Clipsal Max9 Technical Catalogue
Clipsal Max9 Technical Catalogue
clipsal.com/MAX9
2 Clipsal MAX9 Catalogue
About MAX9 range
Innovation in electrical safety
Since 1920, Clipsal has been helping to make Australian homes safer by supplying
customers with the most innovative and sustainable electrical solutions available on the
market. Clipsal was one of the pioneers of bringing miniature version of RCD
(also known as ‘Safety switch’) to Australian market under 4 Series.
MAX9 range is the next generation of circuit protection, but the mission remains
unchanged. MAX9 range raises the bar in circuit protection with MAXBAR.
MAX PROFESSIONAL
No cables for feeding RCBOs
MAX SPEED
Up to 15 times faster
installation speed
Compared to connecting
with cables
3
Open up business growth opportunities with latest innovation
MAX9 range helps to open up new business growth opportunities with latest innovations like
Arc Fault Detection Device (AFDD) and Energy Management by Wiser. AFDD is next generation
of circuit protection device to help keep Australian homes safe from electrical fires caused by arc
faults. AFDDs help to safeguard against electrical fires by detecting even the smallest electrical
arcs caused by cable or electrical contact damage and disconnect power before the resulting heat
starts a fire.
Energy takes up a significant portion of every household budget. Tracking its usage is tricky, but
essential to identifying inefficiencies and reducing the amount a home owner spends on energy
bills. That’s where Energy Management by Wiser™ comes in. Energy Management by Wiser helps
to convert a standard switchboard into a connected switchboard with PowerTags. It gives 24/7
visibility into a home’s energy consumption and production.Using the Wiser App together with AFDD
connected Wiser devices installed into a switchboard, help your customers keep track of their
electrical circuits, maximise solar performance, set a budget and save on electricity bills.
Simplify safety
MAX9 range also brings in lot of simplicity in your life. Sometimes it might be a bit
hard to explain different types of circuit protection to home owner. We have made
this very simple with Pictograms on all our products to make it easy to explain the
functionality of RCDs, MCBs, RCBOs, SPDs and AFDDs.
QR CODE
Surge Fire Cable People Isolator Simply scan QR
protection protection protection protection switch code for all product
info – specs,
brochures, installation
We have also made it simple to access all the product information like instructions, etc.
specifications, installation instructions, brochures, etc. - just scan the QR code on
the product with a mobile device and all the information will be at your finger-tips.
5
Green Premium
An industry leading portfolio of offers delivering sustainable value
7
Contents
Accessories ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 59
For all other residential switchboard needs
Example:
Description Commercial reference
Max9 RCBO 30mA 1 module 20A MX9R3120
9
MCB/RCD Combinations –
RCBO
10
MCB/RCD Combinations – Slim RCBO
MAX9
Applications:
• Ideal for retrofit installations where pole space is a problem.
• Small width allows a greater number of RCBOs to be installed
in one enclosure.
MX9Rx1xx
1P+N, 1-Module, 240V
A-type 10mA non delayed
Catalogue No. Current Rating
MX9R1106 6A
MX9R1110 10A
MX9R1116 16A
MX9R1120 20A
MX9R1125 25A
MX9R1132 32A
Connection
Type Rating Tightening torque Copper cables
Flexible or 14mm
Slim RCBO Rigid
ferrule
L and N
6 to 32A 2 N.m. 1 to 16mm² 1 to 10mm²
upstream
L and N
6 to 32A 2 N.m. 1 to 10mm² 1 to 6mm²
downstream
Technical Data
Main characteristics 97
45
Voltage rating (Ue) 240V a.c. 93
12
MCB/RCD Combinations – 2 module Type
A-SI RCBO
MAX9
MCB/RCD Combinations – RCBO
Clipsal switchboard mounted combination MCBs and RCDs fall into two main categories - electro mechanical
and electronic.
The electro mechanical devices derive their ‘action energy’ from actual leakage (residual) current.
They work on an electromagnetic principle. A toroidal transformer is used to detect the magnetic fields created
by current flowing in the Active and Neutral wires of the protected circuit, which pass through the RCD.
Taking into account the magnitude and direction of these currents, under normal circuit conditions the vector sum
of the currents (known as the residual current) is effectively zero and the magnetic fields cancel.
Should the condition occur where a current flows from an Active or Neutral wire to Earth, the residual current
will not be zero and the magnetic field will establish a tripping signal to disconnect the protected circuit.
These devices are not voltage dependant.
Applications MX9R32xxS
Super Immune - A-SI Type
• High dependency installation.
