HAZARD IDENTIFICATION & RISK ASSESSMENT

PRE-START CHECKLIST
Date: 21-10-2023
Project Name: ZARA STORAGE, MOE
Time: 03:00 PM

Description of Task / Activity: INSTALLATION OF FCU, AHU & FAHU

Risk Assessment No: ZARA-ENOVA-ALEM-MSS-MECH-0003 Rev No. 00
Emp No. Name
Risk Assessor: 87430 Shaji TP
Construction Manager: 509911 Sathiyamoorthy Meyyappan
Engineer: 87430 Shaji TP
Safety Department: 531818 Sreesankar
Logistics 504058 Mirza Safdar Baig
FMD Manager 80107 Subbiah Periya Muthu Kumar
SUBJECT MATTER EXPERT:
1 Manpower Required for Task: As per Specific Task
2 Work Notification Status: N/A
3 Estimated / Planned Start Date: As per the establishment program
4 Duration of Activity: Continuous till completion of the project
5 Night work and Equipment: Yes
6 Equipment and Materials: Task lighting, delivery trucks, forklift
Overhead Services / Underground:
7 N/A
Sequence of Works Activity:
8 Subcontractors to be Used: Yes
9 Interface with Public: Yes
Adjacent Activities & Interface with
10 Yes. Coordinate the interfaces with ALEMCO
other Subcontractors:
11 Logistics, Loading, Delivery: Yes. To be arranged by ALEMCO.
High viz vest, Hard Hats, Safety Goggles, Hearing Protection, Coveralls,
12 Specific PPE Required:
Gloves
13 Environmental: Spills from plants, dust, noise, and smoke
14 Elevated Positions: N/A
15 Confined Space Entry: No
Hoarding / Fencing / Barricading/
16 Hoardings and signage to be displayed
Demarcation:
17 Access / Egress: Yes, adequate access to be provided to all elevated positions
18 Security Requirements: Yes, site security to verify all documentation of deliveries
Yes, delivery vehicles to be managed and all mobile plants to be used under
19 Traffic:
the supervision of flags man.
20 Permit to Work Required Details: Mall and hotel permit and requirements will be followed.
21 Work Near Water: No
22 Hazardous Substances: NA
23 Excavations: N/A
24 Lifting Equipment / Machinery: Yes, mobile cranes, Palate trolly.
25 Special Emergency Arrangements: Follow the instruction from the main contractor
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / Activity: INSTALLATION OF FCU, AHU & FAHU

Risk Assessment No: ZARA-ENOVA-ALEM-MSS-MECH-0003 Rev No. 00
26 Additional Comments: All operators to be competent to operate any equipment with third-party
certification where applicable and be informed regarding the MSRA
Project Name: ZARA STORAGE, MOE Project ALM23013
Code:
Description of Task / INSTALLATION OF FCU, AHU & FAHU
Activity:
Risk Assessment No. ZARA-ENOVA-ALEM-MSS-MECH- RA Rev 00
0003 No.
Task Site Location: LEVEL 2 ROOF AREA, MALL OF THE EMIRATES

RISK/LOSS POTENTIAL ASSESSMENT MATRIX

PROBABILITY of recurrence?
Seve Almost Very Very
Likely Unlikely
SEVERITY of occurrence rity Certain Likely Unlikely
1 or more Once in a
Rati Once per Once per Once every
times a lifetime/ 100
ng week
month year 10 years
years
Catastrophic
Multiple Fatalities / High High High Med Low
5
Environmental release with detrimental effects 25 20 15 10 5
requiring external emergency services/ >10m AED
Major
Single Fatality/Multiple LTI’s/ Major Illness or Injury,
High High High Med Low
disability/ 4
Environmental release with minimal off-site impact/ 1-
20 16 12 8 4
10m AED
Moderate
Single LTI/ Serious but non-permanent injury or ill
health High High Med Med Low
3
Workdays lost/ Restricted Workday 15 12 9 6 3
On site release requiring environmental emergency
plan to be activated/ 100k-1m AED
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Minor
Corrective Medical Treatment.
Med Med Med Low Low
No work restrictions/ 2
Local on-site environmental release treated locally/ 10-
10 8 6 4 2
100k AED
Negligible
First Aid Case/ Minor cuts & bruises or Low Low Low Low Low
1
sickness/Preventive OR Diagnostic Medical Treatment. 5 4 3 2 1
Nuisance release with no adverse impact/ 1-10k AED
Probability Rating 5 4 3 2 1

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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 Use
designated
pedestrian
safe routes
where in
place.
