L2B Slides Structural Mechanics
L2B Slides Structural Mechanics
and engineering
10 September 2023 | 1
Content
› Role FEM in design
▪ Designing in general, added value FEM, feasibility
› Structural Mechanics
▪ Element types; trusses, beams, shells, solids
▪ Mechanics Truss
▪ Mechanics Beams
▪ Exercise ‘shaft’
▪ Exercise ‘beams’
N1 N2
u1 u2
𝐸𝐴
𝑁1 = (𝑢1 − 𝑢2 ) 𝑁1 𝐸𝐴 1 −1 𝑢1
𝑙
𝐸𝐴 = ∙ 𝑢 or 𝐹 = 𝐾 ∙ 𝑢 with
𝑁2 𝑙 −1 1 2
𝑁2 = (−𝑢1 + 𝑢2)
𝑙
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Beam element
› Able to take up forces in axial as in transverse direction as well as moments.
› Discrete system: coupling of elements on clear visible (discrete) nodes
› Nodal forces expressed in nodal displacements via known deformation
equations
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𝐷𝑙 2 𝐷𝑙 3
D 𝜑2 = , 𝑣2 =
2𝐸𝐼 3𝐸𝐼
𝑀𝑙 𝑀𝑙 2
𝜑2 = , 𝑣2 =
𝐸𝐼 2𝐸𝐼
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𝑁2 𝑙
𝑢2 − 𝑢1 =
𝐸𝐴
𝐷2 𝑙 3 𝑀2 𝑙 2
› Deformation equations: 𝑣2 − 𝑣1 = 𝜑1 ∙ 𝑙 + +
3𝐸𝐼 2𝐸𝐼
𝐷2 𝑙 2 𝑀2 𝑙
𝜑2 − 𝜑1 = +
2𝐸𝐼 𝐸𝐼
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Beam mechanics
› Definitions (stress, displacement, strain)
› Mechanical properties (tensile test)
› Loads
▪ Axial
▪ Torsion
▪ Combinations
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(Engineering) Stress
› Stress = Force/ (original) area; units = [N/m2]
› Normal stress (𝜎) and shear stress (𝜏)
𝑃⊥ 𝑃//
𝜎= 𝜏=
𝐴0 𝐴0
A0
A0
P⊥ P⊥ P//
(Engineering) Strain
› Relative change in length due to load
∆𝑙
▪ ε=
𝑙0
▪ For tension and compression: ∆𝑙 = 𝑙 − 𝑙0
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Transverse strain
› When object is stretched, object
becomes longer and thinner
› When compressed: shorter and
thicker
› Poisson’s ratio (Greek nu)
▪ ν = ε𝑥𝑥 /ε𝑦𝑦
Mechanical properties
› Tensile test
gauge
length
https://yasincapar.com/wp-content/uploads/2020/10/tensile-test.gif
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Tensile test
UTS (Ultimate Elastic region (Hooke’s
tensile strength) Fracture
law):
𝜎
Young′s Modulus 𝐸 =
𝜀
Y (yield stress)
Plastic
σ (stress)
Elastic
ε (strain)
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Loads
› Axial (normal stress, see also lecture L2A)
› Transverse
▪ Shear force (shear stress)
▪ Bending moment (normal stress)
› Torsion (shear stress)
› Combinations
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Reaction forces
› Solve equilibrium equations
› ∑𝐹𝑥 = 0 ⇒ −𝑅𝑥,1 + 𝐹 = 0
▪ 𝑹𝒙,𝟏 = 𝑭
› ∑𝐹𝑦 = 0 ⇒ 𝑅𝑦,1 + 𝑅𝑦,2 − 𝑊 = 0
› ∑𝑀1 = 0 ⇒ −𝑊𝐿1 + 𝑅𝑦,2 (𝐿1 + 𝐿2 ) = 0
𝑳𝟏
▪ 𝑹𝒚,𝟐 = 𝑾
𝑳𝟏 +𝑳𝟐
𝐿1 𝐿1 +𝐿2 𝐿1 𝑳𝟐
▪ 𝑹𝒚,𝟏 = 𝑊 − 𝑊 =𝑊 − =𝑾
𝐿1 +𝐿2 𝐿1 +𝐿2 𝐿1 +𝐿2 𝑳𝟏 +𝑳𝟐
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Shear forces
› For cross-section 1a
𝐿2
▪ ∑Fy = R y,1 − D = 0 yields 𝐷 = 𝑊
𝐿1 +𝐿2
› For cross-section 2
▪ ∑Fy = R y,1 − D − W = 0
