Line A Technical Manual
Line A Technical Manual
C ENTER
La Marzocco Technical Center S.R.L.
Via Bolognese 68 - Pian Di San Bartolo - Firenze - Italia
Tel. +39.055.4026358 - Fax +39.055.4026359 - E-mail: [email protected]
Technical Manual
MODEL “LINEA” - FB70/ VERSION “EE” - “AV”
SECTIONS
INSTALLATION GUIDELINES
INSTALLATION CHECKLIST
SYSTEMS OVERVIEW
PERIODIC MAINTENANCE
TROUBLESHOOTING CHARTS
1
Installation Guidelines and Requirements
It is important that your customer supplies the proper environment for the La Marzocco to per-
form correctly. Listed below are charts to help determine the needs of each model espresso machine.
Your customer will need to supply the following items:
Countertop that is able to support the machine (see weight chart next page)
Adequate and safely supplied electrical power (23 & 24)
Clean drinking water with a minimum of 2 bar pressure (18)
Sanitary drain (26)
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26
INSTALLATION PLAN
WEIGHT CHART
1 group 44 kg. 97 lbs.
2 group 58 kg. 128 lbs.
3 group 74 kg. 163 lbs.
4 group 92 kg. 203 lbs.
La Marzocco espresso machines are available in 220v and 380v configurations. Be certain your
line voltage is compatible with the machine you ordered and have on site. Cup warmer heaters are an
addition 400, 600, or 800 watts.
WATER CONNECTION
1) Flush water supply system for a minimum of 19 liters (5 gallons) to insure the removal of
any construction impurities such as filings, soldering and flux compounds or pipe fitting
compounds.
2) Connect water in-let fitting (part #14) with a high pressure flexible tube (this reduces
vibration from the motor pump) to the motor pump water out-let fitting.
3) Connect the motor pump in-let fitting to the water purifier outlet (#16)
4) Connect the water purifier inlet to the drinking water supply by means of a tap or stop
valve. (#18)
The motor pump is volumetric and has been designed to be used exclusively with cold water.
Make sure that water is always present while the pump is operating, otherwise its reliability will be
compromised.
BLEEDING GROUPS
All La Marzocco espresso machines require bleeding or the release of trapped air from the
brewing group. This must be done after the water connections are complete and turned on. Remove
the group cover panel (#20) and locate the black 5mm allen screw on the top of the group (#21).
Loosen this screw to allow air to escape. Close screw and tighten once water emerges from the bleed
screw. Bleed all groups individually.
3
DRAIN CONNECTION
The drain sump of the espresso machines (#19) are connected by means of the special plastic
tube to the facilities drain piping or floor sink (#26). In case such piping is not available, drained liq-
uids may be collected in a suitable covered bucket and any necessary drain pipe extensions shall be
made using steel coiled PVC tubing and suitable hose clamps.
ELECTRICAL CONNECTIONS
Before making any connections be certain that the 2 cable grommets are firmly secured to the
body of the machine in order to prevent people from inadvertently tugging away the cable. The first
cable must be connected to main power supply downstream of a magneto-thermal switch and by
means of a protected plug for omnipolar switches equipped with 20 amp fuses suitable to bear power
of the coffee machine.
WARNING
The manufacturer declines any responsibility for any event leading to liability suits whenever
GROUNDING HAS NOT BEEN COMPLETED according to current regulations, or other electrical
parts have been connected improperly.
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5
Installation Checklist
Proper electrical service within 5 feet or 1.5 meters of machine location.
380 volt
200volt - 240volt
Water Supply within 5 feet or 1.5 meters
Drain piping downhill and with in 8 feet or 2 meters of machine
Counter top height _____
Counter able to support ______kg.
Unpack machine
Attach legs, for high clearance applications (higher legs are required in some
countries. Check local codes and regulations).
