Thanh Lâm - Công Ty Tân Tân Internship
Thanh Lâm - Công Ty Tân Tân Internship
INTERNSHIP REPORT
TABLE OF CONTENTS
ACKNOWLEDGEMENT....................................................................................................2
I. COMPANY OVERVIEW.................................................................................................3
1.1. Introduction.........................................................................................................................3
1.5. Achievements.......................................................................................................................6
1.6. Products...............................................................................................................................7
V. INTERNSHIP ACHIEVEMENTS...............................................................................25
VI. PERSONAL JUDGEMENTS......................................................................................26
ADVISOR’S EVALUATION.............................................................................................27
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Internship report Tan Tan Peanut Company
ACKNOWLEDGEMENT
Firstly, I would like to express my sincere gratitude to my advisor Assoc. Prof. Nguyen Vu
Hong Ha of the Food Technology Department. She consistently assisted me to complete a
long journey of internship and steered me on the right path whenever she thought I needed it.
Without her passionate advice and cheerful motivation, my thesis journey would not have
been done remarkably and become deeply knowledgeable.
I would also like to thank Ms. Nguyen Thi Thuy Van, an onsite advisor at Tan Tan Company.
She has always been willing to support me whenever I have any difficulty. Her insightful
feedback helped me to sharpen my thinking and widen up thoroughly my understanding. She
also spent much of her time monitoring my work during the internship.
Finally, I want to pay sincere thanks to all my friends who have always been there for me and
cheered me up when I had bad days.
Once again, I sincerely thank everyone who helped me complete this internship report.
Best regards.
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Internship report Tan Tan Peanut Company
I. COMPANY OVERVIEW
1.1. Introduction
Tan Tan Peanut Company is the leading brand in Vietnam’s Peanut Processing and
Agricultural Industry with top quality which is favorite by millions of Vietnam consumers.
After more than 33 years of establishment and development, Tan Tan Peanut Company
always asserts themselves the value, the difference and power of a big brand.
Figure 1. Tan Tan MTV Trading – Production – Cultivation Limited Liability Company Logo
Office: 780 Nguyen Duy Street, Ward 12, District 8, Ho Chi Minh City
Manufacturing factory: 32C Noi Hoa Hamlet, Binh An Commune, Di An District, Binh
Duong Province
Hotline: 1800.6029
Email: [email protected]
Website: www.tantan.com.vn
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Internship report Tan Tan Peanut Company
Starting as a fried peanut processing factory since 1984, the brand has always constantly
learned, improved technological process and product quality to meet the rising demands of
consumers. Along with the variety of products and flavors that have become familiar to all
consumers, Tan Tan Peanut Company is now available everywhere from street stalls to every
household families.
In 1997, the company marked an important milestone in the construction of a new factory and
office in Binh Duong with an area of over 45000 square meters and the expansion of
personnel apparatus to more than 800 employees. Since then, the company has expanded its
domestic business with more than 140 distributors, 40,000 retail points in most supermarkets
and trade centers, accounting for 80% of the market share with an annual sales growth rate of
about 30%. The company has also exported to many countries around the world such as
Australia, Russia, Sweden, South Africa, China, Japan, Taiwan, Hong Kong, Korea.
Besides, Tan Tan Peanut Company has successfully exported to markets around the world
such as the US, Korea, China, Nigeria, Cuba, etc. These achievements are thanks to the
efforts of R&D machinery in improving production processes according to advanced
technology lines from Italy, USA, Malaysia, Spain, Thailand, Japan and China. In addition,
the company has continuously improved product quality to meet the strict requirements of the
US Food and Drug Administration (FDA). With the aim of ensuring the output and quality of
peanuts - the main raw material in production, Tan Tan has been investing in supporting the
supply of new bean varieties to farmers in localities such as Binh Duong, Cu Chi, Tra Vinh
and Nghe An. Moreover, this also gives farmers more peace of mind about crop yield after
each harvest before delivering products to the factory.
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Internship report Tan Tan Peanut Company
President
Affiliated departments
Missions
- Ensuring world-class quality, variety of flavors and designs, reasonable prices and meeting
the highest expectations of customers;
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Internship report Tan Tan Peanut Company
- Being friendly to the environment, connecting with the community, accompanying farmers
and demonstrating the spirit of civic responsibility.
