safetec

Fan Unit SDS-M0440 / SDS-M0441

for Application in
Sample Extraction Smoke Detection Systems
according
FSS-Code Chapter 10

Installation and Operation Instructions

Art.No.: DOK02.055 Revision 6 15.01.2013
 safetec Brandes und Niehoff GmbH
Arenskule 7-9
21339 Lüneburg
Germany
Tel.: +49 4131 7670200
Fax.: +49 4131 7670201
E-Mail: [email protected]
Internet: www.safetec-online.de
Autor: Dipl. Ing. (FH) Klaus Brandes

List of Revisions

No. Date Author Check Release Remark

0 01.03.2012 kb tr kb Initial issue
1 28.03.2012 kb tr kb Corrections
2 19.06.2012 kb tr kb Additional instructions for
• application with contaminated air
• cleaning of non-conductive pipes and hoses
3 22.06.2012 kb tr kb Additional instructions for checking of corrosion during
commissioning and maintenance.
4 26.07.2012 kb tr kb • additional instructions for vibration dampers
• EC-Declaration of Conformity Rev.1
5 01.10.2012 kb PE kb Small corrections and extensions
6 15.01.2013 kb PE Hz Correction of drawing SDS02.440.01 and .441.01
Fan Unit SDS-M0440 / SDS-M0441 safetec

Contents
1 General Description...............................................................................................................................................4
2 Marking of Fan Unit..............................................................................................................................................5
3 Relevant Regulations.............................................................................................................................................5
4 Intended Application.............................................................................................................................................6
5 Limits of Application.............................................................................................................................................6
6 Basic Safety Instructions.......................................................................................................................................6
7 Installation..............................................................................................................................................................7
8 Commissioning.......................................................................................................................................................8
9 Switch Off Fan Unit or Smoke Detection System...............................................................................................8
10 Maintenance.........................................................................................................................................................9
11 Repair..................................................................................................................................................................11
11.1 Replacement of sealing between lower and upper part of enclosure ......................................................... 11
11.2 Replacement of Impeller, Motor and Shaft Sealing ................................................................................... 11
11.3 Replacement of Rubber Vibration Dampers .............................................................................................. 11
11.4 Replacement of Capacitor .......................................................................................................................... 12
11.5 Replacement of Circuit Breaker (SDS-M0441 only) ................................................................................ 12
12 List of Spare Parts and Accessories.................................................................................................................12
13 Log Book.............................................................................................................................................................13
14 Appendix.............................................................................................................................................................13

3
Fan Unit SDS-M0440 / SDS-M0441 safetec
1 General Description

1 General Description
The fan units SDS-M0440 and SDS-M0441 are „duplicate sample extraction fans“ for „Sample Extraction Smoke
Detection Systems“ as defined in FSS-Code Chapter 10 and in RESOLUTION MSC.292(87). They are used for
drawing air samples through pipelines from cargo holds to a smoke detection panel and after passing the smoke
detection panel conveying the air samples to free air.

The fan units SDS-M0440 and SDS-M0441 are identical in construction, however SDS-M0440 shall be connected
to 220/230V 50/60Hz supplies and SDS-M0441 shall be connected to 110/115V 60Hz supplies.

The fan units are designed according EN 14986 for drawing air from hazardous areas. However they must be
installed in a safe area. For more details see below.

The fan units are compound of two fans located in a common housing, consisting of one ventilator and one
electric motor each. Only one fan is running at the time. However the fans will be switched over at regular
intervalls controlled by the smoke detection panel. If one fan fails, the smoke detection panel will switch over to
the standby fan automatically. The motors are protected by internal temperature switches, which interrupt the
motor circuits when the motor temperature has reached a certain value.

The air supply and exhaust connections are located on the upper side of the fan unit. An internal flap
automatically connects the exhaust connection to the running fan.

The enclosures of the fan units are compound of an upper and a lower part, between which a profile gasket cares
for the tightness of the enclosure. The construction of the fan units cares for a low-pressure at the profile
gasket and at both motor shaft seals while one fan is running. Thus in case of any leakage the air passes
from the safe side to the hazardous side.

The layout of the fan unit cares for a sufficient gap between rotating parts and the enclosure. If
however the enclosure of the fan unit is damaged in any way, the fan unit bears the risk of
ignition of the potentially hazardous atmosphere inside the fan unit.

The fan unit is mounted on vibration dampers.

The following fan unit versions are available:

Type Description Data Sheet

SDS-M0440 Fan unit for 220/230V 50/60Hz SDS02.440.01
SDS-M0441 Fan unit for 110/115V 60Hz SDS02.441.01

If in the following paragraphs the wording „fan unit“ is used, the types SDS-M0440 and SDS-M0441 are meant,
as long as not otherwise stated.

