s120 Startdrive Getting Started 1117 en-US
s120 Startdrive Getting Started 1117 en-US
Preface
Fundamental safety
___________________
instructions 1
SINAMICS
___________________
Overview 2
Startdrive commissioning
___________________
tool 3
S120
Getting Started with Startdrive ___________________
4
Fundamentals
___________________
Commissioning 5
Getting Started
___________________
Performing basic
parameterization 6
___________________
Loading the project to the
target device 7
___________________
Commissioning a drive 8
___________________
Appendix A
Valid as of:
Firmware version 5.1, Startdrive V15
11/2017
6SL3097-4AG30-0BP0
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
● General documentation/catalogs
● User documentation
● Manufacturer/service documentation
Additional information
You can find information on the following topics at the following address
(http://w3.siemens.com/mcms/mc-solutions/en/motion-control/support/technical-
documentation/Pages/technical-documentation.aspx):
● Ordering documentation/overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following e-mail address
(mailto:[email protected]).
Siemens MySupport/Documentation
At the following address (http://www.siemens.com/mdm), you can find information on how to
create your own individual documentation based on Siemens' content, and adapt it for your
own machine documentation.
Training
At the following address (http://www.siemens.com/sitrain), you can find information about
SITRAIN (Siemens training on products, systems and solutions for automation and drives).
FAQs
You can find Frequently Asked Questions in the Service&Support pages under Product
Support (https://support.industry.siemens.com/cs/de/en/ps/faq).
SINAMICS
You can find information about SINAMICS at the following address
(http://www.siemens.com/sinamics).
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This manual provides all of the information, procedures and operator actions required for the
particular usage phase.
Standard scope
The scope of the functionality described in this document can differ from that of the drive
system that is actually supplied.
● Other functions not described in this documentation might be able to be executed in the
drive system. However, no claim can be made regarding the availability of these functions
when the equipment is first supplied or in the event of service.
● The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. The functionality of the supplied drive
system should only be taken from the ordering documentation.
● Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types, and cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet at the
following address (https://support.industry.siemens.com/sc/ww/en/sc/2090) in the "Contact"
area.
EC Declaration of Conformity
You can find the EC Declaration of Conformity for the relevant directives as well as the
relevant certificates, prototype test certificates, manufacturers declarations and test
certificates for functions relating to functional safety ("Safety Integrated") on the Internet at
the following address (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert).
The following directives and standards are relevant for SINAMICS S devices:
● European Low Voltage Directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2014/35/EU, insofar as they are covered by the application area of this directive.
● European Machinery Directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2006/42/EU, insofar as they are covered by the application area of this directive.
However, the use of the SINAMICS S devices in a typical machine application has been
fully assessed for compliance with the main regulations in this directive concerning health
and safety.
● Directive 2011/65/EU
SINAMICS S devices comply with the requirements of Directive 2011/65/EU on the
restriction of the use of certain hazardous substances in electrical and electronic devices
(RoHS II).
● European EMC Directive
SINAMICS S devices comply with the EMC Directive 2014/30/EU.
● EMC requirements for South Korea
SINAMICS S devices with the KC marking on the type plate satisfy the EMC
requirements for South Korea.
● Eurasian conformity
SINAMICS S comply with the requirements of the Russia/Belarus/Kazakhstan customs
union (EAC).
The EMC limit values to be observed for Korea correspond to the limit values of the EMC
product standard for variable-speed electric drives EN 61800-3 of category C2 or the limit
value class A, Group 1 to KN11. By implementing appropriate additional measures, the limit
values according to category C2 or limit value class A, Group 1, are observed. Further,
additional measures may be required, such as using an additional radio interference
suppression filter (EMC filter).
The measures for EMC-compliant design of the system are described in detail in this manual
respectively in the EMC Installation Guideline Configuration Manual.
The final statement regarding compliance with the standard is given by the respective label
attached to the individual unit.
Spare parts
Spare parts are available on the Internet at the following address
(https://www.automation.siemens.com/sow?sap-language=EN).
Product maintenance
The components are subject to continuous further development within the scope of product
maintenance (improvements to robustness, discontinuations of components, etc).
These further developments are "spare parts-compatible" and do not change the article
number.
In the scope of such spare parts-compatible further developments, connector/connection
positions are sometimes changed slightly. This does not cause any problems with proper
use of the components. Please take this fact into consideration in special installation
situations (e.g. allow sufficient clearance for the cable length).
Ground symbols
Table 2 Symbols
Symbol Meaning
Ground (e.g. M 24 V)
Notation
The following notation and abbreviations are used in this documentation:
Use of OpenSSL
This product contains software (https://www.openssl.org/) that has been developed by the
OpenSSL project for use in the OpenSSL toolkit.
This product contains cryptographic software (mailto:[email protected]) created by Eric
Young.
This product contains software (mailto:[email protected]) developed by Eric Young.
Preface ................................................................................................................................................... 5
1 Fundamental safety instructions ............................................................................................................ 17
1.1 General safety instructions .....................................................................................................17
1.2 Equipment damage due to electric fields or electrostatic discharge ......................................22
1.3 Warranty and liability for application examples ......................................................................23
1.4 Industrial security ....................................................................................................................24
1.5 Residual risks of power drive systems....................................................................................25
2 Overview............................................................................................................................................... 27
3 Startdrive commissioning tool ................................................................................................................ 29
3.1 Structure of the user interface ................................................................................................29
3.1.1 Project view for parameterizing the drive................................................................................29
3.1.2 Project navigation ...................................................................................................................30
3.2 User interface - parameterization ...........................................................................................31
3.2.1 Modules in the hardware catalog ............................................................................................31
3.2.2 Device view .............................................................................................................................33
3.2.3 Parameterization editor ...........................................................................................................34
3.2.4 Function view ..........................................................................................................................35
3.2.5 Parameter view .......................................................................................................................36
3.2.6 Inspector window ....................................................................................................................38
3.2.7 Device configuration detection ................................................................................................40
3.3 User interface - Control panel .................................................................................................42
3.4 Information system - online help .............................................................................................43
3.4.1 General remarks on the information system ...........................................................................43
3.4.2 Opening the information system .............................................................................................47
4 Fundamentals ....................................................................................................................................... 49
4.1 Requirements for commissioning ...........................................................................................49
4.2 Safety instructions for commissioning ....................................................................................50
4.3 BICO interconnections ............................................................................................................51
4.3.1 Binectors, Connectors.............................................................................................................51
4.3.2 Interconnect BICO inputs ........................................................................................................53
4.3.3 Interconnecting BICO outputs .................................................................................................55
4.4 Comparing parameter settings ...............................................................................................58
4.5 Permanently save the settings ................................................................................................60
4.6 Restoring factory settings .......................................................................................................61
4.7 Loading project data from a drive unit ....................................................................................62
5 Commissioning ..................................................................................................................................... 65
5.1 Call Startdrive......................................................................................................................... 65
5.2 Commissioning workflow ....................................................................................................... 66
5.3 Check lists to commission SINAMICS S ................................................................................ 67
5.4 Creating a project offline in Startdrive .................................................................................... 70
5.4.1 Creating a new project ........................................................................................................... 70
5.4.1.1 Creating a new project (in the Portal view) ............................................................................ 70
