Doc. No.

DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 1 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

Table of Contents

1.0 Purpose ........................................................................................................... 2

2.0 Scope of Work ................................................................................................. 2

3.0 Preparation of Works ....................................................................................3-4

3.1 Preliminaries

3.2 Traffic Control System

3.3 Site Safety and Workers Safety

4.0 Planning & Procedure....................................................................................4-5

4.1 Resources Planning

4.1.1 Materials

4.1.2 Plant and equipment

4.1.3 Manpower

4.2 Valve Replacement Procedure

5.0 Safety and Environment.............................................................................5-6

5.1 Safety

5.2 Environment

6.0 On Site Details..............................................................................................7

7.0 Existing Layout Details.................................................................................8

 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 2 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

1.0 Purpose

This method statement generally described the procedures and scope of works to
carry out and complete the valve replacement at Jalan Berkat.

2.0 Scope of Work

The works to be carried comprise of 100mm valve installation at Jalan Berkat.

All works shall comply with the requirement of Local Authorities. The contractor shall
execute the works in strict conformity with the approved plans and shall arrange for
the necessary formalities to be complied with.
 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 3 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

3.0 Preparation of Works

3.1 Preliminaries

Prior to commencement of the connection pipe, the work shall be

carried out including:-
i. Ensure that the open cut method procedures was submitted and approved
by the consultant and Air Selangor.
ii. Pilot excavation shall be carried out to determine the existing
Services and existing pipes sizes.

3.2 Traffic Control System

i. All the signboard and safety equipment shall be ready and comply with
the requirement of the authorities and approved by clients.
ii. Flagman provided on site shall be incharged to control traffic flow and
signboards to be used during physical work on site.

3.3 Site Safety and Workers Safety

i. All safety requirements as required will be followed strictly. All standard

procedure will be submitted and monitored by the site head in charge.
ii. Prior to starting of physical work, toolbox meeting with the emphasize of
safety aspect will be conducted everyday on site.
iii. Overall site condition will be strictly placed with safety sign, safety cone,
barriers and flag man as to prevent difficulty to the traffics.
 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 4 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

4.0 Planning & Procedure

4.1 Resources Planning

4.1.1 Material
ITEM DESCRIPTION
1. 1 nos MS pipe 100mm cut to suit site
2. 1 nos 100mm Sluice valve
3. 1nos 100mm Flange adaptor
4. Bolt and Nut
5. EPDM Gasket
6. Ring Flanges

4.1.2 Plant and equipment

Item Description Qty
1 Welding Machine 1 unit
2 Hand Tools 1 set
3 Generator 1 unit
4 Tower Light 1 unit
5 Portable Cutter 1 unit

4.1.3 Manpower
Item Description No. Of Personnel
1 Supervisor 1
2 Skilled Worker 2
3. General Worker 2
4. Flagman 2
 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 5 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

4.2 Valve Replacement Procedure

i. Ensure excavation and fabrication of pipeworks has been prepared early before the
replacement work.

ii. Close the water sources at existing pipe by authoritiy (Air Selangor Petaling Region).

iii. After the water sources completely closed, the scour valve need to open to dewatering
the water inside the pipe assist by plant operation.

iv. After dewatering complete, the replacement can be start.

v. Dismantle the existing valve together with the short piece by untightening the bolt nut
at the joint, then remove/lifting the valve to temporary area.

vi. Install the new DN100 sluice valve complete with short piece, gasket, bolt nut and
flange adaptor to the existing pipeline.

vii. After complete the new valve installation, the water sources can be open for supply
and recovery.

viii. If any leaking found, a rectification works should be done immediately.

5.0 SAFETY AND ENVIRONMENT

5.1 Safety

i. Safety tool box meeting shall be conducted before start work to remind
workers about concerning the safety.
ii. All workers shall provide with proper Personal Protective Equipement (PPE)
and shall be worn every time they are entering the site.
iii. Permit to work (PTW) shall valid for working on site.
iv. Safety Supervisor shall ensure that the activity shall carry out in a safe
manner.
v. Proper and adequate provision of temporary signage’s and barricade at
working area.
 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 6 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

5.2 Environment

i. All workers shall educate on good environmental management practices and

well-disciplined to environment.
ii. All workers shall ensure that all tools and equipment machinery are in good
condition to avoid any oil leakage that could harm to environment.
iii. Safety Supervisor shall ensure that no open burning of construction or
domestic wastes is practiced.
iv. All workers shall ensure to do housekeeping and road clearing after all the
works completed on site.
 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 7 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

6.0 ON SITE DETAILS

Existing valve to replace

new 200mm DI

new 200mm DI
 Doc. No. DOC-KS AMAN-M-018-MS-0
METHOD STATEMENT FOR VALVE REPLACEMENT AT
Revision 0
JALAN BERKAT
Date 10/10/2023

PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG. SRI AMAN

Page 8 of 8
KNH Technology Sdn. Bhd. CONTRACT NO.: PO0000032172

7.0 EXISTING LAYOUT DETAILS

Jalan Berkat

pipe 150mm
Existing DI
New DI pipe 200mm

Berkat 5
Lorong
150 x150mm tee with
2nos Dresser joint Existing AC pipe 100mm
150mm

2nos VA joint 100mm

1nos 100mm sluice valve (decom)

150mm Sluice valve
with flange adaptor

Existing 100mm valve to be replace

 PROPOSED PIPE RETICULATION IMPROVEMENT WORKS IN KG SRI AMAN, PETALING

CONTRACT NO / P.O. NO. : PO0000032172

METHOD STATEMENT FOR VALVE REPLACEMENT AT

JALAN BERKAT

Rev. No. Date Dwg. / Doc No. Description Status

0 10/10/2023 DOC-KS AMAN-M-018-MS METHOD STATEMENT FOR VALVE MS

REPLACEMENT AT JALAN BERKAT

PROJECT PROPONENT :

CLIENT : CONSULTANT : MAIN CONTRACTOR :

PENGURUSAN AIR SELANGOR SDN. BHD. GHAZALI & ASSOCIATES SDN BHD KNH TECHNOLOGY SDN. BHD.

Level 4, Tower E, No. 44-1, Jalan 27/70a, No.1, Tingkat 1

Bangsar Trade Centre (Plaza Pantai), Desa Sri Hartamas, Jalan Harmoni 1A/KU3
Off Jalan Pantai Baharu, 50480 Kuala Lumpur, Kristal Klang Commercial Centre
59200 Kuala Lumpur.
WP Kuala Lumpur 41050, Klang
Selangor