Place in position on counter
Mark counter for electrical and pumping connection access
Install counter top grommet
Hydraulic Connections
Purge water lines of building (at least 15 liters of water)
Mount motor pump (If you are mounting vertically always mount pump down)
Connect water lines to filtered or softened water supply
Connect to motor pump
Connect to espresso machine
Open water supply
Bleed groups
Connect drain
❑ Adjust expansion valve to release at 12 bar
Electrical Connections
Locate smaller diameter cable and connect to motor pump
Locate larger diameter cable and attach proper plug
Check all water connections for leaks and address if necessary
Turn power switch to position 1
Machine should fill with water
Wait for fill to complete
If machine does not fill, switch off & check troubleshooting section of this guide
Turn power switch to position 2
Grinder Set-up
SWIFT
Remove packaging and assemble bean hoppers
Store tools and spare parts
Replace coffee filter with the special coffee filter that are supplied
Connect to power supply and locate power switch
Fill coffee bean hoppers (generally decaf on right) Note which is decaf and which
is regular
Insert portafilter and press button to initiate grinding. Adjust grinder according
to your preferences.
7
Initial Start-up and Operation
Once the machine has been properly installed:
1) Turn water supply on.
2) Coffee boiler will fill automatically. The automatic water shut off timer will activate
while filling 3 and 4 group machines. To complete the fill cycle, turn master switch to
“0” or off and then back to “1.” The fill cycle will now complete.
3) Locate group caps (#21). Loosen the bleed screw 1/4 turn until water bead is visible.
Retighten once water bead appears. Bleed each group individually.
4) Once groups have been bled turn main power switch to the FILL or “1” position.
Within 6 seconds, the rear boiler will begin to fill automatically.
5) Once rear boiler has filled (check sightglass (# 2) to ensure proper filling), turn main
power switch to “Run” or “2”position.
6) While boilers are heating press any dispense switch and ensure pump pressure
(bottom scale of gauge (#3) reads 9 bar while dispensing).
7) Wait 15 to 20 minutes for boilers to heat fully. This is indicated by the coffee boiler
pilot light (red light on control panel) going off and the top scale pf gauge reaching
1.2 - 1.5 bars.
8) Set pump pressure to 9 bar while machine is brewing. The pump adjustment screw
is located on the side of the pump. Clockwise turns increase pressure and counter clock-
wise turns decrease pressure.
9) Check and adjust the expansion valve (#19A). For shipment the expansion valve is
loosened at the factory. It must be readjusted once the machine is full of water and at
operating temperature. Adjust the expansion valve so that it begins to drip at 10-11 bar.
It should relieve any pressure above 12 bar. It should not drip at 9 bar during brewing
or backflushing. Turn the expansion valve cylinder clockwise to close the valve or make
it release at a higher pressure.
PROGRAMMING
Model AV with 3D5 or 4D5 microprocessor (Wizard)
1) Using the left most keypad depress and hold the continuos pour ( spiral) button for
about 5 seconds. The LEDs of the spiral button will light up and blink, which means that
the computer is in the program mode. The LED will stay on for 5 seconds after which,
if no button has been pressed, they turn off, and the computer returns to normal operat
ing mode. If this happens you must begin again and depress and hold the spiral button
for 5 seconds.
2) Once the spiral button LED on the keypad begins blinking. press the button you wish
to program. Measure the quantity of espresso and press the same button again to stop
the flow at the desired level. The LED will then turn off and this button will remain pro-
grammed for the dose previously brewed.
3) Repeat step 2 for the other three buttons. As you proceed the LEDs of the pro-
grammed buttons will no longer illuminate. The computer will automatically return to
normal mode and memorize the quantities of each selection.
4) The programs of the left group will become the default programs for the remaining
groups, although it is possible to override this default by following the above steps on
each group you wish to alter.
5) Each button also works as an on /off switch and therefore, you may stop the coffee
brewing at any level and at any time.
8
PRE-INFUSION SETTING
Pre-infusion wets the coffee grinds prior to actually brewing the espresso. The process may
improve the extraction of some coffee blends. To accomplish this the machine opens the brewing
group solenoid valve monetarily, closes it then opens it again. This saturates the coffee grinds and
allows the coffee to swell before the pressure of the brewing cycle is applied to the extraction.