Connection
Rating Tightening torque Copper cables 14mm
Rigid Flexible or ferrule
Weight
Residual current device Dimensions (mm)
Type
75
1P+N 215g 64
44
36 5.5
Technical Data
Main characteristics
Earth leakage protection with 99
30mA Voltage independant 45
instantaneous tripping 91
Setting temperature for ratings 30°C
The magnetic tripping
Tripping curve C-Curve devices act at between
5 and 10 In
71
Rated breaking capacity (Icn) 6000A
Rated residual breaking and making capacity (I∆m) 3000A
Electrical 10,000 cycles
Endurance (O-C)
Mechanical 20,000 cycles
Device only IP20
Degree of protection Device in modular
IP40
enclosure
Insulation voltage (Ui) 440V
Rated impulse withstand voltage (Uimp) 4kV
-25°C to +70°C
Operating temperature (Derating table refer to
technical information)
Storage temperature -40°C to +85°C
8/20 µs impulse withstand without tripping 3kA
Limitation class 3
Severity B (relative
Tropicalisation
humidity 95% at 55°C)
14
MCB/RCD Combinations – 2 module Type A
RCBO
MAX9
These 240V single-phase + Neutral electronic combination devices are 2 module wide and are compatible
with top feeding MAXBAR.
Separate flag indication (1) for MCB or RCD tripping enables easy and speedy trip diagnosis.
Electronic type devices derive their ‘action energy’ from the mains supply. They typically utilise much simpler toroidal
sensors, coupled to sensing amplifiers, filters, discrimination circuits and triac driven solenoids to operate the contacts.
The major advantages of electronic types lies in their simple construction, improving their chances in areas in adverse
conditions where vibration and environmental conditions affect electrical products.
The added benefit of electronic types are that the filters prevent unwanted tripping. These devices are voltage dependent.
Applications
Standard – A Type
• General applications.
• Generators.
• Extreme environmental conditions.
MX9R32xx
Connection
Rating Tightening torque Copper cables
Rigid Flexible or ferrule
14mm
Weight
Residual current device Dimensions (mm)
Type
75
1P+N 215g
64
44
5.5
Technical Data 36
Main characteristics
Earth leakage protection with 99
30mA Voltage dependant 45
instantaneous tripping
91
Setting temperature for ratings 30°C
The magnetic tripping
Tripping curve C-Curve devices act at between
5 and 10 In
Rated breaking capacity (Icn) 6000A 71
16
MCB/RCD Combinations – 3P+N RCBO
MAX9
Applications:
• Ideal for retrofit installations where pole space is a problem.
• Small width allows a greater number of MCB/RCDs to be installed in the
one enclosure.
MX9R35xx
Connection
Rating Tightening torque Copper cables
Flexible or
Rigid 14mm
ferrule
Dimensions (mm)
Weight
75
64
Residual current device 90 44
5.5
Type
3P+N 500g
100
Technical Data
45
95
Main characteristics
Voltage rating (Ue) 415V
71
Insulation voltage (Ui) 440V
Rated impulse withstand voltage (Uimp) 4kV
Rated residual operating current (I∆n) 30mA
Thermal tripping reference temperature 30°C
Magnetic tripping C-Curve Between 5 and 10 In
Limitation class 3
Rated nominal breaking capacity (Icn) 6000A
Additional characteristics
Device only IP20
Degree of protection Device in modular
IP40
enclosure
Electrical 10,000 cycles
Endurance (O-C)
Mechanical 20,000 cycles
-25°C to +70°C
(Derating table
Operating temperature
refer to technical
information)
Storage temperature -40°C to +85°C
Severity B (relative
Tropicalisation
humidity 95% at 55°C)
18
Surge Protection Device –
SPD
MX9SP140 MX9SP340
20
Arc Fault Detection Device –
AFDD
Arc Fault Detection Devices help to reduce the risk of electrical fire.
Broken wires, loose connections, crushed cables can all cause hidden arc faults in electrical circuits, which if left
undetected, can erupt into flames in just seconds. AFDDs isolate the circuit the moment an arc fault is detected.
Arc faults are one of the main causes of electrical fires. Electrical fires due to arc faults are surprisingly common
especially in older homes. Electrical fires cause considerable damage to property, injuries and deaths each year.
An arc fault is not always easy to see, since it can occur in hidden places such as damaged cables inside walls, a loose
connection in a hidden junction box, or socket outlets.
