Pu - Manual Pe-Cp150 - 09
Pu - Manual Pe-Cp150 - 09
PUMPEND
PARTS
SOLUTIONS
MANUAL
CP150 PUMPEND
1
PU_MANUAL PE-CP150_09
INTRODUCTION
Congratulations on the purchase of your new AllightSykes Pump
With AllightSykes’ established quality control systems you can be assured your pump
was manufactured with a high level of control and has undergone extensive testing on
AllightSykes’ certified test facility.
AllightSykes offer maintenance and repairs on our entire range and are able to offer
regular service agreements if required.
AllightSykes provide local service through a highly trained network of branches and
are able to meet your service and spare parts requirements around the clock.
Turnaround on parts is rapid with AllightSykes customer service ready to meet your
needs 24 hours a day with spare parts located at branches Australia wide and around
the globe.
Our AllightSykes trained staff will assess your application and help to set up optimum
operating settings which will help to reduce unnecessary wear and tear on the pump
whilst ensuring the pump is operating at its most efficient duty point.
This manual is for cross reference only, parts may vary if Pumpend has been
customised. To ensure the correct parts are ordered and to best assist our Spare
Parts Department, please quote both your Pumpset & Pumpend (Wetend) Serial
Numbers when calling.
2 PU_MANUAL PE-CP150_09
STANDARD SELECTION GUIDE
ITEM DESCRIPTION
BB Bearing Bracket
V Volute
PT Priming Tee
PU_MANUAL PE-CP150_09 3
BEARING BRACKET ASSEMBLY
BEARING BRACKET & SHAFT PARTS LIST
Illustration
Alias Number Item Number Description Qty
Number
4 PU_MANUAL PE-CP150_09
VOLUTE ASSEMBLY
FRONT COVER & VOLUTE PARTS LIST FRONT COVER & VOLUTE PARTS LIST
Illustration Illustration
Alias Part Number Item Number Material Description Qty Alias Part Number Item Number Material Description Qty
number number
CP150V-SGI 727556 Standard H33 23-0586-9923 23-0586-9923 Filter 1
H1 CP150V-316 725464 Stainless Volute (Pump Body) 1 SM12X45 726987 Standard
H44 Stud 4
CP150V-SGI-R4R 721252 R4R SM12X45SS 726988 Stainless
CP150I-316 - 285MM 727561 SM12X60 726993 Standard
Standard H45 Stud 2
SM12X60SS 726994 Stainless
CP150I-316-C-255MM 725456
SWM12 + FWM12 727091 + 726036 Standard
CP150I-316 - 285MM 727561 Spring washer + Flat
H3 Stainless Impeller 1 H47 SWM12SS + 10
CP150I-316-C-255MM 725456 727092 + 726038 Stainless washer
FWM12SS
CP150I-CS340 - 285MM 725457 NM12 726434 Standard
Chromium H48 Nut 10
CP150I-CS340-C-255MM 731836 NM12SS 726438 Stainless
11-0259-0115 721950 Standard SM16X65 727009 Standard
11-0259-0115S 721060 Stainless Front Cover & Separation H51 SM16X65SS 727010 Stainless Stud 8