4
Fan Unit SDS-M0440 / SDS-M0441 safetec
2 Marking of Fan Unit

2 Marking of Fan Unit

The fan unit is marked as follows:

SDS-M0440 SDS-M0441
safetec Brandes und Niehoff GmbH safetec Brandes und Niehoff GmbH
Type: SDS-M0440 Type: SDS-M0441
Serial No.: 2440.xxxx - 201x Serial No.:2441.xxxx - 201x
Power: 230V 50/60Hz 2,3/2,7A Power: 110/115V 60Hz 6A
Temp.: -20°C ... +45°C Temp.: -20°C ... +45°C

II 2/- G c IIA T5 (inside) X II 2/- G c IIA T5 (inside) X

www.safetec-online.com www.safetec-online.com

Explanation of Ex-Marking:

II 2G/- c IIA T5 (inside) X

Equipment group: II (places others than parts of underground mines)

Equipment category: 2G/- (Category 2 Gas inside, outside no protection category)
Method of protection: c (constructional safety)
Explosion group: IIA
Temperature class: T5 (surfaces max. 100°C)
Special conditions: (inside) X (explosion protection only for the inside of the fan unit)

3 Relevant Regulations

The fan units are designed in accordance with the following rules:
• FSS-Code Chapter 10 “Sample Extraction Smoke Detection Systems”
• RESOLUTION MSC.292(87)
• DIN EN 13463-1:2009 “Non-electrical equipment for use in potentially explosive atmospheres.
Basic method and requirements“
• DIN EN 13463-5:2003 “Non-electrical equipment for use in potentially explosive atmospheres.
Protection by constructional safety 'c' “
• DIN EN 14986:2007 “Design of fans working in potentially explosive atmospheres”
• TRBS 2153 “Technische Regeln für Betriebssicherheit (TRBS) ”

5
Fan Unit SDS-M0440 / SDS-M0441 safetec
4 Intended Application

4 Intended Application
• The fan units are designed for drawing air samples through pipelines from marine cargo holds to a smoke
detection panel and after passing the smoke detection panel conveying the air samples to free air.
• The fan units are designed for the extraction of air samples from hazardous areas in zone 1 and 2 with
temperatrure class T1 – T5. The fan unit must be installed in a safe area.

5 Limits of Application
• The air samples must not contain dust or solids.
• If dust or solids cannot be excluded, pre-filters must be applied ( Art.No. BG02.861, see accessories list
of safetec).
• The fan unit SDS-M0440 shall be operated with 220/230V 50Hz or 60Hz power supply.
• The fan unit SDS-M0441 shall only be operated with 110V 60Hz power supply.
• The fan unit must not be fed by frequency converters.

6 Basic Safety Instructions

The fan units SDS-M0440 and SDS-M0441 are being produced according general accepted codes of practise.
Nevertheless the fan unit bears risks including mortal danger in case of
• inappropriate application and
• operation outside the limits of application.

Therefore it is of utmost importance to read this manual carefully

and to adhere to all instructions.

To maintain the Ex-protection level of the fan unit, the operator of the fan unit is responsible to check the
following on a regular basis:

• The environment temperature of the installation location must not exceed 45°C.
• The fan unit may not be operated if the enclosure is damaged.
• The fan unit may not be operated if the enclosure or the impeller are corroded.
• If dust in the transported air cannot be excluded, the system must only be operated with pre-filters
(Art.No. BG02.861).
• The running noise of the bearings must be checked regularly for irregular sounds to assure unobstructed
operation. If necessary, the motors must be exchanged. Only original motors shall be used.
• The fan unit must be checked regularly for vibrations. It is recommended to use a vibration severity meter
for this purpose. If vibrations are increased, the fan unit must not be operated until the reason for
increased vibrations has been removed. For more details please refer to ISO 14694.
• Keep off of the fan unit!