22
Arc fault detection RCBO
MAX9
Multi-function button
• For tripping diagnosis
• For device test
Easy to install
• Reverse feeding: it can
be supplied either by the
top or the bottom
VISI-TRIP window
• Tripping cause is indicated by a
red mechanical indicator on the
front face
Diagnosis LED
VISI-SAFE window • Tripping diagnosis by
orange LED blinking
Positive contact indication
• A green strip on the toggle indicates
full opening of all the poles
• Padlocking possible
Connection
Tightening torque Copper cables
Flexible or
Rigid
ferrule
Technical Data
99
Main characteristics 45
91
Current before 2.5 5A 10 A 16 A 25 A
Tripping time/arc current arc (RMS)
value with Un = 230/240 V
AC (to IEC/EN 62606) Max. operating 1s 0.5 s 0.25 s 0.15 s 0.14 s
time
Overvoltage tripping threshold 71
275 V AC ± 5 V
(neutral conductor break)
Insulation voltage (Ui) 440V a.c.
Degree of pollution 2
Rated impulse withstand voltage (Uimp) 4 kV
Overvoltage category III
Reference
Thermal tripping 30°C
temperature
Magnetic tripping Curve C Between 5 and 10 In
According to AS/NZS 61009.1
Limitation class 3
Rated breaking capacity (Icn) 6000A
8/20 μs impulse withstand
A type 250 A
current
Additional characteristics
Earth leakage protection with instantaneous tripping 30 mA, type A
Degree of protection Device alone IP20
Device in a
modular IP40
enclosure
Endurance (O-C) Electrical 10,000 cycles
(IEC 60529) Mechanical 20,000 cycles
-25°C to +70°C (Derating table
Operating temperature
refer to technical information)
Storage temperature -40°C to +85°C
24
Energy Management
by Wiser™
26
Miniature Circuit Breakers
Miniature Circuit Breakers
MAX9
The Range
Clipsal offer an industry leading range of miniature circuit breakers (MCBs), which are ideal for retrofit installations or
switchboards that are limited for space.
Clipsal MCBs are suitable for horizontal or vertical 35mm DIN rail mounting, with the option of a two-position clip.
All Clipsal MCBs are moulded from heavy-duty material and are finger-proof, providing additional protection from
live terminal contact.
5
Magnetic tripping
6
Is achieved by utilising the solenoid (4), which causes the armature (5)
in conjunction with the mechanical action of the spring (2) to open the
MCB’s contacts.
Note: The splitter plates (6) break up the ionised gas as the switch
mechanism opens, extinguishing the arc.
28
Miniature Circuit Breakers
MAX9
30
Miniature Circuit Breakers
MAX9
Connection
Rating Tightening torque Copper cables
Rigid Flexible or ferrule
Weight
Dimensions (mm)
Circuit-breaker
Type 3P 54 75
1P 125g 2P 36 64
44
2P 250g 5.5
1P 18
3P 375g
Technical Data 95
45
Main characteristics 85
These RCDs incorporate the same housing and installation features as the
MCBs. With a range that includes pulse current sensitive and super immune
devices, there’s a unit for every application.
Connection (1):
• Upstream/downstream by tunnel terminal.
• DIN locking clip.
Applications
A-SI-Type
• High dependency installations.
B.
• Computers.
• Fluorescent lighting with electronic ballasts.
A. 30mA pure sine wave a.c.
Non d.c. sensitive breakers will trip
and d.c. sensitive breakers will trip.
34
Residual Current Devices
MAX9
A-Type – RCD
Comes in 2 and 4 pole, 40 to 63 amps to suit most residential applications.
