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Fu9000a Usermanual V0.2 (040-053)
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Fu9000a Usermanual V0.2 (040-053)
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FUSOOOA series high performance universal inverter Detailed function description cause unstable running, torque decreasing and surge. ‘The manufacturer has set a reasonal carrier frequency when the inverter is in factory. In general, users do not need to change the parameter. When the frequency used exceeds the default carrier frequency, the inverter needs to derate 20% for each additional 1k carrier frequency. Function Code Name Setting Range PO.15, AVR function o~2 [1] AVR function is the output voltage automatic adjustment function. When AVR is invalid, the output voltage will change with the intput voltage (or DC bus voltage); when AVR is valid, the output voltage won't change with the input voltage (or DC bus voltage). The range of output voltage will keep constant. If the site requirement Is not met, AVR function can be cancled to shorten the DEG time. Function Code Name Setting Range Motor parameters PO.16 O~2 [0] autotuning 0: No action: Farbidding autotuning. 1: Rotation autotuning: Input rigjht parameters of the motor nameplate (P2.01-P2.05) and do not connect any load to the motor before performing autotuning and ensure the motor is in static and empty status. Otherwise the parameters detected by autotuning will be incorrect. ‘Set the proper acceleration and deceleration time (PO.11 and P0.12) according to the motor inertia before performing autotuning. Otherwise it may cause over-current and over-voltage fault during autotuning. ‘Set P0.16 to be 1 then press the LED will display TUN" and flickers. During “cTUN-’ is flickering, press the [PRG/ESG] to exit autotuning. Press [RUN to start the autotuning, and the LED will display “TUN-0” and “TUN-1” “RUN/TUNE" light will flicker. After a few minutes, LED will display “-END-". That means the autotuning is finished and return fo the stop status. When “-TUN- flickers, pressing PRG/ESO| can escape from the parameter autotune. During the autotuning, press the STOP/RS1] will stop the autotune. Note: Only keypad can control the autotuning. P0.16 will restore to 0 automatically when the autotuning is finished. 2: Static autotuning: @ Ifitis difficult to disconnect the load, static autotuning is recommended.FU9O000A series high performance universal inverter Detailed function description The operation process is the same as rotation autotuning. But the mutual inductance and the nonoad current can not be measured. Note: The Mutual inductance and current without load will not be detected by Static autotuning, if needed user should input suitable value according to experience. Function Code Name Setting Range POAT Restore parameters 0-2 LO} 0: No action 1: Inverter restores all parameters to factory setting. 2: Inverter clear all fault records. This function code will restore to 0 automatically when complete the function aperation. P1 Group Start and Stop Control Function Code Name Setting Range O~2 [0] ‘Start Mode 0: Start directly: Start the motor at the starting frequency directly. 1: DC braking and start: Inverter will output DC current firstly and then start the motor at the starting frequency. Please refer to description of P1.03 and P1.04, It is suitable for the motor which have small inertia load and may reverse rotation when start. 2: Speed tracking and start: Inverter detects the rotation speed and direction of mator, then start running to its reference frequency based on current speed. This can realize ‘smooth start of rotating motor with big Inertia load when Instantaneous power off. Note: It only applies on the inverter of 7.6kW and above. Function Code Name Setting Range P1.01 Starting frequency | 0.00-10.00Hz [1.50Hz} Hold time of starting P102 0.0~60.0s £0.05} frequency Set proper starting frequency can Increase the starting torque. The inverter runs from the starting frequency and after the keeping time of the starting fraquency, the inverter will accelerate to the almed frequency during the ACC time. If the reference frequency is less than starting frequency, the inverter will be at stand-by status. The indicator of RUN/TUNE lights on, inverter has no output. The starting frequency could be less than the lower frequency limits. The starting frequency takes no effect during FWD/REV switching.FU9000A series high performance universal inverter Detailed function description Function Code Name Setting Range DC Braki P1.03 ns 0,0~150,0% [0.0%] current before start DC Braking time before P1.04 ‘init 0.0~50.0s £0.05] During the DC braking before P1.03, the increased current Is the percentage to the rated current of the inverter. DC braking is invalid when P1.04is set to be 0. The bigger the DC braking current, the greater the braking torques. Function Code Name Setting Range Acceleration / Deceleration P1.05 1 (01 mode ‘The frequency changing method during the running and starting of the inverter. 