EN

Operation & Maintenance Manual

TL360(X) Telescopic Handler

S/N AN6H11001 & Above

S/N ANFU11001 & Above

6990099-EN (3-12) Revised (9-12) (3) Printed in Belgium © Bobcat Company 2012
Original Instructions
1 of 194
2 of 194
 OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502

P-90216
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual.

CORRECT CORRECT WRONG

NA5465 NA5444 NA5435

Always fasten seat belt snugly. Never use telescopic handler without Never carry riders.
Always keep your feet and arms operator cab with ROPS and FOPS
inside the cab. approval. Use only an approved work platform.

WRONG WRONG WRONG

NA5438 NA5431 NA5437

Do not use machine in atmosphere Check for overhead or Always carry bucket or
with explosive dust, explosive gas, underground power lines before attachments as low as possible.
or where exhaust can contact operating. Do not travel or turn with boom up.
flammable material. Keep boom, attachment, and load a
minimum of 3m (10 ft.) away from Load, unload, and turn on flat level
electrical power lines. ground.

WRONG WRONG WRONG

NA5429 NA5426 NA5430

Never exceed Rated Load Never exit the machine with engine Never modify equipment.
Capacity. running or with boom raised.
Read and understand the Load To park, put transmission in neutral, Use only attachments approved by
Capacity Charts. engage parking brake, and put Bobcat Company for this model
attachment flat on the ground. telescopic handler.

SAFETY EQUIPMENT
The Bobcat telescopic handler must be equipped with safety items necessary for each job. Ask your dealer for information
on the safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the telescopic handler with all fasteners tight. Never
operate without right window.
3. OPERATOR’S HANDBOOK: Must be in the cab.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5. SAFETY TREADS: Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. BOOM STOP (if equipped): Replace if damaged.
8. PARKING BRAKE: Check for function.
9. WINDOWS AND MIRRORS: Clean and check for broken glass or mirrors. Replace if damaged.

OSW71-EN-0211

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4 of 194
 CONTENTS

FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

SAFETY AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

LOAD CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

SYSTEM SETUP AND ANALYSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119

PREVENTIVE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

REFERENCE INFORMATION

Write the correct information for YOUR Bobcat telescopic handler in the spa ces below. Always use these nu mbers
when referring to your Bobcat telescopic handler.

Telescopic Handler Serial Number

Engine Serial Number

NOTES:

YOUR BOBCAT DEALER:

ADDRESS:

PHONE:

Bobcat Company Doosan Benelux SA

P.O. Box 128 Drève Richelle 167
Gwinner, ND 58040-0128 B-1410 Waterloo
UNITED STATES OF AMERICA BELGIUM

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4 TL360(X) Operation & Maintenance Manual
 FOREWORD

This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation
& maintenance of th e Bobcat telescopic handler. READ AND UNDERSTAND THIS OPERATION &
MAINTENANCE MANUAL BEFORE OPERATING YOUR BOBCAT TELESCOPIC HANDLER. If you have any
questions, see your Bobc at dealer. Th is manual can illustrate options and accessories not installed on your
telescopic handler.

DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model TL360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model TL360X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CERTIFICATE OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model TL360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model TL360X . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

BOBCAT COMPANY IS IS0 9001 CERTIFIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

REGULAR MAINTENANCE ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Lubricants, Fuel And Fluids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SERIAL NUMBER LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Telescopic Handler Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Telescopic Handler Statutory Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Engine Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Other Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

BOBCAT TELESCOPIC HANDLER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

FEATURES, ACCESSORIES AND ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Options And Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tractor Homologated Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Available Tyres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Front Window Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Front Window Guard Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Digging Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Light Material Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Bale Handler With Spikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Bale Handlers With Tubes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Bale Handlers With Tines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Bucket Grapples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fork Grapples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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DECLARATION OF CONFORMITY

Model TL360

Contents of EC Declaration of Conformity

This information is provided in the operators manual to comply with
clause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.
The official EC Declaration of Conformity is supplied in a separate document.

Manufacturer Directive 2000/14/EC: Noise Emission in the

Environment by Equipment For Use Outdoors

Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
Route de Nantes France
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/L110659/1

Technical Documentation
Doosan Benelux SA
Drève Richelle 167
B-1410 Waterloo Conformity Assessment Procedure(s)
2000/14/EC, Annex VI
BELGIUM

Sound Power Levels [Lw(A)]

Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA

Description of Equipment Equipment conforms to CE Directive(s) Listed Below

Type of Equipment: Telescopic Handler 2006/42/EC: Machinery Directive
Model Name: TL360 2004/108/EC: Electromagnetic Compatibility Directive
Model Code: AN6H

Engine Manufacturer: Perkins

Engine Model: 1104D-44TA-3056/2200
Engine Power: 74.5 kW @ 2200 RPM

Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.

Effective From:

10 February 2011

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DECLARATION OF CONFORMITY (CONT’D)

Model TL360X

Contents of EC Declaration of Conformity

This information is provided in the operators manual to comply with
clause 1.7.4.2(c) of Annex I of Machinery Directive 2006/42/EC.
The official EC Declaration of Conformity is supplied in a separate document.

Manufacturer Directive 2000/14/EC: Noise Emission in the

Environment by Equipment For Use Outdoors

Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
Route de Nantes France
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/L110659/2

Technical Documentation
Doosan Benelux SA
Drève Richelle 167
B-1410 Waterloo Conformity Assessment Procedure(s)
2000/14/EC, Annex VI
BELGIUM

Sound Power Levels [Lw(A)]

Measured Sound Power 105 dBA
Guaranteed Sound Power 106 dBA

Description of Equipment Equipment conforms to CE Directive(s) Listed Below

Type of Equipment: Telescopic Handler 2006/42/EC: Machinery Directive
Model Name: TL360X 2004/108/EC: Electromagnetic Compatibility Directive
Model Code: ANFU

Engine Manufacturer: Perkins

Engine Model: 1104D-44TA-3056/2200
Engine Power: 74.5 kW @ 2200 RPM

Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.

Effective From:

10 February 2011

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8 TL360(X) Operation & Maintenance Manual
CERTIFICATE OF CONFORMITY

Model TL360

ECCERTIFICATEOFCONFORMITY
forcompletevehicles

I,theundersignedTroyKRAFT
herebycertifythatthefollowingvehicle:
0,1 Make(s)(registeredbythemanufacturer):BOBCAT 3 Engine
0,2 Type(specifyanyvariantsandversions):PF2,variant:V100Ͳ30,version:TL360 3.1.1 Make:Perkins
0.2.1 Tradename(s)(whereappropriate):TL360 3.1.3 Meansofidentificationoftype,locationandmethodofaffixing:Theenginetypecodingisonanadhesivelabel
onlefthandsideofcylinderblockontopcoverandtheserialnumberisonanaluminiumplaterivetedontheleft
handsideofthecylinderblock
0,3 Meansofidentificationoftype,ifmarkedonthevehicle:writedownonthestatutoryplate 3.1.6 Operatingprinciple:
0.3.1 Manufacturer'splate(locationandmethodofaffixing):Themanufacturer'splateisgluedandrivetedonthe Ͳcompressionignition
rightfrontsideofthechassis.
0.3.2 Chassisidentificationnumber(location):Engravedontherightfronttopofthechassis Ͳdirectinjection
0,4 Categoryofvehicle:T1 ͲfourͲstroke
0,5 Nameandaddressofmanufacturer:BobcatFranceSA,BP71,44160Pontchateau,France 3.1.7 Fuel:diesel
0,6 Locationofthestatutoryplate:Thestatutoryplateisgluedandrivetedontherightfrontsideofthechassis 3.2.1.2 Type:1104DͲ44TA
underthemanufacturer'splate
Stage1:Basevehicle:Notapplicable ECtypeͲapprovalnumber:e11*97/68JA*2004/26*0879*03
ͲManufacturer 3.2.1.6 Numberofcylinders:4inline
ͲECtypeͲapprovalnumber 3.2.1.7 Cylindercapacity:4400cm3
ͲDate 3,6 Nominalenginepower:74.5kwat2200minͲ1atstandardsetting(inaccordancewithEuropeanParliamentand
CouncilDirective97/68/EC)
Stage2:Notapplicable 3.6.1 Optional:poweratthepowertakeͲoff:Notapplicable
ͲManufacturer 4 Transmission
ͲECtypeͲapprovalnumber 4,5 Gearbox
ͲDate Numberofratios:
Vehicleidentificationnumber: Ͳfront:2mechanicalwith2ratiosofhydrostatictransmission
Numericoralphanumericidentificationcode:AN6H Ͳrear:2mechanicalwith2ratiosofhydrostatictransmission
accordingtothetype(s)ofvehicledescribedintheapproval(s)correspondineveryrespecttothetypedescribed 4,7 Calculatedmaximumdesignspeed:29,8km/h
in
ͲECtypeͲapprovalnumber:e13*2003/37*0228*01 4.7.1 Measuredmaximumspeed:32,0km/h
ͲDate:October3rd,2011 7 Steering
Thevehiclemayberegisteredpermanently,withoutrequiringanyfurtherapprovals,fordrivingontheright/left 7,1 Steeringcategory:powersteering

Fargo,ND,USA 8 Braking(briefdescriptionofthebrakingsystem):PedalͲactionnedhydraulicbrakecircuitwithoilimmerged
brakesdiscsinfrontaxle.ManualproportionalleverͲactionnedspringappliedpressurereleaseparkingbrakeon
parkingbrakedisc
(Place)(Date) 8.11.4.1 Overpressureatcoupling:(singleͲline):13000kPa
VicePresidentCompactEngineering 8.11.4.2 Overpressureatcoupling:(twoͲline):N/A
(Signature)(Position) 10 RollͲoverprotectivestructures,weatherprotection,seat,loadplatforms.
10,1 Cab
AͲCompletetractors ͲMake(s):SIAC7147161cab
1 Generalconstructioncharacteristicsofthetractor ͲECtypeͲapprovalmark(s):e13*2009/75*2009/75*0214*00
1,1 Numberofaxlesandwheels:twoaxles,fourwheels 10.1.3 RollͲoverhoop:Notapplicable
ofwhich 10.3.2 Passengerseat(s):Notapplicable
1.1.3 Poweredaxles:twopoweredaxles 10,4 Loadplatform:Notapplicable
1.1.4 Brakedaxles:one,thefrontaxleisbraked 11 LightingandlightͲsignallingdevices:
1,4 Reversibledrivingposition:No 11,2 Optionaldevices:
1,6 Tractordesignedfordrivingonthe:Rightandontheleft MainͲbeamheadlamp
2 Massesanddimensions Reversinglamp
2.1.1 Unladenmass(es)inrunningorder: Worklamps
Ͳmaximum:6420kg 12 Miscellaneous
Ͳminimum:6100kg 12,2 Mechanicalcouplingbetweenthetractorandthetrailer
2.2.1 Maximumladenmass(es)ofthetractoraccordingtothetyrespecification:9000kg 12.2.1 Type(s):Mechanical
2.2.2 Distributionofthatmass(thosemasses)amongtheaxles:from4000kgto5000kgonthefront/from5000kgto 12.2.2 Make(s):CramerKU540,CramerKU2000,CramerKU5410,Dromone730Ͳ00275,Dromone730Ͳ00644
4000kgontherear
2.2.3.1 Mass(es)andtyre(s):thefourwheelsofthetractorarestrictlyidentical 12.2.3 ECtypeͲapprovalmark(s):e1*89/173ͲIVͲ0207,e1*89/173*2000/1*0088*02,e1*89/173*97/54*3Ͳ0026*04,
e1*89/173*2006/26*0370*00,e1*2009/144*0370*01
12.2.4 Maximumhorizontalload:8240daN,8930daN,9131daN,6650daN,6650daN
AxleN° Tyres Loadcapacity Technically Maximum Maximumverticalload(whereappropriate):2000daN,2000daN,2000daN,2000daN,2000daN
(dimensions) (kg) permissible permissible
12,3 Hydrauliclift:threeͲpointcoupling:No
maximummass verticalloadon
peraxle thecoupling 13 Exteriorsoundlevel
(kg) point(kg) NumberofbasedirectiveandmostrecentamendmentapplicableforECͲtypeapproval.Foradirectivewithtwo
SOLIDEAL405/70Ͳ20PR14TMR4 2550 5100 500 ormoreapplicationphases,indicatewhichphase:2009/63/EC
MICHELIN460/70R24159A8/159BXMCLINDTL 3830 5000 500 13,1 stationary:82dB(A)
MICHELIN500/70R24164A8/164BINDTLXMCL 3795 5000 500 13,2 moving:81dB(A)
DUNLOPT37400/80Ͳ24156B 4015 5200 500
14 DriverͲperceivedsoundlevel.Statethetestmethodused:AnnexII
DUNLOPT37400/70Ͳ20150B 3685 5200 500
1 NumberofbasedirectiveandmostrecentamendmentapplicableforECͲtypeapproval.Foradirectivewithtwo
MICHELIN400/80Ͳ24162A8INDTLPOWERCL 4160 5200 500
NOKIAN460/65R24156A8/151DTRISTEELTL 4000 5200 500 ormoreapplicationphases,indicatewhichphase:2009/76/EC:79dB(A)withallopeningsclosedand83dB(A)
DUNLOP405/70R24168A2152JMPTSPT9 3810 5200 500 withallopeningsopened
DUNLOP405/70R20168A2152JMPTSPT9 3805 5200 500 15 Exhaustemissions .Statetheminimumvalues
TITAN400/70Ͳ20150B/166A2LiftRiggerII 3350 5200 500 NumberofbasedirectiveandmostrecentamendmentapplicableforECͲtypeapproval.Foradirectivewithtwo
SOLIDEAL405/70Ͳ20PR14TMR4 2550 5100 500
ormoreapplicationphases,indicatewhichphase:Directive1997/68/ECaslastamendedbyDirective
MICHELIN460/70R24159A8/159BXMCLINDTL 3830 5000 500
MICHELIN500/70R24164A8/164BINDTLXMCL 3795 5000 500 2004/26/EC,StageIIIA
DUNLOPT37400/80Ͳ24156B 4015 5200 500 15,1 Resultsoftests
DUNLOPT37400/70Ͳ20150B 3685 5200 500 CO:0.86g/kWhHC:NotapplicableNox:NotapplicableHC+Nox:3,77g/kWhParticulates:0.334g/kWhSmoke
2
MICHELIN400/80Ͳ24162A8INDTLPOWERCL 4160 5200 500 (x):Notapplicable
NOKIAN460/65R24156A8/151DTRISTEELTL 4000 5200 500 15,2 Resultsoftests:Notapplicable
DUNLOP405/70R24168A2152JMPTSPT9 3810 5200 500
16 Fiscalhorsepower(s)orclass(es)
DUNLOP405/70R20168A2152JMPTSPT9 3805 5200 500
TITAN400/70Ͳ20150B/166A2LiftRiggerII 3350 5200 500 ͲBelgiumͲBulgariaͲCzechRepublic
 ͲDenmarkͲGermanyͲEstonia
ͲGreeceͲSpainͲFrance
ͲIrelandͲItalyͲCyprus
2,3 Ballastmasses(totalmass,material,numberofcomponents):None ͲLatviaͲLithuaniaͲLuxembourg
2,4 Technicallypermissibletowablemasses: ͲHungaryͲMaltaͲNetherlands
2.4.1 Drawbar/Interchangeabletowedmachinery:3500kg ͲAustriaͲPolandͲPortugal
2.4.2 SemiͲtrailer/interchangeabletowedmachinery:6000kg ͲRomaniaͲSloveniaͲSlovakia
2.4.3 CentreͲaxletrailer/interchangeabletowedmachinery:6000kg ͲFinlandͲSwedenͲUnitedKingdom
2.4.4 Maximummassofthetrailer/interchangeabletowedmachinerywhichmaybetowed:19000kg 17 Comments
2.4.5 Totaltechnicallypermissiblemass(es)ofthetractorͲtrailercombinationforeachconfigurationoftrailerbraking:
28000kg
2.4.6 Positionofthecouplingpoint
2.4.6.1 Heightofthecouplingpointabovetheground:
2.4.6.1.1 Maximum:976mm
2.4.6.1.2 Minimum:from455mmto554mm
2.4.6.2 Distancefromtheverticalplanepassingthroughtheaxisoftherearaxle:from801to838mm
2,5 Wheelbase:2870mm
2,6 Minimumandmaximumtrack:1892/1892mm
2.7.1 Length:from4563mmto4884mm
2.7.2 Width:from2300mmto2405mm
2.7.3 Height:from2476mmto2575mm

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CERTIFICATE OF CONFORMITY (CONT’D)

Model TL360X

ECCERTIFICATEOFCONFORMITY
forcompletevehicles

I,theundersignedTroyKRAFT
herebycertifythatthefollowingvehicle:
0,1 Make(s)(registeredbythemanufacturer):BOBCAT 3 Engine
0,2 Type(specifyanyvariantsandversions):PF2,variant:V100Ͳ40,version:TL360X 3.1.1 Make:Perkins
0.2.1 3.1.3 Meansofidentificationoftype,locationandmethodofaffixing:Theenginetypecodingisonanadhesivelabel
onlefthandsideofcylinderblockontopcoverandtheserialnumberisonanaluminiumplaterivetedontheleft
Tradename(s)(whereappropriate):TL360 handsideofthecylinderblock
0,3 Meansofidentificationoftype,ifmarkedonthevehicle:writedownonthestatutoryplate 3.1.6 Operatingprinciple:
0.3.1 Manufacturer'splate(locationandmethodofaffixing):Themanufacturer'splateisgluedandrivetedonthe
rightfrontsideofthechassis. Ͳcompressionignition
0.3.2 Chassisidentificationnumber(location):Engravedontherightfronttopofthechassis Ͳdirectinjection
0,4 Categoryofvehicle:T1 ͲfourͲstroke
0,5 Nameandaddressofmanufacturer:BobcatFranceSA,BP71,44160Pontchateau,France 3.1.7 Fuel:diesel
0,6 Locationofthestatutoryplate:Thestatutoryplateisgluedandrivetedontherightfrontsideofthechassis 3.2.1.2
underthemanufacturer'splate Type:1104DͲ44TA
Stage1:Basevehicle:Notapplicable ECtypeͲapprovalnumber:e11*97/68JA*2004/26*0879*03
ͲManufacturer 3.2.1.6 Numberofcylinders:4inline
ͲECtypeͲapprovalnumber 3.2.1.7 Cylindercapacity:4400cm3
3,6 Nominalenginepower:74.5kwat2200minͲ1atstandardsetting(inaccordancewithEuropeanParliamentand
ͲDate CouncilDirective97/68/EC)
Stage2:Notapplicable 3.6.1 Optional:poweratthepowertakeͲoff:Notapplicable
ͲManufacturer 4 Transmission
ͲECtypeͲapprovalnumber 4,5 Gearbox
ͲDate Numberofratios:
Vehicleidentificationnumber: Ͳfront:2mechanicalwith2ratiosofhydrostatictransmission
Numericoralphanumericidentificationcode:ANFU Ͳrear:2mechanicalwith2ratiosofhydrostatictransmission
accordingtothetype(s)ofvehicledescribedintheapproval(s)correspondineveryrespecttothetypedescribed 4,7
in Calculatedmaximumdesignspeed:40,3km/h
ͲECtypeͲapprovalnumber:e13*2003/37*0228*01 4.7.1 Measuredmaximumspeed:42,8km/h
ͲDate:October3rd,2011 7 Steering
7,1
Thevehiclemayberegisteredpermanently,withoutrequiringanyfurtherapprovals,fordrivingontheright/left Steeringcategory:powersteering
8 Braking(briefdescriptionofthebrakingsystem):PedalͲactionnedhydraulicbrakecircuitwithoilimmerged
brakesdiscsinbothaxle.ManualproportionalleverͲactionnedspringappliedpressurereleaseparkingbrakeon
Fargo,ND,USA parkingbrakedisc
(Place)(Date 8.11.4.1 Overpressureatcoupling:(singleͲline):13000kPa
VicePresidentCompactEngineering 8.11.4.2 Overpressureatcoupling:(twoͲline):N/A
(Signature)(Position) 10 RollͲoverprotectivestructures,weatherprotection,seat,loadplatforms
10,1 Cab
AͲCompletetractors ͲMake(s):SIAC7147161cab
1 Generalconstructioncharacteristicsofthetractor ͲECtypeͲapprovalmark(s):e13*2009/75*2009/75*0214*00
1,1 Numberofaxlesandwheels:twoaxles,fourwheels 10.1.3 RollͲoverhoop:Notapplicable
ofwhich 10.3.2 Passengerseat(s):Notapplicable
1.1.3 Poweredaxles:twopoweredaxles 10,4 Loadplatform:Notapplicable
1.1.4 Brakedaxles:twobrakedaxles 11 LightingandlightͲsignallingdevices:
1,4 Reversibledrivingposition:No 11,2 Optionaldevices:
1,6 Tractordesignedfordrivingonthe:Rightandontheleft MainͲbeamheadlamp
2 Massesanddimensions Reversinglamp
2.1.1 Unladenmass(es)inrunningorder: Worklamps
Ͳmaximum:6420kg 12 Miscellaneous
Ͳminimum:6100kg 12,2 Mechanicalcouplingbetweenthetractorandthetrailer
2.2.1 Maximumladenmass(es)ofthetractoraccordingtothetyrespecification:9000kg 12.2.1 Type(s):Mechanical
2.2.2 Distributionofthatmass(thosemasses)amongtheaxles:from4000kgto5000kgonthefront/from5000kgto 12.2.2
4000kgontherear Make(s):CramerKU540,CramerKU2000,CramerKU5410,Dromone730Ͳ00275,Dromone730Ͳ00644
2.2.3.1 Mass(es)andtyre(s):thefourwheelsofthetractorarestrictlyidentical 12.2.3 ECtypeͲapprovalmark(s):e1*89/173ͲIVͲ0207,e1*89/173*2000/1*0088*02,e1*89/173*97/54*3Ͳ0026*04,
e1*89/173*2006/26*0370*00,e1*2009/144*0370*01
12.2.4 Maximumhorizontalload:8240daN,8930daN,9131daN,6650daN,6650daN
AxleN° Tyres Loadcapacity Technically Maximum Maximumverticalload(whereappropriate):2000daN,2000daN,2000daN,2000daN,2000daN
(dimensions) (kg) permissible permissible 12,3 Hydrauliclift:threeͲpointcoupling:No
maximummass verticalloadon 13 Exteriorsoundlevel
peraxle thecoupling
NumberofbasedirectiveandmostrecentamendmentapplicableforECͲtypeapproval.Foradirectivewithtwo
(kg) point(kg)
SOLIDEAL405/70Ͳ20PR14TMR4 2550 5100 500
ormoreapplicationphases,indicatewhichphase:2009/63/EC
MICHELIN460/70R24159A8/159BXMCLINDTL 3830 5000 500 13,1 stationary:82dB(A)
MICHELIN500/70R24164A8/164BINDTLXMCL 3795 5000 500 13,2 moving:81dB(A)
DUNLOPT37400/80Ͳ24156B 4015 5200 500 14 DriverͲperceivedsoundlevel. Statethetestmethodused:AnnexII
DUNLOPT37400/70Ͳ20150B 3685 5200 500 NumberofbasedirectiveandmostrecentamendmentapplicableforECͲtypeapproval.Foradirectivewithtwo
1
MICHELIN400/80Ͳ24162A8INDTLPOWERCL 4160 5200 500 ormoreapplicationphases,indicatewhichphase:2009/76/EC:79dB(A)withallopeningsclosedand83dB(A)
NOKIAN460/65R24156A8/151DTRISTEELTL 4000 5200 500 withallopeningsopened
DUNLOP405/70R24168A2152JMPTSPT9 3810 5200 500 15 Exhaustemissions .Statetheminimumvalues
DUNLOP405/70R20168A2152JMPTSPT9 3805 5200 500
NumberofbasedirectiveandmostrecentamendmentapplicableforECͲtypeapproval.Foradirectivewithtwo
TITAN400/70Ͳ20150B/166A2LiftRiggerII 3350 5200 500
ormoreapplicationphases,indicatewhichphase:Directive1997/68/ECaslastamendedbyDirective
SOLIDEAL405/70Ͳ20PR14TMR4 2550 5100 500
MICHELIN460/70R24159A8/159BXMCLINDTL 3830 5000 500 2004/26/EC,StageIIIA
MICHELIN500/70R24164A8/164BINDTLXMCL 3795 5000 500 15,1 Resultsoftests
DUNLOPT37400/80Ͳ24156B 4015 5200 500 CO:0.86g/kWhHC:NotapplicableNox:NotapplicableHC+Nox:3,77g/kWhParticulates:0.334g/kWhSmoke
DUNLOPT37400/70Ͳ20150B 3685 5200 500 (x):Notapplicable
2
MICHELIN400/80Ͳ24162A8INDTLPOWERCL 4160 5200 500 15,2 Resultsoftests:Notapplicable
NOKIAN460/65R24156A8/151DTRISTEELTL 4000 5200 500 16 Fiscalhorsepower(s)orclass(es)
DUNLOP405/70R24168A2152JMPTSPT9 3810 5200 500 ͲBelgiumͲBulgariaͲCzechRepublic
DUNLOP405/70R20168A2152JMPTSPT9 3805 5200 500
ͲDenmarkͲGermanyͲEstonia
TITAN400/70Ͳ20150B/166A2LiftRiggerII 3350 5200 500
ͲGreeceͲSpainͲFrance

ͲIrelandͲItalyͲCyprus
2,3 Ballastmasses(totalmass,material,numberofcomponents):None ͲLatviaͲLithuaniaͲLuxembourg
2,4 Technicallypermissibletowablemasses: ͲHungaryͲMaltaͲNetherlands
2.4.1 Drawbar/Interchangeabletowedmachinery:3500kg ͲAustriaͲPolandͲPortuga
2.4.2 SemiͲtrailer/interchangeabletowedmachinery:6000kg ͲRomaniaͲSloveniaͲSlovakia
2.4.3 CentreͲaxletrailer/interchangeabletowedmachinery:6000kg ͲFinlandͲSwedenͲUnitedKingdom
2.4.4 Maximummassofthetrailer/interchangeabletowedmachinerywhichmaybetowed:19000kg 17 Comments
2.4.5 Totaltechnicallypermissiblemass(es)ofthetractorͲtrailercombinationforeachconfigurationoftrailerbraking:
28000kg
2.4.6 Positionofthecouplingpoint
2.4.6.1 Heightofthecouplingpointabovetheground:
2.4.6.1.1 Maximum:976mm
2.4.6.1.2 Minimum:from455mmto554mm
2.4.6.2 Distancefromtheverticalplanepassingthroughtheaxisoftherearaxle:from801to838mm
2,5 Wheelbase:2870mm
2,6 Minimumandmaximumtrack:1892/1892mm
2.7.1 Length:from4563mmto4884mm
2.7.2 Width:from2300mmto2405mm
2.7.3 Height:from2476mmto2575mm

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10 TL360(X) Operation & Maintenance Manual
BOBCAT COMPANY IS IS0 9001 CERTIFIED

ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture and distribute Bobcat products.

British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the Company’s compliance
with the ISO 9001 at Bobcat's manufacturing facilities in Gwinner and Bismarck, North Dakota (U.S.A.), Pontchateau
(France), Dobris (Czech Republic) and the Bobcat corporate offices (G winner, Bismarck and West Fargo) in North
Dakota. Only certified assessors, like BSI, can grant registrations.

ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.

REGULAR MAINTENANCE ITEMS

Parts

ENGINE OIL FILTER (6 Pack) BATTERY

960698 7160984

FUEL FILTER, PRIMARY HYDRAULIC OIL RETURN

7001034 FILTER
7012477

FUEL FILTER, SECONDARY HYDRAULIC OIL CH ARGE

6911907 FILTER
7012478

AIR FILTER, Outer HYDRAULIC FILL /

6910725 BREATHER CAP
6727475

AIR FILTER, Inner OPERATOR CAB AIR FILTER

6910726 7146967

NOTE: Always verify Part Numbers with your Bobcat dealer.

13 of 194
11 TL360(X) Operation & Maintenance Manual
REGULAR MAINTENANCE ITEMS (CONT’D)

Lubricants, Fuel And Fluids

The lubricants and fuels described below are those used in the factory and apply to operating conditions in European
temperate climate areas. Please consult Bobcat for requirements under other weather conditions.

14 of 194
12 TL360(X) Operation & Maintenance Manual
SERIAL NUMBER LOCATION Telescopic Handler Statutory Plate

Always use the serial number of the telescopic h andler Figure 2

when requesting service information or when ordering
parts.

If any serial number plate is da maged, contact your

Bobcat dealer.

Telescopic Handler Serial Number

Figure 1

S38967

S38967

S38981A

The telescopic handler statutory plate (if equ ipped) is

located on the right side of the chassis in front [Figure 2].

S38966

The telescopic handler serial number plate is located on

the right side of the chassis in front [Figure 2].

Explanation of telescopic handler serial number:

XXXX XXXXX

Module 2. - Production
Sequence (Series)

Module 1. - Model / En gine

Combination

1. The four digit Model / Engine Combination Module

number identifies the model number and engine
combination.

2. The five digit Production Sequence Number identifies

the order which the telescopic handler is produced.

15 of 194
13 TL360(X) Operation & Maintenance Manual
SERIAL NUMBER LOCATION (CONT’D) DELIVERY REPORT

Engine Serial Number Figure 4

Figure 3

B-16315

S38000
The delivery report must be completed by the dealer and
signed by the o wner or operator when the Bobcat
telescopic handler is d elivered. An e xplanation of the
form must be given to the owner. Make sure it is complete
[Figure 4].

S38001

The engine serial number can be found on the engine

serial number plate [Figure 3] in fr ont of you when
opening the e ngine cover. Always use the full number
when ordering replacement parts.

Other Serial Numbers

Other components can also have serial numbers and an

identification plate. Always use th ese serial numbers
when ordering parts.