 Keep the
work area
clear of non-
Construction
essential
 Fall Manager,
tools &
 Using Access  Personal Site
Access to equipment.
1 and Egress Injuries 3 3 9 Y 1 3 3 Engineer,
Work Area  Method
Route  Property Safety
statement,
Damage officer,
risk
Supervisor
assessment
to be brief by
site
engineer /
supervisor to
all involved.
 Ensure PPE
worn for the
workplace.
2 Transportation  Vehicle  Fatality. 2 3 6  Vehicle must Y 1 3 3 Construction
/ Delivery of Operations.  Property be registered, Manager,
materials on  Vehicle damage. and driver Site
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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site. Collisions.  Personal must possess Engineer,
 Un inducted Injury valid driving Safety
drivers.  Enforcemen license. officer,
 Unauthorized t notices  The Sleeves Supervisor
drivers. and fines. must be well
 Material Falling secured to
from vehicle. avoid falling
 Toppling of from the
vehicle. trailer.
 Sleeves must
be well
arranged
during
loading.
 Inspection of
the vehicles
by the driver
to make sure
it’s safe and
ready to
transport the
Sleeves.
 Do not
overload the
trailer.
 Competent
banks man
shall control
heavy
equipment /
vehicle
movement
inside the
site.
 All
vehicle/heavy
equipment
shall be fitted
with reverse
alarm.
 The load shall
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
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be secured
properly.
 Follow
vehicle
routes and
speed limits.
 Vehicles to
be parked in
the
designated
parking/unlo
ading areas.
 The transport
assembly
area must be
cordoned off.
 Start
unloading
work after
switching off
the engine
and apply
hand brakes.
 Only the
essential
personnel
shall be
allowed to
approach the
working area.
 Vehicles must
not be
packed at
excavation
edges.
 Only
experienced
and trained
drivers to be
used in the
transportatio
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
0003 v
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Details Ra Measures
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. Y/ n Parties
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n of
materials.
3 Manual  Falling on  Body 4 4 1  Check the Y 1 4 4 Ensure that
handling of people’s foot / injuries / 6 length and all lifting
Equipment, body while Contusions weight of the equipment
Shifting of lifting and / Fractures pipe before (pallet
equipment shifting. and lifting and trolley) is
from storage amputation shifting and inspected /
point s. ensure the certified by
installation correct an
location number of authorized
manually with persons is certifying
pallet trolley. engaged for company.
lifting the DSTI and
pipe with Toolbox
respect to the Talks must
weight. At be
any case, conducted
each prior for
individual commencing
shall lift only of works.
the maximum
weight of Construction
25kg. Manager,
 Conduct Site
route survey Engineer,
and identify Safety
onsite officer,
hazards and Supervisor
take
necessary
alternate safe
route if there
are any
obstruction/t
rip & trap
holes.
 Shifting
activity on
the access
routes should
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
0003 v
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be guided
with a banks
man.
 Use trucks to
shift though
the main
access
routes.
 Proper
handling -
Training
operatives
through
toolbox talks.
 Only selected
technicians
with
adequate
knowledge
and
experience to
be engaged.
 Work to be
carried under
supervision.
 Use PPEs like
safety
helmet, hand
gloves, safety
shoes and
coveralls,
 Poor working  Sprains / 2 3 6  Training Y 1 3 3 Construction
postures / Back pain / workers Manager,
ergonomic Stress l regarding Site
hazards. working Engineer,
postures. Safety
 Training officer,
workers for Supervisor
manual
handling
process.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
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 Follow up
workers
complaints
and job
rotations.
 Exposure to  Heat stress, 4 4 1  Adequate Y 1 4 4 Construction
high heat and heat stroke 6 ventilation to Manager,
humidity in and fatal. be provided Site
summer and Engineer,
Adequate Safety
rest to be officer,
provided. Supervisor
 The work
area shall be
provided with
temporary
shed to have
shade on
workers
minimizing
the exposure
to direct sun
light.
 Adequate
provision of
drinking
water /
consuming
drinking
water
regularly +
electrolyte
drinks to
replenish
electrolytes
lost due to
sweat.
 No work shall
be carried
out on
external
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
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areas under
direct sun
and also
under
temporary
shade
between
12:00 PM to
4:00PM.
 Workers
under
medication or
ill shall not be
allowed to
work under
direct sun.