1.5. Achievements
After many years of operation, Tan Tan is proud of their great achievements:
Certificate of Merit for excellence in quality management and promotion in the period
of 1996 to 2005
International Summit Quality Award in 2008
Certificate of international top quality issued by B.I.D organization in 2009
International Summit Quality Award - Platinum offered by BID in Paris in 2009
Vietnamese Cuisine Award presented by “Vietnamese Mon Ngon” newspaper in
April, 2010
Top 10 typical brands of Asia – Pacific integration in 2010
Certificate of high quality Vietnamese products in the years 2017, 2018 and 2019
Top 100 famous brands in Vietnam in the year of 2018 and 2019
Safe Brand Gold Cup – For Community Health
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Internship report Tan Tan Peanut Company
1.6. Products
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Internship report Tan Tan Peanut Company
1.6.3. Cashew
Figure 14. Salted Silk Shell Cashews Figure 15. Honey Cashews
Figure 16. Salted Cashews Figure 17. Wasabi Cashews Figure 18. Coconut Cashews
1.6.4. Green peas
Figure 19. Wasabi Green Peas Figure 20. Spicy Chili Figure 21. Salted Green Peas
Green Peas
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Internship report Tan Tan Peanut Company
Figure 22. Fun Mixed Nuts Figure 23. Trail Nuts Figure 24. Stick Biscuits and
Green Peas
Tan Tan Peanuts with coconut juice is one of the longest running products. In addition, it is
the most used dish on party tables as well as a snack that is often used by children or asked
for their mother when they go to the market. Tan Tan coconut milk peanuts are trusted not
only for their unique recipe, but also for their infinity selection and mode quality
regulation.
All the raw materials are packed within a 50-kg woven polypropylen bag (Figure 25) and
loaded manually from the trucks onto the pallets (Figure 26) which will be transported into
the factory by manual pallet carriers (Figure 27) or by pallet carrier vehicles (Figure 28).
The processed products such as fried peanuts, fried wasabi green peas, sorted peanuts, etc.
are all transported into the next processing area by manual pallet carriers.
Figure 27. Manual pallet carriers Figure 28. Pallet carrier vehicles
2.1.1. Peanuts
- The peanuts (Arachis hypogaea) are selected from Vietnamese farms, most of which come
from Cu Chi and Nghe An. The supplied peanuts must have already been separated from the
outer shells and only have a silken shell on the inside.
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Internship report Tan Tan Peanut Company
- Coconut juice is freshly collected from the whole coconuts which are supplied from Ben
Tre province. In the process, the meat parts of coconuts are seperated and squeezed to get the
coconut juice.
- The coconut juice obtained from coconuts must have a milky, opaque, viscous, fatty, and
sweet taste due to the presence of coconut oil.
- The type of wheat flour used in the process of peanuts with coconut is strong wheat flour
with 11% protein content to meet the requirements throughout the process.
- The lower the ash content of the flour, the better the quality of final product.
- The sensory requirements of wheat flour from the supplier must follow the standards
requested by Tan Tan company.
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Internship report Tan Tan Peanut Company
2.1.4. Salt
The salt supplier for Tan Tan is Tan Thanh Company which is one of the renowned salt
companies in the South of Vietnam. The supplied salt is packed inside a 50-kg woven
polypropylen bag.
2.1.5. Sugar
Sugar is purchased from sugar production companies and the type of sugar used in this
product is refined sugar. It acts as a binder for the final coat of flour to the other coats. In
addition, sugar also has the function of flavoring, performing caramelization reactions to
create color for products.
2.1.6. Oil
- Vegetable oil is used in the frying process of coconut juice peanuts. Vegetable oil used for
frying ingredients can be peanut oil, cotton oil, sunflower oil, soybean oil, palm oil, olive oil,
etc.
Factors Requirements
No rancidity
Taste
Has characteristic smells
Moisture content
≤ 0.3%
Volatile substances
Peanuts
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Internship report Tan Tan Peanut Company
Frying
Centrifuging
Cooling 35 – 40oC
Flavour-spraying
Analyzing
Packaging
Coconut Juice
Peanuts
1. Sorting
- Purpose:
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Internship report Tan Tan Peanut Company
+ To separate damaged beans and sandy soil from a batch to create uniformity in size for
the final product as well as increase its sensory values.
- Methods: There are commonly three methods, including sorting by color, by sizes,
and by density.
Figure 31. Density sorting conveyor belt Figure 32. Rocks and sandy soils
Density
+ Sandy soil and rocks are sieved from the initial batch by a conveyor belt (Figure 31). This
is based on the principle that the rocks and sandy soil will have larger density than the
peanuts; thus, they will fall vertically and remain at the top of the slope. The peanuts, on
the other hand, have smaller density and therefore slide down to the container.
Color or appearance
+ After peanuts are sieved from soils and rocks, the next step is to remove moldy, broken,
or unusual peanuts from the batch by hand. A group of workers has to collect all these
peanuts with tweezers.
Size
+ The final step of the sorting step is size sieving, which is used to categorize peanuts with
varied sizes for different purposes.
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Internship report Tan Tan Peanut Company
+ Two shaking sieve machines are used. The first machine has two different mesh sizes, the
top layer has a 9-mm mesh and the bottom layer has an 8-mm mesh. The second machine
has the smallest mesh (7 mm). Peanuts with different sieved sizes will be processed into
different peanut products; for instance, 7-mm peanuts will be used to make “Chocoplus
Peanuts” while 8-mm and 9-mm peanuts will be used to make salted-peanuts and coconut
juice peanuts, respectively.
The peanuts that have diameter larger than 9 mm will be sieved into the 9-mm
peanut bucket.
The peanuts that have diameter smaller than 9 mm but larger than 8 mm will be
sieved down from the top layer and automatically transferred into the 8-mm peanut
bucket.