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14 TL360(X) Operation & Maintenance Manual
BOBCAT TELESCOPIC HANDLER IDENTIFICATION

[1] FRONT WORK

WINDOW GUARD LIGHTS
MIRROR
FRONT
LIGHTS [3] OPERATOR
TELESCOPING CAB
BOOM (ROPS/FOPS)

BOOM HEAD
[1] BOOM
STOP

[2] PALLET FORK

ATTACHMENT

SEAT
BELT
BOOM PARKING BRAKE

[1] ROTATING LOAD CAPACITY CHARTS

BEACON MIRRORS

REAR
WORK
LIGHT

TAIL LIGHTS & [4] TYRES (Use only approved ENGINE

DIRECTION SIGNALS tyres at correct pressure.) COVER EM7506
EM8039
[1] Optional or Field Accessory. (Not Standard Equipment).
[2] Attachments - Several different attachments are available for the Bobcat telescopic handler.
[3] ROPS, FOPS - Roll Over Protective Structure, per ISO 3471, and Falling Object Protective Structure
per ISO 3449, Level II.
[4] TYRES - Standard tyres are shown. Several different tyre styles and sizes are available for the Bobcat telescopic
handler.

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15 TL360(X) Operation & Maintenance Manual
FEATURES, ACCESSORIES AND ATTACHMENTS • Deluxe steering wheel
• Double mirrors on right side
Standard Items • Extinguisher
• Fan inverter
Model TL360 and TL360X Bobcat telescopic handlers • Front window guard
are equipped with the following standard items: • Glass door
• Hydraulic Hook for trailer
• 12 V power outlet • Hydraulic locking of attachments, Mani-tach
• 4 equal-size drive wheels with SOLIDEAL 405/70-20 • Hydraulic locking of attachments, quick-tach
PR14 TM R4 tyres • Hydraulic trailer brake valve
• Longitudinal Load Moment Controller (LLMC) System • Lockable fuel cap
with switch to override this function • Outside toolbox
• Cab heater • Protective zinc coating
• Cushion lift (up and down) • PVC seat suspension
• Fixed steering column • Quick-tach attachment carrier
• Forward / Neutral / Reverse button on joystick • Radio predisposition (with speakers and antenna)
• Front and rear washer / wipers • Rear flat mirror
• Gear pump, 100 L/min (26.4 gpm) • Rear hitch electrical plug (7-Pin)
• Hydrostatic transmission, 30 km/h (1 8.6 mph) • Rear hydraulic lines
(TL360) • Roof window wiper
• Hydrostatic transmission, 40 km/h (2 4.9 mph) • Rotating Beacon
(TL360X) • Solid rear document compartment
• Interior mirror • Spark arrester
• Mani-tach attachment carrier • Special colour cab
• Manual locking of attachments, Mani-tach • Special colour frame, boom and rims
• Mudguards • Support for registration plate
• Road lights • Tow devices for trailers
• Roll sun visor • Tractor homologation
• Semi-automatic realignment of the wheels • Travel direction lever
• Speed indicator • Wheel wedge
• Speed Management • Work lights on boom
• Standard steering wheel
• Steel door Tractor Homologated Telescopic Handler
• Suspension seat
• Turbo-charged engine, 75 kW (100 hp) Below is a list of equipment and components specific to
• Turn signals the Tractor Homologated Telescopic Handler which are in
• Work lights on roof (2 front + 1 rear) compliance to the 2003/37/EC directive.

Options And Accessories • Rear view mirror protection

• Safety hammer
Below is a list of some equipment available from your • Second emergency exit
Bobcat dealer as Dealer and / or Factory Installed • Service wrench
Accessories and Factory Installed Options. See your • Statutory plate
Bobcat dealer for other available options, accessories
and attachments. Specifications subject to change without notice

• Adjustable Hitch for trailer

• Adjustable steering column
• Air suspension seat
• Arm rest
• Attachment Control Device
• Attachment Control Device, without connectors
• Back-up alarm
• Block heater / frost plug (for cold start)
• Blue work lights
• Boom stop
• Boom suspension
• Cab air conditioning
• Catalytic purifier muffler
• Cold start
• Cyclonic cleaner on air intake
• Deluxe cab
• Deluxe cab, with HVAC

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16 TL360(X) Operation & Maintenance Manual
FEATURES, ACCESSORIES AND ATTACHMENTS Front Window Guard
(CONT’D)
Figure 5
Available Tyres

Standard tyres:

• SOLIDEAL 405/70-20 PR14 TM R4

Optional tyres:

• DUNLOP 400/80-24 156B T37 STABILARGE

• TITAN 400/70-20 150B/166A2 Lift Rigger II
• DUNLOP 400/70-20 150B T37 STAB TL
• DUNLOP 405/70R20 168A2 152J MPT SPT9
• MICHELIN 400/80-24 162A8 IND TL POWER CL
• MICHELIN 460/70R24 159A8/159B IND TL XMCL
• MICHELIN 500/70R24 164A8/164B IND TL XMCL
S38999
• DUNLOP 405/70R24 168A2 152J MPT SPT9
• NOKIAN 460/65R24 156A8 151D TRI STEEL TL
Available for special applications to restrict material from
See your Bobcat dealer for more information on optional entering cab openings [Figure 5].
tyres and the corresponding steering angle adjustment.
See your Bobcat dealer for availability.

Front Window Guard Inspection And Maintenance

The front window guard must be regularly inspected and

maintained. Inspect the scre en for damage. Replace
parts as necessary.

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17 TL360(X) Operation & Maintenance Manual
FEATURES, ACCESSORIES AND ATTACHMENTS Light Material Buckets
(CONT’D)
Figure 7
Attachments

These attachments are approved for use on the Bobcat

telescopic handler.

Do not use un approved attachments. Attachments not

manufactured by Bobcat cannot be approved.

The versatile Bobcat telescopic handler quickly turns into

a multi-job machine with a tight-fit attachment hook-up
from bucket to grapple to pallet fork and a variety of other
attachments.

See your Bobcat dealer for more details on these and

other attachments and field accessories.
EM9331

Increase the versatility of your Bobcat telescopic handler

with a variety of bucket styles and sizes. 1500 L light material bucket - quick-tach

Digging Buckets 1500 L light material bucket - Mani-tach

Figure 6 2000 L light material bucket - quick-tach

2000 L light material bucket - Mani-tach

2500 L light material bucket - quick-tach

2500 L light material bucket - Mani-tach

EM9330

800 L digging bucket - quick-tach

800 L digging bucket - Mani-tach

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18 TL360(X) Operation & Maintenance Manual
FEATURES, ACCESSORIES AND ATTACHMENTS Bale Handlers With Tines
(CONT’D)
Figure 10
Bale Handler With Spikes

Figure 8

S38392

S38976 Bale handler with tines 1,0 m - quick-tach

Bale handler with tines 1,0 m - Mani-tach

Round bale spike - type III
Bale handler with tines 1,4 m - quick-tach
Bale Handlers With Tubes
Bale handler with tines 1,4 m - Mani-tach
Figure 9
Pallet Forks

Figure 11

S38391

Bale handler with tubes 1,3 m - quick-tach

S38393

Bale handler with tubes 1,3 m - Mani-tach

Side shift carriage 200 mm - Type III
Bale handler with tubes 1,6 m - quick-tach
Rigid pallet forks FEM III - quick-tach
Bale handler with tubes 1,6 m - Mani-tach
Rigid pallet forks FEM III - Mani-tach
Bale handler with tubes 1,8 m - quick-tach
Floating pallet forks 1,12 m - quick-tach
Bale handler with tubes 1,8 m - Mani-tach
Floating pallet forks 1,12 m - Mani-tach

Floating pallet forks 1,44 m - quick-tach

Floating pallet forks 1,44 m - Mani-tach

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19 TL360(X) Operation & Maintenance Manual
FEATURES, ACCESSORIES AND ATTACHMENTS
(CONT’D)

Bucket Grapples

Figure 12

S38394

Bucket grapple 2,30 m - quick-tach

Bucket grapple 2,30 m - Mani-tach

Fork Grapples

Figure 13

S38395

Manure fork grapple 2,30 m - quick-tach

Manure fork grapple 2,30 m - Mani-tach

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20 TL360(X) Operation & Maintenance Manual
 SAFETY AND TRAINING RESOURCES

SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Spark Arrester Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

PUBLICATIONS AND TRAINING RESOURCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

MACHINE SIGNS (DECALS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

No-Text Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

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21 TL360(X) Operation & Maintenance Manual
24 of 194
22 TL360(X) Operation & Maintenance Manual
SAFETY INSTRUCTIONS • An Operator’s Handbook is fastened to the operator
cab of the telescopic handler. Its brief instructions are
Before Operation convenient to the operator. See your Bobcat de aler
for more information on translated versions.
Carefully follow the op erating and maintenance
instructions in this manual. The dealer and owner / operator review the
recommended uses of the product when delivered. If the
The Bobcat telescopic handler is hi ghly maneuverable owner / operator will be using the machine f or a different
and compact. It is rugged and useful under a wide variety application(s) he o r she m ust ask the dealer for
of conditions. This presents an operator with hazards recommendations on the new use.
associated with off motorway, rough terrain applications,
common with Bobcat telescopic handler usage.

The Bobcat te lescopic handler has an internal

combustion engine with r esultant heat and exhaust. All
exhaust gases can kill or cause illness so us e the
telescopic handler with adequate ventilation.

The dealer e xplains the cap abilities and restrictions of

the Bobcat telescopic handler and attachment for each
application. The dealer demonstrates the safe operation
according to Bobcat instr uctional materials, which are
also available to o perators. The dealer can also identify
unsafe modifications or use of unapproved attachments.
The attachments and buckets are designed for a Rate d
Load Capacity. They are designed for secure fastening to
the Bobcat telescopic handler. The user must check with
the dealer, or Bobcat literature, to determine safe loads of
materials of specified densities for the machine -
attachment combination.

The following publications and training materials provide

information on th e safe use and maintenance of the
Bobcat machine and attachments:

• The Delivery Report is us ed to assure that complete

instructions have b een given to the new owner and
that the machine and attachment is in safe operating
condition.

• The Operation & Maintenance Manual delivered with

the machine or attachment gives o perating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation
& Maintenance Manual. Replacement signs ar e
available from your Bobcat dealer.

• Load Capacity Charts for each attachment are

provided in the operator area. These charts indicate
the Rated Load Capacity for each attachment at
specified boom heights and extensions. Replacement
or additional charts for new attachments are available
from your Bobcat dealer.

SI VH EMEA-1010

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23 TL360(X) Operation & Maintenance Manual
SAFETY INSTRUCTIONS (CONT’D) Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
Safe Operation Is The Operator’s Responsibility
drugs or alcoholic drinks which impair aler tness or co-
ordination while working. An operator who is taking
Safety Alert Symbol prescription drugs must get medical advice to deter mine
if he or she can safely operate a machine.
This symbol with a warning statement means: A Qualified Operator Must Do The Following:
“Warning, be alert! Your safety is involved!”
Understand the Written Instructions, Rules and
Carefully read the message that follows.
Regulations
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook and
WARNING machine signs (decals).
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
Operator must have instructions before operating the
requirements. For driving on public roads, the
machine. Untrained operators can cause injury or
machine must be equipped as stipulated by the local
death.
regulations authorising operation on public roads in
W-2001-0502
your specific country. Regulations may ident ify a
hazard such as a utility line.
• For operating the machine, some countries require an
operator license. Check the r egulations at your
IMPORTANT location.

This notice identifies procedures which must be Have Training with Actual Operation
followed to avoid damage to the machine. • Operator training must consist of a demonstration and
I-2019-0284 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
• The new op erator must start in an a rea without
bystanders or structures and use all the controls until
he or she can operate the machine and attachment
DANGER safely under all conditions of the work area. Always
fasten seat belt before operating.

The signal word DANGER on the machine and in the Know the Work Conditions
manuals indicates a hazardous situation which, if not • Know the weight of the materials being handled.
avoided, will result in death or serious injury. Avoid exceeding the Rated L oad Capacity of the
D-1002-1107 machine (as indicated on the Load Capacity Charts).
Material which is very de nse will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.
• The operator must know any prohibited uses or work
WARNING areas, for example, he or she needs to know about
excessive slopes.
The signal word WARNING on the machine and in the • Know the location of any underground lines.
manuals indicates a potentially hazardous situation
which, if not avoided, could result in death or serious • Wear tight fitting clothing. Always wear safety glasses
when doing maintenance or service. Safety gla sses,
injury.
W-2044-1107
respiratory equipment, hearing protection or Front
Window Guard are required for some work See your
Bobcat dealer about Bobcat Safety Equipment.
The Bobcat telescopic handler and attachment must be
in good operating condition before use.
Check all of the items on the Bobcat Service Schedule
Decal under the 8-10 hour column or as shown in the
Operation & Maintenance Manual.

SI VH EMEA-1010

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24 TL360(X) Operation & Maintenance Manual
SAFETY INSTRUCTIONS (CONT’D) FIRE PREVENTION

Safe Operation Needs A Qualified Operator (Cont’d)

Where overhead power lines are present in the operating

area, ensure sufficient clearance between the nearest of
these lines and any part of the machine.

VOLTAGE MINIMUM DISTANCE Maintenance

up to 50 kV 3m The machine and some attachments have components

that are at high temperatures under normal operating
beyond 50 kV 5m
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
The operator must survey his/her field of vision when damaged or incorrectly maintained, can be a sour ce of
operating the Telescopic Handler. Adjust mirrors to obtain arcs or sparks.
the best visibility. Clean mirrors every day and more often
when necessary. Immediately replace any broken or Flammable debris (leaves, straw, etc.) must be removed
damaged mirrors. If a su spended load or the resulting regularly. If flammable debris is allowed to accumulate, it
boom geometry blocks the vision of the operator can cause a fire hazard. Clean often to a void this
alternative carrying means must be considered. accumulation. Flammable debris in the e ngine
compartment is a potential fire hazard.
The operator must know the wind speed. Do not use the
telescopic handler with wind speeds over 12,5 m/s. The operator’s area, engine compartment and engine
cooling system must be inspected every day and cleaned
Avoid Silica Dust if necessary to prevent fire hazards and overheating.

All fuels, most lubricants and some coolants mixtures are

flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.

Operation

Do not use the machine where exhaust, arcs, sparks or

hot components can contact flammable material,
Cutting or drilling concrete containing sand or rock explosive dust or gases.
containing quartz may result in exposure to silic a dust.
Use a re spirator, water spray or other means to control Electrical
dust.

Check all electrical wiring and connections for damage.

Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.

Battery gas can explode and cause serious injury. Use

the procedure in the Ope ration & M aintenance Manual
for connecting the battery and for jump starting. Do not
jump start or charge a frozen or damaged battery. Keep
any open flames or sparks away from batteries. Do not
smoke in battery charging area.

SI VH EMEA-1010

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FIRE PREVENTION (CONT’D) Welding And Grinding

Hydraulic System Always clean the ma chine and attachment, disconnect

the battery, and disconnect the wiring from the Bobcat
Check hydraulic tubes, hoses and fittings for damage controllers before welding. Cover rubber hoses, bat tery
and leakage. Never use open flame or bare skin to check and all other flammable parts. Keep a fir e extinguisher
for leaks. Hydr aulic tubes and hoses must be properly near the machine when welding.
routed and have ad equate support and secure clamps.
Tighten or replace any parts that show leakage. Have good ventilation when grinding or welding painted
parts. Wear dust mask when grinding painted parts.
Always clean fluid spills. Do not use petrol or diesel fuel Toxic dust or gas can be produced.
for cleaning parts. Use commercial non-flammable
solvents. Dust generated from repairing non-metallic parts such as
hoods, fenders or covers can be flammable or explosive.
Fueling Repair such comp onents in a well ventilated area away
from open flames or sparks.

Fire Extinguishers

Stop the engine and let it co ol before adding fuel. No

smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.

Starting

Do not use ether or starting fluids on any engine that has

glow plugs. These starting aids can cause explosion and Know where fire extinguishers and first aid kits are
injure you or bystanders. located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Use the procedure in th e Operation & Maintenance Obey the recommendations on the instructions plate.
Manual for connecting the battery and for jump starting.

Spark Arrester Exhaust System

The spark arrester exhaust system is designed to control

the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.

Check the sp ark arrester exhaust system regularly to

make sure it is maintained and working properly. Use the
procedure in th e Operation & Main tenance Manual for
cleaning the spark arrester muffler (if equipped).

Sl VH EMEA-1010

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26 TL360(X) Operation & Maintenance Manual
PUBLICATIONS AND TRAINING RESOURCES

The following publications are also available for your

Bobcat telescopic handler. You can order them from your
Bobcat dealer.

For the latest information on Bobcat products and the

Bobcat Company, visit our web site at
training.bobcat.com or www.bobcat.com.

TL360(X)
OPERATION &
MAINTENANCE
MANUAL

6990099

Complete instructions on the co rrect operation and the

routine maintenance of the Bobcat telescopic handler.

TL360(X)
SERVICE MANUAL

6990100

Complete maintenance instructions for your Bobcat

telescopic handler.

TL360(X)
OPERATOR’S
HANDBOOK

6990105

Gives basic operation instructions and safety warnings.

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27 TL360(X) Operation & Maintenance Manual
MACHINE SIGNS (DECALS)

7201155 7199716 [1] 7201294 7205040

Load Capacity
Charts
[2] 7197819
7179987
7200138 7186635
Inside Cab

[1] 7168031 7179988

2
1
7197517

7197517 (2)
7198123 (2)

7199636
[2] 7199707

7203744

6815993 (2)
7197650 EM7508

[1] Optional or Field Accessory. (Not Standard Equipment)

[2] Tractor Homologated Telescopic Handler only.

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28 TL360(X) Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D)

7199028

7120573

7169014
7206672
[1] 7169037 6809609 (2)
In Engine Compartment

7197517 (2)

[1] 6595014

[1] 7197835 EM7140

[1] Optional or Field Accessory. (Not Standard Equipment)

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29 TL360(X) Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D) 1. Falling And Crush Hazards (7198123)

No-Text Safety Signs The safety sign is located on each side of the boom head.

Safety signs are used to alert the equipment operator or

maintenance person to hazards that can be encountered
in the u se and maintenance of th e equipment. The
location and description of the safety signs are detailed in
this section. Pleas e become familiarised with all saf ety
signs installed on the telescopic handler.

Vertical Configuration

HAZARD
PANEL

WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS
AVOIDANCE INJURY OR DEATH
PANEL • Do not use as a manlift or work platform.
• No riders.
• Keep away from raised boom and attachment.
• Keep bystanders away.
W-2905-0211
Horizontal Configuration
2. Unexpected Machine Movement (7197517)

The safety sign is located on each side of the rear of the

frame.

HAZARD AVOIDANCE
PANEL PANEL

The format consists of the hazard panel(s) and the

avoidance panel(s):

Hazard panels depict a potential hazard enclosed in a

safety alert triangle.
Avoidance panels depict actions required to avoid the
WARNING
hazards.
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
A safety sign can contain more than one hazard panel SERIOUS INJURY OR DEATH
and more than one avoidance panel. • Start engine only from operator seat with
transmission lever in neutral and parking brake
NOTE: See the overview on pages 28 and 29 for the engaged.
machine location of each correspondingly • Do not attempt to start the engine by shorting
numbered no-text decal. across the starter terminals.
W-2904-0211

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30 TL360(X) Operation & Maintenance Manual
MACHINE SIGNS (DECALS) (CONT’D)

No-Text Safety Signs (Cont’d)

3. Crush Hazard (7197650)

The safety sign is located on the front of the frame.

DANGER

P-100830

AVOID DEATH
• Disconnecting or loosening any hydraulic
tubeline, hose, fitting, component or a part failure
can cause boom to drop.
• Keep out of this area when boom is raised unless
supported by an approved boom stop. Replace if
damaged.
D-1030-1210

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34 of 194
32 TL360(X) Operation & Maintenance Manual
 LOAD CHARTS

CHARTS FOR TL360(X) MACHINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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33 TL360(X) Operation & Maintenance Manual
36 of 194
34 TL360(X) Operation & Maintenance Manual
CHARTS FOR TL360(X) MACHINE

Chart for the machine TL360(X) on standard tyres:

•
WARNING •
SOLIDEAL 405/70-20 PR14 TM R4
with inflation pressure of 450 kPa (4,5 bar) (65 psi).
• with floating pallet forks.
TIPPING OR ROLL OVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or roll over.
W-2928-EN-1011

EM9608

Complies with stability test EN1459 Annex B

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35 TL360(X) Operation & Maintenance Manual
CHARTS FOR TL360(X) MACHINE (CONT’D)

Chart for the machine TL360(X) on optional tyres: • with floating pallet forks.

• DUNLOP 400/80-24 156B T37 STABILARGE

• with inflation pressure of 425 kPa (4,25 bar) (62 psi).
• with floating pallet forks.

EM9608

Complies with stability test EN1459 Annex B

S38986

Complies with stability test EN1459 Annex B

Chart for the machine TL360(X) on optional tyres:

• TITAN 400/70-20 150B/166A2 Lift Rigger II.

• with inflation pressure of 400 kPa (4,00 bar) (58 psi).

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36 TL360(X) Operation & Maintenance Manual
CHARTS FOR TL360(X) MACHINE (CONT’D)

Chart for the machine TL360(X) on optional tyres: • with floating pallet forks.

• DUNLOP 400/70-20 150B T37 STAB TL

• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.

EM9608

Complies with stability test EN1459 Annex B

EM9608

Complies with stability test EN1459 Annex B

Chart for the machine TL360(X) on optional tyres:

• DUNLOP 405/70R20 168A2 152J MPT SPT9

• with inflation pressure of 550 kPa (5,50 bar) (80 psi).

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37 TL360(X) Operation & Maintenance Manual
CHARTS FOR TL360(X) MACHINE (CONT’D)

Chart for the machine TL360(X) on optional tyres: • with floating pallet forks.

• MICHELIN 400/80-24 162A8 IND TL POWER CL

• with inflation pressure of 425 kPa (4,25 bar) (62 psi).
• with floating pallet forks.

EM9614

Complies with stability test EN1459 Annex B

S38986

Complies with stability test EN1459 Annex B

Chart for the machine TL360(X) on optional tyres:

• MICHELIN 460/70R24 159A8/159B IND TL XMCL

• with inflation pressure of 3 40 kPa (3,40 bar) (49.5
psi).

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38 TL360(X) Operation & Maintenance Manual
CHARTS FOR TL360(X) MACHINE (CONT’D)

Chart for the machine TL360(X) on optional tyres: • with floating pallet forks.

• MICHELIN 500/70R24 164A8/164B IND TL XMCL

• with inflation pressure of 290 kPa (2,90 bar) (42 psi).
• with floating pallet forks.

S38986

Complies with stability test EN1459 Annex B

EM9614

Complies with stability test EN1459 Annex B

Chart for the machine TL360(X) on optional tyres:

• DUNLOP 405/70R24 168A2 152J MPT SPT9

• with inflation pressure of 460 kPa (4,6 bar) (67 psi).

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39 TL360(X) Operation & Maintenance Manual
CHARTS FOR TL360(X) MACHINE (CONT’D)

Chart for the machine TL360(X) on optional tyres:

• NOKIAN 460/65R24 156A8 151D TRI STEEL TL

• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.

EM9614

Complies with stability test EN1459 Annex B

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 OPERATING INSTRUCTIONS

OPERATOR CONTROLS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Operator Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Travel Direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Steering Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Multi-function Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Steering Wheel Tilt Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Left Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Centre Instrument And Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Right Instrument And Indicator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Longitudinal Load Moment Indicator (LLMI) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Display Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Temperature Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Auxiliary Power Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Roof Console . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Accelerator Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Brake Pedal And Inching Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Rear Cab Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

STEERING MODE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Aligning Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Steering Mode Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Semi-Automatic Aligning Mode Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Manual Aligning Mode Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

TRACTOR HOMOLOGATED EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

DRIVING AND STEERING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . 68

4-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Stopping The Telescopic Handler (4-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 69
2-Wheel Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Stopping The Telescopic Handler (2-Wheel Steering Mode) . . . . . . . . . . . . . . . . . . . . . 71
Crab Steering Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Stopping The Telescopic Handler (Crab Steering Mode) . . . . . . . . . . . . . . . . . . . . . . . . 73

BOOM SUSPENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

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41 TL360(X) Operation & Maintenance Manual
 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Hydraulic Control Lever (Joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Changing The Maximum Auxiliary Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Auxiliary Hydraulic Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

ATTACHMENT CONTROL DEVICE (ACD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Cleaning The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Entering The Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Operation & Maintenance Manual And Operator’s Handbook Locations . . . . . . . . . . . . 83
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Mirrors Adjustment And Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

STARTING THE ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

Cold Temperature Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Warming The Hydraulic / Hydrostatic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

MONITORING THE DISPLAY PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

Warning And Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER . . . . . . . . . . . . 89

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Serial Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Buckets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Bale Spikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Installing And Removing The Attachment (Manual Lock) . . . . . . . . . . . . . . . . . . . . . . . . 96
Installing And Removing The Attachment (Hydraulic Lock) . . . . . . . . . . . . . . . . . . . . . . 99

OPERATING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Longitudinal Load Moment Controller (LLMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Longitudinal Load Moment Controller (LLMC) Override Switch . . . . . . . . . . . . . . . . . . 102
Inspect The Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Basic Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Operating With A Full Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Operating With An Empty Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Filling And Emptying The Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Digging And Filling A Hole . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Raising A Load And Extending The Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

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42 TL360(X) Operation & Maintenance Manual
 Load Capacity Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Handling Loads With Pallet Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

TOWING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

LIFTING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER . . . . . . . . . . . . . . . . . 116

Loading And Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Fastening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

TOWING A TRAILER WITH THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . 117

Connecting The Electrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Rear Trailer Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

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46 of 194
44 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION Figure 15

Operator Components

Figure 14

1 6
2
2 4

7 1

S38003

3
5 Brake Pedal / Inching Control (Item 1) [Figure 15]. (See
9 S38002 Brake Pedal And Inching Control on Page 56.)

Accelerator Pedal (Item 2) [Figure 15].

Steering Wheel (Item 1) [Figure 14]. (See Steering
Wheel on Page 46.)

Multi-function Lever (Item 2) [Figure 14]. (See Multi-

function Lever on Page 47.)
WARNING
Left Instrument Panel (Item 3) [Figure 14]. (See Left Operate only from operator’s seat with seat belt
Instrument Panel on Page 48.) securely fastened. Never carry riders or use
attachments as a man lift or work platform. Keep
Centre Instrument and Indicator Panel (Item 4) [Figure bystanders away from the work area.
14]. (See Centre Instrument And Indicator Panel on Page W-2390-0301
48.)

Right Instrument and Indicator Panel (Item 5 ) [Figure

14]. (See Right Instrument And Indicator Panel on Page
49.)

Display Panel (Item 6) [Figure 14]. (See Display Panel

on Page 51.)

Hydraulic Control Lever (Joystick) (Item 7) [Figure 14].

(See HYDRAULIC CONTROLS on Page 78.)

Longitudinal Load Moment Indicator (Item 8) [Figure 14].

(See Longitudinal Load Moment Indicator (LLMI) on
Page 50.)

Steering Wheel Tilt Adjustment (If equipped) (Item 9)

[Figure 14]. (See Steering Wheel Tilt Position on Page
47.)

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45 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Steering Wheel

Travel Direction Figure 18

Travel Direction Switch

Figure 16 L R

S38002

2 Turn the steering wheel (Item 1) [Figure 18] clockwise

S38004 (R) to tur n right; anticlockwise (L) to turn left. (See
DRIVING AND STEERING THE TELESCOPIC
HANDLER on Page 68.)
Press the top of the switch (Item 1) for forward travel; the
bottom of the switch (Item 2) [Figure 16] for reverse
travel.

The back-up alarm (if equipped) will sound when the

switch is in the reverse position.

Travel Direction Lever (If Equipped)

Figure 17

S38188A

Move the lever (if equipped) forward (Item 1) for forward

travel; backward (Item 2) [Figure 17] for reverse travel.

The back-up alarm (if equipped) will sound when the

lever is in the reverse position.

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46 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Steering Wheel Tilt Position

Multi-function Lever Figure 20

Figure 19

3
1

5 1

S38150
2

S38157
Move the lever (if equipped) (Item 1) [Figure 20] forward
to adjust the steering wheel.
This lever (Item 1) [Figure 19] has four functions:
After steering wheel is in th e desired position, move the
lever (Item 1) [Figure 20] back to the locked position.
• selection of direction signal.
• selection of horn.
NOTE: Always keep the lever (Item 1) [Figure 20] in
• selection of travel speed.
the lock position when operating the machine.
• selection of parking lights and head lights.

Direction Signal

Move the lever backward (Item 2) for left direction signal;

forward (Item 3) [Figure 19] for right direction signal.

NOTE: Be sure to turn the direction signals off after

you have completed the turn.

Horn

Push the lever in (Item 4) [Figure 19] to sound the horn.

Two-Speed Control

Press the button (Item 5) [Figure 19] at the end of the

lever to toggle between high and low speed. This can be
done without stopping first.

When low speed is activated, the low speed light is ON.

(See Display Panel on Page 51.)

Headlights And Rear Lights

The lever also includes the lights switch (Item 6) [Figure

19] which has three positions. Rotate the lever to select
front lights:

OFF
Parking lights and rear lights
Headlights and rear lights

When the headlights are ON: Push the lever away from
the steering wheel and release it to change from high to
low or low to high beam headlights.