5.4.1.2 Creating a new project (in the Project view) .......................................................................... 72
5.4.2 Inserting the drive unit offline ................................................................................................. 74
5.4.3 Inserting an infeed ................................................................................................................. 75
5.4.4 Inserting a Motor Module or Power Module ........................................................................... 80
5.4.4.1 Inserting and specifying a Motor Module ............................................................................... 81
5.4.4.2 Inserting and specifying a Power Module .............................................................................. 84
5.4.4.3 Making detailed settings ........................................................................................................ 86
5.4.4.4 Connecting several modules in parallel ................................................................................. 87
5.4.4.5 Changing the drive object type .............................................................................................. 89
5.4.5 Inserting a motor .................................................................................................................... 91
5.4.5.1 Inserting and specifying motors from the motor list ............................................................... 91
5.4.5.2 Inserting and specifying motors that are missing from the motor list..................................... 94
5.4.6 Inserting measuring systems ................................................................................................. 97
5.4.6.1 Overview ................................................................................................................................ 97
5.4.6.2 Inserting an encoder .............................................................................................................. 98
5.4.7 Inserting additional system components .............................................................................. 102
5.4.7.1 Adding a CBE20 Communication Board .............................................................................. 102
5.4.7.2 Adding a Terminal Module ................................................................................................... 104
5.4.7.3 Adding a Terminal Board ..................................................................................................... 105
5.4.7.4 Adding the VSM10 Voltage Sensing Module ....................................................................... 107
5.5 Establishing an online connection to the drive unit .............................................................. 110
5.5.1 Overview .............................................................................................................................. 110
5.5.2 Using an online connection via the Ethernet interface ........................................................ 112
5.6 Alternatively: Creating a project with a device configuration derived from the hardware .... 115
5.6.1 Deriving the hardware device configuration ......................................................................... 115
5.6.2 Transferring the determined device configuration to Startdrive ........................................... 119
5.6.3 Revising the configuration .................................................................................................... 121
6 Performing basic parameterization .......................................................................................................123
6.1 Control Unit .......................................................................................................................... 123
6.1.1 Web server ........................................................................................................................... 123
6.1.1.1 Activating and configuring the web server ........................................................................... 123
6.1.1.2 Setting or changing web server user accounts .................................................................... 126
6.1.2 Configuring inputs/outputs of the Control Unit ..................................................................... 129
6.1.2.1 Isolated digital inputs ........................................................................................................... 129
6.1.2.2 Bidirectional digital inputs/outputs........................................................................................ 130
6.1.2.3 Measuring sockets ............................................................................................................... 131
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the
power supply has been switched off. Contact with live parts can result in death or serious
injury.
• Wait for 5 minutes before you check that the unit really is in a no-voltage condition and
start work.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
• Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
• Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants in the
immediate vicinity of this equipment are at particular risk.
• If you have a heart pacemaker or implant, maintain a minimum distance of 2 m from
electrical power equipment.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
• Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.
WARNING
Motor fire in the event of insulation overload
There is higher stress on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for
the respective component.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
As a result of incorrect or changed parameterization, machines can malfunction, which in
turn can lead to injuries or death.
• Protect the parameterization (parameter assignments) against unauthorized access.
• Handle possible malfunctions by taking suitable measures, e.g. emergency stop or
emergency off.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (http://www.siemens.com/industrialsecurity).
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters
or data communication via the network
For more information about the residual risks of the drive system components, see the
relevant sections in the technical user documentation.
① Project tree Used to display and edit components and project data.
② Details view Shows the details of an element selected in the project tree.
③ Working area: Used to configure and parameterize a drive.
④ Inspector window: Shows properties and parameters of an object selected in the working area.
Figure 3-1 Overview of Startdrive user interface
Description
The project tree is used to display and edit components and project data.
After they have been inserted, drives are hierarchically displayed as follows in the project
tree:
See also
Parameterization editor (Page 34)
① Control Unit
② DRIVE-CLiQ interface
③ DRIVE-CLiQ connection
④ Infeed
⑤ Slot for option modules
⑥ Motor
⑦ Encoder
⑧ Bus interface, PROFINET in this case
⑨ Motor Modules, Power Modules
⑩ Zoom, enlarge and reduce the graphic display
① Secondary navigation
For the selected tab, you navigate here through the individual thematically sorted topics.
② Tab Function view
Here, you parameterize the drive on a graphical user interface. Various drive-specific screen forms are displayed
which facilitate parameterization.
③ Tab Parameter view
The drive can be parameterized here directly using the parameters from the parameter list.
Figure 3-5 Parameterizing editor
Note
All parameters
You can find all parameters of the drive in the "Parameter view (Page 36)". Experts can then
comprehensively parameterize the drive.
Note
Locked parameters
None of the parameters with the padlock icon can be changed OFFLINE. To enter these
parameters offline, use the appropriate screen forms and dialogs in the hardware
configuration that you find in the device view.
Parameter display
The fields of the individual parameters are displayed in the list in color as follows:
Structure
The information and parameters in the inspector window are subdivided into various
information types, which are displayed as main tab ① in the inspector window:
● Properties
● Info
● Diagnostics
Information system
The information system opens in a separate window. The following figure shows the
information system for Startdrive in the TIA Portal:
Symbol Function
Search for updates
Starts the search for hardware manuals, which are available as an update.
Print
Prints out pages or sections of the information system.
Symbol Function
Synchronize
Displays the position of the open help topic in the table of contents.
Forward / backward
Navigates through the history of the help topics previously opened in this tab.
Favorites
Adds the current help topic to the favorites.
New tab
Opens a new, empty tab.
Home page
Displays the start page of the information system.
Printing
Prints the current help topic.
Help
Displays help on the information system.
Tooltip
User interface elements offer brief information in the form of a tooltip.
Tooltips, which have an arrow icon on the left, contain additional information in tooltip
cascades. If you position the mouse pointer briefly over the tooltip or click the arrow icon, this
information is displayed. The automatic display of tooltip cascades can be disabled.
If additional information is available, a link to the corresponding help topic appears in the
cascade. If you click on the link, the corresponding topic opens in the information system.
The following figure shows a tooltip with opened cascade:
In the same manner, additional support for listed messages can be called in the
"Diagnostics" tab.
WARNING
Non-observance of the fundamental safety instructions and residual risks
The non-observance of the fundamental safety instructions and residual risks stated in
Section 1 can result in accidents with severe injuries or death.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.
WARNING
Unexpected movement of the motor during motor data identification
Motor data identification causes movements of the drive, which can result in death, serious
injury, or damage to property.
• Ensure that nobody is in the danger zone and that the mechanical parts can move
freely.
• Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
WARNING
Non-observance of safety instructions and residual risks
If the safety instructions and residual risks are not observed in the associated hardware
documentation, accidents involving severe injuries or death can occur.
• Observe the safety instructions provided in the hardware documentation.
• When assessing the risk, take into account residual risks.
Note
Please observe the installation guidelines and safety instructions in the SINAMICS S120
Manuals.
Description
Each drive unit contains a large number of connectable input and output variables and
internal control variables.
BICO technology (Binector Connector technology) allows the drive to be adapted to a wide
variety of requirements.
These parameters are identified accordingly in the parameter list or in the function diagrams.
Note
Further information
Detailed information on BICO technology and BICO connections can be found in Section
"Basics of the drive system" in the SINAMICS S120 Drive Functions Function Manual.
Binectors
Connectors
Connecting a signal
To make a connection, proceed as follows:
1. Click the binector or connector icon of the signal that you want to connect ( or ).
A connection dialog for the selection of the possible parameters opens. The drive object
for which you want to make a connection is displayed automatically in the "Drive object"
drop-down list on the right.
The last set signal source is displayed in the "Selected source" field. If a connection was
not available previously, the value 0 is displayed.
2. Select the parameter that you want to connect.
If connectable bits of the parameter are available, they are displayed in a drop-down list.
