NNSD291
NNSD291
PHAMOS1106067AE
E2
Microwave Oven
NN-SD291S
NN-SD291W
CPH(CANADA)
Please file and use this manual together with the service manual for Model NN-S262SF (Order
No.SIMMC0203005C1)
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CONTENTS
Page Page
1 SCHEMATIC DIAGRAM 5 5.1. Adjustment of primary interlock switch, secondary interlock
2 DESCRIPTION OF OPERATING SEQUENCE 6 switch and monitor switch. 12
2.1. Variable power cooking control 6 5.2. Measurement of microwave output 12
2.2. Inverter power supply circuit 6 6 PROCEDURE FOR MEASURING MICROWAVE ENERGY
2.3. Inverter defrost 6 LEAKAGE 13
2.4. Sensor cooking 6 6.1. Equipment 13
2.5. Sensor reheat 7 6.2. Procedure for measuring radiation leakage 13
3 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 8 6.3. Record keeping and notification after measurement 13
3.1. Check the grounding 8 6.4. At least once a year, have the radiation monitor checked
3.2. Inverter warnings 8 for calibration by its manufacturer. 14
3.3. Part replacement. 9 7 TROUBLESHOOTING GUIDE 15
3.4. When the 20A fuse is blown due to the malfunction of the 7.1. Troubleshooting of inverter circuit (U) and magnetron 15
monitor interlock switch: 9 7.2. SIMPLE WAY OF H.V. INVERTER/MAGNETRON
3.5. Avoid inserting nails, wire etc. through any holes in the TROUBLESHOOTING 16
unit during operation. 9 7.3. H.V.INVERTER BOARD MAIN PARTS LIST
3.6. Verification after repair 9 (F606Y8X00AP) 16
3.7. Sharp edges 9 8 EXPLODED VIEW AND PARTS LIST 17
4 COMPONENT TEST PROCEDURE 10 8.1. EXPLODED VIEW 17
4.1. Primary, Secondary Interlock Switch & Power Relay RY1 8.2. PARTS LIST 18
10 8.3. DOOR ASSEMBLY 20
4.2. Monitor Switch 10 8.4. ESCUTCHEON BASE ASSEMBLY 21
4.3. Magnetron 10 8.5. PACKING AND ACCESSORIES 22
4.4. Inverter power supply (U) 11 8.6. WIRING MATERIALS 23
4.5. Humidity sensor 11 9 DIGITAL PROGRAMMER CIRCUIT 24
5 MEASUREMENTS AND ADJUSTMENTS 12 9.1. SCHEMATIC DIAGRAM 24
9.2. PARTS LIST 26
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1 SCHEMATIC DIAGRAM
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WARNING DISCHARGE THE HIGH VOLATGE 1. This is mandatory. Refer to “measurements and
CAPACITORS adjustments” for the location of these switches.
For about 30 seconds after the oven is turned off, an 2. When replacing the fuse, confirm that it has the
electric charge remains in the high voltage capacitors of the appropriate rating for these models.
Inverter Power Supply circuit board. 3. When replacing faulty switches, be sure the mounting
When replacing or checking parts, remove the power plug tabs are not bent, broken or deficient in their ability to
from the outlet and short the inverter output terminal of the hold the switches.
magnetron filament terminals to the chassis ground with an
insulated handle screwdriver to discharge. Please be sure 3.5. Avoid inserting nails, wire etc.
to contact the chassis ground side first and then short to the through any holes in the unit
output terminal.
during operation.
Never insert a wire, nail or any other metal object through the
lamp holes on the cavity or any holes or gaps, because such
objects may work as an antenna and cause microwave
leakage.
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4.4. Inverter power supply (U) 5. Program oven at High power for 1 minute and press [Start]
button.
DO NOT try to REPAIR H.V. Inverter power supply (U). a. After approximately 3 seconds, oven stops operating.
Replace complete H.V. Inverter(U) Unit.
b. During oven operation, the input current is
approximately 0.4A.
