LM3578A
LM3578A
February 2005
LM2578A/LM3578A
Switching Regulator
General Description Features
The LM2578A is a switching regulator which can easily be n Inverting and non-inverting feedback inputs
set up for such DC-to-DC voltage conversion circuits as the n 1.0V reference at inputs
buck, boost, and inverting configurations. The LM2578A fea- n Operates from supply voltages of 2V to 40V
tures a unique comparator input stage which not only has n Output current up to 750 mA, saturation less than 0.9V
separate pins for both the inverting and non-inverting inputs, n Current limit and thermal shut down
but also provides an internal 1.0V reference to each input,
n Duty cycle up to 90%
thereby simplifying circuit design and p.c. board layout. The
output can switch up to 750 mA and has output pins for its
collector and emitter to promote design flexibility. An external Applications
current limit terminal may be referenced to either the ground n Switching regulators in buck, boost, inverting, and
or the Vin terminal, depending upon the application. In addi- single-ended transformer configurations
tion, the LM2578A has an on board oscillator, which sets the n Motor speed control
switching frequency with a single external capacitor from < 1 n Lamp flasher
Hz to 100 kHz (typical).
The LM2578A is an improved version of the LM2578, offer-
ing higher maximum ratings for the total supply voltage and
output transistor emitter and collector voltages.
00871129
Order Number LM3578AM, LM2578AN or LM3578AN
See NS Package Number M08A or N08E
00871101
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LM2578A/LM3578A
Absolute Maximum Ratings (Note 1) ESD Tolerance (Note 4) 2 kV
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
Operating Ratings
Total Supply Voltage 50V Ambient Temperature Range
Electrical Characteristics
These specifications apply for 2V ≤ VIN ≤ 40V (2.2V ≤ VIN ≤ 40V for TJ ≤ −25˚C), timing capacitor CT = 3900 pF, and 25% ≤
duty cycle ≤ 75%, unless otherwise specified. Values in standard typeface are for TJ = 25˚C; values in boldface type apply for
operation over the specified operating junction temperature range.
LM2578A/
Symbol Parameter Conditions Typical LM3578A Units
(Note 5) Limit (Note 6)
OSCILLATOR
fOSC Frequency 20 kHz
24 kHz (max)
16 kHz (min)
∆fOSC/∆T Frequency Drift with Temperature −0.13 %/˚C
Amplitude 550 mVp-p
REFERENCE/COMPARATOR (Note 7)
VR Input Reference I1 = I2 = 0 mA and 1.0 V
Voltage I1 = I2 = 1 mA ± 1% (Note 8) 1.050/1.070 V (max)
0.950/0.930 V (min)
∆VR/∆VIN Input Reference Voltage Line I1 = I2 = 0 mA and 0.003 %/V
Regulation
I1 = I2 = 1 mA ± 1% (Note 8) 0.01/0.02 %/V (max)
IINV Inverting Input Current I1 = I2 = 0 mA, duty cycle = 25% 0.5 µA
Level Shift Accuracy Level Shift Current = 1 mA 1.0 %
10/13 % (max)
∆VR/∆t Input Reference Voltage Long Term 100 ppm/1000h
Stability
OUTPUT
VC (sat) Collector Saturation Voltage IC = 750 mA pulsed, Emitter 0.7 V
grounded 0.90/1.2 V (max)
VE (sat) Emitter Saturation Voltage IO = 80 mA pulsed, 1.4 V
VIN = VC = 40V 1.7/2.0 V (max)
ICES Collector Leakage Current VIN = VCE = 40V, Emitter grounded, 0.1 µA
Output OFF 200/250 µA (max)
BVCEO(SUS) Collector-Emitter Sustaining Voltage ISUST = 0.2A (pulsed), VIN = 0 60 V
50 V (min)
CURRENT LIMIT
VCL Sense Voltage Shutdown Level Referred to VIN or Ground 110 mV
(Note 9) 80 mV (min)
160 mV (max)
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LM2578A/LM3578A
Electrical Characteristics (Continued)
These specifications apply for 2V ≤ VIN ≤ 40V (2.2V ≤ VIN ≤ 40V for TJ ≤ −25˚C), timing capacitor CT = 3900 pF, and 25% ≤
duty cycle ≤ 75%, unless otherwise specified. Values in standard typeface are for TJ = 25˚C; values in boldface type apply for
operation over the specified operating junction temperature range.
