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Gram HC-75 MK2 SPL

This document provides spare parts lists and diagrams for reciprocating compressors with cylinder diameters of 75mm and numbers of cylinders ranging from 2 to 8. It includes lists of spare parts for models HC/HCL/HCH 2075, 4075, 6075, and 8075 along with diagrams of each model.
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0% found this document useful (0 votes)
200 views57 pages

Gram HC-75 MK2 SPL

This document provides spare parts lists and diagrams for reciprocating compressors with cylinder diameters of 75mm and numbers of cylinders ranging from 2 to 8. It includes lists of spare parts for models HC/HCL/HCH 2075, 4075, 6075, and 8075 along with diagrams of each model.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Spare Parts list

Reciprocating Compressor
HC/HCL/HCH
2075/4075/6075/8075

Art. No. 82 600 0017 00 Order No. xx xxxx


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 1

Contents.
Introduction........................................................................................................................2
Spare Parts List HC 8075 ..................................................................................................3
75 mm compressor with 8 cyl., front view.......................................................................6
75 mm Compressor with 8 cyl., side view .......................................................................7
Longitudinal section in 75 mm Compressor with 8 cyl. .................................................8
Sectional view, 75 mm Compressor with 8 cyl. ..............................................................9
75 mm Compressor with 8 cyl. back view .....................................................................10
75 mm Compressor with 8 cyl., longitudinal section, mech. seal ...............................11
Spare Parts List HC 6075 ................................................................................................12
75 mm Compressor with 6 cyl., front view ....................................................................15
75 mm Compressor with 6 cyl., side view .....................................................................16
Longitudinal section, 75 mm Compressor with 6 cyl. ..................................................17
Sectional view, 75 mm Compressor with 6 cyl. ............................................................18
75 mm Compressor with 6 cyl., Back view....................................................................19
75 mm Comp. with 6 cyl., longitudinal section, mech. seal .........................................20
Spare Parts List HC 4075 ................................................................................................21
75 mm Compressor with 4 cyl., front view ....................................................................24
75 mm Compressor with 4 cyl., side view .....................................................................25
Longitudinal section, 75 mm Compressor with 4 cyl. ..................................................26
Sectional View, 75 mm Compressor with 4 cyl. ............................................................27
75 mm Compressor with 4 cyl. Back View ....................................................................28
75 mm Compr. with 4 cyl., Longitudinal Section, mech. seal. .....................................29
Spare Parts List HC 2075 ................................................................................................30
75 mm Compressor with 2 cyl., side view .....................................................................34
Longitudinal Section, 75 mm Compr. with 2 cyl. ..........................................................35
75 mm Compressor with 2 cyl., back view ....................................................................36
75 mm Compr. with 2 cyl., Longitudinal sect., Mech. Seal...........................................37
Oil Pump for 75 mm Compressor...................................................................................38
By-pass Valve Ø17, 25 and 10 bar..................................................................................39
Connecting Rod + Piston for 75 mm Compressor ........................................................40
Cylinder with Capacity Control for 75 mm Compressor...............................................41
Cylinder without Capacity Control, 75 mm Compressor..............................................42
Discharge Valve, Complete, 75 mm Compressor .........................................................43
Suction Filter Complete, for 75 mm Compressor with 4-8 Cyl. ...................................44
Pressure Gauge Panel for 75 mm Compressor ............................................................45
Oil Cooler for 75 mm Compressor with 2/4/6/8 Cyl.......................................................46
Piston for Cap. Contr., with glydring + o-ring, for 75 mm Compr................................47
Oil Recovery.....................................................................................................................48
Coupling for 75 mm Compressor ...................................................................................49
Gauge Valve GGV ............................................................................................................51
Manometers......................................................................................................................52
Oil Filling Valve GVAC.....................................................................................................53
..............
....
.. .................
..
Electrical Heater and Stem Bulb ....................................................................................55
Set of tools for disassembling and repair work on Compressor sor ...........
.. ....
.. ....
.. ....
.. ....
.. ....
.. ..........
..
................................56
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 2

Introduction

Application
This manual is used when ordering spare parts. Identification
The compressor is provided with a name plate
Compressors of the HC type are intended for showing manufacturing year, serial number, type,
normal cold-storage rooms. refrigerant etc.
HCH compressors are intended for higher
pressure and temperature conditions, e.g. air Order for spare parts
conditioning and heat pumps. In case of inquiries and orders for spare parts,
HCL compressors are used as low-pressure please always give model, serial number, re-
compressors at two-stage plants. frigerant, and order number, if indicated.
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 3

Spare Parts List HC 8075

Item Designation No. Remarks


2 Compressor body, 8 cylinders, 75 mm 77 580 2004
3 Bearing cover, 75 mm 77 580 2005
4 Gasket for end cover, 75 mm 77 580 2037
5 Inside hexagon screw, M12x40 42 078 1225
6 Top cover, 75 mm 77 580 2010
7 Gasket for top cover, 75 mm 77 580 2035
8 Inside hexagon screw, M12x90 42 078 1233
9 Side cover, 75 mm 77 580 2007
10 Gasket for side cover, 75 mm 77 580 2036
11 Inside hexagon screw, M12x60 42 078 1229
12 Side cover for capacity control, 75 mm 77 580 2009
13 Gasket for side cover, 75 mm 77 580 2036
14 Inside hexagon screw, M12x60 42 078 1229
15 Cover for suction chamber, 75 mm 77 580 2013
16 Gasket for suction cover, 75 mm 77 580 2038
17 Inside hexagon screw, M12x30 42 078 1223
18 Gasket for shaft seal, 75 mm 77 580 1057
19 Gasket for shaft seal cover, 75 mm 77 580 1058
20 Inside hexagon screw, M12x40 42 078 1225
21 Cover for discharge chamber, 75 mm 77 580 2014
22 Gasket for discharge cover, 75 mm 77 580 2040
23 Inside hexagon screw, M12x30 42 078 1223
24 Plug for by-pass valve, Ø17 77 580 2160
25 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
28 Plug, 1 1/4" RP 77 580 2072
29 Aluminium ring, 49 x 43 x 3 55 065 7023
30 Allen plug, RC 1/8" 46 152 1003
32 Allen plug, RC 1/2" 46 152 1012
33 Allen plug, RC 3/4" 46 152 1018
34 Plug, M20 77 600 2167
35 Aluminium ring, 30 x 21 x 2 55 065 7044
36 Sight glass, Ø60 x 7 47 040 0008
37 O-ring 2347 PRP 125, 32.99 x 2.62 55 084 0062
38 Inside hexagon screw, M6x20 42 078 1101
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 4

