Pump 380-3-60 199.2 225 452.6 225 170.6 200 424.0 200
460-3-60 164.2 200 372.2 175 143.9 175 351.9 175
575-3-60 134.2 150 301.8 150 117.2 150 284.8 150
208/230-3-60 366.2 450 808.4 400 328.2 400 770.4 350
380-3-60 199.2 225 452.6 225 172.5 200 425.9 200
150 Single Pump 460-3-60 164.2 200 372.2 175 145.3 175 353.3 175
575-3-60 134.2 150 301.8 150 118.3 150 285.9 150
LEGEND 4. Power draw control circuits include both crankcase heaters (sizes 070-150
ICF — Instantaneous Current Flow only) and cooler heaters (where used). Each compressor on sizes 070-090
MCA — Minimum Circuit Amps has a crankcase heater which draws 90 watts of power, while each compres-
MOCP — Maximum Overcurrent Protection sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
75
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
DUAL POINT HYDRONIC PACKAGE WITH STANDARD LOW-SOUND AEROACOUSTIC™ FAN (60 Hz ONLY) (cont)
LEGEND
ICF — Instantaneous Current Flow
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have dual point primary power connection. (Each unit /
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
4. Power draw control circuits include both crankcase heaters (sizes 070-150
only) and cooler heaters (where used). Each compressor on sizes 070-090
has a crankcase heater which draws 90 watts of power, while each compres-
sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
76
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY), UNIT SIZES 011-060
30RAP UNIT VOLTAGE PUMP SIZE 1.5 hp PUMP SIZE 3.0 hp PUMP SIZE 5.0 hp
SIZE V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-60 55.9 70 190.9 70 59.5 80 194.5 70 64.2 80 199.2 70
011 380-60 30.1 40 87.8 35 32.1 40 89.8 35 34.7 45 92.4 40
460-60 27.2 35 88.2 30 28.8 40 89.8 35 30.9 40 91.9 35
575-60 19.8 25 63.9 25 21.2 25 65.3 25 22.8 30 66.9 25
208/230-60 69.4 90 274.1 80 73.0 100 277.7 90 77.7 100 282.4 90
016 380-60 38.5 50 153.5 45 40.5 50 155.5 45 43.1 50 158.1 50
460-60 35.0 45 146.6 40 36.6 50 148.2 45 38.7 50 150.3 45
575-60 26.2 35 105.8 30 27.6 35 107.2 35 29.2 40 108.8 35
208/230-60 92.7 125 275.9 110 96.3 125 279.5 110 101.0 125 284.2 110
018 380-60 53.5 70 169.4 60 55.5 70 171.4 70 58.1 70 174.0 70
460-60 46.3 60 139.4 60 47.9 60 141.0 60 50.0 60 143.1 60
575-60 36.9 50 100.2 45 38.3 50 101.6 45 39.9 50 103.2 45
208/230-60 98.1 125 292.3 110 101.7 125 295.9 125 106.4 125 300.6 125
020 380-60 63.6 80 178.9 70 65.6 80 180.9 80 68.2 90 183.5 80
460-60 49.0 60 151.6 60 50.6 60 153.2 60 52.7 70 155.3 60
575-60 39.0 50 101.1 45 40.4 50 102.5 45 42.0 50 104.1 50
208/230-60 132.9 175 368.8 150 136.5 175 372.4 150 141.2 175 377.1 175
025 380-60 70.7 90 176.1 80 72.7 90 178.1 80 75.3 100 180.7 90
460-60 60.7 80 181.8 70 62.3 80 183.4 70 64.4 80 185.5 80
575-60 51.6 70 135.7 60 53.0 70 137.1 60 54.6 70 138.7 60
208/230-60 143.1 175 413.3 175 146.7 200 416.9 175 151.4 200 421.6 175
030 380-60 86.7 110 240.2 100 88.7 110 242.2 100 91.3 125 244.8 100
460-60 69.2 90 214.6 80 70.8 90 216.2 80 72.9 90 218.3 80
575-60 60.1 80 162.5 70 61.5 80 163.9 70 63.1 80 165.5 70
208/230-60 — — — — 175.1 200 369.3 200 179.8 200 374.0 200
035 380-60 — — — — 107.9 125 223.2 125 110.5 125 225.9 125
460-60 — — — — 87.3 100 189.9 100 89.4 100 192.0 100
575-60 — — — — 69.7 80 131.8 80 71.3 80 133.4 80
208/230-60 — — — — 207.5 250 404.7 225 212.2 250 409.4 225
040 380-60 — — — — 116.9 125 232.2 125 119.5 125 234.8 125
460-60 — — — — 91.3 100 193.7 100 93.4 110 195.8 100
575-60 — — — — 72.5 80 154.5 80 74.1 80 156.1 80
208/230-60 — — — — 239.3 250 478.4 250 244.0 250 483.1 250
045 380-60 — — — — 124.0 150 232.6 150 126.6 150 235.2 150
460-60 — — — — 102.8 125 228.4 110 104.9 125 230.5 125
575-60 — — — — 85.0 100 174.3 90 86.6 100 175.9 100
208/230-60 — — — — 245.7 250 481.6 250 250.4 300 486.3 300
380-60 — — — — 130.4 150 235.8 150 133.0 150 238.4 150
050
460-60 — — — — 111.8 125 232.9 125 113.9 125 235.0 125
575-60 — — — — 95.4 110 179.5 110 97.0 110 181.1 110
208/230-60 — — — — 262.5 300 537.2 300 267.2 300 541.9 300
380-60 — — — — 150.3 175 310.9 175 152.9 175 313.5 175
055
460-60 — — — — 123.6 150 272.8 150 125.7 150 274.9 150
575-60 — — — — 106.5 125 212.7 125 108.1 125 214.3 125
208/230-60 — — — — 271.5 300 541.7 300 276.2 300 546.4 300
380-60 — — — — 164.5 175 318.0 175 167.1 200 320.6 200
060
460-60 — — — — 131.2 150 276.6 150 133.3 150 278.7 150
575-60 — — — — 114.1 125 216.5 125 115.7 125 218.1 125
LEGEND 4. Power draw control circuits include both crankcase heaters (sizes 070-150
ICF — Instantaneous Current Flow only) and cooler heaters (where used). Each compressor on sizes 070-090
MCA — Minimum Circuit Amps has a crankcase heater which draws 90 watts of power, while each compres-
MOCP — Maximum Overcurrent Protection sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
NOTES: 070-150.
n
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
77
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY), UNIT SIZES 070-150
30RAP UNIT VOLTAGE PUMP SIZE 1.5 hp PUMP SIZE 3.0 hp PUMP SIZE 5.0 hp
SIZE V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-60 — — — — 335.1 350 605.3 350 341.4 350 611.6 350
380-60 — — — — 203.1 225 356.6 225 206.1 225 359.6 225
070
460-60 — — — — 161.9 175 307.3 175 164.8 175 310.2 175
575-60 — — — — 140.7 150 243.1 150 142.8 150 245.2 150
208/230-60 — — — — — — — — 390.3 400 660.5 400
380-60 — — — — — — — — 222.7 250 376.2 250
080
460-60 — — — — — — — — 183.6 200 329.0 200
575-60 — — — — — — — — 157.7 175 260.1 175
208/230-60 — — — — — — — — 403.8 450 674.0 450
380-60 — — — — — — — — 244.0 250 397.5 250
090
460-60 — — — — — — — — 195.0 200 340.4 200
575-60 — — — — — — — — 169.1 175 271.5 175
208/230-60 — — — — — — — — 479.4 500 921.6 500
380-60 — — — — — — — — 250.6 300 504.0 300
100
460-60 — — — — — — — — 213.0 250 421.0 225
575-60 — — — — — — — — 170.8 200 338.4 200
208/230-60 — — — — — — — — 537.0 600 928.2 600
380-60 — — — — — — — — 279.3 300 491.3 300
115
460-60 — — — — — — — — 237.9 250 412.0 250
575-60 — — — — — — — — 190.0 200 332.2 200
208/230-60 — — — — — — — — 606.0 700 1048.2 700
380-60 — — — — — — — — 318.6 350 572.0 350
130
460-60 — — — — — — — — 270.1 300 478.1 300
575-60 — — — — — — — — 217.6 250 385.2 250
208/230-60 — — — — — — — — 670.2 700 1112.4 700
380-60 — — — — — — — — 355.2 400 608.6 400
150
460-60 — — — — — — — — 300.1 350 508.1 350
575-60 — — — — — — — — 243.3 250 410.9 250
LEGEND 4. Power draw control circuits include both crankcase heaters (sizes 070-150
ICF — Instantaneous Current Flow only) and cooler heaters (where used). Each compressor on sizes 070-090
MCA — Minimum Circuit Amps has a crankcase heater which draws 90 watts of power, while each compres-
MOCP — Maximum Overcurrent Protection sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
NOTES: 070-150.
n
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
78
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) UNIT SIZES 011-060 (cont)
30RAP UNIT VOLTAGE PUMP SIZE 7.5 hp PUMP SIZE 10.0 hp PUMP SIZE 15.0 hp
SIZE V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
011
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
016
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
018
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
020
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
025
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 — — — — — — — — — — — —
380-60 — — — — — — — — — — — —
030
460-60 — — — — — — — — — — — —
575-60 — — — — — — — — — — — —
208/230-60 185.7 200 379.9 200 — — — — — — — —
035 380-60 113.9 125 229.3 125 — — — — — — — —
460-60 92.3 110 194.9 100 — — — — — — — —
575-60 73.7 80 135.8 80 — — — — — — — —
208/230-60 218.1 250 415.3 250 — — — — — — — —
040 380-60 122.9 125 238.2 125 — — — — — — — —
460-60 96.3 110 198.7 110 — — — — — — — —
575-60 76.5 90 158.5 90 — — — — — — — —
208/230-60 249.9 300 489.0 300 — — — — — — — —
045 380-60 130.0 150 238.6 150 — — — — — — — —
460-60 107.8 125 233.4 125 — — — — — — — —
575-60 89.0 100 178.3 100 — — — — — — — —
208/230-60 256.3 300 492.2 300 262.8 300 498.7 300 — — — —
380-60 136.4 150 241.8 150 140.0 150 245.4 150 — — — —
050
460-60 116.8 125 237.9 125 119.6 125 240.7 125 — — — —
575-60 99.4 110 183.5 110 101.6 110 185.7 110 — — — —
208/230-60 273.1 300 547.8 300 279.6 300 554.3 300 — — — —
380-60 156.3 175 316.9 175 159.9 175 320.5 175 — — — —
055
460-60 128.6 150 277.8 150 131.4 150 280.6 150 — — — —
575-60 110.5 125 216.7 125 112.7 125 218.9 125 — — — —
208/230-60 282.1 300 552.3 300 288.6 300 558.8 300 — — — —
380-60 170.5 200 324.0 200 174.1 200 327.6 200 — — — —
060
460-60 136.2 150 281.6 150 139.0 150 284.4 150 — — — —
575-60 118.1 125 220.5 125 120.3 125 222.7 125 — — — —
LEGEND
ICF — Instantaneous Current Flow
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
4. Power draw control circuits include both crankcase heaters (sizes 070-150
only) and cooler heaters (where used). Each compressor on sizes 070-090
has a crankcase heater which draws 90 watts of power, while each compres-
sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
79
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
SINGLE POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) UNIT SIZES 070-150 (cont)
30RAP UNIT VOLTAGE PUMP SIZE 7.5 hp PUMP SIZE 10.0 hp PUMP SIZE 15.0 hp
SIZE V-Hz (3 Ph) MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-60 344.5 400 614.7 400 351.0 400 621.2 400 — — — —
380-60 208.4 225 361.9 225 212.0 225 365.5 225 — — — —
070
460-60 166.4 175 311.8 175 169.2 175 314.6 175 — — — —
575-60 144.4 150 246.8 150 146.6 150 249.0 150 — — — —
208/230-60 393.4 400 663.6 400 399.9 450 670.1 450 411.6 450 681.8 450
380-60 225.0 250 378.5 250 228.6 250 382.1 250 235.6 250 389.1 250
080
460-60 185.2 200 330.6 200 188.0 200 333.4 200 193.5 200 338.9 200
575-60 159.3 175 261.7 175 161.5 175 263.9 175 166.3 175 268.7 175
208/230-60 406.9 450 677.1 450 413.4 450 683.6 450 425.1 450 695.3 450
380-60 246.3 250 399.8 250 249.9 250 403.4 250 256.9 300 410.4 300
090
460-60 196.6 200 342.0 200 199.4 225 344.8 225 204.9 225 350.3 225
575-60 170.7 175 273.1 175 172.9 175 275.3 175 177.7 200 280.1 200
208/230-60 482.5 500 924.7 500 489.0 500 931.2 500 500.7 600 942.9 600
380-60 252.9 300 506.3 300 256.5 300 509.9 300 263.5 300 516.9 300
100
460-60 214.6 250 422.6 250 217.4 250 425.4 250 222.9 250 430.9 250
575-60 172.4 200 340.0 200 174.6 200 342.2 200 179.4 200 347.0 200
208/230-60 540.1 600 931.3 600 546.6 600 937.8 600 558.3 600 949.5 600
380-60 281.6 300 493.6 300 285.2 300 497.2 300 292.2 300 504.2 300
115
460-60 239.5 250 413.6 250 242.3 250 416.4 250 247.8 250 421.9 250
575-60 191.6 200 333.8 200 193.8 200 336.0 200 198.6 200 340.8 200
208/230-60 609.1 700 1051.3 700 615.6 700 1057.8 700 627.3 700 1069.5 700
380-60 320.9 350 574.3 350 324.5 350 577.9 350 331.5 350 584.9 350
130
460-60 271.7 300 479.7 300 274.5 300 482.5 300 280.0 300 488.0 300
575-60 219.2 250 386.8 250 221.4 250 389.0 250 226.2 250 393.8 250
208/230-60 673.3 700 1115.5 700 679.8 700 1122.0 700 691.5 700 1133.7 700
380-60 357.5 400 610.9 400 361.1 400 614.5 400 368.1 400 621.5 400
150 Dual Pump
460-60 301.7 350 509.7 350 304.5 350 512.5 350 310.0 350 518.0 350
575-60 244.9 250 412.5 250 247.1 250 414.7 250 251.9 300 419.5 300
208/230-60 676.8 700 1119.0 700 679.8 700 1122.0 700 691.5 700 1133.7 700
150 Single 380-60 359.4 400 612.8 400 361.1 400 614.5 400 368.1 400 621.5 400
Pump 460-60 303.1 300 511.1 350 304.5 350 512.5 350 310.0 350 518.0 350
575-60 246.0 250 413.6 250 247.1 250 414.7 250 251.9 300 419.5 300
LEGEND
ICF — Instantaneous Current Flow
MCA — Minimum Circuit Amps
MOCP — Maximum Overcurrent Protection
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the
unit terminals is not below or above the listed minimum and maximum limits.
