TC9102 Manual
TC9102 Manual
Features
• Single or Dual stage models with independent relay • Tamper resistant features to lock out and limit set point
control. adjustment and programming features.
• High and Low temperature alarm set points with audible, • .56” high red LED display with three digit display in 1
flashing visual and relay output alarm capabilities. degree increments.
• Programmable set point, differential, short cycle delay • LED Relay status indicator.
time, and temperature sensor calibration mode. • Displays current temperature.
• Fahrenheit or Celsius Mode Selectable. • Durable touch-pad programming with LED display
• NEMA 1, high-impact plastic enclosure. prompts.
Specifications
Power Requirements: Temperature Sensor Range:
• Low Voltage (LV) models accept 12 to 24VAC & 24VDC. • PTC sensor included: -40 to 300°F (-40 to 148°C) with
• High Voltage (HV) models accept 120 to 240VAC. 36” (.91M) 24AWG, 2 conductor wire. Nickel plated
Relay(s) Contact Rating: copper sensor cap: 1.75”L (44mm) x .251” OD (6.38mm).
1 relay on single stage models, 2 relays on dual stage models. • Optional 1000 Ohm Platinum RTD sensor:
• SPST, normally open – switch up to 30A at 277 VAC 0 to 600°F (-17 to 316°C)
Alarm Relay Rating: Accuracy: ± 2° F, ± 2°C
• SPST, normally open relay, 1 amp, 26 VAC resistive. Relay Status Indicator: LED is on when relay is activated.
Ambient Operating Temp: 20 to 104°F (-6 to 40°C) Dimensions: L 6.00” (15.24cm) x W 3.12” (7.92cm) x D 2.00”
Ambient Operating Humidity: 90%RH at 95°F (35°C) (5.08cm)
Alarm Notification Method: Agency Approvals: UL and CUL recognized
60 dB audible alarm, flashing LED’s & relay contact closure. Material Certification: RoHS compliant. 100% lead free.
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Wiring Connections
Stage 1 Stage 2 Dry Contact Low Voltage Power: On low voltage (LV) models, the input voltage
Power Connections Normally Open Normally Open Alarm Output can be 12 to 24 VAC or 24 VDC. LV models will only have a two
position terminal block marked “240” and “COM”. There is no
polarity with any of the low voltage inputs, so both power leads can
240 VAC
COMMON
120 VAC
WARNING:
To avoid the risk of electrical shock, disconnect all power sources to the
controller and the equipment before wiring any connections. More than one
disconnect may be required to completely de-energize the control and the
equipment.
IMPORTANT:
All wiring must conform to local, national and regional regulations. Use copper
conductors only for all wire connections. Do not exceed the electrical ratings
for the TC-9102 series control or the equipment it is wired to.
Connect the proper power supply to the power connections on the terminal block as shown in the Dimensions & Wiring section
on page one. Note your model number indicates what input voltage is acceptable for this unit.
1. “HV” designates the unit can accept input voltage of between 110 and 240 VAC
2. “LV” designates the unit can accept input voltage of 12 or 24 VAC or 24 VDC. On low voltage versions, the TC-9102 will
have only a 240VAC and Common terminal block. There is no polarity on this terminal block for low voltage inputs.
The input power is independent of the power that can run through the relays. On all models, regardless of the input voltage,
the control relays can accept up to 240 VAC power at up to 30 AMPs. Connect the heating and cooling equipment to the
normally open (NO) relay terminal block connectors as appropriate.
The sensor may already be connected, but if not or if you ordered the RTD sensor option, you may need to connect this sensor
to the sensor connections. If you connected the optional RTD sensor, you will need to change the sensor selection menu in the
Hidden Access menus. Sensor connections are on the smaller board on the display side of the controller.
Once the unit is powered up and the proper sensor is connected, the controller will display the current temperature. If the
current temperature does not appear to match the actual current temperature, you will have an opportunity to calibrate the
sensor. If the display is showing “Shrt” or “OPEn”, it means the sensor connection has a problem. “Shrt” indicates there is a
short in one of the wires of the sensor or in the sensor itself. “OPEn” indicates a cut wire or open connection on one of the
sensor’s wires.
The TCA-9102 also has a normally open dry alarm relay contact that closes when the unit is in alarm. This can be used to turn
on a light, siren or to trigger one of our alarm dialers (sold separately).
There are three different programming parameters that determine how the TCA-9102 controller will operate for your specific
application. Dual stage units have separate programming parameters for each stage.
1. Temperature Set Point: The relays will always turn OFF or open when the temperature set point is reached.
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2. Operating Mode (COOL, HEAT or OFF): This setting determines the application the controller is being used for.
3. Differential Setting: This is the number of degrees above or below the temperature set point the temperature is
allowed to rise or fall (depending up on the Operating Mode).
When both stages are in COOL or HEAT modes, the temperature set points can overlap or be separated by any number of
degrees. When using both HEAT and COOL applications in a dual stage controller, the controller will not let the user set
temperature set points that overlap. The TCA-9102 controller automatically enforces a 2 second delay between one stage
turning off and another stage starting. The following diagrams show examples of how the Dual Stage TCA-9102 controller can
be configured in different applications.
