Technical data/accessories

Demag DC-Pro 1 - 25, DCS-Pro 1 - 10 chain hoists

Demag DCM-Pro 1 - 5, DCMS-Pro 1 - 2 Manulift chain hoists
Demag DCRS-Pro 1 - 2 rocker switch chain hoists

42647548.jpg

020707 EN/PDF 203 525 44 714 IS 817

 Design overview

Single-fall design, e.g. DC-Pro 5

Chain hoist

1 2 20 4 3 6 5 7 8 9 14

16

15

13

19

12 10 11

17

18

1 Electrical equipment cover

2 Brake
3 Slipping clutch
4 Gearbox
5 Chain guide
6 Suspension bracket
7 Stator
8 Rotor
9 Motor shaft
10 End cap
11 Fan cover
12 Chain
13 Control cable lock
14 Fan
15 Pulse wheel
20352544.indd/020707

16 Slipping clutch adjusting nut

17 Hook assembly
18 Load hook
19 Chain collector box
2 20 Control system 42648344.jpg
 Two-fall design, e.g. DC-Pro 25

Chain hoist
1 2 4 6 5 3 7 8 9 14

20

15
22
16

23 10 11
21 13
12

17

1 Electrical equipment cover

2 Brake
3 Slipping clutch
4 Gearbox
5 Chain guide 18
6 Suspension bracket
7 Stator
8 Rotor
9 Motor shaft
10 End cap
11 Fan cover 19
12 Chain
13 Control cable lock
14 Fan
15 Pulse wheel
16 Slipping clutch adjustment
17 Bottom block
18 Load hook
20352544.indd/020707

19 Control pendant
20 Geared limit switch
21 Chain collector box
22 Control system
23 Cable collector 42719444.tif 3
 Model code

E U D DC-Pro 10 - 1000 2/1 H5 V6/1,5 380 - 415 / 50 24/6 200 220 - 480
Travel drive voltage range / voltage [V]
Chain hoist

Max. flange width of trolley [mm]

Travel speed [m/min]
Frequency [Hz]
Chain hoist voltage range [V]
Hoit speed [m/min]

V 2-stage = Main / creep lifting

VS infinitely variable = VS at nominal load up to VSmax in the partial load range
Hook path [m]
Reeving
Load capacity [kg]
Size
DC Demag chain hoist
DCM Manulift
DCS Variable speed chain hoist
DCMS Variable speed Manulift
DCRS Rocker switch stepless
Trolley type

C F 5 Click-Fit (push-travel trolley)

R Push-travel trolley

E Travel drive

U Standard-headroom monorail hoist

11 Trolley size load capacity [kg • 100]
22
34
56

D Articulated trolley (curve-negotiating)

20352544.indd/020707

4
 Selection criteria The size of the hoist is determined by the load spectrum, average operating time
per working day, SWL and reeving.
1. What are the operating conditions?
2. What is the specified safe working load?
3. To what height must the load be lifted?
4. What is the required lifting speed?
5. Do the loads need to be lifted and lowered with high precision?
6. Is horizontal load travel necessary?
7. How is the hoist to be controlled?

Chain hoist
The load spectrum The chain hoist group of mechanisms is determined by the load spectrum and operating time.
(in most cases estimated) can be evaluated in
accordance with the following definitions: Load spectrum Average operating time per working day in hours
L1 light L1 Light 2-4 4-8 8-16 over 16
Hoist units which are usually subject to very small
L2 Medium 1-2 2-4 4-8 8-16
loads and in exceptional cases only to maximum
loads. L3 Heavy 0,5-1 1-2 2-4 4-8
L2 medium L4 Very heavy 0,25-0,5 0,5-1 1-2 2-4
Hoist units which are usually subject to small loads
Group of mechanisms to FEM 9511 1Am 2m+ 3m 4m
but rather often to maximum loads.
L3 heavy Reeving arrangement Range Size
Hoist units which are usually subject to medium 1/1 2/1
loads but frequently to maximum loads.
SWL in kg
L4 very heavy
Hoist units which are regularly subject to maximum Demag DC chain hoist
and almost maximum loads. 80 DC-Pro 1 80
80 DC-Pro 2 80
100 DC-Pro 1 100
100 DC-Pro 2 100
125 DC-Pro 1 125
125 DC-Pro 2 125
160 DC-Pro 2 160
160 DC-Pro 5 160
200 DC-Pro 2 200
200 DC-Pro 5 200
250 DC-Pro 2 250
250 DC-Pro 5 250
315 DC-Pro 5 315
315 DC-Pro 10 315
400 DC-Pro 5 400
400 DC-Pro 10 400
500 DC-Pro 5 500
500 DC-Pro 10 500
630 DC-Pro 10 630
800 DC-Pro 10 800
1000 DC-Pro 10 1000
1250 DC-Pro 10 1250
1250 DC-Pro 16 1250
1250 DC-Pro 10 1250
1600 DC-Pro 16 1600
1600 DC-Pro 10 1600
2000 DC-Pro 25 2000
42699344.eps 2000 DC-Pro 10 2000
2500 DC-Pro 25 2500
m = Load capacity
2500 DC-Pro 10 2500
t = Operating time
a = Full load 3200 DC-Pro 16 3200
b = Medium partial load 4000 DC-Pro 25 4000
c = Small to medium partial load 5000 DC-Pro 25 5000
d = Small dead load
e = Small to medium dead load Example:
f = Heavy dead load
Load capacity 250 kg “Medium” load spectrum from table
g = Very heavy dead load
Hoist speed 8 m/min 1/1 reeving
Average hook path 4 m Number of cycles/hour 20 Working time/day 8 hours
The average operating time per working day is estimated or calculated as follows:
Operating 2 x average hook path x no. of cycles/h. x working time/day
= =
time/day 60 x hoist speed

2 x 4 x 20 x 8 2,66
=
hours
20352544.indd/020707

60 x 8

For the medium load spectrum and an average daily operating time of 2,66 hours,
the table shows group 2 m+. For a load capacity of 250 kg, the diagram shows
size DC-Pro 2-250. 5
 Selection tables

DC-Pro (2 hoist speeds)

Chain hoist

Load capacity Chain hoist Reeving Group of Hoist speed Standard Motor size 1) Max. weight
mechanisms hook path 3) for hook path
DIN EN 14492
Type FEM / ISO at 50 Hz at 60 Hz H 4m 5m 8m
[kg] [m/min] [m/min] [m] [kg] [kg] [kg]
DC-Pro 1 8,0/2,0 4) 9,6/2,4
ZNK 71 B 8/2 22 24
80 DC-Pro 2 16,0/4,0 19,2/4,8
DC-Pro 5 24,0/6,0 5) 28,8/7,2 ZNK 80 B 8/2 28 30
DC-Pro 1 8,0/2,0 4) 9,6/2,4
ZNK 71 B 8/2 22 24
100 DC-Pro 2 16,0/4,0 19,2/4,8
DC-Pro 5 24,0/6,0 5) 28,8/7,2 ZNK 80 B 8/2 28 30
4m / M7
DC-Pro 1 8,0/2,0 4) 9,6/2,4
ZNK 71 B 8/2 22 24
125 DC-Pro 2 16,0/4,0 19,2/4,8
DC-Pro 5 24,0/6,0 5) 28,8/7,2 ZNK 80 B 8/2 28 30
DC-Pro 2 8,0/2,0 9,6/2,4 ZNK 71 B 8/2 22 24
160 16,0/4,0 19,2/4,8
DC-Pro 5 ZNK 80 B 8/2 28 30
24,0/6,0 5) 28,8/7,2
DC-Pro 2 3m / M6 8,0/2,0 9,6/2,4 ZNK 71 B 8/2 22 24
200 DC-Pro 5 16,0/4,0 19,2/4,8 ZNK 80 B 8/2 28 30
4m / M7
DC-Pro 10 24,0/6,0 5) 28,8/7,2 ZNK 100 A 8/2 48 52
DC-Pro 2 2m+ 2) / M5+ 8,0/2,0 9,6/2,4 ZNK 71 B 8/2 22 24
250 DC-Pro 5 1/1 16,0/4,0 19,2/4,8 ZNK 80 B 8/2 28 30
DC-Pro 10 24,0/6,0 5) 28,8/7,2 5 and 8 ZNK 100 A 8/2 - 48 52
DC-Pro 5 4m / M7 8,0/2,0 9,6/2,4 ZNK 80 B 8/2 28 30
315 12,0/3,0 14,4/3,6 ZNK 100 A 8/2 48 52
DC-Pro 10
24,0/6,0 5) 28,8/7,2 ZNK 100 B 8/2 56 60
DC-Pro 5 3m / M6 8,0/2,0 9,6/2,4 ZNK 80 B 8/2 28 30
400 4m / M7 12,0/3,0 14,4/3,6 ZNK 100 A 8/2 48 52
DC-Pro 10
3m / M6 24,0/6,0 5) 28,8/7,2 ZNK 100 B 8/2 56 60
DC-Pro 5 2m+ 2) / M5+ 8,0/2,0 9,6/2,4 ZNK 80 B 8/2 28 30
500 4m / M7 12,0/3,0 14,4/3,6 ZNK 100 A 8/2 48 52
2m+ 2) / M5+ 24,0/6,0 5) 28,8/7,2 ZNK 100 B 8/2 56 60
6,0/1,5 7,2/1,8 ZNK 100 A 8/2 48 52
630 4m / M7
12,0/3,0 14,4/3,6 ZNK 100 B 8/2 56 60
6,0/1,5 7,2/1,8 ZNK 100 A 8/2 48 52
800 DC-Pro 10 3m / M6
12,0/3,0 14,4/3,6 ZNK 100 B 8/2 56 60
6,0/1,5 7,2/1,8 ZNK 100 A 8/2 48 52
1000 2m+ 2) / M5+
12,0/3,0 14,4/3,6 56 60
2/1 4m / M7 6,0/1,5 7,2/1,8 ZNK 100 B 8/2 65 73
1250 1Am 8) / M4 8,0/2,0 9,6/2,4 56 60
1/1
DC-Pro 16 3m 7) / M6 12,0/3,0 14,4/3,6 4 ZNK 100 C 8/2 111 113 118
DC-Pro 10 2/1 3m / M6 6,0/1,5 7,2/1,8 5 and 8 - 65 73
ZNK 100 B 8/2
1600 2m+ 2) 7) / M5+ 8,0/2,0 9,6/2,4 103 105 110
DC-Pro 16 1/1 4
2m+ 2) 8) / M5+ 12,0/3,0 14,4/3,6 ZNK 100 C 8/2 111 113 118
DC-Pro 10 2/1 2)
6,0/1,5 7,2/1,8 5 and 8 ZNK 100 B 8/2 - 65 73
2000 2m+ / M5+
DC-Pro 25 1/1 8,0/2,0 9,6/2,4 4 ZNK 100 C 8/2 113 115 123
DC-Pro 10 1Am 8) / M4 4,0/1,0 4,8/1,2 5 and 8 ZNK 100 B 8/2 - 65 73
2/1
2500 DC-Pro 16 3m 6) / M6 6,0/1,5 7,2/1,8 110 113 124
ZNK 100 C 8/2
DC-Pro 25 1/1 1Am / M4 8,0/2,0 9,6/2,4 113 115 123
2m+ 2) 6) / M5+ 4,0/1,0 4,8/1,2 ZNK 100 B 8/2
3200 DC-Pro 16 4 110 113 124
2m+ 2) 7) / M5+ 6,0/1,5 7,2/1,8
2/1
4000 2m+ 2) / M5+ ZNK 100 C 8/2
DC-Pro 25 4,0/1,0 4,8/1,2 125 130 145
5000 1Am / M4

1) See Electrical key data page for key motor data.

2) 2m+ corresponds to 1900 hours operation at full load.
3) Larger hook paths on request.
20352544.indd/020707

4) For replacement requirements, the ZNK 71 A 8/2 motor at 380-415 V / 50 Hz is replaced by the ZNK 71 B 8/2 motor.
5) Only with operating limit switch for lifting; operating limit switch for lowering on request
(the lower end position must not be approached in normal operation)
6) Chain drive FEM 1Am according to EN 818-7
7) Chain drive FEM 1Bm according to EN 818-7
6 8) Chain drive FEM 1Cm according to EN 818-7
 DCM-Pro Manulift (2 hoist speeds)

Chain hoist
Load capacity Manulift Reeving Group of Hoist speed Hook path Motor size 1) Max. weight
mechanisms
DIN EN 14492 for hook path
Type FEM / ISO at 50 Hz at 60 Hz H 2,8 m 4,3 m
[kg] [m/min] [m/min] [m] [kg] [kg]
DCM-Pro 1 8,0/2,0 3) 9,6/2,4
ZNK 71 B 8/2 22 24
80 DCM-Pro 2 16,0/4,0 19,2/4,8
DCM-Pro 5 24,0/6,0 4) 28,8/7,2 ZNK 80 B 8/2 28 30
4m / M7
DCM-Pro 1 8,0/2,0 3) 9,6/2,4
ZNK 71 B 8/2 22 24
125 DCM-Pro 2 16,0/4,0 19,2/4,8
1/1 4)
2,8 and 4,3
DCM-Pro 5 24,0/6,0 28,8/7,2 ZNK 80 B 8/2 28 30
DCM-Pro 2 3m / M6 8,0/2,0 9,6/2,4 ZNK 71 B 8/2 22 24
200
DCM-Pro 5 4m / M7 16,0/4,0 19,2/4,8 ZNK 80 B 8/2 28 30
DCM-Pro 2 2m+ 2) / M5+ 8,0/2,0 9,6/2,4 ZNK 71 B 8/2 22 24
250
DCM-Pro 5 4m / M7 16,0/4,0 19,2/4,8 ZNK 80 B 8/2 28 30
20352544.indd/020707

1) See Electrical key data page for key motor data.

2) 2m+ corresponds to 1900 hours operation at full load.
3) For replacement requirements, the ZNK 71 A 8/2 motor at 380-415 V / 50 Hz is replaced by the ZNK 71 B 8/2 motor.
4) Only with operating limit switch for lifting; operating limit switch for lowering on request
(the lower end position must not be approached in normal operation) 7
 DCS-Pro (variable hoist speed)
Chain hoist

Load capacity Chain hoist Reeving Group of Hoist speed5) Standard Motor size 1) Max. weight
mechanisms hook path 3)
DIN EN 14492 at 50/60 Hz for hook path
Type FEM / ISO vsrated vsmax H 5m 8m
[kg] [m/min] [m/min] [m] [kg] [kg]
80
100 DCS-Pro 1 0,15-30
4m / M7
125
30 ZNK 71 B 4 25 27
160
200 DCS-Pro 2 3m / M6 0,15-16
250 2m+ 2) / M5+
315 4m / M7
400 DCS-Pro 5 3m / M6 0,08-8 15 ZNK 80 A 4 29 31
1/1
500 2m+ 2) / M5+
0,06-6 11 54 58
630 4m / M7 5 and 8
0,11-12 22 59 63
0,06-6 11 54 58
800 3m / M6
0,11-12 22 59 63

2)
0,06-6 11 54 58
1000 2m+ / M5+
DCS-Pro 10 0,11-12 22 ZNK 100 A 4 59 63
1Am 6) / M4 0,04-4 7 54 58
1250
4m / M7
1600 3m / M6 0,06-6 11
2/1 68 72
2000 2m+ 2) / M5+
2500 1Am 6) / M4 0,04-4 7
DCMS-Pro Manulift (variable hoist speed)

Load capacity Manulift Reeving Group of Hoist speed5) Hook path Motor size 1) Max. weight
mechanisms
DIN EN 14492 at 50/60 Hz for hook path
Type FEM / ISO vsrated vsmax H 2,8 m 4,3 m
[kg] [m/min] [m/min] [m] [kg] [kg]
80
DCMS-Pro 1 4m / M7 0,15-30
125
1/1 30 2,8 and 4,3 ZNK 71 B 4 25 27
200 3m / M6
DCMS-Pro 2 2)
0,15-16
250 2m+ / M5+
DCRS-Pro rocker switch (variable hoist speed)

Load capacity Chain hoist Reeving Group of Hoist speed5) Hook path Motor size 1) Max. weight
mechanisms
DIN EN 14492 at 50/60 Hz for hook path
Type FEM / ISO vsrated vsmax H 2,8 m 4,3 m
[kg] [m/min] [m/min] [m] [kg] [kg]
80
DCRS-Pro 1 4m / M7 0,15-30
125
1/1 30 2,8 and 4,3 ZNK 71 B 4 25 27
200 3m / M6
DCRS-Pro 2 0,15-16
250 2m+ 2) / M5+

1) See Electrical key data page for key motor data.