To turn this feature on you must turn the master switch off. Hold the single short dosage but-
ton on the left group (first dosage button on left) while turning the master switch back to the on posi-
tion. The LED over the continuous (spiral) switch will light up. Switch the machine off, and then back
to on. To turn this feature off, hold the single normal dosage button on the left group (second dosage
button on left) while turning the master switch back to the on position. The LED over the continuous
(spiral) switch will light up. Switch the machine off, and then back to on. If you program the left
most group in this fashion it will memorize the feature for each group. If you desire this feature for
some groups, but not all the groups, you may program each group individually.
FAULT WARNINGS
If the flowmeter does not send any signals to the electronic module for more than 3-4 seconds,
the LED of the button which has been pressed will start flashing. This indicates:
A) Water is not flowing over the wheel in the flowmeter and is therefore not reaching
the coffee groups. This may be due to the following factors:
1) The ground coffee is too fine. This causes the water to flow too slowly to the
flowmeter to read and the result of the coffee would be very bitter.
Flowmeter
9
TEMPERATURE ADJUSTMENTS
Your La Marzocco espresso machine has been factory adjusted to heat and brew water for
espresso at 93 degrees Celsius. If you prefer to adjust the temperature to fit your coffee roast, perform
the following procedure:
1) Confirm preset operating temperature has been achieved. This is indicated in the espresso
brewing boiler by the extinguishing of the red pilot light on the upper front panel.
2) Remove the top cover from the machine and locate the thermostat ( #22) between the
groups.
3) Turn the main switch to the off position.
4) Using a long insulated screwdriver and turn the adjustment screw clockwise to increase
temperature and counter-clockwise to lower temperature.
5) Never make adjustments greater than 1/4 turn at a time. Each 1/4 turn represents about
2 degrees celsius.
6) Turn main switch back to Run or “2” position. Wait 10 minutes before making another
temperature reading and readjust if necessary.
7) If temperature is to be reduced, you must flush at least 1 litre of water from the groups and
wait 10 minutes before checking temperature.
Adjustment Screw
Top view
Thermostat
10
La Marzocco Systems Overview
The La Marzocco owes a good part of it superiority to the careful and thoughtful engineering
that focuses on coffee perfection. Nearly every other espresso machine manufacturer uses a single
boiler and heat exchanger located inside the steam boiler. Water for brewing espresso is solely
dependent on the temperature of the steam boiler and the appropriateness of the heat exchanger for
the brewing conditions that exist on a predetermined average. This creates inconsistent brewing and
steaming conditions, thus producing inconsistent drinks.
The La Marzocco espresso machine uses a unique two-boiler systems to isolate and perform
operations in the best possible conditions.The rear boiler is dedicated to the steam and hot or tea water
functions. The front boiler has the sole purpose of providing brewing water at the correct tempera-
ture and pressure for the coffee the barista is going to brew. These temperature and pressure parame-
ters are adjustable independently of any other function of the espresso machine. They are also consis-
tent though most any level of operation. The Four group la Marzocco uses two front boilers and one
steam boiler, but the overall results are the same.
Since the La Marzocco is built to a different principal than other espresso machines, let’s look
at the individual systems that make up the entire machine. We will find the greatest differences in the
hydraulic system:
BOILERS
There are two stainless steel boilers that work independently to provide steam and hot water
or hot water for brewing espresso. The rear boiler provides steam pressure and the front boiler pro-
vides hot water for brewing espresso. The rear boiler operates partially filled and above boiling. The
front boiler operates completely full and just below boiling.
GROUPS
The groups are the actual brewing chambers that house the coffee to be brewed. The La
Marzocco uses a hollow cast group that attaches to the stainless steel boiler. It is critical to prevent the
machine or group from freezing. Hot water is constantly circulating in the group any time the
machine is hot. This enables the group to maintain the correct brewing temperatures at all times. The
group is designed for the flow of water during brewing cycles, so it is also important to limit any rins-
ing from the group to protect the thermal stability of the group.