LM2578A/
Symbol Parameter Conditions Typical LM3578A Units
(Note 5) Limit (Note 6)
CURRENT LIMIT
∆VCL/∆T Sense Voltage Temperature Drift 0.3 %/˚C
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. DC and AC electrical specifications do not apply when operating
the device beyond its rated operating conditions.
Note 2: For TJ ≥ 100˚C, the Emitter pin voltage should not be driven more than 0.6V below ground (see Application Information).
Note 3: At elevated temperatures, devices must be derated based on package thermal resistance. The device in the 8-pin DIP must be derated at 95˚C/W, junction
to ambient. The device in the surface-mount package must be derated at 150˚C/W, junction-to-ambient.
Note 4: Human body model, 1.5 kΩ in series with 100 pF.
Note 5: Typical values are for TJ = 25˚C and represent the most likely parametric norm.
Note 6: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). Room temperature limits are 100% production
tested. Limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate
AOQL.
Note 7: Input terminals are protected from accidental shorts to ground but if external voltages higher than the reference voltage are applied, excessive current will
flow and should be limited to less than 5 mA.
Note 8: I1 and I2 are the external sink currents at the inputs (refer to Test Circuit).
Note 9: Connection of a 10 kΩ resistor from pin 1 to pin 4 will drive the duty cycle to its maximum, typically 90%. Applying the minimum Current Limit Sense Voltage
to pin 7 will not reduce the duty cycle to less than 50%. Applying the maximum Current Limit Sense Voltage to pin 7 is certain to reduce the duty cycle below 50%.
Increasing this voltage by 15 mV may be required to reduce the duty cycle to 0%, when the Collector output swing is 40V or greater (see Ground-Referred Current
Limit Sense Voltage typical curve).
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LM2578A/LM3578A
Typical Performance Characteristics (Continued)
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LM2578A/LM3578A
Typical Performance Characteristics (Continued)
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LM2578A/LM3578A
Test Circuit* (Continued)
00871103
Op amp supplies are ± 15V
DVM input resistance > 100 MΩ
*LM2578 max duty cycle is 90%
Definition of Terms Current Limit Sense Voltage: The voltage at the Current
Limit pin, referred to either the supply or the ground terminal,
Input Reference Voltage: The voltage (referred to ground) which (via logic circuitry) will cause the output transistor to
that must be applied to either the inverting or non-inverting turn OFF and resets cycle-by-cycle at the oscillator fre-
input to cause the regulator switch to change state (ON or quency.
OFF).
Current Limit Sense Current: The bias current for the
Input Reference Current: The current that must be drawn Current Limit terminal with the applied voltage equal to the
from either the inverting or non-inverting input to cause the Current Limit Sense Voltage.
regulator switch to change state (ON or OFF).
Supply Current: The IC power supply current, excluding the
Input Level Shift Accuracy: This specification determines current drawn through the output transistor, with the oscilla-
the output voltage tolerance of a regulator whose output tor operating.
control depends on drawing equal currents from the inverting
and non-inverting inputs (see the Inverting Regulator of Fig-
ure 21, and the RS-232 Line Driver Power Supply of Figure
Functional Description
23). The LM2578A is a pulse-width modulator designed for use
Level Shift Accuracy is tested by using two equal-value as a switching regulator controller. It may also be used in
resistors to draw current from the inverting and non-inverting other applications which require controlled pulse-width volt-
input terminals, then measuring the percentage difference in age drive.
the voltages across the resistors that produces a controlled A control signal, usually representing output voltage, fed into
duty cycle at the switch output. the LM2578A’s comparator is compared with an internally-
Collector Saturation Voltage: With the inverting input ter- generated reference. The resulting error signal and the os-
minal grounded thru a 10 kΩ resistor and the output transis- cillator’s output are fed to a logic network which determines
tor’s emitter connected to ground, the Collector Saturation- when the output transistor will be turned ON or OFF. The
Voltage is the collector-to-emitter voltage for a given following is a brief description of the subsections of the
collector current. LM2578A.
Emitter Saturation Voltage: With the inverting input termi- COMPARATOR INPUT STAGE
nal grounded thru a 10 kΩ resistor and the output transistor’s
collector connected to Vin, the Emitter Saturation Voltage is The LM2578A’s comparator input stage is unique in that both
the collector-to-emitter voltage for a given emitter current. the inverting and non-inverting inputs are available to the
user, and both contain a 1.0V reference. This is accom-
Collector Emitter Sustaining Voltage: The collector-
plished as follows: A 1.0V reference is fed into a modified
emitter breakdown voltage of the output transistor, mea-
voltage follower circuit (see FUNCTIONAL DIAGRAM).
sured at a specified current.