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47 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Centre Instrument And Indicator Panel

Left Instrument Panel Figure 22

Figure 21
1
1 2 3 4

2 3 4 5 6 7

S38178
S40661
5
S38177
Centre Instrument And Indicator Panel [Figure 22]

Left Instrument Panel [Figure 21] 1. Hazard Lights (Red Light) - Press the bottom of the
switch to turn the Hazard Lights ON; press the top to
1. Front Wiper (Green Light) - Press the bottom of the turn OFF. Switch light flashes when Hazard Lights are
switch to turn the front wiper ON; press the top to turn ON.
OFF.
2. NOT USED
2. Washer - Press and hold the top of the switch to turn
the front washer and the top washer ON; press and 3. Boom Suspension (Optional) Indicator (Blue
hold the bottom to turn the rear washer ON. Light) - The light comes ON when Boom Suspension
is activated. (See BOOM SUSPENSION on Page 74.)
NOTE: Use the washer in combination with the front The light will flash when there is a Boom Suspension
wiper and the roof window wiper (optional). malfunction. (See Service Codes List - Gateway
Controller on Page 122.)
3. NOT USED
4. Front Wheel Alignment Indicator (Orange Light).
4. NOT USED
5. Rear Wheel Alignment Indicator (Orange Light).
5. Key Switch - Used to turn the electrical system on
and off, a nd to star t and stop the engine. (See 6. Parking Light Indicator (Green Light).
STARTING THE ENGINE on Page 86.)
7. Low Beam Headlights Indicator (Green Light).

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48 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) 9. Speed Management - (See SPEED MANAGEMENT
on Page 75.).
Right Instrument And Indicator Panel
10. Steering Mode Indicator (Orange Light) - Indicates
Figure 23 the active steering mode.

1 11. Steering Mode Switch - To change steering modes

(4-Wheel, 2-Wheel, Crab). (See STEERING MODE
SELECTION on Page 60.)

12. Hydraulic Quick-Tach Switch (If Equipped) - Push

8 9 10 11 and hold switch to retract the locking pins. Release to
extend the locking pins.
2 4 5 6
13. NOT USED
7
14. NOT USED
15
3 15. Rear Auxiliary Switch and Rear Hook Switch (If
12 13 14 S38179 Equipped) - Press top of the switch to activate the
rear auxiliary hydraulics. Press bottom of the switch to
activate the rear hook. Move switch to centre position
Right Instrument And Indicator Panel [Figure 23] to disable both functions.
1. Longitudinal Load Moment Indicator - (See
Longitudinal Load Moment Indicator (LLMI) on Page
50.) Indicates the successive levels of machine
longitudinal stability. (See Longitudinal Load Moment
Controller (LLMC) on Page 102.)

2. Brake Pressure Indicator (Red Light) - Light comes

ON when brake pressure is too low.

3. Trailer Direction Signal Indicator (Green Light) -

The light flashes when the trailer direction indicators
are activated.

4. Rear Fog Lights (Orange Light) - Press bottom of

the switch to turn rear fog lights ON; press top to turn
OFF.

5. NOT USED

6. Fan Inverter (If Equipped) - Press bottom of the

switch once to clea n debris from radiator. Fan
resumes normal operation after 80 seconds.

7. Longitudinal Load Moment Controller (LLMC)

Override Switch - (See Longitudinal Load Moment
Controller (LLMC) Override Switch on Page 102.)

8. Gear Selector - Pr ess bottom of the switch to shift

between first and second gear.

NOTE: Always bring the machine to a complete stop

before switching gears.

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49 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) Warning zone:

Longitudinal Load Moment Indicator (LLMI) Orange indicator lights (Item 2) [Figure 24] (two
lights). The longitudinal stability level gets close to the
The LLMI warns the operator about inadequate stability critical zone.
in the longitudinal plane (forward direction).
In this zon e, the following machine functions are
The LLMI is not intended to warn for tipping over in the progressively reduced in sp eed as the m achine's
case of: longitudinal stability decreases:

• A sudden overload • Boom lowering

• Travelling with a lifted load • Boom extend
• Travelling on rough terr ain or on grounds with • Tilting of attachment
obstacles and holes • Auxiliary hydraulic functions.
• Travelling across a slope or turning on a slope
• Turning corners too fast or too sharp. Critical zone:

Figure 24 Red indicator light (Item 3) [Figure 24] (one light).

The machine's longitudinal stability reaches a critical
level. A warning horn is activated along with the red
indicator light.
4
3 In this zon e, the following machine functions are
5 reduced in speed or disabled:

2 • Boom lowering (disabled with boom angle above 5°,

6 reduced in speed when below 5°)
• Boom extend (disabled)
1
• Tilt (disabled with boom angle above 5°, reduced in
speed when below 5°)
• Auxiliary hydraulic functions (disabled).

S38155 Use the LLMC override switch to enable the work

group functions such that the machine can be brought
back to a safe level of stability. (See Longitudinal
The indicator lights (Items 1, 2 a nd 3) [Figure 24] Load Moment Controller (LLMC) Override Switch on
sequentially illuminate as the machine’s longitudinal Page 102.)
stability decreases. They identify three z ones of the
machine's longitudinal stability level: NOTE: The LLMC override switch should only be
enabled when necessary and is automatically
NOTE: All hydraulic movements are functional if the disabled after a running period of 60 seconds.
boom is fully retracted, regardless of the
machine's stability level. NOTE: The warning horn cannot be deactivated.

Secure zone: The test button (Item 4) [Figure 24] has two functions:

Green indicator lights (Item 1 ) [Figure 24] (four • Testing the correct functioning of the LLMI and the
lights). The operator works in a secure zone. LLMC. (See LLMC CALIBRATION T EST on Page
139.)
In this zone , the following machine functions are • Calibrating the LLMC (See your Bobcat dealer for
progressively reduced in spe ed as th e machine's calibration).
longitudinal stability decreases:
The test indicator light (RED) (Item 5) [Figure 24] is used
• Boom lowering for the test procedure and the LLMC calibration. The light
• Boom extend flashes when the LLMC is in fault mode.
• Tilting of attachment
• Auxiliary hydraulic functions. The control indic ator light (ORA NGE) (Item 6) [Figure
24] indicates that the machine is un der control of the
LLMC. The light flashes when the LLMC override switch
is enabled. (See Longitudinal Load Moment Controller
(LLMC) Override Switch on Page 102.)

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50 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)

Display Panel

Figure 25

1 2 12 13

17
6 7
3 14

8 9 10 11
5 15
4
16

18 21
19 20
S38158

1. Direction Signal (Green Light) - The light will flash 9. Forward - Neutral - Reverse - F-N-R (Yellow Light)
when a direction signal is activated or when the - The light will flash when attempting to start the
hazard lights are activated. engine when the T ravel Direction Control is n ot in
neutral position or when attempting to change the
2. General Warning (Red Light) - The light comes on gear with machine still moving. (See Travel Direction
when a g eneral error is pr esent. (See Service on Page 46.)
Codes*)
10. Joystick Lockout (Red Light) - The light comes on
3. Low Speed (Yellow Light) - The light comes on when the joys tick lockout is activated. The light will
when low speed is activated. flash when there is a joystick malfunction or failure.
(See Service Codes*)
4. Engine Coolant Temperature (Red Light) - The
light comes on if th e engine coolant temperature is 11. Parking Brake (Red Light) - The light comes on
high. The light will flas h if the engine coolant when the parking brake is engaged. (See PARKING
temperature is extremely high. BRAKE on Page 65.) The light wi ll flash when the
parking brake pressure is too low.
5. Engine Malfunction (Red Light) - The light comes
on when there is an engine malfunction or failure. 12. Hydraulic / Hydrostatic Fluid Temperature (Red
(See Service Codes*) Light) - The light comes on if th e hydraulic /
hydrostatic fluid temperature is hi gh. The light will
6. Engine Temperature Gauge - Shows the en gine flash if the hydraulic / hydrostatic fluid temperature is
coolant temperature. extremely high.

7. Display Screen - Displays information. (See Display 13. Headlights High Beam (Blue Light) - The light
Screen on Page 53.) comes on when high beam is activated. (See Multi-
function Lever on Page 47.)
8. Seat Belt (Red Light) - Instructs operat or to f asten
seat belt. Remains lit for 45 seconds.

* See SYSTEM SETUP AND ANA LYSIS for Service Code description. (See DIA GNOSTIC SERVICE CODES on
Page 121.)

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51 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)

Display (Cont’d)

14. NOT USED

15. Fuel Level (Red Light) - The light comes on when the
fuel level is low.

16. Hydraulic System Malfunction (Red Light) - T he

light comes on when there is a hydraulic malfunction
or failure. (See Service Codes*)

17. Fuel Level Gauge - Shows the amount of fuel in the

tank.

18. Work Lights (Without Blue Wor k Lights Option) -

Press once to turn front and rear work lights ON (left
green LED w ill be on). Pr ess a s econd time to turn
work lights OFF (left green LED will be off).

Work Lights (With Blue Work Lights Option) - Press

once to turn blue work lights ON (right green LED will
be on). Press a second time (within 3 seconds of
activating the blue work lights) to turn blue work lights
OFF and to turn front and rear work lights ON (right
green LED will be off and left green LED will be on).
Press a second time (afte r more than 3 secon ds of
activating the blue lights) to turn blue work lights OFF
(right green LED will be off) and skip the work lights.
Press a third time t o turn work lights OFF (left green
LED will be off).

NOTE: (Blue) Work Lights can only be activated

when parking lights are ON. (See Multi-
function Lever on Page 47.)

19. Hydraulic Control Lockout - Pre ss once to

deactivate all hydraulic functions of the boom. Press
a second time to enable the hydraulic functions. Use
to deactivate all function s of the Hydraulic Control
Lever (Joystick) when travelling on a road.

20. Auxiliary Hydraulics - Press once to ac tivate the

auxiliary hydraulics system. (Left green LED will light.)
Press a second time to deactivate the system.

21. Information - Pr ess to cycle through the display

screen menus. (See Display Screen on Page 53.)

* See SYSTEM SETUP AND ANAL YSIS for Service

Code description. (See DIAGNOSTIC SERVICE CODES
on Page 121.)

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52 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) The display screen can display the following information:

Display Screen • Engine Hours - Shows total time the engine ever ran
(hours). When this menu is activated, the hourglass
Figure 26 icon (Item 3) [Figure 26] will light. The Engine Hours
menu will show by default upon startup.
3
• Machine Speed - Shows the actual machine speed
(km/h or mph). When this menu is activated, the km/h
1 or mph icon (Item 4) [Figure 26] will light.

• Engine Speed - Shows the actual engine revolutions

4
per minute (rpm). When this menu is activated, the
rpm icon (Item 5) [Figure 26] will light.

• Job Hours - Shows the total time the engine ran

during the job (hours). When this menu is activated,
the hourglass icon (Item 3) [Figure 26] will light.
Press the information button (Item 1) [Figure 27] for
2 5
3 seconds to reset the job hours.
EM8031
• Boom Angle - Sh ows the inclination angle of the
telescopic boom (degrees). When this menu is
Figure 27 activated, the degree symbol (°) will be displayed on
the right side of the display screen.

• Speed Management - Sh ows the Speed

Management value (%). When this menu is activated,
‘C’ followed by the Speed Management value will be
displayed on the left side of the display screen if the
Speed Management is enabled, ‘C OFF’ if the Speed
Management is disable d. (See SPEED
MANAGEMENT on Page 75.)

• Auxiliary Hydraulics - Shows which percentage (%)

of the auxiliary hydraulics flow is available. When this
1 menu is ac tivated, ‘A’ followed by the maximum
2
available percentage will be displayed on the left side
S38158 of the display screen. (See Changing The Maximum
Auxiliary Flow on Page 78.)
The display screen [Figure 26] is located on the display
Use the information button (Item 1) [Figure 27] to cycle
panel. (See Display Panel on Page 51.)
through the different information.
The following icons are always displayed:

• Gear Selection - The displayed number (Item 1)

[Figure 26] indicates the selected gear. (See Right
Instrument And Indicator Panel on Page 49.)

• FORWARD - NEUTRAL - REVERSE (F-N-R) - The

displayed character (Item 2) [Figure 26] indicates the
selected travel mode. (See Travel Direction on Page
46.)

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53 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) The following information can be displayed on the display
screen [Figure 28]:
Display Screen (Cont’d)
• Engine Preheat Countdown - Shows the engine
Figure 28 preheat countdown. This menu will be displayed
automatically during the p reheating of the engine
(See STARTING THE ENGINE on Page 86.) When
this menu is activa ted, the engine preheat icon
(Item 1) [Figure 28] will light.

• Steering Mode Change Management - Show s the

active steering mode change management. (See
Steering Mode Management on Page 61.) When this
menu is activated, the rpm icon (Item 2) [Figure 28]
will light.

• Battery / Charging Voltage - Sh ows the battery

voltage. To activate this menu, press the work lights
button (Item 1) [Figure 29] for three seconds while in
1 2 3 4
the engine hours menu. When the battery voltage
EM8031 menu is activated, the battery voltage icon (Item 3)
[Figure 28] will light. Press the information button
(Item 2) [Figure 29] once to return to the engine hour
Figure 29 menu.

• Service Codes - Shows the active Service Codes.

(See Viewing Service Codes on Page 121.) When this
menu is activated, the Service icon (Item 4) [Figure
28] will light.

2
1
S38158

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54 TL360(X) Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D)

Temperature Control Panel

Figure 30

1 3 2
S38151

Right Rear Console [Figure 30]

1. Fan Switch - Turn switch clockwise to increase fan

speed. “O” - Off, “I” - Low, “II” - Medium, “III” - Fast

2. Temperature Control - Turn clockwise to increase

cab temperature; anticlockwise to decrease.

3. Air Conditioning Switch (If Equipped) - Press the

top of the switch to tu rn the Air Conditioning ON -
Press the bottom of the switch to turn the Air
Conditioning OFF.

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OPERATOR CONTROLS IDENTIFICATION (CONT’D) Accelerator Pedal

Auxiliary Power Outlet Figure 33

Figure 31

1
1

S38003

S38183
The accelerator pedal (Item 1) [Figure 33] is at the right
side of the steering console.
Auxiliary Power Outlet (Item 1) [Figure 31] is a 12 volt
receptacle for accessories. Press the accelerator pedal down to increase engine
speed. Release foot pressure to decrease engine speed.
Roof Console
Brake Pedal And Inching Control
Figure 32
The brake pedal (Item 2) [Figure 33] is at the left of the
accelerator pedal.

Press the brake a small amount to decrease travel speed

and control inching (gradual travel of the machine). Press
down to stop travel of the machine.

NOTE: Approximately the first half of the total brake

pedal travel is for INCHING CONTROL.
1 2

S38189

Press the bottom of the s witch (Item 1) [Figure 32] to

turn the rotating beacon (if equipped) ON; press the top
to turn OFF.

Press the bottom of the s witch (Item 2) [Figure 32] to

turn the roof wiper (if equipped) ON; press the top to turn
OFF.

Press the bottom of the s witch (Item 3) [Figure 32] to

turn the rear wiper (if equipped) ON; press the top to turn
OFF.

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56 TL360(X) Operation & Maintenance Manual
OPERATOR CAB Cab Door

Description Figure 34

The Bobcat telescopic handler has an operator cab

(ROPS / FOPS) as sta ndard equipment to protect the
operator. The seat belt must be worn for ROPS / FOPS
protection. 1

Check the ROPS / FOPS cab, mounting, and hardware

for damage. Never modify the ROPS / FOPS cab .
Replace the cab and hardware if d amaged. See your 2
Bobcat dealer for parts.

ROPS / FOPS - Roll Over Protective Structure per ISO

3471, Falling Object Protecti ve Structure per ISO 3449
(FOPS Level II) and OECD code 4 and code 9.
S38156
Operator cab category 1 per EN 15695-1:2009.

The operator cab does not provide protection against Figure 35

hazardous substances. Do not use this machine under
conditions requiring protection against hazardous
substances.

WARNING
1
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Do not
operate without right window. Changes to the cab
can cause loss of operator protection from rollover
and falling objects, and result in serious injury or S38162

death.
W-2906-0211
The cab door can be opened from the outside of the cab
using the latch (Item 1) [Figure 34] and opened from the
inside of the cab when you push the lever (Item 1 )
[Figure 35] (as shown).

The cab door can be locked (Item 2) [Figure 34] with the
same key as the starter switch.

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57 TL360(X) Operation & Maintenance Manual
OPERATOR CAB (CONT’D) Figure 38

Cab Door Window

Figure 36

1
S38163

Turn the handle (Item 1) [Figure 38] back into the original
S38163 position (as shown) to lock the window.

Figure 39
Turn the handle (Item 1) [Figure 36] (as shown) to unlock
the window. Push the window fully open until it latches
against the cab.

Figure 37

1 1

S38385

The handle (Item 1) [Figure 39] can also b e used to

fixate the window in a partly open position.
S38164

Push the knob (Item 1) [Figure 37] inside the cab t o

disengage the latch and close the window.

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58 TL360(X) Operation & Maintenance Manual
OPERATOR CAB (CONT’D) Cab Light

Rear Cab Window Figure 42

Figure 40

1
2
1

1
S38912

S38910
The Cab Light [Figure 42] is located abo ve the
operator’s right shoulder.
Turn the handle (Item 1) [Figure 40] (as shown) to unlock
the rear window. Move the lens to the left or the right (Item 1) to turn the
light ON. Move the lens to the cent re position (Item 2)
Figure 41 [Figure 42] to turn the light OFF.

S38911

Push the rear window open until the handle lock (Item 1)
[Figure 41] is locked in the open position (as shown).

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59 TL360(X) Operation & Maintenance Manual
STEERING MODE SELECTION

Aligning Modes

To switch between the different Steering Modes (See

DRIVING AND STEERING THE TELESCOPIC
HANDLER on Page 68.) the o perator has a cho ice
between two aligning modes:

• In manual aligning mode, the operator has to make

sure the front and rear wheels are straightened before
selecting the desired Steering Mode.

• In semi-automatic aligning mode, the operator first

has to choose the des ired Steering Mode and will
then receive instructions on which wheels need to be
aligned. Once th e wheel alignment instruction(s)
(indicated by the flashing of the Front or Rear Wheel
Straight indicator light) are followed, the chosen
Steering Mode will be automatically activated.

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STEERING MODE SELECTION (CONT’D) Figure 45

Steering Mode Management

Figure 43

2 3

EM8035

4 1
Press the work lights button (Item 4) [Figure 43] once to
S38187 switch to the manual aligning mode. ‘MANU’ [Figure 45]
will appear on the display screen. Pressing the work
lights button again will switch back the aligning mode to
Press the information button (Item 1) to cycle the display semi-automatic.
screen (Item 2) until the engine speed menu (Item 3)
[Figure 43] is d isplayed. (See Display Screen on Page Figure 46
53.)

Press the work lights button (Item 4) [Figure 43] for 3

seconds until the aligning mode appears on the d isplay
screen.

Figure 44

EM8037

Press the work lights button (Item 4) [Figure 43] for 3

seconds until ‘ST ORE’ [Figure 46] appears on the
display screen. The selected aligning mode has been
saved now and will become active.
EM8036
Press the information button (Item 1) [Figure 43] once to
return to the engine hour menu.
The semi-automatic aligning mode is the default setting.
‘AUTO’ [Figure 44] appears on the display screen.

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61 TL360(X) Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D) 4-Wheel Steering (Top Switch Position)

Semi-Automatic Aligning Mode Procedure The front wheels will tur n the direction that the steer ing
wheel is turned. The rear wheels turn the opposite
Figure 47 direction. Indicator light (Item 1) [Figure 47] will be ON.
Use in most working conditions. (See 4-Wheel Steering
Mode on Page 68.)
1 2
Perform the following procedure to activate the 4- wheel
steering mode:

Press top of the switch (Item 2) [Figure 47]. If the front

and rear wheels are straight ahead, the 4-wheel steering
mode will be activated.

If the fro nt and / or rear wheels are not straight ahead,

3 4 the semi-automatic aligning procedure will start:

1. If the rear wheels are not straight ahead, the Rear

S38160 Wheels Straight indicator light (Item 1) [Figure 48]
will flash. Turn the steering wheel until the light stays
ON. The rear wheels are straight ahead now.
Figure 48
2. If the front wheels are straight ahead, the 4-wheel
steering mode is active now.

3. If the front wheels are not straight ahead, the Front

Wheels Straight indicator light (Item 2) [Figure 48]
will flash. Turn the steering wheel until the light stays
ON. The front wheels are straight ahead now.

4. The 4-wheel steering mode is active now.

2 1

S38178
S40661

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62 TL360(X) Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D) Crab Steering (Bottom Switch Position)

Semi-Automatic Mode Procedure (Cont’d) Front and rear wheels turn the sa me direction that the
steering wheel is turned. The machine moves diagonally
2-Wheel Steering (Centre Switch Position) in the direction the ste ering wheel is turned. Indicator
light (Item 3) [Figure 47] will be ON. Use in c onfined
The front wheels will tur n the direction that the steer ing areas to move away from buildings or to reposition the
wheel is turned. The rear wheels remain straight ahead. machine. (See Crab Steering Mode on Page 72.)
Use when travelling on roads at higher speeds. (No
indicator light is on when in 2-wheel steering mode.) (See Perform the following procedure to activate the crab
2-Wheel Steering Mode on Page 70.) steering mode:

Perform the following procedure to activate the 2- wheel Press the bottom of the switch (Item 4) [Figure 47]. If the
steering mode: front and rear wheels align straight ahead, the crab
steering mode will be activated.
Move the switch (Item 2) [Figure 47] to the centre
position. If the rear wheels align straight ahead, the 2- If the front and / or rear wheels do not align straight
wheel steering mode will be activated. ahead, the semi-automatic aligning procedure will start:

If the rear wheels do not align straight ahead, the semi- 1. If the rear wheels are not str aight ahead, the Rea r
automatic aligning procedure will start: Wheels Straight indi cator light (Item 1) [Figure 48]
will flash. Turn the steering wheel until the light stays
1. The Rear Wheels Straight indicator light (Item 1) ON. The rear wheels align straight ahead now.
[Figure 48] will flash. Turn the steering wheel until the
light stays ON. Th e rear wheels align straight ahead 2. If the front wheels align straight ahead, the crab
now. steering mode is active now.

2. The 2-wheel steering mode is activated now. 3. If the front wheels do not alig n straight ahead, the
Front Wheels Straight indicator light (Item 2) [Figure
48] will flash. Turn the s teering wheel until the light
stays ON. The front wheels align straight ahead now.

4. The crab steering mode is activated now.

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63 TL360(X) Operation & Maintenance Manual
STEERING MODE SELECTION (CONT’D) Figure 50

Manual Aligning Mode Procedure

Before changing the Steering Mode, all four wheels must 2 1

be straight ahead.

Figure 49

4 3

S38160

4-Wheel Steering (Top Switch Position)

1 2 Press the top of the switch (Item 1). The front

wheels will tur n the direction that the
steering wheel is tu rned. The rear wheels
S38178 turn the opposite direction. Indicator light
S40661 (Item 2) [Figure 50] will be ON. Use in most
working conditions. (See 4-Wheel Steering
Front Wheels Straight indicator light (Item 1) and Rear Mode on Page 68.)
Wheels Straight indicator light (Item 2) [Figure 16] must 2-Wheel (Front) Steering (Centre Switch Position)
be ON. Move the switch (Item 1) [Figure 50] to t he
centre position. The front wheels will turn the
Turn the steering wheel until both lights are ON. direction that th e steering wheel is turned.
The rear wheels remain straight ahead. Use
NOTE: If the wheels do not align straight ahead, use when travelling on road s at higher speeds .
the following procedure: (No indicator light is on when in 2-wheel
steering mode.) (See 2-Wheel Steering
1. Put the Steering Mode Switch in 4-Wheel Mode on Page 70.)
Steering and turn the steering wheel until the
rear wheels align straight ahead. Crab Steering (Bottom Switch Position)
Press the bottom of the switch (Item 3). Front
2. Put the Steering Mode Switch in 2-Wheel and rear wheels turn the same direction that
Steering and turn the steering wheel until the the steering wheel is tu rned. The machine
front wheels align straight ahead. moves diagonally in th e direction the
steering wheel is turned. Indicator light (Item
Now you can select the desired Steering Mode 4) [Figure 50] will be ON. Use in confine d
and the machine will steer correctly. areas to m ove away from buildings or to
reposition the ma chine. (See Crab Steering
Mode on Page 72.)

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64 TL360(X) Operation & Maintenance Manual
PARKING BRAKE EMERGENCY EXIT

Operation Open the rear window. (See Rear Cab Window on Page
59.)
Parking Brake Lever
Figure 52
Figure 51

S38911
S38152

Pull the handle (Item 1) [Figure 52] inward (as shown)

Move the lever (Item 2) [Figure 51] backward to engage and push the rear window fully open.
the parking brake.
Figure 53
Pull the ring (Item 1) up and move the lever (Item 2)
[Figure 51] forward to release the parking brake.

S38169

Exit through the rear window opening [Figure 53].

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65 TL360(X) Operation & Maintenance Manual
TRACTOR HOMOLOGATED EMERGENCY EXIT Figure 55

Tractor Homologated Telescopic Handlers are equipped

with a secondary emergency exit.

Figure 54

1
7197819

NOTE: A decal illustrating this procedure is located

on the right rear window [Figure 55].
S38985

Remove the safety hammer (Item 1) [Figure 54] from its

holder behind the operator’s seat.

Use the safety hammer to break the right rear window.

Exit through the right rear window opening.

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66 TL360(X) Operation & Maintenance Manual
BACK-UP ALARM SYSTEM Operation

This machine may be equipped with a back-up alarm.

Description WARNING
Figure 56
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
3 • The operator must always look in the direction of
travel.
• The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0409

The back-up alarm will sound when the oper ator

prepares the tele scopic handler for reverse travel. (See
Travel Direction on Page 46.)
1
If alarm does not sound, see inspection and maintenance
S38735 instructions for the b ack-up alarm system in the
preventive maintenance section of this manual. (See
BACK-UP ALARM SYSTEM on Page 141.)
The back-up alarm (Item 1) is located at the r ear of the
machine and can be accessed through an opening (Item
2) [Figure 56] in the frame.

NOTE: The frame opening (Item 2) [Figure 56] is not

accessible when the machine is equipped
with a rear hydraulic hook.

A back-up alarm is not a substitute for looking to the

rear when operating the telescopic handler in
reverse, or for keeping bystanders away from the
work area. Operators must always look in the direc tion
of travel, including reverse, and must also k eep
bystanders away from the work area, even though the
telescopic handler is equipped with a back-up alarm.

Operators must be trained to always look in the direction

of travel, including when operating the telescopic
handler in reverse and to k eep bystanders away from
the work area. Other workers should be trained to always
keep away from the operator’s work area and travel path.

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67 TL360(X) Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC Figure 57
HANDLER

4-Wheel Steering Mode

2 1

WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from
operator’s seat with seat belt securely fastened.
W2811-EN-1109

4-Wheel Steer allows the machine to turn in a smaller

S38160
circle. In 4-Wheel Steer, the rear wheels follow the same
path as the front wheels.
NOTE: Make sure all four wheels are straight ahead
before changing Steering Mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 60.)

Press the top of the switch (Item 1) [Figure 57] to enable

4-wheel steering.

The 4-wheel steering indicator light (Item 2) [Figure 57]

will be illuminated.

WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109

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68 TL360(X) Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.

4-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 46.)
Figure 58
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 17] to the right or left. Look in the
L
direction of travel.
R
Reverse Travel - Pr epare the te lescopic handler for
reverse travel. (See Travel Direction on Page 46.)

Left Turn Backward / Right Turn Backward - Slowly press

the Accelerator Pedal (Item 1) and turn the steering
wheel (Item 2) [Figure 17] to the right or left. Look in the
1 direction of travel.
2
3 Press the accelerator pedal down to in crease engine
S38161 speed. Release foot pressure to decrease engine speed.

Press the brake pedal (Item 3) [Figure 17] a s mall

Figure 59
amount to d ecrease travel speed and control inching
(gradual travel of the machine). (See Brake Pedal And
Inching Control on Page 56.)
R
L
Stopping The Telescopic Handler (4-Wheel Steering
Mode)

When the accelerator pedal is r eleased, the hydrostatic

transmission will slow the machine to a stop. To decrease
stopping distance, press down the brake pedal (Item 3)
[Figure 17]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.

NA1928

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69 TL360(X) Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC Figure 60
HANDLER (CONT’D)

2-Wheel Steering Mode

2 1

WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from
operator’s seat with seat belt securely fastened.
W2811-EN-1109

Only the front wheels turn when in 2-Wheel Steering

S38160
mode. Use 2-Wheel Steering when operating on public
roads.
NOTE: Make sure all four wheels are straight ahead
before changing Steering Mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 60.)

Press the switch (Item 1) [Figure 60] to the c entre

position to enable 2-wheel steering.

The indicator lights (Item 2 ) [Figure 60] will NO T be

illuminated when in 2-wheel steer mode.

WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109

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70 TL360(X) Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.

2-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 46.)
Figure 61
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 18] to the right or left. Look in the
L
direction of travel.
R
Reverse Travel - Pr epare the te lescopic handler for
reverse travel. (See Travel Direction on Page 46.)

Left Turn Backward / Right Turn Backward - Slowly press

the Accelerator Pedal (Item 1) and turn the steering
wheel (Item 2) [Figure 18] to the right or left. Look in the
1 direction of travel.
2
3 Press the accelerator pedal down to in crease engine
S38161 speed. Release foot pressure to decrease engine speed.

Press the brake pedal (Item 3) [Figure 18] a s mall

Figure 62
amount to d ecrease travel speed and control inching
(gradual travel of the machine). (See Brake Pedal And
Inching Control on Page 56.)
R
L
Stopping The Telescopic Handler (2-Wheel Steering
Mode)

When the accelerator pedal is r eleased, the hydrostatic

transmission will slow the machine to a stop. To decrease
stopping distance, press down the brake pedal (Item 3)
[Figure 18]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.

NA1926

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71 TL360(X) Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC Figure 63
HANDLER (CONT’D)

Crab Steering Mode

WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from
operator’s seat with seat belt securely fastened.
W2811-EN-1109 2 1

Crab Steering allows both the front and rear wheels to

S38160
turn the same direction that the steering wheel is turned.
The machine moves diagonally in th e direction the
steering wheel is turned. Use in confined areas to move NOTE: Make sure all four wheels are straight ahead
away from buildings or to reposition the machine. before changing Steering Mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 60.)

Press the bottom of the s witch (Item 1) [Figure 63] to

enable crab steering.

The crab steering indicator light (Item 2) [Figure 63] will

be illuminated.

WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109

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72 TL360(X) Operation & Maintenance Manual
DRIVING AND STEERING THE TELESCOPIC Move the steering wheel smoothly. Avoid sudden starting
HANDLER (CONT’D) and stopping.

Crab Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 46.)
Figure 64
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 19] to the right or left. Look in the
L
direction of travel.
R
Reverse Travel - Pr epare the te lescopic handler for
reverse travel. (See Travel Direction on Page 46.)

Left Turn Backward / Right Turn Backward - Slowly press

the Accelerator Pedal (Item 1) and turn the steering
wheel (Item 2) [Figure 19] to the right or left. Look in the
1 direction of travel.
2
3 Press the accelerator pedal down to in crease engine
S38161 speed. Release foot pressure to decrease engine speed.

Press the brake pedal (Item 3) [Figure 19] a s mall

Figure 65
amount to d ecrease travel speed and control inching
(gradual travel of the machine). (See Brake Pedal And
Inching Control on Page 56.)
R
L
Stopping The Telescopic Handler (Crab Steering
Mode)

When the accelerator pedal is r eleased, the hydrostatic

transmission will slow the machine to a stop. To decrease
stopping distance, press down the brake pedal (Item 3)
[Figure 19]. The further the brake pedal is pressed, the
faster the machine will slow to a stop.

NA1930

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73 TL360(X) Operation & Maintenance Manual
BOOM SUSPENSION NOTE: Adding or removing a load on the attachment
with boom suspension function activated can
Description cause small boom movement. This is normal
behavior of a suspension system.
This option dampens boom movements while traveling
on the road to increase operator comfort. NOTE: The boom suspension function is subject to
specific angle operating conditions. Outside
Operation of these operating conditions the boom
movements are not dampened. (boom
Boom Suspension Activation: suspension indicator light remains ON as
suspension mode remains active.)
Enter the telescopic handler and perform the PRE-
STARTING PROCEDURE. (See PRE-ST ARTING Drive the telescopic handler.
PROCEDURE on Page 83.) Start the engine. (See
STARTING THE ENGINE on Page 86.) Lower and retract When operating on a pu blic road or motorway, always
the boom. follow local regulations.

Figure 66 Boom Suspension Deactivation:

Stop the engine.

OR

Press the lower button (Item 1) [Figure 66] on the

joystick (the Boom Suspension indicator light (Item 1)
[Figure 67] will be OFF).

S38004

Press the lower button (Item 1) [Figure 66] on the

joystick while pulling the jo ystick until the boom s tarts
raising.

Figure 67

S38178
S40661

Once activated, the Boom Suspension indicator light

(Item 1) [Figure 67] will be ON.

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74 TL360(X) Operation & Maintenance Manual
SPEED MANAGEMENT Figure 69

Operation

The Speed Management feature allows the telescopic

2
handler to be maneuvered at a slower travel speed, even
during maximum engine rpm.

This feature can be useful for certain applications.

1
Examples:

• Angle broom: Allows the auxiliary hydraulic flow to the

attachment and machine forward travel speed to be
independently controlled.
S38185
• Difficult loading applications: The maximum forward
travel speed can be lowered and s till allow full
hydraulic flow for boom and bucket function. The Speed Management ic on (Item 1) will appear in the
display screen (Item 2) of the display panel [Figure 69].
Figure 68
When Speed Management is activated, the machine will
travel at th e factory default setting of 50% o f Standard
Travel Speed and the percentage [C 50] will appear on
1
the display screen (Item 2) [Figure 69].

NOTE: The factory default setting can be changed by

the operator. (See Changing The Factory
Default Setting on Page 77.)

S38160

Press the bottom of the switch (Item 1) [Figure 68] on

the Right Instrument Panel once to activate Speed
Management.

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75 TL360(X) Operation & Maintenance Manual
SPEED MANAGEMENT (CONT’D) Figure 71

Operation (Cont’d)
1
Figure 70

1
3

S38160

2
Press button (Item 1) [Figure 71] again to de activate
S38004 Speed Management.

The system will retain the sp eed percentage as long as

While Speed Management is ac tivated, press the right the telescopic handler remains ON.
button (Item 1) on the jo ystick (Item 2) t o increase the
speed up to 99% [C 99] or the left button (Item 3) [Figure EXAMPLE: You can be using the machine at 40%
70] to decrease the speed down to 0% [C OFF]. The and then deactivate Speed Management to
percentages will appear on the display screen. reposition the telescopic handler, then re-activate
Speed Management. The speed percentage will
still be at 40%.

EXAMPLE: Turning the engine OFF will return the

Speed Management setting to default. The next
time you start the engine and activate Speed
Management, the speed will be at 50% (factory
default setting) or the last default setting saved by
the operator. (See Changing The Factory Default
Setting on Page 77.)

NOTE: Speed Management can be used in either first

or second gear. For optimal Speed
Management control, operate in first gear.

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76 TL360(X) Operation & Maintenance Manual
SPEED MANAGEMENT (CONT’D) Figure 73

Changing The Factory Default Setting

1
The Speed Management factory default setting can b e
changed by the operator to save adjustment time.

EXAMPLE: Your machine is often used for

sweeping and you prefer a Speed Management
setting of 30% of Standard Travel Speed for that
application. The Speed Management default
setting can be changed to 30% of Standard Travel
Speed instead of the factory default setting of
50%. Each time you start the machine and first
select Speed Management, the machine will
default to 30% of Standard Travel Speed. S38160

Engage Speed Management. (See Operation on Page

75.) Press and hold the button (Item 1) [Figure 73] to save
the default setting.
Figure 72
Figure 74

1
2

S38004
EM8032

Adjust the speed percentage higher (Item 1) or lower

(Item 2) by pressing the buttons on the jo ystick (Item 3) The alarm will beep onc e, the displa y screen will show
[Figure 72] until the desired default setting is displayed. [SET 30] [Figure 74] (example) and the Speed
Management will remain active.

Pressing the button (Item 1) [Figure 73] or turning the

machine off will dis engage Speed Management and
return the telescopic handler to Standard Travel Speed.

When Speed Management is first selected each time the

machine is started, the perc entage you selected will be
the default setting. Speed Management can still be
adjusted from 0% to 99% of Standard Travel Speed.

The default setting can be changed any time the operator

chooses.

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77 TL360(X) Operation & Maintenance Manual
HYDRAULIC CONTROLS 9. Secondary Auxiliary Hydraulics (if equipped) - For
momentary operation of the Secondary Auxiliary
Hydraulic Control Lever (Joystick) Hydraulics, press and hold the switch and turn the
right thumbwheel (Items 7 a nd 8) to contr ol an
Figure 75 attachment function such as changing the angle of the
angle broom.
1 10. Boom Suspension - For dampening unwanted boom
movements while travelling on the road. (See BOOM
7 SUSPENSION on Page 74.)

The above Joystick functions (Items 1 thru 8) are

5
proportional; The farther you move the control, the faster
the hydraulic function operate. Joystick functions (Item 7
4 and 8) are also used to operate the hydraulic locking
device for attachments. (See ATTACHMENTS on Page
3 8 90.)
6
2 Changing The Maximum Auxiliary Flow
10 S38004
The maximum av ailable auxiliary flow setting can be
adjusted by the operator to im prove control of the
Figure 76 auxiliary hydraulics.

Select the Auxiliary Hy draulics menu on the dis play

screen. (See Display Screen on Page 53.)

Figure 77
10

9 1
2

S38913

The joystick controls the movement of the boom and

attachment [Figure 75] and [Figure 76].

S38004
1. Lower Boom

2. Raise Boom Adjust the maximum available percentage higher (Item 1)

or lower (Item 2) [Figure 77] by pressing the buttons on
3. Tilt Attachment Backward the joystick until the desired setting is displayed.
4. Tilt Attachment Forward

5. Extend Telescopic Boom

6. Retract Telescopic Boom

7. Controls the function of the Front Auxiliary Hydraulics

(Example: close grapple teeth).

8. Controls the function of the Front Auxiliary Hydraulics

(Example: open grapple teeth).

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78 TL360(X) Operation & Maintenance Manual
HYDRAULIC CONTROLS (CONT’D) Auxiliary Hydraulic Release

Quick Couplers

WARNING
WARNING AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
AVOID INJURY OR DEATH can get hot when running machine and attachments.
Diesel fuel or hydraulic fluid under pressure can Be careful when connecting and disconnecting quick
penetrate skin or eyes, causing serious injury or couplers.
death. Fluid leaks under pressure may not be visible. W-2220-0396
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909 WARNING
Figure 78 AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

When Connecting: Push the quick couplers tightly

together and hold for five seconds; the pressure is
automatically relieved as the couplers are installed.

When Disconnecting: Push the quick couplers tightly

S38181 together and hold for five seconds; then retract the sleeve
until the couplers disconnect.

To Connect: Remove dirt or debris from the sur face of

both the male and female couplers, and from the outside
diameter of the male coupler. Visually check the couplers
for corroding, cracking, damage or excessive wear. If any
of these conditions exist, the coupler(s) [Figure 78] must
be replaced.

Install the male coupler into the f emale coupler. Full

connection is made when the ball release sleeve slides
forward on the female coupler.

To Disconnect: Hold the male coupler. Retract the sleeve

on the female coupler until the couplers disconnect.

WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396

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79 TL360(X) Operation & Maintenance Manual
ATTACHMENT CONTROL DEVICE (ACD)

This machine may be equipped with an Attachment

Control Device.

Description

Figure 79

S38181

Connect the attachments electrical harness to the

attachment control device (Item 1) [Figure 79].

Figure 80

S38182

Additional switches (Items 1, 2 and 3) [Figure 80] behind

the joystick are used to control some attachment
functions through the attachment control device.

See the ap propriate attachment Operation &

Maintenance Manual for control details.

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80 TL360(X) Operation & Maintenance Manual
DAILY INSPECTION • Back-up Alarm (if equipped) - Check function, replace
as necessary.
Daily Inspection And Maintenance
• Gauges and Horn - Che ck function, replace as
Maintenance work must be done at re gular intervals. necessary.
Failure to do so will res ult in e xcessive wear and ear ly
failures. The Service Schedule is a gu ide for correct • Engine Cooling System - Ch eck system for damage
maintenance of the Bobcat telescopic handler. (See or leaks.
SERVICE SCHEDULE on Page 137.)
NOTE: Fluids such as engine oil, hydraulic fluid,
coolant, etc. must be disposed of in an
environmentally safe manner. Some
WARNING regulations require that certain spills and
leaks on the ground must be cleaned in a
specific manner. See local regulations for
Operator must have instructions before operating the
correct disposal.
machine. Untrained operators can cause injury or
death.
W-2001-0502

Check the following items before each day of operation: IMPORTANT

• Engine Oil Level PRESSURE WASHING DECALS
• Never direct the stream at a low angle toward the
• Hydraulic / Hydrostatic Fluid Level decal that could damage the decal causing it to
peel from the surface.
• Brakes - Check Function • Direct the stream at a 90 degree angle and at
least 300 mm (12 in) from the decal. Wash from
• Tilt Cylinder - Lubric ate with multipurpose lithium the centre of the decal toward the edges.
based grease I-2226-EN-0910

• Attachment Carrier Pins - Lubricate with multipurpose

lithium based grease

• Engine Air System - Check Air System for Damage or

Leaks
IMPORTANT
• Engine Coolant Level - Check System for Damage or AVOID ENGINE DAMAGE
Leaks Water in the fuel system can cause serious engine
damage. Remove water from the primary fuel filter
• Operator Cab and Cab Mounting Hardware - DO NOT daily.
operate without right cab window. I-2354-0112

• Seat Belt

• Tyres - Check for Wear, Damage, Correct Air

Pressure; Use o nly approved tyres with correct
pressure.

• Loose or Broken Parts - Repair or re place as

necessary.

• Safety Treads and Safety Signs (Decals), - Replace

as necessary.

• Check and Clean Mirrors and Windows - Replace as

necessary.

• Fuel Filter - Remove trapped water through the drain

valve on the bottom of the primary filter. (See Primary
Fuel Filter (Pre-Filter) on Page 147.)

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81 TL360(X) Operation & Maintenance Manual
DAILY INSPECTION (CONT’D) Cleaning The Operator Cab

Daily Inspection And Maintenance (Cont’d) • Clean soft upholstery in the cab with a cloth tha t has
been dipped in a solution composed of water and
Allow the engine and hydraulic fluid to warm completely detergent and then thoroughly wrung out.
before beginning operation.
• The operator’s seat and the floor should be cleaned
Use the joystick to che ck for smooth operation of the with a va cuum cleaner and / o r a stiff bru sh. If
following hydraulic functions: necessary, use a damp cloth to remove any stubborn
stains.
• Raise and lower the boom.
• Clean the seat-belts with a sponge dipped in hot
• Extend and retract the boom. soapy water and simply leave them to dry.

• Tilt the attachment device forward and backward. • Fabric-covered seats should be cleaned with a stiff
brush or vacuum cleaner. Plastic-covered seats
Check forward and reverse travel. should be cleaned with a damp cloth.

Check operation of the accelerator and brake.

Check operation of the steering.

If any of the functions do not o perate correctly, have it

repaired immediately before continuing.

WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212

WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301

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82 TL360(X) Operation & Maintenance Manual
PRE-STARTING PROCEDURE Operation & Maintenance Manual And Operator’s
Handbook Locations
Entering The Telescopic Handler
Figure 82
Figure 81

1
1 2

N-20299

S38154
1
S38170

Read and understand the Operator’s handbook and the

Use steps (Item 1), safety tread (Item 2) and grab Operation & Maintenance Manual (Item 1) [Figure 82]
handles (Item 3 ) [Figure 81] when entering the before operating the telescopic handler.
telescopic handler.
Perform the DAILY INSPECTION. (See DAILY
DO NOT JUMP. INSPECTION on Page 81.)

Safety treads are installed on the machine to provide a

slip resistant surface for getting on and off the machine.
WARNING
Keep safety treads clean and replace when damaged.
Replacement treads are available from your Bobcat AVOID INJURY OR DEATH
dealer. Instructions are necessary before operating or
servicing machine. Read and understand the
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
service. Untrained operators and failure to follow
instructions can cause injury or death.
W-2003-0807

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83 TL360(X) Operation & Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D) Suspension Seat

Seat Adjustment Figure 84

Adjust the seat for comfortable operation.

Air Suspension Seat

1
Figure 83

3
1
2 2

4
S40667

4 Pull the lever (Item 1) [Figure 84] to adjust the se at

3 distance from the steering wheel and pedals.

S40665 Turn the knob (Item 2) [Figure 84] to adjust the height of
the seat.

Pull the lever (Item 1) [Figure 83] up to adjust the angle Release the lever (Item 3) [Figure 84] to adjust the angle
of the seat back. of the seat back.

Pull the bar (Item 2) [Figure 83] up, and move the seat Turn the le ver (Item 4) to adjust the seat cushio n for
forward or backward to adjust the seat distance from the weight of the operator. The gauge (Item 5) [Figure 84]
steering wheel and pedals. indicates the chosen value in kilograms.

Pull the button (Item 3) [Figure 83] to lower the height of

the seat.

Push the button (Item 3) [Figure 83] inward to raise the

height of the seat.

The gauge (Item 4) [Figure 83] compares the current

height of the seat with the maximum and minimum
height.

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84 TL360(X) Operation & Maintenance Manual
PRE-STARTING PROCEDURE (CONT’D) Adjusting

Seat Belt Adjustment Figure 86

Figure 85

1 1

S38914

S38171
Adjust the le ft side flat mirror (Item 1) [Figure 86] until
the left side of the telescopic is visible from the operator’s
Fasten the seat belt (Item 1) [Figure 85]. point of view.

Adjust the sea t belt so that it is sn ug around the lower Figure 87

part of your hips.

Mirrors Adjustment And Cleaning 1

Adjust and clean the mirrors to obtain the best visibility.

Cleaning

Clean mirrors every day and more often when necessary:

• Pre-rinse with water to remove dirt and bird soiling.

• Wash with a mild h ousehold detergent and warm 2

water.
S38915
• Use a sponge or a soft cloth. Rinse with water and dry
with a clean soft cloth.
Adjust the right side flat mirror (Item 1) [Figure 87] until
the right side o f the telescopic is visible from the
• Do not use abrasive or highly alkaline cleaners.
operator’s point of view.
• Do not clean with brushes.
Adjust the right side concave mirror (Item 2) [Figure 87]
until the central area behind the telescopic is visible from
the operator’s point of view.

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85 TL360(X) Operation & Maintenance Manual
STARTING THE ENGINE

Perform the PRE-STARTING PROCEDURE. (See PRE-

STARTING PROCEDURE on P age 83.) (See D AILY IMPORTANT
INSPECTION on Page 81.)
Do not engage the starter for longer than 30 seconds
The Travel Direction Control and all other controls must at a time. Longer use can damage the starter by
be in NEUTRAL POSITION before starting the engine. overheating. Cool the starter for one minute between
uses.
Make sure the parking brake is engaged. (See PARKING I-2209-0301
BRAKE on Page 65.)

Figure 88

WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
• Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212

WARNING
S39423

AVOID INJURY OR DEATH

Turn the key switch to RUN [Figure 88]. When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
Figure 89 fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807

2 1

WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301

S38186

Keep the key in RUN position until the engine preheat

countdown (Item 1) [Figure 89] on the d isplay screen
has counted down from 10 to 0 seconds.

NOTE: If necessary, the engine preheat countdown

will be performed up to three times.

When the engine preheat icon (Item 2) [Figure 89] goes

OFF, turn the key switch to START [Figure 88]. Release
the key when the e ngine starts and allow it to r eturn to
the RUN position

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86 TL360(X) Operation & Maintenance Manual
STARTING THE ENGINE (CONT’D) Warming The Hydraulic / Hydrostatic System

Cold Temperature Starting

IMPORTANT
WARNING When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
AVOID INJURY OR DEATH hydrostatic system will not get enough oil at low
Do not use ether with glow plug (preheat) systems. temperatures and will be damaged. Park the machine
Explosion can result which can cause injury, death, in an area where the temperature will be above -18°C
or severe engine damage. (0°F) if possible.
W-2071-0907
I-2007-0910

If the temperature is below freezing, perform the following Let the engine run for a minimum of ten minutes to warm
procedures to make starting the engine easier: the engine and hydrostatic transmission fluid b efore
operating the telescopic handler.
• Replace the e ngine oil with th e correct type and
viscosity for the anticipated starting temperature. Until hydrostatic fluid reaches the optimal operating
(See Engine Oil Chart on Page 151.) temperature, boom movement speed can be reduced.
• Make sure the battery is fully charged.

• Install an engine heater, available from your Bobcat

dealer.

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87 TL360(X) Operation & Maintenance Manual
MONITORING THE DISPLAY PANEL Warning And Shutdown

Figure 90 When a W ARNING condition exists, an icon light

associated with the warning will come ON and there will
be three beeps from the alarm. If this condition is allowed
to continue, there can be damage to the engine or
telescopic handler hydraulic systems.

When a SHUTDO WN condition exists, an ic on light

associated with the shutdown will come ON and there will
be a contin uous beep from the a larm. The monitoring
system will automatically stop the engine in 15 seconds.
The engine can be restarted to move or relocate the
1 2 telescopic handler.
3
Figure 91
4
S38158 1

Frequently monitor the temperature (Item 1) and fuel

(Item 2) gauges [Figure 90].

After the engine is running, frequently monitor display

panel [Figure 90] for machine condition.

If there is an error condition, an icon light associated with

the error will be ON. 3
2 4
EXAMPLE: Engine Coolant Temperature is High.
S38158
The Engine Coolant Temperature icon (Item 3) [Figure
90] will light.
There are four icon lights which can be associated with a
Press the information button (Item 4) [Figure 90] to cycle SHUTDOWN condition [Figure 91]:
the display screen until the engine hour information is
displayed. (See Display Screen on Page 53.) 1. General Warning

Press the information button (Item 4) [Figure 90] for 3 2. Engine Malfunction
seconds until the Se rvice Codes appear on the display
screen. 3. Engine Coolant Temperature

• M0810 Engine Coolant Temperature High 4. Hydraulic System Malfunction

• M0811 Engine Coolant Temperature Extremely High

Identify the Service Code (See Service Codes List -

Gateway Controller on Page 122.) and contact your
Bobcat dealer for service if needed.

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88 TL360(X) Operation & Maintenance Manual
STOPPING THE ENGINE AND LEAVING THE
TELESCOPIC HANDLER

Procedure

• Stop the telescopic handler on solid, flat and level

ground.

NOTE: Ensure the machine is parked safely, taking

into consideration the surrounding traffic.

• Put the Travel Direction Control in neutral. (See

Travel Direction on Page 46.)

• Engage the parking brake. (See PARKING BRAKE

on Page 65.)

Figure 92

S39550

• Retract and lower the boom and attachment flat on

the ground [Figure 92].

• Turn the key switch to STOP and unfasten the seat

belt.

• Use grab handles, safety tread and steps whe n

getting off.

DO NOT JUMP.

WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211

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89 TL360(X) Operation & Maintenance Manual
ATTACHMENTS Buckets

Serial Plate Serial Plate Location

Always use the serial number of the attachment when Figure 94

requesting service information or when ordering parts.

If any serial number plate is dam aged, contact your

Bobcat dealer.

Figure 93

EM9332

Digging bucket [Figure 94].

Figure 95
S38980

An attachment serial number plate can be found on each

attachment [Figure 93].

NOTE: The centre of gravity (C.G.) indicates the

horizontal distance between the attachment’s
centre of gravity and the attachment hook-up.

EM9333

Light material bucket [Figure 95].

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90 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Figure 96

Buckets (Cont’d) WRONG

Choosing The Correct Bucket

WARNING
AVOID INJURY OR DEATH
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are NA5429
approved for each model. Unapproved attachments
can cause injury or death.
Exceeding the RLC [Figure 96] can cause the following
W-2052-0907
problems:

NOTE: Warranty is void if non-approved attachments • Steering the telescopic handler can be difficult.
are used on the Bobcat telescopic handler. • Tyres will wear faster.
• There will be a loss of stability.
The dealer can iden tify, for each mod el telescopic • The life of the Bobcat telescopic handler will be
handler, the attachments and buckets approved by reduced.
Bobcat. The buckets and attachments are approved for
Rated Load Capacity (RLC) and for secure fastening.

The RLC is determined by using a bucket and material of WARNING

normal density, such as d irt or dry gravel. If lon ger
buckets are used, the load centre moves forward and
AVOID INJURY OR DEATH
reduces the RLC. If very dense material is load ed, the
Do not exceed Rated Load Capacity. Excessive loads
volume must be reduced to prevent overloading.
can cause tipping or loss of control.
W-2393-0301
Use the correct bucket size for the type and density of
material being handled. For safe handling of materials
and avoiding machine damage, the attachment (or Know the weight of the materials being handled. Avoid
bucket) should handle a full load without going over the exceeding the RLC of the machine (as indicated on the
RLC for the telescopic handler. Load Capacity Charts). Material which is very dense will
be heavier than the same volume of less dense material.
Reduce the size of load if handling dense material.
Maximum material density is 3500 kg/m³ (218.5 lb/ft³) for
digging buckets and 1200 kg/m³ (74.9 lb/ft³) for light
material buckets.

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91 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) 1500 L light material bucket.

Buckets (Cont’d)

Load Charts

WARNING
TIPPING OR ROLL OVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or roll over.
W-2928-EN-1011

800 L digging bucket.

EM9618

Complies with stability test EN1459 Annex B.

EM9616

Complies with stability test EN1459 Annex B.

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92 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) 2500 L light material bucket.

Buckets (Cont’d)

Load Charts (Cont’d)

2000 L light material bucket.

EM9622

Complies with stability test EN1459 Annex B.

EM9620

Complies with stability test EN1459 Annex B.

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93 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Figure 99

Pallet Forks

Serial Plate Location

Figure 97

S38979

Floating pallet forks 1,44 m [Figure 99].

S38977

Rigid pallet forks FEM III - quick-tach [Figure 97].

Figure 98

S38978

Floating pallet forks 1,12 m [Figure 98].

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94 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Bale Spikes

Pallet Forks (Cont’d) Serial Plate Location

Inspection Before Use Figure 100

The maximum load to be carr ied when using a Pallet

Fork is shown on a decal located on the attachment
serial number plate.

NOTE: If an attachment is composed of several parts

which are equipped with a serial number
plate, the maximum load of the attachment
will be the lowest one displayed on the serial
number plates.

See your Bobcat dealer for more information about Pallet

Fork inspection, maintenance and replacement. See your
Bobcat dealer for RLC when using a Pallet Fork and for
other available attachments. S38976

Round bale spike - type III [Figure 100].

WARNING Load Chart

TIPPING OR ROLL OVER CAN CAUSE Round bale spike - type III
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or roll over.
W-2928-EN-1011

NOTE: The maximum load of an attachment can

exceed the RLC of the telescopic handler.

(See LOAD CHARTS on Page 33.) for more information

on the RLC of the telescopic handler equipped with a
pallet fork.

EM9615

Complies with stability test EN1459 Annex B.

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95 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Figure 102

Installing And Removing The Attachment (Manual 2

Lock)
3

WARNING
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved 1
attachments can cause serious injury or death.
S38396
W-2392-0301

NOTE: Warranty is void if non-approved attachments Position the telescopic handler so that the attachment
are used on the telescopic handler. carrier (Item 1) is parallel to the attachment tube (Item 2)
[Figure 102]. Drive the telescopic handler forward until
The dealer can identify, for each model telescopic the attachment carrier is at a distance of about 1 m (3 ft)
handler, the attachments and buckets approved by from the attachment.
Bobcat. The buckets and attachments are approved for
Rated Load Capacity and for secure fastening to the Tilt the attachment carrier (Item 1 ) forward until the two
telescopic handler. Contact your Bobcat dealer for more hooks (Item 3) are lower than the attachment tube
information if y our attachment is not illustr ated in your (Item 2) [Figure 102].
machine’s Load Capacity Charts.
Figure 103
Installing
2
Figure 101

3 1

S38397

2
S40673 Drive forward until the two hooks (Item 1) are right below
the attachment tube (Item 2) [Figure 103].

Remove the locking bar safety pin (Item 1), and remove Engage the attachment tube (Item 2) in the two hooks
the locking bar (Item 2) from the attachment carrier (Item 1) [Figure 103] by raising the boom; tilt the
(Item 3) [Figure 101]. attachment carrier backward if necessary.

Enter the telescopic handler and perform the PRE-

STARTING PROCEDURE. (See PRE-ST ARTING
PROCEDURE on Page 83.) Start the engine. (See
STARTING THE ENGINE on Page 86.) Lower and retract
the boom.

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96 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Figure 105

Installing And Removing The Attachment (Manual

Lock) (Cont’d)

Installing (Cont’d) 3

Figure 104

1 2
S40744

Fully insert the locking bar (Item 1) through the holes in

the attachment (Item 2) and the attachment carrier. Install
the safety pin (Item 3) [Figure 105] into the locking bar.

S38398 Make sure the locking bar (Item 1) extends through the
holes on both sides of the attachment (Item 2) [Figure
105] and the attachment carrier. Make sure the
When the attachment tube is properly engaged in the two attachment is securely fastened.
hooks and the attachment (Item 1) [Figure 104] is no
longer touching the ground, tilt the attachment carrier Install attachment electrical harness and hydraulic lines,
fully backward. if applicable, on the telescopic h andler and the
attachment carrier.
Put the Travel Direction Control in neutral. (See Travel
Direction on Page 46.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 65.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 89.)

WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211

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97 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Figure 107

Installing And Removing The Attachment (Manual

Lock) (Cont’d)

Removing 2

Lower the boom and put the attachment flat o n the

ground.
3
NOTE: In muddy conditions or to prevent the
attachment from freezing to the ground, put
the attachment on planks or blocks before
removing it from the machine.
1
Put the Travel Direction Control in neutr al. (See Travel S40673
Direction on P age 46.) Make sure the p arking brake is
engaged. (See PARKING BRAKE on Page 65.) Stop the
engine and exit the telescopic handler. (See STOPPING Tilt the a ttachment carrier forward until the attachment
THE ENGINE AND LEA VING THE TELESCOPIC tube is disengaged. Move the telescopic handler
HANDLER on Page 89.) backward away from the attachment.

Put the Travel Direction Control in neutral. (See Travel

Direction on Page 46.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 65.) Stop the
WARNING engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
Before you exit the operator’s position: HANDLER on Page 89.)
• Put the Travel Direction Control and the Joystick
in neutral. Fully insert the locking bar (Item 1) into the holes in the
• Engage the parking brake. attachment carrier (Item 2). Install the safety pin (Item 3)
• Retract and lower the boom and attachment flat [Figure 107] into the locking bar.
on the ground.
• Stop the engine.
W-2907-0211

Figure 106

S40744

Disconnect attachment electrical harness and hydraulic

lines, if applicable, from the telescopic handler. Remove
the safety pin ( Item 1), and remove the locking bar
(Item 2) [Figure 106].

Enter the telescopic handler and perform the PRE-

STARTING PROCEDURE. (See PRE-ST ARTING
PROCEDURE on Page 83.) Start the engine. (See
STARTING THE ENGINE on Page 86.)

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98 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Installing

Installing And Removing The Attachment (Hydraulic Enter the telescopic handler and perform the PRE-
Lock) STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 83.) Start the engine. (See
Follow the procedure below if th is machine is e quipped STARTING THE ENGINE on Page 86.) Lower and retract
with the option for hydraulic locking of attachments. the boom.

Figure 108

WARNING 2

3
Never use attachments or buckets which are not
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved
attachments can cause serious injury or death.
W-2392-0301

NOTE: Warranty is void if non-approved attachments

are used on the telescopic handler. 1
S38396
The dealer can iden tify, for each mod el telescopic
handler, the attachments and buckets approved by
Bobcat. The buckets and attachments are approved for Position the telescopic handler so that the attachment
Rated Load Capacity and for secure fastening to the carrier (Item 1) is parallel to the attachment tube (Item 2)
telescopic handler. Contact your Bobcat dealer for more [Figure 108]. Drive the telescopic handler forward until
information if your attachment is not illustr ated on your the attachment carrier is at a distance of about 1 m (3 ft)
machine’s Load Capacity Charts. from the attachment.