4 Storing at  Storage and  Fatal / 4 3 1  Pipes to be Y 1 3 3 Construction
installation stacking of serious 2 stored Manager,
area ducts/modules/ injuries / /stacked Site
equipment fractures / properly with Engineer,
rolling/falling contusions adequate Safety
and hitting etc., wooden / officer,
employees steel wedge Supervisor
supports to
prevent from
rolling and
hitting men.
 Barricade the
stored pipes
with
appropriate
barricading
material.
 Pipes should
not be stored
in the access
ways /
pathways
/emergency
access
routes.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
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 Pipes should
not store
over
temporary
electrical
cables on
ground (used
for hand held
power tools)
 Check slab
capacity
while
stacking huge
pipes. Do not
over load the
slab.
 Housekeepin
g to be done
regularly and
scraps to be
disposed to
waste
collection
bins.
Construction
 Electrical
Manager,
cables to be
 Slipping and Site
 Contusions routed
tripping on 4 2 8 Y 1 2 2 Engineer,
/ Fractures properly to
work location. Safety
avoid trips.
officer,
 Stack and
Supervisor
store
materials in
the correct
locations.
 Access /
egress to be
kept clear of
materials.
5 Drilling and  Drilling the slab  Eye injuries 4 3 1  Proper Y 1 3 3 Ensure that
fixing supports resulting in fall 2 positioning of all lifting
for installing in of dust drilling equipment is
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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Risk Assessment No: 00
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machine to
be adopted
and conduct inspected /
training for certified by
using power an
tools. authorized
 Use safety certifying
the slab,
goggles and company.
installing
dust mask for DSTI and
lifting pad eyes particles to
the task. Toolbox
and hooking workers
 Barricade the Talks must
chain pulley
work area be
blocks in it.
and instruct conducted
others not to prior for
see overhead commencing
to prevent of works.
fall of dust
particles on
eye.
 Entanglement  Sprain on 3 3 9  Use power Y 1 3 3 Construction
into rotating hand wrist tool handle Manager,
drill bit into and (drill machine Site
slab dislocation handle) Engineer,
reinforcement of hand  Inspect the Safety
rods and hand wrist bones power tool officer,
wrist twist on a monthly Supervisor
basis and
have color
code sticker
on it.
 Daily drilling
machine to
be inspected
by the
technicians
for any
defects and
cable
damages.
 Proper
positioning of
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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body and
hands while
drilling is to
be adopted.
 Conduct
regular
toolbox talk
meetings and
train all
workers
related to
hazards and
control
measures.
 Working at  Fatal / 3 4 1  Proper length Y 1 4 4 Construction
height using serious 2 of step Manager,
step ladders body ladders to be Site
resulting in fall injuries selected and Engineer,
from height used. Safety
 Ladders to be officer,
inspected on Supervisor
a monthly
basis and
color code
inspection
stickers to be
obtained.
 One person
should hold
the step
ladder while
other is
working on it.
If work is
carried out
above 2mtr,
safety
harness to be
worn.
 Do not use
step ladders
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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Risk Assessment No: 00
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o q. a Responsible
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. Y/ n Parties
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on the
edges /
peripheries of
scaffold or
drains for
floor edges
etc.
 Drilling  Electrocutio 2 4 8  Correct Y 1 4 4 Construction
machines use n method of Manager,
with power using Power Site
cables – cause tools – Engineer,
for electric training for Safety
shock hazard workers using officer,
power tools. Supervisor
 Monthly
inspection of
power tools
and color
coding.
 Checking
cables and
plug tops on
daily basis.
 Handles of
the drilling
machines to
be used.
 Power cables
should not be
used for
shifting
drilling
machines to
high
elevations.
 Remove the
power supply
and
disconnect
the cable
plug tops
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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Risk Assessment No: 00
0003 v
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Le Ri
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Consequence sk Current Control P S R
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Details Ra Measures
o q. a Responsible
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whenever the
machine is
not in use.
 Properly
handle
machines and
Construction
work in a
Manager,
correct
 Foreign Site
 Dust / particles posture.
particles in 2 3 6 Y 1 3 3 Engineer,
ejection  Conduct
eye. Safety
training and
officer,
use PPE like
Supervisor
safety glass
during drilling
works.