Maximum allowable phase imbalance is: voltage 2%; amps 10%.
2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long
as the power supply disconnect and heater safety device are on.
4. Power draw control circuits include both crankcase heaters (sizes 070-150
only) and cooler heaters (where used). Each compressor on sizes 070-090
has a crankcase heater which draws 90 watts of power, while each compres-
sor on sizes 100-150 has a crankcase heater which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
80
30RAP ELECTRICAL DATA (cont)
DUAL POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY)
30RAP UNIT VOLTAGE PUMP SIZE 3.0 hp, CIRCUIT 1 PUMP SIZE 3.0 hp, CIRCUIT 2
SIZE V-Ph-Hz MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-3-60 158.6 200 428.8 175 190.5 225 460.7 225
380-3-60 96.0 125 249.5 110 115.6 125 269.1 125
070 460-3-60 77.0 100 222.4 90 91.6 110 237.0 100
575-3-60 66.3 90 168.7 80 80.3 100 182.7 90
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
080 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
090 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
100 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
115 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
130 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
208/230-3-60 — — — — — — — —
380-3-60 — — — — — — — —
150 460-3-60 — — — — — — — —
575-3-60 — — — — — — — —
30RAP UNIT VOLTAGE PUMP SIZE 5.0 hp, CIRCUIT 1 PUMP SIZE 5.0 hp, CIRCUIT 2
SIZE V-Ph-Hz MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-3-60 158.6 200 428.8 175 196.8 250 467.0 225
380-3-60 96.0 125 249.5 110 118.6 150 272.1 150
070 460-3-60 77.0 100 222.4 90 94.5 110 239.9 110
575-3-60 66.3 90 168.7 80 82.4 100 184.8 90
208/230-3-60 206.3 250 442.2 225 196.8 250 467.0 225
380-3-60 110.8 125 216.2 125 118.6 150 272.1 150
080 460-3-60 94.9 110 216.0 110 94.5 110 239.9 110
575-3-60 80.3 100 164.4 90 82.4 100 184.8 90
208/230-3-60 221.0 250 491.2 250 196.8 250 467.0 225
380-3-60 133.9 150 287.4 150 118.6 150 272.1 150
090 460-3-60 107.2 125 252.6 125 94.5 110 239.9 110
575-3-60 92.6 110 195.0 100 82.4 100 184.8 90
208/230-3-60 239.0 300 681.2 300 259.2 300 650.4 300
380-3-60 127.3 175 380.7 150 132.9 150 344.9 150
100 460-3-60 107.8 125 315.8 125 113.4 125 287.5 125
575-3-60 86.8 110 254.4 100 90.6 110 232.8 100
208/230-3-60 296.6 350 687.8 350 259.2 300 650.4 300
380-3-60 156.0 175 368.0 175 132.9 150 344.9 150
115 460-3-60 132.7 150 306.8 150 113.4 125 287.5 125
575-3-60 106.0 125 248.2 125 90.6 110 232.8 100
208/230-3-60 303.2 350 694.4 350 321.6 400 763.8 350
380-3-60 159.9 175 371.9 175 168.3 200 421.7 200
130 460-3-60 136.0 150 310.1 150 142.3 175 350.3 175
575-3-60 108.6 125 250.8 125 115.6 125 283.2 125
208/230-3-60 372.2 450 814.4 400 321.6 400 763.8 350
380-3-60 199.2 225 452.6 225 168.3 200 421.7 200
150 460-3-60 168.2 200 376.2 200 142.3 175 350.3 175
575-3-60 136.2 150 303.8 150 115.6 125 283.2 125
30RAP UNIT VOLTAGE PUMP SIZE 7.5 hp, CIRCUIT 1 PUMP SIZE 7.5 hp, CIRCUIT 2
SIZE V-Ph-Hz MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-3-60 158.6 200 428.8 175 199.9 250 470.1 225
380-3-60 96.0 125 249.5 110 120.9 150 274.4 150
070 460-3-60 77.0 100 222.4 90 96.1 110 241.5 110
575-3-60 66.3 90 168.7 80 84.0 100 186.4 90
208/230-3-60 206.3 250 442.2 225 199.9 250 470.1 225
380-3-60 110.8 125 216.2 125 120.9 150 274.4 150
080 460-3-60 94.9 110 216.0 110 96.1 110 241.5 110
575-3-60 80.3 100 164.4 90 84.0 100 186.4 90
208/230-3-60 221.0 250 491.2 250 199.9 250 470.1 225
380-3-60 133.9 150 287.4 150 120.9 150 274.4 150
090 460-3-60 107.2 125 252.6 125 96.1 110 241.5 110
575-3-60 92.6 110 195.0 100 84.0 100 186.4 90
208/230-3-60 239.0 300 681.2 300 262.3 300 653.5 300
380-3-60 127.3 175 380.7 150 135.2 150 347.2 150
100 460-3-60 107.8 125 315.8 125 115.0 125 289.1 125
575-3-60 86.8 110 254.4 100 92.2 110 234.4 100
208/230-3-60 296.6 350 687.8 350 262.3 300 653.5 300
380-3-60 156.0 175 368.0 175 135.2 150 347.2 150
115 460-3-60 132.7 150 306.8 150 115.0 125 289.1 125
575-3-60 106.0 125 248.2 125 92.2 110 234.4 100
208/230-3-60 303.2 350 694.4 350 324.7 400 766.9 350
380-3-60 159.9 175 371.9 175 170.6 200 424.0 200
130 460-3-60 136.0 150 310.1 150 143.9 175 351.9 175
575-3-60 108.6 125 250.8 125 117.2 150 284.8 150
208/230-3-60 372.2 450 814.4 400 324.7 400 766.9 350
380-3-60 199.2 225 452.6 225 170.6 200 424.0 200
150 Dual Pump 460-3-60 168.2 200 376.2 200 143.9 175 351.9 175
575-3-60 136.2 150 303.8 150 117.2 150 284.8 150
208/230-3-60 372.2 450 814.4 400 328.2 400 770.4 400
380-3-60 199.2 225 452.6 225 172.5 200 425.9 200
150 Single Pump 460-3-60 168.2 200 376.2 200 145.3 175 353.3 175
575-3-60 136.2 150 303.8 150 118.3 150 285.9 150
81
Electrical data (cont)
30RAP ELECTRICAL DATA (cont)
DUAL POINT HYDRONIC PACKAGE WITH OPTIONAL VALUE SOUND FANS (60 Hz ONLY) (cont)
PUMP SIZE 10.0 hp PUMP SIZE 10.0 hp
30RAP UNIT VOLTAGE CIRCUIT 1 CIRCUIT 2
SIZE V-Ph-Hz
MCA MOCP ICF REC FUSE MCA MOCP ICF REC FUSE
208/230-3-60 158.6 200 428.8 175 206.4 250 476.6 225
380-3-60 96.0 125 249.5 110 124.5 150 278.0 150
070 460-3-60 77.0 100 222.4 90 98.9 125 244.3 110
575-3-60 66.3 90 168.7 80 86.2 100 188.6 100
208/230-3-60 206.3 250 442.2 225 206.4 250 476.6 225
380-3-60 110.8 125 216.2 125 124.5 150 278.0 150
080 460-3-60 94.9 110 216.0 110 98.9 125 244.3 110
575-3-60 80.3 100 164.4 90 86.2 100 188.6 100
208/230-3-60 221.0 250 491.2 250 206.4 250 476.6 225
380-3-60 133.9 150 287.4 150 124.5 150 278.0 150
090 460-3-60 107.2 125 252.6 125 98.9 125 244.3 110
575-3-60 92.6 110 195.0 100 86.2 100 188.6 100
208/230-3-60 239.0 300 681.2 300 268.8 300 660.0 300
380-3-60 127.3 175 380.7 150 138.8 175 350.8 150
100 460-3-60 107.8 125 315.8 125 117.8 150 291.9 150
575-3-60 86.8 110 254.4 100 94.4 110 236.6 110
208/230-3-60 296.6 350 687.8 350 268.8 300 660.0 300
380-3-60 156.0 175 368.0 175 138.8 175 350.8 150
115 460-3-60 132.7 150 306.8 150 117.8 150 291.9 150
575-3-60 106.0 125 248.2 125 94.4 110 236.6 110
208/230-3-60 303.2 350 694.4 350 331.2 400 773.4 400
380-3-60 159.9 175 371.9 175 174.2 225 427.6 200
130 460-3-60 136.0 150 310.1 150 146.7 175 354.7 175
575-3-60 108.6 125 250.8 125 119.4 150 287.0 150
208/230-3-60 372.2 450 814.4 400 331.2 400 773.4 400
380-3-60 199.2 225 452.6 225 174.2 225 427.6 200
150 460-3-60 168.2 200 376.2 200 146.7 175 354.7 175
575-3-60 136.2 150 303.8 150 119.4 150 287.0 150
NOTES:
1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals
is not below or above the listed minimum and maximum limits. Maximum allowable phase
imbalance is: voltage 2%; amps 10%.
2. All units/modules have dual point primary power connection. (Each unit/module requires its
own power supply.) Main power must be supplied from a field-supplied disconnect.
3. Cooler heater is wired into the control circuit so it is always operable as long as the power
supply disconnect is on, even if any safety device is open.
4. Power draw control circuits include both crankcase heaters (sizes 070-150 only) and cooler
heaters (where used). Each compressor on sizes 070-090 has a crankcase heater which
draws 90 watts of power, while each compressor on sizes 100-150 has a crankcase heater
which draws 56 watts of power.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes 070-150.
82
FAN ELECTRICAL DATA
SINGLE POINT, STANDARD SINGLE POINT, STANDARD
LOW-SOUND AEROACOUSTIC™ FANS LOW-SOUND AEROACOUSTIC™ FANS
UNIT SIZES 011-060 UNIT SIZES 070-150
83
Electrical data (cont)
FAN ELECTRICAL DATA (cont)
SINGLE POINT, OPTIONAL VALUE SOUND FANS SINGLE POINT, OPTIONAL VALUE SOUND FANS
UNIT SIZES 011-060 UNIT SIZES 070-150
84
PUMP ELECTRICAL DATA (60 Hz ONLY)
30RAP SIZE PUMP OPTION PUMP SIZE PUMP RPM UNIT VOLTAGE V-Hz (3 Ph) FLA (each)
3500 208/230-60 4.3
3500 380-60 2.4
2, 9 1.5 HP
3500 460-60 2.1
3500 575-60 1.6
3500 208/230-60 7.9
3500 380-60 4.4
3, 4, B, C 3.0 HP
3500 460-60 3.7
3500 575-60 3.0
3500 208/230-60 12.6
011-060 3500 380-60 7.0
5, 6, D, F 5.0 HP
3500 460-60 5.8
3500 575-60 4.6
3500 208/230-60 18.5
3500 380-60 10.4
7, G 7.5 HP
3500 460-60 8.7
3500 575-60 7.0
3500 208/230-60 25.0
3500 380-60 14.0
Z, H 10.0 HP
3500 460-60 11.5
3500 575-60 9.2
208/230-60 9.1
3500 - Single 380-60 5.1
1, 6, J 3.0 HP 460-60 4.2
1750 - Dual
575-60 3.3
208/230-60 15.4
1750 - 150 ton single 380-60 8.1
2, 7, D, K 5.0 HP 460-60 7.1
3500 - All other
575-60 5.4
208/230-60 22.0
380-60 12.3
1750 - 150 ton single
460-60 10.1
070-150 575-60 8.1
3, 8, F, L 7.5 HP
208/230-60 18.5
380-60 10.4
3500 - All other
460-60 8.7
575-60 7.0
208/230-60 25.0
380-60 14.0
4, 9, G, M 10.0 HP 3500
460-60 11.5
575-60 9.2
208/230-60 36.7
380-60 21.0
5, B, H, N 15.0 HP 3500 460-60 17.0
575-60 14.0
LEGEND 2. All units/modules have single point primary power connection. (Each unit/
module requires its own power supply.) Main power must be supplied from a
FLA — Full Load Amps field-supplied disconnect.
NOTES: 3. The unit control circuit power transformer (24 v, single-phase for all voltages)
1. Units are suitable for use on electrical systems where voltage supplied to is factory supplied.
the unit terminals is not below or above the listed minimum and maximum 4. Cooler heater is wired into the control circuit so it is always operable as long
limits. Maximum allowable phase imbalance is: voltage 2%; amps 10%. as the power supply disconnect and heater safety device are on.
5. 30RAP chillers with Greenspeed® intelligence are not available on unit sizes
070-150.