Applications
MX9RC2xx
MX9RC4xx
36
Residual Current Devices
MAX9
Connection
Rating Tightening torque Copper cables
Rigid Flexible or ferrule
Weight
Residual current device Dimensions (mm)
Type
2P 210g 4P 72 75
64
4P 370g
44
2P 36
5.5
Technical Data
Main characteristics
95
Insulation voltage (Ui) 440V 45
85
Degree of pollution 2
Rated impulse withstand voltage (Uimp) 4kV
According to AS/NZS 61008.1
10In or 500A, whichever
Making and breaking capacity (Im/I∆m) 71
is the bigger
Impulse current withstand
AC type 250A
(8/20 µs without tripping)
Rated conditional short circuit current (Inc/I∆c) 6000A with MAX9 MCB
Additional characteristics
Device alone IP20
Degree of protection Device in modular
IP40
enclosure
Electrical 4000 cycles
Endurance (O-C)
Mechanical 10,000 cycles
-25°C to +70°C
Operating temperature (Derating table refer to
technical information)
Storage temperature -40°C to 85°C
MX9RC263S
MX9RC463S
38
Residual Current Devices
MAX9
Connection
Rating Tightening torque Copper cables
Rigid Flexible or ferrule
Weight
Circuit-breaker Dimensions (mm)
Type
2P 210g 4P 72 75
64
4P 370g
44
2P 36
5.5
Technical Data
Main characteristics
95
Insulation voltage (Ui) 440V 45
85
Degree of pollution 2
Rated impulse withstand voltage (Uimp) 4kV
According to AS/NZS 61008-1
Making and breaking capacity (Im/I∆m) 10 In
71
Impulse current withstand
(si) type 3kA
(8/20 µs without tripping)
Rated conditional short circuit current (Inc/I∆c) 6000A with MAX9 MCB
Additional characteristics
Device alone IP20
Degree of protection Device in modular
IP40
enclosure
Electrical 4000 cycles
Endurance (O-C)
Mechanical 10,000 cycles
-25°C to +70°C
Operating temperature (Derating table refer to
technical information)
Storage temperature -40°C to 85°C
Main switches
Clipsal offers an optimised range of high quality mains switches for residential applications. They are available in 100A,
with 1, 2 and 3-pole versions, so you’ll be able to find the ideal main switch for your next project.
All Clipsal Main Switches incorporate high quality internal mechanisms and come with a highly visible ON/OFF toggle,
which allows for quick location when isolation of power is required in an emergency.
MX9MS1100 MX9MS2100
MX9MS3100
Connection
Type Rating Tightening torque Copper cables
Flexible or
Rigid
ferrule
Weight
Isolator
Type
1P 85g
2P 170g
3P 255g
Technical Data
Main characteristics
Insulation voltage (Ui) 500V a.c.
Pollution degree 3
Power circuit
Rated impulse withstand voltage (Uimp) 6kV Dimensions (mm)
Operating category AC-22A 3P 54 75
Permissible rated short-time withstand current (Icw) 1500A / 1s 2P 36 64
Conditional rated short circuit current (Inc) 6kA with MAX9 MCB 44
1P 18 5.5
Rated short circuit closing current (Icm) 5kA
Additional characteristics
Device only IP20
Degree of protection Device in modular 95
IP40 45
enclosure 85
Severity B (relative
Tropicalisation
humidity 95% at 55°C)
42
Plastic consumer
switchboards and MAXBAR
Plastic consumer switchboards and MAXBAR
MAX9
Example:
Description Commercial reference
MAX9 Enclosure type 2 with 2 rows and 15 modules per row surface mount MX9E2215S
Enclosure characteristics
44
Plastic consumer switchboards
MX9E1117S MX9E1212S
MX9E1117F
Technical Data
Main characteristics Type 1
Rated Current 100A
Rated voltage 240/ 440 V
Rated Insulation voltage 500 V
IP Rating - Door Closed IP3X
IK Rating IK07
Color RAL9003 White
Space between DIN rails 135mm
Isolation Class 2
1 strip (8 modules) for 1,2 row
Pole filler supplied
2 strips (16 modules) for 3 row
1 sheet for 1row
Green label supplied
2 sheets for 3 row
Compliance to Distribution boards standard AS NZS 61439-3
Supports the Compliance to Wiring regulations AS NZS 3000
W D
W D
46
Plastic consumer switchboards
D
C b
a H
Note: MX9XT3 can be used as extra neutrals lugs for outgoing ways where required
MX9E2215S
MX9E2215F
48
Plastic consumer switchboards
Technical Data
Main characteristics Type 2
Rated Current 100A
Rated voltage 240/ 440 V
Rated Insulation voltage 500 V
IP Rating - Door Closed IP4X
IK Rating IK07
Color RAL9003 White
Space between DIN rails 135mm
Isolation Class 2
1 strip (8 modules) for 1 row
Pole filler supplied 2 strips (16 modules) for 2,3 row
3 strips (24 modules) for 4 row
1 sheet for 1row
Green label supplied
2 sheet for 2,3,4 row
Compliance to Distribution boards standard AS NZS 61439-3