6 Cutting  Fire explosion  Multi 3 5 1  Store Y 1 5 5 Constant
supports of flammable fatalities/fat 5 cylinders in supervision
gases due to al/severe locked and must be
gas welding injuries / secure well present
fire ventilated Isolate the
labelled cutting work
cages or area if
purpose-built possible
containers. Construction
 Provide fire Manager,
extinguishers Site
nearby Engineer,
 Separate full Safety
and empty officer,
cylinders Supervisor
 Separate
flammable
gases from
oxygen
(minimum
3m)
 Site the
storage cage
away from
buildings and
excavations.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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 Never store
cylinders
below ground
level or in
confined
spaces.
 Check hoses,
couplings and
regulator for
wear or
damage, and
ensure that
flash-back
arresters are
used.
 Transport
cylinders on
open or well-
ventilated
vehicles.
 Provide
adequate
ventilation in
the cutting
area and
reduce the
fume
exposure.
 Obtain hot
work permit
and comply
all safety
precautionary
measures as
per the
permit.
 Use fire
blankets / GI
sheets to
prevent
sparks /
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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molten metal
splash / fall.
 Do not oil or
grease the
hose joints.
Use soap
water to find
the gas
leakage if
any.
 Use gas hoses
properly and
lay away
from sharp
edges,
physical
damages or
and vehicle
run over etc.,
 Use PPE like
cutting
goggles,
leather apron
and gloves,
safety shoes
and helmets
etc.
7 Lifting and  Fall of materials  Body 4 3 1  Conduct Y 1 3 3 Ensure that
installation / during lifting injuries / 2 route survey all lifting
welding of operation Fractures and identify equipment
supports / onsite (pallet
modules / hazards and trolley) is
equipment take inspected /
necessary certified by
alternate safe authorized
route if there certifying
are any company.
obstruction/t Construction
rip & trap Manager,
holes. Site
 Proper Engineer,
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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Risk Assessment No: 00
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handling - Safety
Training officer,
operatives Supervisor
through tool
box talks.
 Only selected
technicians
with
adequate
knowledge
and
experience to
be engaged.
 Work to be
carried under
supervision.
 Plan the lift
and be sure
that all
member of
the group are
aware of the
plan.
 All team
members
should lift
their share
from the start
of the lift so
position the
team / slide
the object so
that you can
lift in this
manner.
 All lifting
group
members
should wear
safety
helmets,
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
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Consequence sk Current Control P S R
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safety shoes
and hand
gloves while
carrying out
shifting task.
 Use
mechanical
aid for lifting
as for as
possible and
minimize
manual
handling for
heavy and
lengthy pipes.
 Inspect the
area of work
for
protruding
rods and
other sharp
objects.
Construction
 Overhead  Protect sharp
Manager,
obstructions / edges with
Site
protruding  Body / hand 1 cushions or
4 3 Y 1 3 3 Engineer,
rods/other injuries. 2 soft
Safety
installations insulation fire
officer,
sharp edges. retardant
Supervisor
materials.
 Sharp edges /
protruding
rods shall be
warned with
warning
signs.
 Poor working  Sprains / 3 3 9  Training Y 1 3 3 Construction
postures / Back pain / workers Manager,
ergonomic Stress l regarding Site
hazards. working Engineer,
postures. Safety
 Training officer,
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
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Le Ri
S ga s Additional
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Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
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workers for
manual
handling
process. Supervisor
 Follow up
workers
complaints.
 Working at  Fatal / Body 3 4 1  Adequate Y 1 4 4 Construction
heights, using injuries 2 scaffold and Manager,
ladders, mobile work Site
elevated platforms Engineer,
working erected and Safety
platforms and inspected by officer,
scaffolds competent Supervisor
resulting in fall person.
of men.  Only
competent
trained
person to
operate
MEWP’s.
Inspection of
MEWP’s
periodically.
 Using safety
harness when
working 2mtr
above from
ground level
and during
working on
peripheries of
bird cage
scaffolds.
 Step Ladders
in good
condition
inspected on
monthly basis
and color
coding to be
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
done. One
person
holding
ladder while
one person is
using it.
 Step ladders
shall not be
used close to
the edges of
birdcage
scaffold
handrails.
 Tool box talk
meetings for
working at
heights.
 Do not
exceed the
load limit on
MEWP’s.
 Entanglement  Fractures / 4 3 1  Only Y 1 3 3 Construction
into rotatory amputation 2 experienced Manager,
parts of s and and skilled Site
grinding lacerations technicians to Engineer,
machine/cuttin be engaged Safety
g machine. for grinding officer,
works. Supervisor
 Loose
clothing,
scarf, jewels
or damaged
clothes
should not be
worn during
the grinding
operation.