85
Electrical data (cont)
FIELD WIRING SIZES
CONNECTION TYPE 30RAP MCA RANGE WIRE SIZE RANGE MAXIMUM NUMBER HIGH SCCR FUSE
UNIT SIZES OF WIRES PER PHASE TYPE
MCA up to 175 14 AWG to 2/0 AWG 1 J, T, RK1, RK5, G, CC
011-060
MCA 175.1 to 335 6 AWG to 400 kcmil 1 J, T, RK1, RK5, G, CC
TERMINAL BLOCK
MCA up to 420 2 AWG to 600 kcmil 1 J, T, RK1, RK5, G, CC
070-150
MCA 420.1 to 760 6 AWG to 500 kcmil 2 J, T, RK1, RK5, G, CC
MCA up to 100 14 AWG to 3/0 AWG 1 —
NON-FUSED
ALL MCA 100.1 to 250 6 AWG to 350 kcmil 1 —
DISCONNECT
MCA 250.1 to 600 3/0 AWG to 500 kcmil 2 —
LEGEND NOTES:
AWG — American Wire Gage 1. Wiring for main field supply must be rated 75 C. Use copper con-
MCA — Minimum Circuit Amps ductors only.
SCCR — Short Circuit Current Rating 2. High SCCR option not available on dual point power units or with
208/230-v units at sizes 30RAP100-150.
3. 30RAP chillers with Greenspeed® intelligence are not available on
unit sizes 070-150.
LEGEND NOTE: The storage tank obtains its power from the chiller. No separate
FLA — Full Load Amps power source is required.
86
COMPRESSOR ELECTRICAL DATA SINGLE/DUAL POINT —
UNIT SIZES 011-060
NUMBER OF CIRCUIT*
UNIT UNIT VOLTAGE
COMPRESSORS CIRCUIT A CIRCUIT B
30RAP PER CIRCUIT V-Hz (3 Ph)
RLA LRA RLA LRA
208/230-60 23.2, 16.0 164, 110 — —
380-60 12.2, 8.5 73, 66 — —
011 2 380/415-50 11.2, 7.8 75, 52 — —
460-60 11.2, 7.8 75, 52 — —
575-60 7.9, 5.7 54, 39 — —
208/230-60 28.2, 23.2 240, 164 — —
380-60 16.0, 12.2 135, 73 — —
016 2 380/415-50 14.7, 11.2 130, 75 — —
460-60 14.7, 11.2 130, 75 — —
575-60 11.3, 7.9 94, 54 — —
208/230-60 33.4 225 — —
380-60 19.2 140 — —
018 2 380/415-50 16.7 114 — —
460-60 16.7 114 — —
575-60 13.4 80 — —
208/230-60 35.8 239 — —
380-60 23.7 145 — —
020 2 380/415-50 17.9 125 — —
460-60 17.9 125 — —
575-60 14.3 80 — —
208/230-60 51.3 300 — —
380-60 26.9 139 — —
025 2 380/415-50 23.1 150 — —
460-60 23.1 150 — —
575-60 19.9 109 — —
208/230-60 55.8 340 — —
380-60 34.0 196 — —
030 2 380/415-50 26.9 179 — —
460-60 26.9 179 — —
575-60 23.7 132 — —
208/230-60 35.8 239 33.4 225
380-60 23.7 145 19.2 140
035 2 380/415-50 17.9 125 16.7 114
460-60 17.9 125 16.7 114
575-60 14.3 80 13.4 80
208/230-60 35.8 239 48.1 245
380-60 23.7 145 23.7 145
040 2 380/415-50 17.9 125 18.6 125
460-60 17.9 125 18.6 125
575-60 14.3 80 14.7 100
208/230-60 48.1 245 51.3 300
380-60 23.7 145 23.7 145
045 2 380/415-50 18.6 125 23.1 150
460-60 18.6 125 23.1 150
575-60 14.7 100 19.9 109
208/230-60 51.3 300 51.3 300
380-60 26.9 139 26.9 139
050 2 380/415-50 23.1 150 23.1 150
460-60 23.1 150 23.1 150
575-60 19.9 109 19.9 109
208/230-60 51.3 300 55.8 340
380-60 26.9 139 34.0 196
055 2 380/415-50 23.1 150 26.9 179
460-60 23.1 150 26.9 179
575-60 19.9 109 23.7 132
208/230-60 55.8 340 55.8 340
380-60 34.0 196 34.0 196
060 2 380/415-50 26.9 179 26.9 179
460-60 26.9 179 26.9 179
575-60 23.7 132 23.7 132
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
* All data is per individual compressor. Where two values are shown for Circuit
A (sizes 011, 016, and 100), first value is for compressor 1 and second value
is for compressor 2.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit
sizes 070-150.
87
Electrical data (cont)
COMPRESSOR ELECTRICAL DATA SINGLE/DUAL POINT —
UNIT SIZES 070-150
NUMBER OF CIRCUIT*
UNIT UNIT VOLTAGE
COMPRESSORS CIRCUIT A CIRCUIT B
30RAP PER CIRCUIT V-Hz (3 Ph)
RLA LRA RLA LRA
208/230-60 55.8 340 55.8 340
380-60 34.0 196 34.0 196
070 2/3† 380/415-50 26.9 179 26.9 179
460-60 26.9 179 26.9 179
575-60 23.7 132 23.7 132
208/230-60 51.3 300 55.8 340
380-60 26.9 139 34.0 196
080 3 380/415-50 23.1 150 26.9 179
460-60 23.1 150 26.9 179
575-60 19.9 109 23.7 132
208/230-60 55.8 340 55.8 340
380-60 34.0 196 34.0 196
090 3 380/415-50 26.9 179 26.9 179
460-60 26.9 179 26.9 179
575-60 23.7 132 23.7 132
208/230-60 94.2, 75.0 560, 485 75.0 485
380-60 49.3, 38.4 315, 260 38.4 260
100 2/3† 380/415-50 41.6, 32.7 260, 215 32.7 215
460-60 41.6, 32.7 260, 215 32.7 215
575-60 33.9, 26.2 210, 175 26.2 175
208/230-60 75.0 485 75.0 485
380-60 38.4 260 38.4 260
115 3 380/415-50 32.7 215 32.7 215
460-60 32.7 215 32.7 215
575-60 26.2 175 26.2 175
208/230-60 75.0 485 94.2 560
380-60 38.4 260 49.3 315
130 3 380/415-50 32.7 215 41.6 260
460-60 32.7 215 41.6 260
575-60 26.2 175 33.9 210
208/230-60 94.2 560 94.2 560
380-60 49.3 315 49.3 315
150 3 380/415-50 32.7 260 41.6 260
460-60 41.6 260 41.6 260
575-60 33.9 210 33.9 210
LEGEND
LRA — Locked Rotor Amps
RLA — Rated Load Amps
* All data is per individual compressor. Where two values are shown for Circuit
A (sizes 011, 016, and 100), first value is for compressor 1 and second value
is for compressor 2.
† Circuit A has 2 compressors; Circuit B has 3 compressors.
NOTE: 30RAP chillers with Greenspeed intelligence are not available on unit
sizes 070-150.
88
Controls
Microprocessor — The ComfortLink microprocessor microprocessor uses these inputs to control capacity, the
controls overall unit operation. Its central executive routine electronic expansion valve, and fan cycling.
controls a number of processes simultaneously. These • Saturated condensing temperature
include internal timers, reading inputs, analog to digital con- • Cooler saturation temperature
versions, fan control, display control, diagnostic control, out-
put relay control, demand limit, capacity control, head Control sequence
pressure control, and temperature reset. Some processes Off cycle — If ambient temperature is below 36 F (2 C),
are updated almost continuously, others every 2 to 3 sec- cooler heaters (if equipped) are also energized.
onds, and some every 30 seconds. The microprocessor rou- Start-up — After control circuit switches on, the prestart
tine is started by switching the Emergency ON-OFF switch process takes place, then microprocessor checks itself,
to ON position. Pump control of external pumps (where so starts pump (if configured) and waits for temperature to
configured) or optional internal pump (60 Hz only), will stabilize. The controlled pulldown feature limits compres-
energize the cooler pump to the internal (or CCN) time sor loading on start-up to reduce demand on start-up and
schedule (or input occupied signal from external system). unnecessary compressor usage. The microprocessor limits
Where dual pumps are utilized, only one pump will be supply-fluid temperature decrease (start-up only) to 1° F
used at a time. The control will start the pump with the (0.6° C) per minute.
least number of operating hours. When the unit receives a Capacity control — On first call for cooling, microproces-
call for cooling (based on a deviation from chilled water set sor starts initial compressor and fan stage on lead circuit.
point), the unit stages up in capacity to maintain the cooler
fluid set point. The first compressor starts 1 to 3 minutes As additional cooling is required, additional compressors
after the call for cooling. The ComfortLink microproces- are energized.
sor controls the capacity of the chiller by cycling compres- Speed at which capacity is added or reduced is con-
sors at a rate to satisfy actual dynamic load conditions. The trolled by temperature deviation from set point and rate of
control maintains leaving-fluid temperature set point temperature change of chilled fluid.
shown on the scrolling marquee display board through The Main Base Board (MBB) responds to temperature of
intelligent cycling of compressors. Accuracy depends on supply chilled water to cycle the compressor(s) and to con-
loop volume, loop flow rate, load, outdoor-air temperature, trol compressor unloading and loading to match cooling
number of stages, and particular stage being cycled off. No load requirements.
adjustment for cooling range or cooler flow rate is
Hot gas bypass valve is energized by the MBB. Valve
required, because the control automatically compensates
allows hot gas to pass directly into the cooler circuit on the
for cooling range by measuring both return-fluid tempera-
final step of unloading, maintaining constant suction pres-
ture and leaving-fluid temperature. This is referred to as
sure and permitting the unit to operate at lower loads with
leaving-fluid temperature control with return-fluid tempera-
less compressor cycling.
ture compensation.
On units equipped with the digital compressor option
The basic logic for determining when to add or remove a
(available on sizes 011-090), the control will integrate the
stage is a time band integration of deviation from set point
modulation of the digital compressor into the capacity rou-
plus rate of change of leaving-fluid temperature. When
tine to match cooling load requirements. The digital com-
leaving-fluid temperature is close to set point and slowly
pressor option will modulate in 21 steps for sizes 011 and
moving closer, logic prevents addition of another stage.
016, 22 steps for sizes 018-030, 44 steps for sizes 035-60,
If 1° F per minute (0.6° C per minute) pulldown control 55 steps for size 070, and 66 steps for sizes 080 and 090.
has been selected (adjustable setting), no additional steps of
The digital scroll option provides better capacity control
capacity are added as long as difference between leaving-
by incrementally modulating capacity effectively, increasing
fluid temperature and set point is greater than 4° F (2.2° C)
the number of compression stages compared to chillers that
and rate of change in leaving-fluid temperature is greater
are not equipped with this option. The digital scroll com-
than the selected pulldown control rate. If it has been less
pressor is not a variable speed device, it modulates the
than 90 seconds since the last capacity change, compres-
capacity output by allowing the scroll sets to separate during
sors will continue to run unless a safety device trips. This
operation, alternating between full capacity and zero capac-
prevents rapid cycling and also helps return oil during short
ity. Utilizing a fixed timeframe ratio, the percentage of time
on periods.
that the scroll set is engaged is the percentage capacity of
Sensors — Thermistors are used for temperature-sensing that compressor.
inputs to microprocessor. Additional thermistor sensors
There are 2 major advantages of this type of capacity
may be used as remote temperature sensors for optional
control. First, there is closer capacity control operation with
LCWT (leaving chilled fluid temperature) reset.
all the available capacity steps compared to the on/off
• Cooler leaving chilled fluid temperature cycling control of conventional scrolls. Second, there is
• Cooler entering fluid (return) temperature much less wear factor on digital scrolls compared to stan-
• Outside-air temperature dard scroll compressors because the digital scrolls are not
• Compressor suction temperature subject to as many of the shutdown/restart cycles as conven-
Two refrigerant pressure transducers are used in each tional scrolls. Digital scrolls, rather than shutting off, tend to
circuit for sensing suction and discharge pressure. The remain on as they vary to deliver the correct capacity step.
89
Controls (cont)
STANDARD CAPACITY CONTROL STEPS Standard ComfortLink controls with scrolling mar-
quee display module — A four-digit alphanumeric dis-
UNIT STANDARD
30RAP CAPACITY STEPS (%) play shows all of the ComfortLink control codes (with 60-
011 0, 40, 60, 100 character expandable clear language), plus set points, time
016 0, 40, 60, 100 of day, temperatures, pressures, and superheat. Additional
018 0, 50, 100 information can be displayed all at once with the accessory
020 0, 50, 100 Navigator™ display.
025 0, 50, 100 Navigator display module — An optional 4-line,
030 0, 50, 100 20-character per line display is also available as a field-
035 0, 23, 46, 73, 100 installed accessory.
040 0, 23, 46, 73, 100 Low-temperature override — This feature prevents
045 0, 24, 48, 74, 100 LCWT (leaving chilled fluid temperature) from
050 0, 25, 50, 75, 100 overshooting the set point and possibly causing a nuisance
055 0, 23, 46, 73, 100 trip-out by the freeze protection.
060 0, 25, 50, 75, 100
070 0, 20, 40, 60, 80, 100
High-temperature override — This feature allows
080 0, 15, 31, 46, 64, 82, 100
chiller to add capacity quickly during rapid load variations.
090 0, 17, 33, 50, 67, 83, 100 Abnormal conditions — All control safeties in chiller
100 0, 19, 38, 57, 76, 100 operate through compressor sensor board and the micro-
115 0, 17, 33, 50, 67, 83, 100 processor.
130 0, 15, 30, 44, 63, 81, 100 Loss of feedback signal to the MBB will cause the com-
150 0, 17, 33, 50, 67, 83, 100 pressor(s) to shut down. For other safeties, microprocessor
Additional information — Detailed information on con- makes appropriate decision to shut down a compressor
trols and operation is available in the Controls, Operation, due to a safety trip or bad sensor reading and displays
and Troubleshooting literature included with each unit. appropriate failure code on the display. Chiller holds in
Packaged service training programs are also available. safety mode until reset. It then reverts to normal control
Contact your Carrier representative for more information. when unit is reset.