Result
The binector or connector input is connected to the selected parameter (bit).
Connecting a signal
To make a connection, proceed as follows:
1. Click the binector or connector icon of the signal that you want to connect ( or ).
A connection dialog for the selection of the possible parameters opens. The drive object
for which you want to make an interconnection is displayed automatically in the "Drive
object" drop-down list on the right.
The last set signal sink is displayed in the "Selected sinks" field. If a connection was not
available previously, the text "No sink selected" is displayed.
2. Activate the check boxes for the parameters that you want to connect.
If connectable bits of the parameter are available, they are displayed in a drop-down list.
3. Activate the check boxes for the parameter bits that you want to connect.
4. Confirm with OK.
The connection dialog closes.
Result
The binector or connector output is connected to the selected parameter (bit).
Comparing parameters
To compare the parameters of the drive object with another parameter set, proceed as
follows:
1. Open the parameter view for the device whose parameters you want to compare.
2. Click the black arrow icon of the "Compare current parameters of this drive object
with another data set" button.
A selection list containing the comparison options opens:
– Offline - Factory setting (default setting in offline mode)
– Online - Offline (default setting in online mode)
– Online - Factory setting
3. Select a comparison option.
The selected comparison option is executed as follows:
– The "Comparison" column is displayed.
– The comparison result of the selected comparison option is displayed by icons in the
"Comparison" column.
Icon Meaning
The comparison values are equal and error-free.
The value of at least one subordinate parameter index is different from the offline
value.
At least one of the two comparison values has a technological or syntax error.
The comparison cannot be performed. At least one of the two comparison values is
not available (e.g. snapshot).
Requirement
● A project is open.
● The hardware configuration and software to be loaded must be compatible with the
Startdrive. If the data on the device was created with a previous program version or with
a different configuration software, please make sure they are compatible.
3. Check the alarms in the "Upload preview" dialog, and select the necessary actions in the
"Action" column.
As soon as uploading becomes possible, the "Upload from device" button is enabled.
4. Click the "Upload from device" button.
The loading operation is performed.
Result
The project data has been loaded from the drive unit into your Startdrive project on the PC.
Note
The following procedure is based on the Windows 7 operating system. Operation can
deviate slightly for other operating systems
Check OK
Are the environmental conditions in the permissible range?
Is the component firmly attached to the fixing points provided?
Is the specified air flow for cooling the devices ensured?
Have the ventilation clearances for the components been observed?
Is the memory card correctly inserted in the Control Unit?
Are all necessary components of the configured drive line-up available, installed and
connected?
Do the temperature monitoring circuits fulfill the specifications of protective separa-
tion?
Have the DRIVE-CLiQ topology rules been observed?
Have the line-side and motor-side power cables been dimensioned and routed in
accordance with the environmental and routing conditions?
Have the maximum permitted cable lengths between the frequency converter and the
motor (depending on the type of cables used) been observed?
Have the power cables been properly connected to the component terminals with the
specified torque?
Have all of the remaining screws been tightened to the specified torque?
Has all wiring work been successfully completed?
Are all connectors correctly plugged in and screwed in place?
Have all the covers for the DC link been closed and latched into place?
Have the shield supports been correctly connected through a large surface area?
Activity OK
Are the environmental conditions in the permissible range?
Are the components correctly installed in the cabinets?
Is the specified air flow for cooling the devices ensured?
Is an air short-circuit between the air inlet and outlet for the chassis components pre-
vented by the installation arrangements?
Have the ventilation clearances for the components been observed?
Is the memory card correctly inserted in the Control Unit?
Are all necessary components of the configured drive line-up available, installed and
connected?
Do the temperature monitoring circuits fulfill the specifications of protective separa-
tion?
Have the DRIVE-CLiQ topology rules been observed?
Have the line-side and motor-side power cables been dimensioned and routed in
accordance with the environmental and routing conditions?
Have the maximum permitted cable lengths between the frequency converter and the
motor (depending on the type of cables used) been observed?
Is the ground for the motors directly connected to the ground for the Motor Modules
(shortest distance)?
Are the motors connected with shielded power cables?
Are the power cable shields connected as closely as possible to the terminal box
across a wide area?
Have the power cables been properly connected to the component terminals with the
specified torque?
Have all of the remaining screws been tightened to the specified torque?
Has the total power of the DC busbar been dimensioned sufficiently?
Has the busbar/wiring for the DC connection between the infeed and the Motor Mod-
ules been dimensioned sufficiently with regard to the load and installation conditions?
Are the cables between the low-voltage switchgear and the power unit protected with
line fuses? Line protection1) must be taken into account.
Have measures been taken to relieve strain on the cables?
For external auxiliary infeed: Have the cables for the auxiliary infeed been connected
according to the Equipment Manual?
Have the control cables been connected in accordance with the required interface
configuration and the shield applied?
Have the digital and analog signals been routed with separate cables?
Activity OK
Has the distance from power cables been observed?
Has the cabinet been properly grounded at the points provided?
Has the connection voltage for the fans in the chassis components been adapted
accordingly to the supply voltages?
For operation on non-grounded supply systems: Has the connection bracket for the
interference suppression at the Infeed Module or the Power Module been removed?
Is the period from the date of manufacture to the initial commissioning or the downtime
of the power components less than two years2)?
Is the drive operated from a higher-level controller/control room?
1) Combined fuses are recommended for conductor and semi-conductor protection (VDE 636,
Part 10 and Part 40 / EN 60269-4). For information about the relevant fuses, see the catalog.
2) If the downtime period is longer than two years, the DC-link capacitors must be formed (see the
"Maintenance and Servicing" chapter in the Equipment Manual). The rating plate can be used to
ascertain the date of manufacture.
Precondition
You have opened the Startdrive in the TIA Portal (Page 65) application.
Precondition
You have opened the application Startdrive in the TIA Portal (Page 65) in the Project view.
Requirement
You have created a project (Page 72) or have opened an existing project.
Ensure that the version number indicated on the right in the dialog correlates with the
version number of your memory card on the drive unit. If the version numbers do not
match, it will not be possible to go online later. On creation, the current firmware version
is always suggested. If required, you can change the version number via the "Version"
drop-down list.
4. When required, enter a different device name in the input field at the top left, and then
click "OK".
If the "Open device view" checkbox is activated, the device view is opened automatically
in Startdrive when creating the drive.
Result
The drive unit is inserted.
Requirement
You have created a project and inserted a drive.
Note
Sequence
Generally, the infeed is inserted in the configuration immediately after the drive in the device
view. In this case, the infeed is also automatically wired to the drive (X100).
You can also insert an infeed at a later point in time (for example, after the Motor Module).
The infeed is then no longer automatically wired because the standard interface X100
intended for the infeed is already occupied (e.g. with the Motor Module).
In this case, the device configuration must be changed manually. You can wire the infeed
manually to a free interface. You can also change the wiring of the drive object that is
currently linked to X100 of the drive, to a different interface. X100 would then be free again
and when the infeed is inserted, it is automatically linked to X100.
Inserting an infeed
You can add an infeed via the hardware catalog.
1. Open the "Line Modules" entry in the hardware catalog.
Active Line Modules, Basic Line Modules and Smart Line Modules can be selected.
2. Select the unspecified infeed in the hardware catalog.
5. In the secondary navigation of the inspector window, select "Line Module - Selection –
ALM"
6. Select your infeed in the list based on the article number.
Result:
The infeed unit is inserted and specified.
Result:
The infeed unit connected in parallel is inserted and specified. The white area turns gray.