0: Linear ‘Output frequency will increase or decrease with fixed acceleration or deceleration time. 1: Reserved Function Code Name Setting Range P1.06 ‘Stop mode o-~1 [0] 0: Deceleration to stop When the stop command takes effect, the Inverter decreases the output frequency according to P1.05 and the defined deceleration time till stop. 1: Coast to stop When the stop command takes effect, the inverter blocks the output immediately. The motor coasts to stop by its mechanical inertia. Function Code Name Setting Range Starting frequency of DC P1.07 0.00~P0.03 [0.00Hz] braking ‘Waiting time before DC P1.08 0.0~50.0s [0.0s] braking P1.09 DC braking current 0.0~150.0% [0.0%] P1.10 DC braking time 0.0~50.0s [0.05] ‘Starting frequency of DC braking: Start the DC braking when running frequency reaches starting frequency determined. Starting frequency of DC braking is 0 and the DC braking is invalid. The inverter will stop in the defined DEC time. A.FUSOOQ0A series high performance universal inverter Detailed function description ‘Waiting time before DC braking: Inverter blocks the output before starting the DC braking. After this waiting time, the DC braking will be started so as to prevent over-current fault caused by DC braking at high speed. DC braking current: The value is the percentage of rated current of inverter. The bigger the DC braking currents, the greater the braking torque is. DC braking time: The time used to perform DC braking. If the time is 0, the DC braking ‘Gutaut Frequensy 4 f will be invalid. {—| > po hoy eT Figure 6.3 DC braking diagram. Function Code Name Setting Range P4111 Dead time of FWD/REV 0.0~3600.0s [0.08] Set the hold time at zero frequency in the transition between forward and reverse running. Output frequency It is shown as following figure: one tine Forward Reverse Figure 6.4 FWD/REV dead time diagram. Function Code Name Setting Range Action when running P12 frequency is less than lower 2 10} frequency limit This function code is used to define the running state when the setting frequency is lower than the lower frequency limit. 0: Running at the lower frequency limit: The inverter runs at a frequency which is lower than the lower frequency limit 1: Stop: This parameter is used to prevent motor running at low speed for a long time. 42.FUS000A series high performance universal inverter Detailed function description 2: Stand-by: Inverter will Coast to stop when the running frequency is less than the lower frequency limit. When the reference frequency is higher than or equal to the lower frequency limit again, the inverter will start to run automatically. Note: the function is only valid when the lower frequency limit is above 0. Function Code Name Setting Range P13 Delay time for restart 0.0~3600.0s LOY PLt4 Restart after power off ot (0) 0: Disabled: Inverter will not automatically restart when power on again until run command takes effect. 1: Enabled: When inverter is running, after power off and power on again, if run command source Is key control (P0.01=0) or communication control (P0.01=2), inverter will automatically restart after delay time determined by P1.14; if run command source is terminal control (P0.01=1), inverter will automatically restart after delay time determined by P1.14 only if FWD or REV Is active. Note: © If P4.14 is set to be 4, it is recommended that start made should be set as speed tracing mode (P1.00=2). © This function may cause the inverter restart automatically, please be cautious. Function Code Name Setting Range P4115. ‘Waiting time of restart 0.0~3600.0s [0.08] Note: Valid when P1.14=1 Function Code Name Setting Range Terminal function exmined P1A16 o~1 [0] when power is on This function only takes effect if run command source Ie terminal control. IfP1.15 