High-efficiency variable condenser fans (30RAP Low-pressure safety — Safety cuts out if system pres-
chillers with Greenspeed® intelligence only) — All sure drops below minimum.
fans on a circuit run at the same speed and are controlled High-pressure cutout — Switch shuts down compres-
by a VFD with special CCN software to maintain SCT (sat- sors if compressor discharge pressure increases to
urated condensing temperature) set point. The set point is 650 psig (4482 kPa).
calculated from operating conditions and adjusted to the Compressor anti-cycling — This feature limits com-
most efficient operating point. The high-efficiency variable pressor cycling.
condenser fan option uses Danfoss VLT 102 variable fre-
Loss of flow protection — Proof of flow switches are
quency drives, each with a display. Drives are connected to
standard and installed on all 30RAP chillers.
the LEN communication bus. Fan speed is determined by
the chiller controller and communicated to the drive to pro- Sensor failures — Failures are detected by the
vide excellent part load efficiency and reduced sound level microprocessor.
operation over the life of the chiller. Temperature reset — The energy management module
Dual chiller control — The ComfortLink controller (EMM) is required for 4 to 20 mA reset of LCWT in con-
allows 2 chillers (piped in parallel) to operate as a single stant fluid systems. Reset by return fluid, outdoor-air tem-
chilled water plant with standard control functions coordi- perature, or space temperature does not require this
nated through the master chiller controller. This standard option. Reset reduces compressor power usage at part
ComfortLink feature requires a communication link load when design LCWT is not necessary. Humidity con-
between the 2 chillers and an additional thermistor and trol should be considered since higher coil temperatures
well in the common supply line. resulting from reset will reduce latent heat capacity. Three
reset options are offered, based on the following:
Dynamic ComfortLink controls — Dynamic Com-
fortLink controls keep the chiller on line during periods of Return-fluid temperature — Increases LCWT set point as
extreme operating conditions. If the entering fluid tempera- return (or entering) fluid temperature decreases (indicating
ture is 85 F (29 C) or higher and the saturated suction tem- load decrease). Option may be used in any application
perature is 60 F (16 C) or higher the maximum operating where return fluid provides accurate load indication. Lim-
pressure (MOP) feature limits the suction to keep the chiller itation of return fluid reset is that LCWT may only be reset
online. The control automatically starts the chiller in the to value of design return fluid temperature.
unloaded state to eliminate the potential of compressor Outdoor-air temperature — Increases LCWT as outdoor
overload due to high head pressure or low suction pressure. ambient temperature decreases (indicating load decrease).
The controller will equalize run time on each circuit through This reset should be applied only where outdoor ambient
the lead/lag feature. If a circuit becomes disabled, the con- temperature is an accurate indication of load.
trol will automatically set the active circuit to lead, keeping Space temperature — Increases LCWT as space tempera-
the chiller online at a reduced capacity. ture decreases (indicating load decrease). This reset should
90
be applied only where space temperature is an accurate Diagnostics — The microprocessor may be put through
indication of load. An accessory thermistor and the energy a service test (see Controls, Operation, and Troubleshoot-
management module accessory is required. ing literature). Service test confirms microprocessor is
For details on applying a reset option, refer to unit functional, informs observer through display the condition
Controls, Operation, and Troubleshooting literature. of each sensor and switch in chiller, and allows observer to
Obtain ordering part numbers for reset option from the check for proper operation of fans and compressors.
Packaged Chiller Builder program or contact your local Default settings — To facilitate quick start-ups, 30RAP
Carrier representative. chillers with ComfortLink controls are pre-configured with
Accessory controls — Demand can be limited by con- a default setting that assumes stand-alone operation sup-
trolling the chiller capacity through the demand limit con- plying 44 F (6.7 C) chilled water.
trol (the energy management module is required for this Configuration settings will be based on any options
function). This FIOP (factory-installed option)/accessory or accessories included with the unit at the time of
interfaces with microprocessor to control unit so that manufacturing.
chiller’s kW demand does not exceed its setting. It is acti- Date and time are set to U.S.A. Eastern Time zone and
vated from an external switch or a 4 to 20 mA signal. will need reconfiguring based on location and local time
The standard ComfortLink controller is programmed to zone. If operation based on occupancy scheduling is
accept various accessory temperature reset options (based desired, this will also need to be set during installation.
on outdoor-air temperature [standard], return-fluid tem- Ice duty — ComfortLink controls have the capability of
perature, or space temperature), that reset the LCWT. An reduced leaving fluid temperature operation for thermal
accessory thermistor for space temperature reset is storage, or ice duty. The optional energy management
required. The energy management module (EMM) is only module includes input contacts for the “ice done” signal
required for temperature reset that is initiated by a 4 to generated by the thermal storage control system. The ice
20 mA signal. duty feature may be configured to start on an external
Demand limit — If applied, the demand limit function input command or by the ComfortLink standard internal
limits the total power draw of unit to selected point by con- scheduling function. Ice duty may be used in combination
trolling number of operational compressors during periods with any other standard features offered by the energy
of peak electrical demand. management module and ComfortLink controls.
The energy management module is required for either 2- The production of ice, which is stored for peak cooling
stage or 4 to 20 mA demand limit. demands, can significantly decrease energy costs. The unit
Electronic expansion valve (EXV) — The EXV controls produces ice (normally at night) by supplying ice storage
refrigerant flow to the cooler for different operating condi- tanks with low temperature cooling fluid. The chiller takes
tions by moving an orifice to increase or decrease the flow advantage of reduced ambient conditions at night for ice-
area through the valve based on microprocessor input. The making mode, so the capacity suffers a lower penalty for
orifice is positioned by a stepper motor and is monitored the low leaving fluid temperatures.
every 3 seconds. The EXV maintains approximately 9° F (5° At peak cooling demands the chiller and the stored ice
C) refrigerant superheat entering the compressor. may share the cooling load to reduce operating costs. The
thermal storage system may potentially reduce the size of
the chiller plant required to meet demand loads.
91
Typical control wiring schematic
a30-5514
92
Application data
Chiller location and clearances long as the remaining three sides are unrestricted. Accept-
The 30RAP unit must be installed outdoors. able clearance on the side with a control box can be re-
duced to 4 ft (1.3 m) due to NEC (National Electric Code,
Do not locate near sound-sensitive areas without proper U.S.A.) regulations, without sacrificing performance as
acoustic consideration. For applications requiring mount- long as the remaining three sides are unrestricted. Clear-
ing a chiller on a building rooftop, consideration should be
ances between chillers in dual chiller applications may be
given to using rubber-in-shear or spring isolators to mini- reduced to 6 ft (1.8 m) without sacrificing performance
mize structure-borne transmission. Unit must be level when provided the remaining sides are unrestricted. For accept-
installed to ensure proper oil return to the compressors.
able clearance with layout involving more than 2 chillers,
Clearances must be provided around chillers for airflow, contact application engineering.
service and local code requirements. See dimensional
drawings for specific unit clearance requirements. Ensure Oversizing chillers
adequate clearance between adjacent chillers is Oversizing chillers by more than 15% at design conditions
maintained. must be avoided as the system operating efficiency is
For 30RAP011-060: When parallel chillers are aligned adversely affected (resulting in greater or excessive electri-
such that coils face each other, a minimum of 6 ft cal demand). When future expansion of equipment is
(1829 mm) is recommended. When the parallel arrange- anticipated, install a single chiller to meet present load
ment has only one coil drawing air from the space between requirements and add a second chiller to meet the addi-
chillers, a minimum of 3.5 ft (1067 mm) is recommended. tional load demand. It is also recommended that 2 smaller
When parallel chillers have no coils facing each other (a chillers be installed where operation at minimum load is
back-to-back arrangement), be sure to maintain the larger critical. The operation of a smaller chiller loaded to a
of the recommended service clearances associated with greater percentage over minimum is preferred to operating
each chiller (see the certified drawings). Due to NEC a single chiller at or near its minimum recommended value.
(National Electric Code, U.S.A.) regulations, a minimum Hot gas bypass should not be used as a means to allow
clearance of 4 ft (1219 mm) must be maintained on the oversizing chillers. Hot gas bypass should be given consid-
side of the chiller that has an electrical box. Chiller fan dis- eration where substantial operating time is anticipated
charge must be at least as high as adjacent solid walls. below the minimum unloading step.
Installation in pits is not recommended. Multiple chillers
30RAP011-060 MULTIPLE UNIT SEPARATION Where chiller capacities greater than can be supplied by a
single 30RAP chiller are required, or where standby capa-
a30-4873 3.5 ft (1.1 m) bility is desired, chillers may be installed in parallel. Units
MINIMUM†
may be of the same or different sizes with this piping ar-
rangement. However, cooler flow rates must be balanced
6 ft
(1.8 m) to ensure proper flow to each chiller.
MINIMUM*
When multiple 30RAP chillers are applied in parallel, and
the chillers include the optional hydronic package (60 Hz
applications only) which contains expansion tanks (sizes
011-060), the individual chiller expansion tanks must be dis-
* Minimum for when coils face each other. Less clearance is required
in other configurations. connected and a single field-supplied expansion tank must
† Clearance of 3.5 ft is required when a coil faces the wall. When be installed in the common header.
there is no coil facing the wall, see the certified drawing for the
required service clearance. Unit software is capable of controlling two parallel units
as a single plant by making use of the dual chiller control
feature. Refer to the Controls, Start-up, Operation, Service
and Troubleshooting guide for further details. The accesso-
30RAP070-150 MULTIPLE UNIT SEPARATION ry Chillervisor System Manager can be used to ensure
proper staging sequence of up to 8 chillers arranged in a
a30-4904 6 ft (1.8 m) parallel configuration. Refer to the accessory Chillervisor
MINIMUM System Manager installation instructions for further details.
If the dual chiller algorithm is used, and the machines are
10 ft installed in parallel, one chiller must be configured as the
(3 m) master chiller and the other as the slave. With this configu-
MINIMUM
ration, an additional leaving fluid temperature thermistor
must be installed as shown in the figure on page 94.
Parallel chiller control with dedicated pumps is recom-
mended. The chiller must start and stop its own water
For 30RAP070-150: When chillers are arranged in par- pump located in its own piping. Check valves are required
allel, a minimum of 10 ft (3048 mm) between chillers is at the discharge of each pump (when the factory hydronic
recommended. Acceptable clearance on the cooler con- package option is chosen [60 Hz only], and dual
nection side or end opposite the control box of the unit can pumps are selected, the check valves are automatically
be reduced to 3 ft (1 m) without sacrificing performance as supplied). If pumps are not dedicated for each chiller, then
93
Application data (cont)
isolation valves are required. Each chiller must open and STRAINER REQUIREMENTS
close its own isolation valve through the unit control (the
valve must be connected to the pump outputs). 30RAP WITH BRAZED PLATE HEAT
EXCHANGER
If a series application is required, the master/slave con- APPLICATION With Hydronic Without Hydronic
trol feature cannot be used. Hydronic pump packages may Package* Package
not be applied in series applications. Type of Strainer
40 Mesh 40 Mesh
Closed Loop (Factory Supplied) (Factory Supplied)
PARALLEL CHILLER INSTALLATION
Open Loop See Note See Note
THERMISTOR
WIRING * Unlike other air-cooled models, 30RAP units with a hydronic package
are not shipped with (and do not require) a fine mesh start-up strainer.
RETURN MASTER LEAVING
FLUID CHILLER FLUID NOTE: Refer to the Water Quality Characteristics and Limitations table
SLAVE on page 98 for water requirements. Open-loop systems do not typically
CHILLER meet these requirements. Water treatment must be considered to sat-
INSTALL DUAL CHILLER LWT isfy this criterion.
LEAVING FLUID TEMPERATURE
THERMISTOR (T10) HERE* Cooler flow/range
*Depending on piping sizes, use either:
Ratings and performance data in this publication are for a
• HH79NZ014 sensor/10HB50106801 well (3-in. sensor/well) cooling temperature rise of 10° F (6° C). The 30RAP
• HH79NZ029 sensor/10HB50106802 well (4-in. sensor/well) chillers may be operated at a different temperature rise,
providing flow limits are not exceeded and corrections to
Series chillers system guidelines are made. For minimum and maximum
Where a large temperature drop (greater than 20° F cooler flow rates, see the Minimum and Maximum Cooler
[11.1° C]) is desired, or where chiller capacities greater Flow Rates table. A high flow rate is generally limited by
than what can be supplied by a single 30RAP chiller are the maximum pressure drop that can be tolerated by the
required, or where standby capability is required, chillers unit. The 30RAP chillers are designed for a full load tem-
may be installed in series. The leaving fluid temperature perature rise of 3° to 20° F (1.7° to 11.1° C). Use the
sensors need not be relocated. However, the cooler mini- Packaged Chiller Builder Program to obtain the rating if a
mum entering fluid temperature limitations should be con- temperature rise other than 10° F (6° C) is used.
sidered for the chillers located downstream of other Minimum cooler flow (maximum cooler tempera-
chillers. ture rise) — The minimum cooler flow for standard units
Cooler water temperature is shown in Minimum and Maximum Cooler Fluid Flow
1. Maximum leaving chilled water (fluid) temperature Rates table. When system design conditions require a
(LCWT) for the unit is 60 F (15.6 C). Unit can start lower flow (or higher rise) than the minimum allowable
and pull down with up to 95 F (35 C) entering-fluid cooler flow, follow the recommendations below.
temperature. It is recommended that entering-fluid • Multiple smaller chillers may be applied in series, each
temperature not exceed 70 F (21.1 C). providing a portion of the design temperature rise.
2. Minimum LCWT for fresh water applications is 40 F • Cooler fluid may be recirculated to raise the flow rate to
(4.4 C). For leaving-fluid temperatures between 14 the chiller. The mixed temperature entering the cooler
and 39.9 F (–10.0 C and 4.4 C) an inhibited anti- must be maintained to a minimum of at least 3° F
freeze solution in the fluid loop is required, but no (1.7° C) above the LCWT and to a maximum of no
modification to the 30RAP chiller (accessory medium more than 20° F (11.1° C) above the LCWT.
temperature brine, for example) is required. NOTE: Recirculation flow is shown below.
NOTE: For leaving-fluid temperatures below 35 F (2 C),
RECIRCULATION FLOW
neither hot gas bypass nor the digital compressor option
are to be employed.