When both input pins are open, no current flows through R1
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LM2578A/LM3578A
Functional Description (Continued) 110 mV above ground (see FUNCTIONAL DIAGRAM). The
current limit is activated whenever the current limit terminal
and R2. Thus, both inputs to the comparator will have the is pulled 110 mV away from either Vin or ground.
potential of the 1.0V reference, VA. When one input, for
example the non-inverting input, is pulled ∆V away from VA, Applications Information
a current of ∆V/R1 will flow through R1. This same current
flows through R2, and the comparator sees a total voltage of CURRENT LIMIT
2∆V between its inputs. The high gain of the system, through
feedback, will correct for this imbalance and return both As mentioned in the functional description, the current limit
inputs to the 1.0V level. terminal may be referenced to either the Vin or the ground
terminal. Resistor R3 converts the current to be sensed into
This unusual comparator input stage increases circuit flex- a voltage for current limit detection.
ibility, while minimizing the total number of external compo-
nents required for a voltage regulator system. The inverting
switching regulator configuration, for example, can be set up
without having to use an external op amp for feedback
polarity reversal (see TYPICAL APPLICATIONS).
OSCILLATOR
The LM2578A provides an on-board oscillator which can be
adjusted up to 100 kHz. Its frequency is set by a single
external capacitor, C1, as shown in Figure 1, and follows the
equation
fOSC = 8x10−5/C1
The oscillator provides a blanking pulse to limit maximum
duty cycle to 90%, and a reset pulse to the internal circuitry.
00871115
00871104
CURRENT LIMIT
The LM2578A’s current limit may be referenced to either the
ground or the Vin pins, and operates on a cycle-by-cycle
basis.
The current limit section consists of two comparators: one
with its non-inverting input referenced to a voltage 110 mV
below Vin, the other with its inverting input referenced
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LM2578A/LM3578A
Applications Information (Continued)
00871120
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LM2578A/LM3578A
Applications Information (Continued)
00871121
00871124
FIGURE 9. Maximum Duty Cycle Limiting
FIGURE 11. Shutdown Occurs when VL is High
DUTY CYCLE ADJUSTMENT
When manual or mechanical selection of the output transis- EMITTER OUTPUT
tor’s duty cycle is needed, the cirucit shown below may be When the LM2578A output transistor is in the OFF state, if
used. The output will turn on with the beginning of each the Emitter output swings below the ground pin voltage, the
oscillator cycle and turn off when the current sunk by R2 and output transistor will turn ON because its base is clamped
R3 from the non-inverting terminal becomes greater than the near ground. The Collector Current with Emitter Output Be-
current sunk from the inverting terminal. low Ground curve shows the amount of Collector current
With the resistor values as shown, R3 can be used to adjust drawn in this mode, vs temperature and Emitter voltage.
the duty cycle from 0% to 90%. When the Collector-Emitter voltage is high, this current will
When the sum of R2 and R3 is twice the value of R1, the cause high power dissipation in the output transistor and
duty cycle will be about 50%. C1 may be a large electrolytic should be avoided.
capacitor to lower the oscillator frequency below 1 Hz. This situation can occur in the high-current high-voltage
buck application if the Emitter output is used and the catch
diode’s forward voltage drop is greater than 0.6V. A fast-
recovery diode can be added in series with the Emitter
output to counter the forward voltage drop of the catch diode
(see Figure 2). For better efficiency of a high output current
buck regulator, an external PNP transistor should be used as
shown in Figure 16.
00871123
REMOTE SHUTDOWN
The LM2578A may be remotely shutdown by sinking a
greater current from the non-inverting input than from the
00871130
inverting input. This may be accomplished by selecting re-
sistor R3 to be approximately one-half the value of R1 and
R2 in parallel. FIGURE 12. D1 Prevents Output Transistor from
Improperly Turning ON due to D2’s Forward Voltage
SYNCHRONIZING DEVICES
When several devices are to be operated at once, their
oscillators may be synchronized by the application of an
external signal. This drive signal should be a pulse waveform
with a minimum pulse width of 2 µs. and an amplitude from
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LM2578A/LM3578A
Applications Information (Continued) Vout = D x Vin = Vin x (ton)/(ton + toff).