6
Fan Unit SDS-M0440 / SDS-M0441 safetec
7 Installation

7 Installation
• The environment temperature of the installation location must not exceed 45°C.
• The typical installation location is the CO2 room.
• If the fan unit shall be installed outside, it must only be mounted in a special housing with natural
ventilation (Art. No. SDS02.445 and SDS02.446). Care must be taken, that the housing is not located in
direct sun light.
• The fan unit must only be installed in horizontal position on its vibration dampers.
• Free airflow around the fan unit and at the cooling fan of the motors must not be constrained.
• The pipes which connect fan unit with smoke detection panel, extension panels and air out must be of
conductive material. The pipes must have conductive connections and must be connected to conductive
earth.
• As protection against foreign material, the connections of the fan unit must have a protection degree of
IP20 acc. EN 60529.
At the “AIR IN” connection of the fan unit, the protection is typically realized by the pipe connection to
the smoke detection panel or extension panel.
At the “AIR OUT” connection of the fan unit, the protection must be realized by other suitable means
(i.e. with a suitable check valve or a separate grid).
• In case of potential dust contamination of sucked air or in case of potential cakings at the impellers,
which result in unbalanced impellers, pre-filters must be mounted (Art.No. BG02.861).
• If dust contamination of sucked air or cakings at the impellers cannot be excluded, for example by means
of pre-filters, hoses and pipes must be of conductive material and must be earthed. Fittings must be of
conductive material and must be earthed, if the internal surface of the fitting exceeds 100cm².
Please observe TRBS 2153 (“Technische Regeln für Betriebssicherheit”) and Technical Report CLC / TR
50404.
• The vibration dampers must not be damaged.
• If pipes, hoses or fittings of non-conductive material are applied, they must only be cleaned with a wet
cloth.
• The electrical connection of the fan unit must comply with the rules and regulations of the responsible
authorities having jurisdiction, such as flag states and classification societies.
• The enclosure of the fan unit must be connected to protective earth at the destined connection bolt.

7
Fan Unit SDS-M0440 / SDS-M0441 safetec
8 Commissioning

8 Commissioning
• Check fan unit for any damage, specially transport damage and corrosion. Do not switch on a fan unit
with any deformation of the enclosure or with corroded parts.
• Check tightness of pipe connections between the smoke detection panel / extension panel,
the fan unit and the outlet to free air with leakage detection spray while the fan unit is
running.

Commissioning checklist:
Step No. Description OK
1 Check fan unit for any damage or corrosion. Do not switch on a fan unit with any
deformation of the enclosure and with corroded parts.

2 Check, that the environment temperature of the installation space is limited to 45°C.

3 Check, that the rubber vibration dampers are in good condition.

4 Check, that the fan unit is securely mounted on its vibration dampers in horizontal
position.

5 Check, that the fan unit is properly connected to protective earth.

6 Check, that the pipes between fan unit and smoke detection panel, extension panels
and air out are conductive and properly connected to protective earth.

7 Check, that the fan unit is protected against ingress of foreign particles (min. IP20).

8 In case of potential dust contamination of sucked air: check whether pre-filters are
mounted (Art.No. BG02.861).

9 Check tightness of pipe connections between the smoke detection panel / extension
panel, the fan unit and the outlet to free air with leakage detection spray while the
fan unit is running.

10 Check the motor bearings and the complete fan unit for irregular vibrations and
unusual running noise. For more details please refer to ISO 14694:2003.
safetec recommends to measure vibrations on a regular base with a vibration
meter (Art. No. B06.970).

9 Switch Off Fan Unit or Smoke Detection System

Before the fan unit may be switched off, the smoke detection panel, the extension panels and the fan unit must be
relieved from potentially hazardous atmosphere. This can be done by opening the doors of the
smoke detection panel and the extension panels while the fan unit is still running. The door of the
panel with the farest distance to the fan unit must be opened first, and then the panel with the
remaining farest distance and so on. Let the fan unit run for further 2 minutes after the doors have been opened.
Thus the panels and the fan unit will be filled with clean air from non hazardous atmosphere and the fan unit can
be switched off without the risque of hazardous atmosphere spreading into the installation space.

8
Fan Unit SDS-M0440 / SDS-M0441 safetec
10 Maintenance

10 Maintenance
To keep the fan unit in a safe condition during its lifetime, it is of utmost importance to
examine the fan unit in regular intervals. If the fan unit is being operated under critical
conditions (i.e. suction of dust, risque of corrosion), the operator must care for carrying out
the maintenance procedure in appropriate shorter intervals.

• Check fan unit for any damage or corrosion. Stop fan unit operation if fan unit has any deformation of the
enclosure or if parts are corroded.
• If pipes, hoses or fittings of non-conductive material are applied, they must only be cleaned with a wet
cloth.
• If dust or dirt is anticipated in the air samples, the fan unit must be checked regularly for contaminations.
Additional evidence for contamination is given, if the smoke detection panel issues a “dirt” alarm. The
fan unit must be cleaned, if internal and external parts of the fan unit are covered with dirt or dust.
• The sealing between upper and lower part of the enclosure must be checked regularly for damage. If
necessary, the sealings must be exchanged. In case of exchange, only original sealings must be used. The
sealing must be replaced completely. The sealing must not be replaced partially.
• If powder coating is flaked off, repair affected area with paint to avoid corrosion.
• The running noise of the bearings must be checked regularly for irregular sounds to assure unobstructed
operation. If necessary, the motors must be exchanged. Only original motors may be used.
• The motor bearings are calculated for a life cycle of 15 years. Not later than 15 years, the motors must be
replaced. Only original motors may be used.
• Defect or unbalanced impellers must be replaced with original spare parts from the maker of the fan unit.
• Check the condition of the vibration dampers. Exchange the vibration dampers if they are damaged or
worn out.
• Check screwed connections for tightness.
• Check tightness of pipe connections between the smoke detection panel / extension panel, the fan unit and
the outlet to free air with leakage detection spray while the fan unit is running.