Item Designation No. Remarks


39 Insert pipe for heater, L2=260, 75/100/125-152 mm 77 580 1136
40 Aluminium ring, 35 x 27 x 3 55 065 7021
41 Ring screw DIN 580, M16 42 246 1102
44 Inside hexagon screw, M12x30 42 078 1223
45 Aluminium ring, 20 x 12 x 2 55 065 7038
60 Spring holder for capacity control, 2/8 cyl. 75 mm 77 580 1125
61 Spring for capacity control, 75 mm 77 580 2099
62 Spring cap for capacity control, 75 mm 77 580 2095
63 Retaining ring, steel, ST 9 42 324 1007
64 Bar for capacity control, 2/8 cyl., 75 mm 77 580 1127
65 Piston for cap. control with glyd ring and O-ring, 75 mm 77 580 0455
75 Main bearing, 8 cylinders, 75 mm 77 580 2020
76 Thrust bearing, 8 cylinders, 75 mm 77 580 2021
80 Crankshaft, 8 cylinders, 75 mm 77 580 2033
81 Bush for driving-plate pin 77 580 2057
82 Key type A, 12 x 08 x 55 46 154 1081
83 Locking plate 77 580 2056
84 Tab washer, external tab, Ø13 mm 42 184 1014
85 Hexagon screw, M12x45 42 004 1337
95 Screw for driving ring, 2/8 cyl., 75 mm 77 580 1256
96 Spring washer, M6 42 178 1011
97 Driving ring for shaft seal 77 580 1255
98 Spring for shaft seal, 75 mm 77 580 1052
99 O-ring 2347 PRP 330, 53.34 x 5.33 55 084 0178
100 Wearless ring for shaft seal, 75 mm 77 580 1257
101 Hex. socket set screw, M5x10 42 082 1033
102 Carbon ring for shaft seal, 75 mm 77 580 1056
103 O-ring 2347 PRP 332, 59.69 x 5.33 55 084 0180
110 Oil pump, comp., 75 mm 77 580 0410 See detail
111 Inside hexagon screw, M12x30 42 078 1223
115 Oil filter, complete, 4/6/8 cyl., 75 mm 77 580 0373
Filter cartridge, P-135 46 191 0003
116 Screwed connection, G-12-L G 46 083 2012
118 Magnet for oil filter 52 200 0010
120 By-pass valve, 25 bar - Ø17 72 300 0112 See detail
121 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
110
125 Spindle for oil pressure valve,125 mm 77 615 1094
094
126 Spring for oil pressure valve, 8 cyl., 152 mm 77 630 1021
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 5

Item Designation No. Remarks


127 Guide for oil control valve spring 77 600 2116
128 Nipple for oil pressure control, 75 mm 77 580 2115
129 Guard for oil control valve 77 580 2117
130 Lock nut FZB, M12 42 148 2113
131 Aluminium ring, 34 x 25 x 2 55 065 7047
135 Charge / drain valve, RC 1/2" 72 400 2071 See detail
137 Schräder valve, 1/8" Rc 72 055 0021
140 Connecting rod with needle bearing and piston, 75 mm 77 580 0415 See detail
150 Cylinder, compl, with capacity control, 75 mm 77 580 0420 See detail
151 Cylinder, complete without capacity control, 75 mm 77 580 0425 See detail
170 Discharge valve, complete, 75 mm 77 580 0430 See detail
175 Spring for liquid slug-over, 75 mm 77 580 2085
180 Suction filter, complete, 75 mm 77 580 0436
181 Filter cloth, 4,6 and 8 cylinders, 75 mm 77 257 2388
182 Spring, Ø 58 x 2 77 257 2400
190 Manometer board, complete "A", 75 mm 77 580 0440 See detail
Manometerboard "CFC", 75 mm 77 580 0441 See detail
191 Inside hexagon screw, M12x16 42 078 1217
200 Solenoid valve, bottom part, 3 way, BS-V401, NC 41 361 0176
201 Gasket for solenoid valve 77 120 2090
202 Inside hexagon screw, M8x30 42 078 1143
Coil for solenoid valve, 220-240V, 50/60Hz 41 361 5201
Coil for solenoid valve, 110-120V, 50/60Hz 41 361 5202
Coil for solenoid valve, 48V, 50/60Hz 41 361 5206
Coil for solenoid valve, 24V, 50/60Hz 41 361 5204
210 Connecting pipes pressure gauge/capacity/oil, 8 cyl., 75 mm 77 580 0497
211 Screwed connection, WE-6-LLRG 46 085 2005
213 Screwed connection, WE-8-LLRG 46 085 2006
215 Screwed connection, WEV 12L/R 1/4K 46 085 2008
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 6

75 mm compressor with 8 cyl., front view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 7

75 mm Compressor with 8 cyl., side view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 8

Longitudinal section in 75 mm Compressor with 8 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 9

Sectional view, 75 mm Compressor with 8 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 10

75 mm Compressor with 8 cyl. back view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 11

75 mm Compressor with 8 cyl., longitudinal section, mech. seal


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 12

Spare Parts List HC 6075

Item Designation No. Remarks


2 Compressor body, 6 cylinders, 75 mm 77 580 2003
3 Bearing cover, 75 mm 77 580 2005
4 Gasket for end cover, 75 mm 77 580 2037
5 Inside hexagon screw, M12x40 42 078 1225
6 Top cover, 75 mm 77 580 2010
7 Gasket for top cover, 75 mm 77 580 2035
8 Inside hexagon screw, M12x90 42 078 1233
9 Side cover, 75 mm 77 580 2007
10 Gasket for side cover, 75 mm 77 580 2036
11 Inside hexagon screw, M12x60 42 078 1229
12 Side cover for capacity control, 75 mm 77 580 2009
13 Gasket for side cover, 75 mm 77 580 2036
14 Inside hexagon screw, M12x60 42 078 1229
15 Cover for suction chamber, 75 mm 77 580 2013
16 Gasket for suction cover, 75 mm 77 580 2038
17 Inside hexagon screw, M12x30 42 078 1223
18 Gasket for shaft seal, 75 mm 77 580 1057
19 Gasket for shaft seal cover, 75 mm 77 580 1058
20 Inside hexagon screw, M12x40 42 078 1225
21 Cover for discharge chamber, 75 mm 77 580 2014
22 Gasket for discharge cover, 75 mm 77 580 2040
23 Inside hexagon screw, M12x30 42 078 1223
24 Plug for by-pass valve, Ø17 77 580 2160
25 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
28 Plug, 1 1/4" RP 77 580 2072
29 Aluminium ring, 49 x 43 x 3 55 065 7023
30 Allen plug, RC 1/8" 46 152 1003
31 Allen plug, RC 1/4" 46 152 1006
32 Allen plug, RC 1/2" 46 152 1012
33 Allen plug, RC 3/4" 46 152 1018
34 Plug, M20 77 600 2167
167
35 Aluminium ring, 30 x 21 x 2 55 065 7044
36 Sight glass, Ø60 x 7 47 040 0008
008
37 O-ring 2347 PRP 125, 32.99 x 2.62 55 084 0062
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 13