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LM2578A/LM3578A
Typical Applications (Continued)
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LM2578A/LM3578A
Typical Applications (Continued)
00871131
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LM2578A/LM3578A
Typical Applications (Continued) ∆IL = 2 • IO(min)
∆IL = 140 mA for this circuit. ∆IL can also be interpreted as
Step 1: Calculate the maximum DC current through the
∆IL = 2 • (Discontinuity Factor) • IL
inductor, IL(max). The necessary equations are indicated at
the top of the chart and show that IL(max) = Io(max) for the where the Discontinuity Factor is the ratio of the minimum
buck configuration. Thus, IL(max) = 350 mA. load current to the maximum load current. For this example,
the Discontinuity Factor is 0.2.
Step 2: Calculate the inductor Volts-sec product, E-Top,
according to the equations given from the chart. For the The remainder of the components of Figure 15 are chosen
Buck: as follows:
E-Top = (Vin − Vo) (Vo/Vin) (1000/fosc) C1 is the timing capacitor found in Figure 1.
=(15 − 5) (5/15) (1000/50) C2 ≥ Vo (Vin − Vo)/(8fosc 2VinVrippleL1)
= 66V-µs. where Vripple is the peak-to-peak output voltage ripple.
with the oscillator frequency, fosc, expressed in kHz. C3 is necessary for continuous operation and is generally in
the 10 pF to 30 pF range.
Step 3: Using the graph with axis labeled “Discontinuous At
% IOUT” and “IL(max, DC)” find the point where the desired D1 should be a Schottky type diode, such as the 1N5818 or
maximum inductor current, IL(max, DC) intercepts the desired 1N5819.
discontinuity percentage.
BUCK WITH BOOSTED OUTPUT CURRENT
In this example, the point of interest is where the 0.35A line
intersects with the 20% line. This is nearly the midpoint of the For applications requiring a large output current, an external
horizontal axis. transistor may be used as shown in Figure 17. This circuit
steps a 15V supply down to 5V with 1.5A of output current.
Step 4: This last step is merely the translation of the point
The output ripple is 50 mV, with an efficiency of 80%, a load
found in Step 3 to the graph directly below it. This is accom-
regulation of 40 mV (150 mA to 1.5A), and a line regulation
plished by moving straight down the page to the point which
of 20 mV (12V ≤ Vin ≤ 18V).
intercepts the desired E-Top. For this example, E-Top is
66V-µs and the desired inductor value is 470 µH. Since this Component values are selected as outlined for the buck
example was for 20% discontinuity, the bottom chart could regulator with a discontinuity factor of 10%, with the addition
have been used directly, as noted in step 3 of the chart of R4 and R5:
instructions. R4 = 10VBE1Bf/Ip
For a full line of standard inductor values, contact Pulse R5 = (Vin − V − VBE1 − Vsat) Bf/(IL(max, DC) + IR4)
Engineering (San Diego, Calif.) regarding their PE526XX where:
series, or A. I. E. Magnetics (Nashville, Tenn.). VBE1 is the VBE of transistor Q1.
A more precise inductance value may be calculated for the Vsat is the saturation voltage of the LM2578A output transis-
Buck, Boost and Inverting Regulators as follows: tor.
BUCK V is the current limit sense voltage.
L = Vo (Vin − Vo)/(∆IL Vin fosc) Bf is the forced current gain of transistor Q1 (Bf = 30 for
BOOST Figure 17 ).
L = Vin (Vo − Vin)/(∆IL fosc Vo) IR4 = VBE1/R4
INVERT Ip = IL(max, DC) + 0.5∆IL
L = Vin |Vo|/[∆IL(Vin + |Vo|)fosc]
where ∆IL is the current ripple through the inductor. ∆IL is
usually chosen based on the minimum load current expected
of the circuit. For the buck regulator, since the inductor
current IL equals the load current IO,
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LM2578A/LM3578A
Typical Applications (Continued)
00871108
BOOST REGULATOR
The boost regulator converts a low input voltage into a
higher output voltage. The basic configuration is shown in
Figure 18. Energy is stored in the inductor while the transis-
tor is on and then transferred with the input voltage to the
output capacitor for filtering when the transistor is off. Thus,
Vo = Vin + Vin(ton/toff).