Supports the Compliance to Wiring regulations AS NZS 3000
D
b
C H
Note: MX9XT3 can be used as extra neutrals lugs for outgoing ways where required
E2215FBP
B C
Catalogue Height Width Thickness
(A) (B) (C)
No. mm mm mm
E2115FBP 290 330 2
A
E2215FBP 400 330 2
E2315FBP 650 330 2
E2415FBP 760 330 2
50
Plastic consumer switchboards
MX9E3218S
MX9E3218F
Technical Data
Main characteristics Type 3
Rated current 100A
Rated voltage 240/ 440 V
Rated Insulation voltage 500 V
IP Rating - Door Closed IP4X
IK Rating IK09
Color RAL9003 White
Space between DIN rails 150mm
Isolation Class 2
Pole filler supplied 4 strips (20 modules)
Green label supplied 2 sheet
Compliance to Distribution boards standard AS NZS 61439-3
Supports the Compliance to Wiring regulations AS NZS 3000
W D
D
C
b H
52
Plastic consumer switchboards
MX9EW212S
Technical Data
Main characteristics Type 3
Rated current 100A
Rated voltage 240/ 440 V
Rated Insulation voltage 500 V
IP Rating - Door Closed IP56
IK Rating IK07
Color RAL9003 White
Space between DIN rails 135mm
Isolation Class 2
Pole filler supplied 2 strips (16 modules)
1 sheet for 2 row
Green label supplied
2 sheet for 3 row
Compliance to Distribution boards standard AS NZS 61439-3
Supports the Compliance to Wiring regulations AS NZS 3000
W D
54
MAXBAR - One bar delivers it all
MAX PROFESSIONAL
No cables for feeding RCBOs
MAX SPEED
Up to 15 times faster installation speed
Compared to connecting with cables
MAX FLEXIBILITY
One busbar connects to main switch,
all type of Clipsal RCBOs and AFDD
MAX PERFORMANCE
100A rated system
MAXBAR is easy to order with all the accessories, like cable connector,
end caps, teeth covers, neutral terminal block, needed for a switchboard
installation coming in a kit package.
Technical Data
Main characteristics Type 3
Rated current 100A at 40°C
Rated voltage 240/ 440 V
Rated Insulation voltage 500 V
IP Rating IP2X with Tooth caps
MAXBAR with Neutral Terminal Block & Accessories – For Rows with Main Incomer
Catalogue Description Phase No of Neutral Cable Teeth End
No. Ways Terminal Connector Cover Caps
Block
MX9B112N 1P+N , 12 ways with Neutral Block & accessories 1 Phase 12 1 1 4 -
MX9B115N 1P+N , 15 ways with Neutral Block & accessories 1 Phase 15 1 1 5 -
MX9B121N 1P+N , 21 ways with Neutral Block & accessories 1 Phase 21 1 1 6 2
MX9B315N 3P+N , 15 ways with Neutral Block & accessories 3 Phase 15 1 1 5
MX9B321N 3P+N , 21 ways with Neutral Block & accessories 3 Phase 21 1 1 6 2
56
MAX9 System
Accessories
58
Accessories
MAX9
Accessories
Clipsal MAX9 offers a full range of innovative accessories to complement the extensive circuit protection range.
This includes changeover switches, DIN mounted socket outlets, contactors, pole fillers,locking accessories and circuit
identification labels.
Changeover Switches
Six single-pole and one double-pole changeover switches are available,
rated from 25 to 63 amperes.
Applications:
• Night, off, day switching of luminaries where daylight supplements
internal lighting.
• Auto, off, manual switching of machines.
• Auxiliary, off, mains switching of small stand-by generators.
Incoming and outgoing terminals are screw down type and accommodate
copper conductors up to 16mm².
45 90
25 17.5
40
60
60
Accessories
MAX9
MX9B124P
Socket Outlets
The 4SSO series DIN rail mounted socket outlet sockets are particularly useful when used in power supply applications
such as temporary power on building sites, additional outlets in switchboards or meter enclosures. This range is available
in both four and eight module wide units and features easy access to terminals for quick fit-off.
The 4SSO series also features extra strong mounting brackets for extra strength in aggressive temporary power
supply applications. This coupled with the use of the Clipsal 15 Series Mechanism, means that you can expect years
of dependable service from these sockets.
4SSO15
4SSO25D
Socket Outlets
Catalogue No. Description
4PSO10 250V 10A 3 pin socket outlet, 2.5 modules
4PSO10D 250V 10A 3 pin socket double-pole, 2.5 modules
250V 10A 3 pin socket outlet double-pole with round
4PSO10DL
Earth socket, 2.5 modules
4PSO15D 250V 15A 3 pin socket double-pole, 2.5 modules
250V 20A 3 pin socket outlet double-pole, 2.5
4PSO20D
modules
Enclosure only accepts any 30 Series switch
4PS31
mechanisms, 2.5 modules
4PSO10
62
Accessories
MAX9
Contactors
Complementing the MAX9 is a range of contactors.