Item Designation No. Remarks


38 Inside hexagon screw, M6x20 42 078 1101
39 Insert pipe for heater, L2=260, 75/100/125-152 mm 77 580 1136
40 Aluminium ring, 35 x 27 x 3 55 065 7021
41 Ring screw DIN 580, M16 42 246 1102
44 Inside hexagon screw, M12x30 42 078 1223
45 Aluminium ring, 20 x 12 x 2 55 065 7038
60 Spring holder for capacity control, 2/8 cyl. 75 mm 77 580 1125
61 Spring for capacity control, 75 mm 77 580 2099
62 Spring cap for capacity control, 75 mm 77 580 2095
63 Retaining ring, steel, ST 9 42 324 1007
64 Bar for capacity control, 2/8 cyl., 75 mm 77 580 1127
65 Piston for cap. control with glyd ring and O-ring, 75 mm 77 580 0455
67 Ball, steel, 7/16" 51 041 1012
68 Spring for oil circulation,100 mm 77 600 2067
69 Spring guide for compr. 100-125 mm 77 600 2063
70 Holder for spring guide, 2-8 cylinders, 75 mm 77 580 2064
75 Main bearing, 8 cylinders, 75 mm 77 580 2020
76 Thrust bearing, 8 cylinders, 75 mm 77 580 2021
80 Crankshaft, 6 cylinders, 75 mm 77 580 2032
81 Bush for driving-plate pin 77 580 2057
82 Key type A, 12 x 08 x 55 46 154 1081
83 Locking plate 77 580 2056
84 Tab washer, external tab, Ø13 mm 42 184 1014
85 Hexagon screw, M12x45 42 004 1337
95 Screw for driving ring, 2/8 cyl., 75 mm 77 580 1256
96 Spring washer, M6 42 178 1011
97 Driving ring for shaft seal 77 580 1255
98 Spring for shaft seal, 75 mm 77 580 1052
99 O-ring 2347 PRP 330, 53.34 x 5.33 55 084 0178
100 Wearless ring for shaft seal, 75 mm 77 580 1257
101 Hex. socket set screw, M5x10 42 082 1033
102 Carbon ring for shaft seal, 75 mm 77 580 1056
103 O-ring 2347 PRP 332, 59.69 x 5.33 55 084 0180
110 Oil pump, comp., 75 mm 77 580 0410 See detail
111 Inside hexagon screw, M12x30 42 078 1223
115 Oil filter, complete, 4/6/8 cyl., 75 mm 77 580 0373
Filter cartridge, P-135 46 191 0003
003
116 Screwed connection, G-12-L G 46 083 2012
118 Magnet for oil filter 52 200 0010
010
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 14

Item Designation No. Remarks


120 By-pass valve, 25 bar - Ø17 72 300 0112 See detail
121 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
125 Spindle for oil pressure valve,125 mm 77 615 1094
126 Spring for oil pressure valve, 8 cyl., 152 mm 77 630 1021
127 Guide for oil control valve spring 77 600 2116
128 Nipple for oil pressure control, 75 mm 77 580 2115
129 Guard for oil control valve 77 580 2117
130 Lock nut FZB, M12 42 148 2113
131 Aluminium ring, 34 x 27 x 2 55 065 7046
135 Charge / drain valve, RC 1/2" 72 400 2071 See detail
137 Schräder valve, 1/8" Rc 72 055 0021
140 Connecting rod with needle bearing and piston, 75 mm 77 580 0415 See detail
150 Cylinder, compl, with capacity control, 75 mm 77 580 0420 See detail
151 Cylinder, complete without capacity control, 75 mm 77 580 0425 See detail
170 Discharge valve, complete, 75 mm 77 580 0430 See detail
175 Spring for liquid slug-over, 75 mm 77 580 2085
180 Suction filter, complete, 75 mm 77 580 0436
181 Filter cloth, 4,6 and 8 cylinders, 75 mm 77 257 2388
182 Spring, Ø 58 x 2 77 257 2400
190 Manometer board, complete "A", 75 mm 77 580 0440 See detail
191 Inside hexagon screw, M12x16 42 078 1217
200 Solenoid valve, bottom part, 3 way, BS-V401, NC 41 361 0176
201 Gasket for solenoid valve 77 120 2090
202 Inside hexagon screw, M8x30 42 078 1143
Coil for solenoid valve, 220-240V, 50/60Hz 41 361 5201
Coil for solenoid valve, 110-120V, 50/60Hz 41 361 5202
Coil for solenoid valve, 48V, 50/60Hz 41 361 5206
Coil for solenoid valve, 24V, 50/60Hz 41 361 5204
210 Connecting pipes pressure gauge/capacity/oil, 8 cyl., 75 mm 77 580 0497
211 Screwed connection, WE-6-LLRG 46 085 2005
212 Screwed connection, A-8-RLL 46 097 2006
213 Screwed connection, WE-8-LLRG 46 085 2006
214 Screwed connection, A-6-RLL 46 097 2005
215 Screwed connection, WEV 12L/R 1/4K 46 085 2008
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 15

75 mm Compressor with 6 cyl., front view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 16

75 mm Compressor with 6 cyl., side view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 17

Longitudinal section, 75 mm Compressor with 6 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 18

Sectional view, 75 mm Compressor with 6 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 19

75 mm Compressor with 6 cyl., Back view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 20