00871111
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LM2578A/LM3578A
Typical Applications (Continued) Figure 21 shows an LM2578A configured as a 5V to −15V
polarity inverter with an output current of 300 mA, a load
D1 is a Schottky type diode such as a 1N5818 or 1N5819. regulation of 44 mV (60 mA to 300 mA) and a line regulation
L1 is found as described in the buck converter section, using of 50 mV (4.5V ≤ Vin ≤ 8.5V).
the inductance chart for Figure 16 for the boost configuration R1 = (|Vo| +1) R2 where R2 = 10 kΩ.
and 20% discontinuity.
R3 = V/(IL(max, DC) + 0.5 ∆IL).
INVERTING REGULATOR R4 = 10VBE1Bf/(IL (max, DC) + 0.5 ∆IL)
Figure 20 shows the basic configuration for an inverting where:
regulator. The input voltage is of a positive polarity, but the V, VBE1, Vsat, and Bf are defined in the “Buck Converter with
output is negative. The output may be less than, equal to, or Boosted Output Current” section.
greater in magnitude than the input. The relationship be- ∆IL = 2(ILOAD(min))(Vin +|Vo|)/VIN
tween the magnitude of the input voltage and the output
R5 is defined in the “Buck with Boosted Output Current”
voltage is Vo = Vin x (ton/toff).
section.
R6 serves the same purpose as R4 in the Boost Regulator
circuit and is typically 220 kΩ.
C1, C3 and C4 are defined in the “Boost Regulator” section.
C2 ≥ Io |Vo|/[fosc(|Vo| + Vin) Vripple]
L1 is found as outlined in the section on buck converters,
using the inductance chart of Figure 16 for the invert con-
figuration and 20% discontinuity.
00871110
00871112
BUCK-BOOST REGULATOR D1 and D2 are Schottky type diodes such as the 1N5818 or
The Buck-Boost Regulator, shown in Figure 22, may step a 1N5819.
voltage up or down, depending upon whether or not the
desired output voltage is greater or less than the input
voltage. In this case, the output voltage is 12V with an input
voltage from 9V to 15V. The circuit exhibits an efficiency of
75%, with a load regulation of 60 mV (10 mA to 100 mA) and
a line regulation of 52 mV. where:
R1 = (Vo − 1) R2 where R2 = 10 kΩ Vd is the forward voltage drop of the diodes.
R3 = V/0. 75A Vsat is the saturation voltage of the LM2578A output transis-
tor.
R4, C1, C3 and C4 are defined in the “Boost Regulator”
section. Vsat1 is the saturation voltage of transistor Q1.
L1 ≥ (Vin − Vsat − Vsat1) (ton/Ip)
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LM2578A/LM3578A
Typical Applications (Continued)
where:
00871114
Vin = 5V R4 = 0.15Ω
Vo ± 12V C1 = 820 pF
Io = ± 40 mA C2 = 10 pF
fosc = 80 kHz C3 = 220 µF
R1 = 10 kΩ D1, D2, D3 = 1N5819
R2 = 240 kΩ T1 = PE-64287
R3 = 240 kΩ
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LM2578A/LM3578A
Typical Applications (Continued) Transformer selection should be picked for an output tran-
sistor “on” time of 0.4/fosc, and a primary inductance high
A minimum value for an ideal output capacitor C3, could be enough to prevent the output transistor switch from ramping
calculated as C = Io x t/∆V where Io is the load current, t is higher than the transistor’s rating of 750 mA. Pulse Engi-
the transistor on time (typically 0.4/fosc), and ∆V is the peak- neering (San Diego, Calif.) and Renco Electronics, Inc.
to-peak output voltage ripple. A larger output capacitor than (Deer Park, N.Y.) can provide further assistance in selecting
this theoretical value should be used since electrolytics have the proper transformer for a specific application need. The
poor high frequency performance. Experience has shown transformer used in Figure 23 was a Pulse Engineering
that a value from 5 to 10 times the calculated value should PE-64287.
be used.
For good efficiency, the diodes must have a low forward
voltage drop and be fast switching. 1N5819 Schottky diodes
work well.
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LM2578A/LM3578A
Physical Dimensions inches (millimeters)
unless otherwise noted
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LM2578A/LM3578A Switching Regulator
Physical Dimensions inches (millimeters) unless otherwise noted (Continued)
National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves
the right at any time without notice to change said circuitry and specifications.
For the most current product information visit us at www.national.com.