INPUT CURRENT FAILURE CODE
Unplug CN701 0.4A Oven stops in 3
seconds after started.
If both a and b check OK, the Inverter Power Supply (U) can be
determined to be OK.
1. With the oven unit’s AC power supply cord is unplugged 6. The total amount of T1 cooking time appears in display
from the wall outlet, unplug the 2 pin H.V. connector CN703 window. If the range of cooking time is 50 sec. ~ 2 Min.,
from the magnetron tube. humidity sensor function is normal.
Test 2
Continued from Test 1
1. Unplug the oven’s AC power supply cord from outlet.
2. Unplug 3 pin connector CN701. CN703 remains unplugged.
3. Plug in the oven’s AC power supply cord into outlet.
4. Program DPC.
a. Press Clock button once.
b. Press Timer button once.
c. Press Start button once.
d. Press Power Level button once.
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NOTE:
6.2.2. Measurements with a fully
The U.S. Government standard is 5 mW/cm2 while in the
customer’s home. 2mW/cm2 stated here is our own
assembled oven.
voluntary standard. (1mW/cm2 for Canada) After all components, including outer panel are fully assembled,
measure for radiation leakage around the door periphery, the
6.1. Equipment door viewing window, the exhaust opening, control panel and
• Electromagnatic radiation monitor air inlet openings.
• Glass thermometer 212°F or 100°C 6.3. Record keeping and
• 600cc glass beaker
notification after measurement
6.2. Procedure for measuring • After any adjustment or repair to a microwave oven, a
radiation leakage leakage reading must be taken. Record this leakage
reading on the repair ticket even if it is zero.
Note before measuring:
A copy of this repair ticket and the microwave leakage
• Do not exceed meter full scale deflection. Leakage monitor reading should be kept by repair facility.
should initially be set to the highest scale.
• Should the radiation leakage be more than 2 mW/cm 2
• To prevent false readings, the test probe should be held by (1mW/cm 2 for Canada) after determining that all parts are in
the grip portion of the handle only and moved along the good condition, functioning properly, and genuine
shaded area in Figure no faster than 1 inch/sec replacement parts as listed in this manual have been used,
(2.5cm/sec). immediately notify PSTC, PPR or PCI.
• Leakage with the outer panel removed: less than 5mW/cm 2.
• Leakage for a fully assembled oven with door normally
closed: less than 2mW/cm 2 (1mW/cm 2 for Canada).
• Leakage for a fully assembled oven [Before the interlock
switch (primary) is interrupted] while pulling the door: less
than 2mW/cm 2.
1. Pour 275 ± 15cc (9ozss± 1/2oz) of 20°C ± 5°C (68° ± 9°F)
water in a beaker which is graduated to 600cc, and place in
the center of the oven.
2. Set the radiation monitor to 2450MHz and use it following
the manufacturer´s recommended test procedure to assure
correct results.
3. When measuring the leakage, always use the 2 inch (5cm)
spacer supplied with the probe.
4. Tap the [Start] button or set the timer and with the
magnetron oscillating, measure the leakage by holding the
probe perpendicular to the surface being measured.
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7 TROUBLESHOOTING GUIDE
7.1. Troubleshooting of inverter circuit (U) and magnetron
This oven is programmed with a self diagnostics failure code system which will help for troubleshooting. H95, H97, H98 and H99
are the provided failure codes to indicate magnetron and inverter circuit problem areas. This section explains failure codes of H95,
H97, H98 and H99. First, you must program the DPC into TEST MODE, press Clock button once → press Timer button once
→ Press Start button once → press Power Level button once. Program unit for operation. H95, H97, H98, H99 appears in
display window a short time after [Start] button is pressed and there is no microwave oscillation.
H95, H97, H98, H99 appears in display window a short time after [Start] button is pressed and no microwave oscillation with AC
Ampere meter used for troubleshooting.
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Procedure:
Follow the matrix table below to identify the problem source.