Maintenance checklist:
Step No. Description OK
1 Check fan unit for any damage or corrosion. Do not switch on a fan unit with any
deformation of the enclosure and with corroded parts.

2 Check, that the rubber vibration dampers are in good condition.

3 Clean fan unit from contamination with dust or dirt.

4 Wash pre-filter cartridges (if mounted) with warm water. Exchange pre-filter
cartridges if necessary.

5 Check if sealing between upper and lower part of the fan unit is not damaged or
worn out.

6 Ensure, that the fan unit is properly connected to earth.

9
Fan Unit SDS-M0440 / SDS-M0441 safetec
10 Maintenance

Step No. Description OK

7 Check tightness of all screw connections.

8 Check tightness of pipe connections between the smoke detection panel / extension
panel, the fan unit and the outlet to free air with leakage detection spray while the
fan unit is running.

9 Check the motor bearings and the complete fan unit for irregular vibrations and
unusual running noise. For more details please refer to ISO 14694:2003.
safetec recommends to measure vibrations on a regular base with a vibration
meter (Art. No. B06.970).

10
Fan Unit SDS-M0440 / SDS-M0441 safetec
11 Repair

11 Repair
Check fan unit enclosure for any damage. Damages of the enclosure or internal baffles must only be replaced by
the maker or by trained authorized personel. Use only original spare parts from the maker of the fan unit.

11.1 Replacement of sealing between lower and upper part of enclosure

• Relieve the smoke detection system from potentially hazardous atmosphere as described in section
"Switch off Fan Unit or Smoke Detection System".
• Switch off main and emergency power supply.
• Disconnect cables from motor junction boxes.
• Disconnect hoses from “AIR IN” and “AIR OUT” connections.
• Unscrew nuts from upper part of enclosure (8 x M8).
• Remove upper part of enclosure with motors and fans carefully.
• Pull off old sealing from rim of lower part of enclosure. The sealing must be replaced completely.
• Push new sealing on rim of lower part of enclosure in reverse mode.
• Ensure that the sealing is positioned correctly on the rim and that the top of the sealing forms an even
layer.
• Before reassembling the fan unit, ensure that internal plate with baffles is not damaged and lies on the
lower part of the enclosure without any obstacles.
• Reassemble upper part of enclosure, hose connections and cable connections in reverse order. Use only
self-securing nuts for fastening of upper enclosure. Fasten nuts with 11 Nm.

11.2 Replacement of Impeller, Motor and Shaft Sealing

• Relieve the smoke detection system from potentially hazardous atmosphere as described in section
"Switch off Fan Unit or Smoke Detection System".
• Switch off main and emergency power supply.
• Disconnect cables from motor junction boxes.
• Disconnect hoses from “AIR IN” and “AIR OUT” connections.
• Unscrew nuts from upper part of enclosure (8 x M8).
• Remove upper part of enclosure with motors and fans carefully.
• Release shaft screw in the center of the impeller and headless screw orthogonal to the shaft.
• Remove impeller with a withdrawing tool.
• Unscrew nuts from motor holder (4 x M8) and remove old motor.
• Check condition of shaft sealing in the upper part of the enclosure and replace it, if worn out. Secure
screws for shaft sealing with bolt lock (medium).
• Fasten headless screw orthogonal to the shaft. Secure headless screw with bolt lock (medium).
• Fasten motor holders on upper part of enclosure with 25 Nm. Use only self-securing nuts for motor
holders. Ensure contact washers for potential equalization are mounted at motor holders.
• Check, that the impeller is not damaged.
• Fasten impeller with screw, washer (26 x 6 x 3mm) and wave washer (M6) with 11 Nm.
• Before reassembling the fan unit, ensure that internal plate with baffles is not damaged and lies on the
lower part of the enclosure without any obstacles.
• Ensure that the sealing is resilient and not damaged. Otherwise replace rim sealing.
• Ensure that the sealing is positioned correctly on the rim and that the top of the sealing forms an even
layer.
• Reassemble upper part of enclosure, hose connections and cable connections in reverse order. Use only
self-securing nuts for fastening of upper enclosure. Fasten nuts with 11 Nm.

11.3 Replacement of Rubber Vibration Dampers

• Relieve the smoke detection system from potentially hazardous atmosphere as described in section

11
Fan Unit SDS-M0440 / SDS-M0441 safetec
11 Repair

"Switch off Fan Unit or Smoke Detection System".