Tilt the a ttachment carrier (Item 1) forward until the two

hooks (Item 3) are lower than the attachment tube
(Item 2) [Figure 108].

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99 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D) Figure 110

Installing And Removing The Attachment (Hydraulic

Lock) (Cont’d)

Installing (Cont’d)
3 2
Figure 109

S40668
S40669

Drive forward until the two hooks (Item 2) are right below
the attachment tube (Item 3) [Figure 110].

1 Engage the attachment tube (Item 3) in the two hooks

S38160 (Item 2) [Figure 110] by raising the boom; tilt the
attachment carrier backward if necessary.

Push and hold the Hy draulic Quick-tach switch (Item 1) When the attachment tube (Item 3) is properly engaged
[Figure 109] to retract the locking pins (Item 1) [Figure in the two hooks (Item 2) [Figure 110] and the
110] on the attachment carrier. attachment is n o longer touching the ground, tilt the
attachment carrier fully backward.

Release the Hydraulic Quick-tach switch (Item 1) [Figure

109] to extend the locking pins (Item 1) [Figure 110].
WARNING
Put the Travel Direction Control in neutral. (See Travel
Before you exit the operator’s position: Direction on Page 46.) Make sure the parking brake is
• Put the Travel Direction Control and the Joystick engaged. (See PARKING BRAKE on Page 65.) Stop the
in neutral. engine and exit the telescopic handler. (See STOPPING
• Engage the parking brake. THE ENGINE AND LEAVING THE TELESCOPIC
• Retract and lower the boom and attachment flat HANDLER on Page 89.)
on the ground.
• Stop the engine. Make sure the locking pins (Item 1) [Figure 110] extend
W-2907-0211 through the holes of the attachment carrier.

Make sure that the attachment is securely fastened.

WARNING
FAILURE TO FULLY ENGAGE LOCKING PINS CAN
CAUSE SERIOUS INJURY OR DEATH
Locking pins must extend through the holes in the
attachment mounting frame. Failure to engage
locking pins can allow attachment to come off.
W-2913-0211

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100 TL360(X) Operation & Maintenance Manual
ATTACHMENTS (CONT’D)

Installing And Removing The Attachment (Hydraulic

Lock) (Cont’d) WARNING
Removing
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
Lower the boom and put the a ttachment flat on the
in neutral.
ground.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
NOTE: In muddy conditions or to prevent the
on the ground.
attachment from freezing to the ground, put
• Stop the engine.
the attachment on planks or blocks before W-2907-0211
removing it from the machine.

Put the Travel Direction Control in neutral. (See Travel

Direction on Page 46.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 65.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 89.)

Disconnect attachment electrical harness and hydraulic

lines, if applicable, from the telescopic handler.

Enter the telescopic handler and perform the PRE-

STARTING PROCEDURE. (See PRE-ST ARTING
PROCEDURE on Page 83.) Start the engine. (See
STARTING THE ENGINE on Page 86.)

Figure 111

1
S38160

Push and hold the Hydraulic Quick-tach switch (Item 1)

[Figure 111] to retract the locking pins on the attachment
carrier.

Tilt the a ttachment carrier forward until the attachment

tube is disengaged. Move the telescopic handler
backward away from the attachment.

Release the Hydraulic Quick-tach switch (Item 1) [Figure

111] to extend the locking pins.

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101 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE Longitudinal Load Moment Controller (LLMC)
Override Switch
Longitudinal Load Moment Controller (LLMC)
Figure 112
The LLMC limits the f ollowing movements when the
machine stability level is critical:

• lowering of the boom,

• extending the telescopic boom,

• forward tilt of attachment,

1
• backward tilt of attachment,

• auxiliary hydraulic functions.

S38179

S38155

Turn the LLMC o verride switch (Item 1) [Figure 112]

clockwise to override the LLMC.

The control indic ator light (ORA NGE) (Item 2) [Figure

112] flashes when the LLMC override switch is activated.

The switch returns to the original position as soon as the

switch is released and the LLMC becomes active again.

NOTE: The LLMC override switch should only be

enabled when necessary and is automatically
disabled after a running period of 60 seconds.

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102 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D) Basic Operating Instructions

Inspect The Work Area When operating on a pub lic road or motorway, always
follow local regulations . For example: A slow moving
Before beginning operation, inspect the work area for vehicle (SMV) sign, or direction signals can be required.
unsafe conditions.
Run the engine at low idle speed to warm the engine and
Look for sharp drop-offs or rough terrain. Have hydraulic system before operating the telescopic handler.
underground utility lines (gas, water, sewer, irrigation,
etc.) located and marked. Work slowly in ar eas of
underground utilities.

Remove objects or other construction material that could IMPORTANT

damage the telescopic handler or cause personal injury.
Machines warmed up with moderate engine speed
Always check ground conditions before starting your and light load have longer life.
work: I-2015-0284

• Look for signs of ins tability such as crac ks or New operators must operate the telescopic handler in an
settlement. open area without bystanders. Operate the controls until
the telescopic handler can be handled at an efficient and
• Be aware of weather conditions that can affect ground safe rate for all conditions of the work area.
stability.
NOTE: Solid tyres and water filled tyres are not
• Check for adequate traction if working on a slope. authorised on these machines. Only tyres
recommended in this Operation &
Maintenance Manual are approved. Use of
non approved tyres will void the warranty.

Operating Near An Edge Or Water

Keep telescopic handler as f ar back from the edge as

possible and the telescopic handler wheels perpendicular
to the edge so that if the edge collapses, the telescopic
handler can be moved back.

Always move the telescopic handler back at any

indication the edge can be unstable.

Operating On Slopes

Drive slowly and do not travel on excessive slopes.

WARNING
TIPPING OR ROLL OVER CAN CAUSE
SERIOUS INJURY OR DEATH
• Do not travel across or up slopes that are over 10
degrees to the side, or 25 degrees to the front.
• Do not travel down or back up slopes that exceed
25 degrees.
• Keep boom as low as possible when travelling on
slopes or in rough conditions.
W-2908-EN-0311

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103 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D) Operating With An Empty Bucket

Operating With A Full Bucket Figure 115

Figure 113 WITH EMPTY BUCKET

WITH FULL BUCKET

GOING UP A SLOPE EM8002

GOING UP A SLOPE EM8000

Figure 116

Figure 114 WITH EMPTY BUCKET

WITH FULL BUCKET

GOING DOWN A SLOPE EM8003

GOING DOWN A SLOPE

EM8001
With an empty bucket, go up or down the slope with the
heavy end toward the top of the slope [Figure 115] and
With a full bucket, go up or down the slope with the heavy [Figure 116].
end toward the top of the slope [Figure 113] and [Figure
114].

WARNING
AVOID INJURY OR DEATH
• Keep the boom as low as possible.
• Do not travel or turn with the boom up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or rollover and cause injury or death.
W-2650-0707

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104 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D) Emptying

Filling And Emptying The Bucket Figure 119

A
WARNING
C D
AVOID INJURY OR DEATH
Load, unload and turn on flat level ground. Do not
exceed the rated load capacity shown on the Load B
Charts in the cab. Failure to obey warnings can
EM8006
cause the machine to tip or roll over and cause injury
or death.
W-2651-0707 Keep the bucket low and the boom retracted when
moving to the area where you want to empty the bucket.
Filling
Raise the boom (B). If necessary, level the b ucket (D)
NOTE: Always fully retract the boom during filling. To while raising the bo om to help prevent material from
fill the bucket, the machine must be pushing falling off the bucket.
with the centre of the bucket and the machine
must be in first gear. Drive forward slowly until the bucket is over the top of the
truck box or bin.
Figure 117
Tilt the bucket all the way forward (D) to empty the
bucket.
A
If all the material is near the side of the truck or bin, use
the bucket tilt to move it to the other side.
C D

B
EM8004

Lower the bucket until it slightly touches the ground (A).

Tilt the bucket forward (D) until the cutting edge of the
bucket is on the ground.

Figure 118

C D

B
EM8005

Drive slowly forward into the material.

Lift the boom (B) and tilt the bucket backward (C) all the
way when the bucket is full.

Drive backward away from the material.

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105 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D) Filling

Digging And Filling A Hole Figure 122

Digging
A
NOTE: Always fully retract the boom during digging.

Figure 120 C D

A B

EM8009
C D

Lower the boom (A) and put the cutting edge of the
B bucket on the ground (D). Drive forward to the edge of the
hole to push the material into the hole.
EM8007

Tilt the bucket forward (D) as soon as it is past the edge

Lower the bucket until it slightly touches the ground (A). of the hole.
Put the cutting edge of the bucket on the ground (D).
If necessary, raise the boom to empty the bucket.
Drive forward slowly and continue to tilt the b ucket down
(D) until it enters the ground.

Raise the cutting edge a small amount (C) to increase

traction and keep an even digging depth.

Continue to drive forward until the bucket is full. When the

ground is ha rd, raise and lower the cutting e dge of the
bucket (D) while driving forward slowly.

Figure 121

C D

EM8008

Tilt the bucket backward (C) as far as it will go when the

bucket is full.

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OPERATING PROCEDURE (CONT’D)

Raising A Load And Extending The Boom

WARNING
Perform the pre-starting procedure before using the
telescopic handler. (See PRE-STARTING PROCEDURE
CRUSH HAZARD CAN CAUSE
on Page 83.)
SERIOUS INJURY OR DEATH
• Never go under or reach under raised load.
Figure 123
• Never move a load over other personnel.
W-2851-0410

WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground electrical power lines. Keep a safe
distance from electrical power lines.
VOLTAGE MINIMUM DISTANCE

S38971 up to 50 kV 3m
beyond 50 kV 5m
W-2757-EN-1009
Read and understand the load capacity charts (Item 1)
[Figure 123] to learn the Rated Load Capacity at
different extension and heights of the telescoping boom.

NOTE: Use only attachments that are approved for

this machine. All approved attachments must
be shown in the load capacity charts. Contact
your dealer if an approved attachment is not
illustrated in the charts.

NOTE: Use only approved tyres at correct pressure

for this machine. All four tyres must be the
same type.

Move the telescopic handler to the load to be lifted.

Be sure the load is centred on the attachment. Fasten the

load to the attachment if load can shift.

Raise the b oom slightly to cle ar the ground and tilt the
attachment back.

Start slowly and drive the telescopic handler with the load
as low as possible.

Stop the telescopic handler on flat, solid and level

ground. Put the Travel Direction Control in neutral and
engage the parking brake before raising or extending the
boom.

Slowly raise and extend the boom to put the load in the
desired location. DO NOT DRIVE FORWARD WITH THE
LOAD RAISED.

Place the load, then retract and lower the boom.

Slowly move the machine backward.

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107 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D)

Load Capacity Charts

Figure 124

LL EE
PP
M
M
AA LLY Y
X
X
EE O ONN

EM9608

Note that, when the boom is fully retracted, the telescopic

handler will lift more weight than when extended.

Always lift the lo ad first; then extend the b oom as

needed, staying within the Rated Load Capacity for the
height and extension.

Place the load, then retract and lower the boom.

The load capacity charts are designed with the machine

on flat, le vel ground. If the machine is positioned up or
down a slope, the values of the load char t will no longer
be accurate. Always lift a nd extend the boom when the
machine is on flat, level and solid ground.

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OPERATING PROCEDURE (CONT’D) Figure 127

Handling Loads With Pallet Forks

Picking Up A Load From The Ground With Pallet Forks

Figure 125

EM8013

3. Adjust the height of the pallet forks so that they can

slide under the load [Figure 127].

EM8011 4. Move the machine forward or extend the boom to

bring the h eel of th e pallet forks in contact with the
load [Figure 127].
1. Move the machine perpendicular to the load with the
boom fully retracted and the pallet forks parallel to the 5. Put the Travel Direction Control in neutral and engage
ground [Figure 125]. the parking brake.

Figure 126 Figure 128

EM8012 EM8014

2. Adjust the pallet fork clearance and their centring in 6. Raise the boom so that the ground clearance under
relation to the load [Figure 126]. the pallet forks is approximately 300 mm (12 in), tilt
the forks fully back ward and retract the boom fully.
The machine is now in tr ansport position [Figure
128].

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109 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D) Figure 131

Handling Loads With Pallet Forks (Cont’d)

Placing A Load On The Ground With Pallet Forks

Figure 129

EM8021

4. Move the machine back in order to release the pallet

forks from the load completely [Figure 131].

EM8019 Figure 132

1. Move the load into the position where it is to be placed

[Figure 129].

Figure 130

EM8022

5. Return the boom and pallet forks to the transport

position [Figure 132].

EM8020

2. Tilt the pallet forks into a position parallel to the

ground [Figure 130].

3. Lower the load until it is resting on the ground and the

pallet forks are no longer in contact with the load
[Figure 130].

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110 TL360(X) Operation & Maintenance Manual
OPERATING PROCEDURE (CONT’D) Figure 135

Handling Loads With Pallet Forks (Cont’d)

Picking Up A Raised Load With Pallet Forks

1. Before starting this maneuver, make sure t hat the

pallet forks can e asily slide under the load and that
their clearance and centring in relation to the load is
correct.

Figure 133
EM8017A

5. Raise the boom slightly and tilt the pallet forks

partially backward to stabilise the load [Figure 135].

6. Put the T ravel Direction Control in reverse and

release the parking brake.

Figure 136

EM8015

2. Move the machine perpendicular to the load with the

pallet forks horizontal at the height of the load [Figure
133].

Figure 134

EM8018A

7. Move the machine back as slowly as possible so as to

release the load on top of the stack, in such a way that
the boom can be lowered without the load touching
the pile [Figure 136].

8. Retract the boom fully [Figure 136].

EM8016
9. Lower the boom until the ground clearance under the
pallet forks is approximately 300 mm (12 in), then tilt
3. Move the machine forward as slowly as possible until the forks fully backward. The machine is now in
the heel of the pallet forks is in contact with the load transport position [Figure 136].
[Figure 134].

4. Put the Travel Direction Control in neutral and engage

the parking brake.
WARNING
CRUSH HAZARD CAN CAUSE
SERIOUS INJURY OR DEATH
• Never go under or reach under raised load.
• Never move a load over other personnel.
W-2851-0410

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OPERATING PROCEDURE (CONT’D) Figure 139

Handling Loads With Pallet Forks (Cont’d)

Placing A Raised Load With Pallet Forks

Figure 137

EM8025A

4. Tilt the load into a horizontal position [Figure 139].

5. Place the lo ad down on the stack by lowering and

EM8023 retracting the boom [Figure 139].

6. Once the load has been placed down, release the

1. With the machine in transport position, move the load pallet forks so that they are no longer in contact with
closer to the stack and into the position where it is to the load using short, successive boom lowering and
be placed [Figure 137]. retracting maneuvers.

Figure 138 7. Put the Travel Direction Control in r everse and

release the parking brake.

8. Move the machine back as slowly as possible so as to

release the pallet forks from the load completely
[Figure 139].

Figure 140

EM8024A

2. Raise the boom, then extend it to p lace the load

above the stack. If n ecessary, move the machine
forward [Figure 138].

3. Put the Travel Direction Control in neutral and engage EM8026

the parking brake.

9. Return the b oom and forks to tr ansport position

[Figure 140].

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TOWING THE TELESCOPIC HANDLER Figure 142

Procedure

The telescopic handler can be towed a sho rt distance

such as removing it from mud or loading onto a transport
vehicle.
1
Tow the telescopic handler at a slo w speed, not
exceeding 5 km/h (3 mph). Do n ot tow the machine for
more than three minutes.

WARNING
S39411

UNEXPECTED MACHINE MOVEMENT CAN CAUSE

SERIOUS INJURY OR DEATH Figure 143
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909

1
Block the wheels to prevent the machine from rolling. S38175

Disengaging The Parking Brake Pads

The parking brake is engaged by spring pressure and

released by hydraulic pressure. The parking brake must 1
be released manually before towing.
S38173
The following procedure describes how to disengage the
parking brake pads:
Turn the adjustment screw (Item 1) [Figure 143]
Release the par king brake. (See PARKING BRAKE on anticlockwise until the brake pads no longer make
Page 65.) contact with the brake disc.

Figure 141 The parking brake is released manually now for towing
the machine.

NOTE: The parking brake will not work until the

adjustment screw is returned to the original
position.
1

S38174

Remove the cap (Item 1) [Figure 141]. The cap can be

accessed from the underside of the machine, through the
oval hole (Item 1) [Figure 142].

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113 TL360(X) Operation & Maintenance Manual
TOWING THE TELESCOPIC HANDLER (CONT’D) Engaging The Parking Brake Pads

Procedure (Cont’d)

Disengaging The Transmission WARNING

Raise the engine cover.
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
Figure 144 SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909

Block the wheels to prevent the machine from rolling.

1
Figure 145

S38176

Locate the two identical multi-function valves (Item 1) on 1

the hydrostatic transmission pump (Item 2) [Figure 144].

Loosen the valves (Item 1) [Figure 144] by turning them

three times anticlockwise.
1
NOTE: Do not turn more than three times. This can
result in leakage. S38173
S38175

This action will bypass the oil flo w of the hydrostatic

transmission. NOTE: Before re-engaging the parking brake pads,
make sure the parking brake is released. (See
Tow the telescopic handler at a slow speed, not PARKING BRAKE on Page 65.)
exceeding 5 km/h (3 mph). Do not tow the machine for
more than three minutes. Turn the adjustment screw (Item 1) [Figure 145]
clockwise until the parking brake pads make contact with
Engaging The Transmission the brake disc.

Tighten the valves (Item 1) [Figure 144] to 70 N•m (52 ft- Turn the adjustment screw anticlockwise for 180°.
lb) torque to re-engage the hydrostatic transmission.
Engage the par king brake (See PARKING BRAKE on
Page 65.) and make sure it functions correctly (the
engagement between the parking brake pads and the
brake disc prevents the machine from moving).

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114 TL360(X) Operation & Maintenance Manual
LIFTING THE TELESCOPIC HANDLER Take into account the position of the machine’s centre of
gravity:
Procedure
Figure 148
1637 mm 1651 mm
WARNING (64.5 in) (65.0 in)

6114 DaN
AVOID INJURY OR DEATH (13745 lbf)
• Before lifting, check fasteners on four point lift.
2882 DaN 3232 DaN
• Never allow riders in the cab or bystanders within
(6479 lbf) (7266 lbf)
5 m (15 ft) while lifting the machine.
W-2160-0910

Before lifting: Remove all attachments, lower boom fully,

position wheels straight forward and stop the machine.

Attach the lift hooks to the following lifting points (Items 1)

[Figure 146] and [Figure 147]: EM7129

Figure 146

S38168

Figure 147

S38102

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115 TL360(X) Operation & Maintenance Manual
TRANSPORTING THE TELESCOPIC HANDLER ON A Fastening
TRAILER
Figure 150
Loading And Unloading

Figure 149

3
2
4

1 1

EM7143

1 S38166 Fasten the telescopic handler to the transport vehicle to

prevent it from moving during sudden stops or when
going up or down slopes.
The telescopic handler must be loaded backward on the
trailer. • Block the wheels (Item 1) [Figure 150].

The rear of the tr ailer must be blocked or supported • Use chains to fasten th e machine frame to the
(Item 1) [Figure 149] when loading or unloading the transport vehicle (Items 2 and 3) [Figure 150]. Use
telescopic handler to prevent the front end of the trailer chain binders to tighten the chains.
from raising up.
• Attach the forks or bucket attachment to the transport
Be sure the tr ansport and towing vehicles are of vehicle (Item 4) [Figure 150].
adequate size and capacity. For the weight of telescopic
handler, (See Weights on Page 182.).

WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807

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TOWING A TRAILER WITH THE TELESCOPIC Rear Trailer Brake Valve
HANDLER
If this m achine is e quipped with the Rear Trailer Brake
This machine may be equipped with a re ar hitch or Valve option, follow the procedure below to connect /
hydraulic hook. disconnect the trailer brake hydraulics.

NOTE: Make sure the telescopic handler and rear To Connect: Remove dirt or debris from the surface of the
hitch or hydraulic hook have sufficient towing male machine coupler (Item 2) [Figure 151] and female
capability. (See Performance on Page 182.) trailer coupler, and from the outside diameter of the male
machine coupler. Visually check the couplers for
EC TYPE- DRAWBAR corroding, cracking, damage or excessive wear. If any of
MODEL
APPROVAL PULL these conditions exist, the coupler(s) must be replaced.
Cramer KU 540 e1*89/173-IV-0207 8240 daN
Install the female trailer coupler onto the ma le machine
(18524 lbf)
coupler (Item 2) [Figure 151]. Full connection is made
Cramer KU 2000 e1*89/173*2000/ 8930 daN when the ball release sleeve slides forward on the female
1*0088*02 (20075 lbf) coupler.
Cramer KU 5410 e1*89/173*97/54*3- 9131 daN
0026*04 (20572 lbf) To Disconnect: Relieve hydraulic pressure by pressing
the hydraulic release switch (Item 3) [Figure 151].
Dromone 730-00275 e1*89/173*2006/ 6650 daN
Retract the sleeve on the female trailer coupler until the
26*0370*00 (14950 lbf)
couplers disconnect.
Dromone 730-00644 e1*2009/ 6650 daN
144*0370*01 (14950 lbf) NOTE: The couplers can only be disconnect within
15 seconds of pressing the hydraulic release
NOTE: Make sure the telescopic handler and the switch (Item 3) [Figure 151].
trailer are securely connected.

Connecting The Electrics

Figure 151
WARNING
AVOID INJURY OR DEATH
1 Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
3 from a doctor familiar with this injury.
2
W-2072-EN-0909

S38983

Connect the electrical cable (if equipped) from the trailer

to the 7- pin electrical plug (Item 1) [Figure 151] on the
telescopic handler.

NOTE: If the electrical cable is not connected to the

telescopic handler, the trailer brake lights will
not function.

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120 of 194
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 SYSTEM SETUP AND ANALYSIS

DIAGNOSTIC SERVICE CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

Viewing Service Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Service Codes List - Gateway Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Service Codes List - Drive Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Service Codes List - Workgroup Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Service Codes List - Display Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Service Codes List - LLMI Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Service Codes List - LLMC Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131

MAINTENANCE CLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

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122 of 194
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DIAGNOSTIC SERVICE CODES

Viewing Service Codes

Figure 152

2 3
4

S38158

Press the information button (Item 1) to cycle the display

screen (Item 2) [Figure 152] until the engine hour menu
is displayed. (See Display Screen on Page 53.)

Press and hold the information button (Item 1) [Figure

152] for three seconds until the Service Codes appear on
the display screen.

If more than one Service Code is present, the codes will

scroll on the display screen.

NOTE: Corrosion or loose earth can cause multiple

service codes and / or abnormal symptoms.
All instrument panel lights flashing, alarm
sounding, headlights and rear lights flashing,
could indicate a bad earth. The same
symptoms could apply if the voltage is low,
such as loose or corroded battery cables. If
you observe these symptoms, check earth
and positive leads first.

Service Codes can be either a word (Item 2) or a number

(Item 3) [Figure 152]. (See Service Codes List -
Gateway Controller on Page 122.)

The following word errors can be displayed:

[NONE] No Service Codes present.

[REPLY] The instrument panel is not communicating

with the controller.

[SHTDN] A shutdown condition exists.

Press and hold the information button (Item 1) [Figure

152] for three seconds to return to the engine hour menu.

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Gateway Controller

The gateway controller is located in the cab, behind the Right Instrument and Indicator Panel.

CODE DESCRIPTION RESULTS

M0309 Battery voltage low All functions allowed
M0310 Battery voltage high All functions allowed
M0311 Battery voltage extremely high All functions allowed
M0314 Battery voltage extremely low All functions allowed
M0315 Battery voltage shutdown Workgroup functions disabled
Drive disabled
M0322 Battery voltage out of range low All functions allowed
M0414 Engine oil pressure extremely low All functions allowed
M0415 Engine oil pressure shutdown Engine shutdown
M0610 Engine speed high All functions allowed
M0611 Engine speed extremely high All functions allowed
M0613 Engine speed no signal Drive disabled
M0615 Engine speed shutdown Engine shutdown
M0618 Engine speed out of range All functions allowed
M0710 Hydraulic fluid temperature high All functions allowed
M0711 Hydraulic fluid temperature extremely high Drive reduced
M0715 Hydraulic fluid temperature shutdown Drive reduced
M0810 Engine coolant temperature high All functions allowed
M0811 Engine coolant temperature extremely high All functions allowed
M0815 Engine coolant temperature shutdown Engine shutdown
M0821 Engine coolant temperature out of range high All functions allowed
M0822 Engine coolant temperature out of range low All functions allowed
M0909 Fuel level low All functions allowed
M0921 Fuel level out of range high All functions allowed
M0922 Fuel level out of range low All functions allowed
M1302 Fuel pump output error ON Not allowed to crank the engine until next key cycle
M1303 Fuel pump output error OFF Engine shutdown
M1402 Fuel solenoid output error ON Not allowed to crank the engine until next key cycle
M1403 Fuel solenoid output error OFF Engine shutdown
M1428 Fuel solenoid output internal failure Engine shutdown
M1502 Fuel solenoid relay error ON Not allowed to crank the engine until next key cycle
M1503 Fuel solenoid relay error OFF Engine shutdown
M1602 Front alignment lamp output error ON All functions allowed
M1603 Front alignment lamp output error OFF All functions allowed
M1702 Rear alignment lamp output error ON All functions allowed
M1703 Rear alignment lamp output error OFF All functions allowed
M2102 Glow plug output error ON All functions allowed
If short to battery: glow plugs are always active
M2103 Glow plug output error OFF All functions allowed
Glow plug function disabled

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Gateway Controller (Cont’d)

CODE DESCRIPTION RESULTS

M2202 Starter output error ON On ignition, starter is active but engine doesn't crank.
M2203 Starter output error OFF Engine doesn't crank
M2207 Starter output open circuit Engine doesn't crank
M2302 Starter relay error ON On ignition, starter is active but engine doesn't crank
M2303 Starter relay error OFF Engine doesn't crank
M2405 Crab valve output short to battery Drive reduced
M2406 Crab valve output short to earth All functions allowed excepted Crab function
M2407 Crab valve output open circuit All functions allowed excepted Crab function
M2505 4 Wheels valve short to battery Drive reduced
M2506 4 Wheels valve short to earth All functions allowed excepted 4 Wheels function
M2507 4 Wheels valve open circuit All functions allowed excepted 4 Wheels function
M2648 Steer mode switch multiple inputs active All functions allowed
M2702 Fan inverter output error ON (only for fan inverter All functions allowed
option) Fan inverter is active
M2703 Fan inverter output error OFF (only for fan inverter All functions allowed excepted fan inverter
option)
M2707 Fan inverter output open circuit (only for fan All functions allowed excepted fan inverter
inverter option)
M2805 Fan PWM output short to battery (only for fan All functions allowed excepted fan inverter
inverter option)
M2806 Fan PWM output short to earth (only for fan All functions allowed excepted fan inverter
inverter option)
M2807 Fan PWM output open circuit (only for fan inverter All functions allowed excepted fan inverter
option)
M2832 Fan PWM output overcurrent (only for fan inverter All functions allowed excepted fan inverter
option)
M3128 Interrupted power failure Engine shutdown
M3204 Workgroup controller no communication Workgroup functions disabled
M3404 Display controller no communication No information displayed
M3704 Drive controller no communication Drive functions and auxiliary functions disabled
M3805 Frame leveling 1 short to battery Frame leveling disabled in all instances
M3806 Frame leveling 1 short to earth Frame leveling disabled in all instances
M3807 Frame leveling 1 open circuit Frame leveling disabled in all instances
M3832 Frame leveling 1 overcurrent Frame leveling disabled in all instances
M3905 Frame leveling 2 short to battery Frame leveling disabled in all instances
M3906 Frame leveling 2 short to earth Frame leveling disabled in all instances
M3907 Frame leveling 2 open circuit Frame leveling disabled in all instances
M3932 Frame leveling 2 overcurrent Frame leveling disabled in all instances
M4109 Alternator voltage low All functions allowed
M4110 Alternator voltage high All functions allowed
M4621 Sensor supply out of range high Impact on inching function
M4622 Sensor supply out of range low Impact on inching function
M4805 Work lights output error ON Work lights permanently lighted ON
M4806 Work lights output error OFF Work lights not available

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Gateway Controller (Cont’d)

CODE DESCRIPTION RESULTS

M4902 Blue lights output short to battery or open circuit Blue lights permanently lighted ON
(only for blue lights option)
M4903 Blue lights output short to earth (only for blue Blue lights not available
lights option)
M5205 Electronic battery disconnect output open circuit or If open circuit: no power supply
short to battery If short to battery: Electronic battery disconnect always
closed: all functions allowed but it could stay closed when
the key switch is OFF.
M5206 Electronic battery disconnect output short to earth No power supply on the machine
M5207 Electronic battery disconnect output open circuit No power supply on the machine
M5302 Electronic battery disconnect stuck All functions allowed
Machine always supplied although key switch OFF
M5303 Electronic battery disconnect open error (unstuck) No power supply on the machine
M6105 Safety valve short to battery Workgroup functions disabled
M6106 Safety valve short to earth Workgroup functions disabled
M6107 Safety valve open circuit Workgroup functions disabled
M7748 Multiple key on active (service tool and key switch) Not allowed to crank the engine
M9999 Bad constant data table Gateway function disabled
Not able to crank the engine

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Drive Controller

The drive controller is located between the boom and the cab, next to the front frame fuse box.