The infeed units are linked with one another via interfaces X201 and X200.
Note
If required, parallel connection can be activated or deactivated for individual infeed units via
the inspector window (Line Module_xx/drop-down list "Component activation").
For deactivation, the respective infeed unit must be disconnected from the network (using a
contactor, for example). Motor supply cables must be opened.
Note
Revision of the device configuration for a subsequent change of the drive object type
Make sure that you first set the drive object type in the device configuration, and only then
add and specify the motor, measuring systems or supplementary system components.
If you change the drive object type subsequently, there is a danger that the configuration of
some components is lost and has to be repeated.
Preconditions
● A project has been created.
● The Control Unit is inserted in the device configuration.
● An infeed is inserted.
In case of doubt, you can also add the infeed at a later point in time. However, in this
case, you must manually wire the "infeed" component with the other components.
Note
When you use Power Modules, it is usually possible to dispense with an infeed.
General
The procedure for creating and configuring a device in the device configuration of Startdrive
is almost identical for Motor Modules and Power Modules. The drive device configuration
requires at least one of these modules.
These module types differ mainly by their applications:
● Motor Module:
Single-axis and multiple-axis applications
● Power Module:
Single-axis applications
6. In the secondary navigation of the inspector window, select "Motor Module - Selection -
xxx".
All Motor Modules for the "SERVO" drive object type (default setting for first call) are
displayed in the list. If you want to use drive objects of type "VECTOR", you must change
the display of the list.
7. If you are using drive objects of type "VECTOR", select the "VECTOR" option in the
"Selected drive object type" drop-down list.
A confirmation prompt appears as to whether you really want to change the drive object
type.
8. Click "Yes" to confirm the prompt.
The list of Motor Modules is now refreshed. Only Motor Modules of type "VECTOR" are
now available for selection. In the same way, the list can be changed back to modules of
type "SERVO".
9. Select your Motor Module in the list based on the article number.
The data of the selected Motor Module are assigned to the unspecified Motor Module.
The white area turns dark gray.
Result
The Motor Module is inserted and specified.
4. In the device view, click the Power Module. Make sure that you click on the white area of
the Power Module.
5. Open the Inspector window if it has still not been opened or displayed.
6. In the secondary navigation of the inspector window, select "Power Module - Selection -
xx"
All Power Modules for the "SERVO" drive object type (default setting for first call) are
displayed in the list. If you want to use drive objects of type "VECTOR", you must change
the display of the list.
7. If you are using drive objects of type "VECTOR", select the "VECTOR" option in the
"Selected drive object type" drop-down list.
A confirmation prompt appears as to whether you really want to change the drive object
type.
8. Click "Yes" to confirm the prompt.
The list of Power Modules is now refreshed. Now only Power Modules of type "VECTOR"
are available for selection. In the same way, the list can be changed back to modules of
type "SERVO".
9. Select your Power Module in the list by its article number.
The data of the selected Power Module are assigned to the unspecified Power Module.
The white area turns dark gray.
Result
The Power Module has been inserted and specified.
Procedure
Parallel connection using a Power Module as an example is explained below.
1. Select the desired Power Module in the device view and open the inspector window.
2. Select the menu "Power Module Details > Power Module Settings" in the inspector
window.
The preallocated supply voltage is displayed in the screen forms:
4. If a drive object type is set for the "VECTOR" module, it is possible to set further
additional data.
Select the menu "Power Module Details > Power Module Additional Data" in the inspector
window.
5. Select a desired filter in the "Output filter" drop-down list.
Additional display or entry fields are now overlaid in accordance with the respective filter
selected.
Now record the respective detail settings for the selected filter.
Result
You have performed the detail settings for a selected Power Module or Motor Module.
Then also specify the Motor Module connected in parallel (refer to Chapter "Inserting and
specifying a Motor Module (Page 81)").
Additional Motor Modules can be connected in parallel in the same manner.
Result
The Motor Module connected in parallel is inserted and specified. The white area turns gray.
The Motor Modules are linked with one another via interfaces X401 and X400.
Note
If required, parallel connection can be activated or deactivated for individual Motor Modules
via the inspector window (Motor Module_xx/drop-down list "Component activation").
For deactivation, the respective Motor Module must be disconnected from the network (using
a contactor, for example). Motor supply cables must be opened.
Requirement
A Power Module or a Motor Module is created and, if required, specified in Startdrive in the
device configuration.
Setting the drive object type in the Motor Modules or Power Modules list
1. If the device configuration is not active in your Startdrive project, call it via the project tree.
2. Select the desired drive axis in the device configuration.
3. Open the Inspector window if it has still not been opened or displayed.
4. In the secondary navigation of the inspector window, select "Motor Module - Selection -
xx" or "Power Module - Selection - xxx".
A list of relevant modules opens:
Figure 5-19 Changing the drive object type in the module list
5. Select the required type ("SERVO" or "VECTOR") in the "Selected drive object type"
drop-down list.
A confirmation prompt appears as to whether you really want to change the drive object
type.
6. Click "Yes" to confirm the prompt.
The Motor/Power Module drop-down list is now refreshed. Only Motor/Power Modules of
the selected type are now available for selection.
7. Save the changes in the project.
Figure 5-20 Changing the drive object type; Motor Module example
5. Select the desired type from the "Drive object type" drop-down list (generally "VECTOR"
because "SERVO" is set per default via the Motor Module).
A confirmation prompt appears as to whether you really want to change the drive object
type.
6. Click "Yes" to confirm the prompt.
The desired drive object type is set.
7. Save the changes in the project.
3. Drag the unspecified motor to the lower area of the Motor Module.
6. In the secondary navigation of the Inspector window, select "Motor - Selection - ...".
7. Based on the article number, select a motor with the appropriate motor encoder from the
list.
The data of the selected motor are assigned to the unspecified motor. The white area
turns dark gray.
If you have selected a motor with encoder, the encoder and the encoder evaluation are
also added automatically.
Result
The motor is inserted and specified. If you have selected a motor without encoder, add an
encoder and an encoder evaluation in the next step.
5.4.5.2 Inserting and specifying motors that are missing from the motor list
The mandatory fields for entering motor data manually are pink.
3. Drag the unspecified motor to the lower area of the Motor Module.
7. If you also want to acquire the optional motor data and circuit diagram data, activate the
"Activate the display of the ..." options in the "Rating plate values" screen form.
The additionally activated subareas are displayed in the secondary navigation under
"Motor details".
Result
The motor is specified with the manually acquired motor data. The white area turns dark
gray.
If you have selected a motor with encoder, the encoder and the encoder evaluation are also
added automatically.
5.4.6.1 Overview
Definition
For encoders, a distinction is made between two basic measuring system types:
● Motor encoders are normally mounted on the motor shaft so that motor motion (angle of
rotation, rotor position, etc.) can be directly measured. Motor encoders supply the speed
actual value that is incorporated in the closed-loop control (closed-loop speed and current
control), so that for fast controllers, the actual speed value must also be supplied fast
enough. This is the reason that high quality encoders must be used for motor encoders.
– Siemens motors that have already been configured are created in the device view with
the matching encoder and the encoder evaluation.
– DRIVE-CLiQ motors are inserted together with an encoder. The drive and encoder
parameters are transferred when you then load the configuration to the drive
(download). The correct motor and encoder configuration are available offline in the
project after an upload.
● Machine encoders are installed in the machine. Using machine encoders, for example,
you synchronize the speed of a belt to another belt, or you determine the position of a
workpiece. Basic, mounted encoders can be used in this case as these values are
normally not required in a fast speed controller or current controller cycle.