 Handle of the
grinding
machine to
be fitted
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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Risk Assessment No: 00
0003 v
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o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
properly and
used while
grinding
operation.
 Remove
nearby flying
objects with
protruding
wires /
threads in the
area of
grinding.
 Training /
tool box talk
to be
conducted
before start
of job and
refresher
course to be
conducted.
 Use ear
muff / ear
plugs while
doing
grinding
works with
abrasive
Construction
 Temporary wheels and
Manager,
and machines.
Site
 Working in high permanent 1  All nearby
4 3 Y 1 3 3 Engineer,
noise level hearing 2 technicians
Safety
loss / and helpers
officer,
tinnitus to wear
Supervisor
hearing
protection.
 Minimize the
grinding
works inside
the closed
room.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
 Incorrect  Fatal / 3 4 1  Only Y 1 4 4 Construction
installation of fractures / 2 experienced Manager,
abrasive serious and trained Site
wheels injuries operatives Engineer,
resulting in should Safety
perforation of change and officer,
chop saw fix the Supervisor
cutting grinding
machine/hand wheels with
grinding correct tools
machine and tackles.
abrasive  Disconnect
wheels. power before
changing
wheels and
use PPE’s like
face shield,
dust masks
and eye
goggles while
working.
 Do not use
screw drivers
and hammers
to remove or
fix the
grinding
wheels on
the
machines.
 Inspect the
wheel before
fixing. Fix
correct type
of wheel for
the correct
job. Wheels
shall be
stacked
properly.
 Check expiry
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
date on the
wheel and
check for any
damages or
manufacturin
g defects
before fixing.
 Training /
tool box talk
to be
conducted
before start
of job and
refresher
course to be
conducted.
 Use correct
type of wheel
for the right
job. I.e., use
cutting wheel
for cutting
job and
grinding
wheel for
grinding job.
 Follow hot
work permit
requirements
and use PPE.
 Fire potential  Fire / burn 3 4 1  Hot work Y 1 4 4 Construction
on injury 2 permit to be Manager,
combustibles obtained and Site
nearby all control Engineer,
measures to Safety
be officer,
implemented Supervisor
as per hot
work permit.
 Fire warden
to inspect the
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
area after hot
work is done.
 Electric shock  Electrocutio 3 4 1  Earthing to Y 1 4 4 Construction
due to damage n, fatal / 2 be done and Manager,
of cables of burns and grounded Site
cutting / fires. machines Engineer,
grinding / must be Safety
welding plugged into officer,
machines an outlet, Supervisor
properly
installed and
grounded.
 Check with a
qualified
electrician
every month.
 Proper cable
routing and
over head
laying of
cables to
avoid
physical
damage due
to pipe /
structure
and
movement
of vehicles.
 Use only
three –wire
double
insulated
extension
cords
 Keep all
electric
connection
dry and off
the ground.
Don’t touch
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
plugs or tool
with wet
hands.
Reduce the
risk of
electric
shock
 Inspection
and color
coding of
machines
every month.
 Technicians
working
cutting/grindi
ng machines
and helpers
should wear
eye goggles
 All
technicians
and helpers
to be
Construction
informed via
 Flying pieces of  Eye Manager,
tool box talk
swarf’s / metal injuries / M Y L Site
on dangers to
pieces during foreign 3 3 e e 1 3 o Engineer,
flying objects
cutting/grindin particle in d s w Safety
and injuries.
g eye officer,
 Collect and
Supervisor
dispose swarf
/ wastes on
regular basis
in the scrap
collection
points.
 Use hand
gloves while
collecting
swarfs /
wastes.
 Live ends -  Electrocutio 4 4 1  Welding Y 1 4 4 Construction
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
welding holders n 6 holders Manager,
– electric  Burns should be in Site
shock. good Engineer,
condition. Safety
 Welders and officer,
helpers to Supervisor
use leather
hand gloves.
 Welders to
use PPE
including
welding
shield of
shade 11,
welders hand
gloves, apron
and Safety
helmet/cover
all.
 Use good
welding
holders and
cables in
good
condition.
 Do not use
damaged
cable leads
and holders.
 Welders to
Check cables
and holders
daily before
use.
 Route cables
properly and
away from
damages.
 Tool box talk
on electrical
shock
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
prevention
procedure
will be
conducted.
