Climate Control System - General Information
Climate Control System - General Information
Climate Control
NOTE:
NAS Vehicles.
TYPE DESCRIPTION
Heating, ventilation and Dual zone or four zone automatic system fitted controlled by
air conditioning (A/C) unit automatic temperature control module (ATC) module.
Refrigerant HFO-1234yf
Climate Control
NOTE:
EU Vehicles.
TYPE DESCRIPTION
Heating, ventilation and Dual zone or four zone automatic system fitted controlled by
air conditioning (A/C) unit automatic temperature control module (ATC) module.
A/C compressor Sanden, internally controlled variable capacity A/C
compressor
Refrigerant HFO-1234yf
Climate Control
NOTE:
ROW Vehicles.
TYPE DESCRIPTION
Heating, ventilation and Dual zone or four zone automatic system fitted controlled by
air conditioning (A/C) unit automatic temperature control module (ATC) module.
Refrigerant R134a
CAUTION:
HFO-1234yf systems use the refrigerant oil (Sanden SPA2) and is not
compatible with any other refrigerant oils.
NOTE:
ITEM SPECIFICATION
General Specification
ITEM DESCRIPTION
Sensor locations:
Cabin temperature Mounted behind a grill on the drivers side of the instrument
sensor panel, adjacent the steering column
Cabin humidity sensor Located within the interior mirror and comprises 3 individual
(optional fit) elements
High pressure sensor Located between the condenser and the thermostatic expansion
valve
Capacities
NOTE:
A/C compressor 1. Drain old A/C compressor. With drain plug removed and
ports uncapped, rotate shaft to remove A/C compressor oil
and measure the amount of oil captured. 2. Drain new A/C
compressor into a clean vessel. With drain plug removed and
ports uncapped, rotate shaft to remove oil. Then add back a
quantity of the new oil that is identical to the quantity of oil
removed from the old A/C compressor. However, if this
quantity is less than 30ml, then make it up to 30ml.
A/C system after No oil should be used- new oil in new compressor is sufficient
flushing - with new
compressor installed
P R I N C I P L E S O F O P E R AT I O N
I N S P E C T I O N A N D V E R I F I CAT I O N
CAUTION:
MECHANICAL ELECTRICAL
Exhaust
Fuel inlet
Air inlet
Evaporator
4. If the cause is not visually evident, check for diagnostic trouble codes
(DTCs) and refer to the DTC index
DTC INDEX
For a list of diagnostic trouble codes (DTCs) that could be logged on this
vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code Index - DTC: Automatic Temperature
Control Module (ATCM) (100-00 General Information, Description and
Operation).
2016.0 RANGE ROVER (LG), 412-00
P R I N C I P L E S O F O P E R AT I O N
I N S P E C T I O N A N D V E R I F I CAT I O N
WARNINGS:
Notify manager
Generic scan tools may not read the codes listed, or may read only
5-digit codes. Match the 5 digits from the scan tool to the first 5
digits of the 7-digit code listed to identify the fault (the last 2 digits
give extra information read by the manufacturer-approved
diagnostic system).
Inspect connectors for signs of water ingress, and pins for damage
and/or corrosion.
Visual Inspection
MECHANICAL ELECTRICAL
4. If the cause is not visually evident, verify the symptom and refer to the
Symptom Chart, alternatively check for Diagnostic Trouble Codes
(DTCs) and refer to the DTC Index
Thermostatic
expansion
valve faulty
Receiver drier
restricted
Water in
refrigerant
Air conditioning Electric Test the operation of the electric cooling fan
operates briefly cooling fan
Check the air conditioning condenser for
and then inoperative
external obstructions
switches off
Air
conditioning
condenser
airflow
obstructed
STEPPER MOTORS
IF STEPPER MOTOR
RELATED DTCS LOGGED
OTHER THAN THOSE
LISTING IN STEPPER
MOTORS SYMPTOM
SECTION THEN
INVESTIGATE AND
RECTIFY, OTHERWISE
FOLLOW STEP BELOW
USING THE
MANUFACTURER
APPROVED
DIAGNOSTIC SYSTEM
CLEAR THE DTCS THEN
PERFORM ROUTINE -
ACTUATOR
INITIALIZATION
(0X900D). CARRY OUT
THE STEPPER MOTOR
INITIALIZATION
PROCESS AND RETEST.
PERFORM ROUTINE –
ON DEMAND SELF TEST
(0X0202). CHECK THE
AUTOMATIC
TEMPERATURE
CONTROL MODULE FOR
RELATED DTCS AND
REFER TO THE
RELEVANT DTC INDEX
IF AFTER FOLLOWING
STEPPER MOTOR
INITIALIZATION
PROCESS THERE ARE
NO FURTHER DTCS AND
AIR FLOW IS STILL
LACKING IN ONE OR
MORE VENTS THEN THE
FAULT IS NOT
ELECTRICAL.
INVESTIGATE FOR
BROKEN LINKAGES OR
BLOCKAGE IN DUCTS
I.E. GO TO PINPOINT
TEST E.
Left front
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B1352-
49, B1352-87,
B1352-97
Right front
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B1366-
49, B1366-87,
B1366-97
Left rear
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B1364-
49, B1364-87,
B1364-97
Right rear
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B1354-
49, B1354-87,
B1354-97
Rear
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B1435-
49, B1435-87,
B1435-97
Left auxiliary
climate control
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B13F2-
49, B13F2-87,
B13F2-97
Right auxiliary
climate control
temperature
blend motor
not
engaging/stuck
in a position,
DTCs - B13F3-
49, B13F3-87,
B13F3-97
Demist
distribution
motor not
engaging/stuck
in a position,
DTCs - B1085-
49, B1085-87,
B1085-97
Left front
face/feet
distribution
motor not
engaging/stuck
in a position,
DTCs - B13EF-
49, B13EF-87,
B13EF-97)
Right front
face/feet
distribution
motor not
engaging/stuck
in a position,
DTCs - B13F0-
49, B13F0-87,
B13F0-97)
Rear face/feet
distribution
motor not
engaging/stuck
in a position,
DTCs - B1B7D-
49, B1B7D-87,
B1B7D-97)
Front face/feet
distribution
motor not
engaging/stuck
in a position,
DTCs - B1434-
49, B1434-87,
B1434-97)
Auxiliary
climate control
face/feet
distribution
motor not
engaging/stuck
in a position,
DTCs - B13F1-
49, B13F1-87,
B13F1-97)
PINPOINT TESTS
NOTE:
TEST
DETAILS/RESULTS/ACTIONS
CONDITIONS
Are the pressure readings stable and in the green 'normal' region of
the gauge?
Yes
Air conditioning system operating normally
No
Air conditioning system fault present. GO to Pinpoint Test C.
NOTE:
This test is performed with the engine running and the air
conditioning set to on.
TEST
DETAILS/RESULTS/ACTIONS
CONDITIONS
Did the gauges register a change in pressure when the air conditioning
was switched on?
Yes
GO to C2.
No
Using the manufacturer approved diagnostic system, check the
Automatic Temperature Control Module (ATCM) for related DTCs and
refer to the relevant DTC index
1 Refer to the relevant section of the workshop manual and recover the
refrigerant
Was the weight of the recovered refrigerant less than specified for the air
conditioning system?
Yes
Refer to the relevant section of the workshop manual and evacuate and
recharge the air conditioning system. GO to Pinpoint Test B.
No
Install a new receiver drier. Refer to the relevant section of the workshop
manual and evacuate and recharge the air conditioning system. GO to
Pinpoint Test B.
1 Refer to the relevant section of the workshop manual and recover the
refrigerant
Was the weight of the recovered refrigerant more than specified for the
air conditioning system?
Yes
Refer to the relevant section of the workshop manual and evacuate and
recharge the air conditioning system. GO to Pinpoint Test B.
No
Install a new thermal expansion valve. Refer to the relevant section of the
workshop manual and evacuate and recharge the air conditioning
system. GO to Pinpoint Test B.