Once the dispense button is depressed, hot water that has been circulating though the group is
released by means of a solenoid valve. Water flows from the left side of the group (as you are facing
it) to the flowmeter (AV models) or to directly to the solenoid valve (EE models). The water then trav-
els back into the group on the right side and through a tube before it is dispersed onto the fresh cof-
fee grounds.
GROUP VALVES
Each group has a solenoid valve mounted underneath to allow water to flow through the
group. Group valves are three way valves that allow water to flow in a specific direction and that
direct any back pressure to be discharged into the drain box. Each valve consists of a housing or body,
which contains the valve seat, and a piston, that travels within a valve stem. The piston is spring
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loaded to create a seal when the valve is at rest. The valve is opened with a coil that creates a magnet-
ic charge and draws the piston away from the valve seat and is closed with spring pressure.
FLOWMETER
The flowmeter measures the volume of water passing through the groups. The flowmeter con-
sists of an electromagnetic field, an impeller or wheel that contains two small magnets, and a body or
housing that contains a precision orifice or jet that controls the amount of water that can flow into the
flowmeter. When water enters the flowmeter, the impeller spins and the magnets pass under the elec-
tromagnetic field. Each time a switch in the field closes a pulse is sent to the microprocessor to be
counted.
AUTOFILL SYSTEM
The autofill system maintains the water level in the rear or steam boiler. The autofill system
consists of an electronic control box (EE version) or shares the microprocessor (AV version), sensor or
probe, and a two-way solenoid valve. The sensor is a metal post that is insulated from surrounding
metal with a teflon seal and is inserted into the boiler. The microprocessor reads this post though a
lead or wire. The microprocessor is programmed to detect a ground or earth signal from this sensor.
If it does not, it opens the two way solenoid valve and allows water to fill the boiler. When the water
level reaches the metal post the microprocessor can detect the ground or earth signal and closes the
two way solenoid valve.
VACUUM VALVE
The vacuum valve allows air to escape from the boiler until sufficient steam pressure develops
to lift the cone and seal the boiler. This valve prevents a false pressure reading when a machine is ini-
tially heating. As hot wat heats, the water expands. The pressure switch cannot detect the difference
between air pressure or steam pressure. By allowing the air pressure that develops from the expand-
ing water to escape, a true steam pressure can build as the machine continues to heat. This reduces
any possibility of drawing contaminants into the steam boiler.
EXPANSION VALVE
The expansion valve relieves front boiler pressure at about 12 bar. The expansion valve is locat-
ed in the drain box, which is underneath the drip tray. The expansion valve consists of a valve body
or housing, and a valve seal and spring which are enclosed in an adjustable, brass barrel. The expan-
sion valve is adjusted by adding or relieving pressure on the spring by means of turning the brass bar-
rel.It should begin to drip at 10-11 bar and release fully above 12 bar.
MOTOR PUMP
The motor pump increases existing water pressure to 135psi or 9 bar. This is the optimum pres-
sure for brewing espresso. An adjustment screw is located on the side of the pump inside the cap
screw. Some pumps have accessible screws and some pumps have a cap screw that must be removed
to make an adjustment. Turning the screw clockwise will increase the pump pressure and counter-
clockwise will decrease pressure. Make pump pressure adjustments while simultaneously brewing
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espresso. Check that your water supply pressure is stable before making an adjustment. A fluctuat-
ing water supply pressure will affect the final result. If your water pressure does fluctuate it is
required to install a water pressure regulator or floating bypass rotating pump.
Electrical System
OVERVIEW
Power enters the machine through the power cord, which then enters a large terminal block,
and then to the main power switch. The main power switch has three positions:
“0” This is the “off” position
“1” This is the “fill” position. It activates all systems except the heating elements.
“2” This is the “run” position. It provides power to all systems.