 Intense light /  Arc Eye 5 3 1  Welding area Y 1 3 3 Construction
radiation from 5 shall be Manager,
welding works screened Site
leading to eye with fire Engineer,
injury. retardant Safety
 Exposure to UV materials to officer,
rays avoid flying Supervisor
sparks to
nearby/belo
w and
exposure to
UV rays.
 Hot work
permit must
be obtained
and all
control
measures to
be complied
before,
during and
finishing of
welding
works as per
ALEC safety
Requirement
s.
 Welders to
wear PPE
including
welding
shield of
shade 11,
welders hand
gloves, apron
and Safety
helmet/cover
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
all.
 Helpers
should not
see the
welding spot
and shall
wear black
color safety
glass with EN
166 standard.
 Warning
signs for
welding area
shall be
displayed and
access shall
be restricted
for others.
 Exposure to  Respiratory 5 2 1  Open areas Y 1 2 2 Construction
hazardous discomfort 0 so diluted Manager,
fumes evolving (health ventilation Site
from welding illness) available. Engineer,
activity.  Training to all Safety
welders and officer,
helpers in Supervisor
direct
exposure to
welding
fumes
regarding PPE
use and
limitations.
 Welders and
helpers to
use N95 type
of respiratory
filter / masks.
 If welding
area is
covered,
diluted
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
ventilation
with fans to
be provided
 Fire arising due  Burns 4 3 1  Hot work Y 1 3 3 Construction
to molten  Smoke 2 permit must Manager,
metal/sparks be obtained Site
fall over nearby and all Engineer,
combustible control Safety
and flammable measures to officer,
materials. be followed Supervisor
before,
during and
after carrying
out welding
a. All permit
conditions to
be followed
and applied.
 All the
combustibles
and
flammable
materials if
any in the
vicinity
should be
removed
before
starting the
task.
 Brief on
emergency
evacuation
requirements
.
 Suitable fire
extinguisher
shall be made
available in
the welding
area.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
 Fire warden
shall be
designated
and inspect
the work
location
before,
during and
after the
work is
finished.
 Welders &
helpers
should wear
leather hand
gloves (PPE -
including
welding
shield of
shade 11,
welders hand
gloves, apron
Construction
and Safety
Manager,
helmet/cover
 Contact with Site
all.)
hot metals /  Burns 3 3 9 Y 1 3 3 Engineer,
 All welders
molten metals Safety
and helpers
officer,
will be
Supervisor
informed via
tool box talk
on dangers to
hot surfaces.
 First aid box
and qualified
first aider to
be readily
available at
operation
site.
8 Storing at  Storage and  Fatal / 4 3 1  Pipes to be Y 1 3 3 Construction
installation stacking of serious 2 stored Manager,
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
/stacked
properly with
adequate
wooden /
steel wedge
supports to
prevent from
rolling and
hitting men.
 Barricade the
stored pipes
with
appropriate
barricading
material.
 Pipes should
not be stored
pipes/ Site
injuries / in the access
equipment Engineer,
fractures / ways /
area rolling/falling Safety
contusions pathways
and hitting officer,
etc., /emergency
employees Supervisor
access routes.
 Pipes should
not stored
over
temporary
electrical
cables on
ground (used
for hand held
power tools)
 Check slab
capacity
while
stacking huge
pipes. Do not
over load the
slab.
 Slipping and  Contusions 4 2 8  Housekeepin Y 1 2 2 Construction
tripping on / Fractures g to be done Manager,
work location. regularly and Site
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
scraps to be
disposed to
waste
collection
bins.
 Electrical
cables to be
routed
Engineer,
properly to
Safety
avoid trips
officer,
 Stack and
Supervisor
store
materials in
the correct
locations.
 Access /
egress to be
kept clear of
materials.
 Proper
positioning of
drilling
machine to
be adopted
and conduct
training for
Drilling and
using power
fixing supports Construction
tools.
for installing in  Drilling the slab Manager,
 Use safety
the slab, resulting in fall Site
1 goggles and
9 Installing of dust  Eye injuries 4 3 Y 1 3 3 Engineer,
2 dust mask for
lifting pad eyes particles to Safety
the task.
and hooking workers officer,
chain pulley
 Barricade the Supervisor
work area
blocks in it.
and instruct
others not to
see overhead
to prevent
fall of dust
particles on
eye.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
 Use power
tool handle
(drill machine
handle)
 Inspect the
power tool
on monthly
basis and
have color
code sticker
on it.