CAUTION:
NOTE:
TEST
DETAILS/RESULTS/ACTIONS
CONDITIONS
TEST
DETAILS/RESULTS/ACTIONS
CONDITIONS
When in LO/LO is air from left front face vent cold (<10'c) and when in
HI/HI is air from left front face vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does left front temperature blend motor have power, ground and
LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new left front
temperature blend motor. Clear the DTCs and retest
When in LO/LO is air from right front face vent cold (<10'c) and when in
HI/HI is air from right front face vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does right front temperature blend motor have power, ground
and LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new right front
temperature blend motor. Clear the DTCs and retest
When in LO/LO is air from left rear face vent cold (<10'c) and when in
HI/HI is air from left rear face vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does left rear temperature blend motor have power, ground and
LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new left rear
temperature blend motor. Clear the DTCs and retest
When in LO/LO is air from right rear face vent cold (<10'c) and when in
HI/HI is air from right rear face vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does right rear temperature blend motor have power, ground
and LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new right rear
temperature blend motor. Clear the DTCs and retest
When in LO/LO is air from rear face vent cold (<10'c) and when in HI/HI
is air from rear face vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does rear temperature blend motor have power, ground and LIN
connection to ECU? A) If wiring or LIN fault found - repair wiring. Clear
the DTCs and retest. B) If no fault found, and there is sufficient power,
ground and LIN connection is good, install a new rear temperature blend
motor. Clear the DTCs and retest
When in LO/LO is air from left auxiliary vent cold (<10'c) and when in
HI/HI is air from left auxiliary vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does left auxiliary climate control temperature blend motor have
power, ground and LIN connection to ECU? A) If wiring or LIN fault
found - repair wiring. Clear the DTCs and retest. B) If no fault found, and
there is sufficient power, ground and LIN connection is good, install a
new left auxiliary climate control temperature blend motor. Clear the
DTCs and retest
When in LO/LO is air from right auxiliary vent cold (<10'c) and when in
HI/HI is air from right auxiliary vent hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does right auxiliary climate control temperature blend motor
have power, ground and LIN connection to ECU? A) If wiring or LIN fault
found - repair wiring. Clear the DTCs and retest. B) If no fault found, and
there is sufficient power, ground and LIN connection is good, install a
new right auxiliary climate control temperature blend motor. Clear the
DTCs and retest
When in LO/LO is air from front vents cold (<10'c) and when in HI/HI is
air from front vents hot (>50'c)?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does cool air bypass motor have power, ground and LIN
connection to ECU? A) If wiring or LIN fault found - repair wiring. Clear
the DTCs and retest. B) If no fault found, and there is sufficient power,
ground and LIN connection is good, install a new cool air bypass motor.
Clear the DTCs and retest
Does air come out of the defrost vents when in screen only mode and
does no air come out of the defrost vents when in face only mode?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does demist distribution motor have power, ground and LIN
connection to ECU? A) If wiring or LIN fault found - repair wiring. Clear
the DTCs and retest. B) If no fault found, and there is sufficient power,
ground and LIN connection is good, install a new demist distribution
motor. Clear the DTCs and retest
Does air come out of the left face vents when in face mode and does air
come out of the left foot vents when in foot mode?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does left front face/feet distribution motor have power, ground
and LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new left front
face/feet distribution motor. Clear the DTCs and retest
Does air come out of the right face vents when in face mode and does
air come out of the right foot vents when in foot mode?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does right front face/feet distribution motor have power, ground
and LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new right front
face/feet distribution motor. Clear the DTCs and retest
Does air come out of the rear face vents when in face mode and does air
come out of the rear foot vents when in foot mode?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does rear face/feet distribution motor have power, ground and
LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new rear face/feet
distribution motor. Clear the DTCs and retest
Does air come out of the front face vents when in face mode and does
air come out of the front foot vents when in foot mode?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does front face/feet distribution motor have power, ground and
LIN connection to ECU? A) If wiring or LIN fault found - repair wiring.
Clear the DTCs and retest. B) If no fault found, and there is sufficient
power, ground and LIN connection is good, install a new front face/feet
distribution motor. Clear the DTCs and retest
Does air come out of the face vents when in face mode and does air
come out of the foot vents when in foot mode?
Yes
Check the DTC's - has the DTC recurred? A) If the DTC has recurred go
back to step 1 and repeat - if the DTC consistently recurring, check for
obstruction/mechanical linkage problem/damage to recirculation door, if
fault found repair. Clear the DTCs and retest. B) If the DTC has not
recurred - no fault found
No
Check for obstruction/mechanical linkage problem/damage to
recirculation door, if fault found repair. Clear the DTCs and retest. Check
wiring - does auxiliary climate control face/feet distribution motor have
power, ground and LIN connection to ECU? A) If wiring or LIN fault
found - repair wiring. Clear the DTCs and retest. B) If no fault found, and
there is sufficient power, ground and LIN connection is good, install a
new auxiliary climate control face/feet distribution motor. Clear the DTCs
and retest
DTC INDEX
For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this
vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code Index - DTC: Automatic Temperature
Control Module (ATCM) - Hybrid Electric Vehicle (100-00 General
Information, Description and Operation).
2016.0 RANGE ROVER (LG), 412-00
GENERAL PROCEDURES
RECOVERY
1.
WARNING:
2.
NOTE:
All vehicles.
!
Remove the dust covers from the high and low pressure
connections.
3. Connect the A/C Charging Trolley high and low pressure lines to
the appropriate connections.
4.
WARNING:
5.
CAUTION:
EVA C UAT I O N
7.
NOTE:
8.
CAUTION:
10.
CAUTION:
12.
NOTE:
All vehicles.
!
Install and firmly tighten the caps that cover the high and low
pressure connections.
Torque: 6 Nm
2016.0 RANGE ROVER (LG), 412-00
AIR CONDITIONING
COMPRESSOR
COMMISSIONING (G1704335)
GENERAL PROCEDURES
A C T I VAT I O N
CAUTION:
1. Set the ignition to the on position, make sure the air conditioning
(A/C) is in the off position.
3. Set the heater controls to 22°C, with the fan speed set to 75%.
6. Run the A/C system for a minimum of 5 minutes, while the engine is
still at idle speed.
CLIMATE CONTROL
S P E C I F I C AT I O N S
Torque Specifications
CLIMATE CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N
NOTE:
ITEM DESCRIPTION
7 Duct air temperature sensor - right front foot, rear foot and rear face
13 Air filter
OVERVIEW
Air ducts
Air vents
Air filter.
DESCRIPTION
AIR DUCTS
The air ducts consist of tubes connected between the climate control
assembly and the various air vents around the vehicle interior. The center
sections of the air ducts for the side window vents are integrated into the
structure of the instrument panel. The rear foot ducts connect to the climate
control assembly via ducts integrated into the structure of the floor console.
Eight duct air temperature sensors are installed to provide more accurate
temperature control. The sensors are installed in the front foot ducts, the
center front face ducts and in the rear foot and face ducts. The sensors are
NTC (negative temperature coefficient) thermistors, which are connected to
the ATC (automatic temperature control) module.
For additional information, refer to: Control Components (412-01A Climate
Control, Description and Operation).
AIR VENTS
Adjustable air vents are installed in the face outlets of the instrument panel
and the floor console. The remainder of the outlets have fixed vents
integrated into the end of the air duct or installed in the trim panel
connected to the air duct.
AIR FILTER
The air filter is a combination pollen and odor filter installed in the air inlet
duct, over the blower inlet.
2016.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N
NOTE:
ITEM DESCRIPTION
2 Ventilation outlet
6 Ventilation outlet
OVERVIEW
The heating and ventilation system consists of:
Fresh or recirculated air flows into the climate control assembly from the
intake duct, then through the distribution ducts to the vehicle interior. Fresh
air is taken from an intake grille in the leaf screen Air from the vehicle
interior exhausts through the ventilation outlets via air extraction grilles in
the luggage compartment side trim.
DESCRIPTION
NOTE:
RHD air intake duct shown, LHD air intake duct is mirror image.
!
ITEM DESCRIPTION
2 Pollution sensor
5 Blower
6 Recirculation door
8 Air filter
9 Recirculation motor
The air intake duct is installed behind the instrument panel, on the front
passenger side, and connects the fresh air intake in the bulkhead panel to
the climate control assembly. The air intake duct also contains:
The blower
The recirculation door has automatic and manual modes of operation. In the
automatic mode the ATC module uses comfort algorithms to set the door
position. In the manual mode, the ATC module sets the door to the position
selected on the ICP (integrated control panel).
For additional information, refer to: Control Components (412-01A Climate
Control, Description and Operation).
BLOWER
The blower is installed below the air filter, and consists of an open hub,
centrifugal fan powered by a brushless electric motor. Operation of the
blower is controlled by the ATC module, using the blower relay in the RJB
(rear junction box) and a control module integrated into the blower motor.
When the blower is required, the ATC module energizes the blower relay,
which then supplies battery power to the blower motor. The speed of the
blower is controlled by the integral control module, which regulates the
blower motor voltage in response to a PWM (pulse width modulation) signal
from the ATC module.
When the blower is in the automatic mode the ATC module determines the
blower speed required from comfort algorithms. When the blower is in the
manual mode, the ATC module operates the blower at the speed selected
on the ICP.
