Illustrated Parts Manual

Models
15BD
& 19BD

P/N
3121155

February 5, 2013
 REVISION LOG

March 15, 2002 - Original Issue Of Manual (Edited to B/M 0010586 Revision 1)
January 15, 2009 - Revised Manual (Edited 0010586 to Revision 5)
February 1, 2011 - Revised Manual (Edited 0010586 to Revision 7)
May 20, 2011 - Revised Manual (Edited 0010586 to Revision 7)
August 15, 2011 - Revised Manual (Edited 0010586 to Revision 8)
November 14, 2011 - Revised Manual (Edited 0010586 to Revision 8)
February 27, 2012 - Revised Manual (Edited 0010586 to Revision 8)
July 3, 2012 - Revised Manual (Edited 0010586 to Revision B)
September 28, 2012 - Revised Manual (Edited 0010586 to Revision C)
February 5, 2013 - Revised Manual (Edited 0010586 to Revision C)

3121155 15BD & 19BD A

 REVISION LOG

B 15BD & 19BD 3121155

 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

1-1 BASE COMPONENTS AND MAST INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1

2-1 POWER COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 MOTOR/PUMP ASSEMBLY (ALL MACHINES EXCEPT S/N 0130005748) . . . . . . . . . 2-6
2-3 MOTOR/PUMP ASSEMBLY (S/N 0130005748 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 AC JUNCTION BOX ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-5 CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON
CONTROLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
2-6 CABLES AND CONTROLS INSTALLATION (15BD with FOOT CONTROLS) . . . . . . . 2-18
2-7 CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS) . . . . . . 2-22

SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1

3-1 MAST ASSEMBLY (15BD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAST ASSEMBLY (19BD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

4-1 PLATFORM WITH GULLWING GATE (15BD ONLY). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM (27IN/69CM x 23IN/58.5CM) WITH SWING GATE . . . . . . . . . . . . . . . . . . 4-4
4-3 PLATFORM (26IN/66CM x 25IN/63.5CM) WITH SWING GATE . . . . . . . . . . . . . . . . . . 4-6
4-4 PLATFORM OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4-5 PLATFORM GATE INTERLOCK INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

5-1 LIFT CYLINDER ASSEMBLY (ALL MACHINES EXCEPT S/N 0130005748) . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY (S/N 0130005748 ONLY) . . . . . . . . . . . . . . . . . . . . . . . . 5-4

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1

6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1

7-1 ELECTRICAL SCHEMATIC - 120VAC, 60HZ. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL SCHEMATIC - 120VAC, 60HZ (CORNING SPEC) . . . . . . . . . . . . . . . . . 7-4
7-3 ELECTRICAL SCHEMATIC - 120VAC, 50-60HZ (CORNING SPEC) . . . . . . . . . . . . . . 7-6
7-4 ELECTRICAL SCHEMATIC - 220VAC, 50-60HZ (CORNING SPEC) . . . . . . . . . . . . . . 7-8

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1

8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1

SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1

SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

3121155 15BD & 19BD i

 TABLE OF CONTENTS

FIGURE NO. TITLE PAGE NO.

ii 15BD & 19BD 3121155

 SECTION 1
BASE

3121155 15BD & 19BD 1-1

 SECTION 1 BASE

FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION

NOTE: REPLACEMENT DECALS MUST BE

ORDERED SEPARATELY – SEE SECTION 8
7

4
6
1
6

6 6
4 1

4
6
6
1
46

6
1

1-2 15BD & 19BD 3121155

 SECTION 1 BASE

FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAST SUPPORT INSTALLATIONS
0271828 Ref. 15BD Except S/N 0130005748 C
0272127 Ref. 15BD S/N 0130005748 Only B
1001128982 Ref. 19BD B

1 12 Bolt Options:
0641609 A/R Bolt 3/8in-16NC x 1-1/8in
0641610 A/R Bolt 3/8in-16NC x 1-1/4in
2 1 Mast Assembly Options (See Section 3 for Breakdown):
0801321 15BD Except S/N 0130005748
0801328 15BD S/N 0130005748 Only
0801409 19BD
3 1705636 A/R Decal - Manual Descent (S/N 0130005748 Only)
4 A/R Nut Options:
3311605 Locknut 3/8in-16NC
3311608 Flanged Nut 3/8in-16NC
5 4568473 2 Brace Tube, Mast
6 4711600 24 Flatwasher 3/8in Thin
7 4845914 1 Support, Mast

Ref. BASE WELDMENT

4846589 Ref. 18 x 33 Bolt Pattern
1001126088 Ref. 20 x 24 Bolt Pattern

3121155 15BD & 19BD 1-3

 SECTION 1 BASE

FIGURE 1-1. BASE COMPONENTS AND MAST INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

1-4 15BD & 19BD 3121155

 SECTION 2
CONTROLS

3121155 15BD & 19BD 2-1

 SECTION 2 CONTROLS

FIGURE 2-1. POWER COMPONENTS INSTALLATION

18
7 13 17

13 6
2 16
10 11
203 3
106

12
103 6

15
1
9

4
16
8

107

110
101
102

2-2 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-1. POWER COMPONENTS INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PUMP/MOTOR & JUNCTION BOX ASSEMBLY
1001111734 Ref. 120 VAC, 60Hz (All Machines except S/N 0130005748) A
See Note Ref. 120 VAC, 60Hz (S/N 0130005748 Only)
Note: Uses Installation p/n 0271128 with Kit p/n 2915246
installed.)
1001147216 Ref. 120 VAC, 50-60Hz A
1001144708 Ref. 220 VAC, 50-60Hz A

1 0630550 2 Capscrew 1/4in-20NC x 3/4in

2 0641406 4 Bolt 1/4in-20NC x 3/4in
3 0721006 2 Screw #10-24NC x 3/4in
4 0791608 2 Screw 3/8in-16NC x 3/4in
5 0861305 1 Ground Control Box Assembly E
7020078 Switch, Push-Pull (Stop)
7020096 1 Legend Plate, “Stop”
7020097 2 Legend Plate, “Power/Off/On”
4360467 1 Switch, Key
2860030 1 Key, Replacement
7027299 1 Connector, Strain Relief
7020093 1 Screw M3 x 25mm (Box Lid Hardware)
3910804 2 Screw #8-32NC x 1/4in (Keyswitch Terminals)
7020094 1 Lid
6 3311005 A/R Locknut #10-24NC
7 3311405 4 Locknut 1/4in-20NC
8 1 Pump/Motor Assembly Options:
3600467 All Machines except S/N 0130005748 (See Figure 2-2 for
Breakdown)
3600453 S/N 0130005748 Only (See Figure 2-3 for Breakdown)
9 4341431 1 Bracket, Junction Box Mounting Options:
10 4341432 1 Bracket, Pump/Motor Mounting Options:
11 4460566 1 Connector, 90° Strain Relief
12 4751000 2 Flatwasher #10 Regular
13 4751400 8 Flatwasher 1/4in Regular
14 1001105113 2 Insulation, Heatshrink (Not Shown)
15 1 Junction Box Assembly (See Figure 2-4 for Breakdown)
1001111733 120 VAC, 60Hz (All Machines except S/N 0130005748)
0861476 120 VAC, 60Hz (S/N 0130005748 Only)
1001147215 120 VAC,50- 60Hz
1001144703 220 VAC,50- 60Hz
16 0100011 A/R Compound, Locking
17 3740154 1 Relay, Timer (Used on 120 VAC, 50-60Hz Only)
18 3911024 1 Screw #10-24NC x 1-1/2in (Used on 120 VAC, 50-60Hz Only)

3121155 15BD & 19BD 2-3

 SECTION 2 CONTROLS

FIGURE 2-1. POWER COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PUMP/MOTOR & JUNCTION BOX INSTALLATION B
0275939 Ref. All Machines except S/N 0130005748 with Gullwing or Right A
Side Entry Platforms
1001126224 Ref. All Machines except S/N 0130005748 with Left Side Entry A
Platforms (Not Shown)
Ref. Note: Right/Left Side Gate Entry determined by operator’s
position when facing push button controls.

101 0100011 A/R Compound, Locking

102 0641404 4 Bolt 1/4in-20NC x 1/2in
103 0791609 4 Bolt 3/8in-16NC x 1-1/8in
104 to 105 Not Used
106 3311608 4 Nut, Flanged 3/8in-16NC
107 4061024 1 Shield, Pump Cover
108 to 109 Not Used
110 4711400 4 Flatwasher 1/4in Thin

0275697 Ref. HOURMETER INSTALLATION (OPTIONAL) C

201 to 202 Not Used

203 2420172 1 Hourmeter
204 Not Used
205 4922935 1 Harness, Hourmeter (Not Shown) A

2-4 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-1. POWER COMPONENTS INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121155 15BD & 19BD 2-5

 SECTION 2 CONTROLS

FIGURE 2-2. MOTOR/PUMP ASSEMBLY (ALL MACHINES EXCEPT S/N 0130005748)

10
11

13
5

13
12
4
6

3
14

2
1

17 16
18
19
7

15
8
9

2-6 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-2. MOTOR/PUMP ASSEMBLY (ALL MACHINES EXCEPT S/N 0130005748)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600467 Ref. MOTOR/PUMP ASSEMBLY C

1 70000641 1 Base Assembly (Includes Items 14-18)

2 70001021 1 Pump (Includes Item 3)
3 70001020 4 Screw 1/4in-20NC x 2-3/4in
4 70001042 1 Tube, Suction
5 7026165 1 Filter
6 70001044 1 Tube, Return
7 70001045 1 Motor (Includes Item 19 & Motor Bolts)
8 70000642 1 Cartridge
9 70000643 1 Coil
10 70000651 1 Reservoir
11 70001025 1 Plug
12 7026335 1 Clamp
13 70001027 1 Decal - Fill Line
14 Use 70000641 1 Valve, Relief (Note: Part of Item 1)
Use 70000641 1 Screw
Use 70000641 1 Nut
Use 70000641 1 Seal
Use 70000641 1 Spring
Use 70000641 1 Ball
15 Use 70000641 1 Valve, Check (Note: Part of Item 1)
Use 70000641 1 Plug
Use 70000641 1 Spring
Use 70000641 1 Poppet
Use 70000641 1 Ball
16 70003612 1 O-Ring (1/2in x 5/8in x 1/16in)
17 70003613 1 O-Ring (3-5/8in x 3-7/8in x 1/8in)
18 7026330 1 Seal
19 70002215 1 Bearing

3121155 15BD & 19BD 2-7

 SECTION 2 CONTROLS

FIGURE 2-3. MOTOR/PUMP ASSEMBLY (S/N 0130005748 ONLY)

14
15
8

16
7

9
4
5
17

6
12
1
10

18
2
3
13

11

2-8 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-3. MOTOR/PUMP ASSEMBLY (S/N 0130005748 ONLY)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
3600453 MOTOR/PUMP ASSEMBLY B

1 70000641 1 Adapter, Motor/Pump/Tank (Includes Items 17 & 18)

2 70000642 1 Cartridge
3 70000643 1 Coil
4 Not Used
5 70000644 1 Pump
6 3931420 4 Screw 1/4in-20NC x 1- 1/4in
7 70000645 1 Tube, Suction
8 7026165 1 Filter
9 70000646 1 Tube, Return
10 70000647 1 Plate, Motor Adapter
11 70000648 4 Screw 1/4in-20NC x 3/4in
12 70000649 1 Shaft, Intermediate
13 70000650 1 Motor
14 70000651 1 Reservoir
15 7026160 1 Plug
16 7026335 1 Clamp
17 Use 70000641 1 Valve, Relief (Note: Part of Item 1)
Use 70000641 1 Screw
Use 70000641 1 Nut
Use 70000641 1 Seal
Use 70000641 1 Spring
Use 70000641 1 Ball
18 Use 70000641 1 Valve, Check (Note: Part of Item 1)
Use 70000641 1 Plug
Use 70000641 1 Spring
Use 70000641 1 Poppet
Use 70000641 1 Ball

3121155 15BD & 19BD 2-9

 SECTION 2 CONTROLS

FIGURE 2-4. AC JUNCTION BOX ASSEMBLY

9
6
10

10 4
10
10

19
10
10

13
15

10
10

7 4

12
14
9
14 3 2
16A
5 21
11
20

22A
16

22

16B

2-10 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-4. AC JUNCTION BOX ASSEMBLY

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. JUNCTION BOX ASSEMBLY
1001111733 Ref. 120 VAC, 60Hz (All Machines except S/N 0130005748) B
0861476 Ref. 120 VAC, 60Hz (S/N 0130005748 Only) 2/B
1001147215 120 VAC, 50-60Hz A
1001144703 220 VAC, 50-60Hz A

1 0860943 1 Box with Lid Options:

2 1 Decal Options:
1702102 Decal - 115V-1PH-50/60Hz
1702569 Decal - 115V-1PH-60Hz
1702103 Decal - 230V-1PH-50/60Hz
3 1702120 1 Decal - Wire Size
4 1 Decal - JLG Options:
1703681 All Machines except S/N 0130005748
Use 1703681 S/N 0130005748 Only (was p/n 1702365)
5 3520028 1 Plug (115V Only)
6 3520034 4 Plug
7 3740049 1 Relay
8 1 Relay, Starter Options:
3740093 115V
3740105 230V
9 3740094 1 Relay, Starter 12 VDC
10 3910808 A/R Screw #8-32NF x 1/2in
11 A/R Circuit Breaker Options:
4360161 1 115V
4360070 2 230V
12 4360376 1 Rectifier
13 4460565 1 Strip, Terminal
14 4460633 3 Connector, Strain Relief
15 1 Transformer Options:
4530010 120 VAC, 60Hz (All Machines except S/N 0130005748)
4530013 120 VAC, 60Hz (S/N 0130005748 Only) (was p/n 1702365)
4530023 120 VAC, 50-60Hz
4530010 220 VAC, 50-60Hz
16 4922546 1 Harness, Ground Controls I
16A 4460633 1 Connector, Strain Relief
16B 4460424 1 Receptacle, Female - 2 Position
4460268 2 Socket, Female
17 1 Harness, Junction Box Options (Not Shown):
4923131 120 VAC, 60Hz B
4923150 120 VAC, 50-60Hz B
4923151 220 VAC, 50-60Hz B
2400006 1 Fuse - 5 Amp
4460044 1 Fuseholder
18 4933305 1 Diagram, Junction Box (Not Shown - See Section 7)
19 1001093646 1 Harness, Capacitor A
20 1001096586 1 Harness, 16/5 (See Section 7 for Breakdown) A
21 1001096587 1 Harness, 12/3 (See Section 7 for Breakdown) A

3121155 15BD & 19BD 2-11

 SECTION 2 CONTROLS

FIGURE 2-4. AC JUNCTION BOX ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
22 A/R Harness, AC Plug Options:
1001111735 1 Harness, AC for All Machines except S/N 0130005748 A
Not Available 1 Plug (Purchase Locally)
4922645 1 Harness, AC for S/N 0130005748 Only A
22A 4460549 1 Plug for S/N 0130005748 Only

2-12 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-4. AC JUNCTION BOX ASSEMBLY (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121155 15BD & 19BD 2-13

 SECTION 2 CONTROLS

FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON
CONTROLS)

25
26

1 15
18
106C
106B

5
220VAC
29
9
2 OR
12
22 14
19 106
106A
3 106C
13 106B
16
23 101
7
106D
102
21 105
12 103
33 37
25 8 104
27 36 120VAC
32
34
35
20

38

1
4
10
17
30

2-14 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON
CONTROLS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. CABLES AND CONTROLS INSTALLATION
0270490 Ref. All Machines except S/N 0130005748 F
0270489 Ref. S/N 0130005748 Only C

1 0100011 A/R Compound, Locking

2 0641410 1 Bolt 1/4in-20NC x 1-1/4in
3 0641612 1 Bolt 3/8in-16NC x 1-1/2in
4 0860945 1 Box, Junction
5 0861207 1 Control Box Assembly E
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7020091 1 Plug
7027299 1 Connector, Strain Relief
7020093 4 Screw M3 x 25mm
6 Not Used
7 1 Cable, Electrical - 16/5 Options:
1060922 All Machines except S/N 0130005748 C
4923163 S/N 0130005748 Only (was p/n 1060687) A
8 1 Cable, Retractile - 16/5 Options:
4922652 All Machines except S/N 0130005748 C
1060694 S/N 0130005748 Only D
9 1320149 1 Clamp
10 1670603 1 Cover, Junction Box
11 Not Used
12 3311405 3 Locknut 1/4in-20NC
13 3311605 2 Locknut 3/8in-16NC
14 3570923 1 Plate, Decal Mounting
15 1 Sheave, Control Cable Options:
3580344 All Machines except S/N 0130005748
3580231 S/N 0130005748 Only
16 3820032 4 Rivet
17 3900191 2 Screw, Panhead
18 1 Screw, Shoulder Options:
3900373 All Machines except S/N 0130005748
3900200 S/N 0130005748 Only
19 4160130 1 Spring, Extension
20 4460023 3 Connector, Strain Relief
21 4460566 2 Connector, Strain Relief - 90°
22 4711400 2 Flatwasher 1/4in Thin
23 4711600 2 Flatwasher 3/8in Thin
24 Not Used
25 4751000 5 Flatwasher #10 Regular
26 4751500 1 Flatwasher 5/16in Regular
27 4761000 3 Lockwasher #10
28 Not Used
29 4922420 1 Harness, Jumper (Control Box) 1/A
3990010 1 Diode 6 Amp

3121155 15BD & 19BD 2-15

 SECTION 2 CONTROLS

FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON
CONTROLS) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
30 3520034 2 Plug, 5/16in Hole
31 Not Used
32 1320041 1 Clamp, 1/2in
33 1001096054 1 Plate, AC Box Mounting
34 3311001 1 Nut, #10-24NC
35 3900205 1 Screw, #10-24NC x 5/8in
36 0641407 2 Screw, 1/4in-20NC x 7/8in
37 1 Cable, Accessory - 12/3
1060924 12/3 Cable (All Machines except S/N 0130005748) D
1060564 12/4 Cable (S/N 0130005748 Only) —
38 1 Cable, Retractile Options:
4922653 16/4 Cable (All Machines except S/N 0130005748) C
1060565 16/4 Cable (S/N 0130005748 Only) B

Ref. ACCESSORY OUTLET INSTALLATIONS

1001097212 Ref. 120V GFI (AC) (All Machines except S/N 0130005748) A
0270972 Ref. 120V (AC) (S/N 0130005748 Only) A
1001144987 Ref. 220V (AC) A

101 1 Decal Options:

3252761 Decal - 120V
3252760 Decal - 220V
102 3311001 4 Nut #10-24NC
103 4 Screw Options: #10-24NC x 1/4in
3900205 Screw #10-24NC x 1/4in
0721006 Screw #10-24NC x 3/4in
104 4460023 1 Terminal, Connector
105 4761000 4 Lockwasher #10
106 1 Box, Plug & Receptacle Assembly Options:
1001096767 120V GFI (AC) (All Machines except S/N 0130005748)
Not Available 120V (AC) (S/N 0130005748 Only) (Purchase Individual
Components)
Not Available 220V (AC) (Purchase Individual Components)
106A 1 Receptacle, Box Options:
0861731 All Machines except S/N 0130005748
0860946 S/N 0130005748 Only
106B 1 Receptacle, Cover Options:
4060700 120V GFI (AC) Cover (Side Hinged) (Prior to S/N
0130013095)
1001110873 120V GFI (AC) Cover (Top Hinged) (S/N 0130013095 to
Present)
4060092 120V (AC) Cover (S/N 0130005748 Only)
1001145894 220V (AC)
106C 1 Receptacle Options:
4460346 120V GFI (AC) (All Machines except S/N 0130005748)
4460190 120V (AC) (S/N 0130005748 Only)
1001145893 220V (AC)

2-16 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-5. CABLES AND CONTROLS INSTALLATION (15BD WITH PUSH BUTTON
CONTROLS) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
106D 1 Plug Options:
4460549 120V
1001145887 220V

3121155 15BD & 19BD 2-17

 SECTION 2 CONTROLS

FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS)
7
6

29
30

106C
106B

220VAC
1 17
7 21

6
OR
106
106A
9 106C
3
13 18 106B
27 101
16
120VAC
106D 32
36 102
105
103
104
22

4 43 44
14 42
28 26 S/N 0130016045
6 TO PRESENT
33
7 11
37
2
13 25A
8 35
12 11 2
20 39 13
29 OR
25B 27
31 34 23 41
23 38
24 38

10 2
13
PRIOR TO 27
5 S/N 0130016045
15
19
31

24

26

2-18 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001111732 Ref. CABLES AND CONTROLS INSTALLATION C

1 0100011 A/R Compound, Locking

2 0641407 10 Bolt 1/4in-20NC x 7/8in
3 0641410 1 Bolt 1/4in-20NC x 1-1/4in
4 0641612 1 Bolt 3/8in-16NC x 1-1/2in
5 0860945 1 Box, Junction
6 1060922 1 Cable, Electrical - 16/5
7 1060924 1 Cable, Accessories
8 1320041 1 Clamp
9 1320149 1 Clamp
10 1670603 1 Cover, Junction Box
11 1703166 1 Decal - Footswitch
12 3311001 1 Nut #10-24NC
13 3311405 11 Locknut 1/4in-20NC
14 3311605 2 Locknut 3/8in-16NC
15 3520034 2 Plug
16 1 Plate, Decal Mounting Options:
3570923 Prior to S/N 0130017911
1001133248 S/N 0130017911 to Present
17 3580344 1 Sheave, Control Cable
18 3820032 4 Rivet
19 3900191 2 Screw, Panhead
20 3900205 1 Screw #10-24NC x 5/8in
21 3900373 1 Screw, Shoulder
22 4160130 1 Spring, Extension
23 4360384 1 Footswitch Assembly
7020183 2 Switch, Interior Plunger
24 4460023 3 Connector, Strain Relief
25 1 Connector, Weather Tight Options:
25A 4460071 1 Connector, Strain Relief - Straight
25B 1001133248 1 Connector, Strain Relief - 90°
26 4460566 2 Connector, Strain Relief - 90°
27 4711400 10 Flatwasher 1/4in Thin
28 4711600 2 Flatwasher 3/8in Thin
29 4751000 5 Flatwasher #10 Regular
30 4751500 1 Flatwasher 5/16in Regular
31 4761000 3 Lockwasher #10
32 1001111820 1 Harness, Platform Controls A
33 4922652 1 Cable, Retractile 16/5 C
34 4922653 1 Cable, Retractile 16/3 C
35 1001096054 1 Plate, AC Box Mounting
36 1001111595 1 Box, Platform Control A
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7027299 1 Connector, Strain Relief
4460445 1 Receptacle, Female 3 Position
4460268 3 Socket, Female

3121155 15BD & 19BD 2-19

 SECTION 2 CONTROLS

FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
36 Cont’d 4460424 1 Receptacle, Female 2 Position
4460267 2 Pin, Male
7020093 4 Screw M3 x 25mm
37 1001111744 1 Harness, Footswitch (Prior to S/N 0130016045 Only) A
4460326 1 Plug, Male 3 Position
4460267 3 Pin, Male
38 1001111750 1 Harness, Jumper A
39 1001133135 1 Harness, Footswitch Enable (S/N 0130016045 to Present Only) A
40 4240033 A/R Tie-Strap (Not Shown)
41 1001133137 1 Harness, Footswitch (S/N 0130016045 to Present Only) A
4460326 1 Plug, Male 3 Position
4460267 3 Pin, Male
42 1001129307 1 Footswitch Assembly (Single) (S/N 0130016045 to Present Only)
43 1001129306 1 Cover, Footswitch (Single) (S/N 0130016045 to Present Only)
44 3252347 1 Nameplate, Footswitch (S/N 0130017911 to Present Only)

Ref. ACCESSORY OUTLET INSTALLATIONS

1001097212 Ref. 120V GFI (AC) A
1001144987 Ref. 220V (AC) A

101 1 Decal Options:

3252761 Decal - 120V
3252760 Decal - 220V
102 3311001 4 Nut #10-24NC
103 4 Screw Options:
3900205 Screw #10-24NC x 1/4in
0721006 Screw #10-24NC x 3/4in
104 4460023 1 Terminal, Connector
105 4761000 4 Lockwasher #10
106 1 Box, Plug & Receptacle Assembly Options:
1001096767 120V GFI (AC) B
Not Available 220V (AC) (Purchase Individual Components)
106A 0861731 1 Box, Receptacle
106B 1 Cover, Receptacle Options:
4060700 120V GFI (AC) Cover (Side Hinged) (Prior to
S/N 0130013095)
1001110873 120V GFI (AC) Cover (Top Hinged) (S/N 0130013095 to
Present)
1001145894 220V (AC)
106C 1 Receptacle Options:
4460346 120V GFI (AC)
1001145893 220V (AC)
106D 1 Plug Options:
4460549 120V
1001145887 220V

2-20 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-6. CABLES AND CONTROLS INSTALLATION (15BD WITH FOOT CONTROLS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.

3121155 15BD & 19BD 2-21

 SECTION 2 CONTROLS

FIGURE 2-7. CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS)

31
32

19
20

32
31

4 106C
1 11
3 6 13 106B
17
8 12
32 22
24 220VAC
106D 10

106 OR
14 106A 106C

106B
5 101
9
18
16
2 102
8 105
31 103
21
110VAC
104
25 33 23
26
32 27
7
15
2
17
8

29
28

2
17
8

2-22 15BD & 19BD 3121155

 SECTION 2 CONTROLS

FIGURE 2-7. CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001128986 Ref. CABLES AND CONTROLS INSTALLATION C

1 0100011 A/R Compound, Locking

2 0641407 10 Bolt 1/4in-20NC x 7/8in
3 0641410 1 Bolt 1/4in-20NC x 1-1/4in
4 0641418 1 Bolt 1/4in-20NC x 2-1/4in
5 0641612 1 Bolt 3/8in-16NC x 1-1/2in
6 1320149 3 Clamp
7 1703166 1 Decal - Footswitch
8 3311405 11 Locknut 1/4in-20NC
9 3311605 2 Locknut 3/8in-16NC
10 1 Plate, Decal Mounting Options:
3570923 Prior to S/N 0130017911
1001133248 S/N 0130017911 to Present
11 3580344 3 Sheave, Control Cable
12 3820032 4 Rivet
13 3900373 1 Screw, Shoulder
14 4160130 1 Spring, Extension
15 4360384 1 Footswitch Assembly (Double)
7020183 2 Switch, Interior Plunger
16 4460566 2 Connector, Strain Relief - 90°
17 4711400 10 Flatwasher 1/4in Thin
18 4711600 2 Flatwasher 3/8in Thin
19 4751000 12 Flatwasher #10 Regular
20 4751500 1 Flatwasher 5/16in Regular
21 1001096054 1 Plate, AC Box Mounting
22 1001111595 1 Box, Platform Control A
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7027299 1 Connector, Strain Relief
4460445 1 Receptacle, Female 3 Position
4460268 3 Socket, Female
4460424 1 Receptacle, Female 2 Position
4460267 2 Pin, Male
7020093 4 Screw M3 x 25mm
23 1001111750 1 Harness, Jumper A
24 1001111820 1 Harness, Platform Controls A
25 1001129306 1 Cover, Footswitch (Single)
26 1001129307 1 Footswitch Assembly (Single)
27 1001133135 1 Harness, Footswitch Enable A
28 1001133137 1 Harness, Footswitch A
4460326 1 Plug, Male 3 Position
4460267 3 Pin, Male
29 1001133248 1 Connector, 90° Strain Relief
30 4240033 A/R Tie-Strap (Not Shown)
31 1060926 1 Harness, Accessories Cable
1060663 21ft/6.4m 12/3 Electrical Cable
4460315 3 Terminal Fork

3121155 15BD & 19BD 2-23

 SECTION 2 CONTROLS

FIGURE 2-7. CABLES AND CONTROLS INSTALLATION (19BD WITH FOOT CONTROLS)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 4922657 1 Harness, Platform Cable
1060687 25.3ft/7.4m 16/5 Electrical Cable
4460115 4 Terminal Fork
33 3252347 1 Nameplate, Footswitch (S/N 0130017911 to Present Only)

Ref. ACCESSORY OUTLET INSTALLATIONS

1001097212 Ref. 120V GFI (AC) A
1001144987 Ref. 220V (AC) A

101 1 Decal Options:

3252761 Decal - 120V
3252760 Decal - 220V
102 3311001 4 Nut #10-24NC
103 4 Screw Options:
3900205 Screw #10-24NC x 1/4in
0721006 Screw #10-24NC x 3/4in
104 4460023 1 Terminal, Connector
105 4761000 4 Lockwasher #10
106 1 Box, Plug & Receptacle Assembly Options:
1001096767 120V GFI (AC) B
Not Available 220V (AC) (Purchase Individual Components)
106A 0861731 1 Box, Receptacle
106B 1 Cover, Receptacle Options:
1001110873 120V GFI (AC) Cover (Top Hinged)
1001145894 220V (AC)
106C 1 Receptacle Options:
4460346 120V GFI (AC)
1001145893 220V (AC)
106D 1 Plug Options:
4460549 120V
1001145887 220V

2-24 15BD & 19BD 3121155

 SECTION 3
MAST

3121155 15BD & 19BD 3-1

 SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY (15BD)

41
41 45 DETAIL 1
46 A 24
63
2
43 62 38 55
62 30 63
62 38 43 1 27
59 47 59
62 83 48
43 2
69 49 1
13 83
2
23
56 SEE
40 22 15
62 DETAIL A
30 206
40 56 23
202
2 DETAIL
107 SEE B
DETAIL B 207
102 210
73 SEE 205 33
DETAIL A
57 1
59 9
24 58
1 SEE
83 31 208
DETAIL C

3
104 DETAIL
C

111 105

18 21 108
204

19 20
32 109

201 67 59 DETAIL
101 203 14 D
103 206 39
106 209
302 110 64
28 66
52 44
301 53 15
54 1
60
59 42
1
82
304
1 306 76A 71 51
305 76B
83 SEE 50
59 DETAIL D 77B
305
303 1 77A 61 1
1 59
83 SEE 8
83 DETAIL D 1
11 81 71B

64 1
1 75 26
59 44
27 10 1
83 47 72 7 68 71A
48 1 78
12 49 25 CYLINDER INSTALLATION
1 FOR S/N 0130005748 ONLY
25

3-2 15BD & 19BD 3121155

 SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY (15BD)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAST ASSEMBLY
0801321 Ref. All Machines except S/N 0130005748 E
0801328 Ref. S/N 0130005748 Only B

1 0100011 A/R Compound, Locking

2 0362735 4 Bar, Sheave Pin Support
3 0561341 1 Block, Chain Anchor
4 to 6 Not Used
7 0641508 1 Bolt 5/16in-18NC x 1in (S/N 0130005748 Only)
8 0641812 4 Bolt 1/2in-13NC x 1-1/2in (S/N 0130005748 Only)
9 0741006 1 Screw #10-24NC x 3/4in
10 0902047 1 Bracket, Sequence Cable
11 0902422 1 Bracket, Bottom Chain Attach
12 0902423 1 Bracket, Bottom Chain Attach
13 0902431 2 Bracket, Sequence Cable
14 0902445 2 Bracket, Sequence Cable
15 1060683 2 Cable, Sequence
16 to 17 Not Used
18 1271392 1 Channel, Mast #3
19 1 Channel, Mast Header Options:
1001111558 All Machines except S/N 0130005748
1271519 S/N 0130005748 Only
20 1 Channel, Mast #2 Options:
1001111560 All Machines except S/N 0130005748
1271421 S/N 0130005748 Only
21 1271515 1 Channel, Mast #1
22 1260356 1 Chain Assembly #444 (See Items 101-111 for Breakdown)
23 2880310 2 Key
24 3311401 6 Nut 1/4in-20NC
25 3311601 8 Nut 3/8in-16 NC
26 3311801 2 Nut 1/2in-13NC
27 3340845 10 Pad, Slide Guide
28 3340858 2 Pad, Slide Guide
30 3422717 2 Pin, Sheave
31 3422750 1 Pin, Chain Equalizer
32 3422752 1 Pin, Chain Equalizer
33 3422757 1 Pin, Keeper
34 to 37 Not Used
38 3580286 2 Sheave Assembly
0440246 2 Bearing (1 Per Assembly)
39 3580269 2 Sheave Assembly
40 3580293 2 Sheave Assembly
0440249 2 Bearing (1 Per Assembly)
41 3820034 8 Rivet
42 3900187 2 Screw, Shoulder
43 3900192 8 Screw 3/8in-16NC x 1/2in
44 3900205 6 Bolt #10-24NC x 5/8in
45 4060960 1 Shield, Mast Cover
46 4060961 1 Shield, Mast Cover

3121155 15BD & 19BD 3-3

 SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY (15BD) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
47 4070860 A/R Shim, Slide Pad
48 4070861 A/R Shim, Slide Pad
49 4070862 A/R Shim, Slide Pad
50 4070970 2 Shim, Cylinder Mount (S/N 0130005748 Only)
51 4070971 4 Shim, Cylinder Mount (S/N 0130005748 Only)
52 4070988 2 Shim, Slide Pad
53 4070989 2 Shim, Slide Pad
54 4070990 2 Shim, Slide Pad
55 4160124 2 Spring
56 4567491 2 Tube, Spacer
57 4567750 1 Tube, Spacer
58 4567751 1 Tube, Spacer
59 4711400 47 Flatwasher 1/4in Thin
60 4711500 2 Flatwasher 5/16in Thin
61 4711800 4 Flatwasher 1/2in Thin (S/N 0130005748 Only)
62 4740007 9 Thrustwasher
63 4740414 4 Washer, Cup
64 4750800 6 Flatwasher #8 Regular
65 Not Used
66 4761000 6 Lockwasher #10
67 4761400 2 Lockwasher 1/4in
68 4761500 1 Lockwasher 5/16in (S/N 0130005748 Only)
69 1260361 1 Chain Assembly #466 (See Items 201-210 for Breakdown)
70 Not Used
71 4846381 1 Mount, Cylinder (S/N 0130005748 Only)
3572847 1 Mount Assembly
71A 3900163 2 Screw, Socket Head 3/8in-16NC x 2in
71B 4846481 1 Bracket, Bottom Chain Attach
72 3020039 A/R Lubricant
73 1671255 1 Cover, Mast Chain
74 Not Used
75 3760348 2 Ring, Retaining
76 1 Lift Cylinder Assy Options (See Section 5 for Breakdown):
76A 1001099734 All Machines except S/N 0130005748
76B 1684088 S/N 0130005748 Only
77 A/R Mount, Lift Cylinder Options:
77A 1001099754 4 All Machines except S/N 0130005748
77B 3570893 2 S/N 0130005748 Only
78 1001100013 1 Pin, Cylinder
79 to 80 Not Used
81 0641872 2 Bolt 1/2in-13NC x 9in
82 0681410 8 Bolt 1/4in-20NC x 1-1/4in (Grade 8)
83 A/R Bolt Options:
0641406 Bolt 1/4in-20NC x 3/4in
0641407 Bolt 1/4in-20NC x 7/8in
0641408 Bolt 1/4in-20NC x 1in
——————————

3-4 15BD & 19BD 3121155

 SECTION 3 MAST

FIGURE 3-1. MAST ASSEMBLY (15BD) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1 Mast Kit Options (Includes Items 18-21):
2902179 All Machines except S/N 0130005748
2902178 S/N 0130005748 Only

1260356 Rev. CHAIN ASSEMBLY - #444 CHAIN E

101 Use 0100019 A/R Compound, Locking (was p/n 0100062)

102 0561149 2 Block, Chain Anchor
103 0561408 2 Block, Chain Anchor
104 Purchased Assy A/R Chain
105 3422338 2 Pin, Equalizer
106 3422346 2 Pin, Grooved
107 3452355 2 Pin, Grooved
108 3450304 2 Pin, Cotter
109 3571103 1 Plate, Chain Adjustment
110 4300111 2 Stud
111 4751500 2 Flatwasher 5/16in Regular

1260361 Rev. CHAIN ASSEMBLY - #466 CHAIN D

201 Use 0100019 A/R Compound, Locking (was p/n 0100062)

202 0561153 2 Block, Chain Anchor
203 0561409 2 Block, Chain Anchor
204 Purchased Assy A/R Chain
205 3422338 2 Pin, Equalizer
206 3422346 4 Pin, Groove
207 3450304 2 Pin, Cotter
208 3571101 1 Plate, Chain Adjustment
209 4300111 2 Stud
210 4751500 2 Flatwasher 5/16in Regular

0256559 Ref. HARNESS ATTACH INSTALLATION (OPTIONAL) 3/B

301 4845345 1 Attachment, Safety

302 3539814 1 Plate, Safety Attach Backing
303 0681812 2 Bolt 1/2in-13NC x 1-1/2in (Grade 8)
304 3271805 2 Locknut 1/2in-13NC (Grade 8)
305 4751800 4 Flatwasher 1/2in Regular
306 1704277 1 Decal - Lanyard Attach

3121155 15BD & 19BD 3-5

 SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY (19BD)

45 45 45
50 49 49

35 1
2 16 11
47
82
35 19 32
3 82
60 19 1
82 82 77
44 104 29
2 27
82 112 69
44
82
60 78 1 103 59 65
1
35 3 27 204 47 80
2 212 69
82 1 18
44 79
61 27 304 11 202
SEE
DETAIL A DETAIL A
44 312 32 207 106
82 107
2 SEE 111
SEE DETAIL B 108
1 307 105
DETAIL A
47 4
SEE 109
302 DETAIL A 211
81 205 64
SEE 36 63
DETAIL C
209 DETAIL B
208
28
308 311 305
37 309
29
25 62
83 1
65 36 38 10
80 23 DETAIL C
83
22
83 402
409
MOUNTED
21 404 ON #21
83 403
24
83 MOUNTED
106 ON #25
107 405 411
410
102 412 401
413
407 406
203 206 101
56 LOCATED ON FAR
57 1 110
58 7
201 SIDE (OPTIONAL)
306 210
65 303
65
65 1 92 18
301 80 SEE
310 1 DETAIL 17
D 90 43
80 1
65 80
1
1 65 32 SEE 88
80 3370 51 DETAIL 73
65 52 D 89 65
72 SEE
1 DETAIL D 53
91 66
80 46
1
65 80 12 48 93 31
89
13 70 72
15 31 48
14 DETAIL D
1
1 30
30

3-6 15BD & 19BD 3121155

 SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY (19BD)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
0801409 Ref. MAST ASSEMBLY E

1 0100011 A/R Compound, Locking

2 0362735 4 Bar, Sheave Pin Support
3 0362736 2 Bar, Sheave Pin Support
4 0561341 1 Block, Chain Anchor
5 to 6 Not Used
7 0681410 8 Bolt 1/4in-20NC x 1-1/4in Grade 8
8 to 9 Not Used
10 0741006 2 Bolt #10-24NC x 3/4in
11 0741606 4 Bolt 3/8in-16NC x 3/4in
12 0902047 1 Bracket, Sequence Cable
13 0902422 1 Bracket, Bottom Chain Attach
14 0902423 1 Bracket, Bottom Chain Attach
15 0902424 1 Bracket, Bottom Chain Attach
16 0902431 3 Bracket, Sequence Cable
17 0902445 3 Bracket, Sequence Cable
18 1060683 3 Cable, Sequence
19 3580286 2 Sheave Assembly
20 Not Used
21 1271392 1 Channel, Mast #6
22 1271419 1 Channel, Mast #3
23 1271421 1 Channel, Mast #2
24 1271446 1 Channel, Mast Header
25 1001109405 1 Channel, Mast #1
26 Not Used
27 2880310 3 Key
28 3760383 1 Ring, Retaining
29 3311401 6 Nut 1/4in-20NC
30 3311601 8 Nut 3/8in-16NC
31 3311801 6 Nut 1/2in-13NC
32 3340845 14 Pad, Slide Guide
33 3340858 2 Pad, Slide Guide
34 Not Used
35 3422717 3 Pin
36 3422750 2 Pin
37 3422752 1 Pin
38 3422757 2 Pin, Keeper
39 to 42 Not Used
43 3580269 3 Sheave, Sequence Cable
44 3580293 4 Sheave Assembly
45 3820034 12 Rivet
46 3900187 3 Screw, Shoulder
47 3900192 8 Screw 3/8in-16NC x 1/2in
48 3900205 8 Screw #10-24NC x 5/8in
49 4060960 2 Shield, Mast Cover
50 4060961 1 Shield, Mast Cover
51 4070860 A/R Shim, Slide Pad
52 4070861 A/R Shim, Slide Pad

3121155 15BD & 19BD 3-7

 SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY (19BD) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
53 4070862 A/R Shim, Slide Pad
54 to 55 Not Used
56 4070988 A/R Shim, Slide Pad
57 4070989 A/R Shim, Slide Pad
58 4070990 A/R Shim, Slide Pad
59 4160124 3 Spring
60 4567489 2 Tube, Spacer
61 4567492 1 Tube, Spacer
62 4567749 1 Tube, Spacer
63 4567750 1 Tube, Spacer
64 4567751 1 Tube, Spacer
65 4711400 59 Flatwasher 1/4in Thin
66 4711500 3 Flatwasher 5/16in Thin
67 to 68 Not Used
69 4740414 6 Washer, Cup
70 4750800 8 Flatwasher #8 Regular
71 Not Used
72 4761000 8 Lockwasher #10
73 4761400 3 Lockwasher 1/4in
74 to 76 Not Used
77 1260355 1 Chain/Clevis Assembly (#544 Chain) (See Items 101-111 for
Breakdown)
78 1260356 1 Chain/Clevis Assembly (#444) (See Items 201-211 for
Breakdown)
79 1260357 1 Chain/Clevis Assembly (#444) (See Items 301-311 for
Breakdown)
80 A/R Bolt 1/4in-20NC Options:
0641406 Bolt 1/4in-20NC x 3/4in
0641407 Bolt 1/4in-20NC x 7/8in
0641408 Bolt 1/4in-20NC x 1in
81 4060987 1 Shield, Mast
82 4740007 15 Thrustwasher
83 3020041 A/R Lubricant, Krytox
84 to 87 Not Used
88 0641872 2 Bolt 1/2in-13NC x 9in
89 3760348 2 Ring, Retaining
90 1001099754 4 Mount, Cylinder
91 1001100013 1 Pin
92 1001100058 1 Cylinder Assembly (See Section 5 for Breakdown)
93 3020039 A/R Lubricant, Moly Paste
—————————
94 1001109315 1 Mast Kit Options (Includes Items 21 thru 25) (Not Shown):

1260355 Ref. CHAIN/CLEVIS ASSEMBLY- #544 CHAIN E

101 Use 0100019 A/R Compound, Locking (was p/n 0100062)

102 0561308 2 Block
103 0561336 2 Block
104 Use item 112 A/R Chain
105 3422338 2 Pin, Clevis

3-8 15BD & 19BD 3121155

 SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY (19BD) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
106 3422720 4 Pin
107 3450202 8 Pin, Cotter
108 3450304 2 Pin, Cotter
109 3571101 1 Plate, Clevis
110 4300129 2 Stud
111 4711500 2 Flatwasher 5/16in Thin
—————————
112 1260343 2 Chain Kit (Includes Qty 1 of #101-103 & 110, Qty 71in/1.8m of C
#104, Qty 2 of #106 and Qty 4 of #107)

1260356 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

201 Use 0100019 A/R Compound, Locking (was p/n 0100062)

202 0561149 2 Block
203 0561408 2 Block
204 Use item 212 A/R Chain
205 3422338 2 Pin, Clevis
206 3422346 2 Pin, Groove
207 3420355 2 Pin, Groove
208 3450304 2 Pin, Cotter
209 3571103 1 Plate, Clevis
210 4300111 2 Stud
211 4711500 2 Flatwasher 5/16in Thin
—————————
212 1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/ E
1.8m of #204)

1260357 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN E

301 Use 0100019 A/R Compound, Locking (was p/n 0100062)

302 0561149 2 Block
303 0561408 2 Block Options:
304 Use item 312 A/R Chain
305 3422338 2 Pin, Clevis
306 3422346 2 Pin, Groove
307 3450355 2 Pin, Groove
308 3450304 2 Pin, Cotter
309 3571101 1 Plate, Clevis
310 4300111 2 Stud
311 4711500 2 Flatwasher 5/16in Thin
—————————
312 1260349 2 Chain Kit (Includes Qty 1 of #301-303, 306 & 310 and Qty 71in/ E
1.8m of #304)

1001128991 Ref. HEIGHT LIMITER INSTALLATION A

401 0100011 A/R Compound, Locking

402 0641407 2 Bolt 1/4in-20NC x 7/8in
403 0903671 1 Bracket, Mounting
404 3311405 2 Locknut 1/4in-20NC

3121155 15BD & 19BD 3-9

 SECTION 3 MAST

FIGURE 3-2. MAST ASSEMBLY (19BD) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
405 3820024 2 Rivet
406 3900205 2 Screw #10-24NC x 5/8in
407 4360515 1 Switch, Proximity
408 4240033 A/R Tie-Strap (Not Shown)
409 4711400 4 Flatwasher 1/4in Thin
410 4751000 2 Flatwasher #10 Regular
411 1001132981 1 Plate
412 4460267 2 Pin, Male
413 4460424 1 Connector - 2 Position

3-10 15BD & 19BD 3121155

 SECTION 4
PLATFORM

3121155 15BD & 19BD 4-1

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM WITH GULLWING GATE (15BD ONLY)

102
120

121

111

105
120
107

114

113 119
109
106

104

6 114

116
MAST REF.

3
115
7
9

5
8

2 8

101 122 4
118 103 6
108
110

108
118
101
9

4-2 15BD & 19BD 3121155

 SECTION 4 PLATFORM

FIGURE 4-1. PLATFORM WITH GULLWING GATE (15BD ONLY)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
0258475 Ref. PLATFORM INSTALLATION C

1 3510905 1 Platform Assembly (See Item 101-122 for Breakdown)

2 0641408 8 Bolt, 1/4in-20NC x 1in
3 0860520 1 Box, Manual Storage
4 1060380 4 Cable, Lanyard
5 3311405 10 Locknut, 1/4in-20NC
6 3422657 4 Pin, Quick Release
7 3820024 4 Rivet
8 4711400 20 Flatwasher 1/4in Thin
9 4845821 2 Mounting Bracket Weldment

3510905 Ref. PLATFORM ASSEMBLY C

101 0641414 8 Bolt 1/4in-20NC x 1-3/4in

102 0721006 4 Bolt #10-24NC x 3/4in
103 1703681 3 Decal - JLG
104 2600225 4 Hinge, Gate
105 2940074 1 Latch
106 3300356 2 Nut, Acorn 5/16in-18NC
107 3311005 4 Locknut #10-24NC
108 3311405 8 Locknut 1/4in-20NC
109 3311505 2 Locknut 5/16in-18NC
110 3510904 1 Plate, Platform Pan
111 3520072 4 Cap, Plug
112 3641663 1 Rail Weldment
113 3900032 2 Bolt, Shoulder
114 3900258 8 Screw, Button Head 1/4in-20NC x 3/4in
115 4060803 29in/74cm Flex-Trim
116 4160165 1 Spring, Gas Shock
117 Not Used
118 4711400 16 Flatwasher 1/4in Thin
119 4711600 2 Flatwasher 3/8in Thin
120 4751000 8 Flatwasher #10 Regular
121 4845813 1 Gullwing Gate Weldment
122 1001099638 3 Tape, Non-Skid (23in/58.5cm Lengths)

3121155 15BD & 19BD 4-3

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM (27IN/69CM X 23IN/58.5CM) WITH SWING GATE

108

103

106

1
4
6

111
112

101
102
104
109
113

107
2
5

1
3 4
6

7
110

4-4 15BD & 19BD 3121155

 SECTION 4 PLATFORM

FIGURE 4-2. PLATFORM (27IN/69CM X 23IN/58.5CM) WITH SWING GATE

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Right/Left Side Gate Entry determined by operator’s
position when facing push button controls.

Ref. PLATFORM INSTALLATION

1001125398 Ref. Platform with Left Side Gate Entry (Not Shown) A
1001111135 Ref. Platform with Right Side Gate Entry A

1 0641622 6 Bolt 3/8in-16NC x 2-3/4in

2 0860520 1 Box, Manual Storage
3 1703681 2 Decal - JLG
4 3311605 6 Locknut, 3/8in-16NC
5 3820032 4 Rivet
6 4711600 12 Flatwasher 3/8in Thin
7 1 Platform Assembly Options (See Items 101-113 for Breakdown)
1001125397 Platform with Left Hand Gate Entry (Not Shown)
1001111134 Platform with Right Hand Gate Entry

Ref. PLATFORM ASSEMBLY

1001125397 Ref. Platform with Left Hand Gate Entry (Not Shown) B
1001111134 Ref. Platform with Right Hand Gate Entry B

101 0100011 A/R Compound, Locking

102 0641416 8 Bolt 1/4in-20NC x 2in
103 2080040 16 Blind Fastener
104 2080043 8 Rivnut
105 Not Used
106 2600294 4 Hinge, Self Closing
107 3520028 2 Plug, Hole
108 3520072 8 Cap-Plug
109 4220309 4 Stop
110 1 Platform Weldment Options:
Use 1001125397 Platform with Left Hand Gate Entry (was p/n 1001125396)
(Not Shown)
Use 1001111134 Platform with Right Hand Gate Entry (was p/n 1001111133)
111 Use 1001132792 1 Door Weldment (Closest to Mast) (was p/n 2410024)
112 Use 1001132793 1 Door Weldment (Furtherest from Mast) (was p/n 2410024)
113 4071095 A/R Shim, Hinge

1001141754 Ref. PLATFORM KIT (MODIFIES SIDE ENTRY TO REAR ENTRY)

(OPTIONAL)

3121155 15BD & 19BD 4-5

 SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM (26IN/66CM X 25IN/63.5CM) WITH SWING GATE

108

106 75

75
103
106

109
104
102
101

108
7
1
7
1
112

8
105 4
111

7
107
1

2
6

108

3
7
110 108 1

4-6 15BD & 19BD 3121155

 SECTION 4 PLATFORM

FIGURE 4-3. PLATFORM (26IN/66CM X 25IN/63.5CM) WITH SWING GATE

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Right/Left Side Gate Entry determined by operator’s
position when facing push button controls.

Ref. PLATFORM INSTALLATION

1001141303 Ref. Platform with Rear Gate Entry A
1001134102 Ref. Platform with Left Side Gate Entry (Not Shown) A
1001141301 Ref. Platform with Right Side Gate Entry (Not Shown) A

1 0641622 6 Bolt 3/8in-16NC x 2-3/4in

2 0860520 1 Box, Manual Storage
3 1703681 2 Decal - JLG
4 1704277 2 Decal - Lanyard
5 3311605 6 Locknut, 3/8in-16NC
6 3820032 4 Rivet
7 4711600 12 Flatwasher 3/8in Thin
8 1001133771 1 Platform Assembly Options (See Items 101-112 for Breakdown)

1001133771 Ref. PLATFORM ASSEMBLY A

101 0100011 A/R Compound, Locking

102 0641416 8 Bolt 1/4in-20NC x 2in
103 2080040 16 Blind Fastener
104 2080043 8 Rivnut
105 Use 1001133771 1 Platform Weldment (was p/n 1001133770)
106 2600294 4 Hinge, Self Closing
107 3520028 2 Plug, Hole
108 3520072 8 Cap-Plug
109 4220309 4 Stop
110 4071095 A/R Shim, Hinge
111 1001139325 1 Gate, Right
112 1001132793 1 Gate, Left

3121155 15BD & 19BD 4-7

 SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM OPTIONS

3
107 104 9A

103
107
2
7
6 8
9

106 102 104

201 101
105
OR 108
202

4-8 15BD & 19BD 3121155

 SECTION 4 PLATFORM

FIGURE 4-4. PLATFORM OPTIONS

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1001111597 Ref. GATE INTERLOCK INSTALLATION (OPTIONAL) A
Ref. Note: For Corning Spec S/N 0130016095 to Present see next
figure.

1 0751003 4 Screw #10

2 2820035 3ft/.9m Insulation
3 3740049 1 Relay
4 3820032 1 Rivet
5 4360573 2 Switch, Proximity
4460267 2 Pin, Male
6 4460035 2 Terminal, Butt
7 4460267 2 Pin, Male
8 4460320 2 Plug, Male - 2 Position
9 1001111751 1 Harness, Gate Switch
4460268 1 Socket, Female
9A 4460471 1 Plug, Male - 2 Position
4460320 4 Terminal, Slip-On

1001111660 Ref. PVC CARRIERS INSTALLATION (OPTIONAL) B

101 0100090 A/R Adhesive

102 0641405 2 Bolt 1/4in-20NC x 5/8in
103 0641410 2 Bolt 1/4in-20NC x 1-1/4in
104 3311405 4 Locknut 1/4in-20NC
105 3340849 3/4in/1.8cm Pad, Neoprene
106 3460311 2 Pipe, PVC
107 1001111658 4 Clamp
108 1001111739 2 Cap, PVC

1001111659 Ref. TRAY INSTALLATION (OPTIONAL) B

201 2080040 2 Fastener, Huck

202 4845929 1 Tray Weldment

3121155 15BD & 19BD 4-9

 SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM GATE INTERLOCK INSTALLATION

27IN/69CM X 23IN/58.5CM PLATFORMS 20A

2
14
14 7
4 13
7
14
24

TO PLATFORM
CONTROL BOX
18
7 17
14
9
13

14
2 1 23
14 TO LIMIT SWITCH
19
14
7

23

20B 25 4
7
14
TO LIMIT
SWITCH 24
2
14
TO PLATFORM
CONTROL BOX 13

7
14
9 14
7

17
14
18 1 2
14
26IN/66CM X 25IN/63.5CM PLATFORMS
14
7 19

4-10 15BD & 19BD 3121155

 SECTION 4 PLATFORM

TO SWITCH BOX (17)

23

12

22

13
3
6
16
21
11
5
8
15

VIEW SHOWN REVERSED FOR CLARITY.

3121155 15BD & 19BD 4-11

 SECTION 4 PLATFORM

FIGURE 4-5. PLATFORM GATE INTERLOCK INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GATE INTERLOCK INSTALLATION (CORNING SPEC
S/N 0130016095 TO PRESENT)
1001128990 Ref. 27IN/69CM x 23IN/58.5CM Platforms A
1001141536 Ref. 26IN/66CM x 25IN/63.5CM Platforms A
Ref. Note: For Corning Spec Prior to S/N 0130016095 & all
machines see previous figure.

1 0641410 4 Bolt 1/4in-20NC x 1-1/4in

2 0641414 A/R Bolt 1/4in-20NC x 1-3/4in
3 0721004 2 Screw #10-24NC x 1/2in
4 3300430 4 Nut, Acorn 1/4in-20NC
5 3310805 2 Locknut #8-32NC
6 3311005 2 Locknut #10-24NC
7 3311405 A/R Locknut 1/4in-20NC
8 3930820 2 Capscrew #8-32NC x 1-1/4in
9 3931428 4 Capscrew 1/4in-20NC x 1-3/4in
10 4240033 A/R Tie-Strap (Not Shown)
11 4360579 1 Switch, Limit
12 4460662 1 Connector, Strain Relief
13 4460968 A/R Connector, Strain Relief
14 4711400 A/R Flatwasher 1/4in Thin
15 4750800 2 Flatwasher #8 Regular
16 4751000 2 Flatwasher #10 Regular
17 1001130481 1 Switch, Solenoid Lacing
18 1001130482 1 Latch, Slide Bolt
19 1001132308 1 Plate, Latch
20 1 Plate, Gate Switch Options:
20A 1001132309 27IN/69CM x 23IN/58.5CM Platforms
20B 1001141114 26IN/66CM x 25IN/63.5CM Platforms
21 1001132753 1 Plate, Limit Switch
22 1001133131 1 Harness, Gate Limit Switch B
23 1001133132 1 Harness, Gate Switch C
24 1001133134 1 Harness, Lift Cutout B
4460267 2 Pin, Male
4460320 2 Plug, Male - 2 Position
25 1001103471 1 Connector, 90° Strain Relief

4-12 15BD & 19BD 3121155

 SECTION 5
CYLINDER

3121155 15BD & 19BD 5-1

 SECTION 5 CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ALL MACHINES EXCEPT S/N 0130005748)

14

15
13
16
17
50

10
3
1

11
9

19
8
4
2

18
6
7

5-2 15BD & 19BD 3121155

 SECTION 5 CYLINDER

FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ALL MACHINES EXCEPT S/N 0130005748)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LIFT CYLINDER ASSEMBLY
1001099734 Ref. 15DB C
1001100058 Ref. 19BD B

1 70002092 1 Barrel
2 7023391 1 Nut
3 7023392 1 Piston
4 70002093 1 Rod
5 70002094 1 Head
6 Use 7023395 1 Seal, Rod
7 Use 7023395 1 Rod Wiper
8 Use 7023395 1 O-Ring
9 Use 7023395 1 O-Ring
10 Use 7023395 1 Seal
11 Use 7023395 1 Seal, Piston
12 Not Used
13 7023399 1 Knob - Red
14 7023396 1 Poppet, Solenoid Valve
7012998 1 Seal Kit - 7023396 Valve
7023993 1 Coil
15 See Note 1 Plug (Note: Not Available - Purchase Locally)
16 70002095 1 Flow Control Valve
17 See Note 1 Plug (Note: Not Available - Purchase Locally)
18 70002096 1 Ring, Wear
19 70002429 1 Bushing
20 to 49 Not Used
——————————
50 7023395 1 Seal Kit (Includes Items 6-11)

3121155 15BD & 19BD 5-3

 SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0130005748 ONLY)

23

15
51

11
3
12
10

24
9
5
2

6
7
8

5-4 15BD & 19BD 3121155

 SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0130005748 ONLY)

ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684088 Ref. LIFT CYLINDER ASSEMBLY H

1 Use 1684088 1 Barrel

2 7023391 1 Nut
3 7023392 1 Piston
4 Not Used
5 7023393 1 Rod
6 7023394 1 Head
7 Use 7023395 1 Seal, Rod
8 Use 7023395 1 Rod Wiper
9 Use 7023395 1 O-Ring
10 Use 7023395 1 O-Ring
11 Use 7023395 1 Ring, Wear
12 Use 7023395 1 Seal, Piston
13 to 14 Not Used
15 7023396 1 Poppet, Solenoid Valve
7012998 1 Seal Kit - 7023396 Valve
7023993 1 Coil
16 7023397 1 Spring (Not Shown)
17 7023398 1 Control Valve (Not Shown)
18 to 22 Not Used
23 7023399 1 Knob - Red
24 Not Required 0 Spacer
25 to 50 Not Used
——————————
51 7023395 1 Seal Kit (Includes Items 7-12)

3121155 15BD & 19BD 5-5

 SECTION 5 CYLINDER

FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 0130005748 ONLY) (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

5-6 15BD & 19BD 3121155

 SECTION 6
HYDRAULIC

3121155 15BD & 19BD 6-1

 SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM

FRONT OF PUMP/
MOTOR REF.

EXTEND
PORT 4
RETURN
PORT

LIFT CYL
REF
EXTEND PORT

5
5
RETURN PORT

6-2 15BD & 19BD 3121155

 SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. Note: Right/Left Side Gate Entry determined by operator’s
position when facing push button controls.

Ref. HYDRAULIC DIAGRAM OPTIONS:

0275939 Ref. All Machines except S/N 0130005748 with Gullwing or Right A
Side Entry Platforms
10011126224 Ref. All Machines except S/N 0130005748 with Left Side Entry A
Platforms (Not Shown)
2915246 Ref. S/N 0130005748 Only 2

1 to 3 Not Used
4 2220473 2 Fitting
5 2 Fitting Options:
2220473 All Machines except S/N 0130005748
2220603 S/N 0130005748 Only
6 to 7 Not Used
8 1 Tube, Return Options:
1001100544 All Machines except S/N 0130005748
4569478 S/N 0130005748 Only
9 1 Tube, Extend Options:
1001100545 All Machines except S/N 0130005748
4569479 S/N 0130005748 Only

3121155 15BD & 19BD 6-3

 SECTION 6 HYDRAULIC

FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

6-4 15BD & 19BD 3121155

 SECTION 7
ELECTRICAL

3121155 15BD & 19BD 7-1

 SECTION 7 ELECTRICAL

FIGURE 7-1. ELECTRICAL SCHEMATIC - 120VAC, 60HZ

7-2 15BD & 19BD 3121155

 SECTION 7 ELECTRICAL

1001111740 A

3121155 15BD & 19BD 7-3

 SECTION 7 ELECTRICAL

FIGURE 7-2. ELECTRICAL SCHEMATIC - 120VAC, 60HZ (CORNING SPEC)

7-4 15BD & 19BD 3121155

 SECTION 7 ELECTRICAL

1001133268 B

3121155 15BD & 19BD 7-5

 SECTION 7 ELECTRICAL

FIGURE 7-3. ELECTRICAL SCHEMATIC - 120VAC, 50-60HZ (CORNING SPEC)

BUTT SPLICE
LOCATED INSIDE
OUTLET BOX

GATE LOCK LIMIT SWITCH

11 12

21 22
WHITE
BLACK

NEUTRAL / WHITE / BLUE

LINE / BLACK / BROWN
GROUND / GREEN

A2 A1 PLATFORM EMS
1 2

3 4
WHITE WHITE WIRE
BLACK FROM 16/5 CABLE
LIFT UP

13 14 5 6
2 PIN MATE-N-LOCK
CONNECTOR FOR 7 8
S2 SOLENOID GATE WHITE
GREEN
SWITCH RED

21 22 BLACK
ENABLE BLK/WHT
WHITE 1 1 9 10
BLACK 2 2

11 12 "BLK/WHT"
WIRE BECOMES
"ORANGE"IN
LIFT DOWN
JUNCTION BOX
13 14

15 16

1 2 3
1 2 3

3 PIN MATE-N-LOCK
CONNECTOR FOR
FOOTSWITCH

LIFT DOWN LIFT UP

BLACK

WHITE
NC NO C NC NO C
RED

RED BUTT SPLICE

WHITE

NC C
BLACK

-
00000
+

7-6 15BD & 19BD 3121155

 SECTION 7 ELECTRICAL

0 1 2 3 4 5

9 0 0 0
6V 15V 24V
0 12V 20V 6V 1

12V 2
PRIMARY SECONDARY
T O YOD EN
15V 3
0 100V 110V 10 100V
20V 4

11 110V 24V 5
9 10 11

100/110V-6/24V

1 0

WHITE
WHITE 5 0
8 6 4 2
2 20 AMP
BLACK 7
C/B
10 9

AC
BLACK 6 BLK BLACK LINE
WHT WHITE NEUTRAL
-
+ BLK GRN GREEN GROUND

AC
GREEN 4

BLACK 5

WHITE 6
BLACK

GREEN

WHITE 2

BLACK 3
1 0
7 1 5 6 7

WHITE 3
GREEN 6 8 6 4 2
GREEN 7
6 GREEN 7
WHITE
BLACK 5 5 BLACK 4
6 WHITE 4
1 2 3 4 5 6 7 8 GREEN 8
8
BLACK

WHITE
WHITE 2
GREEN 3 1 +12VDC 5 115VAC LINE
RED 4 2 LIFT UP 6 115VAC NEUT
BLACK 3 LIFT DOWN 7 GRD
BLK/WHT 4 EMER STOP 8 GRD

4 2 8 3 7 2 7 1 4
GREEN 5

ORANGE
YELLOW

RED 3

BLACK
GRN 12
ORN 1
GRN 1

YEL 2
BLU 1

RED

85
87

T3
87a

WHITE 2 YEL
30 T1
WHT 12 YEL
86

T4
YEL
T2
BLK 12 YEL
YEL 1

TIMER RELAY

2 1 3 B1

BUTT SLICE YELLOW 1 & YELLOW

TOGETHER WHEN NO HEIGHT
LIMITER IS INSTALLED

OPTIONAL HEIGHT LIMITER ORN 2

GREEN

1001177217 A

3121155 15BD & 19BD 7-7

 SECTION 7 ELECTRICAL

FIGURE 7-4. ELECTRICAL SCHEMATIC - 220VAC, 50-60HZ (CORNING SPEC)

BUTT SPLICE
LOCATED INSIDE
OUTLET BOX

GATE LOCK LIMIT SWITCH

11 12

21 22
WHITE
BLACK

NEUTRAL / WHITE / BLUE

LINE / BLACK / BROWN
GROUND / GREEN

A2 A1
PLATFORM EMS
1 2

3 4
WHITE WHITE WIRE
BLACK FROM 16/5 CABLE
LIFT UP
13 14 5 6
2 PIN MATE-N-LOCK
CONNECTOR FOR 7 8
S2 SOLENOID GATE WHITE
GREEN
SWITCH RED
21 22 BLACK
ENABLE BLK/WHT
WHITE 1 1
BLACK 2 2 9 10
"BLK/WHT"
11 12 WIRE BECOMES
"ORANGE"IN
LIFT DOWN
JUNCTION BOX
13 14

15 16

1 2 3
1 2 3
3 PIN MATE-N-LOCK
CONNECTOR FOR
FOOTSWITCH

LIFT DOWN LIFT UP

BLACK

WHITE
NC NO C NC NO C RED

BUTT SPLICE
RED

WHITE

NC C
BLACK

-
00000
+

7-8 15BD & 19BD 3121155

 SECTION 7 ELECTRICAL

1 5

PRIMARY SECONDARY

2 6
3 7

4 8

115/230V-12VDC
1 0
WHITE 8 2

WHITE
3 4 3 2 1
8 7 6 5
WHITE 5 7 7 WHITE 9
8 6 4 2
BLACK 7
15 AMP
5 5 BLACK 8
C/B
1 4 8 6

AC
BLACK 6 BLK BLACK LINE
GRN GREEN GROUND
-
+ BLK WHITE 10 WHT WHITE NEUTRAL

AC
GREEN 4

BLACK 5

WHITE 6
BLACK

GREEN

WHITE 2
15 AMP
C/B

BLACK 3
1 0
7 1 5 6 7

WHITE 3
GREEN 6 8 6 4 2
GREEN 7
6 GREEN 7
WHITE
BLACK 5 5 BLACK 4
6 WHITE 4
1 2 3 4 5 6 7 8 GREEN 8
8

BLACK

WHITE
WHITE 2
GREEN 3 1 +12VDC 5 115VAC LINE
RED 4 2 LIFT UP 6 115VAC NEUT
BLACK 3 LIFT DOWN 7 GRD
BLK/WHT 4 EMER STOP 8 GRD

4 2 8 3 7 2 7 1 4
GREEN 5

ORANGE
YELLOW

RED 3

BLACK
GRN 12
ORN 1
GRN 1

YEL 2
BLU 1

RED

85
87
87a

WHITE 2
30 1
WHT 12
86
2

BLK 12
4
YEL 1

2 1 3 B1

BUTT SLICE YELLOW 1 & YELLOW

TOGETHER WHEN NO HEIGHT
LIMITER IS INSTALLED

OPTIONAL HEIGHT LIMITER

GREEN

1001144701 A

3121155 15BD & 19BD 7-9

 SECTION 7 ELECTRICAL

THIS PAGE INTENTIONALLY LEFT BLANK

7-10 15BD & 19BD 3121155

 SECTION 8
DECALS

3121155 15BD & 19BD 8-1

 SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION

NOTES:
1) SEE PLATFORMS,
CONTROLS AND JUNCTION
BOX FOR ADDITIONAL DECALS.
2) DECALS FOR OPTIONS
MAY BE CALLED OUT WITH
6 OPTION INSTALLATION

8
110

10
7
11
12
1 4
110
3
9

13 3 112
(15BD)

3 9 110
4
9
4

112
(19BD)

3
9 4
1
2
13
3 14

8-2 15BD & 19BD 3121155

 SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION

ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DECAL INSTALLATION
0272159 Ref. 15BD E
1001128987 Ref. 19BD C

1 1 Decal - Patent Options:

1700584 Prior to S/N 0130016815
1001131273 S/N 0130016815 to Present
2 See Note 1 Decal - Bar Code (Prior to S/N 0130016095 Only)
(Note: Available for Purchase)
3 1703073 4 Decal - Fork Pockets
4 1703681 4 Decal - JLG
5 1703779 1 Decal - USA
6 1705633 1 Decal - Function Controls
7 1 Decal - Electrical Hazard Options:
1703781 Prior to S/N 0130017911
1001141434 S/N 0130017911 to Present
8 1705635 1 Decal - Maximum Capacity
9 1705634 2 Decal - Crushing Hazard
10 1 Decal - Manual Options:
1703788 15BD
1701509 19BD
11 1 Decal - Model Designation
1705215 15BD
1001130094 19BD
12 1705220 1 Decal - Warning
13 1703072 2 Decal - NO Forklift
14 1705636 1 Decal - Manual Descent

0010586 Ref. DECALS INSTALLATION (SPECIAL) 8

101 to 109 Not Used

110 0258842 Ref. Voltage Decal Installation A
3251243 1 Decal - 120V-60Hz (was p/n 0258842)
111 Not Used
112 See Note 1 Nameplate - Serial Number (Note: Available for Purchase)

3121155 15BD & 19BD 8-3

 SECTION 8 DECALS

FIGURE 8-1. DECAL INSTALLATION (CONTINUED)

ITEM # PART NUMBER QTY. DESCRIPTION REV.

8-4 15BD & 19BD 3121155

 SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

15BD
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

STANDARD PARTS

7020078 Switch, Push Button (Red) (Figure 2-1, 2-5, 2-6 & 2-7) 1
4360467 Switch, Key (Figure 2-1) 1
2860030 Key Replacement (Figure 2-1) 1
7026165 Filler (Figure 2-2) 1
70000643 Coil (Figure 2-2) 1
70001025 Cap/Breather (Figure 2-2) 1
3740049 Relay (Figure 2-4) 1
3740093 Relay (Figure 2-4) (115V) 1
3740094 Relay (Figure 2-4) 1
4360161 Breaker, Circuit - 20 Amp (Figure 2-4) (115V) 2
4360070 Breaker, Circuit - 15 Amp (Figure 2-4) (230V) 2
2400006 Fuse 5-Amp (Figure 2-4) 2
7020088 Switch, Push Button (White) (Figure 2-6 & 2-7) 1
7020089 Switch, Push Button (Green) (Figure 2-6 & 2-7) 1
3990010 Diode 6 Amp (Figure 2-5) 2
7023993 Coil (Figure 5-1) 1

VARIABLE PARTS Ref.

3740105 Relay (Figure 2-4) (Machines with 230V, 50-60Hz Junction Box) 1
4360384 Footswitch (Machines with Foot Controls) (Figure 2-6 & 2-7) 1
1001129307 Footswitch (Machines with Foot Controls) (Figure 2-6 & 2-7) 1
2940074 Latch (Machines with Gullwing Gate) (Figure 4-1) 1
4360579 Switch, Limit (Corning Spec S/N 0130016095 to Present) (Figure 4-4) 1
1001130481 Switch (Corning Spec S/N 0130016095 to Present) (Figure 4-4) 1
3740049 Relay (Figure 4-4) (Machines with Gate Interlock) 1
1001130482 Latch, Slide Bolt (Corning Spec S/N 0130016095 to Present) (Figure 4-5) 1

3121155 15BD & 19BD 9-1

 SECTION 9 RECOMMENDED SERVICE
PARTS STOCK

15BD
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number Description Qty./Machine

9-2 15BD & 19BD 3121155

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

1580035 Ref. CONTAINER, SHIPPING SKID

Ref. ELECTRICAL CONNECTOR KITS

1001148902 Ref. Amp/Tyco Electrical Connector Kit
1001148903 Ref. Deutsch DT Electrical Connector Kit
1001148904 Ref. Deutsch HD Electrical Connector Kit
1001148905 Ref. Packard Electrical Connector Kit
1001148906 Ref. Various Electrical Connectors Kit

Ref. SPECIAL TOOLS:

7002821 1 Crimper (For Wire to Pin/Socket Connections)
7002823 1 Extractor (For Removal of Pin/Sockets Connectors)
4460467 1 Extractor 16-18 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
4460510 1 Extractor 12-14 Gauge (For Wire to Pin/Socket from Deutsch
Connectors)
7016654 1 Screwdriver, Magnetic
7004275 1 Seal Tool - 1in
7004276 1 Seal Tool - 1-1/2in
7002826 1 Seal Tool 2in
8896941 1 Stripper, Wire

3121155 15BD & 19BD 10-1

 SECTION 10 SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.

FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.

10-2 15BD & 19BD 3121155

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
0010586 ......................... 8-3 0801321 .................. 1-3, 3-3 1001126088 ................... 1-3 1260349 ......................... 3-9
0100011 2-3, 2-4, 2-15, 2-19, 0801328 .................. 1-3, 3-3 1001126224 ................... 2-4 1260355 ......................... 3-8
2-23, 3-3, 3-7, 3- 0801409 .................. 1-3, 3-7 1001128982 ................... 1-3 1260356 ....3-3, 3-5, 3-8, 3-9
9, 4-5, 4-7 0860520 ........... 4-3, 4-5, 4-7 1001128986 ................. 2-23 1260357 .................. 3-8, 3-9
0100019 ...........3-5, 3-8, 3-9 0860943 ....................... 2-11 1001128987 ................... 8-3 1260361 .................. 3-4, 3-5
0100062 ...........3-5, 3-8, 3-9 0860945 .............. 2-15, 2-19 1001128990 ................. 4-12 1271392 .................. 3-3, 3-7
0100090 ......................... 4-9 0860946 ....................... 2-16 1001128991 ................... 3-9 1271419 ......................... 3-7
0256559 ......................... 3-5 0861207 ....................... 2-15 1001129306 ........2-20, 2-23 1271421 .................. 3-3, 3-7
0258475 ......................... 4-3 0861305 ......................... 2-3 1001129307 2-20, 2-23, 9-1 1271446 ......................... 3-7
0258842 ......................... 8-3 0861476 ................ 2-3, 2-11 1001130094 ................... 8-3 1271515 ......................... 3-3
0270489 ....................... 2-15 0861731 ..... 2-16, 2-20, 2-24 1001130481 ..........4-12, 9-1 1271519 ......................... 3-3
0270490 ....................... 2-15 0902047 .................. 3-3, 3-7 1001130482 ..........4-12, 9-1 1320041 .............. 2-16, 2-19
0270972 ....................... 2-16 0902422 .................. 3-3, 3-7 1001131273 ................... 8-3 1320149 ..... 2-15, 2-19, 2-23
0271128 ......................... 2-3 0902423 .................. 3-3, 3-7 1001132308 ................. 4-12 1580035 ....................... 10-1
0271828 ......................... 1-3 0902424 ......................... 3-7 1001132309 ................. 4-12 1670603 .............. 2-15, 2-19
0272127 ......................... 1-3 0902431 .................. 3-3, 3-7 1001132753 ................. 4-12 1671255 ......................... 3-4
0272159 ......................... 8-3 0902445 .................. 3-3, 3-7 1001132792 ................... 4-5 1684088 .................. 3-4, 5-5
0275697 ......................... 2-4 0903671 ......................... 3-9 1001132793 ............4-5, 4-7 1700584 ......................... 8-3
0275939 .................. 2-4, 6-3 1001093646 ................. 2-11 1001132981 ................. 3-10 1701509 ......................... 8-3
0362735 .................. 3-3, 3-7 1001096054 2-16, 2-19, 2-23 1001133131 ................. 4-12 1702102 ....................... 2-11
0362736 ......................... 3-7 1001096586 ................. 2-11 1001133132 ................. 4-12 1702103 ....................... 2-11
0440246 ......................... 3-3 1001096587 ................. 2-11 1001133134 ................. 4-12 1702120 ....................... 2-11
0440249 ......................... 3-3 1001096767 2-16, 2-20, 2-24 1001133135 ........2-20, 2-23 1702365 ....................... 2-11
0561149 .................. 3-5, 3-9 1001097212 2-16, 2-20, 2-24 1001133137 ........2-20, 2-23 1702569 ....................... 2-11
0561153 ......................... 3-5 1001099638 ................... 4-3 1001133248 ........2-19, 2-23 1703072 ......................... 8-3
0561308 ......................... 3-8 1001099734 ............ 3-4, 5-3 1001133770 ................... 4-7 1703073 ......................... 8-3
0561336 ......................... 3-8 1001099754 ............ 3-4, 3-8 1001133771 ................... 4-7 1703166 .............. 2-19, 2-23
0561341 .................. 3-3, 3-7 1001100013 ............ 3-4, 3-8 1001134102 ................... 4-7 1703681 .2-11, 4-3, 4-5, 4-7,
0561408 .................. 3-5, 3-9 1001100058 ............ 3-8, 5-3 1001139325 ................... 4-7 8-3
0561409 ......................... 3-5 1001100544 ................... 6-3 1001141114 ................. 4-12 1703779 ......................... 8-3
0630550 ......................... 2-3 1001100545 ................... 6-3 1001141301 ................... 4-7 1703781 ......................... 8-3
0641404 ......................... 2-4 1001103471 ................. 4-12 1001141303 ................... 4-7 1703788 ......................... 8-3
0641405 ......................... 4-9 1001105113 ................... 2-3 1001141434 ................... 8-3 1704277 .................. 3-5, 4-7
0641406 ...........2-3, 3-4, 3-8 1001109315 ................... 3-8 1001141536 ................. 4-12 1705215 ......................... 8-3
0641407 2-16, 2-19, 2-23, 3- 1001109405 ................... 3-7 1001141754 ................... 4-5 1705220 ......................... 8-3
4, 3-8, 3-9 1001110873 2-16, 2-20, 2-24 1001144703 ..........2-3, 2-11 1705633 ......................... 8-3
0641408 ...........3-4, 3-8, 4-3 1001111133 ................... 4-5 1001144708 ................... 2-3 1705634 ......................... 8-3
0641410 2-15, 2-19, 2-23, 4- 1001111134 ................... 4-5 1001144987 2-16, 2-20, 2-24 1705635 ......................... 8-3
9, 4-12 1001111135 ................... 4-5 1001145887 2-17, 2-20, 2-24 1705636 .................. 1-3, 8-3
0641414 ................ 4-3, 4-12 1001111558 ................... 3-3 1001145893 2-16, 2-20, 2-24 2080040 ........... 4-5, 4-7, 4-9
0641416 .................. 4-5, 4-7 1001111560 ................... 3-3 1001145894 2-16, 2-20, 2-24 2080043 .................. 4-5, 4-7
0641418 ....................... 2-23 1001111595 ........ 2-19, 2-23 1001147215 ..........2-3, 2-11 2220473 ......................... 6-3
0641508 ......................... 3-3 1001111597 ................... 4-9 1001147216 ................... 2-3 2220603 ......................... 6-3
0641609 ......................... 1-3 1001111658 ................... 4-9 1001148902 ................. 10-1 2400006 ................ 2-11, 9-1
0641610 ......................... 1-3 1001111659 ................... 4-9 1001148903 ................. 10-1 2410024 ......................... 4-5
0641612 .....2-15, 2-19, 2-23 1001111660 ................... 4-9 1001148904 ................. 10-1 2420172 ......................... 2-4
0641622 .................. 4-5, 4-7 1001111732 ................. 2-19 1001148905 ................. 10-1 2600225 ......................... 4-3
0641812 ......................... 3-3 1001111733 .......... 2-3, 2-11 1001148906 ................. 10-1 2600294 .................. 4-5, 4-7
0641872 .................. 3-4, 3-8 1001111734 ................... 2-3 1060380 ......................... 4-3 2820035 ......................... 4-9
0681410 .................. 3-4, 3-7 1001111735 ................. 2-12 1060564 ....................... 2-16 2860030 .................. 2-3, 9-1
0681812 ......................... 3-5 1001111739 ................... 4-9 1060565 ....................... 2-16 2880310 .................. 3-3, 3-7
0721004 ....................... 4-12 1001111744 ................. 2-20 1060663 ....................... 2-23 2902178 ......................... 3-5
0721006 . 2-3, 2-16, 2-20, 2- 1001111750 ........ 2-20, 2-23 1060683 ..................3-3, 3-7 2902179 ......................... 3-5
24, 4-3 1001111751 ................... 4-9 1060687 ..............2-15, 2-24 2915246 .................. 2-3, 6-3
0741006 .................. 3-3, 3-7 1001111820 ........ 2-19, 2-23 1060694 ....................... 2-15 2940074 .................. 4-3, 9-1
0741606 ......................... 3-7 10011126224 ................. 6-3 1060922 ..............2-15, 2-19 3020039 .................. 3-4, 3-8
0751003 ......................... 4-9 1001125396 ................... 4-5 1060924 ..............2-16, 2-19 3020041 ......................... 3-8
0791608 ......................... 2-3 1001125397 ................... 4-5 1060926 ....................... 2-23 3251243 ......................... 8-3
0791609 ......................... 2-4 1001125398 ................... 4-5 1260343 ......................... 3-9 3252347 .............. 2-20, 2-24