 Daily drilling
machine to
be inspected
by the
 Entanglement Construction
 Sprain on technicians
into rotating Manager,
hand wrist for any
drill bit into Site
and defects and
slab 3 3 9 Y 1 3 3 Engineer,
dislocation cable
reinforcement Safety
of hand damages.
rods and hand officer,
wrist bones  Proper
wrist twist Supervisor
positioning of
body and
hands while
drilling to be
adopted.
 Conduct
regular tool
box talk
meetings and
train all
workers
related to
hazards and
control
measures.
 Working at  Fatal / 3 4 1  Proper length Y 1 4 4 Construction
height using serious 2 of step Manager,
step ladders body ladders to be Site
resulting in fall injuries selected and Engineer,
from height used. Safety
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
 Ladders to be
inspected on
monthly basis
and color
code
inspection
stickers to be
obtained.
 One person
should hold
the step
ladder while
other is
working on it.
officer,
If work is
Supervisor
carried out
above 2mtr,
safety
harness to be
worn.
 Do not use
step ladders
on the
edges /
peripheries of
scaffold or
drains for
floor edges
etc.
 Drilling  Electrocutio 2 4 8  Correct Y 1 4 4 Construction
machines use n method of Manager,
with power using Power Site
cables – cause tools – Engineer,
for electric training for Safety
shock hazard workers using officer,
power tools. Supervisor
 Monthly
inspection of
power tools
and color
coding.
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
 Checking
cables and
plug tops on
daily basis.
 Handles of
the drilling
machines to
be used.
 Power cables
should not be
used for
shifting
drilling
machines to
high
elevations.
 Remove the
power supply
and
disconnect
the cable
plug tops
whenever the
machine is
not in use.
 Properly
handle
machines and
Construction
work in a
Manager,
correct
 Foreign Site
 Dust / particles posture.
particles in 2 4 8 Y 1 4 4 Engineer,
ejection  Conduct
eye. Safety
training and
officer,
use PPE like
Supervisor
safety glass
during drilling
works.
1 Lifting and  Fall of objects  Body 4 3 1  Conduct Y 1 3 3 Construction
0 installation of during lifting injuries / 2 route survey Manager,
Equipment operation Fractures and identify Site
onsite Engineer,
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
hazards and Safety
take officer,
necessary Supervisor
alternate safe
route if there
are any
obstruction/t
rip & trap
holes.
 Proper
handling -
Training
operatives
through tool
box talks.
 Only selected
technicians
with
adequate
knowledge
and
experience to
be engaged.
 Work to be
carried under
supervision.
 Plan the lift
and be sure
that all
member of
the group are
aware of the
plan.
 All team
members
should lift
their share
from the start
of the lift so
position the
team / slide
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
the object so
that you can
lift in this
manner.
 All lifting
group
members
should wear
safety
helmet,
safety shoes
and hand
gloves while
carrying out
shifting task.
 Use
mechanical
aid for lifting
as for as
possible and
minimize
manual
handling for
heavy and
lengthy pipes.
 Overhead  Body / hand 4 3 1  Inspect the Y 1 3 3 Construction
obstructions / injuries. 2 area of work Manager,
protruding for Site
rods/other protruding Engineer,
installations rods and Safety
sharp edges. other sharp officer,
objects. Supervisor
 Protect sharp
edges with
cushions or
soft
insulation fire
retardant
materials.
 Sharp edges /
protruding
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
R
A
ZARA-ENOVA-ALEM-MSS-MECH- Re
Risk Assessment No: 00
0003 v
N
o.
Le Ri
S ga s Additional
Ri
I l k Control
Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
nk
. Y/ n Parties
N k
rods shall be
warned with
warning
signs.
 Training
workers
regarding
working
postures.
 Poor working
 Sprains /  Training
postures /
Back pain / 3 3 9 workers for Y 1 3 3
ergonomic
Stress l manual
hazards.
handling
process.
 Follow up
workers
complaints.
 Working at  Fatal / Body 3 4 1  Adequate Y 1 4 4 Construction
heights, using injuries 2 scaffold and Manager,
ladders, mobile work Site
elevated platforms Engineer,
working erected and Safety
platforms and inspected by officer,
scaffolds competent Supervisor
resulting in fall person.
of men.  Only
competent
trained
person to
operate
MEWP’s.
Inspection of
MEWP’s
periodically.
 Using safety
harness when
working 2mtr
above from
ground level
and during
working on
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Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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peripheries of
bird cage
scaffolds.