H4 1
11-0259-0115-R4R 721951 R4R Tank SM20X80 727023 R4R
11-0259-0115 (ANSI) 721061 Stainless FWM16 726039 Standard
H52 Flat washer 8
CP150-FWP-316 727523 Standard FM16SS Stainless
NM16 726439 Standard
H5 CP150-FWP-316 727523 Stainless Wearplate 1 H53 Nut 8
NM16SS 726443 Stainless
CP150-FWP-CS340 727557 Chromium
38-0785-4412 38-0785-4412 O-Ring Sealing Washer 8
H6
38-0787-4112V 38-0787-4112V O-Ring 8
BM12X40 725047 Standard 4
H7 Setscrew
BM12X40SS 725048 Stainless
H9a 38-1034-5413 38-1034-5413 Joint A/R
H9b 38-1034-5423 38-1034-5423 Joint A/R
H9c 38-1034-5443 38-1034-5443 Joint 2
SM12X60 726993 Standard
H10 Stud 6
SM12X60SS 726994 Stainless
BM12X45 725049 Standard
H11 Setscrew 4
BM12X45SS 725050 Stainless
12-0284-0115 12-0284-0115 Standard
12-0284-0115 12-0284-0115 Stainless
H12 Wearplate (Rear) 1
12-0284-0115-CS 721992 Chromium
12-0284-0115-R4R R4R
H13 38-1004-4112V 722712 O-ring 1
H15 38-0700-4112V 722709 O-ring 1
H16 41-0230-8712 41-0230-8712 Circlip 1
H18 722704 Mechaniical Seal 1
H20 28-0255-3215 722386 Shaft Collar 1
H21 38-1036-4112V 722719 O-ring (collar) 1
H22 41-0241-6112 41-0241-6112 Tolerance Ring 1
H24a 36-0646-8913 36-0646-8913 Impeller Shim A/R
H24b 36-0646-8923 36-0646-8923 Impeller Shim A/R
H24c 36-0646-8933 36-0646-8933 Impeller Shim A/R
H30 N/A 0
H31 21-0230-7915 722326 Standard
21-0230-7915S 721210 Stainless Separation Tank Cover 1
21-0230-7915-R4R 721208 R4R
PU_MANUAL PE-CP150_09 5
NON-RETURN VALVE ASSEMBLY - BALL TYPE - TABLE D
REFLUX BOX NON-RETURN VALVE PARTS LIST TABLE D
Illustration
Alias Number Item Number Material Description Qty
Number
- 726486 Standard -
NRV Table D Assy
- 726482 Stainless
NRV150BOD-SGI-TD 726493 Standard
NRV150BOD-SAF1-TD SAF2205
NRV150BOD-SAF2-TD 728685 SAF2507
BV1 NRV150BOD-316-TD 726489 Stainless Ball Style NRV 1
NRV150BOD-CD4-TD 734174 CD4MCU
NRV150BOD-CS1-TD NRV150BOD-CS1-TD L6
NRV150BOD-CS2-TD NRV150BOD-CS2-TD L6C
BV2 313-4169 313-4169 Ball - NRV 1
BV3 NRV150GSK-RBR NRV150GSK-RBR NRV Gasket 1
726497 Standard
BV4 726496 CD4MCU NRV Cover 1
726495 Stainless
BV5 356-4063 356-4063 Seat Ball 1
726381 Zinc
BV6 Nipple 1
726382 Stainless
725531 Standard
BV7 Elbow 1
725533 Stainless
BV8 723920 Stainless Mini Ball Valve 1
BM20X70 725144 Standard BV13
BV9 Stud 4
BM20X70SS 725146 Stainless
SWM20 727096 Standard BV12
BV10 Flat Washer 4
SWM20SS 727098 Stainless
NM20 726444 Standard
BV11 Nut 4
NM20SS 726448 Stainless
BM16X70 725096 Standard BV9
BV12 Stud 8
BM10X70SS 725098 Stainless
SWM16 727093 Standard BV10
BV13 Flat Washer 8
SWM16SS 727095 Stainless
NM16 726439 Standard
BV14 Nut 8 BV14
NM16SS 726443 Stainless BV11
6 PU_MANUAL PE-CP150_09
NON-RETURN VALVE ASSEMBLY - BALL TYPE - TABLE E