They are rated from 25A 1 and 2 module, through to 63A 4 pole 54mm devices.
The 1 and 2 pole devices are ideal for hot water service control.
MX9C122540 MX9C122522
MX9C136340
81
4P 415V a.c. 54
44
5.5
Frequency 50Hz
Endurance (O-C)
Electrical 100,000 cycles 89
Additional characteristics
Insulation voltage (Ui) 500V a.c.
Pollution degree 2
2.5kV
Rated impulse withstand voltage (Uimp)
(4kV for 24V a.c.)
Device only IP20
Degree of protection
(IEC 60529) Device in modular
IP40
enclosure
-25°C to +70°C
(Derating table and
Operating temperature
extra spacer refer to
technical information)
Storage temperature -40°C to 70°C
Severity B (relative
Tropicalisation (IEC 60068-1)
humidity 95% at 55°C)
ELSV compliance (extra low safety voltage) for 12/24/48V a.c. versions
The product conforms to the SELV (safety extra low voltage) requirements
If multiple iCTs side by side: install spacer and apply 0.8 coefficient on upper
current values.
64
Accessories
MAX9
2-Module, 250V
Catalogue No. Description
970MF10 Mains rated filter, 10A
970MF10
4-Module, 250V
Catalogue No. Description
970MF20 Mains rated filter, 20A
970MF20
Connection
Rating Tightening torque Copper cables
Rigid/semi rigid Flexible or ferrule
66
Accessories
MAX9
Locking devices
Locking device
Catalogue No. Description
Locking device for MAX9 circuit breakers, isolating
4LD switches and RCDs (lockable in ON and OFF
position). Suits padlocks with shafts up to 6mm.
Locking device for MAX9 devices except RCBO
A9A26970 SLIM, lockable in ON or OFF position, with padlock
diameter up to 6mm.
Locking device for MAX9 RCBO SLIM, lockable in
26970 ON or OFF position, with padlock diameter A9A26970 4LD
up to 8mm.
*Locking in ON position does not prevent tripping of the breaker in the event of faults
MX9EF8
MX9XT3
MX9ELG
MXTB1100
68
Accessories
MAX9
Causes of Tripping
Installation Causes:
1. Low impedance between Neutral and Earth
This is the most common cause of tripping and can be broken down into the
following varieties:
• Second MEN point Neutral and Earth physically bonded together in a
backyard shed or other secondary site.
• Earth and Neutral wires are exchanged at the terminals of a GPO.
• Neutral to Earth short – by penetration of cable e.g. a nail driven through a
Neutral connecting to Earth or through contact with foil insulation.
• Lowered impedance due to contamination of air gaps. e.g. bridging of air
insulation gaps by insects, water or other contaminants, typically found in
exposed terminals of junction boxes, batten holders, etc. This may also be
seen as an Active to Earth fault.
• Neutral to Earth low impedance with Neutral voltage present. This fault, while
being under the category of Neutral to Earth low impedance, is peculiar
because the voltage present on the Neutral is likely to cause the RCD to trip,
even with the load disconnected. Note: If no Neutral potential was present,
nuisance tripping would not occur until the load current is drawn.
2. Cable Insulation Deterioration
This most commonly occurs in older insulation where VIR and TRS cables can
exhibit residual current in excess of 20mA.
3. Crossed Neutrals
These occur where a Neutral from an unprotected circuit is used as the load
‘return’ from an Active, which is protected by an RCD or vise versa.
4. Incorrect wiring of the RCDs
This occurs when the RCD Neutral connections are taken from the wrong side,
e.g. the Neutral is coming from the line side rather than the load side, yet the
Active still comes through the correct load side.
By far the most common cause of an appliance induced residual current occurs Active
where the appliance has a reduced impedance value between Active and Earth
Neutral
or Neutral and Earth, often due to moisture.
Metal sheathed heating elements absorb moisture which can result in
substantially reduced impedances and residual currents flowing when they are
first energised.
Some typical appliances which develop these problems are refrigerator defrost
M.E.N. Point
elements, evaporative elements, stove elements, hot water services and washing
machine heating elements.
Active
Another possible cause is ‘tracking’, which can be caused by food particle
Neutral
contaminants in toasters and mini ovens, an accumulation of lint in irons and
washing machines, and carbon or graphite dust or filings in power tools.