• Switch off main and emergency power supply.
• Disconnect cables from motor junction boxes.
• Disconnect hoses from “AIR IN” and “AIR OUT” connections.
• Unscrew nuts from upper part of enclosure (8 x M8).
• Remove upper part of enclosure with motors and fans carefully.
• Inside the lower part of the enclosure hold threaded bolt of vibrations damper with a wrench and unscrew
rubber vibration damper with another wrench.
• Reassemble new rubber vibration damper and upper part of enclosure, hose connections and cable
connections in reverse order. Use only self-securing nuts for fastening of upper enclosure. Fasten nuts
with 11 Nm.

11.4 Replacement of Capacitor

• Relieve the smoke detection system from potentially hazardous atmosphere as described in section
"Switch off Fan Unit or Smoke Detection System".
• Switch off main and emergency power supply.
• Disconnect wires of capacitor from motor junction box.
• Release tapping screws from capacitor.
• Reassemble new capacitor in reverse order.

11.5 Replacement of Circuit Breaker (SDS-M0441 only)

• Relieve the smoke detection system from potentially hazardous atmosphere as described in section
"Switch off Fan Unit or Smoke Detection System".
• Switch off main and emergency power supply.
• Unscrew cover bolts and disconnect cables from circuit breaker.
• Press circuit breaker in direction to cable gland and disengage the circuit breaker from its socket.
• Unscrew enclosure for circuit breaker.
• Fasten new enclosure with M4 x 10mm screws, lock washers and bolt lock (medium).
• Reassemble new circuit breaker in reverse order.

12 List of Spare Parts and Accessories

Article No. Description Remark
BG02.861 Prefilter for SDS-system
BG02.862 Filter inset, compl. (5-pack) for prefilter BG06.861
F05.015 Motor Circuit Breaker 4,5-6,3A for Fan Unit SDS-M0441
FAN02.017 Impeller, Steel
FAN02.035 PTFE-sealing for motor shaft
FAN02.051 Protection cover with hood for E-motor
FAN02.121 E-Motor, 1 Ph. 220-230V, 50/60Hz
FAN02.131 E-Motor, 1 Ph. 110V,60Hz
FAN04.005 Rubber vibration damper
FAN04.012 Profile sealing (length: 5,45m) Between lower and upper part of enclosure
FAN04.025 Non return flap stainless steel

12
Fan Unit SDS-M0440 / SDS-M0441 safetec
12 List of Spare Parts and Accessories

13 Log Book
A log book must be kept in order to maintain a record about:

• faults coming up during fan unit operation,

• tests and checks carried out during commissioning and maintenance and
• repair work carried out at the fan unit.

The log must be kept in a safe place and must be available for inspection by any authorized person.

14 Appendix
Document-No. Name Revision
SDS02.010.12 Typical Arrangement: Smoke Detection System SDS-48 Rev.9 13.08.2012
SDS02.440.01 Data Sheet Fan Unit SDS-M0440 Rev.11 14.01.2013
SDS02.441.01 Data Sheet Fan Unit SDS-M0441 Rev.5 20.12.2012
SDS02.441.05 Connection Diagram Fan-Unit SDS-M0441 Rev.3 10.01.2007
BG02.861 Pre-filter for SDS - Smoke Detection System Rev.0 03.02.2003

SDS02.440-KFE EC-Declaration of Conformity Rev.1 25.07.2012

13
 Ausgabe: 20.08.2012

7
8 9

6
5

4 1 3-Wege-Ventil,
(Anschluss an CO2-Sammelrohr
nicht dargestellt)
7 3-Way-Valve,
(Connection to CO2-manifold
not shown)
2 Kabelverschraubung
Cable Gland
3 3 PVC-Schlauch 13/20 mm
PVC-Hose, 13/20mm
Art. Nr. Z02.002
10 4 Rauchmeldezentrale SDS-4
10A Smoke Detection Panel
5 Reduzierungsstück
Reducer
6 Schlauchstück mit Schellen
Hose with Clamps
2 7 Stahlrohr / Steelpipe
8 Erweiterungsgerät SDS-E8
Extension Panel
11 9 Steuerzentrale SDS-R48
Control Panel
10 Schlauchverschraubung
Hose Connection Art.Nr. BG01.930
10A Vorfilter
Prefilter Art.Nr. BG02.861
1 11 Lüftereinheit SDS-M0440 / M0441
Fan-Unit
zu den Laderäumen
to Cargo Holds Pos. 5-7 Größe abhängig von der
Anzahl der Meldelinien
size depends on total
number of detection lines
(siehe Zeichnung BG02.03x /
0 1m see drawing BG02.03x)