2) 2m+ corresponds to 1900 hours operation at full load.
3) Larger hook paths on request.
4) For replacement requirements, the ZNK 71 A 8/2 motor at 380-415 V / 50 Hz is replaced by the ZNK 71 B 8/2 motor.
20352544.indd/020707

5) • vsmin corresponds to a control ratio vsmin: vsmax of 1 : 200 (factory setting 1 : 100)
• vsmax, vsrated, vsmin, acceleration time and deceleration time can also be changed by setting parameters with the control pendant
(see operating instructions 214 827 44)
• Max. hoist speed in the partial load range / without load
• For DCS-Pro 1, DCMS-Pro 1, DCRS-Pro 1 units, the max. lowering speed corresponds to 75% of vsrated
8 6) Chain drive FEM 1Cm according to EN 818-7
 Properties

DC-Pro The DC-Pro chain hoist standard scope of delivery already includes the foloowing
features:

Chain hoist
• 24 V contactor control with internal tri-state signal transfer, can be extended
with modules.
• Operating limit switches for the upper and lower hook position (a geared li-
mit switch with 4 contacts for fast-to-slow and limit switch cut-off is fitted in
DC-Pro 16 / 25 units).
• 7-segment display (visible through a window on the underside of the electrical
equipment cover) to read the
- Operating hours,
- Operating statuses.
• The control cable is available in 3 different lengths and is adjustable in height up
to maximum length of 9,8 m (H11 hook path), enabling the position of the cont-
rol pendant to be adjusted without the need for any wiring. The length of control
cable that is not required is accommodated under the service cover.
• All electrical connections including the trolley connection are of plug-and-socket
design:
- Mains connection on the chain hoist,
- Control cable on the chain hoist,
- Control cable on the control pendant,
- Signal and power cable between the chain hoist and trolley.
• Gearbox, brake and slipping clutch are maintenance-free for up to 10 years
(brake of the DC-Pro 10-25 for up to 5 years).
• The control systems monitors the hoist motor, slipping clutch and brake by
means of integrated speed sensors.
• The brake arranged before the slipping clutch prevents the from load sinking
when the unit is at rest.
• Infrared diagnostic interface (to read out and manage specific data by means of
Demag IDAPSY software).

Parts in which the load is borne Driving Braking

Slipping clutch Speed detection

Motor Chain drive Brake

Gearbox
20352544.indd/020707

42721945.tif 9
 DCS-Pro, DCMS-Pro, DCRS-Pro In comparison with the DC-Pro with two hoist speeds, DCS-Pro, DCMS-Pro and
DCRS-Pro chain hoists with variable speeds offer further benefits:
Chain hoist

• Infinitely variable speed control for lifting and lowering motions over the entire
load range,
• Gentle starting and precise positioning thanks to particularly fine control at low
speeds,
• Gentle positioning and fast travel in one, thanks to a 1:200 control ratio from the
lowest to the fastest hoist speed (factory default 1:100),
• Pro-Hub: Up to 90 % higher nominal speed for partial load or no-load opera-
tions,
• Automatic switchover to creep lifting speed before the upper / lower stopping
positions are reached,
• Smooth operation and optimum ergonomics thanks to the control unit and pro-
gressive characteristic of the PWM switching elements,
• Acceleration and braking ramps prevent significant load sway,
• Hoist speed, acceleration and braking ramp can be modified via the control unit,
• Increased safety by means of motor temperature monitoring,
• Wide voltage range input 380 – 480 V / 50 – 60 Hz,
• Frequency-inverter control with 24 V control voltage integrated into the chain
hoist electrical enclosure,
• If the DCS-Pro is used in combination with the E 11 / E 22 travel drive, trolley
travel is automatically infinitely variable,
• The operating element of the DCRS-Pro rocker switch is rated with IP 34 type of
enclosure,
• Gearbox, brake and slipping clutch are maintenance-free for up to 10 years.

20352544.indd/020707

10
 Operating conditions

General The chain hoist and the trolley can be operated at:
Ambient temperature: -20 °C to +40 °C,

Chain hoist
Higher ambient temperatures up to +60 °C are possible with a corresponding re-
duction of the ON time or further special measures, as required. In this case, con-
tact the manufacturer.
Humidity: max. 80 % relative humidity,
Height: up to 1000 m above sea level,
Type of enclosure: IP55,
Electromagnetic compatibility: Immunity for industrial environments,
Emission standard for residential, commercial
and light-industrial environments

Demag chain hoists operating outdoors should be provided with a cover for protec-
tion against the weather or chain hoists, trolleys and travel drives should be kept
under shelter if they are not used.

Special operating conditions may be agreed with the manufacturer in individual

cases. Such operating conditions may occur for the following applications, for ex-
ample:
Galvanizing, electroplating facilities, hygiene areas, low temperatures, hot applica-
tions.
On request, suitable optimised equipment and important information for safe, low-
wear operation may be supplied for these applications.

Surface protection and painting As standard, the chain hoist is supplied with corrosion protection (powder coating/
paint finish) in the following colours:
Chain hoist RAL 5009 Azure blue
Hook assembly RAL 1007 Chrome yellow
Load hook and suspension bracket RAL 9005 Jet black
Travel unit RAL 5009 Azure blue
Other paint coats as well as special paints are possible.
20352544.indd/020707

11
 Hoist chain

Standard chain Demag RDC

Chain hoist

Chain hoist DC 1 / 2 DC 5 DC 10 DC 16 DC 25
Dimension [mm] 4,2 x 12,2 5,3 x 15,2 7,4 x 21,2 8,7 x 24,2 10,5 x 28,2
Stamp DAT / RDC
Weight per meter [kg] 0,38 0,62 1,20 1,67 2,49
for 1/1 reeving [kg] 250 500 1250 1600 2500
Max. load capacity
for 2/1 reeving [kg] - - 2500 3200 5000
High strength ageing-resistant material with a high degree of surface hardening, galvanised with additional
Properties
surface treatment, blue chromated, colour: silver
Material Ni-Mo special chain steel acc. to EN 818-7, part 5.3.1
Lubrication GP00H-30REN.SO-GFB grease

Pay attention to reduced capacity.

Deviating from the standard operating conditions for which RDC chains are used,
the special chains listed in the following are available for special ambient conditi-
ons.

Special chains Demag Corrud

Application e.g. Galvanizing, electroplating facilities
Chain hoist DC 1 / 2 DC 5 DC 10 DC 16 DC 25
Dimension [mm] 4,2 x 12,2 5,3 x 15,2 7,4 x 21,2 - 10,5 x 28,2
Stamp DAT / RDC
Weight per meter [kg] 0,38 0,62 1,20 - 2,49
for 1/1 reeving [kg] 250 500 1250 - 2500
Max. load capacity
for 2/1 reeving [kg] - - 2500 - 5000
ageing resistant, corrosion free, corrosion protection micro-layer “Corrud DS” black coating, colour: black,
Properties
Stabylan 2001
Material Ni-Mo special chain steel acc. to EN 818-7, part 5.3.1
Lubrication Acid-resistant chain grease

Special chains Demag HS7

Application e.g. Foundry, dust, emery
Chain hoist DC 1 / 2 DC 5 DC 10 DC 16 DC 25
Dimension [mm] 4,2 x 12,2 5,3 x 15,2 7,4 x 21,2 - 10,5 x 28,2
Stamp RSX / DS
Weight per meter [kg] 0,38 0,62 1,20 - 2,49
for 1/1 reeving [kg] 250 400 800 - 1600
Max. load capacity
for 2/1 reeving [kg] - - 1600 - 3200
Properties ageing-resistant, blue chromated, with deeper hardening surface
Material Ni-Mo special chain steel acc. to EN 818-7, part 5.3.1
Lubrication dry or with dry lubricant, e.g. Klüber UNIMOLY C220

Special chains Demag RS6

Application e.g. Foodstuffs sector
Chain hoist DC 1 / 2 DC 5 DC 10 DC 16 DC 25
Dimension [mm] 4,2 x 12,2 5,3 x 15,2 7,4 x 21,2 - 10 x 28,2
Stamp RSA / S
Weight per meter [kg] 0,38 0,62 1,20 - 2,23
for 1/1 reeving [kg] 125 - 160 200 - 250 400 - 500 1) - 630 - 800 3)
Max. load capacity
for 2/1 reeving [kg] - - 800 - 1000 2) - 1250 - 1600 4)
Properties Non-rusting chain, not hardened, bright
Material Stainless steel AISI 316 (V4A) 1,4401
20352544.indd/020707

Lubrication Edible lubricant, e.g. Paraliq chain spray

1) For max. 10 cycles per day = 500 kg 3) For max. 10 cycles per day = 800 kg
For max. 25-50 cycles per day = 400 kg For max. 25-50 cycles per day = 630 kg
2) For max. 5 cycles per day = 1,000 kg 4) For max. 5 cycles per day = 1,600 kg
12 For max. 12-25 cycles per day = 800 kg For max. 12-25 cycles per day = 1,250 kg
 DC-Pro electrical key values

Hoist motor data (The tolerance of the voltage range must not exceed ± 10 %.)
Motors are designed in compliance with insulation class F.

Chain hoist
Min. / max. currents and starting current
No. 380-415 V, 50 Hz, 3 ~ (CE) 220-240 V, 50 Hz, 3 ~ (CE)
Size Motor size of
PN CDF nN Starts/h IN 380 IN 415 Imax 1) IA/IN 415 cos φN IN 220 IN 240 Imax 1) IA/IN 240 cos φN
poles
[kW] [%] [rpm] [A] [A] [A] [A] [A] [A]
8 0,05 20 700 240 0,95 1,10 1,10 1,20 0,66
ZNK 71 A 8/2 2) -
2 0,18 40 2840 120 1,20 1,40 1,40 2,60 0,57
DC-Pro 1
8 0,05 20 720 240 1,00 1,20 1,20 1,45 0,48 1,75 2,10 2,10 1,45 0,48
ZNK 71 B 8/2
2 0,18 40 2925 120 1,20 1,60 1,60 2,75 0,46 2,10 2,80 2,80 2,75 0,46
8 0,10 20 675 240 1,00 1,20 1,35 1,45 0,56 1,80 2,10 2,35 1,45 0,56
DC-Pro 2 ZNK 71 B 8/2
2 0,37 40 2825 120 1,40 1,60 1,85 2,75 0,63 2,40 2,80 3,20 2,75 0,63
8 0,18 20 665 240 1,40 1,60 1,70 1,45 0,51 2,45 2,80 2,95 1,45 0,51
DC-Pro 5 ZNK 80 B 8/2
2 0,72 40 2745 120 2,20 2,40 2,70 3,00 0,77 3,80 4,20 4,70 3,00 0,77
8 0,27 20 690 240 1,70 1,90 2,20 1,80 0,54 2,95 3,30 3,80 1,80 0,54
ZNK 100 A 8/2
2 1,10 40 2745 120 3,10 3,10 3,50 3,60 0,81 5,40 5,40 6,10 3,60 0,81
DC-Pro 10
8 0,57 20 675 240 3,00 3,40 3,90 1,85 0,58
ZNK 100 B 8/2 -
2 2,30 40 2790 120 5,50 6,20 6,40 4,15 0,77
8 0,57 20 675 240 3,00 3,40 3,90 1,85 0,58 5,20 5,90 6,80 1,85 0,58
ZNK 100 B 8/2
2 2,30 40 2790 120 5,50 6,20 6,40 4,15 0,77 9,50 10,70 11,00 4,15 0,77
DC-Pro 16
8 0,93 20 685 240 4,30 4,70 5,10 2,35 0,55
ZNK 100 C 8/2
2 3,70 40 2820 120 8,20 8,40 8,90 4,95 0,82
-
8 0,93 20 685 240 4,30 4,70 5,10 2,35 0,55
DC-Pro 25 ZNK 100 C 8/2
2 3,70 40 2820 120 8,20 8,40 8,90 4,95 0,82

Min. / max. currents and starting current

No. 500-525 V, 50 Hz, 3 ~ (CE/CSA)
Size Motor size of
poles PN CDF nN Starts/h IN 500 IN 525 Imax 1) IA/IN 525 cos φN
[kW] [%] [rpm] [A] [A] [A]
8 0,05 20 720 240 0,75 0,95 0,95 1,45 0,48
DC-Pro 1 ZNK 71 B 8/2
2 0,18 40 2925 120 0,90 1,25 1,25 2,75 0,46
8 0,10 20 675 240 0,80 0,95 1,10 1,45 0,56
DC-Pro 2 ZNK 71 B 8/2
2 0,37 40 2825 120 1,10 1,25 1,45 2,75 0,63
8 0,18 20 665 240 1,20 1,30 1,35 1,45 0,51
DC-Pro 5 ZNK 80 B 8/2
2 0,72 40 2745 120 1,80 1,90 2,15 3,00 0,77
8 0,27 20 690 240 1,35 1,50 1,75 1,80 0,54
ZNK 100 A 8/2
2 1,10 40 2745 120 2,40 2,50 2,80 3,60 0,81
DC-Pro 10
8 0,57 20 675 240 2,50 2,70 3,10 1,85 0,58
ZNK 100 B 8/2
2 2,30 40 2790 120 4,60 4,90 5,10 4,15 0,77
8 0,57 20 675 240 2,50 2,70 3,10 1,85 0,58
ZNK 100 B 8/2
2 2,30 40 2790 120 4,60 4,90 5,10 4,15 0,77
DC-Pro 16
8 0,93 20 685 240 3,50 3,70 4,00 2,35 0,55
ZNK 100 C 8/2
2 3,70 40 2820 120 6,60 6,70 7,00 4,95 0,82
8 0,93 20 685 240 3,50 3,70 4,00 2,35 0,55
DC-Pro 25 ZNK 100 C 8/2
2 3,70 40 2820 120 6,60 6,70 7,00 4,95 0,82
20352544.indd/020707

1) Imax = maximum rated current for lowering operation.