Note:
Do not replace both Inverter board and Magnetron simultaneously and automatically without going through this
procedure.
Power will: Ammeter reading is: To do: Remedy:
Shut off in 23 seconds 1. Between 0.5A and 1.0A. Check and repair open magnetron circuit Open magnetron wiring between Inverter
after “Start”. and magnetron terminal.
2. Between 1.0A and 2.0A. Check continuity of D702 in Inverter PCB.
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6 F20115H00AP COVER 1
7 F21314Y00XN PULLY SHAFT 1
8 F290D5Q00AP ROLLER RING (U) 1
10 F393C6Z00CP DOOR HOOK (U) 1
16 F40256Z80AP ORIFICE 1
17 F401W9D90AP BLOWER MOTOR (U) 1
18 F42486Z00AP FAN CASE C 1
20 F42505H00AP SIROCCO FAN C 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
61 F900C9X00CP AC CORD W/PLUG 1
62 F90804W00AP CANOE CLIP 1 FOR COVER
64 F48436Z00APG INHALE GUIDE A 1
76 F11736F00AP SPRING 2
77 F11196F00SAP VENT GRILLE OSTENTATIOUS COVER 1 SD291S
77 F11196Z00HAP VENT GRILLE OSTENTATIOUS COVER 1 SD291W
78 F11189D90AP VENT GRILLE INSTALLATION 1
BRACKET
79 F11176F00SAP VENT GRILLE 1 SD291S
79 F11176Z00HAP VENT GRILLE 1 SD291W
80 F48236F00AP CAM 1
81 F48246Z00AP SHAFT 1
82 F111B6F00APG BACKSTOP AU 2
83 F111C6F00APG BACKSTOP BU 1
84 J61415G10XN MICRO SWITCH 1
85 F101V6Z00SAP VENT GRILLE (U) 1 SD291S
85 F101V6Z00HAP VENT GRILLE (U) 1 SD291W
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F30186P40AG DOOR KEY A 1
D2 F302A8Q00SAP DOOR A (U) 1 SD291S
D2 F302A8Q50HAP DOOR A (U) 1 SD291W
D3 F302K5H00AP DOOR E (U) 1
D4 F30215G10XN DOOR KEY SPRING 1
D5 F30855H00AP DOOR C 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603L9X00CP D.P.CIRCUIT (AU) 1
E2 F603Y9X00CP D.P.CIRCUIT (DU) 1
E3 F800L9X00SCP ESCUTCHEON BASE (U) 1 SD291S
E3 F800L9X00HCP ESCUTCHEON BASE (U) 1 SD291W
E4 F66166Y40BP FLAT CABLE 1
E5 F82988Q00SAP BUTTON 1 SD291S
E5 F82989D90HAP BUTTON 1 SD291W
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F00039X00CP INSTRUCTION MANUAL 1
P2 F01029X00SCP PACKING CASE,PAPER 1 SD291S
P2 F01029X00HCP PACKING CASE,PAPER 1 SD291W
P3 F01045H00AP UPPER FILLER 1
P4 F01055H00AP LOWER FILLER 1
P5 F01066Z20AP P.E.BAG 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030A9X00CP LEAD WIRE HARNESS 1 (Connect to Primary Interlock Switch,Monitor
Switch,Top Oven Lamp,Stirrer Motor,Magnetron cooling
Fan Motor, Inverter cooling Fan Motor,3 Thermal
Cutouts,Blower Motor & Cam Switch etc.)
W2 F030E5H00CP H.V.LEAD WIRE 1 (Magnetron to CN702 of H.V.Inverter)
W3 F03539X00CP LEAD WIRE HARNESS U 1 (INCLUDING 5 PIN CONNECTOR CN4)
(Connect to Secondary Interlock Switch etc.)
W4 F03559X00CP LEAD WIRE HARNESS 1 (Connect to Turntable Motor & Cooktop Lamps etc.)
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06/11
S-9X0
26 Printed in China