ROCKER SWITCHES
All the rocker switches on the La Marzocco are double pole single throw. Contact is always
made from the top to the bottom. Left and right sides are isolated from one another. Test rocker
switches by turning the machine off and disconnecting the wires from the suspect switch. Use a multi-
meter to measure ohms from top to bottom with the switch on. A reading of 0 ohms indicates a func-
tional switch.
SOLENOID COILS
The solenoid valves operate by energizing an electromagnetic coil that causes a valve piston to
move away for the valve seat, opening the valve. Test the coil by turning the machine off and discon-
necting the wires, them read between the left and right terminal with a multi-meter. The reading of a
good coil should be between .7k ohms and .8k ohms.
THERMOSTAT
The thermostat controls the temperature of the front boiler. The thermostat resides in a well
that isolates it from the water but allows the temperature of the water to transfer. The thermostat con-
tains a bellows filled with a thermal fluid that expands and contracts depending on the surrounding
temperature. As the water heats in the coffee boiler it causes the fluid in the bellows to expand, which
drives a piston up. When the piston rises, it eventually activates a switch, which turns off the heating
elements. As the water cools the piston will fall and allow the switch to turn on again and repeat the
heating cycle.
The thermostat contains an adjustment screw that adjusts the distance the piston must travel to
13
activate the switch, thus adjusting the temperature. To increase temperature turn the screw clockwise;
to decrease turn counterclockwise. Each 1/4 turn of the adjustment screw represents approximately 2
degree Celsius temperature change.
There are two safety thermostats one located on the top of the left brewing group and one on
the rear or steam boiler. Each thermostat activates at different temperatures, so they are not inter-
changeable. These thermostat may be reset by depressing the red post on top. Before resetting it
should be determined what caused the safety thermostat to activate. It activates only if the tempera-
ture exceeds the normal operating temperatures.
HEATING ELEMENT
Each boiler has independently operated heating elements. The element for the steam boiler
receives electrical power from the pressure switch. The elements for the coffee boiler receive electrical
power from the thermostat. As electrical power is applied to the element it heats the surrounding
water in the boiler. To determine amp draw:
If your incoming supply is 200 - 240 volt , watts / voltage = amps
If your incoming supply is 340 - 380 volts, watts/1.5/voltage = amps
PUMP MOTOR
The pump motor turns the pump, which boosts the existing water supply pressure. La
Marzocco uses motors that are thermally protected. These motors rely on a capacitor to provide the
initial push required to start the motor spinning. Over time the capacitor may weaken, causing a
slight delay in the motor turning on after the group is activated.
CONTROL BOX
The control box is the most complicated component in the machine. It can be divided into the
following systems:
1) Power supply: Converts high voltage AC into 18 volts DC (to power the relays) and 5
volts DC (to power the microprocessor and logic circuits).
2) Autofill system: This circuit monitors the signal from the autofill sensor and determines if
it has established a ground.
3) Input system: These are the ribbon cables that carry information between the menu button
pads and the control box.
4) High voltage output: This provides power to the coils and pump motor when the
machine is called to brew espresso, fill the steam boiler or dispense hot water for brewing
espresso.
5) Power supply: This consists of a transformer, and a40mA fuse. The fuse protects
the components in the event that something has failed or shorted in the DC system.
The transformer is the cube on the board. Its purpose is to reduce the high AC voltage to 18
volts AC. with the help of a series of diodes it is converted to DC voltage. This DC voltage
goes though a1000mfd capacitor, which filters out any remaining AC signal. The best test
point to verify DC voltage is on connector #2, pins 5 and 6 or from the red flowmeter wire to
the chassis ground.
There are currently three different versions of control boxes that have been used with the La
Marzocco. Until 1990, there was a “non-mask” control box. It has 8 pin connectors and colored rib-
bon cables. Until 1995, the “mask” control box was in use. It has 10 pin connectors and grey ribbon
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cables. After 1995, the “3d5”& “4d5” control boxes were introduced. They have 16 pin connectors
and grey ribbon cables.