2) For replacement requirements, the ZNK 71 A 8/2 motor at 380-415 V / 50 Hz is replaced by the ZNK 71 B 8/2 motor. 13
 Min. / max. currents and starting current
No. 440-480 V, 60 Hz, 3 ~ (CSA)
Chain hoist

Size Motor size of

poles PN CDF nN Starts/h IN 440 IN 480 Imax 1) IA/IN 480 cos φN
[kW] [%] [rpm] [A] [A] [A]
8 0,06 20 870 240 1,05 1,25 1,25 1,45 0,47
DC-Pro 1 ZNK 71 B 8/2
2 0,22 40 3525 120 1,25 1,65 1,65 2,75 0,45
8 0,11 20 825 240 1,05 1,25 1,40 1,45 0,55
DC-Pro 2 ZNK 71 B 8/2
2 0,44 40 3425 120 1,45 1,65 1,95 2,75 0,62
8 0,22 20 815 240 1,50 1,70 1,80 1,45 0,50
DC-Pro 5 ZNK 80 B 8/2
2 0,86 40 3345 120 2,30 2,50 2,80 3,00 0,76
8 0,32 20 840 240 1,80 1,95 2,30 1,80 0,53
ZNK 100 A 8/2
2 1,30 40 3345 120 3,25 3,20 3,70 3,60 0,80
DC-Pro 10
8 0,68 20 825 240 3,10 3,50 4,00 1,85 0,57
ZNK 100 B 8/2
2 2,80 40 3390 120 5,70 6,40 6,60 4,15 0,76
8 0,68 20 825 240 3,10 3,50 4,00 1,85 0,57
ZNK 100 B 8/2
2 2,80 40 3390 120 5,70 6,40 6,60 4,15 0,76
DC-Pro 16
8 1,15 20 835 240 4,50 4,90 5,30 2,35 0,54
ZNK 100 C 8/2
2 4,50 40 3420 120 8,50 8,70 9,20 4,95 0,81
8 1,15 20 835 240 4,50 4,90 5,30 2,35 0,54
DC-Pro 25 ZNK 100 C 8/2
2 4,50 40 3420 120 8,50 8,70 9,20 4,95 0,81

Min. / max. currents and starting current

No. 220-240 V, 60 Hz, 3 ~ (CSA)
Size Motor size of
poles PN CDF nN Starts/h IN 220 IN 240 Imax 1) IA/IN 240 cos φN
[kW] [%] [rpm] [A] [A] [A]
8 0,06 20 870 240 2,10 2,50 2,50 1,45 0,47
DC-Pro 1 ZNK 71 B 8/2
2 0,22 40 3525 120 2,50 3,35 3,35 2,75 0,45
8 0,11 20 825 240 2,10 2,50 2,80 1,45 0,55
DC-Pro 2 ZNK 71 B 8/2
2 0,44 40 3425 120 2,90 3,30 3,85 2,75 0,62
8 0,22 20 815 240 2,90 3,30 3,50 1,45 0,50
DC-Pro 5 ZNK 80 B 8/2
2 0,86 40 3345 120 4,60 5,00 5,60 3,00 0,76
8 0,32 20 840 240 3,55 3,90 4,60 1,80 0,53
ZNK 100 A 8/2
2 1,30 40 3345 120 6,50 6,40 7,30 3,60 0,80
DC-Pro 10
8 0,68 20 825 240
ZNK 100 B 8/2 -
2 2,80 40 3390 120
8 0,68 20 825 240 6,20 7,10 8,10 1,85 0,57
ZNK 100 B 8/2
2 2,80 40 3390 120 11,40 12,90 13,30 4,15 0,76
DC-Pro 16
8 1,15 20 835 240
ZNK 100 C 8/2
2 4,50 40 3420 120
-
8 1,15 20 835 240
DC-Pro 25 ZNK 100 C 8/2 1) Imax = maximum rated current for
2 4,50 40 3420 120 lowering operation.

Min. / max. currents and starting current

No. 380-400 V, 60 Hz, 3 ~ (CE) 575 V, 60 Hz, 3 ~ (CSA)
Size Motor size of
PN CDF nN Starts/h IN 380 IN 400 Imax 1) IA/IN 400 cos φN IN 575 Imax 1) IA/IN 575 cos φN
poles
[kW] [%] [rpm] [A] [A] [A] [A] [A]
8 0,06 20 870 240 1,35 1,60 1,60 1,45 0,47 0,85 0,85 1,45 0,48
DC-Pro 1 ZNK 71 B 8/2
2 0,22 40 3525 120 1,70 2,00 2,00 2,75 0,45 0,90 0,90 2,75 0,46
8 0,11 20 825 240 1,50 1,60 1,80 1,45 0,55 0,90 1,00 1,45 0,65
DC-Pro 2 ZNK 71 B 8/2
2 0,44 40 3425 120 1,80 2,00 2,30 2,75 0,62 1,00 1,15 2,75 0,63
8 0,22 20 815 240 1,80 1,95 2,00 1,45 0,50 1,10 1,35 1,45 0,54
DC-Pro 5 ZNK 80 B 8/2
2 0,86 40 3345 120 1,75 2,90 3,20 3,00 0,76 1,75 2,10 3,00 0,88
8 0,32 20 840 240 2,40 2,70 2,90 1,80 0,53 1,35 1,55 2,10 0,58
ZNK 100 A 8/2
2 1,30 40 3345 120 3,80 4,00 4,60 3,60 0,80 2,40 2,70 3,80 0,87
DC-Pro 10
8 0,68 20 825 240 3,90 4,30 4,90 1,85 0,57 2,40 2,70 1,85 0,62
ZNK 100 B 8/2
2 2,80 40 3390 120 7,20 7,70 8,00 4,15 0,76 4,40 4,50 4,15 0,83
8 0,68 20 825 240 3,90 4,30 4,90 1,85 0,57 2,40 2,70 1,85 0,62
ZNK 100 B 8/2
20352544.indd/020707

2 2,80 40 3390 120 7,20 7,70 8,00 4,15 0,76 4,40 4,50 4,15 0,83
DC-Pro 16
8 1,15 20 835 240 5,50 5,80 6,30 2,35 0,54 3,40 3,70 2,35 0,62
ZNK 100 C 8/2
2 4,50 40 3420 120 10,50 10,60 11,00 4,95 0,81 6,50 6,90 4,95 0,89
8 1,15 20 835 240 5,50 5,80 6,30 2,35 0,54 3,40 3,70 2,35 0,62
DC-Pro 25 ZNK 100 C 8/2
2 4,50 40 3420 120 10,50 10,60 11,00 4,95 0,81 6,50 6,90 4,95 0,89
14
 Mains connection delay fuse links

Chain hoist
Size Motor size 380-415V 220-240V 500-525V 440-480V 220-240V 380-400V 575V
50Hz 60Hz
[A] [A] [A] [A] [A] [A] [A]
ZNK 71 A 8/2
DC-Pro 1
6 6 6 6
ZNK 71 B 8/2
DC-Pro 2 6 6 6
DC-Pro 5 ZNK 80 B 8/2 10 15
10 10
ZNK 100 A 8/2 6 10
DC-Pro 10
- 16 - 20 15
ZNK 100 B 8/2 16 15
20 10 25 15 10
DC-Pro 16
ZNK 100 C 8/2 20 - 16 20 - 25 15
DC-Pro 25

Supply cables 1) for 5% voltage drop ∆U and starting current IA

Size Motor size 380-415V 220-240V 500-525V 440-480V 220-240V 380-400V 575V
50Hz 60Hz
[mm2] [m] [mm2] [m] [mm2] [m] [mm2] [m] [mm2] [m] [mm2] [m] [mm2] [m]
ZNK 71 A 8/2
DC-Pro 1
100 89 76 100
ZNK 71 B 8/2
DC-Pro 2 1,5 100 100 1,5 1,5 100
DC-Pro 5 ZNK 80 B 8/2 1,5 31 1,5 26 75
94
ZNK 100 A 8/2 34 1,5 29 78 1,5
DC-Pro 10
38 - - 61 43 - - 2,5 45 78
ZNK 100 B 8/2
46 2,5 25 73 52 2,5 21 1,5 90
DC-Pro 16
36
ZNK 100 C 8/2 2,5 47 - 45 2,5 53 - 2,5 51
DC-Pro 25

DCS-Pro, DCMS-Pro, DCRS-Pro electrical key values

The tolerance of the voltage range must not exceed +5% and -10%.
Motors are designed in compliance with insulation class F.

Size Motor size No. of Min. / max. currents and starting current
poles 380-480 V, 50/60 Hz, 3 ~ (CE/CSA)
PN CDF 2) nN IN 380-480 MK/MN 380-480 cos φN
[kW] [%] [rpm] [A]
DCS-Pro 1
ZNK 71 B 4 0,73 60 2480 3,10 2,50 0,50
DCS-Pro 2
4
DCS-Pro 5 ZNK 80 A 4 0,73 60 2540 2,90 3,20 0,58
DCS-Pro 10 ZNK 100 A 4 2,20 60 2520 4,50 3) 2,70 0,68

1) The lengths of the supply lines are calculated

Supply cables 1) for 5% voltage drop
on the basis of an earth-loop impedance of Mains connection delay fuse links ∆U and starting current IA
200 mΩ.
20352544.indd/020707

2) 20% CDF at vsmin Motor size 380-480 V, 50/60 Hz, 3 ~ Motor size 380-480 V, 50/60 Hz, 3 ~
60% CDF at vsrated to vsmax
[A] [mm²] [m]
3) vsrated SWL In 380-400
ZNK 71 B 4 ZNK 71 B 4
6 m/min 1000 kg 4,50 A 6 100
ZNK 80 A 4 ZNK 80 A 4 1,5
6 m/min 2000 kg 5,50 A
12 m/min 1000 kg 5,50 A ZNK 100 A 4 10 ZNK 100 A 4 40 15
 Demag chain hoist
DC-Pro 1 - 10
Load capacity ≤ 1250 kg
1/1 reeving

DC-Pro 1-10 chain hoist with short suspension bracket

Chain hoist

42064448.jpg

DC-Pro 1-10 chain hoist with long suspension bracket

The following dimensions change due to larger cut-off springs for higher speeds:
1) H8 chain collector boxes are used for H5 hook paths and speed v2. 42064547.jpg
2) For chain hoists with v=16/4 or v=12/3, the C dimension is increased by 42 mm.
For DC 5 chain hoists with v=24/6, the C dimension is increased by 111 mm.
For DC 10 chain hoists with v=24/6, the C dimension is increased by 131 mm.

Size Motor Suspension bracket Susp. bracket

short long short long short long
Chain collector
box size
H5 H8 H5 H8
20352544.indd/020707

C 2) C 1 1) b b1 l l1 l2 l3 l4 l5 b4 b6 d d1 d2 h1 h2 h1 h2 h4 h5
DC-Pro 1/2 ZNK 71 B 8/2 326 364 335 365 373 403 268 138 422 237 170 183 100 124 22 263 300 163 50
19 92 8 40 78
DC-Pro 5 ZNK 80 A 8/2 378 416 395 425 435 465 280 141 468 265 175 195 107 151 24 293 323 201
60
ZNK 100 A 8/2 493 526 528 289 60
DC-Pro 10 472 505 582 615 349 184 183 227 135 23 124 187 18 33 350 65 383 98 233
16 ZNK 100 B 8/2 582 615 578 339
 Demag chain hoist
DC-Pro 10
Load capacity > 1000 kg
2/1 reeving

DC-Pro 10 chain hoist with short suspension bracket

Chain hoist
42666049.jpg

DC-Pro 10 chain hoist with long suspension bracket

DC-Pro 10 units with

2/1 reeving and a
hook path of 8 m are
supplied with a flexible
chain collector bag
(pay attention to di-
mensions).

42666048.jpg
Motor Suspension bracket Susp. bracket
Size
short long short long short long
20352544.indd/020707

ZNK 100 B 8/2

Chain collector box size

DC-Pro 10

H5 H8 H5 H8 H5 H8 H5 H8 H5 H8 H5 H8
C C1 b b1 l4 l5 l l1 l2 l3 b4 b6 d d1 d2 h1 h2 h1 h2 h4 h5
564 597 582 632 615 665 349 409 184 244 227 340 170 225 578 304 149 60 23 124 187 18 42 350 65 383 98 233 60
17
 Demag chain hoist
DCS-Pro 1 - 5
Load capacity ≤ 500 kg
1/1 reeving

DCS-Pro 1-5 chain hoist with long suspension bracket

Chain hoist

42736344.jpg

Size Motor Suspension bracket Susp. bracket

short long short long short long
Chain collector
20352544.indd/020707

box size
H5 H8 H5 H8
C C1 b b1 l l1 l2 l3 l4 l5 b4 b6 d d1 d2 h1 h2 h1 h2 h4 h5
DCS-Pro 1/2 ZNK 71 B 4 326 364 335 365 373 403 268 138 502 237 170 183 100 124 22 263 300 163 50
60 19 92 8 40 78
18 DCS-Pro 5 ZNK 80 A 4 378 416 395 425 435 465 280 141 548 265 175 195 107 151 24 293 323 201 60
 Demag chain hoist
DCS-Pro 10
Load capacity 630 - 2500 kg
1/1 and 2/1 reeving

DCS-Pro 10 chain hoist with long suspension bracket

Chain hoist
External braking resistor
DCS-Pro 10 1/1 VS 12-22
DCS-Pro 10 2/1

DCS-Pro 10 units
with 2/1 reeving and a
hook path of 8 m are
supplied with a flexible
chain collector bag
(pay attention to di-
mensions).
42736444.jpg

Size Motor Suspension bracket Susp. bracket

short long short long short long
20352544.indd/020707

Chain collector box size

H5 H8 H5 H8 H5 H8 H5 H8 H5 H8 H5 H8
C C1 b b1 l4 l5 l l1 l6 b4 b6 d d1 d2 h1 h2 h1 h2 h4
DCS-Pro 10 1/1 ZNK 472 505 493 582 526 615 135 339 333 33
349 409 184 244 227 340 674 23 124 187 18 350 65 383 98 233
DCS-Pro 10 2/1 100 A 4 564 597 582 632 615 665 170 225 304 298 42 19
 Demag chain hoist
DC-Pro 16 to DC-Pro 25
1/1 reeving

DC-Pro 16-25 chain hoist

Chain hoist

42700347.jpg

Size Motor Chain collector box size

20352544.indd/020707

1 2 1 2 1 2 1 2 1 2 1 2
C C1 Hook path b b1 l4 l5 l l1 l2 l3 b4 b6 d d1 d2 h1 h2 h4 h5
ZNK 100 B 8/2 679 333
DC-Pro 16 H14 H30
640 813 893 490 501 235 245 265 325 145 177 177 60 34 170 187 20 39 502 142 255 60
ZNK 100 C 8/2 732 386
20 DC-Pro 25 H10 H20
 Demag chain hoist
DC-Pro 16 to DC-Pro 25
2/1 reeving

DC-Pro 16-25 chain hoist

Chain hoist

42700447.jpg

Size Motor Chain collector box size

20352544.indd/020707

1 2 1 2 1 2 1 2 1 2 1 2
C C1 Hook path b b1 l4 l5 l l1 l2 l3 b4 b6 d d1 d2 h1 h2 h4 h5
ZNK 100 B 8/2 679 333
DC-Pro 16 735 H7 H15 45
813 893 490 501 244 254 265 325 145 177 177 60 34 170 187 20 502 142 255 60
ZNK 100 C 8/2 732 386
DC-Pro 25 770 H5 H10 50 21
 Flexible chain collector bag for hook path > 8 m

When ordering DC chain hoists with hook paths longer than 8m, please correspon-
dingly indicate the required control cable length.
Chain hoist

The reduced load capacity of the chain hoist due to the deadweight of the chain
must be considered for longer hook paths.

The long suspension bracket must be used for DC chain hoists with flexible chain
collector bags when
• a counterweight is fitted,
• a suspension and support roller are fitted.

Chain collectors for shorter hook paths than those shown in the following are sup-
plied with the standard rigid plastic chain collector box.
Chain collectors for longer hook paths and sheet metal chain collector boxes on
request.