75 mm Comp. with 6 cyl., longitudinal section, mech. seal


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 21

Spare Parts List HC 4075

Item Designation No. Remarks


2 Compressor body, 4 cylinders, 75 mm 77 580 2002
3 Bearing cover, 75 mm 77 580 2005
4 Gasket for end cover, 75 mm 77 580 2037
5 Inside hexagon screw, M12x40 42 078 1225
6 Top cover, 75 mm 77 580 2010
7 Gasket for top cover, 75 mm 77 580 2035
8 Inside hexagon screw, M12x90 42 078 1233
9 Side cover, 75 mm 77 580 2007
10 Gasket for side cover, 75 mm 77 580 2036
11 Inside hexagon screw, M12x60 42 078 1229
12 Side cover for capacity control, 75 mm 77 580 2009
13 Gasket for side cover, 75 mm 77 580 2036
14 Inside hexagon screw, M12x60 42 078 1229
15 Cover for suction chamber, 75 mm 77 580 2013
16 Gasket for suction cover, 75 mm 77 580 2038
17 Inside hexagon screw, M12x30 42 078 1223
18 Gasket for shaft seal, 75 mm 77 580 1057
19 Gasket for shaft seal cover, 75 mm 77 580 1058
20 Inside hexagon screw, M12x40 42 078 1225
21 Cover for discharge chamber, 75 mm 77 580 2014
22 Gasket for discharge cover, 75 mm 77 580 2040
23 Inside hexagon screw, M12x30 42 078 1223
24 Plug for by-pass valve, Ø17 77 580 2160
25 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
28 Plug, 1 1/4" RP 77 580 2072
29 Aluminium ring, 49 x 43 x 3 55 065 7023
30 Allen plug, RC 1/8" 46 152 1003
31 Allen plug, RC 1/4" 46 152 1006
32 Allen plug, RC 1/2" 46 152 1012
33 Allen plug, RC 3/4" 46 152 1018
34 Plug, M20 77 600 2167
167
35 Aluminium ring, 30 x 21 x 2 55 065 7044
44
36 Sight glass, Ø60 x 7 47 040 0008
008
37 O-ring 2347 PRP 125, 32.99 x 2.62 55 084 0062
62
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 22

Item Designation No. Remarks


38 Inside hexagon screw, M6x20 42 078 1101
39 Insert pipe for heater, L2=260, 75/100/125-152 mm 77 580 1136
40 Aluminium ring, 35 x 27 x 3 55 065 7021
41 Ring screw DIN 580, M16 42 246 1102
44 Inside hexagon screw, M12x30 42 078 1223
45 Aluminium ring, 20 x 12 x 2 55 065 7038
60 Spring holder for capacity control, 2/8 cyl. 75 mm 77 580 1125
61 Spring for capacity control, 75 mm 77 580 2099
62 Spring cap for capacity control, 75 mm 77 580 2095
63 Retaining ring, steel, ST 9 42 324 1007
64 Bar for capacity control, 2/8 cyl., 75 mm 77 580 1127
65 Piston for cap. control with glyd ring and O-ring, 75 mm 77 580 0455
67 Ball, steel, 7/16" 51 041 1012
68 Spring for oil circulation,100 mm 77 600 2067
69 Spring guide for compr. 100-125 mm 77 600 2063
70 Holder for spring guide, 2-8 cylinders, 75 mm 77 580 2064
75 Main bearing, 8 cylinders, 75 mm 77 580 2020
76 Thrust bearing, 8 cylinders, 75 mm 77 580 2021
80 Crankshaft, 4 cylinders, 75 mm 77 580 2031
81 Bush for driving-plate pin 77 580 2057
82 Key type A, 12 x 08 x 55 46 154 1081
83 Locking plate 77 580 2056
84 Tab washer, external tab, Ø13 mm 42 184 1014
85 Hexagon screw, M12x45 42 004 1337
95 Screw for driving ring, 2/8 cyl., 75 mm 77 580 1256
96 Spring washer, M6 42 178 1011
97 Driving ring for shaft seal 77 580 1255
98 Spring for shaft seal, 75 mm 77 580 1052
99 O-ring 2347 PRP 330, 53.34 x 5.33 55 084 0178
100 Wearless ring for shaft seal, 75 mm 77 580 1257
101 Hex. socket set screw, M5x10 42 082 1033 See detail
102 Carbon ring for shaft seal, 75 mm 77 580 1056
103 O-ring 2347 PRP 332, 59.69 x 5.33 55 084 0180 See detail
110 Oil pump, comp., 75 mm 77 580 0410
111 Inside hexagon screw, M12x30 42 078 1223
115 Oil filter, complete, 4/6/8 cyl., 75 mm 77 580 0373
3
Filter cartridge, P-135 46 191 0003
003
116 Screwed connection, G-12-L G 46 083 2012
118 Magnet for oil filter 52 200 0010
010
120 By-pass valve, 25 bar - Ø17 72 300 0112
112
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 23

Item Designation No. Remarks


121 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
125 Spindle for oil pressure valve,125 mm 77 615 1094
126 Spring for oil pressure valve, 8 cyl., 152 mm 77 630 1021
127 Guide for oil control valve spring 77 600 2116
128 Nipple for oil pressure control, 75 mm 77 580 2115
129 Guard for oil control valve 77 580 2117 See detail
130 Lock nut FZB, M12 42 148 2113
131 Aluminium ring, 34 x 27 x 2 55 065 7046 See detail
135 Charge / drain valve, RC 1/2" 72 400 2071 See detail
137 Schräder valve, 1/8" Rc 72 055 0021 See detail
140 Connecting rod with needle bearing and piston, 75 mm 77 580 0415 See detail
150 Cylinder, compl, with capacity control, 75 mm 77 580 0420
151 Cylinder, complete without capacity control, 75 mm 77 580 0425
170 Discharge valve, complete, 75 mm 77 580 0430
175 Spring for liquid slug-over, 75 mm 77 580 2085
180 Suction filter, complete, 75 mm 77 580 0436 See detail
181 Filter cloth, 4,6 and 8 cylinders, 75 mm 77 257 2388
182 Spring, Ø 58 x 2 77 257 2400
190 Manometer board, complete "A", 75 mm 77 580 0440
191 Inside hexagon screw, M12x16 42 078 1217
200 Solenoid valve, bottom part, 3 way, BS-V401, NC 41 361 0176
201 Gasket for solenoid valve 77 120 2090
202 Inside hexagon screw, M8x30 42 078 1143
Coil for solenoid valve, 220-240V, 50/60Hz 41 361 5201
Coil for solenoid valve, 110-120V, 50/60Hz 41 361 5202
Coil for solenoid valve, 48V, 50/60Hz 41 361 5206
Coil for solenoid valve, 24V, 50/60Hz 41 361 5204
210 Connecting pipes pressure gauge/capacity/oil, 8 cyl., 75 mm 77 580 0497
211 Screwed connection, WE-6-LLRG 46 085 2005
212 Screwed connection, A-8-RLL 46 097 2006
213 Screwed connection, WE-8-LLRG 46 085 2006
214 Screwed connection, A-6-RLL 46 097 2005
215 Screwed connection, WEV 12L/R 1/4K 46 085 2008
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 24