NOTE: Water flowing through cooler should not exceed
100 F (38 C).
NOTE: The 30RAP011-060 chillers do not require a
medium temperature brine modification at any tempera-
ture within the chiller application range which is as low as
14 F (–10 C) leaving-fluid temperature. For 30RAP070-
150, the appropriate field charge adjustment is required. a30-4042
See Controls, Start Up, Operation, Service, and Trouble-
shooting Guide for details. Maximum cooler flow — The maximum cooler flow
Strainers (approximately 3° F [1.7° C] rise) results in a practical max-
A 40 mesh strainer is installed in the cooler fluid inlet line, imum pressure drop through cooler.
just ahead of the cooler. Return fluid may bypass the cooler to keep the pressure
drop through the cooler within acceptable limits. This per-
mits a higher delta T with lower fluid flow through cooler
94
and mixing after the cooler. The mixed temperature monitors system requirements for pump speed and power.
entering the cooler must be maintained to a minimum of at The hydronic unit is provided with a pre-defined control
least 3° F (1.7° C) above the LCWT and to a maximum of curve to automatically adjust speed at all operating condi-
no more than 20° F (11.1° C) above the LCWT. tions. Pump performance and characteristic curves for
multiple speeds are programmed into the speed-controller
BYPASS FLOW memory. The pre-programmed information includes
power, pressure and flow throughout the entire range of
the pump. During chiller operation, the power and speed
of the pump are monitored. This enables the controller to
establish the hydraulic performance, and to position the
pump's head-flow characteristic. Although this curve is pre-
defined, it is also fully field adjustable. The pump has a
graphical user interface, and the graphic keypad can also
be used to allow manual pump speed control.
a30-533 This variable-speed pumping system easily connects to
BMS (Building Management System) systems (BACnet is
Variable cooler flow rates standard, and LON can be obtained via special order). The
Variable flow rates may be applied to a standard chiller. pumps may be controlled directly by the BMS system. The
The unit will, however, attempt to maintain a constant sensorless feature can also be switched off to allow the use
leaving chilled water temperature. In such cases, minimum of either a 0 to 10 VDC signal or a 0 to 20 mA signal.
flow must be in excess of minimum flow given in the Mini- For multiple chiller applications employing the variable-
mum and Maximum Cooler Fluid Flow Rates table on speed pumping package, such as chillers operated in a par-
page 97, and minimum fluid volume in circulation must be allel arrangement, the drives must be connected by control
in excess of those values shown for normal air-conditioning wiring and set up to run the same speed. This is to prevent
applications in the Minimum Fluid Volume in Circulation surging or hunting of the speed set point. One drive will act
table. Flow rate must change in steps of less than 10% per as the master while the other slave drive will run at the
minute. Apply 6 gal. or more per ton (6.5 L per kW) water same speed. The master drive may be controlled by a 0 to
loop volume minimum if flow rate changes more rapidly. 10 VDC signal, a 0 to 20 mA signal, or a BMS. The drive
All 30RAP chillers are available without a hydronic must be configured to not use the sensorless function in
pumping package. For 60 Hz applications, a constant- this arrangement.
speed pumping package is available on all sizes, or a A typical example of a chiller operating with a variable-
pumping package with a variable-speed drive is available speed pumping system would be the case when the user
on sizes 070-150. Traditional pumping systems incorpo- requires the chiller to operate with a constant fluid tem-
rate constant-speed drives and waste energy by relying perature difference as the load is reduced. This can be
upon throttling valves as the only means to control flow. A accomplished with the 30RAP variable-speed pumping
more energy-efficient approach to this issue is use a vari- package (60 Hz only) with the understanding that the mini-
able-speed drive. mum allowable flow for the chiller must be respected. Once
The major cost of a pump over its lifetime will be energy that limit is reached, the flow cannot be further reduced. To
consumption and maintenance, and both of these factors accomplish this purpose, the minimum speed of the drive
will be reduced using variable-speed pumping. Energy is is pre-set based upon the chiller size that is being
saved by the combination of lowering the pump speed in employed.
conjunction with the resulting lowering of pumping system As a specific example, let us say the schedule calls for a
resistance when conditions permit. Maintenance benefits 90-ton, fresh-water chiller, and it is desired to have a con-
from the sensorless pumping system include the lack of the stant 10-degree temperature difference in part load opera-
need to maintain remote sensors as well as the beneficial tion (say 54 to 44 F). The schedule calls for 216 gpm at full
effects of lower speed/pressure on the pump and pump load based upon the desired capacity and the fluid tem-
bearings. perature difference. A constant temperature difference in
Another advantage associated with variable-speed part load operation is essentially the same as providing
pumping is reduced system noise in part load operation flow in direct proportion to chiller load. In the present
when the pump is running at lower speeds. The 60 Hz example, this means that 100% load will run at the sched-
variable-speed pump package offered on the 30RAP is uled 216 gpm, 90% load will be 194 gpm, etc. down to
offered both in single and dual-pump designs. In the dual the minimum allowable flow for this unit size, which, in the
pump case, in which one pump is the back-up of the other, case of a 30RAP090 unit, is 107 gpm. The chiller in this
each pump connection is fitted with an isolation valve example will therefore be able to run down to just under
which allows one pump to be isolated for service with the 50% load while approximately maintaining a constant 10
other pump still operating. degree fluid temperature difference, and then the flow will
be held constant for all lower loads. Throughout the range
As already mentioned, the 30RAP variable-speed
in which flow is reduced (down to minimum allowable
hydronic package employs sensorless technology. The
flow), the pump speed is proportionally reduced, resulting
term "sensorless" means that no remote sensors are
in pump energy savings.
required for pump operation. The sensorless pump control
95
Application data (cont)
Fluid loop volume Tank volume and weight
The minimum volume of fluid required to be in circulation is A properly baffled storage tank is available as an accessory
a function of the number of compressors in the chiller, the on 30RAP011-060 units. These tanks are designed to
type of application, and whether or not a device providing physically fit beneath the corresponding 30RAP unit, tak-
additional unloading steps is employed. The minimum fluid ing up the same footprint. Available volume is as follows:
in circulation must equal or exceed the values in the follow- 30RAP011-016 83 gallons (314 liters)
ing table. Note that in process cooling applications, or for 30RAP018-030 119 gallons (450 liters)
operation at ambient temperatures below 32 F (0° C) with 30RAP035-060 241 gallons (912 liters)
low loading conditions, there should be more volume than is
Storage tank weight (water weight included) is as follows:
required for normal air-conditioning applications.
MINIMUM FLUID VOLUME IN CIRCULATION 30RAP011-016 1673 lb (759 kg)
30RAP018-030 2193 lb (995 kg)
NORMAL AIR PROCESS COOLING OR 30RAP035-060 4361 lb (1978 kg)
30RAP CONDITIONING LOW AMBIENT OPERATION
UNIT APPLICATION APPLICATION NOTE: This tank will obtain power from the main unit. No
SIZE gal/ton (L per kW) gal/ton (L per kW) separate power source is required.
Std Unit HGBP Digital Std Unit HGBP Digital
011-016 12 (13) N/A 3 (3.3) 12 (13) N/A 6 (6.5)
NOTE: Units with storage tanks weigh considerably more
018-030 6 (6.5) 4 (4.3) 3 (3.3) 10 (10.8) 10 (10.8) 6 (6.5) than units without tanks.
035-150 3 (3.3) 3 (3.3) 3 (3.3) 6 (6.5) 6 (6.5) 6 (6.5)
Cooler fouling factor
LEGEND The fouling factor used to calculate tabulated ratings is
HGBP — Hot Gas Bypass
0.00010 ft2 hr °F/Btu (0.000018 m2 °C/W). As foul-
To achieve this fluid volume, it is often necessary to install ing factor is increased, unit capacity decreases and com-
a tank in the loop. The tank should be baffled to ensure pressor power increases. Use the NACO (North American
there is no stratification and that water (or brine) entering Commercial Operation) Packaged Chiller Builder for cor-
the tank is adequately mixed with liquid in the tank. A fluid rections to published ratings.
storage tank is available as an accessory.
Cooler and hydronic system freeze protection
The piping between the chiller and the accessory tank can
be done to allow the tank to be on the return side of the Freeze protection for down to –20 F (–28.9 C) for 60 Hz
applications and –15 F (–26 C) for 50 Hz applications for
chiller (tank piped to chiller inlet) or the supply side of the
chiller (tank piped to the chiller outlet). However, it is rec- the cooler and hydronic package (when available, 60 Hz
ommended that the tank be piped to the return side of the only) is available as a factory-installed option. Since power
is sometimes lost for extended periods during winter
chiller to buffer any changes in load to allow more stable
chiller operation. storms, freeze protection provided by heater tapes will be
effective only if a back-up power supply can be assured for
TANK INSTALLATION
the unit’s control circuit, heater and cooler pump. If not
protected with an antifreeze solution, draining the cooler
and outdoor piping is recommended if the system will not
be used during freezing weather conditions.
Two conditions that must be considered when determin-
ing antifreeze concentration are leaving water set point
and ambient freeze conditions. Both of these parameters
can help determine the recommended concentration level.
Higher concentration must be used to adequately protect
BAD GOOD the machine.
NOTE: Use only antifreeze solutions approved for heat ex-
changer duty.
For applications in which the leaving water temperature
set point is less than 40 F (4.4 C), a suitable inhibited anti-
freeze solution must be used. The solution concentration
must be sufficient to protect the chilled water loop to a
BAD GOOD
freeze protection (first crystals) concentration of at least
15° F (8.3º C) below the leaving water temperature set
point.
If the chiller refrigerant or fluid lines are in an area where
ambient conditions fall below 34 F (1º C), it is required that
an antifreeze solution be added to protect the unit and fluid
piping to a temperature of 15º F (8.3º C) below the lowest
anticipated ambient temperature.
96
MINIMUM AND MAXIMUM COOLER FLOW RATES
30RAP MINIMUM COOLER FLOW MAXIMUM COOLER FLOW MINIMUM COOLER FLOW MAXIMUM COOLER FLOW
SIZE RATE (gpm)* RATE (gpm) RATE (l/s)* RATE (l/s)
011 13 50 0.8 3.2
016 17 66 1.1 4.2
018 20 78 1.3 4.9
020 23 91 1.5 5.7
025 28 112 1.8 7.1
030 33 133 2.1 8.4
035 41 164 2.6 10.3
040 47 186 3.0 11.7
045 53 209 3.3 13.2
050 57 228 3.6 14.4
055 63 251 4.0 15.8
060 68 270 4.3 17.0
070 87 310 5.5 19.6
080 98 350 6.2 22.1
090 107 382 6.8 24.1
100 123 444 7.8 28.0
115 140 503 8.8 31.7
130 159 574 10.0 36.1
150 175 629 11.0 39.6
* For minimum cooler flow rate with brine applications, refer to E-CAT
software performance tables.
Select concentration based on either burst or freeze pro- baffles are also required for such low-temperature applica-
tection as dictated by the application. If the chiller does not tions. Inhibited propylene glycol or other suitable corro-
operate during the winter, nor is a start-up expected, a sion-resistant anti-freeze solution must be field supplied
burst protection concentration is recommended. This and installed in all units for unit operation below 32 F (0°
concentration may not be high enough to pump the fluid C). Solution must be added to fluid loop to protect loop
through the unit. Burst protection is typically a lower con- down to 15° F (8° C) below minimum operating ambient
centration that will provide better performance from the temperature. Concentration should be based on expected
machine. If the chiller does operate during winter, a freeze minimum temperature and either “Burst” or “Freeze” pro-
protection concentration is recommended. This concentra- tection levels. At least 6 gal. per ton (6.5 L per kW) of fluid
tion will be high enough to keep the fluid in a condition volume is the recommended minimum for a moderate sys-
that it can be pumped at low ambient conditions. tem load.
NOTE: In order for a chiller to operate at –20 F (–29 C)
IMPORTANT: Glycol anti-freeze solutions are highly ambient temperature, the minimum load on the chiller
recommended since heater tapes provide no protec- must be above the minimum step of unloading.
tion in the event of a power failure.
NOTE: As an alternative to requiring a glycol solution, the
Consult glycol fluid manufacturers for burst protection cooler may be remotely located. Burying refrigerant lines is
recommendations and fluid specifications. never permitted.
High ambient temperature operation High-efficiency variable condenser fans
High outdoor ambient chiller start-up and operation is pos- Highly efficient part load performance is available with
sible for standard 30RAP chillers at ambient temperatures variable speed condenser fan motors controlled by variable
up to 120 F (50 C) at nominal voltage. The unit will addi- speed drives. In most applications, the chiller will run at
tionally be able to stay running at reduced capacity up to part load conditions the vast majority of the time, and this
125 F (52 C). is particularly the case if the application has a 24/7 duty
cycle. This option will lower utility costs while producing a
Low ambient temperature operation scroll compressor design that is best-in-class in part load
Units will start and operate down to –20 F (–29 C) on size efficiency. This is the essence of 30RAP chillers with
011 and 016 units, 45 F (7 C) on size 018-030 units, and Greenspeed® intelligence. (High-efficiency variable con-
32 F (0° C) on size 035-150 units as standard. denser fans are not available with sizes 070-150.)
Start-up and operation down to as low as –20 F (–29 C)
ambient temperature for sizes 018-150 require the inclu- Altitude correction factors
sion of either low ambient head pressure control or high- Correction factors must be applied to standard ratings at
efficiency variable condenser fans. (To achieve these low altitudes above 2000 ft (610 m). Use the NACO Pack-
ambient temperatures, no additional option needs to be aged Chiller Builder to determine the altitude effect on
selected on unit sizes 011 and 016 since they automati- performance.
cally include high-efficiency variable condenser fans.) Wind
97
Application data (cont)
Water system overview (closed loop systems for loop volume readings, but it also establishes the
only) correct quantity of cleaner needed in order to get the
The 30RAP chillers are designed for use with closed sys- required concentration.
tems, meaning that there is no more than one water-air 4. Use a feeder/transfer pump to mix the solution and
interface in the water loop. Cooling tower loops, for fill the system. Circulate the cleaning system for the
example, have two water-air interfaces (sump and nozzles) length of time recommended by the cleaning agent
and would thus be classified as open, whereas a correctly manufacturer.
designed chilled water loop with the only water-air inter- a. After cleaning, drain the cleaning fluid and flush
face being in the expansion tank is closed. Since closed the system with fresh water.
and open water systems behave very differently, the follow-
b. A slight amount of cleaning residue in the system
ing assumes that the chilled water loop is closed. A system
can help keep the desired, slightly alkaline, water
installed incorrectly such that air is not handled properly —
pH of 8 to 9. Avoid a pH greater than 10, since
pipe leaks, vent leaks, air in pipes, etc. — may behave as
this will adversely affect pump seal components.
an open system and thus have unsatisfactory operation.