20352544.indd/020707

22
 Chain collector without counterweight / suspension (for stationary or travelling DC chain hoists)

Chain hoist
42734244.jpg

Size Reeving Hook path 2) Part no. 1) A l4 l5 b7 b8

[m] [mm] [mm] [mm] [mm] [mm]
9 - 25 717 350 45 220
26 - 35 717 302 45 270
DC 1 / 2 256 137 55 152
36 - 50 717 303 45 320
51 - 65 717 304 45 380
9 - 20 718 350 45 250
21 - 35 718 302 45 315
DC 5 1/1 276 129 62 154
36 - 50 718 303 45 385
51 - 65 718 304 45 456
11-20 715 350 45 270
21 - 30 715 302 45 345
336 146 73 196
31 - 40 715 303 45 420
41 - 50 715 304 45 495
DC 10
6 - 10 715 350 45 270
11 - 15 715 305 45 345
2/1 336 111 73 196
16 - 20 715 306 45 420
21 - 25 715 307 45 495

1) Flexible chain collector bag assemblies consist of:

- Chain collector upper section made of aluminium,
20352544.indd/020707

- Attachment clips,
- Flexible chain collector bag.
2) Flexible collector bag without counterweight / suspension.

Longer hook paths only with counterweight / suspension, see following pages.

23
 Chain collector with counterweight (for stationary DC chain hoists and on KBK)
Chain hoist

42734644.jpg

Size Reeving Hook path Part no. 1) Additional weights b9 b10 b11 h6 Weight
[m] [mm] [mm] [mm] [mm] [kg]
9 - 25 -
26 - 35 - 5,4
DC 1 / 2
36 - 50 747 526 46 214 325 162,5 206
1 x 747 525 46 9,1
51 - 65
9 - 20 -
21 - 35 - 5,4
DC 5 1/1
36 - 50 747 526 46 1 x 747 525 46 214 325 162,5 206 9,1
51 - 65 2 x 747 525 46 12,8
11 - 20 -
21 - 30 1 x 747 585 46 13,4
31 - 40 747 583 46 2 x 747 585 46 238 400 217 258 18,8
41 - 50 3 x 747 585 46 24,2
DC 10
6 - 10 -
11 - 15 1 x 747 585 46 13,4
2/1
16 - 20 747 583 46 2 x 747 585 46 238 400 217 258 18,8
21 - 25 3 x 747 585 46 24,2

1) The counterweight sub-assembly consists of:

- 2 longitudinal beams,
20352544.indd/020707

- 1 counterweight,
- extended suspension pins and retaining clips,
- hexagon-socket head screws and hexagon nuts,
- but without a flexible chain collector.
Pay attention to the required number of couterweights.
24
 Chain collector with suspension and support roller (for travelling DC chain hoists)

Chain hoist
42734744.jpg

Size Travel unit Hook path Part no. 1) a1 b12 b13

[m] [mm] [mm] [mm]
9 - 25 -
26 - 35
DC 1 / 2
36 - 50 747 594 46 293 245 170
51 - 65
9 - 20 -
21 - 35
DC 5 RU / EU 11 DC
36 - 50 747 594 46 331 245 170
51 - 65
11-20 -
21 - 30
31 - 40 747 594 46 383 245 170
41 - 50
DC 10
6 - 10 -
RU / EU 22 DC 11 - 15
RU / EU 34 DC 16 - 20 747 914 46 394 245 170
21 - 25

1) The suspension and support roller sub-assembly consists of:

- various plates,
20352544.indd/020707

- pins and retaining clips,

- hexagon-socket head screws and hexagon nuts, washers,
- a travel wheel,
- but without a flexible chain collector.

25
 Suspension

Trolley load Flange width Flange thick- Crossbar DC 1 DC 2 DC 5 DC 10 DC 16 DC 25

capacity ness diameter
Chain hoist

[kg] [mm] [mm] [mm]

Chain hoist load 80- 80- 160- 315- 1250- 1250- 2500- 2000- 4000-
[kg]
capacity 125 250 500 1250 2500 1600 3200 2500 5000
Reeving 1/1 2/1 1/1 2/1 1/1 2/1
See next page for diagram
RU 3 450 60-90 12 21
1+2 1+2 1+2 1)
58-143 20 30
450
144-300 18 35 1 1 1 1)
RU 6
58-143 20 30 1+2 1+2 1+2
700
144-300 18 38
850 58-300
34 1 1 1
RU / EU 11 DK 58-143 16
1350
144-300 45
RU / EU 22 DK 2600 82-300 22 51 3+4 3+4 5 4)
RU / EU 36 DK 3600 106-300 56 5 5
5
106-186 30 70 5
RU / EU 55 DK 5500
187-300 82,5
CF 5 550 50-91 15 16
58-200 1+2 1+2 1+2
U / EU 11 DC 1100 22 30
201-310
3+4 5)
82-200
U / EU 22 DC 2200
201-310 30 2) 40 3+4 6)
U / EU 34 DC 3400 82-310 5
98-200 5 5
RU / EU 56 DC 5600 30 55 5
201-310
100 100
I 300 2 2 2
KBK trolley
II 600 3+4 3)
III 1300 3

KBK I 400 1 1 1
articulated frame II 1200
(double trolley) 3
III 2600 3
100 200
I 600
KBK crane traverse
II 1400-2200
3
III 2600 3
1 1 1
100 200
I 600
KBK crab frame
II 1200/2400 3
3
III 3300
20352544.indd/020707

1) up to 400 kg
2) max. 28 mm for DC16/25
3) up to 500 kg
4) Flange thickness max. 20 mm
5) DC 10 - 1250 1/1 with U / EU 22 DC
26 6) DC 10 - 2500 2/1 with U / EU 34 DC
 Fig. 1 Fig. 2

Chain hoist
Fig. 3 Fig. 4 Fig. 5

42699245.jpg

Optional suspensions

DC-Pro 1-5 suspension ring DC-Pro 10 suspension ring DC-Pro 16-25 suspension ring
Part no.: 718 278 45 Part no.: 715 278 45 Part no.: 721 278 45
for suspension parallel to track girder for suspension parallel to track girder including 2 adjusting rings
for suspension parallel to track girder

42652159.jpg
Suspension hook, folding
20352544.indd/020707

Size Part no. Dimensions [mm]

L b h d
DC 1-5 718 910 45 92 22 104 25
DC 10 715 910 45 124 36 152 36 42699844.jpg 27
 Trolleys

Properties The trolleys have the following product features:

• Infinitely variable adjustment of the flange width by means of adjusting rings,
• U 11 / U 22 travel rollers made of plastic (optional steel rollers),
• U 34 / RU 56 travel rollers made of steel,
• Universal travel rollers for parallel and sloping running surfaces,
• Travel rollers without flanges, additional lateral steel guide rollers,
• Integrated drop stops in the individual die-cast aluminium halves,
• The side cheek surfaces are powder-coated.
Trolley

U 11 - U 34 travel on curved tracks The minimum permissible curve radius for push-travel trolleys is 1000 mm for U 11
and 2000 mm for U 22 / U 34 trolleys. However, to ensure good travel characteris-
tics and a longer trolley service life, we recommend that much larger curve radii be
used, e.g. 1500 mm or 3000 mm, respectively.
The minimum permissible curve radius for electric-travel trolleys is 2000 mm (U 11)
and 3000 mm (U 22 / U 34).
Wear on the travel wheels strongly depends on the curve radius. The forces re-
quired to move the load may strongly increase in the case of small curve radii in
connection with high loads.

Trolleys with steel and spheroidal We recommend that steel travel rollers be used for:
graphite cast iron travel rollers - frequent travel on curved tracks,
- extreme ambient conditions (dirt accumulation, hot atmospheres, etc.),
- heavily worn girders,
- very heavy dead loads.
U11-S 200 58-200 Part no. 716 535 45 l=290
U11-S 310 on request
The U 34 with steel travel rollers is used for the load capacity range of the U 22.
U 34 and U 56 trolleys are always fitted with steel travel rollers.

EUDDC double-wheel articulated The travel wheels and guide rollers of four-wheel trolleys may display increased
trolleys wear in installations featuring intensive operation, we recommend the use of
EUDDC units for:
- frequent travel on curved tracks witt small curve radii (1000 mm) and high load
capacities,
- automatic operation in connection with travel on curved tracks, small curve radii
(1000 mm) and high load capacities,
20352544.indd/020707

28
 Curve radii of trolleys The specified curve radii apply for normal applications.
Contact the manufacturer or his representative for frequent curve travel
operation (e.g. automatic installations).

Curve radii in mm
Trolley size Load capacity Runway girder Travel wheel mate-
Push travel Electric travel rial
[kg] Flange width Rmin Flange width Rmin
CF 5 550 50-91 800 - - Plastic
U 11 DC EU 11 DC 1100 58-310 1000 58-310 2000
Plastic 3)
U 22 DC EU 22 DC 2200

Trolley
82-310 1) 2000 82-310 1) 3000
U 34 DC EU 34 DC 3400 Spheroidal graphite
RU 56 DC EU 56 DC 5600 98-310 2000 2) 98-310 2500 2) cast iron
1) Flange width for DC 16/25 = 98-310 mm.
2) From flange width 106 mm
3) Steel travel rollers on request

Travel speeds
Load Possible cross-travel speeds in approx. ... m/min
Chain hoist Reeving
capacity V14/3 V12/4 V24/6 V40/10
[kg] Type Trolley Travel drive Trolley Travel drive Trolley Travel drive Trolley Travel drive
80 DC-Pro 1
to to 1/1 U 11 DC E 11 DC
1000 DC-Pro 10 - - - -
2/1
DC-Pro 10
U 22 DC E 22 DC
1250
1/1 - -
DC-Pro 16 EU 56 DC ZBF 80 A 12/4 EU 56 DC ZBF 80 A 8/2
EU 56 DC ZBF 71 A 8/2
DC-Pro 10 2/1 - - - -
U 22 DC E 22 DC
1600
DC-Pro 16 1/1 EU 56 DC ZBF 80 A 12/4 EU 56 DC ZBF 80 A 8/2
EU 56 DC ZBF 71 A 8/2
DC-Pro 10 2/1 - - U 22 DC E 22 DC - -
2000
DC-Pro 25 1/1 EU 56 DC ZBF 80 A 12/4 EU 56 DC ZBF 71 A 8/2 EU 56 DC ZBF 80 A 8/2
DC-Pro 10 - - - - - -
2/1
2500 DC-Pro 16 U 34 DC E 34 DC
DC-Pro 25 1/1
ZBF 80 A 8/2
3200 DC-Pro 16 EU 56 DC ZBF 80 A 12/4 EU 56 DC ZBF 71 A 8/2 EU 56 DC
4000 2/1
DC-Pro 25 - -
5000 ZBF 90 B 8/2
20352544.indd/020707

29
 CF 5 trolley Suitable for
Demag chain hoist:
Max. SWL 550 kg
DC-Pro 1 - 80 to 125,
DC-Pro 2 - 80 to 250,
DC-Pro 5 - 80 to 500

CF 5 trolley For further information, see

publication 203 568 44.
for girders to DIN 1025, part 1 + 5

tmax.=15
Trolley

Designation Max. flange thickness Flange width Part no. Weight

t [mm] [mm] [kg]
CF 5 15 50 - 91 840 007 44 2,6

Girder connections by means of fish plates not permitted in the area of the guide rollers
CF 5 universal stirrup
Part no. 840 045 44

CF 5 load hook Chain hoist parallel to the track

Part no. 840 070 44 girder
The long suspension bracket of the
DC chain hoist must be used.
20352544.indd/020707

30 41777947.jpg
 U 11 trolley Suitable for
Max. SWL 1100 kg Demag chain hoist:
DC-Pro 1 - 80 to 125,
DC-Pro 2 - 80 to 250,
DC-Pro 5 - 80 to 500,
DC-Pro 10 - 250 to 1000

U 11 trolley For further information, see

publication 203 569 44.
for girders to DIN 1025, part 1 + 5

Trolley
Adjusting ring with grub screw Screws for Tightening Thread depth
fittings torque
Tightening torque 18 Nm min. max.
[Nm] [mm] [mm]
M6 9 12 17
Supporting washers
M8 18 16 21

Detail “X”
Retaining arrange-
ment complete

42652148.jpg

Pay attention to clearance Number of supporting washers Flange width [mm]

dimension for girder con- 58 66 74 82 90 98 - 310
nection by means of fish DC 1-5, DCM 1-5 2 4 8
plates. DKUN 1-2 - 4 5 10 Adjusting rings
DKUN 5 2 4 8
Cast-in hexagon holes without a
DC 10 1/1 - 4 8 10
thread are available for all fitting pos-
sibilities on the trolley side cheeks. DKUN 10 - - 4 6 10

Screws are directly bolted in for fitting

20352544.indd/020707

current collectors or limit switches, for Designation Max. fl. thickness Flange width Part no. l Weight
example. t [mm] [mm] [mm] [kg]
U 11 - 200 58 - 200 716 521 45 290 7,0
s Sloping flange Parallel flange U 11 - 310 22 201 - 310 716 532 45 400 7,4
[mm] 6 7 U 11 - 500 311 - 500 on request 590 9,6 31
 U 22 / U 34 trolley Suitable for
Max. SWL 2200 kg / 3400 kg Demag chain hoist:
DC-Pro 10 - 1250 to 2000 (U 22)
DC-Pro 10 - 2500 (U 34)
DC-Pro 16 - 1250 to 1600 (U 22)
DC-Pro 16 - 2500 to 3200 (U 34)
DC-Pro 25 - 2000 to 2500 (U 34)

U 22 / U 34 trolley For further information, see

publication 203 569 44.
for girders to DIN 1025, part 1 + 5
Trolley

Adjusting ring with grub screw Screws for Tightening Thread depth
fittings torque
Tightening torque 36 Nm min. max.
[Nm] [mm] [mm]
M6 9 12 17
M8 18 16 21

Detail “X”
Retaining arrange-
ment complete

Supporting washers

42665948.jpg

1) max. 28 mm for DC16/25

Number of supporting washers Flange width [mm]
Pay attention to clearance 82 90 100 112 120 - 310
dimension for girder con- DC 1-5, DCM 1-5, DKUN 5 4 8 12
nection by means of fish DC 10 2 6 10 Adjusting rings
plates. DC 16 / 25 - 4 10
DKUN 10 2 6 10
Cast-in hexagon holes without a
DKUN 20 - 4 8
thread are available for all fitting pos-
sibilities on the trolley side cheeks.
Screws are directly bolted in for fitting Designation Max. fl. thickness Flange width Part no. l Weight
20352544.indd/020707

current collectors or limit switches, for t [mm] 1) [mm] [mm] [kg]

example. U 22 - 200 82 - 200 716 620 45 325 13,6
30
U 22 - 310 201 - 310 716 631 45 435 14,6
s Sloping flange Parallel flange U 22 - 500 35 311 - 500 on request 600 18,9
[mm] 6 5 U 34 - 310 30 82 - 310 716 731 45 435 14,6
32
20352544.indd/020707

33
Trolley
 E 11 / E 22 / E 34 travel drive Suitable for
Trolleys:
220-480 V, 50 / 60 Hz, 3 ~ U 11 / U 22 / U 34
KBK RF 125

Design overview

1 DC worm geared motor

2 Control board
3 Housing lower part
4 Housing cover
5 Housing cover safety retainer
6 Insert with cable entry glands
7 Cover plate of control board
Trolley

1
3

42669545.jpg

Selection table Max. displaceable Travel Speed 3) Possible Part no. Max.
weight drive at full load partial load 1) trolleys weight
incl. deadload 2)
vrated vmax
[kg] Type [m/min] [m/min] [kg]
1100 E 11 U 11 716 570 45 4
24/6 30/7,5
U 22
2200 E 22 716 590 45 5
27/7 33/8 RF 125
3400 E 34 14/3,5 - U 34 716 740 45 5
1) possible with different parameter setting
2) max. gradient 1%, > 1% on request
3) In connection with DCS (infinitely variable) from 0,5 m/min to vmax

Electrical key values Min. / max. currents and starting current

220-480 V, 50 / 60 Hz, 3 ~ (CE/CSA)
Size Motor size
PN CDF nN Starts/h IN 220 IN 480 Imax 220 Imax 480
[kW] [%] [rpm] [A] [A] [A] [A]
0,025 20 862 240 0,3 0,15 1,3 0,65
E 11 MP 56 M
0,1 40 3450 120 1,1 0,55 2,6 1,3
0,05 20 630 240 0,5 0,24 1,16 0,58
E 22 MP 56 L
0,2 40 2525 120 1,8 0,9 4,3 2,15
0,04 20 478 240 0,5 0,24 1,16 0,58
E 34 MP 56 XL
0,15 40 1914 120 1,6 0,8 3,8 1,9
20352544.indd/020707

The tolerance of the voltage range must not exceed +5% and -10%.
Motors are designed in compliance with insulation class F.