75 mm Compressor with 4 cyl., front view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 25

75 mm Compressor with 4 cyl., side view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 26

Longitudinal section, 75 mm Compressor with 4 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 27

Sectional View, 75 mm Compressor with 4 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 28

75 mm Compressor with 4 cyl. Back View


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 29

75 mm Compr. with 4 cyl., Longitudinal Section, mech. seal.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 30

Spare Parts List HC 2075

Item Designation No. Remarks


2 Compressor body, 2 cylinders, 75 mm 77 580 2001
3 Bearing cover, 75 mm 77 580 2005
4 Gasket for end cover, 75 mm 77 580 2037
5 Inside hexagon screw, M12x40 42 078 1225
6 Top cover, 75 mm 77 580 2010
7 Gasket for top cover, 75 mm 77 580 2035
8 Inside hexagon screw, M12x90 42 078 1233
9 Side cover, 75 mm 77 580 2007
10 Gasket for side cover, 75 mm 77 580 2036
11 Inside hexagon screw, M12x60 42 078 1229
15 Cover for suction chamber, 75 mm 77 580 2013
16 Gasket for suction cover, 75 mm 77 580 2038
17 Inside hexagon screw, M12x30 42 078 1223
18 Gasket for shaft seal, 75 mm 77 580 1057
19 Gasket for shaft seal cover, 75 mm 77 580 1058
20 Inside hexagon screw, M12x40 42 078 1225
28 Plug, 1 1/4" RP 77 580 2072
29 Aluminium ring, 49 x 43 x 3 55 065 7023
30 Allen plug, RC 1/8" 46 152 1003
31 Allen plug, RC 1/4" 46 152 1006
32 Allen plug, RC 1/2" 46 152 1012
33 Allen plug, RC 3/4" 46 152 1018
34 Plug, M20 77 600 2167
35 Aluminium ring, 30 x 21 x 2 55 065 7044
36 Sight glass, Ø60 x 7 47 040 0008
37 O-ring 2347 PRP 125, 32.99 x 2.62 55 084 0062
38 Inside hexagon screw, M6x20 42 078 1101
39 Insert pipe for heater, L2=260, 75/100/125-152 mm 77 580 1136
40 Aluminium ring, 35 x 27 x 3 55 065 7021
41 Ring screw DIN 580, M16 42 246 1102
44 Inside hexagon screw, M12x30 42 078 1223
45 Aluminium ring, 20 x 12 x 2 55 065 7038
67 Ball, steel, 7/16" 51 041 1012
68 Spring for oil circulation,100 mm 77 600 2067
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 31

Item Designation No. Remarks


69 Spring guide for compr. 100-125 mm 77 600 2063
70 Holder for spring guide, 2-8 cylinders, 75 mm 77 580 2064
75 Main bearing, 8 cylinders, 75 mm 77 580 2020
76 Thrust bearing, 8 cylinders, 75 mm 77 580 2021
80 Crankshaft, 2 cylinders, 75 mm 77 580 2030
81 Bush for driving-plate pin 77 580 2057
82 Key type A, 12 x 08 x 55 46 154 1081
83 Locking plate 77 580 2056
84 Tab washer, external tab, Ø13 mm 42 184 1014
85 Hexagon screw, M12x45 42 004 1337
95 Screw for driving ring, 2/8 cyl., 75 mm 77 580 1256
96 Spring washer, M6 42 178 1011
97 Driving ring for shaft seal 77 580 1255
98 Spring for shaft seal, 75 mm 77 580 1052
99 O-ring 2347 PRP 330, 53.34 x 5.33 55 084 0178
100 Wearless ring for shaft seal, 75 mm 77 580 1257
101 Hex. socket set screw, M5x10 42 082 1033
102 Carbon ring for shaft seal, 75 mm 77 580 1056
103 O-ring 2347 PRP 332, 59.69 x 5.33 55 084 0180
110 Oil pump, comp., 75 mm 77 580 0410 See detail
111 Inside hexagon screw, M12x30 42 078 1223
115 Oil filter, complete, 4/6/8 cyl., 75 mm 77 580 0373
Filter cartridge, P-135 46 191 0003
116 Screwed connection, G-12-L G 46 083 2012
118 Magnet for oil filter 52 200 0010
120 By-pass valve, 25 bar - Ø17 72 300 0112 See detail
121 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
125 Spindle for oil pressure valve,125 mm 77 615 1094
126 Spring for oil pressure valve, 8 cyl., 152 mm 77 630 1021
127 Guide for oil control valve spring 77 600 2116
128 Nipple for oil pressure control, 75 mm 77 580 2115
129 Guard for oil control valve 77 580 2117
130 Lock nut FZB, M12 42 148 2113
131 Aluminium ring, 34 x 27 x 2 55 065 7046
135 Charge / drain valve, RC 1/2" 72 400 2071 See detail
137 Schräder valve, 1/8" Rc 72 055 0021
140 Connecting rod with needle bearing and piston, 75 mm 77 580 0415 See detail
150 Cylinder, compl, with capacity control, 75 mm 77 580 0420 See
e detail
151 Cylinder, complete without capacity control, 75 mm 77 580 0425 See
ee detail
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 32

Item Designation No. Remarks


170 Discharge valve, complete, 75 mm 77 580 0430 See detail
175 Spring for liquid slug-over, 75 mm 77 580 2085
180 Suction filter, complete, 75 mm 77 580 0436
181 Filter cloth, 4,6 and 8 cylinders, 75 mm 77 257 2388
182 Spring, Ø 58 x 2 77 257 2400
190 Manometer board, complete "A", 75 mm 77 580 0440 See detail
191 Inside hexagon screw, M12x16 42 078 1217
200 Solenoid valve, bottom part, 3 way, BS-V401, NC 41 361 0176
201 Gasket for solenoid valve 77 120 2090
202 Inside hexagon screw, M8x30 42 078 1143
Coil for solenoid valve, 220-240V, 50/60Hz 41 361 5201
Coil for solenoid valve, 110-120V, 50/60Hz 41 361 5202
Coil for solenoid valve, 48V, 50/60Hz 41 361 5206
Coil for solenoid valve, 24V, 50/60Hz 41 361 5204
210 Connecting pipes pressure gauge/capacity/oil, 8 cyl., 75 mm 77 580 0497
211 Screwed connection, WE-6-LLRG 46 085 2005
214 Screwed connection, A-6-RLL 46 097 2005
215 Screwed connection, WEV 12L/R 1/4K 46 085 2008
75 mm Compressor with 2 cyl., front view
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 33

75 mm Compressor with 4 cyl., front view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 34

75 mm Compressor with 2 cyl., side view


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 35

Longitudinal Section, 75 mm Compr. with 2 cyl.


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 36

75 mm Compressor with 2 cyl., back view


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Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 37

75 mm Compr. with 2 cyl., Longitudinal sect., Mech. Seal


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 38

Oil Pump for 75 mm Compressor

Part No.: 77 580 0410

Item Designation No. Remarks


1 Housing for oil pump, 75 mm 77 580 2050
2 Rotor for oil pump, 75 mm 77 580 2051
3 Ball bearing, no. 6006 51 002 0007
4 Retaining ring, steel, TP I Ø55 42 314 1038
5 Gearwheel for oil pump, 2/8 cylinders, 75 mm 77 580 1043
6 O-Ring 2347 PRP 153, 88.57 x 2.62 55 084 0090
7 Cover for oil pump, 75 mm 77 580 2054
8 Shaft pin for oil pump, 75 mm 77 580 2053
9 Inside hexagon screw, M6x25 42 078 1103
10 Ball, steel, 7/16" 51 041 1012
11 Spring for oil circulation,100 mm 77 600 2067
12 Spring guide for compr. 100-125 mm 77 600 2063
13 Holder for spring guide, 2-8 cylinders, 75 mm
m 77 580 2064
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 39

By-pass Valve Ø17, 25 and 10 bar

25 bar: 72 300 0112 / 10 bar: 72 300 0118

Item Designation No. Remarks


1 Housing for by-pass valve, Ø 17 72 300 0736
3 Valve cone for by-pass valve, Ø17 72 300 0741
4 Spring for by-pass valve, 25 bar - Ø17 72 300 0751
Spring for by-pass valve, 10 bar - Ø17 72 300 0732
5 Guide for valve cone, By-pass v. Ø17 72 300 0756
6 U-sleeve H, S59545-0170-5-S 55 094 0211
7 O-ring 2347 PRP 119, 23.45 x 2.62 55 084 5119
8 Bushing for guide, Ø17 72 300 0776
9 Pressure washer for by-pass valve, Ø17 72 300 0761
10 Nut 1" RP by-pass valve, Ø17 72 300 0766
11 Tension pins, Ø3.0x10 42 199 0304
12 Sign for by-pass valve, 10 Bar - Ø17 72 005 0099
13 Drive rivet RH RF, No. 4x6 42 291 8029
14 O-ring 2347 PRP 219, 32.92x3.53 55 084 0110
20 Adjustment washer, 27.5 - 18.5 - 1.0 72 300 0771
21 Bronze filter, Ø15x3 40 MY 46 190 0500
22 Valve plate for valve cone, ø17 72 300 0786
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 40

Connecting Rod + Piston for 75 mm Compressor

Item Designation No. Remarks


1 Piston HT, 2/8 cylinders, 75 mm 77 580 1240
2 Piston pin, 2/8 cylinders, 75 mm 77 580 1241
3 Retaining ring, steel, TP I ø28 42 314 1019
4 Piston ring 750, hard chromium 77 036 0261
5 Scraper ring ø75 77 037 0161
6 Lantern ø75 77 038 0161
7 Connecting rod, 2-8 cyl., 75 mm 77 580 1242
8 Connecting rod bolt, 2/8 cylinders, 75 mm 77 580 1083
9 Nut self-lock steel 8.8, M8x1,0 42 153 3008
10 Connecting rod bearing, 2/8 cylinders, 75 mm 77 580 1082
11 Needle bearing, INA, RNA 69/22 51 063 0105
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 41

Cylinder with Capacity Control for 75 mm Compressor

R717 HCFC+R134a Lifting Depth


height
Item Designation No. HC HCL HCH HC HCL HCH h d
Cylinder, complete 77 580 0420 X 1,6 6,2
Cylinder, complete 77 580 0421 X 2,0 6,6
Cylinder, complete 77 586 0420 X 1,6 5,2
Cylinder, complete 77 586 0421 X 2,0 6,2
Cylinder, complete 77 587 0420 X 2,0 6,6
Cylinder, complete 77 587 0421 X 2,4 7,2
1 Cylinder, 2-8 cyl., 75 mm 77 580 1075 1 1 1 1 1 1
2 Valve lifting pin 77 580 1218 6 6 6 6 6 6
3 Ring for capacity control 77 580 1217 1 1 1 1 1 1
4 Locking ring 77 580 1124 1 1 1 1 1 1
5 Suction valve plate t=1,2 77 580 2140 1 1 1 1
Suction valve plate t=0,8 77 580 2141 1 1
6 Suction valve springs A 77 580 2145 2
Suction valve springs ,B 77 580 2143 2 2
Suction valve springs C 77 580 2144 2 2
Suction valve springs D 77 580 2147 2
7 Suction valve seat plate A 77 586 2125 1 5,2
Suction valve seat plate C 77 580 2125 1 1 6,2
Suction valve seat plate D 77 580 2126 1 1 6,6
Suction valve seat plate E 77 587 2126 1 7,2
8 Inside hexagon screw 42 078 1071 2 2 2 2 2 2
9 O-ring 2347 PRP 047 55 084 0047 1 1 1 1 1 1
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 42

Cylinder without Capacity Control, 75 mm Compressor

R717 HCFC+R134a Lifting Depth


height
Item Designation No. HC HCL HCH HC HCL HCH h d
Cylinder, complete 77 580 0425 X 1,6 6,2
Cylinder, complete 77 580 0426 X 2,0 6,6
Cylinder, complete 77 586 0425 X 1,6 5,2
Cylinder, complete 77 586 0426 X 2,0 6,2
Cylinder, complete 77 587 0425 X 2,0 6,6
Cylinder, complete 77 587 0426 X 2,4 7,2
1 Cylinder, 2-8 cyl., 75 mm 77 580 1075 1 1 1 1 1 1
5 Suction valve plate t=1,2 77 580 2140 1 1 1 1
Suction valve plate t=0,8 77 580 2141 1 1
6 Suction valve springs A 77 580 2145 2
Suction valve springs B 77 580 2143 2 2
Suction valve springs C 77 580 2144 2 2
Suction valve springs D 77 580 2147 2
7 Suction valve seat plate A 77 586 2125 1 5,2
Suction valve seat plate C 77 580 2125 1 1 6,2
Suction valve seat plate D 77 580 2126 1 1 6,6
Suction valve seat plate E 77 587 2126 1 7,2
8 Inside hexagon screw 42 078 1071 2 2 2 2 2 2
9 O-ring 2347 PRP 047 55 084 0047 1 1 1 1 1 1
Reciprocating Compressor Manuals
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Page 43

Discharge Valve, Complete, 75 mm Compressor

R717 HCFC+R134a Lifting Depth


heigth
Item Designation No. HC HCL HCH HC HCL HCH h d
Discharge valve, complete 77 580 0430 X 1,3 3,9
Discharge valve, complete 77 580 0431 X 1,8 4,4
Discharge valve, complete 77 586 0430 X 1,3 3,5
Discharge valve, complete 77 586 0431 X 1,8 4,4
Discharge valve, complete 77 587 0430 X 1,8 4,4
Discharge valve, complete 77 587 0431 X 1,8 4,4
1 Discharge valve seat 77 580 2120 1 1 1 1 1 1
2 Discharge valve plate t=1,2 77 580 2146 1 1 1 1 1 1
3 Discharge valve spring A 77 580 2151 2
Discharge valve spring B 77 580 2152 2 2
Discharge valve spring C 77 580 2149 2 2
Discharge valve spring D 77 580 2150 2
4 Discharge valve holder A 77 586 2136 1 3,5
Discharge valve holder B 77 580 2137 1 1 1 1 4,4
Discharge valve holder C 77 580 2136 1 3,9
5 Countersunk hex. screw, M12x5542 080 2099 1 1 1 1 1 1
7 Hexagon nut, M 12 42 109 1009 1 1 1 1 1 1
8 Lock-nut, M 12 42 122 1107 1 1 1 1 1 1
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 44

Suction Filter Complete, for 75 mm Compressor with 4-8 Cyl.

Part No.: 77 580 0436

Item Designation No. Remarks


1 Shell for suction filter, 4-8 cyl., 75 mm 77 580 2105
2 Filter for suction filter, 4-8 cyl., 75 mm 77 580 2107
3 Spring for suction filter, 4-8 cyl., 75 mm 77 580 2108
4 O-ring 2347 PRP 142, 59,99 x 2,62 55 084 0077
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 45

Pressure Gauge Panel for 75 mm Compressor

Part No.: R717/CFC: 77 580 0440

Item Designation No. Remarks


1 Pressure gauge panel 77 580 2168
2 Double Mano., with rim, 2x3/8" RG, -1-30 bar 77 035 0516
Double Mano., with rim, 2x3/8" RG, -1-30 bar 77 035 0560
3 Differential Mano., with rim, 2x3/8" RG, -1-12 bar/1-6 bar 77 035 0517
Differential Mano., with rim, 2x3/8" RG, -1-12 bar/0-5 bar 77 035 0561
4 Cutting screw NSF, cylindrical head M5x15 42 281 1058
5 Pressure gauge valve, steel tube, TN 25-I 72 400 0048
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Page 46

Oil Cooler for 75 mm Compressor with 2/4/6/8 Cyl.

Part No.: 77 580 0448

Item Designation No. Remarks


1 Hose for oil cooler, 75 mm 77 580 2175
2 O-ring GACO P 5, 17,130x2,62 55 088 0022
3 Sealing for O-ring 77 610 1141
4 Lock-nut, 3/8W RG 77 580 1207
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 47

Piston for Cap. Contr., with glydring + o-ring, for 75 mm Compr.

Item Designation No. Remarks


1 Oil piston, capacity control, 75 mm 77 580 2092
2 Glyd ring, S-55044-0400-46-N 55 110 0400
3 O-ring 2347 PRP 216, 28,17x3,53 55 084 0107
107
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 48

Oil Recovery

Item Designation No. Remarks


0 Complete unit, 220 V, 50 Hz 77 031 0034
1 Housing 77 031 0572
2 Filter, Oil Recovery 77 031 0599
3 Cover 77 031 0573
4 Gasket 77 031 0574
5 Hexagon screw, M6 x 16 42 009 1095
6 Screwed connection, A-8-RLL 46 097 2006
10 Housing 77 031 0575
11 Hexagon screw FZB-GC, M5x10 42 009 2063
12 Solenoid valve 41 361 0104
12-1 Coil, 220V, 50Hz 41 361 5002
Coil, 240V, 50Hz 41 361 5000
Coil, 240V, 60Hz 41 361 5001
Coil, 110V, 50Hz 41 361 5003
Coil, 120V, 60Hz 41 361 5012
13 Slotted screw, FZB, M5x12 42 018 2204
14 Steel pipe, ST 37-4, 8,0x1,0x300 600
20 520 1600
19 Screwed connection, WE-8-LLRG 46 085 2006
20 Star-spring washer Type A M5 009
42 174 2009
21 Hexagon nut FZB, M5 005
42 109 2005
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 49

Coupling for 75 mm Compressor

Part No.: 77 580 0530

Item Designation No. Remarks


1 Coupling hub f. compressor 77 580 1337
2 Coupling hub f. motor 77 580 1336
4 Coupling, complete type 21-510 50 033 0003
4-6 Connecting link type 21-498-1 50 033 2003
11 Bush 77 580 1191
12 Bolt 77 580 1190
13 Disk 42 168 1060
14 Slotted nut 42 125 1014
15 Pin 42 193 1181
Split bushing f. motor shaft type 3030, shaft diam. 42 57 103 1612
Split bushing f. motor shaft type 3030, shaft diam. 48 57 103 1614
Split bushing f. motor shaft type 3030, shaft diam. 55 57 103 1616
Split bushing f. motor shaft type 3030, shaft diam. 60 57 103 1617
Split bushing f. motor shaft type 3030, shaft diam. 65 57 103 1618
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 50

Installation of Split Bushing. After installation of the compressor the coupling


The bush is inserted into the flange. The screws are dismounted and the space between the
are inserted into the threaded holes in the hub. flanges is checked. Then it must be controlled that
Place the unit on the shaft. The screws are the flanges operate in line.This is made by means
tightened to the torque indicated. of the drift which must be movable both forwards
and backwards. The flanges are turned and the
Disassembly of Split Bushing. drift must again be movable. This procedure is
Remove the screws. Insert one screw into the made in different positions.
threaded hole in the bush. Tighten the screw and
the bush is loose. Service
When dismanteling the stuffing box it is not
Torque. necessary to remove the motor. The coupling and
For coupling bolt : 16 kpm (NV 24) the split bushing on the motor shaft are
For split bushing : 9 kpm (NV 5/16") dismounted and the coupling hub can be pushed
Space between flanges : 64,5 mm back towards the motor. Then there is sufficient
room for dismounting the other parts of the
Straightening of coupling. coupling and the stuffing box.
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 51

Gauge Valve GGV

Part No.: 72 400 0048

Item Designation No. Remarks


1 Valve body 72 400 0388
2 Spindle 72 400 0390
3 O-ring 4.48 x 1.78 55 088 0003
4 Ring 14 x 8,2 x 2 55 069 0011
5 Cap 72 300 0393
6 Valve seat 72 400 0389
7 Union nut 72 400 0222
222
8 Plug 1/8" RG 72 400 0478
478
9 Aluminium ring 14 x 10 x 2 55 065 7007
07
12 O-ring 55 084 0012
012
13 Gasket 72 400 0901
901
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 52

Manometers

Manometers R717

Designation No. Remarks


Singel Mano. direct installed, 1/2 RG, -1-12 bar 77 035 0510
Singel Mano. direct installed, 1/2 RG, -1-30 bar 77 035 0511
Singel mano., with rim, 3/8" RG, -1-12 bar 77 035 0514
Singel Mano., with rim, 3/8" RG, -1-30 bar 77 035 0515
Double Mano., with rim, 2x3/8" RG, -1-30 bar 77 035 0516
Differential Mano., with rim, 2x3/8" RG, -1-12 bar/1-6 bar 77 035 0517

Manometers R12/22/502

Designation No. Remarks


Double Mano., with rim, 2x3/8" RG, -1-30 bar 77 035 0560
Differential Mano., with rim, 2x3/8" RG, -1-12 bar/0-5 bar 77 035 0561
Singel Mano., with rim, 3/8" RG, -1-12 bar 77 035 0562
Singel Mano., with rim, 3/8" RG, -1-25 bar 77 035 0563
Singel Mano., with rim, 3/8" RG, -1-25 bar 77 035 0564

Manometers R717 °F-lb/in°

Designation No. Remarks


Double Mano., with rim, 2x3/8" RG, -30-400 lb/in² 77 035 0525
Differential Mano., with rim, 2x3/8" RG, -30-170/0-80 lb/in² 77 035 0526

Manometers R12/22/502 °F-lb/in²

Designation No. Remarks


Double Mano., with rim, 2x3/8" RG, -30-350 lb/in² 77 035 0527
Differential Mano., with rim, 2x3/8" RG, -30-170/0-80 lb/in² 77 035 0528
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Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 53

Oil Filling Valve GVAC

Part No.: 72 400 2071


Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 54

Item Designation No. Remarks


1 Short spindle 72 400 3166
2 Long Spindle 72 400 3167
3 Packing screw 72 400 3452
10 Union nut 72 400 3200
11 Bush 72 400 3475
12 Valve seat 72 400 3320
13 Seal 55 070 0012
16 U-sleeve 55 094 0218
17 O-ring 55 084 5111
19 Gasket 55 070 0018
25 Cap 72 400 3605
26 Gasket 72 400 3655
45 Gasket 72 400 3423
46 O-ring 55 084 5018
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Page 55

Electrical Heater and Stem Bulb

Electrical heater

Stem Bulb

Volt Watt Electrical Heater Stem Bulb L1 L2 Compressor type


82 77 580 1139 77 580 1136 255 260 75 mm
230 218 77 600 0905 77 580 1136 255 260 100 mm
Refrigerant 300 77 630 1284 77 630 1285 335 340 125 mm
Compressor 100 77 580 1139 77 580 1136 255 260 75 mm
254 190 77 600 1162 77 580 1136 255 260 100 mm
270 77 600 0905 77 580 1136 255 260 125 mm
218 77 600 0905 77 580 1136 255 260 75 mm
Heat 230 382 77 580 1352 77 580 1136 255 260 75 mm
Pump 546 77 600 1194 77 600 1195 400 405 100 mm
765 77 630 1515 77 630 1516 560 565 125 mm
Reciprocating Compressor Manuals
Spare Parts List HC/HCL/HCH 2075/4075/6075/8075
Page 56

Set of tools for disassembling and repair work on Compressor

Tools No.
Combination Wrench a/flats 10 13 013 0010
Combination Wrench a/flats 12 13 013 0012
Combination Wrench a/flats 14 13 013 0014
Combination Wrench a/flats 17 13 013 0017
Combination Wrench a/flats 19 13 013 0019
Combination Wrench a/flats 22 13 013 0022
Hexagon Bar Spanner a/flats 1.5 - 10 mm 13 006 0028
Ratchet 1/2" 13 001 0080
Box Spanner Handle 8 - 56 Nm 13 001 0264
Box Spanner Handle 50 - 225 Nm 13 001 0260
Extension 1/2" 13 001 0088
Universal joint 13 001 0091
Hexagon Box Spanner a/flat 10 mm 13 006 0079
Hexagon Box Spanner a/flat 14 mm 13 006 0050
Hexagon Box Spanner a/flat 17 mm 13 006 0049
Circlip nippers 13 004 0073
Screwdriver 5,5 13 005 0018
Piston ring nippers 13 008 0390
Tool bag 13 015 0250

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