For additional information, refer to: Control Components (412-01A Climate
Control, Description and Operation).
NOTE:
ITEM DESCRIPTION
When the A/C (air conditioning) system is operating, the evaporator cools
the air entering the climate control assembly.
For additional information, refer to: Air Conditioning (412-01A Climate
Control, Description and Operation).
The heater core is an aluminum two pass, fin and tube heat exchanger,
installed across the width of the climate control assembly housing. Two
aluminum tubes attached to the heater core extend through the bulkhead
panel to connect with the engine cooling system. When the engine is
running, coolant is constantly circulated through the heater core by the
engine coolant pump. On vehicles with a FFBH (fuel fired booster heater),
when the FFBH is active the coolant flow is assisted by an electric FFBH
coolant pump.
For additional information, refer to: Fuel Fired Booster Heater (412-02A
Auxiliary Climate Control, Description and Operation).
The distribution doors direct the air flow to the face, foot and demist vents
as required. A cool air bypass distribution door directs additional air
bypassing the heater core for the face vents.
The temperature blend doors regulate the flow of air through the heater
core to control the temperature of the air leaving the climate control
assembly. The left front and right front temperature blend doors operate
independently to allow different temperatures to be set for the front zones.
The left rear and right rear temperature blend doors operate together on 3
zone vehicles and independently on 4 zone vehicles.
Separate motors operate each of the five distribution doors and four
temperature blend doors. If a motor is to be replaced, ensure it is replaced
with the correct replacement part. Although similar in appearance, each of
the motors is different and faults will occur if an incorrect motor is fitted.
VENTILATION OUTLETS
The ventilation outlets are installed in the left and right rear quarters,
behind the tail lamp assemblies.
Each ventilation outlet consists of a grille covered by soft rubber flaps, and
is effectively a non-return valve, preventing any odors from entering the
vehicle. The flaps open and close automatically depending on the
differential between passenger compartment and outside air pressures.
2016.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N
NOTE:
ITEM DESCRIPTION
1 Evaporator
8 Condenser
9 Receiver drier
OVERVIEW
The A/C (air conditioning) system is a sealed, closed loop system filled with
a charge weight of refrigerant as the heat transfer medium. Depending on
market, the refrigerant is either R1234yf or R134a. Oil is added to the
refrigerant to lubricate the internal components of the A/C compressor. The
system consists of:
An A/C compressor
A condenser
A receiver drier
An evaporator
A pressure sensor in the high pressure refrigerant line allows the ATC
(automatic temperature control) module to monitor the status of the A/C
system.
For additional information, refer to: Control Components (412-01A Climate
Control, Description and Operation).
DESCRIPTION
ITEM DESCRIPTION
1 Pulley
6 Electrical connector
ITEM DESCRIPTION
1 Pulley
2 Electrical connector
3 Refrigerant inlet port
The compressor is driven by the engine accessory drive belt via an electro-
magnetic clutch in the compressor pulley. The ATC module controls the
operation of the electro-magnetic clutch. The clutch incorporates a thermal
cut-off fuse, which disconnects the power feed from the ATC module if the
temperature increases to 182 ± 5 °C (360 ± 9 °F).
CONDENSER
!
ITEM DESCRIPTION
RECEIVER DRIER
The receiver drier is attached to the two stub pipes on the right end tank of
the condenser. A collar, located on lands on the stub pipes and secured with
a bolt, attaches the stub pipes to the receiver drier. The body of the receiver
drier is installed in a bracket welded to the right end tank of the condenser.
The inlet and outlet ports of the receiver drier are the same size, so care
must be taken to install the receiver drier the correct way round on the stub
pipes. To assist with installation, the inlet port is identified with the word IN
etched into the receiver drier.
The thermostatic expansion valve is a block type valve attached to the inlet
and outlet ports of the evaporator, under a thermal insulation cover.
Two bolts secure the refrigerant pipes and the thermostatic expansion valve
to the inlet and outlet ports of the evaporator.
EVAPORATOR
The evaporator is a fin and tube heat exchanger installed in the heater
assembly, between the blower and the heater core.
REFRIGERANT LINES
NOTE:
ITEM DESCRIPTION
Low and high pressure servicing connections are incorporated into the
refrigerant lines for system servicing. The high pressure line also
incorporates a refrigerant pressure sensor for the climate control system.
For additional information, refer to: Control Components (412-01A Climate
Control, Description and Operation).
On vehicles with auxiliary climate control, connections for the auxiliary A/C
system are incorporated into the refrigerant lines in the left rear corner of
the engine compartment.
For additional information, refer to: Auxiliary Climate Control (412-02A
Auxiliary Climate Control, Description and Operation).
O P E R AT I O N
ITEM DESCRIPTION
1 Evaporator
8 Condenser
9 Receiver drier
12 Blower
2016.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N - S H E E T 1 O F 3
NOTE:
ITEM DESCRIPTION
1 Pollution sensor
C O M P O N E N T LO CAT I O N - S H E E T 2 O F 3
ITEM DESCRIPTION
2 Humidity sensor
5 Refrigerant pressure sensor (TDV6 3.0L diesel installation shown, other installations
similar)
C O M P O N E N T LO CAT I O N - S H E E T 3 O F 3
NOTE:
ITEM DESCRIPTION
3 Rear ICP
OVERVIEW
The standard climate control system operates the A/C (air conditioning)
system and the heating and ventilation system to control the temperature,
volume and distribution of air from the climate control assembly. Operation
can be fully automatic, but manual overrides are provided for the intake air
source, blower speed and air distribution.
Auxiliary climate control provides individual control for the left and right
rear seat passenger areas to give a four zone climate control system.
For additional information, refer to: Auxiliary Climate Control (412-02A
Auxiliary Climate Control, Description and Operation).
Rear ICP
Humidity sensor
Pollution sensor
DESCRIPTION
ITEM DESCRIPTION
8 Recirculation switch
9 Blower switch
The ICP converts selections on the climate control switches into medium
speed CAN (controller area network) messages and transmits them to the
ATC (automatic temperature control) module.
ITEM DESCRIPTION
5 Blower switch
On the Autobiography Black vehicle the rear ICP is installed in the rear floor
console. The ICP contains rotary and push button switches for controlling
the temperature, volume and distribution of air to the rear seats. Each push
switch contains an amber status LED. Display screens are integrated into the
center of the rotary switches to display the selected temperature and
blower speed as applicable.
Additional push switches on the rear ICP are provided for control of seat
heating/climate control seats.
For additional information, refer to: Seats (501-10 Seating - Short
Wheelbase, Description and Operation).
The rear ICP has a permanent battery power feed from the CJB (central
junction box), and is connected to the medium speed CAN bus. The rear
ICP converts selections on the climate control switches into medium speed
CAN messages and transmits them to the ATC module.
The ATC module is mounted on the inboard side of the air inlet duct,
behind the front passenger side of the instrument panel.
The ATC module processes inputs from the climate control system sensors,
the ICP, the rear ICP, the touch screen and other systems, then outputs the
appropriate control signals to the A/C system and the heating and
ventilation system. In addition to the A/C system and the heating and
ventilation system, the ATC module also controls the following:
The windshield washer jet heaters and the wiper blade heater.
For additional information, refer to: Wipers and Washers (501-16 Wipers
and Washers, Description and Operation).
The ECM (engine control module) supplies the ambient air temperature
sensor with a 5 V reference voltage and translates the return signal voltage
into a temperature. The ECM transmits the temperature on the high speed
CAN bus for use by other systems. The ATC module receives the
temperature, on the medium speed CAN bus, from the gateway module.
The ATC module uses the signal from the refrigerant pressure sensor to
protect the refrigerant system from extremes of pressure and to calculate
the A/C compressor load on the engine. The ATC module transmits the A/C
compressor load value to the ECM, via the medium speed CAN bus,
gateway module and high speed CAN bus, for use in controlling the speed
of the engine cooling fan.
To protect the system from extremes of pressure, the ATC module sets the
A/C compressor to the minimum flow position if the pressure:
Decreases to 1.9 ± 0.2 bar (27.5 ± 3 lbf/in²); the ATC module loads the
A/C compressor again when the pressure increases to 2.8 ± 0.2 bar (40.5
± 3 lbf/in²).
Increases to 33 ± 1 bar (479 ± 14.5 lbf/in²); the ATC module loads the A/C
compressor again when the pressure decreases to 23.5 ± 1 bar (341 ±
14.5 lbf/in²).
The ATC module uses the input from the evaporator temperature sensor to
control the load of the A/C compressor, and thus the operating temperature
of the evaporator.