Beispiel: Rauchmeldeanlage SDS-48 mit 12 Kanälen Rev. 9 13.08.12 tr Maßstab

safetec Typical Arrangement: Smoke Detection System SDS-48
Gepr.
Bearb.
20.08.12
12.05.00
kb
kb
1:15 SDS02.010.12.tcd
Ausgabe:15.01.2013

359
760
Schwingungsdämpfer, Gewinde M8 x 8mm
Vibration Damper, Thread M8 x 8mm

AIR OUT
75

394

328
AIR IN
75

413 I~ Motor, Art.No. FAN02.121 Type: E7KC2B5-7-378

468 Hi
TW Ha = Main Phase
Hi = Aux. Phase
Ha
826 C TW = Thermal Protector

BN
BK

BL
C = Permanent Capacitor

BK = black
BL = blue
BN = brown
N L1
PE

Anschlussplan / Connection Diagram (Hanning)

I~ Motor, Art.No. FAN02.123 Type: 1LF7073-2AB99-ZN22

44 / U1 / C C Z2
43 Z1 U2
Technische Daten
Technical Data L1 N
U1
Maße (HxBxT): 359 x 826 x 394 mm M Z2 Z1
1~
Size (HxBxD) U2
Gewicht: 45 kg
Anschlussplan / Connection Diagram (Siemens)
Weight
Betriebstemperatur: -20°C - 45°C
Operation Temperature
Oberflächenbehandlung und Farbe: tauchgrundiert und pulverbeschichtet RAL 7035
Surface Treatment and Colour: dip primed, powder coated, RAL 7035
Stromversorgung: 220/230V AC 50/60Hz
Power Supply 220V: 495W@50Hz, 611W@60Hz
230V: 510W@50Hz, 630W@60Hz
Schutzart Lüftermotoren: IP54
Degree of Protection Fan Motors
Kabelverschraubungen: 2 x MS20x1,5
Cable Glands:
Kondensator:/ Capacitor: 10 µF 450 V
Nennstrom: / Rated Current: 220V: 2,5A (50Hz) / 3A (60Hz)
230V: 2,3A (50Hz) / 2,7A (60Hz)
Einbaulage: waagerecht auf Schwingungsdämpfern
freier Raum: 300mm über und 50mm seitlich neben Lüfteraggregat
Method of Installation: upright on shock mounts
clearance: 300mm above and 50mm beside fan unit

Rev. 11 14.01.13 HZ Maßstab

Artikelnummer SDS02.440 Gepr. 14.01.13 kb
Article No. Bearb. 25.06.00 kb
1:10
Datenblatt Lüfteraggregat SDS-M0440
safetec Data Sheet Fan Unit SDS-M0440 SDS02.440.01.tcd
Ausgabe:20.12.2012

359
760
Schwingungsdämpfer, Gewinde M8 x 8mm
Vibration Damper, Thread M8 x 8mm

AIR OUT
75

394

328
0 1 0 1

AIR IN
75

413

468

826

Technische Daten
Technical Data
Maße (HxBxT): 359 x 826 x 394 mm
Size (HxBxD)
Gewicht: 45 kg
Weight
Betriebstemperatur: -20°C - 45°C
Operation Temperature
Oberflächenbehandlung und Farbe: tauchgrundiert und pulverbeschichtet RAL 7035
Surface Treatment and Colour: dip primed, powder coated, RAL 7035
Stromversorgung: 110/115V AC 60Hz
Power Supply 630W@60Hz
Schutzart Lüftermotoren: IP54
Degree of Protection Fan Motors
Kabelverschraubungen: 2 x MS20x1,5
Cable Glands:
Kondensator:/ Capacitor: 40 µF 240 V
Nennstrom: / Rated Current: 6,0A
Einbaulage: waagerecht auf Schwingungsdämpfern
freier Raum: 300mm über und 50mm seitlich neben Lüfteraggregat
Method of Installation: upright on shock mounts
clearance: 300mm above and 50mm beside fan unit

Artikelnummer SDS02.441
Article No.

Rev. 5 20.12.12 HZ Maßstab

Gepr. 20.12.12 kb
Bearb. 30.07.01 HZ
1:10
Datenblatt Lüfteraggregat SDS-M0441
safetec Data Sheet Fan Unit SDS-M0441 SDS02.441.01.tcd
23.08.2007

von der Rauchmeldezentrale

Ausgabe:

from Smoke Detection Panel

Leistungsschalter
Motor Circuit Breaker

PE L N

Auf Motorstrom einstellen L1 L2 L3 Motoranschlusskasten

Adjust release current for 1 3 5 Motor Connection Box
overcurrent protection
Ha = Hauptphase
I~Motor 452-1054
Main Phase
0 I Hi Hi = Hilfsphase
Aux. Phase
TW
Ha TW = Thermischer
C Überschutzschalter
2 4 6 Thermal Protector
bk bl bn
T1 T2 T3 C = Kondensator
Permanent Capacitor
PE L N

bk = schwarz
PE N L1 black
bl = blau
blue
bn = braun
brown

Bemerkung:
1. Der Leistungsschalter ist auf der Lüftereinheit montiert
2. Die gestrichelten Linien sind bereits von safetec verdrahtet
3. Die Drehrichtung des Motors ist im Uhrzeigersinn
4. Die Zeichnung für Lüfter Nr.2 ist identisch
5. Leistungsschalter auf 6A einstellen.