Pump seal wear can also cause leaks that cause poor sys- c. A side stream filter is recommended during the
tem operation. cleaning process. Filter side flow rate should be
enough to filter the entire water volume every 3 to
Proper closed system design and installation procedures
4 hours. Change filters as often as necessary
should be followed closely. The system must be con-
during the cleaning process.
structed with pressure tight components and thoroughly
tested for installation leaks. Factory-supplied hydronic sys- d. Remove temporary bypass when cleaning is
tems are available for 60 Hz applications with single or complete.
dual (for back-up) pumps. The factory-installed system A 40 mesh strainer with a blow-down valve is standard on
includes all of the components within the dashed lines all 30RAP units, both with and without hydronic packages.
shown in the figure on page 66. The blow-down valve allows removal of particulates caught
Installation of water systems should follow sound engi- in the strainer without complete removal of the screen. A
neering practice as well as applicable local and industry female NPT connection is provided on the valve, allowing
standards. Improperly designed or installed systems may hose connection for drainage outside the unit.
cause unsatisfactory operation and/or system failure. Con- The ComfortLink controls provided have a built-in fea-
sult a water treatment specialist or appropriate literature ture to remind building owners or operators to clean the
for information regarding filtration, water treatment, and strainer by discharging the blow-down valve at a pre-set
control devices. A typical installation with components that time interval. Properly installed and cleaned systems will
might be installed with the hydronic package of the 30RAP rarely need the strainer cleaned after the initial fill. This
unit is shown on pages 63-65. time interval is user-configurable.
It is recommended that isolation (shutoff) valves be placed WATER QUALITY CHARACTERISTICS
exterior to the unit to allow removal and service of the AND LIMITATIONS
entire pump assembly, if necessary. Also, if the unit is iso- WATER CHARACTERISTIC QUALITY LIMITATION
lated with valves, a properly sized pressure relief valve Alkalinity (HCO3-) 70 – 300 ppm
should be installed in the piping between the unit and the Sulfate (SO42-) Less than 70 ppm
valves, following all applicable state and local codes. HCO3-/SO42- Greater than 1.0
Electrical Conductivity 10 – 500S/cm
Water system cleaning pH 7.5 – 9.0
Proper water system cleaning is of vital importance. Exces- Ammonium (NH3) Less than 2 ppm
sive particulates in the water system can cause excessive Chorides (Cl-) Less than 300 ppm
pump seal wear, reduce or stop flow, and cause damage of Free chlorine (Cl2) Less than 1 ppm
other components. Water quality should be maintained Hydrogen Sulfide (H2S)* Less than 0.05 ppm
within the limits indicated in the Water Quality Characteris- Free (aggressive) Carbon Less than 5 ppm
Dioxide (CO2)†
tics and Limitations table.
Total Hardness (dH) 4.0 – 8.5
1. Install a temporary bypass around the chiller to avoid Nitrate (NO3) Less than 100 ppm
circulating dirty water and particulates into the pump Iron (Fe) Less than 0.2 ppm
package and chiller during the flush. Use a temporary Aluminum (Al) Less than 0.2 ppm
circulating pump during the cleaning process. Also, Manganese (Mn) Less than 0.1 ppm
be sure that there is capability to drain the system *Sulfides in the water quickly oxidize when exposed to air, requiring that no
fully after cleaning. agitation occur as the sample is taken. Unless tested immediately at the
site, the sample will require stabilization with a few drops of one Molar
2. Be sure to use a cleaning agent that is compatible zinc acetate solution, allowing accurate sulfide determination up to 24
hours after sampling. A low pH and high alkalinity cause system prob-
with all system materials. Be especially careful if the lems, even when both values are within the ranges shown. The term pH
system contains any galvanized or aluminum compo- refers to the acidity, basicity, or neutrality of the water supply. Below 7.0,
the water is considered to be acidic. Above 7.0, water is considered to be
nents. Both detergent-dispersant and alkaline-disper- basic. Neutral water contains a pH of 7.0.
sant cleaning agents are available. †Dissolved carbon dioxide can either be calculated from the pH and total
alkalinity values, shown below, or measured on the site using a test kit.
3. It is a good idea to fill the system through a water Dissolved Carbon Dioxide, PPM = TA x 2[(6.3-pH)/0.3] where TA = Total Alka-
linity, PPM as CaCO3.
meter. This provides a reference point for the future
98
Condenser coil protection (Enviro-Shield™) during off-peak modes of operation. Demand limiting and
Refer to the environmental selection guides for more infor- temperature reset are 2 techniques for accomplishing effi-
mation. If the standard Novation® (microchannel) coil does cient energy management. See Demand Limiting (also
not meet the corrosion requirements for a given applica- called load shedding) section on this page for further details.
tion, additional coil options are available. For specific geo- Demand limiting (load shedding) — When a utility’s
graphical recommendations, please refer to the NACO demand for electricity exceeds a certain level, loads are
(North American Commercial Operations) Packaged shed to keep electricity demand below a prescribed maxi-
Chiller Builder program. mum level. Typically, this happens on hot days when air
Aluminum fin/copper tube coils (sizes 070-150 only) conditioning is most needed. The energy management
are constructed of seamless copper tubes mechanically module (EMM) can be added to accomplish this reduction.
bonded to aluminum fins. The fins have wavy enhance- Demand may be limited on unit by resetting the fluid tem-
ments. These condenser coils are recommended with perature, or by unloading the chiller to a given predeter-
remote cooler applications. These coils are not recom- mined percentage of the load. Demand limit may also be
mended for corrosive environments. driven by an external 4 to 20 mA signal. These features
require a signal from an intelligent central control. Do not
Pre-coated aluminum-fin coils (sizes 070-150 only) cycle demand limiter for less than 10 minutes on and 5
have a durable epoxy-phenolic coating applied to the fin minutes off. Duty cycling cycles electrical loads at regular
prior to the fin stamping process to provide protection in
intervals regardless of need. This reduces the electrical
mildly corrosive coastal environments. Pre-coated coils operating costs of building by “fooling” demand indicating
have an inert barrier between the aluminum fin and copper devices. Duty cycling of compressors or fans is not recom-
tube. This barrier electrically disconnects the dissimilar
mended since motor winding and bearing life will suffer
metals to minimize the potential for galvanic corrosion. from constant cycling.
This economical option provides substantial corrosion pro-
tection beyond the standard uncoated coil construction. Remote on-off control
Copper-fin coils (sizes 070-150 only) provide increased Remote on-off control may be applied by hard-wired con-
corrosion resistance compared to aluminum fin coils. All- nection (see Controls and Troubleshooting literature) or by
copper coils eliminate bimetallic construction to eliminate connection to a Carrier Comfort Network® (CCN) system.
the potential for galvanic corrosion. Application in industri- Optional hydronic system selection (60 Hz
al environments is not recommended due to potential at- applications only)
tack from sulfur, sulfur oxide, nitrogen oxides, carbon and Select pump gpm from resulting chiller selection and total
several other industrial airborne contaminants. pressure loss in the system plus the chiller internal pressure
E-coated Novation® coils have an extremely flexible loss.
and durable epoxy coating uniformly applied to all coil NOTE: Maximum gpm (L/s), pressure and pump hp must
surfaces. Unlike brittle phenolic dip and bake coatings, e- not exceed maximum on pump curve.
coat provides superior protection with unmatched flexibili-
NOTE: Optional hydronic system is available in constant-
ty, edge coverage, metal adhesion, thermal performance
speed configuration on all models. It is also available in
and most importantly, corrosion resistance. E-coated coils
VFD configuration on sizes 070-150, as described in Vari-
provide this protection since all coil surfaces are complete-
able Cooler Flow Rates section.
ly encapsulated from environmental contamination. This
option provides the best protection for Novation coil Pump flow can be reduced by using the factory-supplied
technology. E-coated aluminum microchannel coils shall be triple-duty valve up to 10%. Beyond that, impeller trim-
capable of withstanding an 8,000-hour salt spray test in ming is recommended to reduce energy consumption. Fol-
accordance with the ASTM (American Society for Testing low local codes or ASHRAE 90.1 recommendations.
and Materials) B-117 Standard. Contact your Carrier representative for specific amount of
trim required.
E-coated aluminum-fin coils (sizes 070-150 only) have
the same flexible and durable epoxy coating as e-coated Expansion tank supplied (sizes 011-060 only) will allow
Novation coils. This option provides better protection com- loop expansion due to ambient fluctuations for loop vol-
pared to standard or pre-coated aluminum-fin coils in umes of up to the values in the table below. If loop volume
many environments. exceeds the maximum loop volume, a larger expansion
tank must be field supplied.
E-coated copper-fin coils (sizes 070-150 only) have the
same flexible and durable epoxy coating as other e-coated The supplied expansion tanks have the following specifi-
coils. However, this option combines the natural salt and cations: 30RAP011-030 — 4.4 total gal. (17.0 L) and 3.2
environmental resistance of all-copper construction with gal. (12.4 L) acceptance volume, 30RAP035-060 — 10.3
the highest level of corrosion protection within the round- total gal. (39.0 L) and 10.3 gal. (39.0 L) acceptance volume.
tube, plate-fin type of coils. Maximum loop volume is based on typical system pres-
sure of 12 psig (83 kPa) and 30 psig (207 kPa) of mini-
Electrical/utility interests mum and maximum pressures, and 100 F (37.8 C) mean
Energy management — Use of energy management temperature.
practices can significantly reduce operating costs, especially
99
Application data (cont)
MAXIMUM LOOP VOLUME 1. Install automatic air vents at all high points in the sys-
30RAP011-030 30RAP035-060 tem. (If the 30RAP unit is located at the high point of
CONCENTRATION the system, a vent can be installed on the piping
GAL. L GAL. L
PURE WATER 412 1560 1356 5131 entering the heat exchanger on the ¼-in. NPT female
10% EG 239 906 795 3009 port.)
20% EG 233 880 767 2902 2. Install an air separator in the water loop, at the place
30% EG 206 781 692 2620 where the water is at higher temperatures and lower
40% EG 200 755 655 2478 pressures — usually in the chilled water return piping.
10% PG 233 880 767 2902 On a primary-secondary system, the highest tempera-
20% PG 200 755 655 2478 ture water is normally in the secondary loop, close to
30% PG 170 645 561 2124 the decoupler. Preference should be given to that
40% PG 157 595 514 1947 point on the system. In-line or centrifugal air separa-
LEGEND tors are readily available in the field.
EG — Ethlyene Glycol It may not be possible to install air separators at the place
PG — Propylene Glycol
of lowest pressure and highest temperature. In such cases,
Parallel chillers with hydronic packages require that preference should be given to the points of highest tempera-
pump inlets be equalized to prevent pump cavitation. ture. It is important that pipe be sized correctly so that free
Pump expansion tanks must be removed and located air can be moved to the point of separation. Generally, a
together in the common pump suction header. All materi- water velocity of at least 2 ft per second (0.6 m per second)
als needed for expansion tank relocation are field supplied. will keep free air entrained and prevent it from forming air
Appropriate measures must be taken for freeze protection. pockets.
Air separation Automatic vents should be installed at all physically elevat-
For proper system operation, it is essential that water ed points in the system so that air can be eliminated during
loops be installed with proper means to manage air in the system operation. Provision should also be made for man-
system. This is typically done by the installing contractor. ual venting during the water loop fill. It is important that
Free air in the system can cause noise, reduce terminal out- the automatic vents be located in accessible locations for
put, stop flow, or even cause pump failure due to pump maintenance purposes, and that they be located where
cavitation. For closed systems, equipment should be pro- they can be prevented from freezing.
vided to eliminate all air from the system. Minimum time to power chiller before start-up
The amount of air that water can hold in solution depends In order to ensure that the crankcase heaters are provided
on the pressure and temperature of the water/air mixture. sufficient time to raise the crankcase temperature to the re-
Air is less soluble at higher temperatures and at lower pres- quired operating point, power must be applied to the
sures. Therefore, separation can best be done at the point chiller and the compressor circuit breakers must be on a
of highest water temperature and lowest pressure. Typical- minimum of 24 hours before chiller start-up. This require-
ly, this point would be on the suction side of the pump as ment applies to sizes 070-150. It is also applicable to all re-
the water is returning from the system or terminals. Gen- mote cooler applications (all sizes).
erally speaking, this is the best place to install an air sep-
arator, if possible.
TYPICAL MULTIPLE CHILLER CONFIGURATION WITH AIR ELIMINATOR AND EXPANSION TANK LOCATION
DUAL CHILLER
LVG SENSOR
DISTRIBUTION
T PUMP
CHILLER 1
CHILLER 2
ZONE 1
ZONE 2
ZONE 3
EXPANSION
TANK(S)
AIR ELIMINATOR
WITH VENT
COLD WATER
MAKEUP/FILL SYSTEM
a30-3652
100
Guide specifications
Outdoor 50/60 Hz Air-Cooled Liquid Chiller 3. Cabinet shall be capable of withstanding 500-hour
salt spray test in accordance with the ASTM
HVAC Guide Specifications (American Society for Testing and Materials,
Size Range: 18 to 150 Tons U.S.A.) B-117 standard.