For further information, see publication 214 810 44.

34
 Properties • IP 55 enclosure,
• Ambient temperature -20 °C to + +40 °C,
• Temperature monitoring,
• 7-segment display for operating status, error messages, parameter program-
ming,
• All electrical connections are of plug-in design,
• Inputs for limit switches and fast-to-slow limit switches are integrated into the
control card,
• Smooth starting via ramps,

Trolley
• For voltages from 480 V - 575 V, a single-phase isolating transformer with the
following technical data be integrated into the line power supply:
Type: TTT 0,25
Primary voltage: 575 V
Secondary voltage: 230 V
Output: 250 VA
• E 11 / E 22 / E 34 is fitted to the relevant U11 / U22 / U 34 trolley,
• E 22 can also be fitted to the new RF 125 friction wheel travel drive,
• The travel drive is designed to match the electrical concept of the DC chain
hoist,
• Line voltage relayed to the chain hoist,
• Signal transmission in steps with 24 V tri-state signals for controlled
DC chain hoists (half-wave evaluation),
• Stepless signal transmission with 0-24 V PWM signals (pulse width modultation)
in connection with stepless DCS chain hoists.

E 11 / E 22 / E 34 units are shipped ready for operation.

The following settings are also possible:
42670747.jpg
• Travel speed, acceleration and braking parameters can be programmed via
DSE-10C/CS control pendant,
• Load-sway damping can be activated for the cross travel motion,
• Infinitely variable cross-travel speed only in connection with DCS-Pro and
DSE-10CS.

The following are provided for the electrical connection between the chain hoist
and the trolley travel drive:

DC 1-10
Control cable set (part no. 720 070 45) and
Power supply cable (part no. 720 072 45);

DC 16-25
Power/control cable set (part no. 720 369 45).
20352544.indd/020707

42670746.jpg 35
 E 22 travel drive on KBK RF 125
Trolley

Spring length with washer when pre-tensioned 47 mm

42670544.jpg

For further information on RF 125 trolleys, see publication 202 976 44.

20352544.indd/020707

36
 E 11 / E 22 / E 34 travel drive on U 11 / U 22 / U 34 trolley

Trolley
Not recommended for
use as a long-travel drive
on lower flanges due to
the single-wheel drive
arrangement.
We recommend horizontal
mounting of the travel dri-
ve for outdoor operation.

42669454.jpg
20352544.indd/020707

Trolley A1 B H X1 X2 X3 T1
[mm] [mm] [mm] [mm] [mm] [mm] [mm]
EU 11 58 273 98 50 68 115 41
EU 22 / EU 34 60 288 112 68 44 117 49 37
 RU 56 trolley Suitable for
Max. SWL 5600 kg Demag chain hoist:
DC-Pro 16 - 1250 to 3200,
DC-Pro 25 - 2000 to 5000

RU 56 trolley For further information, see

publication 203 691 44.
for girders to DIN 1025, part 1 + 5
Trolley

Screws for Tightening Thread depth

fittings torque min. max.
Adjusting ring with grub screw [Nm] [mm] [mm]
Tightening torque 60 Nm M8 18 16 21

Detail “X”
Retaining arrangement complete

42731545.jpg

Pay attention to clearance

dimension for girder con-
nection by means of fish Example for ordering
plates. RU 56 cpl. up to flange width 310 mm Part no. 716 831 45
consisting of:
Cast-in hexagon holes without a
thread are available for all fitting pos- 2 Side cheeks, non-driven Part no. 716 824 45 (2x)
sibilities on the trolley side cheeks. 1 Load bar Part no. 716 853 45
Screws are directly bolted in for fitting
current collectors or limit switches, for Designation Max. fl. thickness Flange width Part no. l Weight
example. t [mm] [mm] [mm] [kg]
s Sloping flange Parallel flange RU 56 - 200 98 - 200 716 820 45 385 32,8
30
[mm] 5 3 RU 56 - 310 201 - 310 716 831 45 495 34,8
20352544.indd/020707

DK chain hoist application with RU / EU 56 DK 16 DK 20

From flange width 140 mm with a long suspension With long suspension eye and retaining
Transverse to girder
eye and additional adjusting rings part no. 716 854 45 arrangement, cpl.
From flange width 106 mm with a suspension ring
Parallel to girder -
and additional adjusting rings part no. 716 854 45
38
 Trolley
42734944.jpg

EU 56 with motor a1 a2 m1 m2 k1 L1 L2 L3 L4 Weight for flange width

≤ 200 mm > 200 mm
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] [kg]
ZBF 71 140 70 123 218 335 153 51,2 53,2
ZBF 80 51 45 157 79 132 99 231 391 153 58,2 60,2
ZBF 90 196 98 149 251 435 168 66,2 68,2

Designation Flange width Cross-travel speed Load capacity Part no. Weight
[mm] [m/min] up to 4000 kg up to 5000 kg [kg]
12/4
716 842 45
98 - 200 24/6 38,2
40/10 716 843 45
1 EU 56 trolley cpl. without motor
12/4
716 844 45
201 - 310 24/6 40,2
40/10 716 845 45
12/4 ZBF 80 A 12/4
716 827 45
1 side cheek, non-driven 24/6 ZBF 71 A 8/2 17,5
40/10 ZBF 80 A 8/2 ZBF 90 B 8/2 716 828 45
1 side cheek, non-driven 716 824 45 12
98 - 200 716 851 45 8,8
1 RU / EU load bar
201 - 310 716 853 45 10,8

Example for ordering

EU 56 cpl. up to flange width 310 mm
consisting of:
1 EU 56 complete in accordance with speed and load capacity assignment
1 Travel motor with specification of voltage and type of enclosure

Fitting of supporting rollers

Supporting rollers need to be fitted to EU 56 trolleys for smaller flange widths
in combination with the larger motors. Supporting rollers are required for EU 56
trolleys in the following cases:
- with ZBF 80 motors up to flange width 130,
- with ZBF 90 motors up to flange width 200.

Girder running surfaces

For optimum travel characteristics, a paint finish with a layer thickness < 10 µm as
corrosion protection is permissible in the area of the girder running surfaces (over
20352544.indd/020707

a width of 40 mm from the outer edge of the girder).

39
 IP55 sealing arrangement
Travel motors and brakes are provided with IP54 type of enclosure as standard.
Travel drives can be ordered with IP55 as an option.
A sealing arrangement can be used to increase the enclosure of the brake to IP 55
to prevent harmful dust accumulation and hose water from inhibiting correct opera-
tion of the brake.
This is recommended for outdoor operation. The advantages of an open brake
arrangement without any sealing are improved heat dissipation and removal of
abrasion from inside the brake.
Trolley

For further information, see publication 214 228 44.

Brake
Unlike the standard design, the following must be considered for EU 56 trolleys
with ZBF motors:
Motor Brake Brake torque Spring assignment
ZBF 71 B003 1,4 Nm 3 off blue
ZBF 80 B020 2,2 Nm 4 off blue
ZBF 90 B020 5,6 Nm 4 off red and 2 off blue

Contact the manufacturer for a reduced brake torque on ZBF 90 motors.

EU 56 electrical key values

Travel motor data (The tolerance of the voltage range must not exceed +/- 10 %.)
Motors are designed in compliance with insulation class F.
The current values are calculated for an ambient temperature of 40 °C.

Min. / max. currents and starting current

No. of 220 V, 50 Hz, 3 ~ (CE) 230 V, 50 Hz, 3 ~ (CE) 240 V, 50 Hz, 3 ~ (CE)
Motor size
poles CDF PN nN IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA
[%] [kW] [rpm] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
8 40 0,09 675 1,40 1,60 0,61 0,78 1,30 1,60 0,61 0,78 1,30 1,60 0,61 0,78
ZBF 71 A 8/2
2 40 0,34 2785 1,90 3,50 0,73 0,85 1,80 3,50 0,73 0,85 1,70 3,50 0,73 0,85
8 40 0,13 630 2,60 1,20 0,64 0,90 2,50 1,20 0,64 0,90 2,40 1,20 0,64 0,90
ZBF 80 A 8/2
2 40 0,50 2790 2,60 4,50 0,73 0,90 2,50 4,50 0,73 0,90 2,40 4,50 0,73 0,90
8 40 0,20 690 2,80 1,95 0,50 0,78 2,60 1,95 0,50 0,78 2,50 1,95 0,50 0,78
ZBF 90 B 8/2
2 40 0,80 2765 4,10 3,60 0,79 0,81 4,00 3,60 0,79 0,81 3,80 3,60 0,79 0,81
12 15 0,06 415 2,60 1,00 0,71 0,79 2,50 1,00 0,71 0,79 2,40 1,00 0,71 0,79
ZBF 80 A 12/4
4 40 0,25 1380 1,80 2,80 0,64 0,88 1,70 2,80 0,64 0,88 1,60 2,80 0,64 0,88

Min. / max. currents and starting current

No. of 380-400 V, 50 Hz, 3 ~ (CE) 415 V, 50 Hz, 3 ~ (CE) 500 V, 50 Hz, 3 ~ (CE)
Motor size
poles CDF PN nN IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA
[%] [kW] [rpm] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
8 40 0,09 675 0,76 1,60 0,61 0,78 0,73 1,60 0,61 0,78 0,61 1,60 0,61 0,78
ZBF 71 A 8/2
2 40 0,34 2785 1,00 3,50 0,73 0,85 1,00 3,50 0,73 0,85 0,84 3,50 0,73 0,85
8 40 0,13 630 1,45 1,20 0,64 0,90 1,35 1,20 0,64 0,90 1,15 1,20 0,64 0,90
ZBF 80 A 8/2
20352544.indd/020707

2 40 0,50 2790 1,45 4,50 0,73 0,90 1,35 4,50 0,73 0,90 1,15 4,50 0,73 0,90
8 40 0,20 690 1,50 1,95 0,50 0,78 1,45 1,95 0,50 0,78 1,20 1,95 0,50 0,78
ZBF 90 B 8/2
2 40 0,80 2765 2,30 3,60 0,79 0,81 2,20 3,60 0,79 0,81 1,80 3,60 0,79 0,81
12 15 0,06 415 1,50 1,00 0,71 0,79 1,40 1,00 0,71 0,79 1,20 1,00 0,71 0,79
ZBF 80 A 12/4
40 4 40 0,25 1380 0,97 2,80 0,64 0,88 0,93 2,80 0,64 0,88 0,78 2,8 0,64 0,88
 Min. / max. currents and starting current
No. of 525 V, 50 Hz, 3 ~ (CE)
Motor size
poles CDF PN nN IN IA/IN cos φN cos φA
[%] [kW] [rpm] [A] [A] [A] [A]
8 40 0,09 675 0,58 1,60 0,61 0,78
ZBF 71 A 8/2
2 40 0,34 2785 0,80 3,50 0,73 0,85
8 40 0,13 630 1,10 1,20 0,64 0,90
ZBF 80 A 8/2
2 40 0,50 2790 1,10 4,50 0,73 0,90
8 40 0,20 690 1,15 1,95 0,50 0,78
ZBF 90 B 8/2
2 40 0,80 2765 1,75 3,60 0,79 0,81

Trolley
12 15 0,06 415 1,10 1,00 0,71 0,79
ZBF 80 A 12/4
4 40 0,25 1380 0,74 2,80 0,64 0,88

Min. / max. currents and starting current

No. of 220 V, 60 Hz, 3 ~ (CSA) 230 V, 60 Hz, 3 ~ (CSA) 240 V, 60 Hz, 3 ~ (CSA)
Motor size
poles CDF PN nN IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA
[%] [kW] [rpm] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
8 40 0,11 825 1,70 1,60 0,60 0,77 1,60 1,60 0,60 0,77 1,50 1,60 0,60 0,77
ZBF 71 A 8/2
2 40 0,41 3385 2,30 3,50 0,72 0,84 2,20 3,50 0,72 0,84 2,10 3,50 0,72 0,84
8 40 0,16 780 3,10 1,20 0,63 0,89 3,00 1,20 0,63 0,89 2,90 1,20 0,63 0,89
ZBF 80 A 8/2
2 40 0,60 3390 3,10 4,50 0,72 0,89 3,00 4,50 0,72 0,89 2,90 4,50 0,72 0,89
8 40 0,24 840 3,30 1,95 0,49 0,77 3,20 1,95 0,49 0,77 3,00 1,95 0,49 0,77
ZBF 90 B 8/2
2 40 0,96 3365 5,00 3,60 0,78 0,80 4,80 3,60 0,78 0,80 4,60 3,60 0,78 0,80
12 15 0,07 515 3,20 1,00 0,70 0,78 3,00 1,00 0,70 0,78 2,90 1,00 0,70 0,78
ZBF 80 A 12/4
4 40 0,30 1680 2,10 2,80 0,63 0,87 2,00 2,80 0,63 0,87 1,90 2,80 0,63 0,87

Min. / max. currents and starting current

No. of 380 V, 60 Hz, 3 ~ (CE) 400 V, 60 Hz, 3 ~ (CE) 440 V, 60 Hz, 3 ~ (CSA)
Motor size
poles CDF PN nN IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA
[%] [kW] [rpm] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
8 40 0,11 825 0,96 1,60 0,60 0,77 0,91 1,60 0,60 0,77 0,83 1,60 0,60 0,77
ZBF 71 A 8/2
2 40 0,41 3385 1,30 3,50 0,72 0,84 1,30 3,50 0,72 0,84 1,10 3,50 0,72 0,84
8 40 0,16 780 1,80 1,20 0,63 0,89 1,70 1,20 0,63 0,89 1,55 1,20 0,63 0,89
ZBF 80 A 8/2
2 40 0,60 3390 1,80 4,50 0,72 0,89 1,70 4,50 0,72 0,89 1,55 4,50 0,72 0,89
8 40 0,24 840 1,90 1,95 0,49 0,77 1,80 1,95 0,49 0,77 1,65 1,95 0,49 0,77
ZBF 90 B 8/2
2 40 0,96 3365 2,90 3,60 0,78 0,80 2,70 3,60 0,78 0,80 2,50 3,60 0,78 0,80
12 15 0,07 515 1,80 1,00 0,70 0,78 1,70 1,00 0,70 0,78 1,60 1,00 0,70 0,78
ZBF 80 A 12/4
4 40 0,30 1680 1,20 2,80 0,63 0,87 1,20 2,80 0,63 0,87 1,10 2,80 0,63 0,87

