INT69 TML® Diagnose

INT69 TML® Diagnose

Application
The compressor protection INT69 TML Diagnosis is a further develop-
ment of the reliable KRIWAN motor protectors. Additional inputs for the
discharge gas sensor and INT250 oil differential pressure switch as well
as supplementary flexible-response protective functions help to
improve the availability and extend the service life of a refrigeration
system.
The INT69 TML Diagnosis automatically saves operational and error
data in a non-volatile memory. This data can be retrieved on a PC and
analysed for diagnosis. The full scope of the diagnosis is achieved by
using a KRIWAN-specific AMS sensor.
This motor protector is mainly employed on medium and large semi-
thermal piston compressors with oil pumps.
Functional description
The temperature monitoring of the motor winding is done with two
evaluation processes:
INT69 TML Diagnose
• Static: Switch-off is immediate if the nominal response temperature
of the built-in AMS or PTC sensors is reached.
L1
L2 • Dynamic: If the temperature increases unusually quickly, the motor
L3 is switched off immediately even if the temperature is still far below
N
PE the nominal response temperature. This prevents excess tempera-
INT69 TML Diagnose DP tures from occurring.
The discharge gas temperature is evaluated statically.
LED
A short circuit at an AMS or PTC input also leads to a switch-off. A short
L N 12 14 11 X X 1 2 3 4 5 6
cycling leads to a reset delay. If no discharge gas sensor is installed, a
BN

K1
BK

F1
100 ohm resistor has to be installed at the input.
K1 F2
After cooldown or elimination of the error and a subsequent reset delay,
Button

Discharge PTC

the compressor can be restarted; restarting after locking only after

INT250

reset.
Connecting an INT250 allows the differential pressure of the oil pump
M
3 AC to be monitored. After every power reset, the compressor is only
released once the INT250 is screwed in properly. After the compressor
Motor PTC
starts up, the differential pressure monitoring is active after the starting
Wiring diagram
transition time of 5 seconds has elapsed. Fluctuations in the differential
pressure are taken into account by an extension of the switch-off times
(time integration). A missing differential pressure leads to a locked
Connection cable (BK, BN),
switch-off after 90 seconds. This lock can be reset 90 seconds after the
L=300mm, with ring lug M10,
isolated, DIN 46237 switch-off at the earliest.
Prevailing differential pressure with compressor at a standstill will trigger
a locked switch off after 5 seconds. This detection starts 10s after

Product group A
compressor stop.
Short circuit or open circuit at input for the INT250 lead to a switch-off.
If no INT250 is used, the input of the motor protector can be deacti-
L

vated by connecting a 10kOhm resistor and then performing a network

restart.
9

For operation in the specified manner, the supply voltage has to be on

permanently on the INT69 TML Diagnosis.
The built-in LED signals the current status of the motor protector (see
flash code).
81.5

The mounting, maintenance and operation are to be carried out

by an electrician. The valid European and national standards for
connecting electrical equipment and cooling installations have to
Edition: 710.00432.0

3.5 be observed. Connected sensors and connection lines that

extend from the terminal box have to feature at least a basic insu-
lation.
6

The electric circuit in which the sensor is located does not feature
Translation of data sheet 700.00432.0

72 2.5 4.5
87 40 any safe electrical isolation from electric circuits with dangerous
voltages, but is only separated by a basic insulation.
Dimensions in mm
See back side for further specifications

Technical changes reserved

KRIWAN Industrie-Elektronik GmbH · Allmand 11 · D-74670 Forchtenberg · phone ++49-7947-822-0 · fax ++49-7947-1288 · e-mail: [email protected] · home: www.kriwan.com
 INT69 TML® Diagnose
INT69 TML® Diagnose
Flash code Technical specifications
The KRIWAN flash code allows for a quick and easy status display and Supply voltage AC 50/60Hz 115-230V ±10% 3VA
troubleshooting. Permitted ambient temperature -30...+70°C
The flash code consists of a cyclical red and orange flash sequence. Temperature measuring circuits
The current status can be determined from the number of pulsing - Type 1-2 AMS sensors in series
flashes. alternative 1-9 PTC acc. to
DIN 44081, DIN 44082 in series
- R25,total <1.8kΩ
1,5sec. 0,8sec. 1,5sec. - Rtrip, static 4.5kΩ ±20%
- Rreset 2.75kΩ ±20%
- Max. length connection line 30m
pause 1 red pause 2 orange pause 1
(1-5 sequences) (1-5 sequences) Short circuit monitoring system
PTC and input INT250 Typically <30Ω
Error code
Input, operating recognition motor
Overview flash code - Lower limit AC 100V at 20Hz to 175V at 90Hz
Green lit Compressor operational - Upper limit AC 690V ±15%
Operation with frequency
Green flashing Compressor running
converters Suitable
Red/Orange flashing Error, compressor is switched off; for descrip- Switching frequency overstepping 3 switch-offs in 30 sec.
tion see table below Reset delay
- Motor temperature static 5min ±1min
1st flashing se- 2nd flashing se- Description - Motor temperature dynamic
quence quence 1./24h 10min ±2min
(LED red) (LED orange) 2./24h 60min ±12min
1 1 Motor temperature: 3./24h Locked
Static switch-off, - Discharge gas temperature
Permissible winding tempera- 1.-5./24h 10min ±2min
ture exceeded 6./24h Locked
2 Motor temperature: - Switching frequency overstep-
Dynamic switch-off, ping 5min ±1min
Temperature rise in the motor - Oil differential pressure 90s ±18s
winding unusually fast Resetting the lock or the reset delay Main reset >5 sec. or reset by
3 Motor temperature: keyboard only possible if there is
Reset delay after static switch- no error current
off External button
4 Motor temperature: - Designed for Potential-free normally open
Sensor input detected open contact
circuit or short circuit (typ. 5V, 1mA)
5 Motor temperature: - Max. length connection line 1m
Reset delay after dynamic Relay
switch-off - Contact AC 240V 2.5A C300
3 5 General: at least AC/DC 24V 20mA
Product group A

Reset delay after "General" error - Mechanical service life Approx. 1 million switching cycles
4 1 Oil: Interface Diagnose port (DP)
Differential pressure too low Protection class acc. to EN 60529 IP00
3 Oil: Connection type Eye screw M10 (operating
Reset delay after "Oil" error recognition), push-in spring termi-
4 Oil: nals 0.25-0.75mm2
Sensor incorrectly connected Housing material PA glass-fibre-reinforced
5 Oil: Mounting Screw mounted
Sensor input detected open Dimensions Refer to dimensions in mm
circuit or short circuit Weight Approx. 200g
5 1 Permissible discharge gas Check base EN 61000-6-2, EN 61000-6-3
temperature exceeded EN 61010-1
Edition: 710.00432.0

2 Reset delay after discharge gas Overvoltage category II

error Pollution level 2
3 Discharge gas sensor input Approval UL File No. E75899 cURus
detected open circuit or short Order data
Translation of data sheet 700.00432.0

circuit
INT69 TML Diagnose 22 A 495 S80
Accessories and application
information see www.kriwan.com

Technical changes reserved

KRIWAN Industrie-Elektronik GmbH · Allmand 11 · D-74670 Forchtenberg · phone ++49-7947-822-0 · fax ++49-7947-1288 · e-mail: [email protected] · home: www.kriwan.com