(63 to 528 kW) Nominal C. Fans:
11 to 60 Tons
(39 to 211 kW) Nominal with 1. Standard condenser fans shall be direct-driven
Greenspeed® Intelligence (VFD [variable frequency drive] controlled on
units with Greenspeed intelligence), 9-blade air-
Carrier Model Number: 30RAP foil cross-section, reinforced polymer construc-
Part 1 — General tion, shrouded-axial type, and shall be statically
1.01 SYSTEM DESCRIPTION and dynamically balanced with inherent corro-
sion resistance.
Microprocessor controlled, air-cooled liquid chiller
for outdoor installation, utilizing scroll compressors, 2. The variable speed drives for the condenser
low sound fans, electronic expansion valve, optional fans on 30RAP units with Greenspeed intelli-
hydronic pump system (60 Hz only), and fluid stor- gence shall include a DC link reactor.
age tank (storage tank on models 011-060 only). 3. Fan operation shall allow reduced sound levels
For units that incorporate Greenspeed intelligence, during scheduled unoccupied operating periods.
all fans are controlled with variable speed fan drive Manufacturers without unoccupied reduced
motors. Chiller software shall be specifically devel- sound capability shall submit 1/3 octave band
oped to coordinate optimal fan speed for applica- data and sound power data as measured
tion conditions and provide refrigerant circuit according to AHRI 370 as confirmation of unit
optimization, resulting in higher part load efficiency sound characteristics.
and reduced acoustic levels. 4. Air shall be discharged vertically upward.
1.02 QUALITY ASSURANCE 5. Fans shall be protected by coated steel wire
A. Unit shall be rated in accordance with AHRI (Air- safety guards.
Conditioning, Heating and Refrigeration Institute) D. Compressor/Compressor Assembly:
Standard 550/590, latest edition (U.S.A.) and all 1. Fully hermetic, direct-drive, scroll-type compressors.
units shall be ASHRAE (American Society of Heat-
ing, Refrigerating and Air-Conditioning Engineers) 2. Compressor motors shall be cooled by refriger-
90.1-2013 compliant. ant gas passing through motor windings and
shall have either internal line break thermal and
B. Unit construction shall comply with ASHRAE 15 current overload protection or external current
Safety Code, UL (Underwriters Laboratories) latest overload modules with compressor temperature
edition, and ASME (American Society of Mechanical sensors.
Engineers) applicable codes (U.S.A. codes).
3. Compressors shall be mounted on rubber in
C. The management system governing the manufac- shear vibration isolators.
ture of this product is ISO (International Organiza-
tion for Standardization) 9001:2008 certified. 4. Staging of compressors shall provide unloading
capability. Digital compressor unloading control
D. Unit shall be full load run tested at the factory. shall be available as an option (sizes 011-090
1.03 DELIVERY, STORAGE AND HANDLING only).
A. Unit controls shall be capable of withstanding 5. Each compressor (sizes 070-150 only) shall be
150 F (66 C) storage temperatures in the control equipped with crankcase heaters to minimize oil
compartment. dilution. Crankcase heaters are not required on
B. Unit shall be stored and handled per unit manufac- sizes 011-060 due to very low refrigerant
turer's recommendations. charge.
Part 2 — Products E. Cooler:
2.01 EQUIPMENT 1. Cooler shall be rated for a refrigerant working-
A. General: side pressure of 505 psig (3482 kPa) on sizes
011-025, 565 psig (3896 kPa) on sizes 030-
Factory assembled, single-piece chassis, air-cooled 060, and 450 psig (3103 kPa) on sizes 070-150
liquid chiller. Contained within the unit cabinet shall and shall be tested for a maximum water-side
be all factory wiring, piping, controls, refrigerant pressure of 300 psig (2068 kPa) or 150 psig
charge (R-410A), and special features required prior (1034 kPa) when optional hydronic package is
to field start-up. installed.
B. Materials of Construction: 2. Shall be single-pass, ANSI (American National
1. Frame shall be of heavy-gage, galvanized steel. Standards Institute) type 316 stainless steel,
2. Exterior panels shall be galvanized steel with a brazed plate construction.
baked enamel powder or pre-painted finish.
101
Guide specifications (cont)
3. Shell shall be insulated with 3/4-in. (19 mm) 2. Unit controls shall include the following functions:
closed-cell, polyvinyl-chloride foam with a maxi- a. Automatic circuit lead/lag for dual circuit
mum K factor of 0.28. chillers.
4. Shall incorporate 2 independent refrigerant cir- b. Hermetic scroll compressors are mainte-
cuits on sizes 035 to 150; sizes 011 to 030 nance free and protected by an auto-adaptive
shall have one independent refrigerant circuit. control that minimizes compressor wear.
5. Cooler shall have optional factory-installed c. Capacity control based on leaving chilled
heater, to protect cooler from ambient tempera- fluid temperature and compensated by rate
ture freeze down to –20 F (–29 C) for 60 Hz of change of return-fluid temperature with
applications and –15 F (–26 C) for 50 Hz appli- temperature set point accuracy to 0.1° F
cations. (0.06° C).
6. Unit shall be provided with a factory-installed d. Limiting the chilled fluid temperature pull-
flow switch. down rate at start-up to an adjustable range
7. All connections shall use standard Victaulic-type of 0.2° F to 2° F (0.11° C to 1.1° C) per
fittings. minute to prevent excessive demand spikes
8. Cooler fluid inlet line shall have a 40 mesh at start-up.
strainer just ahead of the cooler. e. Seven-day time schedule.
F. Condenser: f. Leaving chilled fluid temperature reset from
1. Coil shall be air-cooled Novation® heat return fluid and outside air temperature.
exchanger technology with microchannel g. Chilled water pump start/stop control and
(MCHX) coils and shall have a series of flat primary/standby sequencing to ensure equal
tubes containing a series of multiple, parallel pump run time.
flow microchannels layered between the refrig- h. Dual chiller control for parallel chiller applica-
erant manifolds. tions without addition of hardware modules
2. Coils shall consist of a two-pass arrangement. and control panels (additional thermistors and
Coil construction shall consist of aluminum wells are required).
alloys for fins, tubes, and manifolds in combina- i. Timed maintenance scheduling to signal
tion with a corrosion-resistant coating. maintenance activities for pumps, condenser
3. Tubes shall be cleaned, dehydrated, and sealed. coil cleanings, strainer maintenance and
4. Assembled condenser coils shall be leak tested user-defined maintenance activities.
and pressure tested at 656 psig (4522 kPa). j. Boiler enable signal to initiate system heat-
G. Refrigeration Components: ing mode.
Refrigerant circuit components shall include filter k. Low ambient protection to energize cooler
drier, moisture indicating sight glass, electronic and hydronic system heaters.
expansion device, discharge and liquid service valves l. Periodic pump start to ensure pump seals
(sizes 070-150 only) and complete operating charge are properly maintained during off-season
of both refrigerant R-410A and compressor oil. periods.
H. Controls, Safeties, and Diagnostics: m. Single step demand limit control activated by
1. Unit controls shall include the following mini- remote contact closure.
mum components: n. Nighttime sound mode to reduce the sound
a. Microprocessor with non-volatile memory. of the machine by a user-defined schedule.
Battery backup system shall not be accepted. 3. Diagnostics:
b. Separate terminal block for power and controls. a. The control panel shall include, as standard,
c. Control transformer to serve all controllers, a scrolling marquee display capable of indi-
relays, and control components. cating the safety lockout condition by dis-
playing a code for which an explanation may
d. ON/OFF control switch.
be scrolled at the display.
e. Replaceable solid-state controllers. b. Information included for display shall be:
f. Pressure sensors shall be installed to mea- 1) Compressor lockout.
sure suction and discharge pressure for each
2) Loss of charge.
circuit. Thermistors shall be installed to mea- 3) Low fluid flow.
sure cooler entering and leaving fluid tem- 4) Cooler freeze protection.
peratures, outdoor ambient temperature,
5) Cooler set point.
and suction temperature. Provision for field 6) Chilled water reset parameters.
installation of accessory sensor to measure 7) Thermistor and transducer malfunction.
compressor return gas temperature.
8) Entering and leaving-fluid temperature.
9) Compressor suction temperature.
102
10) Evaporator and condenser pressure. 3. Unit shall be capable of starting up with 95 F
11) System refrigerant temperatures. (35 C) entering fluid temperature to the cooler.
12) Chiller run hours. J. Fan Motors:
13) Compressor run hours.
1. Condenser fans shall be direct-drive Aero-
14) Compressor number of starts.
Acoustic™ type, discharging air vertically
15) Low superheat.
upward.
16) Time of day:
a) Display module, in conjunction with 2. All condenser fan motors shall be totally
the microprocessor, must also be enclosed 3-phase type with permanently lubri-
capable of displaying the output cated ball bearings, Class F insulation and inter-
(results) of a service test. Service test nal, automatic reset thermal overload
shall verify operation of every protection or manual reset calibrated circuit
switch, thermistor, fan, and com- breakers.
pressor before chiller is started. 3. Shafts shall have inherent corrosion resistance.
b) Diagnostics shall include the ability 4. Fan blades shall be statically and dynamically
to review a list of the 20 most recent balanced.
alarms with clear language descrip-
tions of the alarm event. Display of 5. Condenser fan openings shall be equipped with
alarm codes without the ability for PVC coated steel wire safety guards.
clear language descriptions shall be K. Electrical Requirements:
prohibited. 1. Unit/module primary electrical power supply
c) An alarm history buffer shall allow shall enter the unit at a single electrical box
the user to store no less than 20 (includes option for dual point connection on
alarm events with clear language sizes 070-150).
descriptions, time and date stamp 2. Unit shall operate on 3-phase power at the volt-
event entry.
age shown in the equipment schedule.
d) The chiller controller shall include
multiple connection ports for com- 3. Control points shall be accessed through termi-
municating with the local equipment nal block.
network, the Carrier Comfort Net- 4. Unit shall be shipped with factory control and
work® (CCN) system and access to power wiring installed.
chiller control functions from any L. Chilled Water Circuit:
point on the chiller.
1. Chilled water circuit shall be rated for 300 psig
e) The control system shall allow soft-
(2068 kPa). Units with optional pump package
ware upgrade without the need for
(60 Hz only) are rated for 150 psig (1034 kPa)
new hardware modules.
working pressure.
4. Safeties:
2. Solid-state flow monitor with integral relay shall
a. Unit shall be equipped with thermistors and be factory installed and wired.
all necessary components in conjunction
3. Brass body strainer with 40 mesh screen and
with the control system to provide the unit
ball type blow down.
with the following protections:
4. Optional hydronic package (60 Hz only, applies
1) Loss of refrigerant charge.
to all unit sizes except as noted, with or without
2) Reverse rotation.
the use of a VFD [variable frequency drive]):
3) Low chilled fluid temperature.
4) Thermal overload. a. Field pipe connections shall be carbon steel
5) High pressure. Victaulic type.
6) Electrical overload. b. Optional single or primary/stand-by opera-
b. Factory pump motors (available in 60 Hz only) tion pump systems. Dual pump systems shall
shall have external overcurrent protection. have a pump discharge check valve.
I. Operating Characteristics: c. For dual-pump packages, the equipment
shall have one pump operating, and a sim-
1. Unit shall be capable of starting and operating
ple transition to the back-up pump shall be
down to –20 F (–29 C) on size 011 and 016
accomplished by means of a valve which
units, 45 F (7 C) on size 018-030 units, and 32 F
shall be supplied with this configuration.
(0° C) on size 035-150 units as standard.
d. For dual-pump packages, when servicing is
2. Unit shall be capable of starting and running at
required, the pump removal/installation pro-
outdoor ambient temperatures up to 120 F
cess shall require neither the chiller to be
(50 C) for all sizes. Unit shall additionally be
drained nor the installation of a blank flange to
able to stay online when running with a 125 F
replace the pump being removed/installed.
(52 C) ambient temperature.
103
Guide specifications (cont)
e. Pumps shall be single stage design, capable mounted differential pressure system feed-
of being serviced without disturbing piping back sensors. Control mode setting and min-
connections. imum/maximum head set points shall be set
1) Pump casing shall be of class 30 cast at the factory and be user adjustable via the
iron. programming interface.
2) The impeller shall be of cast bronze, d. The integrated control shall incorporate an
closed type, dynamically balanced, integrated graphical user interface that shall
keyed to the shaft and secured by lock- provide running and diagnostic information
ing cap screw. and identify faults and status in clear English
3) The hydronic kit will be provided with language. Faults shall be logged and/or
a flush line connection to ensure lubrica- recorded for review at a later date. It shall be
tion at the seal face and allow for possible to upload parameters from one
positive venting of the seal chamber. drive into the non-volatile memory of a com-
4) Pump shall be rated for 150 psig puter and download the parameters into
(1034 kPa) working pressure. other drives requiring the same settings. The
5) The pump case shall have gage tappings keypad shall incorporate Hand-Off-Auto
at the suction and discharge nozzles and pushbuttons to enable switching between
include drain ports. BMS (Building Management System) and
6) Motors shall totally enclosed 3-phase manual control. The drive shall incorporate
type with grease lubricated ball bearings. a USB port for direct connection to a PC
7) Each pump shall be factory tested per and an RS485 connection with Modbus*
Hydraulic Institute Standards. RTU protocol. Optional protocols available
8) Pump motors shall be VFD compatible. should include BACnet† and LonWorks**.
f. Fluid expansion tank (sizes 011-060) shall be e. The control shall have the following addi-
factory installed within the chiller cabinet tional features: Sensorless override for BMS,
insulates, pre-charged and rated for a maxi- manual pump control or closed loop PID
mum working pressure of 150 psig (proportional/integral/derivative) control;
(1034 kPa). programmable skip frequencies and adjust-
g. Water pressure taps (2) shall be factory able switching frequency for noise/vibration
installed across the cooler and rated for control; auto alarm reset; motor pre-heat
150 psig (1034 kPa). function; six programmable digital inputs;
two analog inputs; one programmable ana-
h. Balancing valve shall be factory installed to
log/digital output; two volt-free contacts.
set flow gage ports shall be factory-installed
and rated for 300 psig (2068 kPa). f. The hydronic unit shall be capable of operat-
ing in any of the following control modes:
i. Hydronic assembly shall have factory-
supplied electric freeze protection to –20 F 1) Duty pump and standby pumps with
(–29 C) when optional heaters are used. sensorless control.