Min. / max. currents and starting current

No. of 460 V, 60 Hz, 3 ~ (CSA) 480 V, 60 Hz, 3 ~ (CSA) 575 V, 60 Hz, 3 ~ (CSA)
Motor size
poles CDF PN nN IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA IN IA/IN cos φN cos φA
[%] [kW] [rpm] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A] [A]
8 40 0,11 825 0,79 1,60 0,60 0,77 0,76 1,60 0,60 0,77 0,63 1,60 0,60 0,77
ZBF 71 A 8/2
2 40 0,41 3385 1,10 3,50 0,72 0,84 1,00 3,50 0,72 0,84 0,87 3,50 0,72 0,84
8 40 0,16 780 1,50 1,20 0,63 0,89 1,45 1,20 0,63 0,89 1,20 1,20 0,63 0,89
ZBF 80 A 8/2
20352544.indd/020707

2 40 0,60 3390 1,50 4,50 0,72 0,89 1,45 4,50 0,72 0,89 1,20 4,50 0,72 0,89
8 40 0,24 840 1,60 1,95 0,49 0,77 1,50 1,95 0,49 0,77 1,25 1,95 0,49 0,77
ZBF 90 B 8/2
2 40 0,96 3365 2,40 3,60 0,78 0,80 2,30 3,60 0,78 0,80 1,90 3,60 0,78 0,80
12 15 0,07 515 1,50 1,00 0,70 0,78 1,50 1,00 0,70 0,78 1,20 1,00 0,70 0,78
ZBF 80 A 12/4
4 40 0,30 1680 1,00 2,80 0,63 0,87 0,97 2,80 0,63 0,87 0,81 2,80 0,63 0,87 41
 Hook dimension C

Chain hoist Size Transverse to girder Parallel to girder

DC-Pro 1-5, DCS-Pro 1-5 C 2) C1 C 2) C1

with CF 5 trolley Chain collector box Chain collector box

H5 H8 H5 H8
DC-Pro 1
406 415 445 401 410 440
DC-Pro 2
DC-Pro 5 458 477 507 453 472 502

Transverse to girder Parallel to girder

with short suspension bracket only with long suspension bracket
Trolley

42652544.jpg

DC-Pro 1-10, DCS-Pro 1-10 chain Size 1) Reeving Trolley Transverse to girder Parallel to girder
hoist with U 11, U 22, U 34 trolley C 2) C1 C 2) C1
Chain collector box Chain collector box
H5 H8 H5 H8
DC-Pro 1 U 11
416 425 455 411 420 450
DC-Pro 2 U 11
DC-Pro 5 1/1 U 11 468 487 517 463 482 512
U 11 557 578 667 581 602 672
DC-Pro 10 U 22 569 590 679 593 614 703
2/1 U 22 / U 34 661 679 679 685 703 803

Transverse to girder Parallel to girder

1) Dimensions C and C1 decrease when the short

suspension bracket is used:
for DC-Pro 1-5 units by 38 mm,
for DC-Pro 10 units by 33 mm.
20352544.indd/020707

2) The C dimension is increased by 42 mm for

chain hoists with v=16/4 or v=12/3.
The C dimension is increased by 111 mm for
DC 5 chain hoists with v=24/6.
The C dimension is increased by 131 mm for
42 DC 10 chain hoists with v=24/6. 42652646.jpg
 DC-Pro 16-25 chain hoist Size Reeving Trolley Transverse to girder Parallel to girder
with U 22, U 34, RU 56 trolley C C1 C C1
Chain collector box Chain collector box
Size 1 Size 2 Size 1 Size 2
1/1 U 22 704 877 957 736 909 989
DC-Pro 16
2/1 799 877 957 831 909 989
U 34
1/1 704 877 957 736 909 989
DC-Pro 25
2/1 RU 56 850 893 973 882 925 1005

Transverse to girder Parallel to girder

Trolley
42718744.jpg
20352544.indd/020707

43
 Articulated trolley
Trolley

42734844.jpg

For further information, see publication 202 911 44.

Properties • Articulated trolley with two travel speeds,

• Flange width 82 - 300 mm, min. curve radius 800 mm,
• Contactor control 24 V, DSE-10C control pendant,
• Cross-travel speed stages by means of PoluBox for articulated trolleys with
DCS-Pro and DSE-10CS control pendant,
• DC 10 chain hoist also in longitudinal design.

Scope of delivery The following components are included:

• DC Polu-Box (to control the travel motor) incl. fitting on the tralley,
• Connecting cables to the travel drive:
• EUD articulated trolley.

Size Reeving C dimension 1) a2 Travel speed

Flange width Flange width
< 170 mm ≥ 170 mm < 170 mm ≥ 170 mm [m/min]
DC 1 / 2 469 504
DC 5 1/1 521 556
Transverse to girder
610 645
2/1 702 737
DC 10
1/1 644 679
Parallel to girder 105 140 3,15/12,5 5,0/20,0 8,0/31,5 10,0/40,0
2/1 736 713
1/1 745 780
DC 16
2/1 840 875
Transverse to girder
1/1 745 780
DC 25
2/1 875 910
20352544.indd/020707

1) The C dimension is increased by 42 mm for chain hoists with v=16/4 or v=12/3.

The C dimension is increased by 111 mm for DC 5 chain hoists with v=24/6.
44 The C dimension is increased by 131 mm for DC 10 chain hoists with v=24/6.
 Standard control pendants

Standard DSC (lifting/lowering) or DSE-C/CS (2 to 3 axes) control pendants are

used for manual cable-connected control of the chain hoist. Both control pendants
feature the same plug-in connection for the control cable. The control cable and
the control pendant are connected by means of a bayonet lock.

DSC / DSC-S and DSE-10C/CS control pendants can be fitted to the height-adjus-
table standard control cable for DC chain hoists.

An attachment set (part no. 773 371 44) is needed for connection to the DC
support sleeve and 2TY cable.

Design features
• No internal wiring is required in the pendant housing thanks to the plug-in con-
nection.
• The housing is made of high-quality thermoplastic which is highly resistant to
impacts.
• Protective insulation to VDE 0100 part 410, section 6.2.

Accessories
• Switching distances and forces to DIN 33,401, holding force < 8 N.
• IP 65 enclosure to DIN VDE 0470 T.1 and EN 60 529 as standard.
• The housing is non-flammable, climate and corrosion-proof.
• Largely resistant to fuels, salt water, grease, oils and lyes.

For further information, see publication 214 998 44.

DSC / DSC-S DSE-10C / DSE-10CS

5
1
1
2
2
3
4
5

1 Emergency stop
2 Hoist unit
3 Cross-travel unit
4 Long-travel unit
5 Optional special function 42735044.jpg

Designation Part no. Weight

[kg]
DSC 773 300 33 0,380
For stepped motions
DSE-10C 773 352 45 0,840
without control cable
DSC-S 773 500 33 0,380
For stepless motions
DSE-10CS 773 353 45 0,840
20352544.indd/020707

45
 Standard control cable

The control cable is protected by a flexible, easily bent strain relief hose. Its sus-
pension height can be specifically adapted to the requirements at the workplace
at any time by means of an adjusting mechanism. To do this, it is not necessary
to cut the cable conductors or to shorten the strain relief hose. The adjustable-
height control cable is available in 3 different lengths up to a maximum hook path
H11 (9,8 m length). The length of control cable that is not required (max. 3m) is
accommodated under the service cover or in the cable collector. The strain relief
hose is fixed at the selected suspension height by means of a self-locking clamp
mechanism. The control pendant can be adjusted to a different suspension height
by unlocking the clamp mechanism.
The strain relief hose for the control pendant consists of an abrasion-resistant
fabric hose with flame-protection impregnation.
The control cable is reinforced by means of rubber-elastic filler material in the grip-
ping area (0,8 above the control pendant) of the strain relief hose.

Mobile control system

Mobile control system
Accessories

As an alternative to the control pendant fitted direct to the chain hoist, the control
pendant can travel independently of the position of the chain hoist along a sepa-
rate KBK 25 rail parallel to the track. This enable the chain hoist and trolley to be
controlled with ease in the case of awkward loads or in inaccessible positions.
1

2
For further information, see publication 202 617 44.

Component parts
Item Designation Part no.
1 Connector enclosure cpl. for 2x6x0,5 mm2 cable (720 139 45) 720 187 45
2 Connector adapter cpl. 720 087 45
3 Cable collector 720 065 45
H4 / H5 718 810 33
4 Standard control cable H8 718 809 33
H11 720 037 45

1 Connector enclosure
2 Connector adapter
3 Cable collector
4 Control cable 42360745.jpg
20352544.indd/020707

46
 Control cable / control pendants for special ambient conditions

For extreme ambient conditions, e.g. in galvanising facilities, foundries, damp

rooms or hot applications, it may be necessary to:
- replace the height-adjustable standard control cable with the support sleeve
and/or
- replace the standard control pendant for a DSK or DST unit.
Other control pendant designs on request.

DC support sleeve
The height of the external protective sleeve cannot be adjusted; the height of the
inner signal cable can, however, be adjusted.
The DC support sleeve can be combined with:
- DSC / DSC-S / DSE-10C/CS
- DST-3/6C / DSK-3C/CS

Designation Hook path (cable length) Part no.

H4 (2,8 m) 720 082 45

Accessories
DC control cable with support sleeve
H5 (3,8 m) 720 074 45
incl. attachment material
H8 (6,8 m) 720 079 45

42741944.eps
19200.tif

Designation Axes Can be fitted to Cannot be fitted to Part no.

DSK-3C 1) 773 550 44
1
DSK-3CS 1) 773 556 44
DC support sleeve and 2TY cable Height-adjustable standard DC control cable
DST-3C 1 773 530 44
DST-6C 2 773 540 44
1) An attachment set (part no. 773 553 44) is
needed for connection to the 2TY cable.

DSK-3C/CS DST-6C DSK-3C/CS DST-3C DST-6C

DST-3C
20352544.indd/020707

19199.tif 41485945.eps 47
 Control pendant accessories

A wall bracket can be used for stationary chain hoists or as a parking position for
the control pendant.

A bumper can be used to protect DSE-10C/CS units against impacts.

Wall bracket DSE-10C/CS bumper

DSC DSE-10C/CS DST DSE-10C/CS bar
DSK-3C/CS
Accessories

42735147.jpg

Designation Part no. Weight

[kg]
DSC / DSC-S 773 570 44 0,245
DSE-10C/CS 772 790 44 0,500
Wall bracket
DSK-3C/CS 874 768 44 0,155
DST 874 400 44 0,800
Rubber bumper 772 805 44 0,600
DSE-10C/CS
Bar to guard the pushbutton panel 720 095 45 1,200
20352544.indd/020707

48
 Plug-and-socket connectors

DC chain hoists are fitted with plug-and-socket connectors for the power supply
connection, control cable, control pendant and trolley connection interfaces as
standard. The following optional plug connections may be used or required for
certain applications.

Item Designation Part no. Weight

[kg]
1 Harting plug connector (6-pole) for power supply 716 350 45 0,720
Harting signal plug connection for attachment to the gearbox
2 720 170 45 0,540
housing
3 Harting plug for 2TY control cable attachment set 720 172 45 0,270
4 2TY control cable (10x1,5 mm2) 1) 792 633 44 0,39 kg/m

1) An attachment set is needed to connect DSE-10C/CS or DSK-3C/CS units to the 2TY control cable.

Harting plug connector for power A Harting plug connection can also be
supply additionally used for the power supply

Accessories
as an option. This is fitted to the motor
side of the chain hoist, provided no
geared limit switch, DRC-DC radio
control or electrical enclosure is fitted
there. Alternative mounting position on
request

1
42735245.jpg

Harting plug connector for longer The height of the standard control cable length is adjustable up to 9,8 m (hook
control cable path H11) and is connected to the DSC / DSC-S or DSE-10C/CS control pendant.
A 2TY control cable is used for longer control cable lengths than 9,8 m (hook path
longer than H 11). This bolted to the gearbox housing by means of a Harting plug
connection. DSK-3C/CS, DST-3C or DSE-10C/CS control pendants are used.

Example for fitting a Harting connector to a DC 5 chain hoist with 2TY control cable

3
20352544.indd/020707

42699445.jpg 42698344.jpg 49
 Radio controls

When radio control systems are used, the following must be observed:
Up to 10 DRC-DC radio control systems can be operated simultaneously and in
parallel within a radius of approx. 300 m without the need for any further measu-
res. Contact the manufacturer for operation of more than 10 radio control systems.
Optionally, an emergency control system in the form of a second hand-held trans-
mitter or a seperately connected control pendant can be fitted if the radio control
system fails.

Safety requirements In order to satisfy the safety requirements of the Machinery Directive, the following
additional devices are required when radio control systems are operated:
• Long and cross travel limit switches,
• Travel path limiters, e.g. clamp-fitted buffers,
• Horn (already included in the standard DRC-DC scope of delivery),
• Crane identification (the crane code/number in the form of coding labels on the
travelling hoist or crane must match the crane identification shown in the display
of the hand-held transmitter. This is designed to facilitate distinct identification/
Accessories

assignment of the travelling hoist/crane to the hand-held transmitter.

To show a digit of the crane ID on the hoist / crane:
Black coding label part no. 895 639 44
7-segment coding label part no. 895 640 44.

DRC-DC radio remote control system The Demag DRC-DC chain hoist radio remote control system is the ideal solution
for optimum ergonomic operation of pole-changing DC chain hoists. It offers much
greater flexibility than cable-connected control systems and ensures that the ope-
rator can maintain a safe distance from the load at all times.
With transmitters available in two sizes, up to two (DRC-DC 6) or three motion
axes (DRC-DC 10) can be controlled.
For chain hoist sizes DC 1 - DC 10, the receiver is integrated into a housing which
is attached to the outside of the chain hoist. Pre-assembled cables facilitate fast
and easy connection to the hoist, crab or crane electrical equipment. For chain
hoist sizes DC 16 and DC 25, the receiver is inserted into the corresponding slot
beneath the chain hoist electrical equipment cover.

The DRC-DC radio control system has the following properties:

• Simple wireless hand-held transmitter log-on,
• Reliable radio transmission thanks to frequency hopping (no fixed frequency),
• Display section for operating statuses and battery capacity,
• Stop function according to safety category 3 / EN 954,

Designation Type Chain hoist size Part no.

Receiver set 773 740 44
DRC-DC 6 DC 1-10
Transmitter 773 400 44
Receiver set 773 745 44
DRC-DC 10 DC 1-10
Transmitter 773 700 44
Receiver 773 720 44
Transmitter 773 400 44
DRC-DC 6 DC 16-25
Dummy plug 720 348 45
Horn 720 349 45
Receiver 773 720 44
Transmitter 773 700 44
Dummy plug DRC-DC 10 DC 16-25 720 348 45
Horn 720 349 45
Crane plug connector 720 365 45
20352544.indd/020707

50
 DRC-DC 6 hand-held transmitter DRC-DC 10 hand-held transmitter

Accessories
Receiver

Mounting plate

Size EM2 E1 E2 E3
[mm] [mm] [mm] [mm]
DC 1/2 286 66 123
DC 5 105 292 82 107
DC 10 293 102 87 42735344.jpg

DRC-DC 6 pushbutton transmitter DRC-DC 10 pushbutton transmitter DRC-DC receiver for external
• Six buttons for two-stage control of • Ten buttons for two-stage control of attachment to a DC 1 - 10 chain hoist
up to two motion axes up to three motion axes • Electrical box incl. transformer board
• Horn test button • Horn test button • Adapter plate and installation
• Stop button • Stop button material
• Weight incl. rechargeable battery • 2 pushbuttons for special functions • Pre-assembled power and control
410 g cables for connection to the chain
• Weight incl. rechargeable battery
hoist or crane
• IP 55 enclosure 490 g
• Integrated horn
• Temperature range -20 to +50 °C • IP 55 enclosure
• 24 V AC supply voltage
• Max. range 50 m • Temperature range -20 to +50 °C
• Temperature range -20 to +70 °C
• Frequency range • Max. range 50 m
433.100-434.750 MHz • Frequency range
DRC-DC receiver for DC 16/25
• 10 mW (ERP) transmission output 433.100-434.750 MHz
• Receiver board for installation in DC
• 10 mW (ERP) transmission output
chain hoists
• Integrated horn
20352544.indd/020707

• Power supply via the DC 16/25 elec-

trical system
• Dummy plug
• Crane plug connector (only for crane
axis) 51
 DRC-MP radio remote control The Demag DRC-MP multi-purpose radio remote control system can be used as
system an alternative to the DRC-DC system for the following applications:
• For infinitely variable control of up to three motion axes. The receiver has a
PWM interface to control the variable-speed chain hoist or the travel drives;
• If a DRC-J joystick transmitter is to be used instead of a pushbutton transmitter;
• For installations with crane/crab switchover via F1 or F2 function keys that each
control a changeover contact (relay) on the receiver side;
• For use of up to 3 digital feedback channels to display status information (select
crab 1 / 2) or warning information.