The ATC module uses the signal from the in-vehicle temperature sensor for
control of the climate control assembly output temperatures, blower speed
and air distribution.
HUMIDITY SENSOR
The humidity sensor is powered by a feed from the battery saver relay in the
CJB. The data from the three individual elements of the humidity sensor are
transmitted in LIN (local interconnect network) bus messages to the ATC
module. From the data, the ATC module:
Adjusts the humidity of the air in the vehicle as necessary, to provide the
optimum comfort level for occupants
Calculates the dew point temperature of the air at the inside of the
windshield.
If the temperature of the windshield glass is equal to or less than the dew
point temperature, misting is likely to occur. To prevent this, the ATC
module will:
Increase the temperature of the air leaving the climate control assembly
Adjust the position of the demist motor to direct more air to the
windshield
Adjust the position of the recirculation motor to admit more fresh air
SUNLOAD SENSORS
!
Front and rear sunload sensors are installed. The front sunload sensor is
installed in the top of the instrument panel, in the center demist grille. The
rear sunload sensor is installed in the interior trim panel of the upper
tailgate.
The ATC module supplies the sunload sensors with a 5 V reference voltage.
Each sensor contains photoelectric cells that provide the ATC module with
two inputs of light intensity, which equates to the solar heating effect on the
left and right sides of the vehicle.
The ATC module compensates for the solar heating effect by adjusting
blower speed, climate control assembly output temperature and air
distribution to maintain the required zone temperatures.
POLLUTION SENSOR
The sensor is mounted on the inboard side of the air inlet duct, in the fresh
air inlet.
The pollution sensor has battery power, ground and signal connections with
the ATC module. Semiconductor material in the sensor undergoes a change
of conductance if exposed to specific gases. The sensor uses this property
to monitor for gases such as CO and NOx and so determine the quality of
the fresh air entering the vehicle. The sensor transmits the air quality to the
ATC module, in a PWM (pulse width modulation) signal, as one of the
following four conditions:
Based on the signal from the pollution sensor, the ATC module controls the
intake air source to reduce the amount of contaminants entering the
interior. This function is fully automatic, but can be overridden by manual
selection of the air intake source using the fresh/re-circulated air switch on
the ICP.
The duct air temperature sensors are NTC thermistors installed in the
following distribution ducts:
The duct air temperature sensors are provided with 5V reference signal and
ground connections with the ATC module. The ATC module uses the sensor
inputs in the calculations used to set the temperatures of the air leaving the
climate control assembly.
O P E R AT I O N
When the engine is running, the standard climate control system can be
activated using the AUTO switches on the ICP, or the AUTO soft keys on the
Front climate or Rear climate menus of the touch screen. Provided the rear
climate control panel is unlocked (on the touch screen Rear climate menu),
pressing the AUTO switch on the rear ICP will also activate the system.
The source of inlet air is automatically controlled by the ATC module, unless
overridden by pressing the recirculation switch on the ICP to give timed or
latched recirculation. A brief press of the switch illuminates the switch
indicator and activates timed recirculation. Pressing and holding the switch
causes the switch indicator to flash and then illuminate constantly, indicating
that the air inlet is in latched recirculation and the switch can be released. A
second press of the switch cancels recirculation and the ATC module returns
the recirculation door to the fresh air position. Timed recirculation is
automatically cancelled after a set time, which varies with ambient air
temperature.
During automatic control, the ATC module determines the required position
of the recirculation door from comfort algorithms and the pollution sensor. If
it detects pollution, the ATC module sets the air source to recirculation for
10 minutes, then to fresh air for 20 seconds to renew the air in the vehicle.
The ATC module repeats this cycle until the pollution is no longer present.
The sensitivity of the pollution sensor can be adjusted on the touch screen,
using the Settings soft key of the Front climate menu. The pollution
sensing function can also be switched off by adjusting sensitivity to the
minimum setting. If there is a fault with the pollution sensor, the ATC
module disables automatic operation of the recirculation door.
If A/C is selected off in the automatic mode, no cooling of the inlet air will
take place. The minimum output air temperature from the system will be
ambient air temperature plus any heat pick up in the air inlet path.
If the Sync soft key on the touch screen Front climate menu is pressed, the
ATC module synchronizes the temperature of the other zones with the
driver zone temperature.
BLOWER CONTROL
When the system is in the automatic mode, the ATC module determines the
blower speed required from a comfort algorithm. When the system is in the
manual mode, the ATC module operates the blower at the speed selected
on the ICP or the touch screen. The ATC module also adjusts blower speed
to compensate for the ram effect on inlet air produced by forward
movement of the vehicle. As vehicle speed and ram effect increases, blower
motor speed is reduced, and vice versa.
The blower switch on the rear ICP has no control over the blower in the
climate control assembly. Instead, the ATC module adjusts the rear
distribution doors to increase the air flow through the rear distribution ducts
from the climate control assembly.
When the A/C system is in automatic mode, the ATC module automatically
controls air distribution into the passenger compartment in line with its
comfort algorithm. Automatic control is overridden by distribution
selections on the touch screen, the ICP or the rear ICP. Air distribution
remains as selected until one of the AUTO is selected or a different manual
selection is made.
If the requirement for cooled air increases, the ATC module lowers the
evaporator operating temperature by increasing the flow of refrigerant
provided by the A/C compressor.
When A/C is off, the compressor current signal supplied by the ATC module
holds the A/C compressor control valve in the minimum flow position and
disengages the clutch to switch off the A/C function.
The ATC module incorporates limits for the operating pressure of the
refrigerant system. If the system approaches the high pressure limit, the
compressor current signal is progressively reduced until the system pressure
decreases. If the system falls below the low pressure limit, the compressor
current signal is held at its lowest setting so that the A/C compressor is
maintained at its minimum stroke. This avoids depletion of the lubricant
from the A/C compressor.
MAXIMUM DEMIST
When the MAX demist switch on the ICP is pressed, the ATC module
configures the climate control system as follows:
A/C on.
Selected temperature unchanged.
The ATC module also sends a medium speed CAN message to the CJB to
activate the windshield and rear window heaters.
Sends a LIN bus message to the FFBH (fuel fired booster heater) control
module to run the FFBH coolant pump.
CONTROL DIAGRAM
Sheet 1 of 2
!
ITEM DESCRIPTION
1 Primary battery
17 Pollution sensor
19 Humidity sensor
Sheet 2 of 2
!
ITEM DESCRIPTION
1 Primary battery
7 Blower
11 Recirculation motor
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTES:
3.
!
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
!
2.
!
3.
!
4.
!
5.
!
6.
!
7.
NOTE:
I N STA L L AT I O N
CLIMATE CONTROL
CLIMATE CONTROL
ASSEMBLY (G1509802)
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTES:
3.
CAUTION:
I N STA L L AT I O N
1.
NOTE:
!
2. To install, reverse the removal procedure.
2016.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
CAUTION:
During this procedure, the ignition must remain in ON, and the A/C
system must be in manual mode.
NOTE:
1.
WARNING:
NOTE:
3.
!
4.
!
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
CAUTION:
NOTE:
2.
!
3.
!
I N STA L L AT I O N
CLIMATE CONTROL
THERMOSTATIC EXPANSION
VALVE (G1509809)
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
CAUTION:
NOTE:
Torque: 4 Nm
6.
CAUTION:
NOTE:
I N STA L L AT I O N
CLIMATE CONTROL
EVAPORATOR (G1509811)
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
3. Refer to: Heater Core - GTDi 2.0L Petrol (412-01A Climate Control,
Removal and Installation).
4.
!
5.
!
6.
!
7.
CAUTION:
NOTE:
Torque: 4 Nm
8.
CAUTION:
NOTE:
9.
!
10.
!
11.
!
12.
!
13.
!
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
3. Refer to: Heater Core and Evaporator Housing - GTDi 2.0L Petrol
(412-01A Climate Control, Removal and Installation).
4.
!
5.
!
6.
!
7.
!
8.
!
9.
!
10.
!
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
Torque: 4.5 Nm
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
I N STA L L AT I O N
CLIMATE CONTROL
AIR CONDITIONING
COMPRESSOR - TDV6 3.0L
DIESEL (G1509823)
R E M O V A L A N D I N S TA L L AT I O N
PART(S)
REMOVAL
CAUTION:
Make sure that all openings are sealed. Use new blanking caps.
NOTES:
2. Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
3. Refer to: Fender Splash Shield (501-02 Front End Body Panels,
Removal and Installation).
5.
CAUTIONS:
NOTE:
6.
NOTE:
!