Neutral to Earth fault
Special impedances
This can result from Earth and Neutral being bounced by capacitors, inductors Exchanged (crossed) neutrals
or resistors in computer equipment or communications equipment, causing a
Active
residual current. Switch 1 Switch 2
Neutral
External causes
Load 1 Load 2
A lightning strike causing insulation breakdown and mains current to flow is the Clamp test
test point
most likely cause of tripping from an external source.
Residual
current
device
Neutral Active
70
Accessories
MAX9
Spark-e-mate
The Clipsal Spark-e-mate performs comprehensive electrical wiring tests relevant
to Australian and New Zealand Standards from socket outlets, to the switchboard.
Why waste your precious time finding the correct instrument to test installations?
The Clipsal Spark-e-mate has you tested and covered. One instrument does it all.
Testing with Spark-e-mate is easy. Simply plug into outlet or Active, Neutral and
Earth. Select a function. Then record and report the results.
Technical Data
Main characteristics 493
Enclosure Hammond 1599HBK, ABS fire retardant rating UL94HB, IP-54 rated
Dimensions (H x W x D) 220mm x 110mm x 45mm.
Label EBG180 autoflex textured satin polycarbonate, automotive grade
Holster Santoprene thermoplastic vulcanizate rubber, PANTONE 115U (Yellow)
Operating Temperature Range -10 to 50°C ambient
Storage Temperature Range -20 to 70°C ambient
Humidity, Storage and Operating To 98% non-condensing
Mean Time Between Failure > 20 years.
PIC 18LF8722, 128K bytes internal program flash memory, 4K bytes RAM, 1K bytes
Control Logic
EEPROM
Indicators Graphical liquid crystal display 122 (H) x 64 (V) pixels
Connector IEC mains socket
Power Lead CAT# PS-4106 power cord mains plug to IEC320-C13. Other plugs to order.
Testing Criteria AS/NZS 3000:2007, section 8 – verification
Earth impedance in powered mode derived from mains power. In unpowered mode from
Earth Continuity Test
an internal battery. Range 0. to 15Ω. Display accuracy ±0.1Ω ±2%
Active to Earth insulation resistance derived from an internally generated 250V d.c. or
500V d.c. -10%/+20% applied across a 1MΩ load.
Insulation Resistance Test At 250V nominal range 20kΩ to 10MΩ and at 500V nominal 250kΩ to 20MΩ.
Accuracy ±2% at 1MΩ decreasing to ±5% at extremes of range.
Voltage accuracy ± 1V ± 2%
Polarity Polarity Correct, A&N reversed, A&E reversed, no Neutral, no Earth
Circuit checks OK, Earth hazard – load or short between Earth and live conductor, detect
Correct Circuit Connections
threshold of ≥70V a.c. potential on Earth with respect to surroundings detection method.
Current applied between Active and Earth from mains when available or internal
Earth Fault Loop Test battery when unpowered. (RCD should nottrip*1). Range 0 to 20Ω.
Display accuracy ±0.1Ω ±2%
5, 10, 15, 30 and 150mA nominal between Active and Earth. Range 2 to 300ms trip time
RCD Test
Display accuracy ±2ms
Mains Supply Indicator RMS meter readout accuracy ±1V ±2%, 1Hz display resolution
Battery Condition Indicator Battery symbol on the LCD, vertical bars indicate state
Field Programming Bluetooth to RS232C optional, authorised partners only
Factory Programming Via host computer (RS232C)
Nominal Power Requirement 230V a.c. ± 10.9%, 50Hz ± 12Hz (other voltages to order)
Abs. Minimum Power input 150V a.c.
Abs. Maximum Power input 300V a.c.
Power Consumption 0mA off, 30mA nominal, up to 150mA depending on test
Internal Batteries 6 x AA alkaline
Auto Turn-off Backlight after 30 seconds, shutdown after 60 seconds
Unpacked Weight 610gms
Warranty Two years
Quality Assurance Certification ISO9001
RoHS Compliant
Electrical Safety Compliance (non- AS/NZS3300, AS/NZS3017, AS/NZS3260 (AS/NZS60950), AS/NZS3100, AS/NZS3350.1,
prescribed) AS/NZS61010.1 category III
ACMA Compliance Design 2000 Pty Ltd ACMA supplier’s code N468
EMC Compliance AS/NZS CISPR 22
Human Rights Australia Privacy commissioner assent 89/328
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Technical Information
Technical Information
MAX9
Technical Information
To assist you with circuit protection selection and identification Clipsal provide an extensive range of wiring options and
technical tables. And to help find critical information, these tables are referenced in individual sub-sections.