The DRC-MP radio remote control system gives you the choice between the
DRC-10 key-actuated transmitter and the DRC-J joystick transmitter, which can be
practically suspended on a strap.
Both are suitable for universal application to control installations with up to three
motion axes.
Accessories

The radio control system has the following properties:

• Automatic adaptive frequency management,
• Bi-directional signal transmission,
• Graphic display showing battery capacity and installation status or warning
messages,
• Stop function according to safety category 3 / EN 954,
• Infintely variable pushbuttons or infinitely variable joystick elements,
• Wireless transmitter log-on.

20352544.indd/020707

52
 DRC-10 DRC-J DRC-MP

Accessories
Receiver

Horn

Mounting plate

Size A1 EM2 E1 E2 E3
[mm] [mm] [mm] [mm] [mm]
DC 1/2 255 62 149
DC 5 69 107 258 75 136
DC 10 268 85 126 42735444.jpg

DRC-10 pushbutton transmitter DRC-J joystick transmitter DRC-MP receiver

• 6 infinitely-variable pushbuttons (for • 1 joystick for lifting / lowering axis • Supply voltage 42-240 V AC, +/-
infinitely-variable or 2-stage control • 1 joystick for two axes (cross and 10 %, 50/60 Hz
of up to three axes) long travel) • Output relay for 250 V, 8 A, AC11
• Horn/limit switch test button • 1 horn/start button • PWM outputs
• Stop button • 1 limit switch test button • 3 digital feedback channels
• 2 pushbuttons for special functions • 2 pushbuttons for special functions • Power consumption 12 VA
• Weight incl. rechargeable battery: • Mechanical key-operated switch to • IP 65 enclosure
500 g turn the transmitter on and off • Temperature range -20 to +70 °C
• IP 55 enclosure • Weight incl. rechargeable battery: • Horn, not included in the scope of
• Temperature range -20 to +50 °C 1800 g delivery (separate power supply
• Max. range 100 m • IP 55 enclosure required)
• Frequency range • Temperature range -20 to +70 °C • Recever enclosure fitted to the chain
433.100-434.750 MHz • Max. range 100 m hoist, crab or crane bridge enclosure
• 10 mW (ERP) transmission output • Frequency range
433.100-434.750 MHz
20352544.indd/020707

• 10 mW (ERP) transmission output

53
 Geared limit switch

DC 1-10 chain hoist With DC 1-10 chain hoists, the geared limit switch enables additional cut-off points
to be approached beyond the normal standard limit switch functions. The geared
limit switch is not included in the standard scope of supply. It is fitted to the outside
of the chain hoist.

3 contacts
Geared limit switches with 3 contacts are supplied ready completely verdrahtet and
replace the standard operating limit switches in DC chain hoists. The third contact
is designed for fast-to-slow switching of the lifting motion. It can be rewired for fast-
to-slow switching of the lowering motion. It cannot be wired by the customer.

4 / 8 contacts
Geared limit switches with 4 or 8 contacts are provided for wiring in installations by
the customer. The standard operating limit switches of the DC chain hoist therefore
remain active.
Geared limit switches are delivered without wiring.
Accessories

For further information, see publication 211 011 44.

Dimensions

42698844.eps

Chain hoist Number of contacts Chain hoist Number of contacts

Type 3 Type 4/8
20352544.indd/020707

Dimension [mm] Dimension [mm]

A B C A B C
DC 1 / DC 2 19 99 220 DC 1 / DC 2 7 139 248
DC 5 36 112 221 DC 5 37 156 250

54 DC 10 70,5 118 233 DC 10 46,6 163 265

 Hook paths
Chain hoist Reeving Number of contacts
Type 3 4/8
Hook path 1)
[m] [m]
DC 1 / DC 2 14 26
DC 5 1/1 8 15
11,5 21
DC 10
2/1 5,8 10,5
1) Further hook paths for 4 or 8 contacts on appli-
cation

3 contacts 4 / 8 contacts
Mechanical key data
Transmission ratio 1:100 1:208,77
Useful revolutions 99,55 185,6
Storage -40 °C to +70 °C -40 °C to +80 °C
Ambient temperature

Accessories
Operation -25 °C to +70 °C -25 °C to +80 °C
1 x 106 switching 1 x 107 switching
Mechanical service life
operations operations
Tab connector 6,3 mm -
Screw-in connection - 1,5 mm2
Cable entry gland 1 x M16 1 x M20
Electrical key values
Type of enclosure IP 65 IP 65
Insulation class II -
Rated operating current 3A 1,5 A AC / 0,5 A DC
Continuous current 10 A -
Rated operating voltage 250V 230 V AC / 60 V DC
Nominal insulation voltage 300 V AC -

DC 16-25 chain hoist Demag DC16/25 chain hoists are provided with a geared limit switch as an ope-
rating limit switch for fast-to-slow and limit cut-off in the highest and lowest hook
position, as standard. The geared limit switch is installed beneath the electrical
equipment cover. It cannot currently be wired by the customer.

For further information, see publication 211 033 44.

Chain hoist Reeving Hook path 1)

Type [m]
DC 16 / 25 1/1 44
1) Further hook paths for 4 contacts on
DC 16 / 25 2/1 22 application

4 contacts
Mechanical key data
Setting accuracy 1:1000
Useful revolutions 205
Cam width 1/1 reeving Lifting path 0,8 m
corresponds to 5 revolutions 2/1 reeving Lifting path 0,4 m
1 x 107 switching
20352544.indd/020707

Mechanical service life

operations
Electrical key values
IP 55 (in electrical equip-
Type of enclosure
ment cover)
Rated operating voltage 24 V AC 55
 Overload cut-off with ZMS strain gauge carrier link

The slipping clutch acts as the overload protection of DC chain hoists.

To provide hoists and supporting structures with even better overload protection,
an optional ZMA strain gauge carrier link can be used for an overload cut-off
function.
If the suspended load exceeds the set value by more than 10%, the lifting motion
is switched off. The lowering motion can still be used to deposit the load safely.
Besides the strain gauge carrier link, the overload protection function requires an
electric evaluation unit. This is installed in a separate sheet metal enclosure on
the chain hoist or trolley. The additional electrical equipment comprises the FGB-1
(frequency generator) and FAW-1 (frequency evaluator) load detector.
Besides overload protection, a slack chain function is also possible on application.

The following table shows the values by which the C dimension increases.
Accessories

Suspension with strain gauge carrier link H R Weight

[mm] [mm] [kg]
DC 1 - 5 159 17 2,37
DC 10 1/1 reeving 187 22 3,56
DC 10 2/1 reeving 218 31 5,57

42735644.jpg
20352544.indd/020707

56
 Long and cross-travel limit switches

Dimensions and examples for mounting

Accessories
Examples for mounting U 11 U 22 / U 34

RU 56

For further information

about cross-travel limit
switches, see travel drive
operating instructions
214 810 44.
20352544.indd/020707

Designation Part no. Weight

[kg]
Limit switch for EU 11 DC to EU 56 DC 716 663 45 1,60 42700146.jpg 57
 Mounting plate for electrical enclosures

An additional electrical enclosure may need to be installed in certain applications

(see next page).
The bore holes on the motor ribs serve as attachment points for the mounting
plate.

Examples for attachment:

DC 5 DC 10
Accessories

Size Motor b15 b16 l2 l3 l7 h5 h7 h8 h10

DC 1/2 ZNK 71 B 8/2 167 167 170 286 50 66 123 85,5
DC 5 ZNK 80 B 8/2 180 180 175 292 82 107 65
ZNK 100 A 8/2 183
DC 10 211 197 293 102 87 45
ZNK 100 B 8/2 149 60
ZNK 100 B 8/2 60
DC 16 294
201 198 177 82 107 65
ZNK 100 C 8/2
DC 25 220

DC 5 DC 10 DC 5

42736545.jpg
20352544.indd/020707

The enclosure is always fitted

Designation Component Part no. Weight to the motor on the control
[kg] pendant side if a geared limit
Enclosure mounting pate DC 1-25 718 383 45 0,460 switch or Harting plug arran-
58 Angle plate DC 10-25 718 335 45 1,150 gement is fitted.
 Electrical accessories

The electrical equipment serves to convert signals between DC chain hoists with
tri-state signal transmission and crane systems that are fitted with conventional
electrical contactor controls.
The DC Polu-Box is used as a contactor control arrangement for AC drives (e.g.
for slewing cranes with a slewing drive).
The signal converter, terminal box and DC Polu-Box can be fitted to the DC chain
hoist motor.
It may be necessary to fit them in a different position depending on any other
equipment (e.g. Harting connector in the power supply line or geared limit switch
for DC 1-10).
On DC-Pro 16/25 units, the signal is modified with Steckmodulen 3TK and KT3
plug-in modules (42-230V,50/60Hz). These are integrated beneath the electrical
equipment cover.
Depending on the application, crane bridge enclosures must be selected with
EU 11/22/34 trolleys and for installations with AC motors as the travel drive.
Application Function Part no.

Accessories
Control of an AC travel motor - Polu-Box
Travel applications with squirrel-cage rotor Contactor control for DC systems with
motors, e.g. DRF 200, EUD articulated tri-state control signals.
trolley, end carriage drives. Connection for power distribution, limit
and fast-to-slow switches, pole-changing 720 080 45
motor and control signals to the chain
hoist via RJ45 plug connection.
42692644.jpg
Generation of conventional control signals / contacts of 42-230V AC, 50/60Hz - 3TK signal converter
For replacing an existing hoist unit with 3-State To Conventional: Is used for
contactor control, control pendant on DC. converting tri-state chain hoist signals in
floating contacts for conventional contac-
772 076 45,
tor controls.
for 42V, 48V, 115V and 230V,
Forward, Reverse, Fast, Right, Left, Fast,
50/60Hz voltages
Special signal_1, Special signal_2, Emer-
gency-stop (safety relay) contacts.
42692344.jpg
DC control by means of conventional control signals / contacts 42-230V AC, 50/60Hz - KT3 or DT3 signal converter
For replacing an existing hoist unit with Used for converting conventional con- Conventional To 3-State
contactor control, control pendant is mobi- trol signals (Lifting, Lowering, Fast, 772 077 45
le or not fitted to the travelling hoist. Right / Forward, Left / Reverse, Fast, for 42V, 48V, 110V and 115V,
Emergency-Stop) into tri-state signals for 50/60Hz voltages
DC chain hoist / crab. Direct To 3-State
772 066 45
42692444.jpg for 230V, 50/60Hz voltages
Control of the DC unit via floating contacts with 24V AC - DC terminal box/Diode
e.g. control pendant, PLC control system Converting parallel contact signals into
provided by the customer. tri-state signals
Power distribution, signal distribution
772 065 45
(flat/round cable to RJ45 cable)

42711044.jpg
KRBG crane bridge enclosure
Crane applications, e.g. KBK crane with Used to provide power supply for crane
DC travel drives installations with DC systems (tri-state
signals).
772 078 45
Enclosure with crane switch contactor,
24V AC control transformer, connection
42717444.jpg for power and signal distribution to DC
KRBG 2 crane bridge enclosure
Crane applications, e.g. KBK crane with Used to provide power supply for crane
DRF 200 as crane drive, pillar-mounted installations with crab featuring DC sys-
slewing jib with AC motor as slewing drive tems (tri-state signals) and for connecting
pole-changing motors via Polu-Box (e.g.
end carriage drives with max. 2 x 750W).
Enclosure with crane switch contactor,
24V AC control transformer, integrated 772 178 45
Polu-Box, connection for power and
signal distribution to DC travel drives and
connection for end and fast-to-slow limit
20352544.indd/020707

switches.
42717544.jpg

For further information, see publication 203 656 44.

59
 Power supply

Current collectors for trolleys

CF 5 Click-fit trolley Trolley U 11 / U 22 / U 34
RU / EU 56
Accessories

1 Towing arm tube

2 Current collector tube
41778245.jpg 3 Tube clip

Only use M8 x 30
screws to fit the cur-
rent collector tube to
U 11 to RU 56 DC
Trolley Current collector trolleys.
Part no.
CF 5 Click-fit 840 085 44
U 11 / U 22 / U 34
716 560 45
RU / EU 56 42638148.jpg

Example: KBK 25 KBK 25 trailing cable power supply

line for straight track sections up to
30 m in length, comprising:

1 KBK 25 rail section (galvanised)

2 Towing trolley
3 Retaining plate
4 C-rail 800 mm
5 Steel girder (by the customer)
6 Clamp-fitted buffer
7 Control pendant
8 Chain hoist
9 C-rail bracket
10 Cable trolley
11 Trailing cable
12 Rail end cable clamp
13 Adjustable limit stop
14 Terminal box
15 Mains connection switch
16 Rising line (by the customer)
20352544.indd/020707

For further information, see

publication 202 617 44.
42531645.jpg
60
 DCL with end power feed or centre The DCL system (Demag Compact Line) can be used as an alternative to a trailing
power feed cable power supply arrangement. In this case, power is supplied via a conductor
line that not only provides a maximum of safety, but is also very easy to install and
service. Thanks to its modular design, the track system can be easily adapted to
the required layout.

For further information, see publication 203 387 44.

Accessories
Suspension with
M8 threaded pin

Max. 7 poles
Suspension from C-rail Connector end cap
(with power feed)

Sliding suspension

Connector caps

Clamp section

Attachment bracket DCL section

(rail standard length 4000 mm)
Fixed point

Towing arm

Current collector trolley

Connector end cap

(with end power feed)

Entry/ramp section

Current collector trolley

20352544.indd/020707

42735544.jpg 61
 Clamp-fitted buffers

We recommend that track ends be provided with elastic buffers and that our KP-A1
and KP-T clamp-fitted buffers are used:
• simple assembly,
• for sloping and parallel flanges,
• for various trolleys, from CF 5 Click-Fit trolleys to U 11 to U 56,
• tightening torques for assembly cast into clamp-fitted buffer,
• buffers can be easily replaced,
• operating temperature range: from -20°C to +70°C,
• sufficient resistance to ageing, ozone and weather,
• resistant to acids and lyes.