Note
Encoders from the hardware catalog
All of the encoders, which are listed in the hardware catalog, no longer have to be
parameterized, as they are already preassigned the appropriate settings.
For user-defined encoders (third-party encoders), the parameters must be entered as
subsequently described.
Requirement
● A project has been created.
● The Control Unit is inserted in the device configuration.
● An infeed is inserted.
In case of doubt, you can also add the infeed at a later point in time. However, in this
case, you must manually wire the "infeed" component with the other components.
● A Motor Module is inserted.
● A motor is inserted (optional).
Utilizing this procedure, you insert the encoder after the motor (see Chapter "Inserting and
specifying motors from the motor list (Page 91)").
3. Drag the unspecified encoder to the lower area of the Motor Module.
7. Select the required encoder in the "Measuring system - Selection - ..." list.
The data of the selected encoder are assigned to the unspecified encoder. The white
area turns dark gray.
Further, a Sensor Module - encoder evaluation is inserted
Result
The encoder is inserted and specified.
Requirement
● A project has been created.
● A Control Unit is contained in the device configuration.
● No Terminal Board TB30 is contained in the device configuration.
TB30 and CBE20 cannot be created simultaneously in the device configuration.
Requirement
● A project has been created.
● A Control Unit is contained in the device configuration.
Requirement
● A project has been created.
● A Control Unit is contained in the device configuration.
● No Communication Board CBE20 is contained in the device configuration.
TB30 and CBE20 cannot be created simultaneously in the device configuration.
Note
Voltage Sensing Modules are inserted automatically with Active Line Modules of chassis
format.
Requirement
● A project has been created.
● The Control Unit is inserted in the device configuration.
● An infeed is available.
Alternatively: A Motor Module of drive object type VECTOR is available.
Result
The VSM10 is inserted in the selected drive object. The required DRIVE-CLiQ connections
are drawn automatically.
Figure 5-33 Example: Voltage Sensing Module VSM10 inserted in infeed unit
Note
Activating the "Line transformer" function module
If you operate several VSMs on one Line Module, you must activate the "Line transformer"
function module in the basic parameterization of the Line Module.
Note
Deleting additional Voltage Sensing Modules
If you delete additional VSMs, you must deactivate the "Line transformer" function module in
the basic parameterization. Otherwise the computing power of the Control Unit may be
adversely affected.
5.5.1 Overview
The PROFINET addresses are in the range of the PROFINET subnet of a SIMATIC S7
controller so that you can network the drive with a controller without having to adapt the
subnet mask and the IP address.
Requirement
You have created a project in Startdrive and inserted a CU320-2 PN. The devices are
connected via the Ethernet commissioning interface X127.
As the Ethernet commissioning interface has already been assigned an IP address, you can
go online directly.
If you are not using a new project and devices have already been created, in the project,
check the IP address of the interface in the Inspector window at "Properties > General >
Ethernet addresses" and the IP address assigned to the device. The addresses and subnet
masks must be identical.
Going online
1. Select the drive unit with which you want to go online in the project navigation (or in the
device view).
2. Click the button.
The "Go online" dialog opens.
3. If a correctly configured interface has still not been set, then select "Type of the PG/PC
interface" in the drop-down list.
4. If no interface has yet been preset, select the "PG/PC interface" for your PC in the drop-
down list.
5. Select the required "Connection to interface/subnet" from the drop-down list.
For Ethernet/IE, this is X127 of the CU320-2 PN.
6. Select one of the following search options in the "Select target device" drop-down list:
– Show devices with the same addresses
– Show all compatible nodes
– Displaying accessible nodes
7. In order to search for the drive unit with the set parameters, click "Start search".
The devices that are found are displayed in the table of results.
8. Select your drive unit from the table.
9. To establish an online connection to the drive unit, click "Connect".
Result
An online connection has been established between the PG/PC and the drive unit. The
settings are used automatically the next time you go online and the "Go online" dialog is no
longer displayed.
Requirement
● A project has been created.
● The Control Unit (S120 drive) is inserted in the device configuration.
● There is a connection to the drive and it has been switched on.
● Optional: An online connection to the target device has been established.
Result
The topology of the drive unit is read out. Existing DRIVE-CLiQ interconnections are
transferred directly from the actual topology of the drive unit.
The "Device configuration detection" dialog opens.
All components found in the actual topology of the drive unit are displayed in an overview
(for details, see Section "Device configuration detection (Page 40)"). The list shows all
components which could be assigned to a main component (e.g. infeed unit).
Components that are not automatically assigned to a main component during device
configuration detection are listed at "Non-assignable components". These components can
be manually assigned via drag-and-drop or via the shortcut menu of a main component.
Deleting a component
1. Select the components which are to be deleted.
2. Call the "Delete" shortcut menu.
The component is deleted.
Note
All components in the "Non-assignable components" folder prevent the creation of this read-
out actual topology of the drive unit in the device configuration.
If individual components which have not yet been assigned cannot be assigned to a main
component, delete the corresponding list entries in the "Non-assignable components" folder,
in order that the remaining components can be adopted in the device configuration.
Note
Overwriting existing data in the device configuration
If components already exist in the device configuration of the drive unit from which you
started discovery of the device configuration, they will be deleted or overwritten when data
are created by the automatic configuration.
Result
The topology is created in the device configuration of the selected drive unit.
The original status of the online connection is re-established, as it was upon implementation
of "Detection of the device configuration".
Result
● The component is displayed in the device view as specified (the area now has a dark
color). The data are displayed accordingly in the device overview.
● The data of the selected component unit were assigned to the unspecified component
unit.
NOTICE
Using non-encrypted connections (HTTP)
When using the HTTP protocol, the login data is also sent unencrypted. This facilitates
password theft attacks, for example, and can lead to data manipulation by unauthorized
parties and thus ultimately to damages.
• Limit access to secure connections so that all data is transferred encrypted.
The configuration option provided to limit connections to HTTPS can only be changed when
the web server is active.
● in the Startdrive configuration dialog
● in the web server prior to commissioning for the first time
● via parameter p8986
Note
Access to the web server via PROFINET interface X150
In the parameter view, you can configure HTTP/HTTPS access to the web server via a
PROFINET interface with parameters p8986.1, p8984, and p8985. To do this, you must
activate access to the web server with p8986.0 = 1 or via the screen form "Web Server".
Procedure:
1. In the configuration dialog, activate option "Only permit access via https".
Note
Secure passwords
The password must include the following elements to provide protection against
unauthorized access, e.g. unauthorized persons.
• At least 8 characters
• Uppercase as well as also lowercase letters
• Numbers and special characters (e.g.: ?!%+ ...)
The password must not be used elsewhere.
Enabling users
The "SINAMICS" user and the "Administrator" user can be enabled with their own specific
rights. You can also set whether password protection will be active for the "SINAMICS" user.
To enable a user and activate a password, proceed as follows:
1. Activate the "Enable SINAMICS user" option.
And/Or
2. Activate the "Enable administrator user" option.
2. Enter the new password in the "New password" input field. Pay attention to upper and
lower case.
3. Repeat the password in the "Confirm password" field.
For security reasons, the password entries displayed in the input fields are encrypted.
4. Click "OK" to confirm the input in the password dialog.
If both password entries were identical, the input dialog box is closed. If both entries do
not match, the input dialog box remains open and an error message is displayed. At the
same time, the two entries in the input dialog are cleared. In this case, you must enter the
password again in the two input fields.
The password is queried once when the corresponding web page is subsequently called.