FLOWMETER
There are three electrical connections on the top of the flowmeter. They are marked on the
housing of the flowmeter field:
“+” corresponds to the DC power supply and should always read 16 - 22 volts DC
“_” corresponds to the ground or earth wire. It should be connected directly to the ring ter-
minal and attached to the housing of the flowmeter. This should always read 0 volts.
“0” corresponds to the output signal in the control box. This terminal will switch rapidly
from 18 to 0 volts when the group is activated.
To test the flowmeter, disconnect the red and white wires and measure the terminals (not the
wires) of the flow meter field. A reading of 1.8 to 2.4k ohms is acceptable. A reading of 0 ohms indi-
cates a problem requiring replacement of the sensor.
PRESSURE SWITCH
The pressure switch controls the steam pressure in the rear boiler by opening and closing the
electrical circuit to the heating element. The pressure switch receives power generally through the
bottom set of input leads. When the steam pressure lowers in the boiler (usually 1.1 or 1.2 bar) the
contacts close allowing power to flow from the bottom leads through the top leads and then to the
heating element. As the steam pressure builds and reaches 1.5 bar the contacts open and cut the
power to the heating elements.
Later models are supplied with a micro pressure switch that works in a similar manner except
the micro pressure switch activates a contactor which in turn supplies power to the heating elements
15
Quick Guide to Testing Electronic and Electrical Components
Capacitor Set your multi-meter to its highest ohms setting. Place multi-meter leads on the
capacitor terminals. The tester’s display should read a value that rapidly
decreases then suddenly begins increasing after reaching zero. Reverse the
leads on the capacitor terminals if the same decreasing then increasing readout
occurs the capacitor is good.
Flowmeter 1.8 to 2.4k Ohms between the “-” and “+” terminals indicates a good field.
Solenoid Coils .7 to .8k Ohms between the terminals means the coil is good.
Sirai
Pressure High voltage (100v or 240v depending on supply configuration) between the
Switch top and bottom terminals while the contacts are closed means the switch is
good. (There may be problems in the membrane section of the pressure switch
however).
Micro The micro pressure switch uses a stainless steel membrane that expands or
Pressure contracts to open or close a micro switch. This micro switch opens or closes a
Switch contactor that supplies or withholds electricity to the heating elements. The
micro pressure switch is adjusted by the small screw in the center of the switch.
Heating Appropriate amp draw while pressure switch is closed means element is
Elements good.
Rocker “0” Ohms reading from top to bottom means switch is good.
Switches
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Periodic Maintenance
SAFETY & TOOLS
Steam valve maintenance may be done with the steam valve pressurized if the ball valve locat-
ed on the steam tank is turned off first. In some instances you may wish to rebuild the steam valve
and allow the operator to continue making drinks. A steam shut off valve is provided to allow the
complete removal of the steam valve while the steam boiler is pressurized.
Coffee boiler maintenance should not be attempted until the machine is switched off,
unplugged and the coffee boiler is depressurized.
Electrical maintenance and troubleshooting should be done with the machine unplugged. If it
is necessary to take a volt or amp reading on a live machine be sure to remove jewelry and work cau-
tiously, attentively and safely.
17
Preventative Maintenance Spare Parts List
Special Tools
Diffusor Tool UT 105
Sight Glass Tool UT 120
Element Tool UT 360/42
18
Technician’s Tool Kit
Special La Marzocco Tools
Common Tools
19
Preventative Maintenance Procedures
Preventative maintenance procedures are based on replacing normal wear parts and taking a
thorough look at each of the four systems, that control the entire espresso machine: hydraulic, electric,
electronic, and mechanical. The objective of the prevention program is to replace parts that we know
will wear, and to replace them before they fail and to search extensively for problems or symptoms that
will lead to service issues in the near future. To help you complete this service we have included a
checklist that will guide you through the procedures. This checklist should be followed at least twice
per year. In some busy locations you may wish to carry out these procedures three times per year.