CODE DESCRIPTION RESULTS

D0217 Hydraulic filter plugged Error code only
D0321 Battery voltage out of range high All functions disabled
D0322 Battery voltage out of range low All functions disabled
D0421 Inching pedal out of range high Drive reduced to 20% inching
D0422 Inching pedal out of range low Drive reduced to 20% inching
D0428 Inching pedal In error Drive reduced to 30% inching
D0605 Machine speed short to battery Gearbox shift not allowed
D0606 Machine speed short to earth Gearbox shift not allowed
D0607 Machine speed open circuit Gearbox shift not allowed
D0611 Machine speed extremely high Gearbox shift not allowed, engine shutdown in 10
seconds
D0613 Machine speed no signal Gearbox shift not allowed
D1002 Passive brake output short to battery or open circuit Error code and park LED is flashing
D1003 Passive brake valve short to earth Error code and park LED is flashing
D1202 EMEA trailer brake output error ON (short to battery) Error code and park LED is flashing
D1203 EMEA trailer brake output error OFF (short to earth) Error code and park LED is flashing
D1207 EMEA trailer brake output open circuit Error code and park LED is flashing
D1233 EMEA trailer brake output controller internal failure Error code and park LED is flashing
D1302 EMEA trailer brake relay error ON Error code and park LED is flashing
D1303 EMEA trailer brake relay error OFF Error code and park LED is flashing
D1402 Brake light output error ON Error code only
D1403 Brake light output error OFF Error code only
D1407 Brake light output open circuit Error code only
D1433 Brake light output Internal failure Error code only
D1502 Brake light relay error ON Error code only
D1503 Brake light relay error OFF Error code only
D1605 Drive pump forward coil short to battery Drive disabled
D1606 Drive pump forward coil short to earth Forward disabled
D1607 Drive pump forward coil open circuit Forward disabled
D1632 Drive pump forward coil overcurrent Drive disabled
D1705 Drive pump reverse coil short to battery Drive disabled
D1706 Drive pump reverse coil short to earth Reverse disabled
D1707 Drive pump reverse coil open circuit Reverse disabled
D1732 Drive pump reverse coil overcurrent Drive disabled
D2002 Low speed output (hydraulic motor) error ON (short Drive reduced to 30% inching
to battery)
D2003 Low speed output (hydraulic motor) error OFF (short Drive reduced to 30% inching
to earth)
D2007 Low speed output (hydraulic motor) open circuit Drive reduced to 30% inching
D2033 Low speed output (hydraulic motor) controller Internal Drive reduced to 30% inching
failure

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Drive Controller (Cont’d)

CODE DESCRIPTION RESULTS

D2102 Low speed relay error ON Drive reduced to 30% inching
D2103 Low speed relay error OFF Drive reduced to 30% inching
D2609 Hydraulic steering pressure low Error code only
D2621 Hydraulic steering pressure out of range low Error code only
D3204 Workgroup controller no communication Auxiliary disabled
D3304 Gateway controller no communication All functions disabled
D3404 Display controller no communication All functions disabled
D3723 Programming or constant data invalid Drive disabled
D3728 Controller failure Drive disabled
D3796 Interrupted power Error code only
D3797 Controller programmed Error code only
D4004 Joystick no communication Drive disabled / boom movement disabled
D4011 Joystick right roller out of neutral (auxiliary) Auxiliary disabled
D4028 Joystick grip fault Drive disabled / boom movement disabled
D4113 Travel direction lever no signal Drive disabled
D4128 F-N-R multiple inputs active Drive disabled
D4621 Voltage sensor 5V out of range high All functions disabled
D4622 Voltage sensor 5V out of range low All functions disabled
D5521 Swash plate sensor1 out of range high Drive reduced
D5522 Swash plate sensor1 out of range low Drive reduced
D5621 Swash plate sensor2 out of range high Drive reduced
D5622 Swash plate sensor2 out of range low Drive reduced
D5715 Swash plate shutdown Engine shutdown
D5744 Swash plate dual fault Error code only
D5745 Swash plate disagree Error code only
D5746 Swash plate unresponsive Drive disabled
D5824 Safe start swash out of neutral Drive disabled
D5835 Safe start dump valve stuck ON Drive disabled
D5911 Overspeed fault Drive reduced
D5915 Overspeed shutdown Engine shutdown
D5928 Overspeed failure Drive disabled
D6021 Servo pressure out of range high Error code only
D6022 Servo pressure out of range low Error code only
D6202 Speed management light error ON Error code only
D6203 Speed management light error OFF Error code only
D6302 Speed management switch error ON
D6505 Gear 1 (gearbox) short to battery Drive disabled
D6506 Gear 1 (gearbox) short to earth Drive disabled
D6507 Gear 1 (gearbox) open circuit Drive disabled
D6605 Gear 2 (gearbox) short to battery Drive disabled
D6606 Gear 2 (gearbox) short to earth Drive disabled
D6607 Gear 2 (gearbox) open circuit Drive disabled

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Drive Controller (Cont’d)

CODE DESCRIPTION RESULTS

D6702 Gearshift sensor error ON Error code only
D6760 Gearshift sensor - shift didn't start / no shift Autoshift disabled
D6761 Gearshift sensor - shift too long / locked Drive disabled
D6902 Gear switch 1/2 error ON (dashboard) Error code only
D7002 High/low speed switch error ON (left lever) Error code only
D7102 Backup alarm output error ON Error code only
D7103 Backup alarm output error OFF Error code only
D7107 Backup alarm output open circuit Error code only
D7133 Backup alarm output internal failure Error code only
D7202 Backup alarm relay feedback error ON Error code only
D7203 Backup alarm relay feedback error OFF Error code only
D7309 Service brake pressure low Drive disabled
D7314 Service brake pressure extremely low Drive disabled
D7321 Service brake pressure out of range high Drive disabled
D7322 Service brake pressure out of range low Drive disabled
D7605 Auxiliary female output short to battery Auxiliary disabled
D7606 Auxiliary female output short to earth Auxiliary disabled
D7607 Auxiliary female output open circuit Auxiliary disabled
D7632 Auxiliary female output overcurrent Auxiliary disabled
D7705 Auxiliary male output short to battery Auxiliary disabled
D7706 Auxiliary male output short to earth Auxiliary disabled
D7707 Auxiliary male output open circuit Auxiliary disabled
D7732 Auxiliary male output overcurrent Auxiliary disabled
D7902 ACD switches error ON Auxiliary disabled
D8002 Dump valve short to battery Drive disabled
D8003 Dump valve short to earth Drive disabled
D8007 Dump valve open circuit Drive disabled
D8032 Dump valve overcurrent Drive disabled
D8205 Boom suspension output short to battery (only for All boom movements disabled
boom suspension option) boom suspension disabled
D8206 Boom suspension output short to earth (only for Boom suspension disabled
boom suspension option)
D8207 Boom suspension open circuit (only for boom Boom suspension disabled
suspension option)
D8232 Boom suspension overcurrent (only for boom Boom suspension disabled
suspension option)
D9099 Drive calibration required Error code only
D9999 Bad constant data table Not applicable

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Workgroup Controller

The workgroup controller is located in the rear frame, left of the boom.

CODE DESCRIPTION RESULTS

W0321 Battery voltage out of range high Workgroup functions disabled
W0322 Battery voltage out of range low Workgroup functions disabled
W0721 Hydraulic fluid temperature out of range high Error code only
W0722 Hydraulic fluid temperature out of range low Error code only
W2205 Lift up output short to battery Lift up disabled
W2206 Lift up output short to earth Lift up disabled
W2207 Lift up output open circuit Lift up disabled
W2232 Lift up output overcurrent Lift up disabled
W2305 Lift down output short to battery Lift down disabled
W2306 Lift down output short to earth Lift down disabled
W2307 Lift down output open circuit Lift down disabled
W2332 Lift down output overcurrent Lift down disabled
W2405 Tilt out output short to battery Tilt out disabled
W2406 Tilt out output short to earth Tilt out disabled
W2407 Tilt out output open circuit Tilt out disabled
W2432 Tilt out output overcurrent Tilt out disabled
W2505 Tilt back output short to battery Tilt back disabled
W2506 Tilt back output short to earth Tilt back disabled
W2507 Tilt back output open circuit Tilt back disabled
W2532 Tilt back output overcurrent Tilt back disabled
W2605 Extend output short to battery Extend disabled
W2606 Extend output short to earth Extend disabled
W2607 Extend output open circuit Extend disabled
W2632 Extend output overcurrent Extend disabled
W2705 Retract output short to battery Retract disabled
W2706 Retract output short to earth Retract disabled
W2707 Retract output open circuit Retract disabled
W2732 Retract output overcurrent Retract disabled
W3223 Programming or constant data invalid Workgroup functions disabled
W3228 Controller failure Workgroup functions disabled
W3296 Interrupted power Error code only
W3297 Controller programmed Error code only
W3304 Gateway controller no communication Workgroup functions disabled
W3404 Display controller no communication Workgroup functions disabled
W3704 Drive controller no communication Auxiliary disabled
W3804 LLMC no communication Workgroup functions reduced
W3818 LLMC out of range Workgroup functions reduced
W3844 LLMC not matching Workgroup functions reduced
W3845 LLMC not matching level 2 Aggravating movements disabled
W3904 LLMI no communication Workgroup functions reduced
W3918 LLMI out of range Workgroup functions reduced

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Workgroup Controller (Cont’d)

CODE DESCRIPTION RESULTS

W4004 Joystick no communication Workgroup functions disabled
W4005 Joystick X axis out of neutral (tilt) Tilt disabled
W4007 Joystick Y axis out of neutral (lift) Lift disabled
W4010 Joystick left roller out of neutral (extend retract) Extend and retract disabled
W4028 Joystick grip fault Extend and retract disabled
W4621 Vsensor 5V supply out of range high Workgroup functions disabled
W4622 Vsensor 5V supply out of range low Workgroup functions disabled
W5005 Rear diverter 1 output short to battery Auxiliary disabled
W5006 Rear diverter 1 output short to earth Auxiliary disabled
W5007 Rear diverter 1 output open circuit Auxiliary disabled
W5102 Rear diverter 2 output error ON Auxiliary disabled
W5103 Rear diverter 2 output error OFF Auxiliary disabled
W5107 Rear diverter 2 output open circuit Auxiliary disabled
W5202 Rear diverter 2 output relay feedback error ON Auxiliary disabled
W5203 Rear diverter 2 output relay feedback error OFF Auxiliary disabled
W5302 Front / rear diverter sensor error ON Auxiliary disabled
W5303 Front / rear diverter sensor error OFF Auxiliary disabled
W6521 Boom angle 1 out of range high Error code only
W6522 Boom angle 1 out of range low Error code only
W6621 Boom angle 2 out of range high Error code only
W6622 Boom angle 2 out of range low Error code only
W6744 Boom angle in error Error code only
W6798 Boom angle calibration performed Error code only
W6799 Boom angle calibration required Error code only
W6802 Boom retract switch short to battery Error code only
W6803 Boom retract switch short to earth or open circuit Error code only
W7002 Boom drain output error ON Workgroup disabled. Boom suspension disabled
W7003 Boom drain output error OFF Boom suspension disabled
W7007 Boom drain output error open circuit Boom suspension disabled
W7033 Boom drain output internal failure Boom suspension disabled
W7102 Boom drain relay feedback output error ON Workgroup disabled. Boom suspension disabled
W7103 Boom drain relay feedback output error OFF Boom suspension disabled
W7428 Boom suspension error Boom suspension disabled
W7528 Boom suspension switch ON Boom suspension disabled
W7602 Boom suspension icon error ON All functions allowed
W7603 Boom suspension icon error OFF All functions allowed
W8005 Power quick-tach output short to battery Quick-tach disabled
W8006 Power quick-tach output short to earth Quick-tach disabled
W8007 Power quick-tach output open circuit Quick-tach disabled
W8128 Power quick-tach switch in error Quick-tach disabled
W9999 Workgroup controller bad table Not applicable

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - Display Controller

CODE DESCRIPTION RESULTS

L0102 Left panel button 1 error ON Work lights button doesn't work
Cannot access to steer mode calibration menu and
battery voltage
L0202 Left panel button 2 error ON Joystick lockout button doesn't work.
Cannot change the safety valve status.
Cannot access to angle calibration menu
L0302 Left panel button 3 error ON Auxiliary button doesn't work.
Cannot change the permanent flow status
Cannot access to drive pump menu
L0402 Left panel button 4 error ON Information button doesn't work
Cannot change the menu displayed
L7404 Main controller no communication No data displayed / no functions allowed from Display
L7672 Left hand panel programming error No data displayed / no functions allowed from Display

Service Codes List - LLMI Controller

CODE DESCRIPTION RESULTS

I0200 LLMI EEPROM failure No LLMI display - Workgroup functions reduced
I0202 LLMI external watchdog default No LLMI display - Workgroup functions reduced
I0203 LLMI wrong RAM test No LLMI display - Workgroup functions reduced
I0204 LLMI wrong program checksum No LLMI display - Workgroup functions reduced
I0205 LLMI test button error No test available
I0300 LLMI sensor ID error No LLMI display - Workgroup functions reduced
I0301 LLMI sensor offset No LLMI display - Workgroup functions reduced
I0302 LLMI sensor out of range No LLMI display - Workgroup functions reduced
I0303 LLMI sensor Rx out of delay No LLMI display - Workgroup functions reduced
I0304 LLMI sensor default No LLMI display - Workgroup functions reduced
I0400 LLMI calibration values out of range No LLMI display - Workgroup functions reduced
I0401 LLMI calibration values Inverted No LLMI display - Workgroup functions reduced
I0402 LLMI calibration values too close No LLMI display - Workgroup functions reduced
I0403 LLMI calibration time-out No LLMI display - Workgroup functions reduced
I0500 LLMI undervoltage No LLMI display - Workgroup functions reduced
I0501 LLMI overvoltage No LLMI display - Workgroup functions reduced

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DIAGNOSTIC SERVICE CODES (CONT'D)

Service Codes List - LLMC Controller

CODE DESCRIPTION RESULTS

C0200 LLMC EEPROM failure Workgroup functions reduced
C0202 LLMC external watchdog default Workgroup functions reduced
C0203 LLMC wrong RAM test Workgroup functions reduced
C0204 LLMC wrong program checksum Workgroup functions reduced
C0300 LLMC sensor ID error Workgroup functions reduced
C0301 LLMC sensor offset Workgroup functions reduced
C0302 LLMC sensor out of range Workgroup functions reduced
C0303 LLMC sensor Rx out of delay Workgroup functions reduced
C0304 LLMC sensor default Workgroup functions reduced
C0400 LLMC calibration values out of range Workgroup functions reduced
C0401 LLMC calibration values Inverted Workgroup functions reduced
C0402 LLMC calibration values too close Workgroup functions reduced
C0403 LLMC calibration time-out Workgroup functions reduced
C0500 LLMC undervoltage Workgroup functions reduced
C0501 LLMC overvoltage Workgroup functions reduced

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MAINTENANCE CLOCK

Description

The Maintenance Clock alerts the operator when the next

service interval is due. EXAMPLE: The Maintenance
Clock can be set to a 250 hour interval as a reminder for
the next 250 hour planned maintenance.

Figure 153

EM8038

During machine operation, a tw o beep alar m will sound

when there are less than 10 hours until the next planned
maintenance.

The remaining hours (Item 1) before maintenance is

required will appear on the dis play screen for five
seconds while the service icon (Item 3 ) and sandglass
icon (Item 2) [Figure 153] flash.

NOTE: The display will show negative numbers after

counting down to zero.

The display screen will then revert back to the pre vious
menu and will appear for five seconds e very time the
machine is started until the maintenance clock is reset.

Setup

See your Bobcat dealer about installation of this feature.

Reset

See your Bobcat dealer to reset the maintenance clock.

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 PREVENTIVE MAINTENANCE

MAINTENANCE SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

SERVICE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137

SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

LLMC CALIBRATION TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

APPROVED BOOM STOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

Installing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Removing The Approved Boom Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140

BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

Opening And Closing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141

HEATING, VENTILATION AND AIR CONDITIONING SYSTEM (HVAC) . . . . . . . . . . . . . 142

Cleaning And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Air Conditioning Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

AIR CLEANER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

Replacing Filter Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Biodiesel Blend Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Filling The Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Primary Fuel Filter (Pre-Filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
Secondary Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Removing Air From The Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150

ENGINE LUBRICATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151

Checking And Adding Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Engine Oil Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Removing And Replacing Oil And Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152

ENGINE COOLING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Checking Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Removing And Replacing The Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154

ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Fuses And Relay Location / Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155

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 Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Using A Booster Battery (Jump Starting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Removing And Installing Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159

HYDRAULIC / HYDROSTATIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161

Checking And Adding Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Hydraulic / Hydrostatic Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Removing And Replacing Hydraulic Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Removing And Replacing Hydraulic / Hydrostatic Filter . . . . . . . . . . . . . . . . . . . . . . . . 163
Removing And Replacing Hydraulic Charge Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Fill / Breather Cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

AXLES (FRONT AND REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

Checking And Adding Oil (Planetary Carrier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Removing And Replacing Oil (Planetary Carrier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Checking And Adding Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Removing And Replacing Oil (Rear Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Checking And Adding Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Removing And Replacing Oil (Front Differential) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Checking And Adding Oil (Gear Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Removing And Replacing Oil (Gear Box) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

AIR CONDITIONING BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

TYRE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Wheel Nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Rotating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

LUBRICATING THE TELESCOPIC HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

Lubrication Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

ATTACHMENT CARRIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE . . . . . . . . . . . . . . . . . 177

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Return To Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

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134 TL360(X) Operation & Maintenance Manual
 MAINTENANCE SAFETY
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
WARNING signs (decals) on machine. Follow warnings and instructions in the manuals
when making repairs, adjustments or servicing. Check for correct function after
adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0807

CORRECT

Safety Alert Symbol: This symbol with a warning statement,

means: “Warning, be alert! Your safety
is involved!” Carefully read the
message that follows.

P-90216
Never service the Bobcat telescopic
handler without instructions.

CORRECT WRONG WRONG

NA5428 NA5432 NA5433

Cleaning and maintenance are Disconnecting or loosening any Never work on telescopic
required daily. hydraulic tubeline, hose, fitting, handler with boom up unless
component or a part failure can boom is held by an approved
cause boom to drop. Do not go boom stop. Replace if damaged.
under boom when raised unless Never modify equipment or add
supported by an approved boom attachments not approved by
stop. Replace if damaged. Bobcat Company.

WRONG WRONG WRONG

NA5434 NA5436 B-6589

Have good ventilation when Keep body, jewelry and clothing Lead-acid batteries produce
welding or grinding painted away from moving parts, flammable and explosive gases.
parts. electrical contact, hot parts and Keep arcs, sparks, flames and
Wear dust mask when grinding exhaust. lighted tobacco away from
painted parts. Toxic dust and gas Wear eye protection to guard batteries.
can be produced. from battery acid, compressed Batteries contain acid which
Avoid exhaust fume leaks which springs, fluids under pressure burns eyes or skin on contact.
can kill without warning. Exhaust and flying debris when engines Wear protective clothing. If acid
system must be tightly sealed. are running or tools are used. contacts body, flush well with
Use eye protection approved for water. For eye contact flush well
type of welding. and get immediate medical
attention.

Maintenance procedures which ar e given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.

MSW43-EN-0211

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138 of 194
136 TL360(X) Operation & Maintenance Manual
SERVICE SCHEDULE

Maintenance work must be done at regular intervals. Failure to do so will res ult in excessive wear and early failures.
The service schedule is a guide for correct maintenance of the Bobcat telescopic handler.
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual and signs (decals) on machine.
Follow warnings and instructions in the manuals when making repairs, adjustments
WARNING or servicing. Check for correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions can cause injury or death.
W-2003-EN-0903

SERVICE SCHEDULE HOURS

[4]
ITEM SERVICE REQUIRED 10 50 100 250 500 1000
Engine Oil Check the oil level and add as needed. Do not overfill.
Hydraulic Fluid Check fluid level and add as needed.
Safety Signs (Decals), Safety Check for damaged signs (decals), safety tread and mirrors. Replace if
Tread And Mirrors damaged or worn.
Fuel Filter Remove the trapped water.
Seat Belt Check condition. Check mounting hardware.
Service Brakes Check for function. Service as necessary.
Parking Brake Check for function. Adjust or service as necessary.
Back-up Alarm (if equipped) Check for correct operation and repair as needed.
Tyres Check for wear or damage. Inflate to correct pressure. Be sure all tyres are
inflated to the same pressure. Use only approved tyres.
Engine Air Filter And Air System Check condition indicator and empty dust cup as needed. Check air system
for leaks.
Engine Cooling System Check oil cooler, radiator and air conditioner condenser. Check coolant level
cold in r eservoir. Add pr emixed coolant as necessar y. (See ENGINE
COOLING SYSTEM.) Check cooling system for leaks.
Tilt Cylinder Lubricate with multipurpose lithium based grease.
Attachment Carrier Pins Lubricate with multipurpose lithium based grease.
Articulation Pins, Axle Oscillation Lubricate with multipurpose lithium based grease.
(Front / Rear), Lift Cyl., Boom
Pivot, Levelling Cyl.
Telescopic Boom Wear Pads Lubricate with multipurpose lithium based grease.
Hydraulic Hoses, Tubelines and Check for damage and leaks. Repair or replace as needed.
Connections
Wheel Nuts Check for loose wheel nuts and tighten to correct torque. (See TYRE [1]
MAINTENANCE in this manual.)
LLMC System Test LLMC calibration. (See LLMC CALIBRATION TEST.) [2]
Alt. and Air Cond. Belt (if Check condition. Replace as needed. [2]
equipped)
Engine Oil and Filter Replace oil and filter.
[2]
Fuel Filter, Secondary Replace fuel filter. [2]
Fuel Filter, Primary Replace fuel filter. [2]
Hydraulic Tank Breather Replace the hydraulic tank breather.
Telescopic Boom Wear Pads Check wear pads for wear. Replace as necessary.
Service Brake Pedal Spring Lubricate with multipurpose lithium based grease.
Cab Air Filter Check condition. Replace as necessary.
Hydraulic / Hydrostatic Fluid Filter Replace the hydraulic filter element. Use a genuine Bobcat filter. [2]
Axle and Differential Fluid Replace the fluid. (See SPECIFICATIONS for correct oil type and capacities.) [2]
Planetary Carriers Replace the fluid. (See SPECIFICATIONS for correct oil type and capacities.) [3]
Gear Box Fluid Replace the fluid. (See SPECIFICATIONS for correct oil type and capacities.) [2] [3]
Hydraulic Fluid Replace the hydraulic fluid. (See SPECIFICATIONS for correct oil type and
capacities.)
Engine Coolant Replace the coolant.
Every 2 years

[1] Check wheel nut torque every 8 hours for the first 24 hours.
[2] Perform service first time, then as indicated in chart.
[3] Check level.
[4] Or every 12 months.

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137 TL360(X) Operation & Maintenance Manual
SEAT BELT Figure 154

Inspection And Maintenance 1

WARNING 3

Failure to properly inspect and maintain the seat belt

can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703

Check the seat belt daily for correct function. 2 4

Inspect the seat belt system thoroughly at least once

each year or mo re often if the machine is exposed to
severe environmental conditions or applications.

Any seat belt system that shows cuts, fraying, extreme or

unusual wear, significant discolourations due to
ultraviolet UV exposure, dusty / dirty conditions, abrasion
to the seat belt webbing, or damage to the b uckle, latch
plate, retractor (if equ ipped), hardware or any other
obvious problem should be replaced immediately.
B-22283

The items below are referenced in [Figure 154].

1. Check the webbing. If the system is equipped with a

retractor, pull the webbing completely out and inspect
the full len gth of th e webbing. Look for cuts, wear ,
fraying, dirt and stiffness.

2. Check the buckle and latch for correct operation.

Make sure latch plate is not excessively worn,
deformed or buckle is not damaged or casing broken.

3. Check the retractor web storage device (if equipped)

by extending webbing to determine if it loo ks correct
and that it spools out and retracts webbing correctly.

4. Check webbing in areas exposed to ultraviolet (UV)

rays from the sun or extreme dust or dirt. If the original
colour of the webbing in th ese areas is extremely
faded and / or the webbing is pa cked with dirt, the
webbing strength can have deteriorated.

See your Bobcat dealer for seat belt system replacement

parts for your machine.

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138 TL360(X) Operation & Maintenance Manual
LLMC CALIBRATION TEST Figure 156

Procedure

The Longitudinal Load Mom ent Control (LLMC) system 1

calibration can be tested by performing the following
procedure:
3
Park the machine on flat level ground and align the front
and rear wheels straight ahead.
2
NOTE: A load will be needed to topple the machine.

Figure 155

S38155

1. Raise the boom, fully retracted and without

attachment.

2. Tilt the attachment carrier fully up.

3. Push and hold the TEST button (Item 1) [Figure 156]

for 5 seconds.

4. Release the TEST button (Item 1) [Figure 156] .

S39203 The calibration test is fini shed. Two test results are
possible:

Using the LLMC override switch, decrease the rear axle - the four green LEDs (Item 2) [Figure 156] light up,
load pressure by picking up a loa d and extending the calibration is OK.
boom until the machine topples over (rear wheels off the - the orange and red LEDs (Item 3) [Figure 156] light
ground) [Figure 155]. up, calibration is ou t of ra nge. Please redo
calibration of the LLMC system. (See the Service
NOTE: Do not move or reposition the machine after Manual for the correct procedure.)
decreasing the rear axle load pressure.

Retract the b oom for 3 m an d place the load on th e NOTE: After pressing the TEST button (Item 1)
ground. [Figure 156] longer than 60 seconds, the
procedure will automatically end and the
system will return to normal mode.

NOTE: The system always returns to normal mode

when the TEST button (Item 1) [Figure 156] is
released during the procedure.

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139 TL360(X) Operation & Maintenance Manual
APPROVED BOOM STOP Figure 159

If the boom is raised for service or maintenance, use the

following procedure to install and remove the approved
boom stop (if equipped).

Installing The Approved Boom Stop

1
• Put the telescopic handler on a flat, solid and level
surface.
1
• With the operator in the seat, the seat belt fastened, 2
travel direction s witch / control lever (optional) in
neutral and the parking brake engaged, start the
engine, raise the boom and stop the engine.
S38006
Figure 157

• Install the pins (Item 1) and secure with lock p ins

(Item 2) [Figure 159].

• Start the engine and lower the boom slowly [Figure

159] so that the boom stop is held securely.

1
Removing The Approved Boom Stop

• Start the engine and raise the boom. Stop the engine.

• Operating from the left back side of the machine,

remove the lock pins, pin s and boom stop (Item 1)
[Figure 158].
S40674

• Reinstall the bo om stop in th e storage position

(Item 1) [Figure 157].
• Remove the boom stop (Item 1) [Figure 157] from the
storage position.

Figure 158
WARNING
AVOID INJURY OR DEATH
Never work on a machine with the boom up unless
1 the boom is held by an approved boom stop. Failure
to use an approved boom stop can allow the boom to
drop and cause injury or death.
Service boom stop if damaged or if parts are
missing. Using a damaged boom stop or with
missing parts can cause boom to drop causing injury
or death.
W-2899-1210

S40664

• Install the boom stop (Item 1) [Figure 158] operating

from the left back side of the machine.

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140 TL360(X) Operation & Maintenance Manual
BACK-UP ALARM SYSTEM ENGINE COVER

Description Opening And Closing

The back-up alarm (if equi pped) will sound when the Figure 161
operator moves the travel direction switch / control lever
(optional) into the reverse position.

Inspecting

Sit in the seat and fasten the seat b elt. Turn the key
switch to the RUN position and disengage the parking
brake. 1

Move the travel direction switch / control lever (optional)

into the reverse position. The back-up alarm must sound.

Engage the parking brake and turn the switch to the OFF
position.
P-52162
Figure 160

Pull the latch handle (Item 1) [Figure 161] out and rotate
clockwise. Raise the engine cover to pro vide access to
2 the engine compartment for maintenance.

NOTE: The engine cover can be locked.

S38735

The back-up alarm (Item 1) is located at the r ear of the

machine and can be accessed through an opening (Item
2) [Figure 160] in the frame.

Inspect the back-up alarm electrical connection (Item 3)

[Figure 160] and the wire harness for tightness and
damage. Repair or replace any damaged components.

NOTE: The frame opening (Item 2) [Figure 160] is not

accessible when the machine is equipped
with a rear hydraulic hook.

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141 TL360(X) Operation & Maintenance Manual
HEATING, VENTILATION AND AIR CONDITIONING Recirculation Filter
SYSTEM (HVAC)
Figure 164
This machine may be equipped with a heating, ventilation
and air conditioning system.
2
Cleaning And Maintenance

The HVAC system requires regular inspection and

maintenance. (See SERVICE SCHEDULE on Page 137.)
1
Filters

Fresh Air Filter

Figure 162
1
2 S38736

The recirculation filter is located below the operator’s seat

1
1 inside the operator cab. Remove the two screws (Item 1)
and remove the filter cover (Item 2) [Figure 164].

Figure 165

S38008
1

The fresh air filter is located on the side of the operator

cab. Remove the two screws (Item 1) and filter cover
(Item 2) [Figure 162].

Figure 163

S38737

Shake the filter (Item 1) [Figure 165] or use a vacuum to

clean. This can be done several times be fore
replacement is required.

Install the filter (Item 1) [Figure 165] onto the filter cover
(Item 2) [Figure 164] and install the filter cover with the
1 two screws (Item 1) [Figure 164].

S38009

Remove the filter (Item 1) [Figure 163].

Clean or replace the filter as necessary.

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142 TL360(X) Operation & Maintenance Manual
HEATING, VENTILATION AND AIR CONDITIONING Air Conditioning Lubrication
SYSTEM (HVAC) (CONT’D)
Run the air conditioning for about five minutes every
Condenser week to lubricate the internal components.

Figure 166 Troubleshooting

If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See Fuses And Relay Location /
Identification on Page 155.) If the air conditioning system
circulates warm air, the refrigerant may need to be
recharged.

S38023

Remove the nut (Item 1) [Figure 166].

Figure 167

S38023

Raise the condenser (Item 1) and keep in position by

installing the rod (Item 2) [Figure 167] in the condenser
mount.

Use low air pressure to clean the condenser (Item 1)

[Figure 167]. Be careful not to damage fins.

Remove the rod (Item 2 ) [Figure 167], lower the

condenser and reinstall the nut (Item 1) [Figure 166].