General operating conditions Buffer size KP-A10 KP-T16

Flange thickness max. 21 mm max. 31 mm
Flange width 50 mm to 314 mm 82 mm to 305 mm
Smallest DIN girder profile INP IPE IPB IPBL INP IPE IPB IPBL
section 100 100 120 120 180 180 180 180
Largest DIN girder profile INP IPE IPB IPBL INP IPE IPB IPBL
Accessories

section 300 600 320 450 500 600 650 1000

Travel wheel diameter 56 mm to 80 mm 80 mm to 125 mm

KP-A10 (KP-T16) clamp-fitted buffer

t max. = 21 (31)

Hazard Hazard
Shorten any overhang Shorten any overhang

42508146.jpg

1) Two of the part no. parts given are required for providing limit stops at both ends of the runway.

Clamp-fitted buffer 1) KP-A10 KP-T16

Designation KP-A10/150 KP-A10/250 KP-A10/360 KP-T16/250 KP-T16/360 KP-T16/420
Part no. 826 924 44 826 926 44 826 928 44 826 982 44 826 984 44 826 986 44
Flange width [mm] 50 - 104 105 - 204 205 - 314 82 - 195 196 - 305 306 - 420
20352544.indd/020707

For further information on clamp-fitted buffers, see publication 203 313 44.
62
 Trolley buffers

U / EU 11 - 34

RU / EU 56

Accessories
42699946.jpg

If several trolleys are operated on one Designation Dimension Part no. Weight
girder, we recommend the use of trol- [mm] [kg]
ley buffers to dampen any collisions a L p
between the trolleys. U / EU 11 buffer kit 8 460 108 716 562 45
1,4
U / EU 22 - 34 buffer kit 8 500 140 716 662 45
RU / EU 56 buffer kit 12 550 153 716 862 45 2,3

Supporting roller fittings

42736244.jpg
In various cases, it is necessary to fit Trolley l1 h1 Tightening torque Part no. Weight
20352544.indd/020707

supporting rollers to the trolleys. [mm] [mm] A [Nm] B [Nm] [kg]

U 11 / EU 11 315 68
U 22 / EU 22 12
359 55 42 716 670 45 1,4
U 34 / EU 34
RU 56 / EU 56 411 61,5 20 63
 Selection criteria DCM-Pro 1 - 5, DCMS-Pro 1 - 2 Manulift
DCRS-Pro 1 - 2 rocker switch

DSM-C/CS control handle DCRS-Pro rocker switch

Maximum possible range and, there- Simple application of large forces for Precise guidance of the load and load
fore, lifting height. pushing and pulling suspended loads. handling attachment, particularly for
rigid guidance, e.g. C-hook or similar
items and, therefore, rapid load pick-up.
The operating element of the
DCRS-Pro rocker switch is designed
with IP 34 type of enclosure.
Manulift

42735844.jpg 42707844.jpg

Pillar and wall-mounted slewing jib crane for Manulift

KBK 100 Suitable for DCM-Pro 1 - 80 DCM-Pro 1 - 125 KBK I

Manulift DCM-Pro 2 - 125
DCM-Pro 2 - 250

DCMS-Pro 1 - 80 DCMS-Pro 1 - 125

DCMS-Pro 2 - 250

DCRS-Pro 1 - 80 DCRS-Pro 1 - 125

DCRS-Pro 2 - 250
Dimen-
KBK 100 KBK I
sions
[m]
2,02 2,03
A 3,02 3,03
- 4,03
B 3,00 3,02
C 2,61 2,47 41192745.jpg
41192645.jpg
Slewing range KBK 100 : 270° D 0,58 0,76 Slewing range KBK 100 : 270°
20352544.indd/020707

KBK I : 300° KBK I : 270°

Additional information on
Pillar and wall-mounted slewing jibs 203 565 44
64 KBK classic crane construction kit 202 976 44
 C dimensions

Manulift DCRS-Pro variable- DCRS variable-speed

DCM-Pro, DCMS-Pro speed rocker switch with rocker switch with per-
quick-change coupling manently fitted C hook

Manulift
42735944.jpg

1) For chain hoists fitted with a short suspension C1 C 1)

bracket, the C dimension is reduced by 38 mm.
Size Chain collector box for hook path
H5 2,8 m 4,3 m
DCM-Pro 1 / 2, DCMS-Pro 1 / 2 373 694 764
DCM-Pro 5 435 746 816

C1 C 1)
Size Chain collector box for hook path
H5 2,8 m 4,3 m
DCRS-Pro 1 / 2 with quick-change coupling 754 824
373
DCRS-Pro 1 / 2 with permanently fitted hook 685 755
20352544.indd/020707

65
 Accessories for DC units with quick-change coupling - max. load capacity 250 kg

The quick-change coupling on

DSM-C/CS and DCRS-Pro control
units is used for rapidly changing
various load handling attachments.

1 Load hook
2 Load retainer
3 Unlocking sleeve
4 DSM-C/CS control unit lower housing section
5 Pressure spring
6 Cylindrical pin
7 Swivel lock

41089844.jpg

Item 1 2 3 4 5 6 7 8
Manulift

42735744.jpg

Item Designation Description Load capacity Part no. Weight

[kg] [kg]
1 Open hook 565 695 44 0,651
2 Belt sling Belt sling width 45 mm, max. dia. to be gripped 430 mm 125 565 696 44 -
Crane hook adapter with quick-change The adapter for the crane hook also makes it possible to use 718 332 45
3 0,950
coupling Manulift load handling attachments on other hoists. 718 333 45
4 Load hook Included in the standard scope of delivery 835 665 44 0,317
20352544.indd/020707

5 Swivelling load hook 835 584 44 0,608

6 Coupling pin For fitting individual load handling attachments 250 835 580 44 0,084
The articulated joint prevents the chain from twisting between
7 Manulift articulated joint 835 669 44 0,324
the chain hoist and the Manulift control unit.
The swivel adapter for SZ 1 + 2 pantograph tongs enables the
8 Pantograph tong swivel adapter 717 330 45 0,419
66 tongs to be turned freely on the DSM-C/CS Manulift control unit.
20352544.indd/020707

67
Manulift
 Pantograph tongs

Load capacity up to 125 kg

Gripping
range
Gripping range

SZ 1/SZ 2 SZ 1 - R/SZ 2 - R

41192345.jpg 41192444.jpg

Range Gripping range b l max h min h max Size Part no. Weight
[mm] [kg]
Manulift

60 - 80 SZ 1-08-1 565 701 44

80 - 105 SZ 1-10-1 565 601 44 3,5
105 - 130 SZ 1-13-1 565 702 44
60 190 265
130 - 155 SZ 1-15-1 565 602 44
155 - 180 SZ 1-18-1 565 703 44 3,7
180 - 205 SZ 1-20-1 565 603 44
SZ 1 60 - 80 368 SZ 1-08-2 565 704 44
80 - 105 SZ 1-10-2 565 604 44 4,3
105 - 130 SZ 1-13-2 565 705 44
200 190 265
130 - 155 SZ 1-15-2 565 605 44
155 - 180 SZ 1-18-2 565 706 44 4,5
180 - 205 SZ 1-20-2 565 606 44
Ø 40 - 150 120 225 420 SZ 1-R-15 565 608 44 4,0
140 - 210 SZ 2-21-1 565 712 44
210 - 275 60 190 415 SZ 2-27-1 565 612 44 4,7
275 - 340 SZ 2-34-1 565 613 44
SZ 2 140 - 210 519 SZ 2-21-2 565 715 44
5,4
210 - 275 200 190 415 SZ 2-27-2 565 615 44
275 - 340 SZ 2-34-2 565 616 44 5,7
Ø 100 - 300 160 325 620 SZ 2-R-30 565 618 44 5,3
20352544.indd/020707

Example
Order for a set of pantograph tongs comprising pantograph hinges 1, clamping lever size 10 for
80 - 105 mm gripping range and clamping jaws 1, width b = 60 mm. 1 pantograph tongs SZ 1-10-1 Part no. 565 601 44
68
 Pantograph tongs basic module for 125 kg / 250 kg load capacity

Manulift bottom edge

Manulift
42731944.eps

Range Load capacity l1 l2 l3 d e t h1 h2 U Part no. Weight

[kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
125 278 - 368 75 - 140 27 - 70 10,5 10 65 26 - 7 186 - 52 330 - 111 565 620 44 2,450
SZ 1
250 312 - 372 111 - 160 28 - 60 12,5 12 79 28 - 5 166 - 52 292 - 117 588 272 46 3,600
SZ 2 125 318 - 519 69 - 194 25 - 104 10,5 10 65 41 - 11 299 - 55 526 - 110 565 630 44 3,100
20352544.indd/020707

69
 Parallel gripper system for shafts

W1 range
The sliding jaw (left) is not fitted with
a load support and is only approx.
17 mm thick. This range is therefore
suitable for picking-up shafts which
are positioned close together.

40974244.jpg 40974844.jpg

W2 range
Loads weighing up to 125 kg can be
handled with this gripper; due to the
wide jaws the load can also be lifted
safely even when it is picked up off
centre.
Manulift

40974344.jpg 40974944.jpg

W3 range
With bore hole for splined shafts
Loads weighing up to 125 kg can be
handled with this gripper. The load is
picked up symmetrically. Long shafts
and shafts with various diameters can
be handled when used together with
extension set 1.

40974444.JPG 40975044.jpg

For further information, see publication 214 095 44.

20352544.indd/020707

Range Load capacity Shaft diameter Gripper jaw width Max. shaft length Load support Part no. Weight
[kg] [mm] [mm] [mm] [kg]
W1 63 60 600 one side 840 850 44 7,65
50 - 150
W2 125 120 - 840 848 44 7,92
both sides
70 W3 125 60 - 130 60 - 840 849 44 7,77
 Extension set 1 for shaft grippers The working range of the parallel gripper system of the W3 range can be extended
using the accessory set illustrated below.
By inserting the support shafts into the gripper jaws, fitting the support jaws to the
support shafts and securing these items using grub screws, shafts with various
diameters can be handled in a horizontal position.
By sliding and turning the support jaws on the shaft, differences in diameter of up
to 30 mm can be compensated.

Example for fitting shaft gripper W3 Support shaft Support jaws

with extension set 1

Threaded pin
40975645.jpg 41268144.jpg

Manulift
Designation Part no. Weight
[kg]
40982944.eps PGS125 extension set 840 870 44 1,874
20352544.indd/020707

71
 Parallel gripper system for containers with lifting slots

Container type Container size L1 B1 H1 H2 H3 D1 Part no. Weight

[mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
MF 579 43 34 23 7 840 901 44
283 11,3
Eurotech 583 34 25 14 9 840 903 44
600 x 400
KLT 553 840 905 44 11,8
211 48 38 22 9
L / R-KLT 565 840 907 44 11,5
rigid
MF 282 43 34 23 7 840 991 44
283 10,5
Eurotech 283 34 25 14 9 840 993 44
400 x 300
KLT 355 840 995 44 11,2
L / R-KLT 367 840 997 44 11,0
211 48 38 22 9
KLT 553 840 906 44 12,3
600 x 400 adjustable
L / R-KLT 565 840 908 44 12,1
Other container types on request
Manulift

20352544.indd/020707

72 42736844.jpg
 Parallel gripper system for containers as inside or outside grippers

Basic module

Inside gripper

Manulift
Coupling pin Operating lever

Outside gripper

42732544.jpg

Gripper type Load capacity Container size Engaging slot width L1 H1 Part no. Weight 1)
Kmin Kmax Width Height min. - max. min. - max.
[kg] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
PGS125 basic module - - - - 39 - 187 93 - 203 840 800 44 6,5
Inside gripper 63 100 25 588 980 46 11,6
300 800 - -
Outside gripper - - 588 772 46 17,0
1) Weight if K = 600 mm
20352544.indd/020707

73
 Parallel gripper system for blocks and cartons
Manulift

42693944.jpg

Useful grip-
Load capacity Cardboard box Stroke Length Height Part no. Weight
ping range
Kmin Kmax G h L1 L2 H H2
[kg] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
1) 398 (h ≤ 177)
63 240 800 max. 150 G + 62 K + 138 437,5 - 683,8 331 - 344,2 588 843 46 12 - 15,5
1,12 x h + 200 (h > 177)
1) Gripping range < 240 mm on request

This gripper may not be used with a pneumatic balancer.

In order to maintain a stable carton shape, the cover halves of the carton must be
20352544.indd/020707

in contact with each other and the tape used to close the carton must be arranged
at right angles to the gripping direction when cartons are gripped.
Useful gripping range G is the difference of the carton to be gripped by the gripper.
G should not be selected any larger than actually necessary.
74
 DC chain hoist project planning sheet Please configure your DC chain hoist and send the project drafting sheet to the next Demag Cranes &
Components sales office or to the relevant agent, authorised reseller or head office in Wetter.

Customer: Project no.:

Customer no.:
Visit / Tel. / Fax dated:
Contact: Quotation submission date:
Telephone / mobile: Filled in by (name) / Dept.:
Fax: Date:
E-mail:

O Consultation by telephone O With acceptance O Customer has forklift O With installation

O Customer requests visit O Test weight available O Customer has platform O In normal working hours
O At the weekend
Delivery
Delivery date
location

Please enter model code:

Oper. voltage/
Trolley type Chain hoist type Load capacity Reeving Hook path Hoist speed Travel speed Flange width
frequency

Trolley size Chain hoist size [kg] [m] [v/min] [V/Hz] [m/min] [mm]

Number of chain hoists:

Ambient conditions: O Electroplating, pickling, galvanising plant O Clean Room, class

O Foundry O Foodstuffs sector
O Special ambient temperature < -20 °C / > +40 °C:
Other ambient conditions:

Special chain: O Corrud chain O HS 7 chain O RS 6 stainless steel V4A chain

Paint finish: O Thoraxol RAL 5009 O Special colour in RAL:
Suspension / trolley: O Suspension ring turned 90° O Suspension hook O Short suspension bracket (only for DC-Com)
O Click-fit push-travel trolley O Trolley buffer O EUD articulated trolley
O Push-travel trolley O Clamp-fitted buffer Curve radius:
O Electric-travel trolley O Current collector Travel speed:
O U/E 11-22 steel travel rollers O Trolleys mechanically coupled for 2 travelling hoists
Motor: O CSA design O Microtherm

Load handling attachment for O Load handling attachment acc. to ident no. O Load handling attachment without ident no.
Manulift / rocker switch: Ident. no.: Container / load:

Operation: O without control pendant / control cable O DRC-DC radio control system
O Mobile control pendant O DRC-MP radio control system
Control cable length: O for H 5 (0,8-3,8 m) O for H 8 (3,9-6,8 m) O for H11 (6,9-9,8 m)
Cable length longer than H11:

Additional plug connection: O Harting main power supply O Harting control cable
Limit switches: O Lifting / lowering (only DC-Com 1/1)
O Cross-travel limit switches
Geared limit switch O 3 contacts O 4 contacts (for external use)
O 8 contacts (for external use)
Additional electrical equipment: O Control of the DC unit via floating contacts with 24V AC (DC terminal box / diode)
O DC control by means of conventional control signals / contacts 42-230V AC, 50/60Hz (KT3 / DT3 signal converter)
O Control of an AC travel motor (Polubox)
O Generation of conventional control signals / contacts of 42-230V AC, 50/60Hz (3TK signal converter)
O 2 chain hoists in tandem operation
O Overload cut-off with ZMS and electrical evaluation device
Power supply: O KBK 25 trailing cable power supply O DCL conductor line
Chain hoist delivery form with
trolley: O Chain hoist completed with trolley

Further special features:

20352544.indd/020707

75
Demag Cranes & Components GmbH
P.O. Box 67 · D-58286 Wetter
Telephone +49 (0 ) 2335 92-0 · Telefax +49 (0) 2335 927676
Printed in Germany

www.demagcranes.com

Reproduction in whole or in part only with prior consent of Demag Cranes & Components GmbH, D-58286 Wetter Subject to change. Not liable for errors or omissions.