Below we will walk you through each step of the checklist:
Standard size
20
CHECK COFFEE FILTERS
Clean the coffee filters and inspect for clogging or wear. Hold coffee filters to light and peer
though to determine if the holes are clear. If not they may need to be heated with a propane torch to
clear the holes or replace them. Also check for any cracks. If there are cracks in the filters they will
need to be replaced. While brewing espresso these filter are under high pressure ( 9 - 10 bar). After a
while the bottom portion of the basket will begin to expand outward. This is an indication that they
need to be replaced.
Steam Valve
21
CLEAR DRAIN BOX AND DRAIN LINES
Coffee grinds often build up in the drain box and may build up in the drain lines. Check that
your customer is cleaning the drain box and running hot water through the drains at the end of the
day. Clean the drain box and remove drain lines if water travels through drain slowly.
22
CHECK BREWING PARAMETERS
Your customer may have brewing standards that they want to achieve. Check with your cus-
tomer before making adjustments. If they have not established their own, general optimums are list-
ed on the maintenance checklist. Using a portafilter and modified blank filter, insert a thermal couple
into the portafilter to accurately measure temperature. Thermostat is very sensitive and should be
adjusted only if necessary. One quarter turn equals 2ºC.
Group pressure should be between 8 and 9 Bar. Use the lower indicator on the pressure gauge
and adjust the pump to the appropriate pressure.
Using a measuring cup sample each group and each dosage selection. Consult the operating
manual if a dosage adjustment is necessary.
Check each group for flow consistency. A group that dispenses slowly may have mineral
deposits that need to be cleaned.
Flowmeter assembly
23
REPLACE VACUUM VALVE SEALS
Locate vacuum valve on top of boiler and remove from machine. There are several styles.
Most are one of the two illustrated below. Disassemble by separating cap (#1). remove seal (#2), clean
cone (#3) or clean teflon sealant replace o-ring and reassemble. Pay attention to remove scale on sides
of cone and be sure it move freely with in the housing (#4). It may be necessary to replace the entire
vacuum valve. Reinstall into boiler with new gasket (#5).
Teflon seal 2
o-ring
Vacuum valves
Sight Glass
24
ESPRESSO GRINDER SERVICE
Follow cleaning procedure found in Swift operating manual. Clean hoppers and vacuum
residual coffee beans and grounds from the throat of each grinder. Disassemble and clean impeller
and impeller cylinder. Using tool provided with your Swift EPS clean ground coffee chamber and
vacuum any loosened coffee through the throat of the grinder. Worn ceramic burrs are difficult to
determine by touch or sight. Check burrs for cracks and chips. These burrs should last for about 1500
kilos. If espresso brewing extraction is inconsistent from drink to to drink, it may be time to install
new burrs.
25
Preventative Maintenance Checklist
Perform Every 4 Months
Name of Establishment _______________________________ Date ________________
__________________________________________________________________________________________
__________________________________________________________________________________________
Machine and water supply must be switched off and depressurized to proceed.
Replace flowmeter o-ring and clean and inspect impeller
Replace vacuum valve seals or replace vacuum valve
Rebuild sight glass
Repair leaks
Preventative Maintenance Checklist
GRINDER SERVICE
Check and/or replace burrs
Clean doser
Adjust doser
Check doser return spring
Recommended Repairs:
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
__________________________________________________________________________________________
27
Troubleshooting Chart
28
Troubleshooting Chart
Leaks
Clean Drain box of coffee
Dirty Water is leaking Drain Box Drain Box fitting or grounds. Use a piece of wire or
under machine Drain tubing is clogged pipe cleaner to clear drain box
Constant Hissing fitting. Remove and clear drain
tubing with water.
Steam boiler overfills Leak in auto fill solenoid Depressurize machine, remove
fill tube on top of steam boiler
check for constant drip. If so
replace autofill valve or remove
and clean any sand or scale that
may prevent valve from closing
security.