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143 TL360(X) Operation & Maintenance Manual
AIR CLEANER SERVICE Figure 170

Replacing Filter Elements

Outer Filter

Figure 168

S38013

Pull the outer filter element straight out [Figure 170] and
discard.
S38011
S38055 NOTE: Make sure all sealing surfaces are free of dirt
and debris. DO NOT use compressed air.

Replace the large (outer) filter element only when the Install a new outer element.
yellow ring has reached the re d zone on the condition
indicator (Item 1) [Figure 168]. Figure 171

NOTE: Before replacing the filter element, push the 1

button on the condition indicator (Item 2)
[Figure 168]. Start the engine. If the yellow 2
ring of the condition indicator does not reach
the red zone, do not replace the filter element.
1
Figure 169

3 1
1 S38012

Install the dust cover (Item 2) with the dust extractor (Item
3) [Figure 171] facing down.

Fasten the filter housing clamps (Item 1) [Figure 171].

1
S38012

Loosen the filter housing clamps (Item 1) [Figure 169].

Remove the dust cover (Item 2) [Figure 169].

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144 TL360(X) Operation & Maintenance Manual
AIR CLEANER SERVICE (CONT’D)

Replacing Filter Elements (Cont’d)

Inner Filter

Only replace the inner filter element under the following

conditions:

• Replace the inner filter element every third time the

outer filter is replaced.

• After the outer element has been replaced, start the

engine and run at full rpm. If the y ellow ring is still in
the red zone of the indicator window, replace the inner
filter element.

Remove the outer element.

NOTE: Make sure all sealing surfaces are free of dirt

and debris. DO NOT use compressed air.

Figure 172

S38014

Remove the inner filter element (Item 1) [Figure 172]

and install a new element.

Install the outer element.

Install the dust cover (Item 2) with the dust extractor (Item
3) [Figure 171] facing down.

Fasten the filter housing clamps (Item 1) [Figure 171].

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145 TL360(X) Operation & Maintenance Manual
FUEL SYSTEM Biodiesel Blend Fuel

Fuel Specifications Biodiesel blend fuel has unique qualities that should be
considered before using in this machine:
Use only clean, high quality diesel fuel, Grade No. 2 or
Grade No. 1. • Cold weather conditions can lead to plugged fuel
system components and hard starting.
The following is one suggested blending guideline which
should prevent fuel gelling problems in cold • Biodiesel blend fuel is an excellent medium for
temperatures: microbial growth and contamination which can cause
corrosion and plugging of fuel system components.
TEMPERATURE NO. 2 NO. 1 • Use of bio diesel blend fuel can result in premature
failure of fuel syst em components, such as plugged
-9°C (+15°F) 100% 0%
fuel filters and deteriorated fuel lines.
Down to -29°C (-20°F) 50% 50%
• Shorter maintenance intervals can be required, such
Below -29°C (-20°F) 0% 100%
as cleaning the fuel system and replacing fuel filters
and fuel lines.
At a minimum, low sulfur diesel fuel must be used in this
machine. Low sulfur is defined as 500 mg/kg (500 ppm) • Using biodiesel blended fuels containing more than
sulfur maximum. five percent biodiesel can affect engine life and cause
deterioration of hoses, tubelines, injectors, injector
The following fuels may also be used in this machine: pump and seals.
Apply the f ollowing guidelines if biodiesel blend fuel is
• Ultra low sulfur diesel fuel. Ultra low sulfur is defined
used:
as 15 mg/kg (15 ppm) sulfur maximum.
• Ensure the fuel tank is as full as possible at all times
• Biodiesel blend fuel - Must contain no more than five
to prevent moisture from collecting in the fuel tank.
percent biodiesel mixed with low su lfur or ultra low
sulfur petroleum based diesel. This is commonly • Ensure that the fuel tank cap is securely tightened.
marketed as B5 blended diesel fuel. B5 b lended
diesel fuel must meet ASTM D975 (US Standard) or • Biodiesel blend fuel can damage painted surfaces,
EN590 (EU Standard) specifications. remove all sp illed fuel from painted surfaces
immediately.
• Drain all water from the fuel filter daily before
operating the machine.
• Do not exceed engine oil change interval. Extended
oil change intervals can cause engine damage.
• Before machine storage; drain the fuel tank, refill with
100% petroleum dies el fuel, add fuel stabiliser and
run the engine for at least 30 minutes.
NOTE: Biodiesel blend fuel does not have long term
stability and should not be stored for more
than three months.

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146 TL360(X) Operation & Maintenance Manual
FUEL SYSTEM (CONT’D) Primary Fuel Filter (Pre-Filter)

Filling The Fuel Tank See the SERVICE SCHEDULE for the service interval
when to r eplace the fuel filter. (See SERVICE
SCHEDULE on Page 137.)

WARNING Removing Water

Stop the engine.

AVOID INJURY OR DEATH
Stop and cool the engine before adding fuel. NO Place a suitable container under the water separator in
SMOKING! Failure to obey warnings can cause an order to catch any fuel th at might spill. Clean up any
explosion or fire. spilled fuel.
W-2063-0807
Figure 174
Figure 173

1
S39063

S38015

Open the drain valve (Item 1) [Figure 174] and allow the
Remove the fuel fill cap (Item 1) [Figure 173]. fluid to drain into the container.

Use a clean, approved safety container to add fuel of the When clean fuel drains from the water separator, hand
correct specifications. Add fuel only in an area that h as tighten the drain valve (Item 1) [Figure 174].
free movement of air and no open flames or sparks. NO
SMOKING! Dispose of drained fluid in an environmentally safe
manner.
Install and tighten the fuel fill cap [Figure 173].

WARNING IMPORTANT
AVOID ENGINE DAMAGE
AVOID INJURY OR DEATH
Water in the fuel system can cause serious engine
Always clean up spilled fuel or oil. Keep heat, flames,
damage. Remove water from the primary fuel filter
sparks or lighted tobacco away from fuel and oil.
daily.
Failure to use care around combustibles can cause I-2354-0112
explosion or fire.
W-2103-0508

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147 TL360(X) Operation & Maintenance Manual
FUEL SYSTEM (CONT’D) Figure 177

Primary Fuel Filter (Pre-Filter) (Cont’d)

2
Replacing Element

Figure 175

1
S39065

2 Support the filter assembly (Item 1) and remove the

screw and washer (Item 2) [Figure 177].

S39064 Remove the filter assembly (Item 1) [Figure 177] from

the filter housing.

Remove the tw o bolts (Item 1) and remove the cover Remove the old filter element from the filter assembly
plate (Item 2) [Figure 175]. (Item 1) [Figure 177].

Place a suitable container under the water separator in Figure 178

order to catch an y fuel that might spill. Clean up any
spilled fuel.

Clean the outside of the filter / water separator.

4 3
Figure 176

EM9386

Only use filter element supplied with sealing plugs (top

and bottom). Remove plugs just before installing the new
1 element.
S39063
Install the filter element (Item 1) with a new seal (Item 2)
onto the glass bowl (Item 3) [Figure 178].
Open the drain valve (Item 1) [Figure 176] and allow the
fluid to drain into a container. Install the new seals (Item 4) onto the filter element
(Item 1) [Figure 178].
When fuel stops draining from the water separator, hand
tighten the drain valve (Item 1) [Figure 176].

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148 TL360(X) Operation & Maintenance Manual
FUEL SYSTEM (CONT’D) Secondary Fuel Filter

Primary Fuel Filter (Pre-Filter) (Cont’d) Stop the engine.

Figure 179 See the SERVICE SCHEDULE for the service interval
when to replace the secondary fuel filter. (See SERVICE
SCHEDULE on Page 137.)
2
NOTE: It is important to maintain extreme cleanliness
when working on the fuel system, even tiny
particles can cause engine or fuel system
problems.

Only use filte r element supplied with sea ling plug.

Remove plug just before installing the new element.
1
Figure 180

S39065

Install the filter assembly (Item 1) [Figure 179] onto the

filter housing.

Install the screw and washer (Item 2) [Figure 179]. Use a

new seal between washer and filter housing. Tighten to
8 N•m (70 in-lb) torque.
1
Remove air from the fuel system. (See Removing Air
From The Fuel System on Page 150.)
S38016

Clean the area around the filter housing.

Remove the filter element (Item 1) [Figure 180].

Ensure that dirt can not enter the new filter element. Do
not fill the filter element with fuel bef ore the element is
installed.

Install a ne w filter element with a ne w seal, and hand

tighten.

Remove air from the fuel system. (See Removing Air

From The Fuel System on Page 150.)

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

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FUEL SYSTEM (CONT’D)

Removing Air From The Fuel System

After replacing the filter element or when the fuel tank

has run out of fuel, the air must be removed from the fuel
system before starting the engine.

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909

Figure 181

S0007

Turn the k ey switch to the R UN / PREHEA T position

[Figure 181] and wait three minutes.

Crank the engine with the accelerator pedal released

(low idle position) until the engine starts.

Run the engine at low idle for approximately five seconds

then cycle the accelerator pedal rapidly from the low idle
position to the high idle position three times. The time
taken to cycle the accelerator pedal to be typically one to
three seconds. This will assist in displacing any residual
trapped air in the fuel injection pump.

Check for fuel leaks in the fuel system.

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150 TL360(X) Operation & Maintenance Manual
ENGINE LUBRICATION SYSTEM Engine Oil Chart

Checking And Adding Engine Oil Figure 183

Check the engine oil level every day before starting the ENGINE OIL
engine for the work shift. RECOMMENDED SAE VISCOSITY NUMBER
(LUBRICATION OILS FOR DIESEL ENGINE
Figure 182 CRANKCASE)

S38019
S6808

Open the engine cover and remove the dipstick (Item 1) TEMPERATURE RANGE ANTICIPATED BEFORE
[Figure 182]. NEXT OIL CHANGE (DIESEL ENGINES MUST USE API
CLASSIFICATION CI-4 OR BETTER)
Keep the oil le vel between the marks on the dipstick [1] Synthetic Oil - Use recommendation from Synthetic
(Inset) [Figure 182]. Do not overfill. Oil Manufacturer.

Use good quality engine oil that mee ts API Service

Classification of CI-4 or better [Figure 183]. (See
Lubricants, Fuel And Fluids on Page 12.)

WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

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151 TL360(X) Operation & Maintenance Manual
ENGINE LUBRICATION SYSTEM (CONT’D) Figure 186

Removing And Replacing Oil And Filter

1
See the SERVICE SCHEDULE for the service interval for 2
replacing the engine oil and filter. (See SERVICE
SCHEDULE on Page 137.)

Run the engine until it is at operating temperature. Stop

the engine.

Figure 184

S38019
S6808

Remove the oil fill cap (Item 1) [Figure 186].

1
Put oil in the engine. For capacity, (See Fluid Capacities
on Page 184.). For type, (See Engine Oil Chart on Page
151.).

Install oil fill cap, start the engine and let it run for several
minutes.
S38020
Stop the engine, and check for leaks at the oil filter.
Open the engine cover. (See ENGINE COVER on Page Remove the dipstick (Item 2) [Figure 186] and check the
141.) oil level. Add oil as needed if it is n ot at the top mark on
the dipstick.
Remove the oil drain cap (Item 1) [Figure 184].

Drain the oil into a co ntainer and recycle or dispose of

used oil in an environmentally safe manner.

Install and tighten the oil drain cap (Item 1) [Figure 184]. WARNING
Figure 185 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
S38021 of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
Clean the filter housing surface. • Engine is running.
• Tools are being used.
Remove the oil filter (Item 1) [Figure 185]. W-2019-0907

Put clean oil on the new filter gasket, install the filter and
hand tighten until the gasket contacts the surface, then
an additional 1/2 - 3/4 turn.

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ENGINE COOLING SYSTEM Checking Level

Check the cooling system every day to prevent over- Stop the engine and allow the engine to cool. Open the
heating, loss of performance or engine damage. engine cover. (See Opening And Closing on Page 141.)

Cleaning Figure 189

Stop the engine and open the engine cover. (See

Opening And Closing on Page 141.)

Figure 187

1
S38010

Check coolant level using the level markers (Item 1)

[Figure 189] on the tank. Coolant must be between MIN
S38023 and MAX level markers when the engine is cold.

NOTE: Always check coolant level before operating

Remove the nut (Item 1) [Figure 187]. the machine. Lack of engine coolant will
result in engine damage.
Figure 188
NOTE: The cooling system is factory filled with
1 ethylene glycol (EG) coolant. DO NOT mix
3 ethylene glycol with propylene glycol.

Use a refractometer to check the condition of ethylene

glycol in your cooling system.

2 Add premixed coolant to the reservoir if the coolant level

is low. (See Lubricants, Fuel And Fluids on Page 12.)

Close the engine cover.

S38134 IMPORTANT
Raise the condenser (Item 1) (if equipped) and keep in AVOID ENGINE DAMAGE
position by installing the rod (Item 2) [Figure 188] in the Always use the correct ratio of water to antifreeze.
condenser mount.
Too much antifreeze reduces cooling system
Use low air pressure or water pressure to clean the top of efficiency and may cause serious premature engine
the cooler (Item 3) [Figure 188]. Be careful not to damage.
damage fins.
Too little antifreeze reduces the additives which
NOTE: The cooler is a combined radiator, intercooler protect the internal engine components; reduces the
and hydraulic fluid cooler. boiling point and freeze protection of the system.

NOTE: When cleaning with water, DO NOT aim the Always add a premixed solution. Adding full strength
waterjet directly toward the battery. concentrated coolant can cause serious premature
engine damage.
I-2124-0497

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ENGINE COOLING SYSTEM (CONT’D) Follow these ste ps when using concentrated coolant
instead of a ready-to-use premix:
Removing And Replacing The Coolant
The correct mixture of coolant to provide a -37°C (-34°F)
See the SERVICE SCHEDULE for correct service freeze protection is 4 L ethylene glycol mixed with 4 L of
intervals. (See SERVICE SCHEDULE on Page 137.) water OR 1 U.S. gal ethylene glycol mixed with 1 U.S. gal
of water.
Stop the engine. Open the engine cover. (See Opening
And Closing on Page 141.) Add premixed coolant, 50% w ater and 50% ethylene
glycol to the coolant tank until the coolant level reaches
Figure 190 the lower marker on the tank (Item 1) [Figure 189].

Run the engine until it is a t operating temperature. Stop

1 the engine. Check the coo lant level when cool. Add
coolant as needed.

Close the engine cover.

IMPORTANT
AVOID ENGINE DAMAGE
S38010
Always use the correct ratio of water to antifreeze.

Too much antifreeze reduces cooling system

When the engine is cool, remove the coolant fill cap efficiency and may cause serious premature engine
(Item 1) [Figure 190]. damage.

Figure 191 Too little antifreeze reduces the additives which

protect the internal engine components; reduces the
boiling point and freeze protection of the system.

Always add a premixed solution. Adding full strength

concentrated coolant can cause serious premature
engine damage.
1 I-2124-0497

S38024

Remove the engine block drain plug (Item 1) and drain all
of the coolant into a container. Install and tighten the
engine block drain plug (Item 1) [Figure 191]. Recycle or
dispose of used coolant in an en vironmentally safe
manner.

Add premixed coolant to the coolant tank until the coolant

level reaches the MIN mar ker on the tank. Install the the
coolant fill cap (Item 1) [Figure 190].

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ELECTRICAL SYSTEM Fuses And Relay Location / Identification

Description The electrical system is protected by fuses and relays on

three locations:
The telescopic handler has a 12 volt, negative earth
alternator charging system. Th e electrical system is • in the cab below the dashboard. (See Cab on Page
protected by fuses o n three locations. (See Fuses An d 155.)
Relay Location / Identification on Page 155.) • on the fr ont frame left of the b oom. (See Frame on
Page 156.)
The fuses will protect the electrical system when there is • in the front left corner of the engine compartment.
an electrical overload. The reason for the overload must (See Engine Compartment on Page 157.)
be found before starting the engine again.
Cab

Figure 192

S38026

Loosen the r etainer screw (Item 1 ) and remove the

console cover (Item 2) [Figure 192].

Figure 193

2
1

S38027

Remove retainer screws (Item 1 ) and remove the cover

(Item 2) [Figure 193] to check or replace fuses or relays.

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155 TL360(X) Operation & Maintenance Manual
ELECTRICAL SYSTEM (CONT’D) Frame

Fuses And Relay Location / Identification (Cont’d) Figure 195

Figure 194
1

5 9 11 13 15
1 6 17 2

2 18
1
3 19

20 1
4 7
8 10 12 14 16

S38058

S38028
Remove the three bolts (Item 1) and remove the cover
(Item 2) [Figure 195].
The location and description are shown below and in
[Figure 194]. Figure 196

REF DESCRIPTION AMP REF DESCRIPTION AMP

1 A/C and Heater / 25 11 Blue Worklights R
ACD Switches 2
2 Headlights / 15 12 Fan Inverter R
Direction Lights /
Horn
3 Low/High Beam 15 13 High Beam R
4 Auxiliary Power 15 14 Not Used R
Outlet /
Suspension Seat
(If equipped) 1
5 Gateway 20 15 Low Beam R
Controller / S38059
Starter Switch /
Radio / Warning
Lights Remove the two retainer screws (Item 1) (both sides) and
6 Display Panel / 7,5 16 Not Used R remove the co ver (Item 2) [Figure 196] to chec k or
LMMI / Switches replace fuses or relays.
7 Front Wiper / 10 17 Park Lights Left / 7.5
Washers / Cab Fog Light
Buzzer / Travel
Direction Lever
8 Rear and Roof 20 18 Park Lights Right 7.5
Wiper / LLMC /
Radio Ignition /
Cab Light /
Beacon (If
equipped)
9 Cab Work Lights R 19 Cab Work Lights 20
10 Boom Worklight R 20 Boom and Blue 20
Work Lights

R - Relay

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ELECTRICAL SYSTEM (CONT’D) Engine Compartment

Fuses And Relay Location / Identification (Cont’d) Figure 198

Figure 197 1 3

5 7 9 11 13
1 14 17
2 4
2 18

3 19
6 7
20 5
4 6 8 10 12 16 15

S38056

The location and description are shown below and in

[Figure 197].

REF DESCRIPTION AMP REF DESCRIPTION AMP 8 9

1 Not Used — 11 Trailer Brake R
Valve (Tractor)
2 Not Used — 12 Trailer Brake R
Valve (Italy only)
S38030
3 Not Used — 13 ACD 25 S38060
Ignition Supply S38061
4 Trailer Brake 5 14 ACD Battery 25
Valve Supply
The location an d description are shown below and in
5 Rear Diverter R 15 Work Group 15
Controller [Figure 198].
6 Low Speed R 16 Drive Controller 15
REF DESCRIPTION AMP
7 Boom Auxiliary R 17 Stop Lights / 10
Hydraulics 1 Reverse Light / 1 Not Used —
Back Up Alarm 2 Not Used —
8 Reverse Light R 18 Valves 15
3 Starter / Alternator 25
9 Boom Auxiliary R 19 Joystick / Wheels 5
Hydraulics 2 Alignment /
4 Fuel Shutoff / Fuel Pump / Engine Temp Switch 10
Retract Switch / 5 Master Fuse 100
Rear Shaft
6 Starter Relay R
Sensor / Ignition
Signal 7 Glow Plug Relay R
10 Brake Light R 20 Low Speed 7.5 8 Fuel Shutoff Relay R
9 Fuel Pump Relay R
R - Relay
R - Relay

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ELECTRICAL SYSTEM (CONT’D) Using A Booster Battery (Jump Starting)

Battery Maintenance If it is ne cessary to use a booster battery to sta rt the

engine, BE CAREFUL! There must be one person in the
Figure 199 operator’s seat and one person to connect and
disconnect the battery cables.
The key switch must be OFF. The booster battery must
be 12 volt.

WARNING
BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
P-09589 P-09590
Do not jump start or charge a frozen or damaged
battery. Warm battery to 16°C (60°F) before
The battery cables must be clean and tight [Figure 199]. connecting to a charger. Unplug charger before
Check electrolyte level in the batter y. Add distilled water connecting or disconnecting cables to battery. Never
as needed. Remove acid or corrosion from battery and lean over battery while boosting, testing or charging.
W-2066-0910
cables with sodium bicarbonate (baking soda) and water
solution.
Figure 200
Put Bobcat Battery Saver or g rease on the battery
terminals and cable ends to prevent corrosion.
1
1 2

WARNING
1
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

In case of acid contact, wash immediately with water.

S38031
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes. Remove the three bolts (Item 1) and remove the battery
cover (Item 2) [Figure 200].
If electrolyte is taken internally drink large quantities
of water or milk! DO NOT induce vomiting. Get
prompt medical attention.
W-2065-0807
IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the Telescopic
Handler. (Remove both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2345-0311

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ELECTRICAL SYSTEM (CONT’D) Removing And Installing Battery

Using A Booster Battery (Jump Starting) (Cont’d)

Figure 201 WARNING

AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.

1 In case of acid contact, wash immediately with water.

In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15
minutes.

If electrolyte is taken internally drink large quantities

of water or milk! DO NOT induce vomiting. Get
S39416
prompt medical attention.
W-2065-0807

Connect the end of the first cab le to the positive (+) Figure 203
terminal of the booster battery. Connect the other end of
the same cable to the positive (+) terminal (Item 1)
[Figure 201] of the telescopic handler battery. 1 1

Figure 202
2

S38031

1
Remove the three bolts (Item 1) and remove the battery
cover (Item 2) [Figure 203].
S39417

Connect the end of the second cable to the earth (-)

terminal of the booster battery. Connect the other end of
the same cable to the earth (-) terminal (Item 1) [Figure
202] on the telescopic handler starter.

Keep cables away from moving parts. Start the engine.

After the engine has started, remove the earth (-) cable
(Item 1) [Figure 202] first.

Remove the cable from the positive (+) terminal (Item 1)

[Figure 201].

Install the battery cover (Item 2) with the three bolts (Item
1) [Figure 200].

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ELECTRICAL SYSTEM (CONT’D) Figure 206

Removing And Installing Battery (Cont’d)

Figure 204

P-09589 P-09590

1
Always clean the battery terminals and cable ends when
S38032 installing a new or used battery [Figure 206].

When installing the battery, do not touch any metal parts

Always disconnect the earth (-) cable (Item 1) [Figure with the battery terminals.
204] first to prevent sparks.
Install the battery hold down plate and tighten the nuts.
Remove the positive (+) battery cable (Item 2) [Figure Connect and tighten the battery cables. Connect the
204]. earth (-) cable last to prevent sparks.

Figure 205

4
1
WARNING
6
BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
2 from batteries. When jumping from booster battery
make final connection (negative) at machine frame.

Do not jump start or charge a frozen or damaged

3 battery. Warm battery to 16°C (60°F) before
5 connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
S38032 lean over battery while boosting, testing or charging.
W-2066-0910

Disconnect the connector (Item 1) and remove the cables

from the battery disconnect switch terminals (Item 2)
[Figure 205].

Remove the nut (Item 3) [Figure 205].

DANGER
Be aware that vehicle batteries contain gases that are
Remove the bolt (Item 4) located at the back end of the
flammable and can explode violently. The following
hold down plate (Item 5) [Figure 205].
precautions should be taken before making battery
connection:
Remove the ho ld down plate (Item 5) including the
• Wear eye protection.
battery disconnect switch (Item 6) [Figure 205].
• Remove all jewelry.
• Keep spectators away.
Remove the battery.
In the event of a battery explosion, acid should be
flushed away immediately. Seek medical help as
soon as possible.
D-1032-1210

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HYDRAULIC / HYDROSTATIC SYSTEM Figure 209

Checking And Adding Fluid

Use only recommended fluid in the hydraulic system. 4

(See Hydraulic / Hydrostatic Fluid Chart on Page 162.) 1
3
Stop the machine on a level surface.

Stop the engine.

2
Oil must be at ambient temperature for this procedure.

Figure 207

S40582

Remove the fill / breather cap (Item 1) [Figure 209].

Add fluid until it is at the center of the sight gauge (Item 1)

[Figure 207].
1
Reinstall the fill / breather cap (Item 1) [Figure 209].

Lift the washer (Item 2) against the nut (Item 3),

reposition the cover (Item 4) and tighten the nut (Item 3)
[Figure 209].
S38034

Check the fluid level at the sight gauge (Item 1) [Figure

207]. WARNING
Figure 208
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
2 Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
1

S40581

Loosen the nut (Item 1) [Figure 208].

Rotate the cover (Item 2) [Figure 208] clockwise.

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic Fluid

Hydraulic / Hydrostatic Fluid Chart See the SER VICE SCHEDULE for the correct service
intervals. (See SERVICE SCHEDULE on Page 137.)
Figure 210
Replace the fluid if it be comes contaminated or after
HYDRAULIC / HYDROSTATIC FLUID major repair.
RECOMMENDED ISO VISCOSITY GRADE (VG)
AND VISCOSITY INDEX (VI) Always replace the hydraulic / hydrostatic filter whenever
the hydraulic fluid is r eplaced. (See Removing And
Replacing Hydraulic / Hydrostatic Filter on Page 163.)

WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
TEMPERATURE RANGE ANTICIPATED from a doctor familiar with this injury.
W-2072-EN-0909
DURING MACHINE USE
[1] VG 100; Minimum VI 120
[2] VG 46; Minimum VI 140
[3] Synthetic Fluid; VG 46; Minimum VI 150
Bobcat Hydraulic / Hydrostatic Fluid
[4]
WARNING
Use only recommended fluid in th e hydraulic system
[Figure 210]. (See Lubricants, Fuel And Fluids on Page AVOID INJURY OR DEATH
12.) Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508

Figure 211

1
S38036

Remove the reservoir drain plug (Item 1) [Figure 211]

behind the right front wheel and drain the fluid into a
container. Recycle or dispose of the fluid in an
environmentally safe manner.

Put a new seal on the drain plug. Install the drain plug
(Item 1) [Figure 211] and tighten.

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic / Hydrostatic
Filter
Removing And Replacing Hydraulic Fluid (Cont’d)
See the SERVICE SCHEDULE f or the correct service
Figure 212 intervals. (See SERVICE SCHEDULE on Page 137.)

Figure 214

1
S40581

S38037
Loosen the nut (Item 1) [Figure 212].

Rotate the cover (Item 2) [Figure 212] clockwise. Remove the cover (Item 1) [Figure 214] at the bottom of
the frame.
Figure 213
Figure 215

4
1
3

2 1

S40582

S38038

Remove the fill / breather cap (Item 1) [Figure 213].

Remove the filter housing (Item 1) [Figure 215].
Add fluid until it is at the center of the sight gauge (Item 1)
[Figure 211].

Reinstall the fill / breather cap (Item 1) [Figure 213].

Lift the washer (Item 2) against the nut (Item 3),

reposition the cover (Item 4) and tighten the nut (Item 3)
[Figure 213].

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D) Removing And Replacing Hydraulic Charge Filter

Removing And Replacing Hydraulic / Hydrostatic See the SER VICE SCHEDULE for the correct service
Filter (Cont’d) intervals. (See SERVICE SCHEDULE on Page 137.)

Figure 216 Figure 217

S38295 S38238

Remove the filter element (Item 1) [Figure 216] and Place a suitable container below the filter housing and
discard. remove the filter h ousing (Item 1) [Figure 217] using a
socket wrench.
Install new filter element ensuring that element is fully
seated in the filter base. Figure 218

Install the filter housing and hand tighten.

Start the engine and let the engine run for one minute
(low idle) before operating the boom hydraulics.

Stop the engine and check for leaks at the filter. Check
the fluid level in the reservoir and add as needed. (See
Checking And Adding Fluid on Page 161.)
1
Install the cover.

WARNING S38296

AVOID INJURY OR DEATH Remove the filter element (Item 1) [Figure 218] and
Always clean up spilled fuel or oil. Keep heat, flames, discard.
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause Install new filter element ensuring that elem ent is fully
explosion or fire. seated in the filter base.
W-2103-0508

Install the filter housing and hand tighten.

Start the engine and let the engine run for one minute
(low idle) before operating the boom hydraulics.

Stop the engine and check for leaks at the filter. Check
the fluid level in the reservoir and add as needed. (See
Checking And Adding Fluid on Page 161.)

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HYDRAULIC / HYDROSTATIC SYSTEM (CONT’D)

Fill / Breather Cap

See the SERVICE SCHEDULE f or the correct

replacement interval. (See SERVICE SCHEDULE on
Page 137.)

Figure 219

S40581

Loosen the nut (Item 1) [Figure 219].

Rotate the cover (Item 2) [Figure 219] clockwise.

Figure 220

4
1
3

S40582

Remove the fill / br eather cap (Item 1) [Figure 220] and

discard.

Install the new fill / breather cap (Item 1) [Figure 220].

Lift the washer (Item 2) against the nut (Item 3),

reposition the cover (Item 4) and tighten the nut (Item 3)
[Figure 220].

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AXLES (FRONT AND REAR) Removing And Replacing Oil (Planetary Carrier)

Checking And Adding Oil (Planetary Carrier) See the SER VICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 137.)
Figure 221
Figure 222

S38039

S38040

Put the machine on a level surface with the plug (Item 1)

[Figure 221] positioned as shown. Put the machine on a level surface with the plug (Item 1)
[Figure 222] positioned as shown.
Remove the plug (Item 1) [Figure 221]. The oil le vel
should be at the bottom edge of the plug hole. Remove the plug (Item 1) [Figure 222] and drain oil into
a container. Recycle or dispose of the used lubricant in
Add oil through the hole if the oil level is below the hole. an environmentally safe manner.

For oil capacity, (See Fluid Capacities on Page 184.). For Reposition the plug hole as sho wn in [Figure 221] and
oil type, (See Lubricants, Fuel And Fluids on Page 12.). add gear lube until the lube level is at the bottom edge of
the plug hole (Item 1) [Figure 221].
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque. For oil capacity, (See Fluid Capacities on Page 184.). For
oil type, (See Lubricants, Fuel And Fluids on Page 12.).
Repeat the procedure for the other side.
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque.