7.
NOTE:
8.
!
Torque: 6 Nm
9.
!
Torque: 6 Nm
10.
CAUTION:
Torque: 6 Nm
11.
CAUTION:
12.
!
13.
!
Torque: 6 Nm
14.
CAUTION:
Torque: 18 Nm
15.
!
Torque: 25 Nm
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
CAUTION:
2.
WARNING:
6. Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
7.
CAUTION:
Torque: 44 Nm
8.
!
Torque: 55 Nm
9.
!
Torque: 55 Nm
10.
!
Torque: 6 Nm
11.
!
Torque: 6 Nm
12.
!
Torque: 6 Nm
13.
CAUTION:
Torque: 20 Nm
14.
CAUTION:
Make sure that all openings are sealed. Use new blanking
caps.
Torque: 10 Nm
15.
CAUTION:
16.
NOTE:
!
17.
NOTES:
Torque:
Torx bolt 24 Nm
M8 bolt 30 Nm
18.
NOTES:
19.
NOTES:
Torque: 47 Nm
20.
NOTES:
21.
NOTES:
Torque: 47 Nm
23.
NOTES:
25.
CAUTION:
Torque: 47 Nm
26.
!
27.
CAUTION:
28.
NOTES:
!
29.
NOTES:
Torque: 6 Nm
30.
NOTES:
31. Refer to: Floor Console (501-12A Instrument Panel and Console -
Standard Wheel Base, Removal and Installation).
33. Refer to: Cowl Side Trim Panel (501-05 Interior Trim and
Ornamentation, Removal and Installation).
34.
!
35.
!
36.
!
37.
!
38.
!
39.
!
40.
!
41.
NOTE:
!
42.
!
43.
CAUTION:
Torque: 20 Nm
44.
CAUTION:
Torque: 9 Nm
45.
CAUTION:
Torque: 20 Nm
46.
!
47.
NOTE:
48.
!
49.
CAUTION:
!
50.
!
51.
!
52.
!
53.
!
54.
!
55.
!
56.
!
57.
!
58.
!
59.
!
60.
CAUTION:
Torque: 9 Nm
61.
CAUTIONS:
Torque: 9 Nm
I N STA L L AT I O N
1.
CAUTION:
NOTE:
2.
NOTE:
!
3.
NOTE:
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTES:
Make sure that all openings are sealed. Use new blanking caps.
1.
WARNING:
NOTE:
5.
!
Torque: 4 Nm
6.
NOTE:
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
!
I N STA L L AT I O N
CLIMATE CONTROL
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1. Refer to: Rear Floor Console Upper Trim (501-12B Instrument Panel
and Console - Long Wheel Base, Removal and Installation).
2.
CAUTION:
3.
!
Torque: 1 Nm
I N STA L L AT I O N
AUXILIARY CLIMATE
CONTROL
S P E C I F I C AT I O N S
Torque Specifications
AUXILIARY CLIMATE
CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N
!
ITEM DESCRIPTION
2 Baffle plate
OVERVIEW
DESCRIPTION
The elements of the electric booster heater are wired together in pairs, with
separate power feeds to each pair from two relays in the EJB (engine
junction box). Operation of the relays is controlled by the ATCM (automatic
temperature control module).
O P E R AT I O N
Climate control system selections from the front and rear integrated
control panels and the touch screen
Ambient air temperature and ECT (engine coolant temperature) from the
ECM (engine control module).
Ignition mode and transit mode status from the CJB (central junction box).
More than 60 ON ON
CONTROL DIAGRAM
!
1 Battery
12 Generator
AUXILIARY CLIMATE
CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N - S H E E T 1 O F 2
!
ITEM DESCRIPTION
1 Coolant pipes
C O M P O N E N T LO CAT I O N - S H E E T 2 O F 2
ITEM DESCRIPTION
OVERVIEW
The auxiliary climate control system provides additional air distribution vents
and separate temperature zones for the left and right areas of the rear
seats. The auxiliary climate control system consists of:
A refrigerant circuit.
A heating circuit.
A distribution system.
DESCRIPTION
ITEM DESCRIPTION
1 Distribution motor
2 Blower
3 Isolation valve
4 Coolant pipes
10 Lap and foot level distribution outlets (to seat side bolster and carpet vents)
11 Evaporator temperature sensor
The auxiliary climate control assembly is installed on the left side of the
luggage compartment, behind the rear quarter trim panel. A grille in the
trim panel allows air to flow from the luggage compartment into the
auxiliary climate control assembly.
An evaporator
A heater core
A distribution door
A blower
Refrigerant and coolant pipes from the engine compartment are connected
to pipes from the evaporator and the heater core immediately below a seal
plate in the rear left wheel arch. An evaporator drain tube, sealed with a
foam rubber gasket, locates in the top of the left side member of the rear
floor.
In the casing of the auxiliary climate control assembly, two parallel air
steams flow from the blower through the evaporator and heater core to two
pairs of distribution outlets. The left and right air streams supply the related
rear zones of the passenger compartment. The front pair of distribution
outlets supply the vents in the seat side bolsters and the carpet. The rear
pair of distribution outlets supply the vents in the headliner.
The left and right air streams each contain two temperature blend doors
connected together with a link mechanism. Separate electric motors,
installed on the rear of the casing, operate the temperature blend doors in
each air stream to give independent temperature control for each rear
climate zone.
The left and right air streams share a common distribution door installed
below the distribution outlets. An electric motor, installed on the top of the
casing, operates the distribution door.
A LIN (local interconnect network) bus connects the distribution motor and
the temperature blend motors in series with the ATC (automatic
temperature control) module. The motors are powered by feeds from the
ATC module, and share a ground connection with the rear blower and rear
blower control module.
REFRIGERANT CIRCUIT
Low and high pressure pipes connect the front A/C (air conditioning) system
to the auxiliary climate control assembly at a connector block in the left rear
wheel arch, behind the wheel arch liner. On the auxiliary climate control
assembly, pipes from the connector block are attached to an isolation valve
on the evaporator.
The A/C pipes consist of three sections of insulated pipe. The front and rear
sections incorporate hoses at the ends that connect to the front A/C system
and the auxiliary climate control assembly respectively. From the auxiliary
climate control assembly, the A/C pipes are routed forward around the
inboard side of the left rear wheel arch, then under the left edge of the
floorpan to the rear of the left front wheel arch. The A/C pipes connect to
the front climate control A/C system at a grommet in the wheel arch.
ISOLATION VALVE
HEATER CIRCUIT
Supply and return coolant pipes connect the engine cooling system to the
heater core pipes of the auxiliary climate control assembly in the left rear
wheel arch, behind the wheel arch liner.
From the auxiliary climate control assembly, the coolant pipes are routed
along the rear cross member and then forward under the right edge of the
floorpan to the chassis longitudinal at the rear of the right front wheel arch
liner.
DISTRIBUTION SYSTEM
The distribution system consists of a network of air ducts that supply air
from the distribution outlets of the auxiliary climate control assembly to the
vents installed in:
The headliner, above each rear door
The vents in the headliner are adjustable, those in the side bolsters and the
carpet are fixed.
Four duct air temperature sensors are installed in the air ducts. One in each
duct to the left and right vents in the headliner, one in the duct to the left
vents in the seat side bolsters and carpet, and one in the duct to the right
vents in the seat side bolsters and carpet. The sensors are NTC thermistors,
which are connected to the rear integrated control panel. The ATCM
(automic temperature control module) uses the data from the sensors in
output temperature calculations for the related ducts.
ITEM DESCRIPTION
5 Blower switch
The rear ICP is installed either in the rear of the floor console or, on vehicles
with business class seats, in the rear seat console. The control panel
contains rotary and push button switches for controlling the temperature,
volume and distribution of air ro the rear seats. Each push switch contains
an amber status LED (light emitting diode). Display screens are integrated
into the center of the rotary switches to display the selected temperature
and blower speed as appropriate.
Additional push switches on the rear ICP are provided for control of seat
heating/climate control seats.
For additional information, refer to: Seats (501-10, Description and
Operation).
The rear ICP has a permanent battery power feed from the CJB (central
junction box), and is connected to the medium speed CAN (controller area
network) comfort bus. The rear ICP converts selections on the climate
control switches into medium speed CAN comfort bus messages and
transmits them to the ATCM (automic temperature control module). The
rear ICP also receives inputs from the auxiliary system evaporator
temperature sensor and four duct air temperature sensors. These inputs are
also converted into medium speed CAN comfort bus messages and
transmitted to the ATCM (automatic temperature control module).