5. Then save the project to accept the settings.
Note
The user "Administrator" must have a password. If this user is to remain enabled for the web
server after the old password has been deleted, a new password must be assigned.
2. In the "Old password" input field, enter the user's existing password.
3. Enter the new password in the "New password" input field. Pay attention to upper and
lower case.
Simulation mode
The selection box for the terminal evaluation / simulation switchover is only visible online.
Note
Only for commissioning and service
The measuring sockets may only be used for commissioning and service purposes. The
measurements may be performed only by appropriately trained skilled personnel.
1. Select the signal sources whose signal is to be output via the measuring socket for the
respective measuring sockets T0, T1 and T2.
2. In the dialog, select individual values within their defined limits, which are displayed in the
relevant tooltips.
– Value X1 (p0777)
– Value X2 (p0779)
– Value Y1 (p0778)
– Value Y2 (p0780)
Example: x1/y1 = 0%/2.49 V x2/y2 = 100%/4.98 V
– 0.0% is mapped to 2.49 V
– 100.0% is mapped to 4.98 V
– -100.0% is mapped to 0.00 V
3. Confirm your entries with "OK".
Adjustable parameters
• p0771[0...2] CI: Measuring sockets signal source
• p0777[0...2] Measuring sockets characteristic curve value x1
• p0778[0...2] Measuring sockets characteristic curve value y1
• p0779[0...2] Measuring sockets characteristic curve value x2
• p0780[0...2] Measuring sockets characteristic curve value y2
• p0783[0...2] Measuring sockets offset
• p0784[0...2] Measuring sockets limitation on/off
Display parameters
• r0772[0...2] Measuring sockets signal to be output
• r0774[0...2] Measuring sockets output voltage
• r0786[0...2] Measuring sockets scaling per volt
6.2.1 Overview
Note
Function modules which can be activated are dependent upon the configuration selected for
the infeed unit.
The function modules that can be used are presorted in two areas:
● Frequently used function modules
– Master/slave
Redundant operation of several ALMs on one DC link.
– External Braking Module
Control of an external Braking Module in order to be able to collect braking energy in
the event of a power failure.
● Additional function modules
– Fault ride-through
For power generation applications in an interconnected system: Functions for fault
ride-through and line monitoring (incl. active anti-islanding) according to power system
guidelines.
– Line droop control; installation, synchronization and operation of stand-alone systems:
Control of line frequency and line voltage in single operation or together with other
generators.
– Line transformer
For power generation applications: Magnetization of a transformer to limit the inrush
current when the line system is connected.
Compensation for direct current components and voltage drops on the transformer in
conjunction with fault ride-through or line droop control.
– Recorder
Recording fault events
– Cosine Phi add-on module
Precise cos(Phi) determination based on fundamental current and voltage
components with BICO-connectable input variables (in contrast to power factor r0038).
– Additional control
For applications with asymmetrical line voltages: A negative sequence system current
controller is used to balance the line currents and reduce the DC-link ripple.
For applications with resonance effects in the current or the filter voltage (e.g. in
systems with low short-circuit power rating): Freely parameterizable band-pass filters
for resonance damping
Figure 6-9 Example: Network data/operating mode for Active Line Module
The representation of this screen form is dependent upon the respective Line Module being
used:
Procedure
1. Interconnect the signal source via "p0840" for "OFF1 (low active)".
2. Interconnect the 1st signal source via "p0844" for "Instantaneous off (OFF2) signal source
1".
3. Interconnect the 2nd signal source via "p0845" for "Instantaneous off (OFF2) signal
source 2".
4. Interconnect the signal source via "p0852" for "Enable operation".
The line contactor can be controlled with the following drive objects via r0863.1:
● for the infeed drive object
● for the SERVO and VECTOR drive objects
6.3.1.1 Overview
Note
The display of the function modules that can be activated is dynamic and depends on the
selected drive axis and the configuration of this drive axis.
The function modules that can be used are presorted in two areas:
● Frequently used function modules
● Additional function modules
Note
When the "basic positioner" function module is activated, then the "position control"
function module is automatically activated as well.
Control types
Speed control (with and without encoder) and torque control are available for SERVO drives.
● Speed control
The speed control of a variable-speed drive has the task of following the speed according
to a specified setpoint (reference variable) as precisely as possible and without
overshoot.
● Torque control
With torque control, the torque is the reference value and the actual torque value should
follow the torque setpoint with as little ripple as possible and without delay.
Description
You define the basic properties of the drive control using the important parameters.
6.3.2.1 Overview
Note
You can only activate or deactivate function modules offline.
Note
The display of the function modules that can be activated is dynamic and depends on the
selected drive axis and the configuration of this drive axis.
The function modules that can be used are presorted in two areas:
● Frequently used function modules
● Other function modules
Note
When the "basic positioner" function module is activated, then the "position control"
function module is automatically activated as well.
Control types
The following control types are available for VECTOR drives:
● U/f control with linear characteristic
● U/f control with linear characteristic and FCC
● U/f control with parabolic characteristic
● U/f control with parameterizable characteristic
● U/f control with linear characteristic and ECO
● U/f control for drive requiring a precise frequency (e.g. textiles)
● U/f control for drive requiring a precise frequency and FCC
● U/f control with parabolic characteristic and ECO
● Operation with braking resistor
● I/f control with fixed current
● V/f control with independent voltage setpoint
● Speed control (without encoder)
● Speed control (with encoder)
● Torque control (without encoder)
● Torque control (with encoder)
Description
You define the basic properties of the drive control using the important parameters.
Precondition
● The project data is consistent.
● Each drive unit to be loaded can be accessed online.
Perform download
In order to execute this function in the online mode, the following operator actions are
alternatively available:
1. Select one or more drive units in the project tree.
2. Open the shortcut menu "Load to device" or click on the icon (Load to device) in the
toolbar.
– If you have already established an online connection, the "Load preview" dialog
opens. This dialog displays alarms and proposes actions necessary for loading.
– If you have not yet established any online connection, the "Extended loading" dialog
opens and you must first select the interfaces with which the online connection to the
device should be established. You have the option of showing all compatible devices
by selecting the corresponding option and clicking the "Start search" command.
See also Section "Establishing an online connection to the drive unit (Page 110) "
3. Check the messages in the "Load preview" dialog. Activate the required actions in the
"Action" column to perform a secure download.
Result
The selected project data has been downloaded to the drive units.
Note
Upload from device
Conversely, the project data of a selected drive unit can also be uploaded into your
Startdrive project on your PC. Proceed as described in Chapter "Loading project data from a
drive unit (Page 62)" for this purpose.
WARNING
Non-observance of the safety instructions for the drive control panel
The safety shutdowns from the higher-level controller have no effect with this function. The
"Stop with space bar" function is not guaranteed in all operating states. Incorrect operation
by untrained personnel – without taking into account the appropriate safety instructions –
can therefore result in death or severe injury.
• Make sure that this function is only used for commissioning, diagnostic and service
purposes.
• Make sure that this function is only used by trained and authorized skilled personnel.
• Make sure that a hardware device is always available for the EMERGENCY OFF circuit.
Note
Drive reacts immediately
Although all enables are removed before returning the master control, the setpoints and
commands still come from the original parameterized sources after the master control is
returned.
Requirement
● Startdrive is in the online mode (Page 110).
Result
You can now traverse the drive with the control panel. Enables and faults are displayed at
"Drive status". In addition to "Active fault", the currently pending fault is displayed.
Note
Rotation through clicking
The motor continues to rotate while you keep the mouse clicked on the button. Traversing
stops when you release the mouse button.