REFLUX BOX NON-RETURN VALVE PARTS LIST TABLE E
Illustration
Alias Number Item Number Material Description Qty
Number
- 726487 NRV Table E Assy
BV1 NRV150BOD-SGI-TE 726494 Standard
Ball Style NRV 1
NRV150BOD-316-TE 726490 Stainless
BV2 313-4169 722449 Ball - NRV 1
BV3 NRV150GSK-PLA 726499 NRV Gasket 1
NRV150COV-SGI 726497 Standard
BV4 Ball Style NRV Cover 1
NRV150COV-316 726495 Stainless
BV5 356-4063 356-4063 Seat Ball 1
BV6 N08HSS 726476 Nipple Hydraulic 1
BV7 E08BMF 725531 Elbow 1
BV8 920-9242S 723920 Mini Ball Valve 1
BM20X70 725144 Standard
BV9 Stud 12
BM20X70SS 725146 Stainless
SWM20 727096 Standard
BV10 Flat Washer 12
SWM20SS 727098 Stainless
NM20 726444 Standard
BV11 Nut 12
NM20SS 726448 Stainless
BV10
BV9
BV10
BV11
BV11
PU_MANUAL PE-CP150_09 7
NON-RETURN VALVE ASSEMBLY - FLAPPER TYPE
FLAPPER TYPE NON-RETURN VALVE 150MM TABLE ‘E’
Illustration
Item Number Material Description Qty
Number
FV1 721921 Standard Flap Type Non-Return Valve - Table ‘E’ 1
FV2 721920 Internal Flap for Non-Return Valve 1
FV3 726499 Rubber Gasket 1
FV4 725108 Standard Set Screw 8
FV5 734411 Standard Flat Washer 16
FV6 733963 Standard Spring Washer 8
FV7 726444 Standard Hexagon Nut 8
8 PU_MANUAL PE-CP150_09
PRIMING TEE ASSEMBLY
Parts List - Priming Tee Assembly
Illustration
Part Number Material Description Qty
Number
721950 Standard
PT1 721060 Stainless T-Piece 1
721961 R4R
38-1034-5413 Shim BRG BKT 0.25mm CP100i NYL 1
PT2 38-1034-5423 Shm BRG BKT 0.50mm CP100i NYL Front Adaptor Joint 2
38-1034-5433 Shim BRG BKT 1.00mm CP100i NYL 3
PT3 23-0586-9923 Filter 1
Table ‘D’ - Standard
727009
Table ‘D’ - Chromium
Table ‘D’ - Stainless
727010
PT4 Table ‘D’ - CD4MCu Stud 8
ANSI150 - Standard
726847
ANSI150 - Chromium
ANSI150 - Stainless
726848
ANSI150 - CD4MCu
Table ‘D’ - Standard
726039
Table ‘D’ - Chromium
Table ‘D’ - Stainless
726041
Table ‘D’ - CD4MCu
PT5 Flat Washer 8
ANSI150 - Standard
ANSI150 - Chromium
ANSI150 - Stainless
726023
ANSI150 - CD4MCu
Table ‘D’ - Standard
726439
Table ‘D’ - Chromium
Table ‘D’ - Stainless
726443
Table ‘D’ - CD4MCu
PT6 Hexagon Nut 8
ANSI150 - Standard
726398
ANSI150 - Chromium
ANSI150 - Stainless
726399
ANSI150 - CD4MCu
726993 Standard / Chromium
PT7 Stud 6
726994 Stainless / CD4MCu
726036 Standard / Chromium
PT8 Flat Washer 6
726038 Stainless / CD4MCu
727091 Standard / Chromium
PT9 Spring Washer 6
727092 Stainless / CD4MCu
726434 Standard / Chromium
PT10 Hexagon Nut 6
726438 Stainless / CD4MCu
PT11 38-0787-4112V Sealing O-Ring 4
PT12 38-0785-4412 Sealing Washer 4
725047 Standard / Chromium
PT13 Set Screw 4
725048 Stainless / CD4MCu
PU_MANUAL PE-CP150_09 9
SYKES COMPRESSOR ASSEMBLY