 Step Ladders
in good
condition
inspected on
monthly basis
and color
coding to be
done. One
person
holding
ladder while
one person is
using it.
 Step ladders
shall not be
used close to
the edges of
birdcage
scaffold
handrails.
 Tool box talk
meetings for
working at
heights.
 Do not
exceed the
load limit on
MEWP’s.
 Entanglement  Fractures / 4 3 1  Only Y 1 3 3 Construction
into rotatory amputation 2 experienced Manager,
parts of s and and skilled Site
grinding lacerations technicians to Engineer,
machine/cuttin be engaged Safety
g machine. for grinding officer,
works. Supervisor
 Loose
clothing,
scarf, jewels
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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or damaged
clothes
should not be
worn during
the grinding
operation.
 Handle of the
grinding
machine to
be fitted
properly and
used while
grinding
operation.
 Remove
nearby flying
objects with
protruding
wires /
threads in the
area of
grinding.
 Training /
tool box talk
to be
conducted
before start
of job and
refresher
course to be
conducted.
 Working in high  Temporary 4 3 1  Use earmuff / Y 1 3 3 Construction
noise level and 2 ear plugs Manager,
permanent while doing Site
hearing grinding Engineer,
loss / works with Safety
tinnitus abrasive officer,
wheels and Supervisor
machines.
 All nearby
technicians
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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and helpers
wear hearing
protection.
 Minimize the
grinding
works inside
the closed
room.
 Incorrect  Fatal / 3 4 1  Only Y 1 4 4 Construction
installation of fractures / 2 experienced Manager,
abrasive serious and trained Site
wheels injuries operatives Engineer,
resulting in should Safety
perforation of change and officer,
chop saw fix the Supervisor
cutting grinding
machine/hand wheels with
grinding correct tools
machine and tackles.
abrasive  Disconnect
wheels. power before
changing
wheels and
use PPE’s like
face shield,
dust masks
and eye
goggles while
working.
 Do not use
screw drivers
and hammers
to remove or
fix the
grinding
wheels on
the
machines.
 Inspect the
wheel before
fixing. Fix
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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correct type
of wheel for
the correct
job. Wheels
shall be
stacked
properly.
 Check expiry
date on the
wheel and
check for any
damages or
manufacturin
g defects
before fixing.
 Training /
toolbox talk
to be
conducted
before start
of job and
refresher
course to be
conducted.
 Use correct
type of wheel
for the right
job. I.e., use
cutting wheel
for cutting
job and
grinding
wheel for
grinding job.
 Follow hot
work permit
requirements
and use PPE.
 Fire potential  Fire / burn 3 4 2  Hot work Y 1 4 4 Construction
on injury permit to be Manager,
combustibles obtained and Site
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

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all control
measures to
be
implemented Engineer,
as per hot Safety
nearby
work permit. officer,
 Fire watcher Supervisor
to inspect the
area after hot
work is done.
 Electric shock  Electrocutio 3 4 1  Earthing to Y 1 4 4 Construction
due to damage n, fatal / 2 be done and Manager,
of cables of burns and grounded Site
cutting / fires. machines Engineer,
grinding / must be Safety
welding plugged into officer,
machines an outlet, Supervisor
properly
installed and
grounded.
 Check with a
qualified
electrician
every month.
 Proper cable
routing and
over head
laying of
cables to
avoid physical
damage due
to pipe /
structure and
movement of
vehicles.
 Use only
three –wire
double
insulated
extension
cords
 HAZARD IDENTIFICATION & RISK ASSESSMENT

Description of Task / INSTALLATION OF GI DUCTS, CHILLED WATER PIPES

Activity: ALONG WITH INSULATION
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Risk Assessment No: 00
0003 v
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Consequence sk Current Control P S R
N Task Step Hazard Details P S Re Measures &
Details Ra Measures
o q. a Responsible
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. Y/ n Parties
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 Keep all
electric
connection
dry and off
the ground.
Don’t touch
plugs or tool
with wet
hands.
Reduce the
risk of electric
shock
 Inspection
and color
coding of
machines
every month.

Assessor’s Sire
Shaji TP Position: Signature:
Name: Superintendent

Sathiyamoorthy Construction
Approved By: Position: Signature:
Meyyappan Manager

Shree Shankar
Reviewed By: Position: CRC Signature:
Sankaran Nair
Risk Assessment Review Date of Next
21 October 2023 6 months 20 April 2023
Date: Period: Review: