Guide: Product
Guide: Product
Product
Guide
Like all good ideas, the ACV Tank-in-Tank concept is as simple as it’s It also provides a uniform temperature throughout the volume of the
effective and like all good ideas that work really well, it’s also stood tank. Since the inner tank can move freely, it can expand and contract
the test of time. under changes in pressure and prevent limescale forming on the
surface.
The Tank-in-Tank is a DHW tank entirely immersed within an outer
tank which contains the primary fluid, with the inner tank itself being This simple and highly effective design allows specifiers and installers
a stainless steel heat exchanger. The corrugated wall of the inner to benefit from the cost advantages of ACV’s high volume production
tank forms a large heat exchange surface that can heat the domestic while taking comfort from the fact that the system they are
water in a very short time. specifying or installing is the best there is.
Self-descaling Maintenance-free
The tank is free to expand and contract as a Thanks to their stainless steel tank, the ACV
result of the variations in pressure which occur range of Tank-in-Tank products require no
with every draw-off. The corrugations amplify anode protection and the self-descaling
these movements and prevent the formation of feature eliminates the need for regular
lime scale on the surface of the exchanger, descaling. A primary coil is not required and
which retains its high performance throughout there is no need to worry about
its service life. Just one of the unique contamination, leaking and sludging caused by
advantages of ACV Tank-in-Tank systems. cracked linings.
20031031
ACV UK Ltd
St David's Business Park, Dalgety Bay, Fife, KY11 9PF
Tel: +44 (0)1383 820100 Fax: +44 (0)1383 820180
Email: [email protected] www.acv-uk.com
ACV accepts no responsibility whatsoever for any inaccuracy in transcribing or printing the present document. ACV reserves the right to change the technical specifications and components of its products without prior notice.
Hot Water
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Tanks
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Dis
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Pag
Mu
Sol
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SmartLine • 3
HR • 5
Jumbo • 7
HRS / HRE • 9
HR FB / ACCU • • 11
SVM • 13
ter oiler
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Boilers and
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Flu
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Flu ventio
Water Heaters
and bined
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Wa
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Com
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LPG
Con
Pag
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Flo
Bal
Ele
Wa
Oil
Ga
Delta Performance • • • • • • 15
Delta Performance FV / MV • • • • • • 17
HeatMaster® 30 • • • • • 19
HeatMaster® 60 • • • • • • • 21
HeatMaster® 70-100 • • • • • • • 23
HeatMaster® 150-200 • • • • • • 25
HeatMaster® 71-101 • • • • • • 27
HeatMaster® 201 • • • • • 29
E-Tech S • • • 31
ETS • • 33
TER • • 35
Prestige 24-32 • • • • • 37
Prestige 47-64-85 • • • • • 39
Compact N • • • • • 41
Compact A • • • • • 43
Products
Compact S • • • • • 45
SmartLine 2 3 4 5 2 3 4 5
Range 1 1
6 6
14 14
7 7
8 8
13 13
9 12 9
12 10 10
11 11
SL SLE
• SLE includes 3kW immersion heater, located in the bottom of tank in the
primary water
• Combined pressure
• 6 models of 130, 160, 210, and 240 litres (SLE), 320 and 420 litres (SL) reducing valve and strainer
• High quality 50mm polyurethane insulation • Cold water inlet check
valve
• Low heat loss (only 8.6°C over 24 hours for the SLE240)
• Cold water expansion relief
• Hard-wearing polypropylene finish
valve
• Stainless steel construction - no need for sacrifical anodes
• Expansion vessel
SmartLine
A C A C
B B
Front Left Side Front Right Side
Continuous flow 60°C L/h 320 465 576 769 1037 1153
Initial heat up time from 10 to 85°C min 22 22 20 20 23 24
6
4
Note: The above performances are based on a primary flow temperature of 85°C and a domestic cold water inlet of
10°C, without the use of a thermostatic mixing valve on the domestic hot water outlet.
14 1 2 3 4
HR601
13
5
12
11
6
10
9 7
Product Description
7
5
Note: The above performances are based on a primary flow temperature of 85°C and a domestic cold water inlet of 10°C,
without the use of a thermostatic mixing valve on the domestic hot water outlet.
Project Reference
Wrexham Maelor Hospital, North Wales
Four HR601's installed in battery formation providing 2824 litres of hot water at 60°C in 10 minutes and a continuous
output of 4928 litres per hour for the new extension to this general hospital in North Wales.
HR 601
6 14 12 7
Jumbo
13
9 5
8 11
1 10
3 4
Product Description
9
7
Top
JUMBO JUMBO
800 1000
Code 06253901 06254001
Total capacity L 800 1000
Primary capacity L 125 160
Heating surface area m2 4.56 5.5
Primary Pressure drop mbar 96 101
Primary flow rate L/h 7500 7800
Maximum useable input from boiler kW 100 112
Primary connections (female BSP) Ø 2" 2"
Hot water connections (male BSP) Ø 2" 2"
Dimensions A mm 1915 2315
B mm 1020 1020
C mm 340 340
D mm 1250 1650
E mm 1020 1020
Weight empty Kg 360 380
Weight full Kg 1160 1380
JUMBO JUMBO
800 1000
Peak flow 40°C L/10’ 1881 2265
Peak flow 45°C L/10’ 1612 1941
Peak flow 60°C L/10’ 961 1145
Peak flow 1st hour 40°C L/60’ 4270 4940
Peak flow 1st hour 45°C L/60’ 3660 4234
Peak flow 1st hour 60°C L/60’ 2124 2438
Continuous flow 40°C L/h 2868 3210
Jumbo
10
8
Note: The above performances are based on a primary flow temperature of 85°C and a domestic cold water inlet of
10°C, without the use of a thermostatic mixing valve on the domestic hot water outlet.
13
HRS / HRE 12
13 1
12
1
2 2
11 11
3 3
10
4 4
9 10
5 5
10
9 6 9 6
8 8
7 7
HR S2 HRE
Product Description
HRE
• Direct hot water storage tank
• Ideal as a buffer store for plate heat exchangers and heat recovery units
9
• Supplied with two 11/2” female BSP connections to allow immersion heaters to be added
• Available in two sizes - 281 and 473 litres
HR S1 HR S2 HRE
Continuous flow 40°C L/h 1012 1012 2022 2022 n/a n/a
Continuous flow 45°C L/h 867 867 1733 1733 n/a n/a
Continuous flow 60°C L/h 500 500 1000 1000 n/a n/a
10
Note: The above performances are based on a primary flow temperature of 85°C and a domestic cold water inlet of
10°C, without the use of a thermostatic mixing valve on the domestic hot water outlet.
HR FB / ACCU 6 15 7
4
9 13
1 4
2
2 11 5
3 8
3
9
12 5
14 10
9
10
8
HR FB ACCU
1. Stainless steel inner tank 10. Coil heat exchanger
2. Steel outer tank 11. Secondary thermostat pocket
3. Insulation :
- Rigid polyurethane foam (HR FB) 12. Primary thermostat pocket
HR FB - Mineral wool (Accu Tank)
13. Auxiliary primary water flow
4. Primary water flow connection for alternative heating
connection source (Accu Tank only)
5. Primary water return 14. Auxiliary primary water return
connection connection for alternative heating
6. Domestic cold water inlet source (Accu Tank only)
ACCU 7. Domestic hot water outlet
15. DHW recirculation or
8. Drain connection temperature and pressure relief
9. Immersion heater connection valve connection (Accu Tank only)
Product Description
HR FB HR FB ACCU B ACCU B
300 450 600 800
Code 06254201 06603202 06240201 06240401
Tank
Total capacity L 360 450 618 809
Primary capacity L 189 261 434 625
Heating surface area m2 1.99 2.58 2.16 2.16
Primary pressure drop mbar 90 75 60 60
Primary flow rate L/h 5400 5700 n/a n/a
Maximum usable input from boiler kW 63 63 38 38
Primary connections (female BSP) Ø 1” 2” 11/4” 11/4”
DHW connections (male BSP) Ø 1” 11/2” 1” 1”
Immersion heater connection Ø 11/2” 11/2” 11/2” 11/2”
Dimensions height mm 1900 1860 1730 2030
width mm 680 750 1020 1020
depth mm 680 750 1020 1020
Weight empty Kg 190 212 251 280
Weight full Kg 550 662 869 1089
Coil
Surface area m2 2.6 2.6 2.6 2.6
Primary connection (male BSP) Ø 3/ ” 3/ ” 3/ ” 3/ ”
4 4 4 4
Flange diameter mm 190 190 190 190
Length mm 610 610 610 610
Pressure drop mbar 160 160 160 160
Primary flow rate L/h 700 700 700 700
Rated output kW 13.12 13.12 13.12 13.12
HR FB HR FB ACCU B ACCU B
300 450 600 800
Peak flow 40°C L/10’ 427 455 280 303
Peak flow 45°C L/10’ 366 390 240 260
Peak flow 60°C L/10’ 220 270 144 182
Peak flow 1st hour 40°C L/60’ 1930 2474 1094 1211
Peak flow 1st hour 45°C L/60’ 1654 2120 938 1034
HR FB/ACCU
5 3 1 6
SVM
7
10
11
12
2 4
Project References
Langdon Hills, Basildon, Essex.
This refurbishment of the heating and hot water systems for Basildon District Council of a 1960’s housing estate
utilised the existing district heating mains infrastructure together with a selection of 278 SVM TripleTanks.
The design was undertaken by G K Salter & Associates of Swanley, Kent. The installation was carried out by
Interserve FM Ltd.
16
14
Delta 17 13
4
Performance 7
14
15
16 12
18
1
2
3
5
6
7
10 8
9
19
11
Product Description
• High performance low-cost combined boiler and
water heater
• Stainless steel Tank-in-Tank design Simplicity Itself
• Choice of burner: The Delta Performance features an exceptionally easy to use
- Low-NOx premix gas or LPG (BG2000-S) control panel with no complex electronics, allowing the end-user
to have full control over their system. It is also easy to install, with
- Pressure jet natural gas or LPG (Riello) a simple plug and socket wiring connection.
- Pressure jet 28 sec or 35 sec oil (Riello)
• Anti-Legionellae : hot water stored at consistently
high temperature
• Fully insulated with rigid polyurethane foam
Delta Performance
25 35 45 55
25 35 45 55
Note : The above performances are based on the hot water being blended at point of use, with a boiler temperature of 80°C 18
16
and a domestic cold water inlet of 10°C, using a BG2000-S gas burner.
Delta Performance 24
1 25 2 3 4
FV/MV 23
5
6
7
22
8
21
20 9
10
19
11
18 12
17 13
14
16 15
Product Description
• Balanced flue combined boiler and water heater
BMV1 and BMV2 Oil Burners
• High efficiency
• Stainless steel Tank-in-Tank design These burners set new standards in oil burner
• Choice of burner : technology. Operating with a transparent flame and a
- BG2000-M Low-NOx premix modulating gas or LPG NOx output less than 120 mg/kWh and with low noise
- BMV pressure jet 28 sec oil (kerosene) levels, they allow easy commissioning and maintenance
• Choice of 3 flue options (see flue section on page 47): and offer exceptional efficiency.
- vertical or horizontal (all models)
- twin-tube parallel (gas/LPG only)
• Easy to maintain, with no requirement for flue removal
during servicing
Delta Performance FV/MV
Note : The above performances are based on the hot water being blended at point of use,
with a boiler temperature of 80°C and a domestic cold water inlet of 10°C. 20
18
11
HeatMaster® 30 8
13
12
9
1
5 4
2
7
10
Product Description
Power Supply
230v 50Hz
HeatMaster® 60
11
8
12
1
5 3
4
7 2
10
6
Product Description
• High performance combined boiler and water heater
BG2000-S/60 burner
• Stainless steel Tank-in-Tank design
• Choice of burner :
- Low NOx premix gas or LPG (BG2000-S)
- Pressure jet natural gas or LPG (Riello)
- Pressure jet 28 sec or 35 sec oil (Riello)
• Can also be used as a stand-alone water heater
• Anti-Legionellae : hot water stored at a consistently
high temperature
• Built-in primary circuit shunt pump
• Fully insulated with rigid polyurethane foam
• Stove enamelled casing
HeatMaster® 60
• Control panel including thermostats, combined ACV has developed this burner specially for the HeatMaster 60.
temperature and pressure gauge, indicators One of the BG 2000-S air/gas premix burner range, it has a metal
and on/off switch fibre (NIT) flame tube and smooth and near-silent ignition and
• Available with balanced flue (BG2000-S burner only) operation. It is ideal for use in applications where burner noise
• 63 kW output and up to 1106 litres of hot water must be kept to a minimum. Factory set for natural gas, and
at 60ºC in one hour
includes a simple conversion kit for LPG use.
21 • Vented or unvented use, with mains pressure
SystemPaks available
HM60 HM60
Oil Gas/LPG
Code 04124101 04124101
Fuel Oil (28 sec or 35 sec) Natural gas/LPG
Burner options type Riello BG2000-S or Riello
Input kW 69.9 69.9
Maximum output kW 62.5 63.0
Primary capacity L 82 82
Total capacity L 162 162
Heating surface area m2 2.46 2.46
Primary circuit pressure drop mbar 54 54
DHW tank pressure drop mbar 45 45
Flue circuit pressure drop mbar 0.6 0.6
DHW connection (male BSP) Ø 3/ ” 3/ ”
4 4
Primary connection (female BSP) Ø 11/2” 11/2”
Flue connection (G) Ø mm 150 150
Flue connection options type B23 B23/C13/C33/C53
Dimensions A mm 1698 1698
B mm 1583 1583
C mm 538 538
D mm 791 801(BG 2000)/838(Riello)
E mm 540 540
F mm 390 390
H mm 1098 1098
J mm 281 281
BG2000 air intake connection Ø mm n/a 80
Weight empty Kg 229 229
Weight full Kg 391 391
Minimum working gas pressure mbar n/a 20(Nat Gas)/37(LPG)
Gas flow rate m3/h n/a 7.40(Nat Gas/2.86(LPG)
HM60
(all burners)
HeatMaster® 1 2 3 4 5 6
70 - 100 24
24 7
23
8
22 9
10
21
20 11
19
12
18
13
17
14
16
15
Product Description
• High performance combined boiler and water heater
• Stainless steel Tank-in-Tank design
• Choice of burner : BG2000-S/70 and BG2000-S/100 burner
- Low-NOx premix gas or LPG (BG2000-S),
ACV has developed these burners specially for the
- Pressure jet natural gas or LPG (Riello) HeatMaster 70 and 100 models. Part of the BG 2000-S air/gas
- Pressure jet 28 sec or 35 sec oil (Riello) premix burner range, they have a metal fibre (NIT) flame tube
• Can also be used as a stand-alone water heater and smooth and near-silent ignition and operation. They are
• Anti-Legionellae : hot water stored at a consistently ideal for use in applications where burner noise must be kept
high temperature to a minimum.
• Built-in primary circuit shunt pump
• Fully insulated with rigid polyurethane foam
HeatMaster® 70 -100
* The HeatMaster 100 is currently fitted with two heating flow outlets – the upper connection (recommended) is
shown by the dimension H. A second connection (compatible with the previous HM100N) is positioned 365mm lower.
HM70 HM100
(all burners) (all burners)
Note : The above performances are based on the hot water being blended at point of
use, with a boiler temperature of 90°C and a domestic cold water inlet of 10°C.
1 4
2
10
7
HM150 HM200
(all burners) (all burners)
22
8
21 9
10
20
11
19
12
18
13
17
14
16 15
• Fully insulated with rigid polyurethane foam are fitted with the BG2000-M
• Stove enamelled casing modulating burner, which
• Control panel including digital MCBA controller complete has a metal fibre (NIT) flame
with self diagnostic system and combined temperature tube and smooth and near-
and pressure gauge silent ignition and operation
- ideal for use in applications
• Available with balanced flue where burner noise must be
• Up to 1219 litres of hot water at 60oC in one hour (HM71) kept to a minimum.
27 • Up to 1813 litres of hot water at 60oC in one hour (HM101)
• Vented or unvented use, with mains pressure
SystemPaks available
HM71 HM101
HM71 HM101
Note : The above performances are based on the hot water being blended at point of use,
with a boiler temperature of 90°C and a domestic cold water inlet of 10°C.
HeatMaster® 4
201 5 2
1
6
7
9
10
8
11
12
13
16
14
15
Product Description
• Very high performance fully modulating combined boiler and water heater
• Stainless steel Tank-in-Tank design
• Low-NOx premix natural gas/LPG modulating burner, from 56 to 214 kW
• Can also be used as a stand-alone water heater
• Anti-Legionellae : hot water stored at a consistently high temperature
• Built-in primary circuit shunt pump
• Fully insulated with 50mm rigid polyurethane foam
HeatMaster® 201
water being blended at point of use, with a boiler ideal for use in applications where burner noise must be
temperature of 90°C and a domestic cold water kept to a minimum.
inlet of 10°C.
32
30
E-Tech S 2 1
12
10
3
11
8 6
Product Description
Flexible Installation Options
• Electric combined boiler and water heater
• Power input modulation variable in accordance
with heat demand
The E-Tech S has three
• Stainless steel Tank-in-Tank design
connections for heating
• Can also be used as a stand-alone water heater flow and return, which
• Very easy to maintain allows a choice of
• Anti-Legionellae : hot water stored at consistently installation positions and
high temperature means that the E-Tech S
• Fully insulated with 70mm rigid polyurethane foam can be installed in a corner
for minimal heat loss and against a wall without
• Stove enamelled casing the need to allow free
• Control panel including thermostats, combined space around the unit.
temperature and pressure gauge, All hot and cold water
indicators and on/off switch connections can be fitted
• Up to 14.4 kW output in single phase, up to under the removable top
28.8kW tri-phase
E-Tech S
Note : The above performances are based on the hot water being blended at point of use, with a boiler
temperature of 85°C and a domestic cold water inlet of 10°C.
34
32
ETS 1
11
10
8 7 6 5
Product Description
• Wall hung electric system boiler
• Choice of three sizes and single or tri-phase Plug and Play Installation
- ETS 09 and ETS 15 in single or tri-phase The boiler includes all the necessary components to allow
- ETS 24 tri-phase only direct connection to a heating system without the need for
a feed and expansion cistern, including:
• Up to 14.4 kW output in single phase, up to
28.8kW tri-phase
• Primary 8 litre expansion vessel
• Compatible with Honeywell S-plan and Y-plan (suitable for a system water content of up to 128 litres)
wiring systems • Pressure and temperature gauge
• Built-in control circuit protected by internal 3 amp MCB • Safety valve
• Removable stainless steel immersion elements • Circulating pump
• Quiet operation • Low water pressure switch
• Control and high limit thermostats
• Very low maintenance
• On/off and power level switches
• Stove enamelled casing
• Control panel including thermostats, combined
ETS
*Outputs vary depending upon voltage – see technical manual for further clarification
Thanks to this simple but effective form of modulation, the ETS has longer working cycles and requires less stops and starts, thus
resulting in a more even temperature across the boiler. It also means less wear and tear on components and importantly, it uses less
power once it has reached working temperature.
14
17
ETS
36
34
16
15
2
TER 1
3
9
8 5
6
7
Product Description
35
TER 57 TER 86 TER 115 TER 144 TER 201 TER 259
* A dual element consists of two elements on a single flange, with a combined output of 4.8 kW at 230 volts
1 2 3 4 5 6 7 8 9
Control Panel
38
36
Prestige 24-32 11
2
3
1
4
10
5 8
6 7
Product Description
Optional Wall Mounting Plate
24 24 24 32 32 32
Solo AquaSpeed Excellence Solo AquaSpeed Excellence
24 24 24 32 32 32
Solo AquaSpeed Excellence Solo AquaSpeed Excellence
Peak flow 40°C L/10' n/a n/a 175 n/a n/a 224
Peak flow 60°C L/10' n/a n/a 102 n/a n/a 103
Peak flow 40°C L/60' n/a n/a 733 n/a n/a 835
Peak flow 60°C L/60' n/a n/a 352 n/a n/a 353
Continuous flow 40°C L n/a 11/min 653/h n/a 14.5/min 745/h
Continuous flow 60°C L n/a 6.6/min 316/h n/a 8.3/min 320/h
Note : The above performances are based on a domestic cold water inlet of 10°C with the boiler at full working temperature.
ACV’s 80 years of experience using stainless steel in heating and hot water production
have led to the development of a new heat exchanger in stainless steel which is at the
heart of the Prestige 24-32.
Since there is no oxidation in the exchanger, the Prestige attains exceptional output
with efficiency remaining constant throughout the life of the boiler.
The Prestige is also self-cleaning – by trickling along the flue gas pipes, the
condensates constantly clean any combustion residues. The boiler continues to 40
38
function at very high output, and maintenance is limited to the routine annual visits.
Prestige 47-64-85 2
11
9
3
10
8
6
1
5
7
4
Product Description
42
40
Compact N
1
11
10
9 2
8
3
7 4
Product Description
41
Simple Installation
The Compact N is supplied fully assembled, with its
robust casing and insulation fitted in the factory.
This makes for a simple installation by the installer,
with heating flow and return and chimney
connections all easily accessible at the rear of the
boiler. There’s even a multi pin plug and socket for
electrical connection.
Compact N
44
42
Compact A
5 7 9 10
1 2 3 6
Product Description
• Floor standing reverse flame heating boiler
Easy Maintenance
• Robust and reliable steel construction Easy access to the combustion chamber means that
• Choice of pressure jet oil or gas burner, high/low cleaning of the boiler and flueways is straightforward.
and fully modulating versions available
• 3 models of 74 to 235 kW output
• 125mm glass wool insulation
• Combustion chamber door equipped with facility
for left or right hand opening
• Control panel including thermostats, thermometer,
indicators, power socket and on/off switch
• Delivered to site as a bare shell
Compact A
Control Panel
The control panel includes :
- On/off switch
- Thermometer
- High/Low thermostats
- High/Low indicator lamps
- High limit thermostat
- Door open warning lamp
Project Reference
46
44
Compact S
3 4 5 6 7
2 8
1 9
10
11
12
Product Description
Code 04612+ 001 101 201 301 401 501 601 701 801
Fuel Oil (28 sec or 35 sec) or Natural gas/LPG
Burner options Riello oil - Riello pressure jet natural gas/LPG
Input kW 190.2 255.7 318.2 384 448.3 509.8 575.6 639.7 707.4
Output kW 176.5 235.8 294.7 354.4 412.9 471.6 531.9 588.5 648.7
Net combustion efficiency % 92.8 92.2 92.6 92.3 92.1 92.5 92.4 92 91.7
Flue gas temperature oC 185 188 190 193 195 190 193 195 198
Mass rate of combustion products (oil) Kg/sec 80.5 108.2 134.7 168.1 195.0 223.2 250.3 276.4 299.4
Primary pressure drop mbar 15.1 22.2 15.1 21.2 31.8 14.2 17.8 24.4 28.5
Flue circuit pressure drop mbar 1 1.5 2.0 2.4 2.8 2.8 3.0 3.4 3.8
Total capacity L 290 456 681
Primary connections (flange) Ø DN65 DN80 DN100
Safety valve connection (female BSP) Ø 11/4“ DN50 DN65
Flue connection mm 200 200 250
Dimensions A mm 1870 2135 2395
B mm 1300 1504 1742
C mm 800 800 855
D mm 160 160 190
E mm 850 830 1050
F mm 280 440 440
G mm 150 250 320
H mm 960 1200 1365
L mm 600 720 780
M mm 1390 1600 1770
N mm 1295 1540 1700
Weight empty (excluding burner) Kg 550 925 1130
Weight full (excluding burner) Kg 840 1381 1811
Easy Access
The left/right hinged door offers the best possible accessibility to
the chamber and to the flue gas tubes, even in confined plantrooms.
Compact S
48
46
A TERMINALS
A Code Type
537d6196 Vertical terminal
537d6173 Horizontal terminal
B
B FLUE PIPE
Code Type
537d6174 Length 250 mm
537d6175 Length 500 mm
537d6176 Length 1000 mm
D
C ADJUSTABLE FLUE PIPE
Code Type
537d6177 500 mm adjustable
length 325-400
D FLUE BENDS
Code Type
C 537d6178 Bend 43°- 45°
537d6179 Bend 87°- 90°
Code Type
537d6180 Gas analyser with
condensate recovery
Concentric Flue Systems
47
A TERMINALS
Code Type
A
537d6197 Vertical terminal
537d6198 Horizontal terminal
B
B FLUE PIPE
Code Type
537d6199 Length 250 mm
537d6200 Length 500 mm
537d6201 Length 1000 mm
D FLUE BENDS
Code Type
537d6203 Bend 43°- 45°
537d6204 Bend 87°- 90°
C
E
Code Type
537d6205 Condensate recovery device
537d6206 Gas analyser connector
537d6207 Adaptor 100/150 - 100/100
Concentric Flue Systems