Steam boiler will not fill or Built-up mineral deposits on sen- Check sensor for scale accumula-
Steam boiler nearly empties sor tion and replace if scale is
before refilling attached to sensor
30
Troubleshooting Chart
Brewing problems
Touch pads not responding Water supply is off or obstructed On AV models there is a safety
feature that disconnects the
touch pads if the machine
attempts to add water for more
than 90 seconds. Check water
supply and turn master switch
off and back on to reset computer
Water does not dispense from Group Solenoid valve is not Check solenoid operation and
group opening. replace if necessary.
31
Troubleshooting Chart
Espresso pours unevenly from Flow regulator on portafilter is With a straight screwdriver turn
portafilters out of adjustment adjustment screw on bottom of
portafilter until flow is even on
both sides of spout.
Espresso extraction times fluc- Worn grinder burrs Check grinder burrs for wear and
tuate erratically replace.
Temperature Problems
Espresso is cool or cold Thermal cutout has activated On the group top check the ther-
mal cutout switches. Reset by
pressing the red button on top.
Check for water supply or ther-
mostat problems to determine
cause of activation.
Check brew boiler heating ele- With an amp meter check amp
ment draw of heating element.
Thermal cutout switch has acti- Check and reset thermal cutout
vated switch. Check for water fill prob-
lems or overheating problems to
determine cause of thermal
cutout activation.
32
Troubleshooting Chart
No steam pressure (cont.) Pressure switch not functioning Check pressure switch operation
and replace if necessary.
Low steam pressure
Clogged steam tube nozzle Use a paper clip to open hole in
nozzle and soak in dairy clean-
ing product. Rinse before using.
Noises
Banging noise while heating
Mineral deposit build-up on heat- No remedy. If symptom wors-
ing elements and within boiler ens or if element fails, boiler
must be descaled with acid.
33
Troubleshooting Chart
Flashing Lights
Touch pad light blinks while Grind too fine Check extraction time of brew
brewing. cycle. If it is over 30 seconds the
grind of the coffee needs to be
adjusted.
Water supply is off or severely If all the LED lights above the
All touch pad lights flash restricted group flash and then go out you
will notice that the touch pad
will no longer work. This indi-
cates that the machine needed
water to fill the rear boiler and
that was not able to fill it self
within 90 seconds. Look for an
obstruction in the water supply
system and correct. Possible
locations are filters, water line
obstructions, a water valve that
was shut off, or mineral deposits
near the inlet tube to the rear
boiler.
Programming Problems
Check jet in flowmeter for partial
Espresso volumes are inconsistent Restricted flow meter obstruction.
Check that flowmeter wheel
spins freely.
Check flowmeter body for scale
deposits and clean or replace.
34
Troubleshooting Chart
Symptom Probable Cause Remedy
Programming Problems (cont.) Check for air in group Loosen 5 mm allen screw on
top of groups and release any
trapped air.
Espresso volume changes after Faulty flowmeter The far left flowmeter provides
programming the default setting for all other
groups. If there is a problem
with the far left flowmeter it
may cause the other groups to
register different quantities.
35
Troubleshooting Chart for Swift Grinder
Start buttons do not respond Electrical supply problem Check connection at wall.
Check main switch on the side
of the Swift grinder. ( light on)
Check fuses
Lights flash when the start but- Portafilter not engaging properly Check that the portafilter is
ton is depressed. aligned properly
change the coffee filter basket
One grinding motor does not Fuse activated Press reset button on back of
run. grinder. If it activates again,
turn adjustment know 5 - 6
times in the faster pour direc-
tion. Remove bean hopper
check that the motor spins
freely (if not turn adjustment
knob until it does. Insert clean-
ing rod, REMOVE CLEANING
ROD, and vacuum out any
beans grounds and impurities.
Restart the grinder.
Espresso gushes and slows Incorrect adjustment of grind Adjust grind slightly finer
36
Troubleshooting Notes
37
Troubleshooting Notes
Symptom Probable Cause Remedy
38
TECHNICAL
CENTER