PARTS LIST - COMPRESSOR
Alias Number Item Number Description
Piston Assembly
COMP-SYKES-5172 725411 1
(Kit Includes Item No. 7, 8 & 9)
10 PU_MANUAL PE-CP150_09
SYKES WATER COOLED COMPRESSOR ASSEMBLY
COMPRESSOR ASSEMBLY- WATER COOLED
Illustration
Item Number Material Description Qty
Number
WC1 COMP-SYKES Compressor - Sykes 1
WC2 KX2542/1 Compressor Base Gasket 1
726387 Standard / Chromium
WC5 Reducing Nipple 1
726388 Stainless / CD4MCu
WC6 722914 Compressor Air Hose 1
WC7 A1212 Reducing Bush Hyd. 1
WC8 54-0556-9912 Air Cleaner Filter 1
WC9 725517 Elbow 1
WC10 10-0000-0004 Pressure Relief Valve 1
WC11 26-0724-0243 Compressor Pulley 1
WC12 727084 Spring Washer 1
WC13 725424 Hexagon Nut 1
WC14 26-0840-9912 Belt 3m
WC15 26-0851-9912 Pump Pulley 1
WC16 722373 Compressor Guard 1
WC17 726228 Sticker - Guards in Place 1
WC22 726981 Stud 2
WC23 726975 Stud 2
WC24 726973 Stud 2
WC26 727088 Spring Washer 6
PU_MANUAL PE-CP150_09 11
COMPRESSOR ASSEMBLY - ELECTRIC MOTOR
COMPRESSOR ASSEMBLY TO SUIT ELECTRIC MOTOR SET-UP
Illustration
Item Number Description Qty
Number
Compressor
ASS 720615 1
c/w Pulley and Air Cleaner Filter
CE2 727604 Compressor Adaptor 1
CE3 727046 Pump Pulley 1
CE4 721799 Taper Lock Bush 1
CE5 722474 Belt 2.5m
CE6 725539 Elbow 1
CE7 726381 Nipple Hyd. 1
CE8 729515 Tee Piece Hyd. 1
CE9 729514 Reducing Bush Hyd. 1
CE10 10-0000-0004 Pressure Relief Valve 1
CE11 725534 Elbow 1
CE12 727261 Compressor Air Hose 1
CE13 726987 Stud 4
CE14 726036 Flat Washer 4
CE15 727091 Spring Washer 4
CE16 726434 Hexagon Nut 4
CE17 726977 Stud 4
CE18 726032 Flat Washer 4
CE19 727088 Spring Washer 4
CE20 726428 Hexagon Nut 4
12 PU_MANUAL PE-CP150_09
EJECTOR PACKAGE OTPIONS 1 & 2
Parts List - Priming Tee Cover Assembly - Option 1 - No Priming Cover
Illustration
Item Number Material Description Qty
Number
OTPION 1
728444 Standard / Chromium
PN1 Carrier Plate 1
728450 Stainless / CD4MCu
Standard / Chromium Socket Head Cap
PN2 4
Stainless / CD4MCu Screw
726054 Standard / Chromium
PN3 Flat Washer 4
726055 Stainless / CD4MCu
Parts List - Priming Tee Cover Assembly - Option 2 - Standard Priming Cover
Illustration
Item Number Material Description Qty
Number
721207 Standard / Chromium
PS1 Tank Cover 1
729158 Stainless / CD4MCu
39-0641-4113 Standard / Chromium
PS2 Ball 1
722759 Stainless / CD4MCu
23-0412-2011 Standard / Chromium
PS3 Ball Seat 1
722335
23-0567-2011
Stainless / CD4MCu
Standard / Chromium
OTPION 2
PS4 Ejector Jet Sleeve 1
722341 Stainless / CD4MCu
38-1013-4112 Standard / Chromium
PS5 O-Ring 1
722715 Stainless / CD4MCu
PS6 23-0568-2016 Ejector Jet 1
23-0570-2011 Standard / Chromium
PS7 Ejector Collar 1
722342 Stainless / CD4MCu