𝐿2
▪ 𝐷 = R y,1 − 𝑊 = 𝑊 − 𝑊 = −𝑅𝑦,2
𝐿1 +𝐿2
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Shear stress
› Shear stress
𝐷 𝑥
▪ 𝜏𝐷 = 𝑐 ⋅
𝐴
› 𝑐 is a factor depending on shape of the
cross-section
3
▪ for rectangular bars
2
4
▪ for round bars
3
▪ 1 for some specific areas (hatched):
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Bending moment
› For cross-section 1
▪ ∑𝑀 = R y,1 ∙ x − M = 0 yields M x = R y,1 ∙ x
› For cross-section 2
▪ ∑𝑀 = R y,1 ∙ x − W ∙ x − L1 − M = 0
𝐿2
▪ 𝑀=𝑊 ∙ x − W ∙ x − L1 =
𝐿1 +𝐿2
𝐿1
▪ 𝑀 = −W ∙ 𝑥 ∙ + W ∙ L1 = W ∙ L1 − 𝑥 ∙ 𝑅𝑦,2
𝐿1 +𝐿2
Bending moment
› For cross-section 1 (x = [0, L1 ])
▪ M x = R y,1 ∙ x
▪ M x=0 =0
𝐋𝟐 ∙𝐋𝟏
▪ M x = L1 = R y,1 ∙ x = 𝐖
𝐋𝟏 +𝐋𝟐
› For cross-section 2 (x = [L1 , L1 + L2 ])
▪ M(x) = W ∙ L1 − x ∙ R y,2
L1
▪ M x = L1 = W ∙ L1 − L1 ∙ W =
L1 +L2
L1 L1 +L2 L1
W ∙ L1 1 − = W ∙ L1 − =
L1 +L2 L1 +L2 L1 +L2
𝐋𝟐 ∙𝐋𝟏
𝐖
𝐋𝟏 +𝐋𝟐
L1
▪ M x = L1 + 𝐿2 = W ∙ L1 − (L1 +𝐿2 ) ∙ W =
L1 +L2
L1 +𝐿2
W ∙ L1 − W ∙ L1 ∙ =0
L1 +L2
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Torsion
› Indicated with ‘double arrows’
𝑇⋅𝑟
› Stress 𝜏 𝑇 =
𝐼𝑝
› Combinations
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Coffee break
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Von-Mises criterion
𝑁 𝑥
› Axial (normal stress) 𝜎𝑁 =
𝐴
𝐷 𝑥
› Shear force (shear stress) 𝜏𝐷 = 𝑐 ⋅
𝐴
−𝑦⋅𝑀 𝑥
› Bending moment (normal stress) 𝜎𝑀 =
𝐼
𝑇(𝑥)⋅𝑟
› Torsion (shear stress) τT =
𝐼𝑝
▪ Yield criterion
▪ Principal stresses and axes can be computed (but cumbersome)
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Example shaft
› Consider a circular shaft with radius r having the following geometry and loads
▪ r = 50 mm
▪ L1 = 3 m
▪ L2 = 2 m
▪ W = 10 kN
▪ F = 5 kN
▪ T = 10 kNm
› Determine the equivalent stress using the Huber and Henky criterion
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Equivalent stress
› σM = 122.23 𝑀𝑃𝑎
› τT = 50.93 𝑀𝑃𝑎
› σN = 0.64 𝑀𝑃𝑎
› τD = 1.02 𝑀𝑃𝑎
› τ = τD + τT = 1.02 + 50.93 = 51.95 𝑀𝑃𝑎
› σ = σM + σN = 122.23 + 0.64 = 122.87 𝑀𝑃𝑎
› σV = σ2 + 3τ2 = 122.872 + 3 ∙ 51.952 = 152.29 𝑀𝑃𝑎
› Yield strength
▪ Steel: 250 𝑀𝑃𝑎 (No plastic deformation)
▪ Bone: ~120 𝑀𝑃𝑎 (Fracture)
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Week assignment 2
› Two weeks (deadline 22-sep 5:00 PM)
› Hand calculations (see lecture slides)
and COMSOL model
▪ Calculate minimum required diameter
for steel and aluminum shaft
▪ Compare COMSOL and manual
calculations
› In COMSOL, use a parametric sweep to
determine the minimum required
diameter
› Write a report with your findings
› See Brightspace for further information
and requirements
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Exercise shaft
› Download L2B_Exercise1_Shaft.pdf guide from Brightspace
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3 [m] 2 [m]