These sub-sections include:
• On-site fault finding guide.
• Circuit protection trip unit variations.
• Circuit breaker limitation capacity.
• Tripping curves.
• Derating tables.
• Circuit supplementary protectors.
• Lighting, heating and small motor application categories.
• Circuit breaker selection.
• Fuse back-up protection.
• Power formulas and common conversion factors.
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Technical Information
MAX9
YES YES
YES YES
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Technical Information
MAX9
B-Curve tripping
3 to 5 times the rated current (ln); protection of generators, persons,
very long cables.
C-Curve tripping
5 to 10 In; protection of circuits, general applications.
D-Curve tripping
10 to 14 In; protection of high surge circuits, welders,
transformers, motors.
The advanced design of the MAX9 range provides current limitation with far better
protection than conventional circuit breakers. For example, on a 6A rating with a
prospective short circuit of 5000A, the current will be limited at 350A or 7%.
Isc
Prospective Isc
Limited Isc
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Technical Information
MAX9
Tripping Curves
The operating range of the magnetic release is as follows:
• For B-curve: between 3 In and 5 In
• For C-curve: between 5 In and 10 In
• For D-curve: between10 In and14 In.
The curves show the cold thermal tripping limits when poles are charged and the
electromagnetic tripping limits with 2 charged poles.
Curves
MCB RCBO
According to AS/NZS 60898 According to AS/NZS 60898
Curve C (reference temperature 30°C)
Curves B, C, D
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Technical Information
MAX9
Choice table
Products iCT contactors
Maximum number of light fittings for
Type of lamp a single-phase circuit and maximum
power output per circuit
25 A 63 A
Basic incandescent lamps, LV halogen lamps, replacement mercury vapour lamps
(without ballast)
40 W 57 172
60 W 45 2300 W to 125 6900 W to
75 W 38 2850 W 100 7500 W
100 W 28 73
ELV 12 or 24 V halogen lamps
20 W 23 63
With 50 W 15 42
450 W to 1250 W to
ferromagnetic
75 W 12 900 W 35 2850 W
transformer
100 W 8 27
20 W 90 275
With electronic 50 W 39 1850 W to 114 5500 W to
transformer 75 W 28 2250 W 78 6000 W
100 W 22 60
Fluorescent tubes with starter and ferromagnetic ballast
15 W 30 100
18 W 30 100
20 W 30 100
36 W 28 90
1 tube without 450 W to 1500 W to
40 W 28 90
compensation (1)
1200 W 3850 W
58 W 17 56
65 W 17 56
80 W 15 48
115 W 10 32
15 W 5 μF 20 60
18 W 5 μF 20 60
20 W 5 μF 30 60
1 tube 36 W 5 μF 20 60
300 W to 900 W to
with parallel 40 W 5 μF 20 60
1200 W 3500 W
compensation (2) 58 W 7 μF 15 43
65 W 7 μF 15 43
80 W 7 μF 15 43
115 W 16 μF 7 20
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MAX9
(1) Circuits with non-compensated ferromagnetic ballasts consume twice as much current for
a given lamp power output. This explains the small number of lamps in this configuration.
(2) The total capacitance of the power factor correction capacitors in parallel in a circuit
limits the number of lamps that can be controlled by a contactor. The total downstream
capacitance of a modular contactor of rating 16, 25, 40 or 63 A should not exceed 75, 100,
200 or 300 μF respectively. Allow for these limits to calculate the maximum acceptable
number of lamps if the capacitance values are different from those in the table.
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Heating applications
230 V heating
Maximum power for a given rating
Type of heating application
iCT contactors
Number of operations / day 25 A 63 A
25 5.4 kW 14 kW
50 5.4 kW 14 kW
75 4.6 kW 12 kW
100 4 kW 9.5 kW
250 2.5 kW 6 kW
500 1.7 kW 4.5 kW
400V heating
25 16 kW 41 kW
50 16 kW 41 kW
75 14 kW 35 kW
100 11 kW 26 kW
250 5 kW 13 kW
500 3.5 kW 9 kW
86
For more information on MAX9 and other Clipsal products, contact your local Clipsal and
Schneider Electric Partner Business Representative, electrical wholesaler or visit clipsal.com/MAX9
Schneider Electric (Australia) Pty. Ltd. Consumer Support Enquiries National Customer Care (trade only)
33-37 Port Wakefield Road, Phone: 1300 669 925 Phone: 1300 369 233
Gepps Cross, South Australia, 5094 Website: clipsal.com/contactus
clipsal.com/MAX9
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