safetec Art.Nr.:
Motor Typ Hanning 277940387: FAN02.131
Leistungsschalter (ohne Gehäuse): F05.015

Remark:
1. The motor circuit breakers are mounted on the fan unit
2. The dotted lines are already wired by manufactorer
3. Motor is rotating clockwise
4. The wiring diagram for fan no. 2 is correspondend
5. Adjust the overcurrent protection to 6A.

safetec Art.Nos.:
Motor type Hanning 277940387: FAN02.131
Motor circuit breaker (without housing): F05.015 Rev. 3 10.01.07 PE Maßstab
Gepr. 10.01.07 PE
Bearb. 14.02.01 kb
1:1
Anschlussplan Lüftereinheit SDS-M0441
safetec Connection Diagram Fan-Unit SDS-M0441 SDS02.441.05.tcd
 Vorfilter für SDS - Rauchmeldesystem /
Prefilter for SDS - Smoke Detection System
safetec
Brandes und Niehoff GmbH

Prefilter
BG02.861

Filter inset
BG02.862

Das Problem: The problem:

Fehlalarme an Absaug-Rauchmeldeanlagen können auf False alarms can be a frequent occurrence on freighters that are
Frachtschiffen vermehrt auftreten, wenn „schmutzige Ladung“ fitted with an extraction smoke detection system, especially when
transportiert wird. Ärgerlich für das Bordpersonal und mit “dirty loads” are being transported. This is annoying for the crew,
lästigen Reinigungsarbeiten an den Rauchmeldern verbunden. and involves tiresome cleaning work on the smoke detectors.
Abhilfe: Help:
Der Einbau spezieller Vorfilter ist jederzeit möglich und schafft Special prefilters can be fitted at any time to deal with this
Abhilfe durch erheblich längere Reinigungsintervalle der problem. Much longer cleaning intervals of the smoke detectors
Rauchmelder. are the result.
Funktionsweise:
How it works:
Mechanische Filterung durch hintereinander angeordnete
Mechanical filtration of three individual filters of different pore
Filterkörper unterschiedlicher Porengröße.
sizes that are arranged in a row.
Montage:
Vorfilter werden in die Saugleitungen (meist Schlauchleitungen) Assembly:
oberhalb der 3-Wege Ventile eingebaut. Hierzu werden aus den Prefilters are fitted in the suction pipelines (mostly hoses) before
3-Wege Ventilen Schlauchanschlüsse herausgeschraubt, um the three-way valves. The pipe connections are removed from the
dort die Vorfilter zu montieren und anschließend die gekürzten three-way valves and replaced by the prefilters. The pipes are
Schläuche mit den Vorfiltern zu verbinden. then shortened appropriately and connected to the prefilters.
Instandhaltung: Maintenance:
Die Filtereinsätze sind spülmaschinengeeignet. The filter insets can be washed in a dishwasher.
Technische Daten: Technical details:
Vorfilter Prefilter
Artikel-Nr.: BG02.861 Article no.: BG02.861
Einbaulänge: 185 mm Installation length: 185 mm
Größter Durchmesser: 59 mm Largest diameter: 59 mm
Gewicht: 340 g Weight: 340 g
Material, Filtergehäuse: Acrylglas / POM / PVC Material filter housing: acrylic glass / POM / PVC
Eintritt: Gewindenippel (Messing): ½“, ¾“ wahlweise nutzbar Inlet: threaded nipple (brass): ½”, ¾”, both suitable
Austritt: Schlauchverschraubung (für Schlauch 13/20 mm) Outlet: hose connection (for hose 13/20 mm)
Zertifikate: Certificates:
Keine Zulassung erforderlich für GL klassifizierte Schiffe No approval required for GL classed ships
Filtereinsatz Filter inset
Artikel-Nr.: BG02.862 Article no.: BG02.862
Gesamtlänge: 95 mm Overall length: 95 mm
Außendurchmesser: 41 mm External diameter: 41 mm
Material : Polyurethan-Weichschaumstoff / Niro-Draht Material: polyurethane soft foam / stainless steel wire

Arenskule 7- 9 D - 21339 Lüneburg Tel.: 04131 – 7670 200 Fax.: 04131 – 7670 201
E-Mail: [email protected] Internet: www.safetec-online.com

