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Plastic Injection Molding Part Tolerance

This document provides guidance on common tolerances for plastic injection molded parts made from various materials. It lists dimensional tolerances for diameters, depths, heights, wall thicknesses, holes, flatness and concentricity for different plastic materials including ABS, acetal, acrylic, nylon, polycarbonate, polyethylene, polypropylene and polystyrene. Tolerances are specified as either commercial or fine tolerances and vary depending on the dimension and material.

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115 views

Plastic Injection Molding Part Tolerance

This document provides guidance on common tolerances for plastic injection molded parts made from various materials. It lists dimensional tolerances for diameters, depths, heights, wall thicknesses, holes, flatness and concentricity for different plastic materials including ABS, acetal, acrylic, nylon, polycarbonate, polyethylene, polypropylene and polystyrene. Tolerances are specified as either commercial or fine tolerances and vary depending on the dimension and material.

Uploaded by

info.knanda
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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Common Plastic Injection Molded Part Tolerance Guidance Chart

ABS AcetaI Acrylic


Drawing code Dimension (inch)
Commercial Fine Commercial Fine Commercial Fine
A= Diameter* To 1.000 0.005 0.003 0.006 0.004 0.005 0.003
1.000 - 2.000 0.006 0.004 0.008 0.005 0.006 0.004
2.000 - 3.000 0.008 0.005 0.009 0.006 0.007 0.005
B=Depth** 3.000 - 4.000 0.009 0.006 0.011 0.007 0.008 0.006
C=Height** 4.000 - 5.000 0.011 0.007 0.013 0.008 0.009 0.007
5.000 -6.000 0.012 0.008 0.014 0.009 0.011 0.008
6.000 - 12.000 0.003 0.002 0.004 0.002 0.003 0.002
D=Bottom Wall 0.004 0.002 0.004 0.002 0.003 0.003

m
E=Side Wall 0.003 0.002 0.004 0.002 0.005 0.003
0.000 - 0.125 0.002 0.001 0.002 0.001 0.003 0.001
F=Hole 0.125 - 0.250 0.002 0.001 0.003 0.002 0.003 0.002
Diameter* 0.250 - 0.500 0.003 0.002 0.004 0.002 0.004 0.002

co
0.500 and over 0.004 0.002 0.006 0.003 0.005 0.003
0.000 - 0.250 0.003 0.002 0.004 0.002 0.004 0.002
G=Hole Depth 0.250 - 0500 0.004 0.002 0.005 0.003 0.004 0.002
0.500 -1.000 0.005 0.003 0.006 0.004 0.006 0.003
0.000 - 3.000 0.015 0.010 0.011 0.006 0.010 0.007
Flatness
3.000 -6.000 0.030 0.020 0.020 0.010 0.015 0.010

d.
Concentricity TIR 0.009 0.005 0.010 0.006 0.010 0.006

Nylon Polycarbonate Polyethylene,HD


Drawing code Dimension (inch)
Commercial Fine Commercial Fine Commercial Fine
0.004 0.002 0.004 0.003 0.008 0.006
A= Diameter* To 1.000
1.000 - 2.000 0.006
ol 0.003 0.005 0.003 0.010 0.008
2.000 - 3.000 0.007 0.005 0.006 0.004 0.013 0.011
B=Depth** 3.000 - 4.000 0.009 0.006 0.007 0.005 0.015 0.013
C=Height** 4.000 - 5.000 0.010 0.007 0.008 0.005 0.018 0.016
pm

5.000 -6.000 0.012 0.008 0.009 0.006 0.020 0.018


6.000 - 12.000 0.003 0.002 0.003 0.015 0.006 0.003
D=Bottom Wall 0.004 0.003 0.003 0.002 0.006 0.004
E=Side Wall 0.005 0.003 0.003 0.002 0.008 0.004
0.000 - 0.125 0.002 0.001 0.002 0.001 0.003 0.002
F=Hole 0.125 - 0.250 0.003 0.002 0.002 0.015 0.005 0.003
Diameter* 0.250 - 0.500 0.003 0.002 0.003 0.002 0.006 0.004
0.500 and over 0.005 0.003 0.003 0.002 0.008 0.005
//u

0.000 - 0.250 0.004 0.002 0.002 0.002 0.005 0.003


G=Hole Depth 0.250 - 0500 0.004 0.003 0.003 0.002 0.007 0.004
0.500 -1.000 0.005 0.004 0.004 0.003 0.009 0.006
0.000 - 3.000 0.010 0.004 0.005 0.003 0.023 0.015
Flatness
3.000 -6.000 0.015 0.007 0.007 0.004 0.037 0.022
Concentricity TIR 0.010 0.006 0.005 0.003 0.027 0.010
:

Polyethylene,LD Polypropylene polystyrene


tp

Drawing code Dimension (inch)


Commercial Fine Commercial Fine Commercial Fine
A= Diameter* To 1.000 0.007 0.004 0.007 0.004 0.004 0.003
1.000 - 2.000 0.010 0.008 0.009 0.005 0.005 0.003
2.000 - 3.000 0.012 0.008 0.011 0.007 0.007 0.004
B=Depth** 3.000 - 4.000 0.015 0.010 0.013 0.008 0.008 0.005
ht

C=Height** 4.000 - 5.000 0.017 0.011 0.015 0.009 0.010 0.006


5.000 -6.000 0.020 0.013 0.018 0.011 0.011 0.007
6.000 - 12.000 0.005 0.004 0.005 0.003 0.004 0.002
D=Bottom Wall 0.050 0.004 0.006 0.003 0.006 0.003
E=Side Wall 0.005 0.004 0.006 0.003 0.007 0.004
0.000 - 0.125 0.003 0.002 0.003 0.002 0.002 0.001
F=Hole 0.125 - 0.250 0.004 0.003 0.004 0.003 0.002 0.001
Diameter* 0.250 - 0.500 0.005 0.004 0.005 0.004 0.002 0.002
0.500 and over 0.006 0.005 0.008 0.006 0.004 0.002
0.000 - 0.250 0.003 0.003 0.005 0.003 0.004 0.002
G=Hole Depth 0.250 - 0500 0.004 0.004 0.006 0.004 0.004 0.002
0.500 -1.000 0.006 0.005 0.009 0.006 0.005 0.003
0.000 - 3.000 0.020 0.015 0.021 0.014 0.007 0.004
Flatness
3.000 -6.000 0.030 0.020 0.035 0.021 0.013 0.005
Concentricity TIR 0.010 0.008 0.016 0.013 0.010 0.008

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