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Programming Instructions
Programming the TCA-9102 series temperature controller is completed through two separate programming sequences:
1. Temperature Set-Point and Temperature Alarm Set Point Programming Functions
2. Hidden Access Programming Functions for operation mode, differential, high & low set point limits, calibration, F/C
selection, short cycle delay time, temperature sensor selection, temperature alarm delay and lock-out functions.
The programming menus are set up to display a program function first, followed by the numeric value or feature value. You can
change that value and then press the ENTER key to save the value, then press the MODE key to move to the next programming
function. The program functions are displayed with shortened text to represent the function that is to be programmed. For a
detailed explanation of all the program functions, see page 7.
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before going into alarm mode. This is helpful for applications where there may be defrost cycles or where the
user may leave a refrigerator door open during loading and they don’t want an alarm condition to occur at
that time. Set this alarm delay anywhere from 0 to 60 minutes. Factory default is 0 minutes.
SEnS SENSOR SELECTION Choose if you have our PTC or RTD sensor connected. Factory default is PTC.
LOC LOCK OUT FEATURE This feature allows the user to prevent anyone from adjusting the temperature set point
and temperature alarm set point values. If a person attempts to change any value, the display will show LOC
for a short period of time to show the user these adjustments are off-limits. Three options are available.
Factory default is OFF.
1. ALL Locks out all functionality of the Temperature Set Point menus. No changes can be made.
2. ALAr Locks out only the High and Low alarm set point menus, preventing someone from changing
the high and low temperature alarm setpoint values.
3. OFF This allows a user full access to the Temperature Set Point and Alarm Set Point menus.
Normal Operation
During normal operation, the current temperature will be displayed. Relay indicator lights will be illuminated only if relays are
in the closed position.
Relay Operation:
1. Relays will always open when the temperature set point is reached.
2. Relays will always close when the temperature set point, plus or minus the differential value is reached.
3. On a dual stage unit, if using one relay for HEAT and the other for COOL, the TCA-9102 will not allow the relays to be
both on at the same time. There will a minimum of 2 seconds between turning one stage off and turning another stage
on. This is designed to eliminate the possibility of a simultaneous switch between heating and cooling that could cause
a circuit breaker to trip.
Alarm Operation
During an Alarm Condition:
If the temperature gets above or below the high or low Temperature Alarm Set Points as programmed in the Set Point Menu,
the unit will go into alarm and the following will occur:
1. The display will flash the current temperature.
2. The unit will sound a beep once every two seconds.
3. The Normally Open Alarm Relay will close, allowing for a light or siren to turn on or to trigger an alarm dialer or
auxiliary security system. Control Products offers several alarm dialers that can automatically call up to three phone
numbers if the TCA-9102 goes into alarm mode.
Silencing the Alarm:
The user can silence the audible alarm for up to 60 minutes or turn off the audible alarm entirely by pressing either the MODE
or SET buttons during an alarm condition.
PRESSING ONCE Silences the alarm for 15 minutes. “15” is displayed for 2 seconds followed by the flashing current
temperature.
PRESSING TWICE Silences the alarm for 60 minutes. “60” is displayed for 2 seconds followed by the flashing current
temperature.
PRESSING THREE TIMES Silences the alarm indefinitely. “OFF” is displayed for 2 seconds followed by the flashing current
temperature.
This alarm timer automatically resets when the alarm condition is corrected and unit returns to normal operation.
NOTE: Silencing the alarm DOES NOT change the status of the normally open alarm relay output or the flashing visual display.
The alarm relay will remain closed until the temperature returns to a normal range.
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Flow charts showing the menu structure on the unit are on the following pages.
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MODE
The highest
logged value is
Logged value is
High Temp Log displayed since
MODE ENTER reset to current
Hlog is displayed. the last reset.
temperature.
Press ENTER to
reset.
UP/DWN
MODE
arrows
UP/DWN MODE
arrows
UP/DWN MODE
arrows
UP/DWN MODE
arrows
UP/DWN MODE
arrows
MODE
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TO ACCESS
HIDDEN MENUS
Press Down Arrow
+ MODE MODE
MODE
MODE ENTER
High Set Point High set point value for Selected value
Limit MODE SP1 flashes. Arrows to ENTER is steady and MODE
HSL1 is displayed change value. saved.
L:ow Set Point Low set point value for Selected value Calibration value Selected value
Calibration.
Limit. LSL2 is MODE SP2 flashes. Arrows to ENTER is steady and flashes. Arrows to is steady and
CAL is displayed
displayed change value. saved. change value. saved.
MODE ENTER
MODE
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Warranty
Control Products, Inc. warrants this product to be free from defects in material and workmanship under normal use for one year
and is not responsible for consequential damages or installation costs of any nature. Exposure to contaminants and extreme
environmental conditions such as moisture, temperature, chemicals, etc. may cause the unit to degrade or fail. Control
Products accepts no liability for product applications or customer application testing.
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MADE IN USA
Printed in the USA
DOCUMENT #: 42420048B
REVISION B (0210)
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