Is set to be 0, when power on, inverter will not start even if FWD/REV terminal is active, until FWD/REV terminal disabled and enabled again. IfP1.15 is set to be 1, when power on and FWD/REV termi automatically. Note: This function may cause the inverter restart automatically, please use it with cautious. Function Code Name Setting Range Pt. active, inverter will start 19 ReservedFUS000A series high performance universal inverter Detailed function description P2 Group Motor Parameters Function Code Name Setting Range P2.00 Inverter model 0-1 [Depend on model 0: G model: Applicable to constant torque load. 1: P model: Applicalbe to constant power load. CHF100A series inverters apply the manner of G/P unification, which means the power of the motor used in G type is lower than the power of the motor used in P type for one gear. ‘The factory setting of the inverter is G model. If P model is selected, it is necessary to set the function code to 1 and reset the motor parameters of P2. For example, the factery setting of CHF100A-022G/030P-4 is 22kW G. If itis necessary to change it to 30kW P, set P2.00 to 1 and reset the motor parameters of P2. Name Setting Range 0.4~3000.0KW P2.01 Motor rated power [Depend on model} P2.02 Motor rated frequency | 0.01Hz~P0.03 £50.00Hz) P2.03 Motor rated speed 0~36000rpm {1460rpm} P2.04 Motor rated voltage |0~800V { Depend on model]| P2.05 Motor rated current 9.8-6000.0A [Depend on madel} Note: In order to achieve superior performance, please set these parameters according to motor nameplate, and then perform autotuning. The inverter provides parameters autctune. Correct parameters autotune is from the right setting of parameter of motor. ‘The power rating of inverter should match the motor. If the bias is too big, the control performances of inverter will be deteriorated dietinctly. Reset P2.01 can initialize P2.06~P2.10 automatically. Function Code Name Setting Range 0.001~65.535 P2.08 Motor stator resistance [Depend on model} . 0.001~65.5350 P2.07 Motor rotor resistance [Depend on model} 0.1~6553.5Mh P2.08 Motor leakage inductance [Depend on model} 44,FUS000A series high performance universal inverter Detailed function description Function Code Name Setting Range 0.1~6553.5mH P2.09 Motor mutual inductance [Depend on model] 0.1~6553.5A, P2.10 Current without load [Depend on model] After autotuning, the value of P2.06—P2.10 will be automatically updated. These parameters are the basic parameters for high performance V/F control which have direct impact to the control performance. Note: Do not change these parameters; otherwise it may deteriorate the control performance of inverter. P3 Group Vector Control Function Code Name Setting Range P3.00 ASR proportional gain Kp 1 m1 ; proportional gain Kp 12 0.01 ~ 10.008 P3.01 ASR integral time Kt (0.05) a . 0.00~P3.05. P3.02 ASR switching point 1 eo P3.03 ASR proportional gain Ky2 e100 4 proportional gain Ky; 0s) P3.04 ASR integral time K,2 9.0tw10.00 r integral time K; Tisai P3.05 ASR switching point2 | P3,02~P0.03 (10.00Hz] ‘The above parameters are only valid for vector control and torque control and Invalid for VIF control. Through P3.00~P3.05, user can set the proportional gain K, and integral time K, of speed regulator (ASR), so a6 to change the speed response characterletic.FUS900A. series high performance universal inverter Detailed function description P3.00 and P3.01 only take effect when output frequency is less than P3,02. P3.03 and P3.04 only take effect when output frequency is greater than P3.05. When output frequency is between P3.02 and P3.05, K, and K; are proportional to the bias between 3.02 and P3.05. For details, please refer to following figure. (P3.00,P3.01) Output Irequeney Figure 6.5 PI parameter diagram. ‘The system's dynamic response can be faster if the proportion gain K, Is increased; However, if Ky is too large, the eystem tends to oscillate. ‘The system dynamic response can be faster if the integral time Kis decreased; However, if K; is too small, the system becomes overshoot and tends to oscillate. P3.00 and P3.01 are corresponding to K, and K, at low frequency. while P3.03 and P3.04 are corresponding to K, and K; at high frequency. Please adjust these parameters according to actual situation. The adjustment procedure is as follow: @ Increase the proportional gain (K,) as far as possible without creating oscillation. @ Reduce the integral