Repeat the procedure for the other side.

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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Rear Differential)

Checking And Adding Oil (Rear Differential) See the SERVICE SCHEDULE f or the correct service
interval. (See SERVICE SCHEDULE on Page 137.)
See the S ERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 137.) Figure 224

Figure 223

1 1
1

S38062

S38041
With the m achine on a level surface remove the three
plugs (Item 1) [Figure 224] and drain oil into a container.
Put the machine on a level surface. Recycle or dispose of the used lubricant in a n
environmentally safe manner.
Remove the plug (Item 1) [Figure 223]. The oil le vel
should be at the bottom edge of the plug hole.
Install and tighten the plugs (Item 1) [Figure 224] to 35 -
50 N•m (26 - 37 ft-lb) torque.
Add oil through the hole if the oil level is below the hole.
Figure 225
For oil type , (See Lubricants, Fuel And Fluids on P age
12.).

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)

torque.

S38042

Add oil through the hole (Item 1) [Figure 225].

For oil capacity, (See Fluid Capacities on Page 184.).

For oil type, (See Lubricants, Fuel And Flu ids on Page
12.).

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)

torque.

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167 TL360(X) Operation & Maintenance Manual
AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Front Differential)

Checking And Adding Oil (Front Differential) Figure 228

See the SERVICE SCHEDULE for the correct ser vice

interval. (See SERVICE SCHEDULE on Page 137.)

Figure 226 2

1
1

1 1
S38048

See the SER VICE SCHEDULE for the correct service

interval. (See SERVICE SCHEDULE on Page 137.)
S38043
With the machine on a level surface remove the plugs
(Item 1) [Figure 228] and drain oil into a container.
Figure 227 Recycle or dispose of the u sed lubricant in an
environmentally safe manner.

Install and tighten the plugs (Item 1) [Figure 228] to 35 -

50 N•m (26 - 37 ft-lb) torque.

Add oil through the hole (Item 2) [Figure 228].

For oil capacity, (See Fluid Capacities on Page 184.).

For oil type, (See Lubricants, Fuel And Fluids on Page
1 12.).

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)

torque.

S38044

Remove the plugs (Item 1) [Figure 226] and [Figure

227]. The oil level should be at the bottom edge of the
plug hole.

Add oil through the hole if the oil level is below the hole.

For oil typ e, (See Lubricants, Fuel And Fluids on Page

12.).

Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)

torque.

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AXLES (FRONT AND REAR) (CONT’D) Removing And Replacing Oil (Gear Box)

Checking And Adding Oil (Gear Box) Figure 230

Figure 229
2

1
2

S38045

S38097
S38098
With the machine on a level surface, remove the plu g
(Item 2) [Figure 230] and drain oil into a container.
Remove the plug (Item 1) [Figure 229]. The oil le vel Recycle or dispose of the used lubricant in a n
should be at the bottom edge of the plug hole. environmentally safe manner.

Add oil through the hole if the oil level is below the hole. Install and tighten the plug (Item 2) [Figure 230].

For oil capacity, (See Fluid Capacities on Page 184.). Remove the plug (Item 1) [Figure 229] and [Figure 230]
For oil type , (See Lubricants, Fuel And Fluids on P age and add oil through the hole.
12.).
For capacity, (See Fluid Capacities on Page 184.).
Install and tighten the plug. For type, (See Lubricants, Fuel And Fluids on Page 12.).

Install and tighten the plug (Item 1) [Figure 229] and

[Figure 230].

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ALTERNATOR BELT Figure 232

Belt Adjustment

The alternator belt is a special maintenance free type

that is pretensioned over the pulleys. This belt eliminates
the need for a te nsioning device and does not require
periodic adjustment. Contact your Bobcat dealer for
replacement parts.

Belt Replacement

Stop the e ngine and open the engine cover (See 1

Opening And Closing on Page 141.).

Remove the air conditioning belt. (See Belt Replacement S38738

on Page 171.)

Figure 231 Figure 233

2 2
1

S38046 S38683

Remove the two bolts (Item 1) and cover (Item 2) [Figure Remove the lower alternator mounting bolt (Item 1)
231]. [Figure 232] and loosen the two top alternator mounting
bolts (Item 2) [Figure 233].

Move the alternator toward the engine as far as it will go

and remove the belt from the pulleys. Inspect the pulleys
for wear.

Install new belt.

Install the top and bottom alternator mounting bolts

(Items 1 and 2) [Figure 232] and [Figure 233]. Do not
yet fully tighten.

Use a w edge or prybar to m ove the alternator until the

bottom alternator mounting bolt (Item 1) [Figure 232] can
be installed.

Tighten the top alternator mounting bolts (Item 2) [Figure

233].

Install the air conditioning belt. (See Belt Replacement on

Page 171.)

Install the cover (Item 2) [Figure 231].

Close the engine cover.

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AIR CONDITIONING BELT Figure 236

Belt Adjustment

The air conditioning belt is a special maintenance free

type that is p retensioned over the pulleys. This belt
eliminates the need for a tensioning device and does not 1
require periodic adjustment. Contact your Bobcat dealer
for replacement parts.

Belt Replacement

Stop the engine and open the engine cover. (See

Opening And Closing on Page 141.)

Figure 234 S39386

Remove the bottom mounting bolt (Item 1) [Figure 236]

2 from the compressor.

Figure 237

3 1
2
1

S38046

Remove the two bolts (Item 1) and cover (Item 2) [Figure

234].

Figure 235 S39153

1
Loosen the rear compressor mounting bolt (Item 1)
[Figure 237].
1
Remove the front compressor mounting bolt (Item 2)
[Figure 237].

Tilt the compressor until the air conditioning belt can be

2
removed. Remove the air conditioning belt (Item 3)
[Figure 237].

Install a new belt.

1
S39152

Remove the three bolts (Item 1) and belt cover (Item 2)

[Figure 235].

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AIR CONDITIONING BELT (CONT’D)

Belt Replacement (Cont’d)

Figure 238

S39165A
S39386

Use a prybar under the compressor to tension the air

conditioning belt until th e bottom mo unting bolt (Item 1)
[Figure 238] can be installed.

Install and tighten the bottom mou nting bolt (Item 1)

[Figure 238].

Tighten the rear (Item 1) [Figure 237] mounting bolt.

Install and tighten the front (Item 2) [Figure 237]

mounting bolt.

Install the belt cover (Item 2) and tighten the bolts (Item
1) [Figure 235].

Install the cover (Item 2) and tighten the bolts (Item 1)

[Figure 234].

Close the engine cover.

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TYRE MAINTENANCE Mounting

Wheel Nuts Tyres are to b e repaired only by an authorised person

using the correct procedures and type of equipment.
See the SERVICE SCHEDULE for the service interval to
check the wheel nuts. (See SERVICE SCHEDULE on Tyres and rims must always be checked for correct size
Page 137.) before mounting. Check rim and tyre bead for damage.
The rim flange must be cleaned and free of rust. The tyre
Figure 239 bead and rim flange must be lubricated with a rubber
lubricant before mounting the tyre.

Avoid excessive pressure which can rupture the tyre and

cause serious injury or death.

During inflation of the tyre, check the tyre pressure

frequently to avoid over inflation.

Pressure

For correct inflation, (See Traction on Page 183.).

S38099 WARNING
The correct wheel nut tightening torque is 360 N•m (266 AVOID INJURY OR DEATH
ft-lb) torque [Figure 239]. Do not inflate tyres above specified pressure. Failure
to use correct tyre mounting procedure can cause an
Rotating explosion which can result in injury or death.
W-2078-EN-0909
Check the tyres regularly for wear, damage and pressure.
For the correct tyre pressure, (See Traction on Page
183.).

Rear tyres usually wear faster than front tyres. To keep

the wear even, move the front tyres to the rear and rear
IMPORTANT
tyres to the front.
Inflate tyres to the MAXIMUM pressure shown on the
It is important to keep the same size tyres on each side of sidewall of the tyre. DO NOT mix brands of tyres
the telescopic handler. If d ifferent sizes are used, each used on the same machine.
I-2057-EN-1010
tyre will be turning at a different rate and cause excessive
wear. The tread bars of all the tyres must face the same
direction.

Recommended tyre pressure must be maintained to

avoid excessive tyre w ear and loss of stability and
handling capacity. Check for the correct pressure before
operating the telescopic handler.

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LUBRICATING THE TELESCOPIC HANDLER Figure 242

Lubrication Locations

Lubricate as sp ecified in the SERVICE SCHEDULE for

the best performance of the m achine. (See SERVICE
SCHEDULE on Page 137.)

Record the operating hours each time you lubricate so 1 1

that it is performed at the correct interval.
2
Always use a go od quality lithium based multipurpose
grease. Apply lubricant until extra grease shows.

Remove the attachment from the telescopic handler

before lubricating. (See Installing And Remo ving The S38100
Attachment (Manual Lock) on Page 96.) (See Installing
And Removing The Attachment (Hydraulic Lock) on Page
99.) Attachment carrier pins - Left and right (Item 1) [Figure
242].
Lubricate the following locations on the teles copic
handler: Tilt Cylinder Rod End (Item 2) [Figure 242].

Figure 240 Figure 243

S38049 S38101

Axle Pivots - Top and bottom (Item 1) [Figure 240] all Tilt Cylinder Base End (Item 1) [Figure 243].
four wheels.

Figure 241

S38063

Axle Oscillation - Rear Axle (Item 1) [Figure 241].

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LUBRICATING THE TELESCOPIC HANDLER Figure 246
(CONT’D)
1
Lubrication Locations (Cont’d)

Figure 244

1
2

S38102

Boom Pivot (Item 1) [Figure 246] (One Place).

S38051

NOTE: Raise the boom and install the approved

Boom Stop before lubricating the Lift and Self
Levelling Cylinders. (See Installing The
Approved Boom Stop on Page 140.)

Lift Cylinder Rod End (Item 1) and Pivot (Item 2) [Figure

244].

Figure 245

1
2

S38052

Lift Cylinder Base End (Item 1), Self Le velling Cylinder

Rod End (Item 2), Self Le velling Cylinder Base End
(Item 3) [Figure 245].

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ATTACHMENT CARRIER Figure 249

Inspection And Maintenance

Figure 247

S40622

The telescopic handler attachment hydraulic locking pins

S38053 (if equipped) (Item 1) [Figure 249] (both sides) must
move freely. The pins m ust not be bent or the ends
deformed.
The attachment carrier mounting hooks (Item 1) [Figure
247] must not be damaged or worn. Inspect attachment Figure 250
carrier condition. Replace as needed.

Figure 248

1
1

S40623

S40622 The pins (if equipped) (both sides) must extend through
the holes in th e attachment mounting frame (Item 1)
[Figure 250].
The stop plate (Item 1) [Figure 248] (both sides) must
not be da maged or worn. Inspect stop plate condition. Lubricate the attachment carrier. (See SERVICE
Replace as needed. SCHEDULE on Page 137.) (See LUBRICATING THE
TELESCOPIC HANDLER on Page 174.)

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TELESCOPIC HANDLER STORAGE AND RETURN TO Return To Service
SERVICE
After the Bobcat telescopic handler has been in storage,
Storage it is nec essary to f ollow a list of items to return the
telescopic handler to service.
Sometimes it ca n be necessary to store your Bobcat
telescopic handler for an extend period of time. Below is • Check the engine and hydraulic fluid le vels; check
a list of items to perform before storage. coolant level.
• Thoroughly clean the telescopic handler including the • Install a fully charged battery.
engine compartment.
• Remove grease from exposed cylinder rods.
• Lubricate the telescopic handler.
• Check all belt tensions.
• Replace worn or damaged parts.
• Be sure all shields and guards are in place.
• Park the telescopic handler in a dry protected shelter.
• Lubricate the telescopic handler.
• Lower the boom all the way and put the attachment (if
equipped) flat on the ground. • Check tyre inflation and remove blocks fr om under
frame.
• Check tyre inflation and put blocks under the frame to
remove the weight from the tyres. • Remove cover from exhaust pipe opening.
• Put grease on any exposed cylinder rods. • Start the engine and let run for a few minutes while
observing the ins trument panels and systems for
• Put fuel stabiliser in the fuel tank and run the engine correct operation.
a few minutes to circulate the stabiliser to the pump
and fuel injectors. • Operate machine, check for correct function.
If biodiesel blend fuel has been used, perform the • Stop the engine and check for leaks. Repair as
following: needed.
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabiliser and run the engine for at least
30 minutes.

• Drain and fl ush the cooli ng system. Refill with

premixed coolant.

• Replace all fluid s and filters (engine, hydraulic /

hydrostatic).

• Replace air cleaner, heater and air conditioning filters.

• Put all controls in neutral position.

• Remove the battery. Be sure the electrolyte level is

correct then charge the battery. Store it in a cool dry
place above freezing temperatures and charge it
periodically during storage.

• Cover the exhaust pipe opening.

• Tag the machine to indicate that it is in storage

condition.

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•

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 SPECIFICATIONS

(TL360) TELESCOPIC HANDLER SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Drive System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Traction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Fluid Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Instrument Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185

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(TL360) TELESCOPIC HANDLER SPECIFICATIONS

Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.

Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.

Machine Dimensions

(A) Overall length (with forks) 5874 mm (231.3 in)

(B) Overall length (without attachment carrier) 4669 mm (183.8 in)
(C) Overall length (without attachment; with quick-tach attachment carrier) 4563 mm (179.6 in)
(C) Overall length (without attachment; with Mani-tach attachment carrier) 4622 mm (182.0 in)
(D) Overall length (to front tyres) 4145 mm (163.2 in)
(E) Overall height (with rotating beacon) 2561 mm (100.8 in)
(F) Overall height 2374 mm (93.5 in)
(G) Carriage rotation angle 135°
(H) Height to back of the machine 1752 mm (69.0 in)
(I) Ground clearance 430 mm (16.9 in)
(J) Front axle to front carriage 1156 mm (45.5 in)
(K) Wheelbase 2870 mm (113.0 in)
(L) Rear axle to back of machine 643 mm (25.3 in)
(M) Operator cab outside width 1013 mm (39.9 in)
(N) Track width (front and rear) 1895 mm (74.6 in)
(O) Width over standard tyres 2300 mm (90.6 in)
(P) External turning radius (with forks spaced 1200 mm [47.3 in] ext.) 4805 mm (189.2 in)
(P) External turning radius (with forks spaced 1040 mm [40.9 in] ext.) 4758 mm (187.3 in)
(P) External turning radius (with forks spaced 1360 mm [53.4 in] ext.) 4852 mm (191.0 in)
(Q) External turning radius (at tyres) 3714 mm (146.2 in)
(R) Internal turning radius 1092 mm (43.0 in)
Operator cab inside width 900 mm (35.4 in)

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 (TL360) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)

Performance

Crowding force - Tilt 5700 daN (12814 lbf)

Crowding force - Lift 3600 daN (8093 lbf)
Drawbar pull 6700 daN (15062 lbf)
Ground pressure on tyres 550 kPa (5,5 bar) (79.8 psi)
Rated load capacity* 3000 kg (6613.9 lb)
Capacity (at max. height) 3000 kg (6613.9 lb)
Capacity (at max. reach) 1200 kg (2645.5 lb)
Tipping load (at max. reach) 1500 kg (3306.9 lb)
Lifting height 6010 mm (236.6 in)
Max. reach 3365 mm (132.5 in)
Max. reach (at max. height) 1293 mm (50.9 in)
Travel Speed in First / Second Gear (TL360)
- Low range 0 - 6 km/h (0 - 3.7 mph) / 0 - 16 km/h (0 - 9.9 mph)
- High range 0 - 11 km/h (0 - 6.8 mph) / 0 - 30 km/h (0 - 18.6 mph)
Travel Speed in First / Second Gear (TL360X)
- Low range 0 - 6 km/h (0 - 3.7 mph) / 0 - 18 km/h (0 - 11.2 mph)
- High range 0 - 12 km/h (0 - 7.5 mph) / 0 - 40 km/h (0 - 24.9 mph)
* Static and dynamic tests have been carried out and passed according to EN1459.
Weights

Weight (unladen) 6110 kg (13470 lb)

Front axle weight unladen 6349 kg (13997 lb)
Rear axle weight unladen 3230 kg (7121 lb)
Weight with pallet frame and forks 6415 kg (14143 lb)
Front axle weight with pallet frame and forks 3310 kg (7297 lb)
Rear axle weight with pallet frame and forks 3105 kg (6845 lb)
Weight with pallet frame, forks and rated load 9400 kg (20723 lb)
Front axle weight with pallet frame, forks and 8110 kg (17879 lb)
rated load
Rear axle weight with pallet frame, forks and 1290 kg (2844 lb)
rated load

Engine

Make / Model PERKINS / 1104D-44TA

Fuel / Cooling Diesel / Liquid
Rated power (DIN 6271) at 2200 rpm 74,5 kW (100 hp)
Maximum torque at 1400 rpm 410 N•m (302.4 ft-lb)
Rated speed 2200 rpm
Low idle speed 900 rpm
Cycle Type 4 cycles
Number of cylinders 4
Displacement 4,4 L (1.16 U.S. gal)
Bore / Stroke 105 mm (4.1 in) / 127 mm (5 in)
Displacement 4,4 L (1.16 U.S. gal)
Lubrication Gear pump pressure
Crankshaft ventilation Open breathing
Air Cleaner Dry replaceable cartridge with safety element
Ignition Diesel Compression
Air Induction Turbocharged
Engine Coolant Ethylene Glycol Mix -37°C (34.6°F)

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(TL360) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)

Controls

Engine Foot accelerator pedal

Starting Key-type starter switch and shutdown
Front auxiliary Variable thumbwheel on joystick
Hydraulics lift and tilt Electronic joystick
Hydraulics telescope in and telescope out Variable thumbwheel on joystick
Service brake Pedal-activated wet multi-disc on front axle
Secondary brake Hand lever activates spring-applied pressure release disk brake
Parking brake Hand lever activates spring-applied pressure release disk brake
Steering Proportional hydraulic steering via a conventional steering wheel
Speed range and reverse selection Switches for hydrostatic motor and gear ratios, and switch on
joystick or lever for F-N-R
4WD / 2WD / parallel drive selection Three-position switch on the right-hand console
Auxiliary pressure release Bobcat coupler

Drive System

Transmission Hydrostatic with electronic regulation

Main drive Hydrostatic motor and 2-speed gearbox
Transmission oil ELF SF3 / TOTAL DYNATRANS FR

Traction

Standard tyres SOLIDEAL 405/70-20 PR14 TM R4

(450 kPa [4,5 bar] [65 psi])
Optional tyres DUNLOP 400/80-24 156B T37
(425 kPa [4,25 bar] [62 psi])
Optional tyres TITAN 400/70-20 150B/166A2 Lift Rigger II
(400 kPa [4,00 bar] [58 psi])
Optional tyres DUNLOP 400/70-20 150B T37
(400 kPa [4,00 bar] [58 psi])
Optional tyres DUNLOP 405/70R20 168A2 152J MPT SPT9
(550 kPa [5,50 bar] [80 psi])
Optional tyres MICHELIN 400/80-24 162A8 IND TL POWER CL
(425 kPa [4,25 bar] [62 psi])
Optional tyres MICHELIN 460/70R24 159A8/159B XMCL IND TL
(340 kPa [3,40 bar] [49.5 psi])
Optional tyres MICHELIN 500/70R24 164A8/164B IND TL XMCL
(290 kPa [2,90 bar] [42 psi])
Optional tyres DUNLOP 405/70R24 168A2 152J MPT SPT9
(460 kPa [4,6 bar] [67 psi])
Optional tyres NOKIAN 460/65R24 156A8/151D TRI STEEL TL
(400 kPa [4,00 bar] [58 psi])
Steering

Steering Pump Gear pump mounted on equipment pump

Steering Mode 2WS / 4WS / CRAB

Brakes

Engine Braking Hydrostatic

Parking and Emergency brake Negative brake with hydraulic command
Service Brake Oil immersed discs

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(TL360) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)

Fluid Capacities

Axle front / rear 9,1 L / 9,1 L (2.4 U.S. gal)

Gear box 1,6 L (0.423 U.S. gal)
Cooling system with heater 15 L (4.0 U.S. gal)
Engine oil with oil filter 8,5 L (2.25 U.S. gal)
Fuel tank 138 L (36.5 U.S. gal)
Hydraulic reservoir 59 L (15.6 U.S. gal)
Hydraulic system plus reservoir 105 L (27.7 U.S. gal)

Hydraulic System

Pump type Gear pump with LS valve

Pump capacity 100 L/min (26.4 U.S. gpm)
Relief valve pressure setting 25,5 MPa (255 bar) (3698 psi)
Control valve type Open centre with flow sharing and flow compensators technology
Hydraulic filter specification Full flow filtration
Auxiliary flow 100 L/min (26.4 U.S. gpm)
Hydraulic fluid Superior Hydraulic SH (HPM DB 46)

Electrical System

Alternator 90 A
Battery 110 Ah
Starter 3,2 kW (4.3 hp)

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(TL360) TELESCOPIC HANDLER SPECIFICATIONS (CONT’D)

Instrument Panel

The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Machine speed
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Gear Speed Choice
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load

Environmental

Noise / Vibration Levels Uncertainties (If Applicable)

Noise level LpA (EU Directive 2000/14/EC) 106 dB(A) —
Operator position noise level (EN 12053) 78 dB(A) 4 dB(A)
Whole body vibration (EN 13059) 1,5 m/s² 0,5 m/s²

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 WARRANTY

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189

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WARRANTY

WARRANTY
TELESCOPIC HANDLER
DOOSAN BENELUX S.A. warrants to its authorised dealers, who in turn warrant to the end-user / owner, that each new
Bobcat TELESCOPIC HANDLER will be free from proven defects in material and workmanship for twelve (12) months from
the date of delivery to the end-user / owner or 2000 hours of machine usage, whichever occurs first.

During the warranty period, the authorised Bobcat dealer shall repair or replace, at DOOSAN BENELUX S.A.'s option,
without charge for parts, labour and travel time of mechanics, any part of the Bobcat product which fails because of defects
in material or workmanship. The end-user / owner shall provide the authorised Bobcat dealer with prompt written notice of
the defect and allow reasonable time for repair or replacement. DOOSAN BENELUX S.A. may, at its option, require failed
parts to be returned to the factory. Transportation of the Bobcat product to the authorised Bobcat dealer for warranty work
is the responsibility of the end-user / owner.

Service schedules must be adhered to, documented and genuine parts / lubricants must be used. The warranty does not
cover oils and lubricants, coolant fluids, filter elements, tune-up parts, bulbs, fuses, ignition system parts (glow plugs, fuel
injection pumps, injectors), alternator fan belts, drive belts and other high-wear items. Pins and bushings are considered to
be normal consumable items and are not warranted.

The remedies provided in this warranty are exclusive. The warranty does not apply to tires or other trade accessories not
manufactured by Bobcat. The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This
warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat product with any
accessory or attachment not approved by Bobcat, air flow obstructions, or failure to maintain or use the Bobcat product
according to the instructions applicable to it.

DOOSAN BENELUX S.A. EXCLUDES OTHER CONDITIONS, WARRANTIES OR REPRESENTATIONS OF ALL KINDS,
EXPRESSED OR IMPLIED, STATUTORY OR OTHERWISE (EXCEPT THAT OF TITLE) INCLUDING ALL IMPLIED WARRANTIES
AND CONDITIONS RELATING TO MERCHANTABILITY, SATISFACTORY QUALITY AND FITNESS FOR A PARTICULAR
PURPOSE.

CORRECTIONS BY DOOSAN BENELUX S.A. OF NONCONFORMITIES WHETHER PATENT OR LATENT, IN THE MANNER
AND FOR THE TIME PERIOD PROVIDED ABOVE, SHALL CONSTITUTE FULFILMENT OF ALL LIABILITIES OF DOOSAN
BENELUX S.A. FOR SUCH NONCONFORMITIES, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE,
INDEMNITY, STRICT LIABILITY OR OTHERWISE WITH RESPECT TO OR ARISING OUT OF SUCH PRODUCT.
THE REMEDIES OF THE END-USER / OWNER SET FORTH UNDER THE PROVISIONS OF THE WARRANTY OUTLINED
ABOVE ARE EXCLUSIVE AND THE TOTAL LIABILITY OF DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY,
ASSOCIATED OR AFFILIATED COMPANY OR DISTRIBUTOR WITH RESPECT TO THIS SALE OR THE PRODUCT AND
SERVICE FURNISHED HEREUNDER IN CONNECTION WITH THE PERFORMANCE OR BREACH THEREOF, OR FROM
DELIVERY, INSTALLATION, REPAIR OR TECHNICAL DIRECTION COVERED BY OR FURNISHED UNDER THIS SALE,
WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE
SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.

DOOSAN BENELUX S.A. INCLUDING ANY HOLDING, SUBSIDIARY, ASSOCIATED OR AFFILIATED COMPANY AND
DISTRIBUTOR SHALL IN NO EVENT BE LIABLE TO THE END-USER / OWNER, ANY SUCCESSORS IN INTEREST OR ANY
BENEFICIARY OR ASSIGNEE RELATING TO THIS SALE FOR ANY CONSEQUENTIAL, INCIDENTAL, INDIRECT, SPECIAL OR
PUNITIVE DAMAGES ARISING OUT OF THIS SALE OR BY ANY BREACH THEREOF, OR ANY DEFECT IN, OR FAILURE OF,
OR MALFUNCTION OF THE PRODUCT UNDER THIS SALE, WHETHER BASED UPON LOSS OF USE, LOST PROFITS OR
REVENUE, INTEREST, LOST GOODWILL, WORK STOPPAGE, IMPAIRMENT OF OTHER GOODS, LOSS BY REASON OF
SHUTDOWN OR NON-OPERATION, INCREASED EXPENSES OF OPERATION OR CLAIMS OF USER OR CUSTOMERS OF
THE USER FOR SERVICE INTERRUPTION WHETHER OR NOT SUCH LOSS OR DAMAGE IS BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, INDEMNITY, STRICT LIABILITY OR OTHERWISE.

4700004-EN (01-10) Printed in Belgium

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 ALPHABETICAL INDEX

(TL360) TELESCOPIC HANDLER OPERATOR CONTROLS IDENTIFICATION . .45

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . 181 OPERATOR SAFETY WARNINGS . . . . . . . . . . .1
AIR CLEANER SERVICE . . . . . . . . . . . . . . . 144 PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . .65
AIR CONDITIONING BELT . . . . . . . . . . . . . . 171 PRE-STARTING PROCEDURE . . . . . . . . . . . .83
ALTERNATOR BELT . . . . . . . . . . . . . . . . . . . 170 PUBLICATIONS AND TRAINING RESOURCES
APPROVED BOOM STOP . . . . . . . . . . . . . . 140 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ATTACHMENT CARRIER . . . . . . . . . . . . . . . 176 REGULAR MAINTENANCE ITEMS . . . . . . . . .11
ATTACHMENT CONTROL DEVICE (ACD) . . . 80 SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . .23
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 90 SEAT BELT . . . . . . . . . . . . . . . . . . . . . . . . . . .138
AXLES (FRONT AND REAR) . . . . . . . . . . . . 166 SERIAL NUMBER LOCATION . . . . . . . . . . . . .13
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . 141 SERVICE SCHEDULE . . . . . . . . . . . . . . . . . .137
BACK-UP ALARM SYSTEM . . . . . . . . . . . . . . 67 SPEED MANAGEMENT . . . . . . . . . . . . . . . . . .75
BOBCAT COMPANY IS IS0 9001 CERTIFIED 11 STARTING THE ENGINE . . . . . . . . . . . . . . . . .86
BOBCAT TELESCOPIC HANDLER STEERING MODE SELECTION . . . . . . . . . . .60
IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . 15 STOPPING THE ENGINE AND LEAVING THE
BOOM SUSPENSION . . . . . . . . . . . . . . . . . . . 74 TELESCOPIC HANDLER . . . . . . . . . . . . . . . . .89
CERTIFICATE OF CONFORMITY . . . . . . . . . . 9 TELESCOPIC HANDLER STORAGE AND
CHARTS FOR TL360(X) MACHINE . . . . . . . . 35 RETURN TO SERVICE . . . . . . . . . . . . . . . . . .177
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . 81 TOWING A TRAILER WITH THE TELESCOPIC
HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . .117
DECLARATION OF CONFORMITY . . . . . . . . . 7
TOWING THE TELESCOPIC HANDLER . . . .113
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . 14
TRACTOR HOMOLOGATED EMERGENCY
DIAGNOSTIC SERVICE CODES . . . . . . . . . 121 EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
DRIVING AND STEERING THE TELESCOPIC TRANSPORTING THE TELESCOPIC HANDLER
HANDLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 ON A TRAILER . . . . . . . . . . . . . . . . . . . . . . . .116
ELECTRICAL SYSTEM . . . . . . . . . . . . . . . . 155 TYRE MAINTENANCE . . . . . . . . . . . . . . . . . .173
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . 65 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . .189
ENGINE COOLING SYSTEM . . . . . . . . . . . . 153
ENGINE COVER . . . . . . . . . . . . . . . . . . . . . . 141
ENGINE LUBRICATION SYSTEM . . . . . . . . 151
FEATURES, ACCESSORIES AND
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . 16
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . 25
FUEL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . 146
HEATING, VENTILATION AND AIR
CONDITIONING SYSTEM (HVAC) . . . . . . . . 142
HYDRAULIC / HYDROSTATIC SYSTEM . . . 161
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . 78
LIFTING THE TELESCOPIC HANDLER . . . 115
LLMC CALIBRATION TEST . . . . . . . . . . . . . 139
LUBRICATING THE TELESCOPIC HANDLER
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
MACHINE SIGNS (DECALS) . . . . . . . . . . . . . 28
MAINTENANCE CLOCK . . . . . . . . . . . . . . . . 132
MAINTENANCE SAFETY . . . . . . . . . . . . . . . 135
MONITORING THE DISPLAY PANEL . . . . . . . 88
OPERATING PROCEDURE . . . . . . . . . . . . . 102
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . 57

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