38-1014-4112 Standard / Chromium
PS8 O-Ring 1
722716 Stainless / CD4MCu
PS9 23-0571-2016 Nozzle 1
725017 Standard / Chromium
PS10 Set Screw 1
Stainless / CD4MCu
726428 Standard / Chromium
PS11 Hexagon Nut 1
726433 Stainless / CD4MCu
726961 Standard / Chromium Socket Head Cap
PS12 4
726962 Stainless / CD4MCu Screw
726054 Standard / Chromium
PS13 Flat Washer 4
726055 Stainless / CD4MCu
PS14 38-0782-4112V Sealing O-Ring 1
PS15 38-0780-4412 Sealing Washer 1
725011 Standard / Chromium
PS16 Set Screw 1
725012 Stainless / CD4MCu
PU_MANUAL PE-CP150_09 13
EJECTOR PACKAGE OPTION 3
Parts List - Priming Tee Cover Assembly - Option 3 - Standard Priming Cover
c/w Isolation Valve
Illustration OTPION 3
Item Number Material Description Qty
Number
721207 Standard / Chromium
PL1 Tank Cover 1
729158 Stainless / CD4MCu
39-0641-4113 Standard / Chromium
PL2 Ball 1
722759 Stainless / CD4MCu
23-0412-2011 Standard / Chromium
PL3 Ball Seat 1
722335 Stainless / CD4MCu
23-0567-2011 Standard / Chromium
PL4 Ejector Jet Sleeve 1
722341 Stainless / CD4MCu
38-1013-4112 Standard / Chromium
PL5 O-Ring 1
722715 Stainless / CD4MCu
PL6 23-0568-2016 Ejector Jet 1
23-0570-2011 Standard / Chromium
PL7 Ejector Collar 1
722342 Stainless / CD4MCu
38-1014-4112 Standard / Chromium
PL8 O-Ring 1
722716 Stainless / CD4MCu
PL9 23-0571-2016 Nozzle 1
725017 Standard / Chromium
PL10 Set Screw 1
Stainless / CD4MCu
726428 Standard / Chromium
PL11 Hexagon Nut 1
726433 Stainless / CD4MCu
726961 Standard / Chromium Socket Head Cap
PL12 4
726962 Stainless / CD4MCu Screw
726054 Standard / Chromium
PL13 Flat Washer 4
726055 Stainless / CD4MCu
PL14 38-0782-4112V Sealing O-Ring 1
PL15 38-0780-4412 Sealing Washer 1
PL16 726878 Stud Bar 0.08m
PL17 724284 Knurled Locking Knob 1
PL18 726429 Hexagon Nut 2
PL19 724283 Hand Knob - Plastic 1
724285 Standard / Chromium
PL20 Plunger Ball Seat 1
724286 Stainless / CD4MCu
14 PU_MANUAL PE-CP150_09
PRIMING TEE GAUGE ASSEMBLY
PARTS LIST - PRIMING TEE GAUGE ASSEMBLY
Illustration
Item Number Material Description Qty
Number
001-0003 Standard / Chromium
G1 Vacuum Pressure Gauge 1
736590 Stainless / CD4MCu
Compound Pressure
G2 721713 Standard / Chromium 1
Gauge
G3 729622 Reducing Bush 1
G4 729623 Reducing Bush 1
G5 725533 Elbow 1
G6 729461 Elbow 1
G7 723920 Ball Valve 1
G8 729624 Socket 1
G9 729625 Reducing Nipple 1
G10 729626 Reducing Nipple 1
726610 Standard / Chromium
G11 Plug 1
726611 Stainless / CD4MCu
PU_MANUAL PE-CP150_09 15
NEWCASTLE, AUSTRALIA KURRI KURRI, AUSTRALIA SYDNEY, AUSTRALIA
42 Munibung Road 125 Mitchell Avenue 26 Mount Erin Road
CARDIFF NSW 2285 KURRI KURRI NSW 2327 CAMPBELLTOWN NSW 2560
T 1300 255 444 T 1300 255 444 T 1300 255 444