time (K) as far as possible without creating oscillation. For more details about fine adjustment, please refer to description of P9 group. Function Code Name Setting Range Slip compensation rate of 50%~200% P3.08 ve (100%) ‘The parameter is used to adjust the slip frequency of vector control and improve the precision of speed control. Properly adjust this parameter can effectively restrain the static speed bias. Function Code Name Setting Range P307 Te limit be 200.0% i jue upper limt pape nope [Depend on model} Note: @ 100% setting corresponding to rated current. G model : 150.0%; P model: 120.0%. @ Under torque control, P3.07 and P3.08 are all related with torque setting. 46,Fus000a series high performance universal inverter Detailed function description Function Code Name Setting Range P3.08 Torque setting source 0-5 [0] 0: Keypad (P3.09) 1AN1 2Al2 3: HDI 4:Multi-step speed 5:Communication 15: Torque control is valid, which defines the torque setting source. When the torque setting is minus, the motor will reverse. Under speed control mode, output torque matches load torque automatically, but limited by P3.07. If the load is above the set upper limit of the torque, the output torque of the inverter will be limited, and the rotation speed of the motor will change automatically. Under the torque control mode, the inverter will output torque at the set command, but the output frequency is limited by the upper or lower limit. When the set torque is above the load torque, the output frequency of the inverter will raise to the upper limit frequency; if the set torque is below the load torque, the output frequency of the inverter will decrease to the lower limit frequency. If the output frequency of the inverter is limited, the output torque will be different from the set torque. Note: © — Speed contro! and torque control can be switched by using multi-function input terminals. © — 1-6: 100% corresponding to twice of rated current of inverter. © — When inverter decelerate to stop, Torque control model is switched to speed control mode automatically Function Code Name Setting Range P3.09 Keypad torque setting _| -200.0-200.0% [50.0%1 Uy fre tir P3.10 per requency setting 0-5 [0] source 0: Keypad (P3.08) tal 2Al2 3:HDI 4:Multl-step speed a7.Fus000a series high performance universal inverter Detailed function description ‘5:Communication Note: 1~4 100% Corresponds to maximum frequency. P4 Group V/F Control Function Code Name Setting Range P400 WF curve selection 0-4 LO} 0: Linear V/F curve. It is applicable for normal constant torque load. 1: Multidots curve. It can be defined through setting (P4.03~P4.08). 2~4: Torque_stepdown curve. It is applicable for variable torque load, such as blower, pump and so on. Please refer to following figure. Note: Vb= Motor rated voltage Fb= Motor rated frequency. Output voltage {Torque-stepdown V/F_curve (1, 3_order) Torque-stepdown V/F curve (4, 7 order) {Torque -stepdown V/F curve (2. 0 order) f Output voltage Figure 6. SV/F curve. Name Setting Range Torque boost 0~10,0% [0.0%] Torque boost cut-off O~ £20.0%1 Torque boost will take effect when output frequency is less than cut-off frequency of torque boost (P4.02). Torque boost can improve the torque performance of V/F control at low speed. ‘The value of torque boost should be determined by the load. The heavier the load, the larger the value is. Ifthe boost is toc large, the motor will run in exciting. The efficiency of the motor decreases as the current of the inverter increases and the motor increase the heat-releasing. When the torque boost is set to 0.0%, the inverter is in the automatic torque boost state. Cut-off point of torque boost: The torque boost is valid under this point, and the torque boost is, invalid when exceading this set frequency.FUS000A series high performance universal inverter Detailed function description Output voltage Vboost F closing Output frequency Figure 6. 7 Torque boost by hand. Function Code Name Setting Range P403 WF frequeney 1 0,00~P4,05 [0.00Hz) P404 VIF voltage 1 0,0~100.0% [0.0%] P405 VIF frequency 2 P4,03~P4.07 £0.00Hz] P406 VIF voltage 2 0,0~100.0% [0.0%] P4o7 VIF frequency 3 P4,05~P2.02 £0.00Hz] P408 VIF voltage 3 0,0~100.0% [0.0%] P4,03~P4.08 are used to set the user-defined V/F curve. The value should be set according to the load characteristic of motor. Note: © = ©0
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