O P E R AT I O N
For the auxiliary climate control system to operate, the engine must be
running and automatic mode selected on the rear ICP or the Rear climate
menu of the touch screen. The ATCM (automic temperature control module)
then illuminates the LED in the rear ICP AUTO switch, energizes the
isolation valve and the rear blower, and operates the temperature blend and
distribution motors to maintain the temperatures selected on the rear ICP. If
the main climate control system is not already operating, the ATCM
(automic temperature control module) also activates the A/C compressor
and operates the main climate control system in automatic mode.
The auxiliary climate control system can be selected off on the rear ICP,
using the AUTO switch, or on the Rear climate menu of the touch screen.
The Rear climate menu can also be used to lock the rear ICP to prevent
operation of the auxiliary climate control system from the rear seats.
CONTROL DIAGRAM
!
ITEM DESCRIPTION
1 Battery
6 Blower
11 Distribution motor
12 Isolation valve
AUXILIARY CLIMATE
CONTROL
D E S C R I P T I O N A N D O P E R AT I O N
C O M P O N E N T LO CAT I O N
!
ITEM DESCRIPTION
1 Fuel Fired Booster Heater (FFBH) fuel pump (diesel installation shown, petrol
installations similar)
2 Fuel Fired Booster Heater (FFBH) receiver (vehicles with timed climate control only)
3 Fuel Fired Booster Heater (FFBH) (vehicles with timed climate control)
5 Fuel Fired Booster Heater (FFBH) (vehicles without timed climate control)
OVERVIEW
Fuel for the FFBH is taken from the vehicle fuel tank, through a fuel line
attached to the fuel pump module. A FFBH fuel pump supplies the fuel at
low pressure to the FFBH. In the FFBH, the fuel is burned and the resultant
heat output is used to heat the engine coolant, which is circulated through
the climate control assembly and, where fitted, the auxiliary climate control
assembly, by a FFBH coolant pump.
DESCRIPTION
ITEM DESCRIPTION
1 Electrical connector
2 Coolant outlet
3 Support bracket
4 Exhaust outlet
7 Coolant pump
8 Fuel inlet
9 Bleed screw
14 Muffler
16 Muffler bracket
17 Exhaust bracket
A control module
A combustion chamber
A heat exchanger
A coolant pump
CONTROL MODULE
The control module controls and monitors operation of the FFBH system.
Power for the control module is provided by a permanent feed from the
QCCM (quiescent current control module). A LIN (local interconnect
network) bus connection provides the communication link between the
control module and the ATCM (automatic temperature control module). The
control module also has:
A ground connection
Power feed and ground connections with the FFBH coolant pump
A signal line connection with the FFBH receiver (vehicles with timed
climate control only).
The combustion air fan regulates the flow of air to the heater so as to
ensure correct combustion. If the heater is operational while the engine is
stopped or the heater enters the control idle phase, the air fan will continue
to run in order to cool the combustion chamber in readiness for the next
required start. The operation of the fan may be noticed during this process.
This is perfectly normal.
COMBUSTION CHAMBER
The combustion chamber is located in the heat exchanger casing and the
combustion air fan casing. The fuel feed pipe of the combustion chamber
extends up through the cover of the combustion air fan. A glow plug is
installed in the combustion chamber to provide the ignition source for the
fuel and air mixture.
HEAT EXCHANGER
The coolant pump runs continuously while the FFBH is in control idle or
active operating modes. While the FFBH is inactive, coolant flow is reliant
on the engine coolant pump.
A canister type muffler and filter is incorporated into the air intake hose.
The FFBH receiver translates the FFBH remote control radio signals, relayed
from the TV antenna amplifier, into a voltage output to the FFBH. When a
request for timed climate control is received, the FFBH receiver outputs a
battery power feed to the FFBH unit. When a request to switch off timed
climate control is received, the FFBH receiver disconnects the power feed.
The FFBH receiver has a permanent power feed from the CJB (Central
Junction Box) and is connected to the television antenna amplifier by a
coaxial cable.
For additional information, refer to: Antenna (415-01 Information and
Entertainment System, Description and Operation).
!
ITEM DESCRIPTION
1 ON switch
2 Antenna
4 OFF switch
5 Battery cover
NOTE:
The FFBH remote control enables the timed climate control program to be
activated and deactivated from outside the vehicle. The remote control has
an approximate range of 100 m (328 ft). There is no need to point the
remote control at the vehicle. Press and hold the ON button for
approximately 2 seconds. The LED illuminates green to confirm that a timed
climate program has been initiated. The LED continues to flash for a few
seconds to indicate that the timed climate is active.
The timed climate program continues for 20-30 minutes, after which it
switches off automatically to prevent the vehicle's battery from discharging.
It also turns off automatically if the engine is started.
The LED indicator signals various states and conditions for the timed climate
as follows:
Illuminates green when the ON button is pressed and then quickly flashes
green, to indicate that heater operation has been requested.
Illuminates green and then slowly flashes red when either the ON or OFF
button is pressed, to indicate that there is an error.
Flashes red when either the ON or OFF button is pressed, to indicate that
the Timed climate remote battery needs replacing.
NOTE:
The timed climate control program will only operate once per engine
start to maintain battery condition.
With the front of the remote control facing upwards, press down on the rear
of the battery cover and push completely off to reveal the battery
compartment. Note that the battery should be inserted with the positive
side facing upwards. Remove the old battery and ensuring that the correct
polarity is maintained, insert a new, unused 3 volt CR2032 battery. Align and
push the cover back to the original position.
Each FFBH remote control must be 'paired' to the FFBH receiver to enable
communications. Each remote control has a unique identification number
which is stored by the receiver. The receiver can store up 4 remote control
identification numbers. If a fifth remote control is paired to the receiver, the
receiver will overwrite the first paired remote control number.
3 Replace fuse F1 (5A) in the CJB then, within 5 seconds, press and hold
the remote control OFF switch.
NOTE:
The pairing process relies on the FFBH receiver having the power
supply removed and then the power supply re-instated. The fuse
method is the easiest method but it can also be achieved by battery
disconnection or removal of the harness connector from the FFBH
receiver.
O P E R AT I O N
FUEL FIRED BOOSTER HEATER
Operation of the FFBH is controlled by a status message from the ATCM
(automatic temperature control module) to the control module. A similar
status message, from the control module to the ATCM, advises the ATCM of
the current operating status of the FFBH.
While the engine is running, if the ambient air temperature is less than 12°C
(54°F) (Diesel) or 1°C (34°F) (Petrol) and the engine coolant temperature is
less than 75°C (167°F) the ATCM changes the status message from 'heater
off' to 'supplemental heat'. The control module then changes the status
message it sends the ATCM to 'supplemental heat' and starts the FFBH.
If the engine is started and the FFBH is requested, the ATCM closes the
recirculation door for the first 4 minutes or until the vehicle road speed
exceeds 16 km/h (10 mph), after which time the ATCM opens the door to
enable the ingress of fresh air. This feature is over ridden if the MAX demist
switch on the ICP (integrated control panel) is selected or if the ATCM
detects a risk of misting of the windshield.
The FFBH will not start, or will discontinue operation, if any of the following
occur:
The engine stops running for approximately 4 seconds. The time delay is
included for stall detection.
The ATCM receives a 'fuel cut-off' message from the CJB (central junction
box) on the medium speed CAN (controller area network) comfort bus, via
the medium speed CAN body bus and the GWM (gateway module). The
CJB sends the message if it receives a crash signal from the RCM
(restraints control module).
For additional information, refer to: Airbag and Safety Belt Pretensioner
Supplemental Restraint System (501-20B Supplemental Restraint System,
Description and Operation).
The ATCM receives a low fuel level message from the CJB on the medium
speed CAN comfort bus, via the medium speed CAN body systems and
the GWM (gateway module).
If the control module does not start the FFBH, or discontinues operation,
the status message to the ATCM remains at, or changes to, 'heater off'.
If the ambient air temperature increases to 15°C (59°F) (Diesel) or 4°C (40°F)
(Petrol) or the engine coolant temperature increases to 85°C (185°F), the
ATCM cancels supplemental heating, by changing the status message to the
control module back to 'heater off'. The control module then cancels FFBH
operation and changes the status message to the ATCM to 'heater off'.
START SEQUENCE
Once combustion has stabilized, the control module switches off the glow
plug. If the FFBH fails to ignite the control module repeats the start
sequence.
COMBUSTION LOADS
While the FFBH is running, the control module cycles between power, high
or low load combustion and a control idle phase of operation, depending
on the temperature of the coolant in the heat exchanger. The heat output
level at low load combustion is 2.3 kW. This rises to 5 kW at high load
combustion and 5.2 kW at power load combustion. The control module
transmits the amount of fuel used by the FFBH to the CJB, and the FFBH
coolant temperature to the ATCM.