Note
The following list of abbreviations includes all abbreviations and their meanings used in the
entire SINAMICS family of drives.
C
C Capacitance Capacitance
C… - Safety message
CAN Controller Area Network Serial bus system
CBC Communication Board CAN Communication Board CAN
CBE Communication Board Ethernet PROFINET communication module (Ethernet)
CD Compact Disc Compact disc
CDS Command Data Set Command data set
CF Card CompactFlash Card CompactFlash card
CI Connector Input Connector input
CLC Clearance Control Clearance control
CNC Computerized Numerical Control Computer-supported numerical control
CO Connector Output Connector output
CO/BO Connector Output/Binector Output Connector/binector output
COB-ID CAN Object-Identification CAN Object Identification
CoL Certificate of License Certificate of License
COM Common contact of a change-over relay Center contact of a change-over contact
COMM Commissioning Startup
CP Communication Processor Communications processor
CPU Central Processing Unit Central processing unit
CRC Cyclic Redundancy Check Cyclic redundancy check
CSM Control Supply Module Control Supply Module
CU Control Unit Control Unit
CUA Control Unit Adapter Control Unit Adapter
CUD Control Unit DC Control Unit DC
D
DAC Digital Analog Converter Digital analog converter
DC Direct Current Direct current
DCB Drive Control Block Drive Control Block
DCBRK DC Brake DC braking
DCC Drive Control Chart Drive Control Chart
DCN Direct Current Negative Direct current negative
DCP Direct Current Positive Direct current positive
DDC Dynamic Drive Control Dynamic Drive Control
DDS Drive Data Set Drive Data Set
DI Digital Input Digital input
DI/DO Digital Input/Digital Output Digital input/output, bidirectional
DMC DRIVE-CLiQ Hub Module Cabinet DRIVE-CLiQ Hub Module Cabinet
DME DRIVE-CLiQ Hub Module External DRIVE-CLiQ Hub Module External
DMM Double Motor Module Double Motor Module
DO Digital Output Digital output
DO Drive Object Drive object
DP Decentralized Peripherals Distributed I/O
DPRAM Dual Ported Random Access Memory Dual-Port Random Access Memory
DQ DRIVE-CLiQ DRIVE-CLiQ
DRAM Dynamic Random Access Memory Dynamic Random Access Memory
DRIVE-CLiQ Drive Component Link with IQ Drive Component Link with IQ
DSC Dynamic Servo Control Dynamic Servo Control
DSM Doppelsubmodul Double submodule
DTC Digital Time Clock Timer
E
EASC External Armature Short-Circuit External armature short-circuit
EDS Encoder Data Set Encoder data set
EEPROM Electrically Erasable Programmable Read-Only Electrically Erasable Programmable Read-Only
Memory Memory
EGB Elektrostatisch gefährdete Baugruppen Electrostatic sensitive devices
ELCB Earth Leakage Circuit Breaker Residual current operated circuit breaker
ELP Earth Leakage Protection Ground-fault monitoring
EMC Electromagnetic Compatibility Electromagnetic compatibility
EMF Electromotive Force Electromotive force
EMK Elektromotorische Kraft Electromotive force
EMV Elektromagnetische Verträglichkeit Electromagnetic compatibility
EN Europäische Norm European standard
EnDat Encoder-Data-Interface Encoder interface
EP Enable Pulses Pulse enable
EPOS Einfachpositionierer Basic positioner
ES Engineering System Engineering system
ESB Ersatzschaltbild Equivalent circuit diagram
ESD Electrostatic Sensitive Devices Electrostatic sensitive devices
ESM Essential Service Mode Essential service mode
ESR Extended Stop and Retract Extended stop and retract
F
F… Fault Fault
FAQ Frequently Asked Questions Frequently Asked Questions
FBLOCKS Free Blocks Free function blocks
FCC Function Control Chart Function control chart
FCC Flux Current Control Flux current control
FD Function Diagram Function diagram
F-DI Failsafe Digital Input Fail-safe digital input
F-DO Failsafe Digital Output Fail-safe digital output
FEPROM Flash-EPROM Non-volatile write and read memory
FG Function Generator Function generator
FI - Fault current
FOC Fiber-Optic Cable Fiber-optic cable
FP Funktionsplan Function diagram
FPGA Field Programmable Gate Array Field Programmable Gate Array
FW Firmware Firmware
G
GB Gigabyte Gigabyte
GC Global Control Global control telegram (broadcast telegram)
GND Ground Reference potential for all signal and operating
voltages, usually defined as 0 V (also referred to
as M)
GSD Gerätestammdatei Generic Station Description: Describes the fea-
tures of a PROFIBUS slave
GSV Gate Supply Voltage Gate supply voltage
GUID Globally Unique Identifier Globally Unique Identifier
H
HF High frequency High frequency
HFD Hochfrequenzdrossel Radio frequency reactor
HLA Hydraulic Linear Actuator Hydraulic linear actuator
HLG Hochlaufgeber Ramp-function generator
HM Hydraulic Module Hydraulic Module
HMI Human Machine Interface Human Machine Interface
HTL High-Threshold Logic Logic with high interference threshold
HW Hardware Hardware
I
i. V. In Vorbereitung Under development: This property is currently not
available
I/O Input/Output Input/output
I2C Inter-Integrated Circuit Internal serial data bus
IASC Internal Armature Short-Circuit Internal armature short-circuit
IBN Inbetriebnahme Startup
ID Identifier Identification
IE Industrial Ethernet Industrial Ethernet
IEC International Electrotechnical Commission International Electrotechnical Commission
IF Interface Interface
IGBT Insulated Gate Bipolar Transistor Insulated gate bipolar transistor
IGCT Integrated Gate-Controlled Thyristor Semiconductor power switch with integrated con-
trol electrode
IL Impulslöschung Pulse suppression
IP Internet Protocol Internet Protocol
IPO Interpolator Interpolator
IT Isolé Terre Non-grounded three-phase line supply
IVP Internal Voltage Protection Internal voltage protection
J
JOG Jogging Jogging
K
KDV Kreuzweiser Datenvergleich Data cross-check
KHP Know-how protection Know-how protection
NTP Network Time Protocol Standard for synchronization of the time of day
NVRAM Non-Volatile Random Access Memory Non-volatile read/write memory
O
OA Open Architecture Software component which provides additional
functions for the SINAMICS drive system
OAIF Open Architecture Interface Version of the SINAMICS firmware as of which the
OA application can be used
OASP Open Architecture Support Package Expands the STARTER commissioning tool by the
corresponding OA application
OC Operating Condition Operation condition
OCC One Cable Connection One-cable technology
OEM Original Equipment Manufacturer Original equipment manufacturer
OLP Optical Link Plug Bus connector for fiber-optic cable
OMI Option Module Interface Option Module Interface
P
p… - Adjustable parameters
P1 Processor 1 CPU 1
P2 Processor 2 CPU 2
PB PROFIBUS PROFIBUS
PcCtrl PC Control Master control
PD PROFIdrive PROFIdrive
PDC Precision Drive Control Precision Drive Control
PDS Power unit Data Set Power unit data set
PDS Power Drive System Drive system
PE Protective Earth Protective ground
PELV Protective Extra Low Voltage Safety extra-low voltage
PFH Probability of dangerous failure per hour Probability of dangerous failure per hour
PG Programmiergerät Programming device
PI Proportional Integral Proportional integral
PID Proportional Integral Differential Proportional integral differential
PLC Programmable Logical Controller Programmable logic controller
PLL Phase-Locked Loop Phase-locked loop
PM Power Module Power Module
PMSM Permanent-magnet synchronous motor Permanent-magnet synchronous motor
PN PROFINET PROFINET
PNO PROFIBUS Nutzerorganisation PROFIBUS user organization
PPI Point to Point Interface Point-to-point interface
PRBS Pseudo Random Binary Signal White noise
PROFIBUS Process Field Bus Serial data bus
PS Power Supply Power supply
PSA Power Stack Adapter Power Stack Adapter
PT1000 - Temperature sensor
PTC Positive Temperature Coefficient Positive temperature coefficient
PTP Point To Point Point-to-point
TLS Transport Layer Security Encryption protocol for secure data transfer (previ-
ously SSL)
TM Terminal Module Terminal Module
TN Terre Neutre Grounded three-phase line supply
Tn - Integral time
TPDO Transmit Process Data Object Transmit Process Data Object
TSN Time-Sensitive Networking Time-Sensitive Networking
TT Terre Terre Grounded three-phase line supply
TTL Transistor-Transistor-Logic Transistor-transistor logic
Tv - Rate time
U
UL Underwriters Laboratories Inc. Underwriters Laboratories Inc.