2) Duty pump and standby pumps with
j. Piping shall be type-L seamless copper remote sensor or building automation
tubing. system (BAS) control.
5. With VFD (60 Hz only) (these comments are
M. Special Features:
applicable in addition to the comments in sec-
tion L.4 when the VFD hydronic package is Certain standard features are not applicable when the
employed [30RAP070-150 only]): features designated by * are specified. For assistance
in amending the specifications, contact your Carrier
a. The drive shall be of the VVC-PWM (voltage representative.
vector control - pulse with modulation) type,
providing near unity displacement power fac- 1. High-efficiency variable condenser fans:
tor without the need for external power factor All fans on the unit shall have variable speed fan
correction capacitors at all loads and speeds. motors to provide higher part load efficiency
b. The drive and motor protection shall include; and reduced acoustic levels. Each fan circuit
motor phase to ground fault, loss of supply shall have a factory-installed, independent vari-
phase, over voltage, under voltage, motor able speed drive with display. Variable speed
overtemperature, inverter overload, and over- drives are rated IP-55 enclosures and UL
current. Overcurrent is not allowed, ensuring Listed. The use of this option, with the addition
hydronic units will not overload the motor at of antifreeze in the cooler circuit and wind baf-
any point in the operating range of the unit. fles, shall allow running with outdoor ambient
temperatures down to –20 F (–28.9 C). This
c. Sensorless control software shall be available
option is a standard feature on sizes 011 and
in the hydronic unit to provide automatic
speed control without the need for pump *Modbus is a registered trademark of Schneider Corporation.
†BACnet is a registered trademark of ASHRAE.
mounted (internal/external) or remotely **LonWorks is a registered trademark of Echelon Corporation.
104
016, is not available on sizes 070-150, and is cooler applications. These coils are not recom-
not available in combination with low ambient mended for corrosive environments.
head pressure control. c. Pre-coated aluminum-fin coils (30RAP 070-150
* 2. Low-Ambient Operation: only):
Unit shall be capable of starting and operating Coil shall have a durable epoxy-phenolic coat-
down to –20 F (–29 C) with the addition of ing to provide protection in mildly corrosive
either the field or factory-installed solid-state coastal environments. Coating shall be applied
low ambient head pressure control or high-effi- to the aluminum fin stock prior to the fin
ciency variable condenser fans. In addition, ade- stamping process to create an inert barrier
quate field-supplied antifreeze with suitable between the aluminum fin and copper tube.
corrosion inhibitor protection shall be field- Epoxy-phenolic barrier shall minimize galvanic
installed in the evaporator circuit. Field-installed action between dissimilar metals.
wind baffles shall also be required. If significant d. Copper-fin coils (30RAP 070-150 only):
low-load operation is anticipated, then hot gas
Coil shall be constructed of copper fins
bypass is recommended. High-efficiency vari-
mechanically bonded to copper tubes and
able condenser fans are standard on sizes 011
copper tube sheets. Galvanized steel tube
and 016.
sheets shall not be acceptable. A polymer
NOTE: The motors associated with low ambi- strip shall prevent coil assembly from con-
ent head pressure control will be open type and tacting sheet metal coil pan to minimize
shall have class B insulation. potential for galvanic corrosion between the
3. Unit-Mounted Non-Fused Disconnect: coil and pan. All-copper construction shall
Unit shall be supplied with factory-installed, provide protection in moderate coastal
non-fused electrical disconnect for main power applications.
supply. For unit sizes 070 and larger, this e. E-coated aluminum-fin coils (30RAP 070-150
option is available only with single-point power. only):
Additionally, on sizes 100-150, this option is Coil shall have a flexible epoxy polymer coat-
not available with 208/230 volts. This option is ing uniformly applied to all coil surface areas
included with the high SCCR option. without material bridging between fins. Coat-
4. Optional Condenser Coil Materials: ing process shall ensure complete coil encap-
a. E-coated microchannel coils: sulation. Color shall be high gloss black with
gloss — 60° of 65 to 90% per ASTM ID523-
E-coated aluminum microchannel coil shall
89. Uniform dry film thickness from 0.8 to
have a flexible epoxy polymer coating uni- 1.2 mil on all surface areas including fin
formly applied to all coil external surface edges. Superior hardness characteristics of
areas without material bridging between fins
2H per ASTM D3363-92A and cross hatch
or louvers. Coating process shall ensure adhesion of 4B-5B per ASTM D3359-93.
complete coil encapsulation, including all Impact resistance shall be up to 160 in./lb
exposed fin edges. E-coat shall have a thick-
(ASTM D2794-93). Humidity and water
ness of 0.8 to 1.2 mil with top coat having a immersion resistance shall be up to minimum
uniform dry film thickness from 1.0 to 2.0 1000 and 250 hours respectively (ASTM
mil on all external coil surface areas includ-
D2247-92 and ASTM D870-92). Corrosion
ing fin edges. E-coated coils shall have supe- durability shall be confirmed through testing
rior hardness characteristics of 2H per to no less than 3000 hours salt spray per
ASTM D3363-00 and cross hatch adhesion
ASTM B117-90. Coil construction shall be
of 4B-5B per ASTM D3359-02. Impact aluminum fins mechanically bonded to cop-
resistance shall be up to 160 in./lb (ASTM per tubes.
D2794-93). E-coated coil shall have superior
impact resistance with no cracking, chip- f. E-coated copper-fin coils (30RAP 070-150
ping, or peeling per NSF/ANSI 51-2002 only):
Method 10.2. E-coated aluminum micro- Coil shall have a flexible epoxy polymer
channel coils shall be capable of withstand- coating uniformly applied to all coil surface
ing 8,000-hour salt spray test in accordance areas without material bridging between fins.
with the ASTM (American Society for Test- Coating process shall ensure complete coil
ing and Materials) B-117 Standard. encapsulation. Color shall be high gloss
b. Aluminum fin/copper tube coils (30RAP black with gloss — 60° of 65 to 90% per
070-150 only): ASTM D523-89. Uniform dry film thickness
from 0.8 to 1.2 mil on all surface areas
Coil shall be constructed of seamless copper
including fin edges. Superior hardness char-
tubes mechanically bonded to aluminum fins.
acteristics of 2H per ASTM D3363-92A
Fins shall have wavy enhancements. These
and cross hatch adhesion of 4B-5B per
condenser coils are recommended with remote
105
Guide specifications (cont)
ASTM D3359-93. Impact resistance shall be 11. Chilled Water Storage Tank (Sizes 011-060 only):
up to 160 in./lb (ASTM D2794-93). a. Fluid storage tank shall be rated for a maxi-
Humidity and water immersion resistance mum of 150 psig (1034 kPa).
shall be up to minimum 1000 and 250
b. Shall provide a minimum 4 gallon per ton
hours respectively (ASTM D2247-92 and
(3.7 L per kW) fluid storage capacity.
ASTM D870-92). Corrosion durability shall
be confirmed through testing to no less than c. Shall fit under the chiller to minimize system
3000 hours salt spray per ASTM B117-90. footprint requirements. Tanks fitted outside
Coil construction shall be copper-fins of chiller footprint shall not be acceptable.
mechanically bonded to copper tube sheets. d. Tank shall be constructed a cold rolled car-
Galvanized steel tube sheets shall not be bon steel shell.
acceptable. A polymer strip shall prevent e. Tank shall be insulated with 3/4-in. (19 mm)
coil assembly from contacting sheet metal closed-cell, polyvinyl-chloride foam with a
coil pan to maintain coating integrity and maximum K factor of 0.28.
minimize corrosion potential between the
coil and pan. f. Tank shall be baffled to prevent temperature
stratification.
5. Remote Enhanced Display:
g. Tank shall have Victaulic connections.
Unit shall be supplied with indoor-mounted,
h. Tank shall have vent and drain plugs accessi-
remote, 40-character per line, 16-line display
panel for field installation. ble from outside tank enclosure.
6. Chillervisor System Manager III Multi-Unit i. Internal heaters shall provide freeze protec-
tion to –20 F (–29 C). The included heater
Control:
thermostat prevents overheating of the fluid.
Field-installed control shall sequence between 2 12. BACnet Communication Option:
and 8 chillers in parallel in a single system.
Shall provide pre-programmed factory-installed
7. Hot Gas Bypass: communication capability with a BACnet MS/TP
Unit shall be equipped with factory or field- network. Allows integration with i-Vu® Open con-
installed, microprocessor-controlled, hot gas trol system or a third-party BACnet building auto-
bypass that shall permit unit operation down mation system. No field programming shall be
below the minimum standard step of capacity. required.
The factory option is not available on sizes 011 13. BACnet/Modbus Translator Control:
and 016 or on any application with a leaving
fluid temperature below 35 F (2 C). Option and Unit shall be supplied with field-installed inter-
accessory not available on units with the digital face between the chiller and a BACnet Local
compressor option. Area Network (LAN, i.e., MS/TP EIA-485).
8. Energy Management Module: Field programming shall be required.
A factory or field-installed module shall provide 14. LON Translator control:
the following energy management capabilities: Unit shall be supplied with field-installed inter-
4 to 20 mA signals for leaving fluid temperature face between the chiller and a Local Operating
reset, cooling set point or demand limit control; Network (LON, i.e., LonWorks FT-10A ANSI/
2-point demand limit control (from 15% to EIA-709.1). Field programming shall be
100%) activated by a remote contact closure; required.
and discrete input for “Ice Done” indication for
15. Navigator™ Hand-Held Display:
ice storage system interface.
a. Portable hand held display module with a
9. Security Grilles/Hail Guards:
minimum of 4 lines and 20 characters per
Unit shall be supplied with factory or field- line, of clear English, Spanish, Portuguese or
installed, louvered, sheet metal panels which
French language.
securely fasten to the chiller and provide con-
denser coil protection against hail and other b. Display menus shall provide clear language
physical damage. This option or accessory descriptions of all menu items, operating modes,
directly covers the coil(s) on sizes 011 to 060. configuration points and alarm diagnostics. Ref-
On sizes 070 and larger, the louvered panels erence to factory codes shall not be accepted.
are only on the ends of the chiller, with a wire c. RJ-14 connection plug shall allow display
guard entirely covering the sides of the chiller. module to be connected to factory-installed
10. Vibration Isolation: receptacle.
Vibration isolation pads shall be supplied for d. Industrial grade coiled extension cord shall
field installation at unit mounting points. Pads allow the display module to be moved
shall help to reduce vibration transmission into around the chiller.
the occupied space.
106
e. Magnets shall hold the display module to brief period of time while protecting the down-
any sheet metal panel to allow hands-free stream components. The high SCCR option shall
operation. provide a higher level of protection than the stan-
f. Display module shall have NEMA 4x housing dard unit. This is not available with dual point
suitable for use in outdoor environments. power at any size, or with 208/230-v units in the
g. Display shall have back light and contrast size range of 100-150. The selection of this
adjustment for easy viewing in bright sun- option includes a non-fused disconnect.
light or night conditions. 22. Compressor Suction Service Valves (Sizes 070-
h. Raised surface buttons with positive tactile 150 only):
response. Shall provide a suction service valve per circuit,
which is in addition to the standard discharge
16. Touch Pilot™ Display:
service valve.
Unit shall be supplied with a remote mount
23. Digital Compressor Option (Sizes 011-090
touch screen display for network attachment to only):
the chiller.
Shall provide a factory-installed digital compres-
17. GFI Convenience Outlet (60 Hz Only): sor to provide incremental steps for tighter tem-
Shall be factory or field installed to provide the perature control (not available on any
chiller with a 4 amp GFI receptacle. The recep- application with a leaving fluid temperature
tacle shall have independent fuse protection. below 35 F [2 C]).
The convenience outlet is a 115-v female 24. Remote Cooler Kit:
receptacle.
Field-installed remote cooler kit shall provide
18. Freeze Protection Cooler Heaters: the additional hardware required to remotely
Cooler heaters shall provide protection from mount the cooler from the unit. There are limits
cooler freeze-up to –20 F (–29 C) 60 Hz and to total separation of the unit to the cooler as
–15 F (–26 C) 50 Hz. well as vertical separation limits, and these shall
be delineated in the accessory installation
19. Value Sound Fans:
instructions. Never bury refrigerant piping on
Shall provide propeller-type fans for applica- these or any other applications.
tions that are not highly sound-sensitive. These 25. Wind Baffles:
fans shall have Class F insulation and internal,
Wind baffles facilitate operation down to –20 F
automatic-reset thermal overload protection or
(–29 C) when used in conjunction with either low
manual reset calibrated circuit breakers. ambient temperature head pressure control or
20. Ultra-Low Sound: high-efficiency variable condenser fans.
Shall provide sound blankets around each com- 26. Low Sound Compressor Blankets:
pressor in conjunction with low-sound Aero- Accessory low sound compressor blankets shall
Acoustic™ fans to provide significant chiller reduce unit the sound levels by providing an
sound reduction. acoustic blanket on each compressor.
21. High SCCR (Short Circuit Current Rating): 27. Seismic Certification:
The optional high SCCR (short circuit current rat- A seismic kit is available which will result in a unit
ing) device shall allow the chiller to tolerate a 65 SDS (seismic design acceleration parameter)
kA (208/230, 380, 380/415, and 460-v units) level of 2.5 for 30RAP011-060 units, or a unit
or 25 kA (575-v units) short circuit current for a SDS level of 2.1 for 30RAP070-150 units.
107
Carrier Corporation • Syracuse, New York 13221 11-16
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Pg 108 Catalog No. 04-52300090-01 Printed in U.S.A. Form 30RAP-18PD
Replaces: 30RAP-17PD