SWITCHING POINT
TEMPERATURE, ºC (ºF)
ITEM NUMBER DESCRIPTION
After the start sequence, the control module maintains power load
combustion until the coolant temperature reaches switching point
temperature 1. At this temperature, the control module decreases the
speed of the FFBH fuel pump and the combustion air fan to enable high
load combustion. The control module maintains high load combustion while
the coolant temperature remains between switching point temperatures 2
and 6. At high load combustion the temperature of the coolant will increase
or decrease depending on the amount of heat required to heat the vehicle
interior. If the coolant temperature decreases to switching point
temperature 6, the control module increases the speed of the FFBH fuel
pump and the combustion air fan to full speed, to return to power load
combustion. If the coolant temperature increases to switching point
temperature 2, the control module decreases the speed of the FFBH fuel
pump and the combustion air fan to enable low load combustion. At low
load combustion the temperature of the coolant will again increase or
decrease depending on the amount of heat required to heat the vehicle
interior. If the coolant temperature decreases to switching point
temperature 5 the control module increases the speed of the FFBH fuel
pump and the combustion air fan to enable high load combustion. If the
coolant temperature increases to switching point temperature 3, the control
module enters a control idle phase of operation.
SHUTDOWN
To stop the FFBH, the control module de-energizes the FFBH fuel pump to
stop combustion, but continues operation of the combustion air fan and the
coolant pump for a time, to cool down the FFBH. The cool down time is
approximately 90 (diesel vehicles) or 120 (petrol vehicles) seconds.
DIAGNOSTICS
The control module monitors the FFBH system for faults. Any faults
detected are stored in a volatile memory in the control module, which can
be interrogated by Land Rover approved diagnostic equipment via the
medium speed CAN comfort bus. A maximum of three faults and associated
freeze frame data can be stored at any one time. If a further fault is
detected, the oldest fault is overwritten by the new fault.
Battery voltage out of limits: Error lockout will occur if battery voltage is
outside the limits of 10.5 to 16.0 volts.
The error lockout mode can be cleared using Land Rover approved
diagnostic equipment, or by disconnecting the battery power supply to the
FFBH for a minimum of 10 seconds.
In very cold conditions timed climate control also warms the engine to aid
starting. Engine warming occurs if the ambient air temperature is -20 °C (-4
°F) or below.
When timed climate control is operating, the LED in the AUTO or A/C
switch on the ICP will flash. If the AUTO switch LED flashes the engine or
passenger compartment are being heated. If the A/C switch LED (light
emitting diode) flashes the passenger compartment is being ventilated.
Timed climate control is controlled using either the touch screen or the
FFBH remote control.
In order to minimize the potential for odor ingress from the FFBH, the
ATCM will automatically close the recirculation door in the climate control
assembly for the first 7 minutes of FFBH operation when activated by the
timed climate control feature.
TOUCH SCREEN
The touch screen is used for direct selection of timed climate control or to
program one or two 'on/off' cycle start-times per day, and one 'on/off' cycle
start-time further in the future. The programmed start times are stored in
the CJB. The direct selection and programmed time modes of operation are
selected when the engine is stopped and the smart key is in the vehicle. The
key can then be removed and the vehicle locked. Any timed event will
automatically run without the key inside the vehicle.
2. Touch the Timed climate soft key. This soft key may be set on a
personal shortcut or accessed via the Extra Features soft key. Select 7
day timer, or single event, then select the timer soft key. If 7 day timer
selected, then select the day for which you want to set a program.
Alternatively, select All week to select the same start time for every day.
3. Touch the Timer 1 or Timer 2 soft key. The timers can be toggled
between on and off using the power soft key.
4. Touch the up or down arrows to set the start time. Hours and minutes
are adjusted separately.
5. Touch OK. The screen will display the activation time. If required, set
the time for the other timer using the same process.
6. Once set, the timer events can be turned on or off as required in the
Timed climate screen by selecting the 7 day timer or the single event soft
key.
NOTES:
Timed climate control will only operate once between engine starts.
For example, a timed climate control request from the FFBH
remote control will not be performed if a programmed timed
climate control event has already occurred.
REMOTE CONTROL
When timed climate control is selected on or off with the FFBH remote
control, the request is received by the FFBH receiver via the right TV
antenna and the TV antenna amplifier. The FFBH receiver relays the request
as a hardwired signal to the FFBH control module. On receipt of the
request, the FFBH control module sends the request to the ATCM on the
LIN bus. The ATCM then initiates the appropriate mode of timed climate
control operation.
A 'handshake' signal is sent back from the FFBH receiver to the remote
control to confirm a valid on or off request and activate the remote control
LED accordingly.
NOTE:
When the ATCM receives a timed climate control start request, its response
depends on the ambient air temperature:
Operates the distribution doors in the heater assembly to direct the air
to the face level outlets.
If the ambient temperature is less than 16 °C (61 °F) and more than -20 °C
(-4 °F), the ATCM initiates parked heating and:
Energizes the changeover valve.
Operates the distribution doors in the heater assembly to direct the air
to the footwells for approximately 30 seconds, then to either only the
windscreen, or to both the footwells and the windscreen, depending
on the ambient air temperature.
If the ambient temperature is -20 °C (-4 °F) or below, the ATCM sends a
LIN bus message to activate the FFBH, but leaves the changeover valve
de-energized and does not operate the blower or distribution doors.
Heated coolant is circulated around the engine and heater core(s) to heat
the engine and improve engine starting. Once the FFBH coolant
temperature is above a suitable threshold the blower is switched on and
passenger compartment heating commenced.
The FFBH will only activate in timed climate control if the following
threshold conditions are met:
Pre-burn fuel level check: ≥7.5 liters (value stored in FFBH at ignition off).
The fuel level value stored within the FFBH is only updated when the engine
is running. When starting the FFBH in timed climate control with the engine
off, the fuel level value used in the FFBH calculations will be that stored at
the ignition off event. It is therefore possible for the FFBH to fail to operate
in timed climate control if the engine was stopped with a low fuel level; if
the fuel tank is subsequently refueled, the FFBH stored fuel level will still
read low if the engine has not been started since refueling.
After 30 minutes, or if timed climate control is selected off with the touch
screen or remote control, the ATCM discontinues timed climate control
operation:
Parked heating:
CONTROL DIAGRAM
3 BJB 2
4 Battery
5 Fuel Fired Booster Heater (FFBH) receiver (vehicles with timed climate control only)
17 FFBH
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
! All vehicles
2.
NOTE:
3.
NOTE:
4.
NOTE:
5.
"
6.
"
8.
NOTE:
! All vehicles
9.
NOTE:
"
10.
NOTE:
"
11.
NOTE:
12.
"
13.
"
14.
"
15.
"
16.
"
17.
"
18.
"
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTES:
2.
WARNING:
3. Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
4. Refer to: Cowl Panel Grille (501-02 Front End Body Panels, Removal
and Installation).
6.
!
Torque: 10 Nm
7.
!
Torque: 55 Nm
8.
CAUTION:
!
9.
!
10.
!
Torque: 10 Nm
NOTE:
NOTE:
12.
CAUTION:
NOTE:
13.
CAUTION:
NOTE:
NOTE:
NOTE:
I N STA L L AT I O N
1.
CAUTION:
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
!
6.
NOTE:
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
Torque: 1.5 Nm
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
!
6.
!
7.
!
8.
!
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
NOTE:
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTES:
! All vehicles
1. Refer to: Diesel Fuel System Health and Safety Precautions (100-00
General Information, Description and Operation).
Refer to: Petrol and Petrol-Ethanol Fuel Systems Health and Safety
Precautions (100-00 General Information, Description and
Operation).
3.
"
4.
"
Torque: 50 Nm
5.
"
6.
"
Torque: 50 Nm
! All vehicles
9.
"
10.
"
11.
"
12.
"
Torque: 50 Nm
! All vehicles
13.
"
14.
"
15.
"
16.
"
17.
CAUTION:
"
18.
CAUTION:
"
19.
"
Torque: 9 Nm
I N STA L L AT I O N
1.
CAUTIONS:
Make sure that the fuel line does not contact the body.
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
NOTE:
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
!
6.
!
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
NOTE:
I N STA L L AT I O N
1. To install, reverse the removal procedure.
2016.0 RANGE ROVER (LG), 412-02
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
2. Refer to: Auxiliary Heater Core and Evaporator Core Housing (412-
02A Auxiliary Climate Control, Removal and Installation).