REV. 0 / 03.02.03 / JaPe

 safetec
EG-Konformitätserklärung gemäß EG Richtlinie 94/9/EG (ATEX)
EC-Declaration of Conformity in compliance EC Directive 94/9/EC (ATEX)
Hersteller: safetec Brandes und Niehoff GmbH
Manufacturer:
Anschrift: Arenskule 7-9 21339 Lüneburg Germany
Address:
Produkt: Lüfteraggregat SDS-M0440 ab Seriennummer 2440.5000 und Lüfteraggregat
SDS-M0441 ab Seriennummer 2441.200
Product: Fan Unit SDS-M0440 from serial no. 2440.5000 and Fan Unit SDS-M0441
from serial no. 2441.200
Kurzbeschreibung: Die Lüfteraggregate SDS-M0440 und SDS-M0441 sind Doppellüfteraggregate
für Rauchmeldesysteme nach dem Absaugprinzip wie in FSS-Code Chapter
10 und in RESOLUTION MSC.292(87) definiert.
Short Description: The fan units SDS-M0440 and SDS-M0441are „duplicate sample extraction
fans“ for „Sample Extraction Smoke Detection Systems“ as defined in FSS-
Code Chapter 10 and in RESOLUTION MSC.292(87).
Betriebstemperatur -20°C ... +45°C
Operation Temperature
Gefahrenanalyse: Die Gefährdungs- und Zündgefahrenanalyse wurde unter Berücksichtigung
der Normen EN 1127-1, EN 13463-1, EN 13463-5, DIN EN 14986, Technical
Report CLC/TR 50404 und TRBS 2153 durchgeführt.
Es wurden die möglichen Gefahren aufgrund mechanisch erzeugter
Funken, heißer Oberflächen und elektrostatischer Entladung berücksichtigt.
Hazard Analysis: The hazard- and ignition risk analysis was done under consideration of the
standards EN 1127-1, EN 13463-1, EN 13463-5 , DIN EN 14986, Technical
Report CLC/TR 50404 and TRBS 2153. The possible dangers were
considered on the basis of mechanically generated
sparks, hot surfaces and electrostatic discharges.
Ergebnis der Die aufgeführten Lüfteraggregate sind geeignet für die Förderung von
Gefahrenanalyse: explosionsgefährdeten Luftproben aus Bereichen der:
Zone 1
Explosionsgruppe IIA
Temperaturklasse T5
und entsprechen der
Explosionsgruppe IIA
Gerätekategorie 2/- G
Result of the Hazard The above mentioned fan units are suitable for conveying air samples from
Analysis: explosive areas as follows:
Zone 1
Explosion Group IIA
Temperature Class T5
and correspond to
Explosion Group IIA
Device Category 2/- G
Kennzeichnung:
II 2/- G c IIA T5 (inside) X
Marking:

Wir bestätigen hiermit, dass die Lüfteraggregate der EG Richtlinie 94/9/EG (ATEX) entsprechen und
daher im genannten Ex- Bereich eingesetzt werden dürfen. Wir weisen ausdrücklich darauf hin, dass die
in der Betriebsanleitung beschriebenen Einsatzbedingungen zu beachten sind.

Besondere Bedingungen:
Kann eine Verunreinigung der Luftproben nicht ausgeschlossen werden, die zu Anbackungen und einer
Unwucht des Laufrades führen, sind entsprechende Maßnahmen zu ergreifen, wie z.B. Verwendung

SDS02.440-KFE.odt Rev. 1 25.07.2012 Seite 1/2

 safetec
eines Vorfilters für SDS-Rauchmeldesysteme, wie sie in dem Handbuch „Installation and Operation
Instructions“ (DOK02.055) beschrieben wird.
Darüber hinaus müssen organisatorische Maßnahmen ergriffen werden, welche die Laufruhe gemäß ISO
14694 sicherstellen.

We herewith confirm that the fan units are subject of EG directive 94/9/EG (ATEX) and are therefore
suitable for conveying air samples from the mentioned Ex-zone. Application instructions described in
operation manuals must be strictly observed.

Special Provisions:
If a contamination of the air samples cannot be excluded, which leads to agglutination and imbalance at
the fan wheels, suitable measures have to be taken, i.e. Application of pre filters for SDS Smoke
Detection Systems as described in the manual „Installation and Operation Instructions“ (DOK02.055)
Furthermore actions have to be taken, which ensure vibration levels corresponding to ISO 14694.

Datum: 25.07.2012 15:14 Uhr

Dipl. Ing. (FH) Klaus Brandes
Geschäftsführer
safetec Brandes und Niehoff GmbH

SDS02.440-KFE.odt Rev. 1 25.07.2012 Seite 2/2