3121155 15BD & 19BD 11-1

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
3252760 .....2-16, 2-20, 2-24 3740154 ..........................2-3 4460023 2-15, 2-16, 2-19, 2- 4761500 ......................... 3-4
3252761 .....2-16, 2-20, 2-24 3760348 .................. 3-4, 3-8 20, 2-24 4845345 ......................... 3-5
3271805 ......................... 3-5 3760383 ..........................3-7 4460035 ......................... 4-9 4845813 ......................... 4-3
3300356 ......................... 4-3 3820024 ................ 3-10, 4-3 4460044 ....................... 2-11 4845821 ......................... 4-3
3300430 ....................... 4-12 3820032 2-15, 2-19, 2-23, 4- 4460071 ....................... 2-19 4845914 ......................... 1-3
3310805 ....................... 4-12 5, 4-7, 4-9 4460115 ....................... 2-24 4845929 ......................... 4-9
3311001 2-16, 2-19, 2-20, 2- 3820034 .................. 3-3, 3-7 4460190 ....................... 2-16 4846381 ......................... 3-4
24 3900032 ..........................4-3 4460267 2-20, 2-23, 3-10, 4- 4846481 ......................... 3-4
3311005 .........2-3, 4-3, 4-12 3900163 ..........................3-4 9, 4-12 4846589 ......................... 1-3
3311401 .................. 3-3, 3-7 3900187 .................. 3-3, 3-7 4460268 2-11, 2-19, 2-23, 4-9 4922420 ....................... 2-15
3311405 ..2-3, 2-15, 2-19, 2- 3900191 .............. 2-15, 2-19 4460315 ....................... 2-23 4922546 ....................... 2-11
23, 3-9, 4-3, 4-9, 3900192 .................. 3-3, 3-7 4460320 ................ 4-9, 4-12 4922645 ....................... 2-12
4-12 3900200 ........................2-15 4460326 ..............2-20, 2-23 4922652 .............. 2-15, 2-19
3311505 ......................... 4-3 3900205 2-16, 2-19, 2-20, 2- 4460346 .....2-16, 2-20, 2-24 4922653 .............. 2-16, 2-19
3311601 .................. 3-3, 3-7 24, 3-3, 3-7, 3- 4460424 2-11, 2-20, 2-23, 3- 4922657 ....................... 2-24
3311605 ..1-3, 2-15, 2-19, 2- 10 10 4922935 ......................... 2-4
23, 4-5, 4-7 3900258 ..........................4-3 4460445 ..............2-19, 2-23 4923131 ....................... 2-11
3311608 .................. 1-3, 2-4 3900373 ..... 2-15, 2-19, 2-23 4460467 ....................... 10-1 4923150 ....................... 2-11
3311801 .................. 3-3, 3-7 3910804 ..........................2-3 4460471 ......................... 4-9 4923151 ....................... 2-11
3340845 .................. 3-3, 3-7 3910808 ........................2-11 4460510 ....................... 10-1 4923163 ....................... 2-15
3340849 ......................... 4-9 3911024 ..........................2-3 4460549 2-12, 2-17, 2-20, 2- 4933305 ....................... 2-11
3340858 .................. 3-3, 3-7 3930820 ........................4-12 24 70000641 ................ 2-7, 2-9
3420355 ......................... 3-9 3931420 ..........................2-9 4460565 ....................... 2-11 70000642 ................ 2-7, 2-9
3422338 ...........3-5, 3-8, 3-9 3931428 ........................4-12 4460566 2-3, 2-15, 2-19, 2-23 70000643 ......... 2-7, 2-9, 9-1
3422346 .................. 3-5, 3-9 3990010 ..........................9-1 4460633 ....................... 2-11 70000644 ....................... 2-9
3422657 ......................... 4-3 4060092 ........................2-16 4460662 ....................... 4-12 70000645 ....................... 2-9
3422717 .................. 3-3, 3-7 4060700 .............. 2-16, 2-20 4460968 ....................... 4-12 70000646 ....................... 2-9
3422720 ......................... 3-9 4060803 ..........................4-3 4530010 ....................... 2-11 70000647 ....................... 2-9
3422750 .................. 3-3, 3-7 4060960 .................. 3-3, 3-7 4530013 ....................... 2-11 70000648 ....................... 2-9
3422752 .................. 3-3, 3-7 4060961 .................. 3-3, 3-7 4530023 ....................... 2-11 70000649 ....................... 2-9
3422757 .................. 3-3, 3-7 4060987 ..........................3-8 4567489 ......................... 3-8 70000650 ....................... 2-9
3450202 ......................... 3-9 4061024 ..........................2-4 4567491 ......................... 3-4 70000651 ................ 2-7, 2-9
3450304 .................. 3-5, 3-9 4070860 .................. 3-4, 3-7 4567492 ......................... 3-8 70001020 ....................... 2-7
3450355 ......................... 3-9 4070861 .................. 3-4, 3-7 4567749 ......................... 3-8 70001021 ....................... 2-7
3452355 ......................... 3-5 4070862 .................. 3-4, 3-8 4567750 .................. 3-4, 3-8 70001025 ................ 2-7, 9-1
3460311 ......................... 4-9 4070970 ..........................3-4 4567751 .................. 3-4, 3-8 70001027 ....................... 2-7
3510904 ......................... 4-3 4070971 ..........................3-4 4568473 ......................... 1-3 70001042 ....................... 2-7
3510905 ......................... 4-3 4070988 .................. 3-4, 3-8 4569478 ......................... 6-3 70001044 ....................... 2-7
3520028 .........2-11, 4-5, 4-7 4070989 .................. 3-4, 3-8 4569479 ......................... 6-3 70001045 ....................... 2-7
3520034 .....2-11, 2-16, 2-19 4070990 .................. 3-4, 3-8 4711400 . 2-4, 2-15, 2-19, 2- 70002092 ....................... 5-3
3520072 ...........4-3, 4-5, 4-7 4071095 .................. 4-5, 4-7 23, 3-4, 3-8, 3- 70002093 ....................... 5-3
3539814 ......................... 3-5 4160124 .................. 3-4, 3-8 10, 4-3, 4-12 70002094 ....................... 5-3
3570893 ......................... 3-4 4160130 ..... 2-15, 2-19, 2-23 4711500 ...........3-4, 3-8, 3-9 70002095 ....................... 5-3
3570923 .....2-15, 2-19, 2-23 4160165 ..........................4-3 4711600 . 1-3, 2-15, 2-19, 2- 70002096 ....................... 5-3
3571101 .................. 3-5, 3-9 4220309 .................. 4-5, 4-7 23, 4-3, 4-5, 4-7 70002215 ....................... 2-7
3571103 .................. 3-5, 3-9 4240033 2-20, 2-23, 3-10, 4- 4711800 ......................... 3-4 70002429 ....................... 5-3
3572847 ......................... 3-4 12 4740007 .................. 3-4, 3-8 70003612 ....................... 2-7
3580231 ....................... 2-15 4300111 .................. 3-5, 3-9 4740414 .................. 3-4, 3-8 70003613 ....................... 2-7
3580269 .................. 3-3, 3-7 4300129 ..........................3-9 4750800 .........3-4, 3-8, 4-12 7002821 ....................... 10-1
3580286 .................. 3-3, 3-7 4341431 ..........................2-3 4751000 . 2-3, 2-15, 2-19, 2- 7002823 ....................... 10-1
3580293 .................. 3-3, 3-7 4341432 ..........................2-3 23, 3-10, 4-3, 4- 7002826 ....................... 10-1
3580344 .....2-15, 2-19, 2-23 4360070 ................ 2-11, 9-1 12 7004275 ....................... 10-1
3600453 .................. 2-3, 2-9 4360161 ................ 2-11, 9-1 4751400 ......................... 2-3 7004276 ....................... 10-1
3600467 .................. 2-3, 2-7 4360376 ........................2-11 4751500 2-15, 2-19, 2-23, 3-5 7012998 .................. 5-3, 5-5
3641663 ......................... 4-3 4360384 ....... 2-19, 2-23, 9-1 4751800 ......................... 3-5 7016654 ....................... 10-1
3740049 .........2-11, 4-9, 9-1 4360467 .................. 2-3, 9-1 4761000 2-15, 2-16, 2-19, 2- 7020078 .. 2-3, 2-15, 2-19, 2-
3740093 ................ 2-11, 9-1 4360515 ........................3-10 20, 2-24, 3-4, 3- 23, 9-1
3740094 ................ 2-11, 9-1 4360573 ..........................4-9 8 7020088 2-15, 2-19, 2-23, 9-1
3740105 ................ 2-11, 9-1 4360579 ................ 4-12, 9-1 4761400 .................. 3-4, 3-8 7020089 2-15, 2-19, 2-23, 9-1

11-2 15BD & 19BD 3121155

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page
7020091 ....................... 2-15
7020093 2-3, 2-15, 2-20, 2-23
7020094 ......................... 2-3
7020096 ......................... 2-3
7020097 ......................... 2-3
7020183 .............. 2-19, 2-23
7023391 .................. 5-3, 5-5
7023392 .................. 5-3, 5-5
7023393 ......................... 5-5
7023394 ......................... 5-5
7023395 .................. 5-3, 5-5
7023396 .................. 5-3, 5-5
7023397 ......................... 5-5
7023398 ......................... 5-5
7023399 .................. 5-3, 5-5
7023993 ...........5-3, 5-5, 9-1
7026160 ......................... 2-9
7026165 ...........2-7, 2-9, 9-1
7026330 ......................... 2-7
7026335 .................. 2-7, 2-9
7027299 2-3, 2-15, 2-19, 2-23
8896941 ....................... 10-1

3121155 15BD & 19BD 11-3

 SECTION 11 PART NUMBER INDEX

Part Number Page Part Number Page Part Number Page Part Number Page

11-4 15BD & 19BD 3121155

 3121155

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations

JLG Industries (Australia) JLG Latino Americana Ltda. JLG Industries (UK) Ltd JLG France SAS
P.O. Box 5119 Rua Eng. Carlos Stevenson, Bentley House Z.I. de Baulieu
11 Bolwarra Road 80-Suite 71 Bentley Avenue 47400 Fauillet
Port Macquarie 13092-310 Campinas-SP Middleton France
N.S.W. 2444 Brazil Greater Manchester +33 (0)5 53 88 31 70
Australia +55 19 3295 0407 M24 2GP - England
+33 (0)5 53 88 31 79
+61 2 65 811111 +55 19 3295 1025 +44 (0)161 654 1000
+61 2 65 813058 +44 (0)161 654 1001

JLG Deutschland GmbH JLG Equipment Services Ltd. JLG Industries (Italia) s.r.l. Oshkosh-JLG Singapore
Max-Planck-Str. 21 Rm 1107 Landmark North Via Po. 22 Technology Equipment Pte
D - 27721 Ritterhude - Ihlpohl 39 Lung Sum Avenue 20010 Pregnana Milanese - MI Ltd
Germany Sheung Shui N. T. Italy 29 Tuas Ave 4,
+49 (0)421 69 350 20 Hong Kong +39 029 359 5210 Jurong Industrial Estate
+49 (0)421 69 350 45 (852) 2639 5783 +39 029 359 5845 Singapore, 639379
(852) 2639 5797 +65-6591 9030
+65-6591 9031

Plataformas Elevadoras JLG Sverige AB

JLG Iberica, S.L. Enkopingsvagen 150
Trapadella, 2 Box 704
P.I. Castellbisbal Sur SE - 176 27 Jarfalla
08755 Castellbisbal, Barcelona Sweden
Spain +46 (0)850 659 500
+34 93 772 4700 +46 (0)850 659 534
+34 93 771 1762

www.jlg.com