3.
!
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
2. Refer to: Auxiliary Heater Core and Evaporator Core Housing (412-
02A Auxiliary Climate Control, Removal and Installation).
3.
!
I N STA L L AT I O N
AUXILIARY EVAPORATOR
(G1557396)
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
3. Refer to: Auxiliary Heater Core and Evaporator Core Housing (412-
02A Auxiliary Climate Control, Removal and Installation).
I N STA L L AT I O N
AUXILIARY CLIMATE
CONTROL FACE/FEET
MOTOR (G1550896)
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
!
6.
!
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
3. Refer to: Auxiliary Heater Core and Evaporator Core Housing (412-
02A Auxiliary Climate Control, Removal and Installation).
4.
!
5.
!
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
2. Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
Refer to: Cooling System Partial Draining and Vacuum Filling (303-
03F Engine Cooling - TDV8 4.4L Diesel, General Procedures).
5. Refer to: Rear Wheel Arch Liner (501-08 Exterior Trim and
Ornamentation, Removal and Installation).
6.
CAUTION:
NOTE:
Torque: 10 Nm
7.
CAUTION:
8.
!
Torque: 10 Nm
9.
!
10.
!
11.
NOTE:
LH shown.
!
12.
!
13.
!
14.
!
15.
CAUTION:
Torque: 5 Nm
I N STA L L AT I O N
AUXILIARY TEMPERATURE
BLEND MOTOR LEFT ( G 1 5 5 74 24 )
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
1.
WARNING:
3. Refer to: Auxiliary Heater Core and Evaporator Core Housing (412-
02A Auxiliary Climate Control, Removal and Installation).
4.
!
5.
!
6.
!
I N STA L L AT I O N
AUXILIARY TEMPERATURE
BLEND MOTOR RIGHT ( G 1 5 5 74 2 5 )
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
3.
!
4.
!
5.
!
6.
!
I N STA L L AT I O N
AUXILLIARY THERMOSTATIC
EXPANSION VALVE (G1557399)
R E M O V A L A N D I N S TA L L AT I O N
PART(S)
REPLACE PART / RENEW
STEP PART NAME
PART
REMOVAL
NOTE:
1.
WARNING:
3. Refer to: Auxiliary Heater Core and Evaporator Core Housing (412-
02A Auxiliary Climate Control, Removal and Installation).
4.
!
5.
CAUTION:
NOTE:
6.
CAUTION:
NOTE:
I N STA L L AT I O N
REFRIGERATION
DIAGNOSIS AND TESTING
P R I N C I P L E S O F O P E R AT I O N
I N S P E C T I O N A N D V E R I F I CAT I O N
CAUTIONS:
Inspect connectors for signs of water ingress, and pins for damage
and/or corrosion
Visual Inspection
MECHANICAL ELECTRICAL
Relays
4. If the cause is not visually evident, check for Diagnostic Trouble Codes
(DTCs) and refer to the DTC index
SYMPTOM CHART
R E A R S E AT E N T E RTA I N M E N T C O N T R O L
MODULE TEST MODE
The rear seat entertainment control module does not set DTCs. Instead,
there is a test mode which is used to indicate some of the rear seat
entertainment control module signals.
NOTES:
2. Operate either table switch five times while operating either iPad™
audio select switch (this must be completed within 2 seconds)
Check the operation of the relevant component with reference to the table
below
Ambience lighting On
Left iPad™ audio select switch status On or off to indicate powered table home switch
lamp status
Right iPad™ audio select switch status Flashes when powered table is raised or lowered
lamp
DTC INDEX
For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this
vehicle, please refer to Section 100-00.
2016.0 RANGE ROVER (LG), 412-05
REFRIGERATION
REFRIGERATION AND
CHILLER UNIT (G1706732)
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
I N STA L L AT I O N
R E M O V A L A N D I N S TA L L AT I O N
REMOVAL
NOTE:
2.
WARNING:
5.
!
6.
CAUTION:
!
7.
!
Torque: 6 Nm
I N STA L L AT I O N
CLIMATE CONTROL
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential information is
always correct.
1.
Disconnect the battery ground cable.
Refer to: Specifications (414-00 Battery and Charging System - General
Information, Specifications).
2.
WARNING:
3.
Refer to: Radiator (303-03F Engine Cooling - TDV8 4.4L Diesel, Removal and
Installation).
4.
Torque: 4.5 Nm
INSTALLATION
1.
To install reverse the removal procedure.
PUBLISHED: 07-AUG-2012
2015.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
REMOVAL
NOTES:
Some variation in the illustrations may occur, but the essential information is
always correct.
1.
Disconnect the battery ground cable.
Refer to: Specifications (414-00 Battery and Charging System - General
Information, Specifications).
2.
WARNING:
3.
Refer to: Radiator (303-03F Engine Cooling - TDV8 4.4L Diesel, Removal and
Installation).
4.
Torque: 4.5 Nm
INSTALLATION
1.
To install reverse the removal procedure.
PUBLISHED: 07-JUN-2017
2015.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
PART(S)
Installation Step Renew Part Steering column lower shaft lower bolt 1
9
REMOVAL
CAUTION:
Before disconnecting any components, make sure the area is clean and free
from foreign material. When disconnected all openings must be sealed.
NOTES:
Some variation in the illustrations may occur, but the essential information is
always correct.
1.
Disconnect the battery ground cable.
Refer to: Specifications (414-00 Battery and Charging System - General
Information, Specifications).
2.
WARNING:
3.
Refer to: Air Conditioning System Recovery, Evacuation and Charging (412-00
Climate Control System - General Information, General Procedures).
4.
Refer to: Cooling Fan (303-03F Engine Cooling - TDV8 4.4L Diesel, Removal
and Installation).
5.
6.
7.
CAUTION:
NOTE:
8.
9.
10.
11.
12.
13. CAUTION:
14.
15.
INSTALLATION
1.
Torque: 25 Nm
2.
3. CAUTION:
4.
Torque: 9 Nm
5.
Torque: 12 Nm
6.
NOTE:
Make sure the retaining clips are correctly installed and tightened.
Torque:
M6 10 Nm
Clamp 3.5 Nm
7.
Torque:
M8 25 Nm
M10 45 Nm
8.
9.
CAUTION:
NOTE:
10.
NOTE:
Make sure the retaining clips are correctly installed and tightened.
Torque:
M6 10 Nm
Clamp 3.5 Nm
11.
NOTE:
Make sure the retaining clips are correctly installed and tightened.
Torque: 3.5 Nm
12.
Refer to: Cooling Fan (303-03F Engine Cooling - TDV8 4.4L Diesel, Removal
and Installation).
13.
Refer to: Air Conditioning System Recovery, Evacuation and Charging (412-00
Climate Control System - General Information, General Procedures).
14.
Reconnect the battery ground cable.
Refer to: Specifications (414-00 Battery and Charging System - General
Information, Specifications).
PUBLISHED: 18-APR-2013
2014.0 RANGE ROVER (LG), 412-01
CLIMATE CONTROL
REMOVAL
NOTE:
1.
WARNING:
3.
Torque: 4.5 Nm
4.
INSTALLATION
CLIMATE CONTROL
REMOVAL
NOTES:
2. Refer to: Air Conditioning System Recovery, Evacuation and Charging (412-00
Climate Control System - General Information, General Procedures).
3. Refer to: Cooling Fan (303-03 Engine Cooling - V8 N/A 5.0L Petrol/V8 S/C 5.0
L Petrol, Removal and Installation).
4.
5.
Torque: 40 Nm
6.
CAUTION:
NOTES:
7.
CAUTIONS:
8.
9.
Torque: 25 Nm
10.
Torque: 25 Nm
11.
INSTALLATION
CLIMATE CONTROL
REMOVAL
NOTES:
2. Refer to: Air Conditioning System Recovery, Evacuation and Charging (412-00
Climate Control System - General Information, General Procedures).
3. Refer to: Cooling Fan (303-03 Engine Cooling - V8 N/A 5.0L Petrol/V8 S/C 5.0
L Petrol, Removal and Installation).
4.
5.
Torque: 40 Nm
6.
CAUTION:
NOTES:
7.
NOTE:
8.
CAUTIONS:
Torque: 18 Nm
9.
10.
Torque: 25 Nm
11.
Torque: 25 Nm
12.
INSTALLATION
CLIMATE CONTROL
REMOVAL
NOTE:
Some variation in the illustrations may occur, but the essential information is
always correct.
1. Refer to: Rear Floor Console Upper Trim (501-12, Removal and Installation).
2.
CAUTION:
INSTALLATION