UPS Uninterruptible Power Supply Uninterruptible power supply
USV Unterbrechungsfreie Stromversorgung Uninterruptible power supply
UTC Universal Time Coordinated Universal time coordinated
V
VC Vector Control Vector control
Vdc - DC link voltage
VdcN - Partial DC link voltage negative
VdcP - Partial DC link voltage positive
VDE Verband Deutscher Elektrotechniker Verband Deutscher Elektrotechniker [Association
of German Electrical Engineers]
VDI Verein Deutscher Ingenieure Verein Deutscher Ingenieure [Association of Ger-
man Engineers]
VPM Voltage Protection Module Voltage Protection Module
Vpp Volt peak to peak Volt peak to peak
VSM Voltage Sensing Module Voltage Sensing Module
W
WEA Wiedereinschaltautomatik Automatic restart
WZM Werkzeugmaschine Machine tool
X
XML Extensible Markup Language Extensible markup language (standard language
for Web publishing and document management)
Y
Z
ZK Zwischenkreis DC link
ZM Zero Mark Zero mark
ZSW Zustandswort Status word
Shortcut menu
The shortcut menu of a drive in the project navigator contains the following entries:
Online & diagnostics - Opens the Online & diagnostics editor; if the drive is not online,
Startdrive tries to establish an online connection.
Browsing a project Opens a search mask You can browse for individual information
about the active project using this mask.
Properties - Opens the Properties dialog of the drive. There, for example you set
bus parameters.
Icon Meaning
Allows the BICO interconnection of a binector input. The interconnection
dialog is opened by clicking on the icon.
Allows the BICO interconnection of a binector output. The interconnection
dialog is opened by clicking on the icon.
Allows the BICO interconnection of a connector input. The interconnection
dialog is opened by clicking on the icon.
Allows the BICO interconnection of a connector output. The interconnec-
tion dialog is opened by clicking on the icon.
Clicking on the icon next to the interconnection field allows a list of all of
the active interconnections of the parameter to be opened/displayed.
Shows that invalid BICO wiring exists in the drive screen forms.
Element Explanation
(icon,
button, etc.)
Changeover switch in position 1. Position 0 can be selected with a mouse click.
Chassis, 68
Commissioning
A Checklist booksize, 67
Checklist chassis, 68
Activating the web server, 123
Creating a Startdrive project, 70, 72
Active Line Module, 135
Deriving the hardware device configuration, 115
ALM, 135
Inserting a motor, 91
Analog output, 131
Inserting a Motor Module, 80
Inserting a Power Module, 80
Inserting an encoder, 99
B
Inserting an infeed, 75
Basic Line Module, 135 Inserting motors and acquiring specific motor
Basic parameter assignment data, 94
Calculation of controller data (VECTOR), 152 Inserting the drive unit offline, 74
Control (SERVO), 144 Loading the project to the drive device, 157
Control (VECTOR), 150 Requirements for commissioning, 49
Enable logic (SERVO), 146 Sequence, 66
Function module (VECTOR), 149 Configuration
Function modules (SERVO), 136 Saving, 60
Important parameters (SERVO), 145 Connector, 52
Line data / operating mode, 138 Input, 51
Basic parameterization Output, 51
Enable logic, 140 Control
Enable logic (VECTOR), 154 SERVO, 144
Function modules (SERVO), 143 VECTOR, 150
Important parameters (VECTOR), 151 Control panel, 42
Web server, 123 Enable, 159
BICO icons Speed specification, 162
Binector input, 174 Copy RAM to ROM, 60
Binector output, 174
Connector input, 174
Connector output, 174 D
Multiple interconnection, 174
Device configuration detection, 40
Bidirectional digital inputs/outputs, 130
Correcting the resulting topology, 117
Binector, 52
Creating the determined topology in the Startdrive
Input, 51
project, 119
Output, 51
Performing, 115
BLM, 135
Revising, 121
Booksize
Diagnostics, 38
Booksize power unit, 67
Digital inputs, 129, 130
Digital outputs, 130
Drive control panel, 42
C
Drive object type
Calculation of the controller data Setting, 89
VECTOR, 152 Drive unit
Changeover switch Inserting offline, 74
Position 0, 174
Position 1, 174
E Measuring system
Insert, 99
Enable logic
Overview, 97
SERVO, 146
Motor
VECTOR, 154
Inserting, 91
Encoder
Motor Module, 80
Inserting, 99
Detailed settings, 86
Overview, 97
Inserting, 80, 81
Motor Modules
Connecting in parallel, 87
F
Motor temperature monitoring
Function modules Motor temperature, 68
SERVO, 136, 143
VECTOR, 149
O
Online connection
H
CU320-2PN, 110
Help With Ethernet interface, 112
Components of the information system, 43 Online help
Help on messages, 46 Open, 47
Identification of help topics, 45
Tooltip, 46
P
Parallel connection
I
Motor Modules, 87
Important parameters Power Modules, 87
SERVO, 145 Parameter comparison
VECTOR, 151 Offline - Factory setting, 58
infeed Online - Factory setting, 58
Inserting, 75 Online - Offline, 58
Infeed Power Module, 80
Basic parameter assignment, 138 Detailed settings, 86
Infeed units, 135 Insert, 80
Info, 38 Inserting, 84
Information system Power Modules
Components of the information system, 43 Connecting in parallel, 87
Help on messages, 46 Preparing for commissioning, 49
Tooltip, 46 Project data
Inspector window, 38 Download to drive units, 157
Loading from a drive unit, 62
Properties, 38
L
Line contactor control, 141
S
Line Modules, 135
Line protection, 68 Saving
Power unit, 68 Configuration, 60
Non-volatile, 60
Saving a project, 60
M SERVO, 80
Setting
Measuring socket, 131
Drive object type, 89
Settings
Non-volatile backup on memory card, 60
Saving, 60
SLM, 135
Smart Line Module, 135
Startdrive
BICO connection, 51
Binector, 51
Calling, 65
Commissioning sequence, 66
Connector, 51
Creating a project, 70, 72
Device view, 33
Function view, 35
Interconnect BICO input, 53
Interconnect BICO output, 55
Modules in the the hardware catalog, 32
Parameter view, 36
Parameterizing editor, 34
Project tree, 30
Project view, 29
T
Temperature monitoring
Temperature monitoring circuit, 68
Terminal Board
Insert, 106
Terminal Module
Insert, 104
U
Uploading
From a drive unit, 62
Loading project data in the drive unit, 157
V
VECTOR, 80