The peanuts that have diameter smaller than 8 mm will be sieved out from the
bottom layer and transferred to the second machine. The peanuts that are unable to
be sieved from 7-mm mesh will be automatically transferred into the final 7-mm
bucket and those that are able to be sieved are considered as unacceptable peanuts
and returned to the suppliers.
2. Mixing
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Internship report Tan Tan Peanut Company
- Purpose: To coat the peanuts in a smelted mixture of sugar and glutinous rice
powder. This mixture acts as an inner layer for the adhesion of other ingredients as
it has high adhesion capability.
- Methods:
+ Glutinous rice after being heated into solution will be mixed with sugary solution. This
solution is called glutinous starch solution
+ The starch solution is poured into the mixing roller containing peanuts. After being
thoroughly mixed, the mixture is coated with coconut juice and another layer of sugar
solution. The sugar solution is responsible for the strong binding of the coconut juice and
flour. Sugar also increases the sweetness of the product.
+ The mixture is then coated with a mixture of wheat powder and glutinous powder.
Figure 34. Mixed coconut juice peanuts Figure 35. Mixing roller
3. Frying
- Purpose: To fully cook the peanuts and other coated mixtures. In addition, frying
also increases sensory values by creating crispiness and more attractive flavor and
color through caramelization and browning reaction. This step also enhances the
nutritional value of the final product due to the release of moisture from the
mixtures, thus increasing the dry matter content.
+ Physical purpose: Change of white coconut juice color into brown yellow
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Internship report Tan Tan Peanut Company
+ The outer pan (Oil tank) contains oil with temperature fluctuating from 157 – 162 oC
when it comes to the temperature that makes the oil boil.
+ The inner pan is a round cylindrical frying basket with a diameter smaller than the oil
tank. The bottom and sides of this pan is stainless steel mesh welded with a mouth at
the rim to help pour peanuts out easily.
+ The two sides of the basket are fitted with a muscle unit consisting of two swing
arms. The first end of the swing arm is welded to the pan, the other end is attached to
the rotating part of a motor that lifts the pan and pours the peanuts out when they are
cooked. At this time, the frying basket can be easily moved up and down following a
circular trajectory, controlled by an automatic button box. Inside the frying basket is
also attached a type of paddle, which constantly stirs the whole mixture to allow the
peanuts to be evenly heated during frying.
product have an unpleasant oil smell. This affects the quality as well as the sensory
value of the product cause damage to products during storage and circulation on the
market.
- Method: Each batch is centrifuged from 35 - 40 kg in a centrifuging machine, with
a capacity of 5 - 10 rpm with a time of 10 - 15 seconds.
5. Cooling
- Purpose: To cool the temperature down for quality analysis and for packaging
- Method: After the centrifugation process, peanuts will be transferred to the cooling
process. The time to run through the cooling load is from 2 to 3 minutes, the
remaining temperature is about 35 – 40 oC. Cooling peanuts to this temperature range
to avoid the breakage of peanuts due to the sudden drop in temperature.
6. Flavor-spraying
- Purpose: Peanuts are sprayed with coconut flavor to enhance the lost flavor during
frying and to increase the sensory values of the final product
- Method: This stage is made in a cylindrical device with a spiral pattern placed
horizontally right after the conveyor belt, a spray of incense placed above the device
will spray evenly on the surface of the fried peanuts.
7. Metal detection
- Purpose: To remove products contaminated with metals that can be from raw
materials or during the production process, affecting the quality of the product and
the health of consumers.
- Methods: Based on the principle of electromagnetic induction (Transmitter and
receiver). The transmitter coil emits around it a continuously varying magnetic field.
When metal is present in the surroundings, this magnetic field induces a
continuously varying current in that conductor. This current induces a continuously
varying magnetic field of its own and thereby induces an induced current in the
receiver coil. The detector will have a part that amplifies this current and emits a
signal (audio signal). When the peanuts pass through the metal detector, if the
transmitter signals that the beans are contaminated with metal, the worker standing
next to them immediately pulls the conveyor down to remove that part of the beans.
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Internship report Tan Tan Peanut Company
- Color: Final products must have a uniform golden-brown color. The products that have too
dark (Over-frying) or too light (Not ripe enough) in color is due to the improper frying
process
- Flavor: The products must not have a burning smell and they must have a characteristic
aroma and fat of coconut juice and peanuts.
- Use a hygrometer to measure the moisture of the product. The batch is acceptable if
representative samples have value ≤ 3%
3.3.
3.3.1 Coconut
Storage condition: Coconuts are put in bags and stored in sealed warehouses at room
temperature. Coconuts in stock can be used for production for two weeks.
Sensory quality
+ Flavor: Mild and pleasant aroma, no strange taste such as sour, rancid, burning, no musty
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Internship report Tan Tan Peanut Company
smell
Physical quality
+ Elasticity: Leave the wet gluten for 30 minutes at room temperature and check its elasticity
by pressing your hand in it. If the gluten is elastic back to its original position, the gluten is
fine
+ Toughness: 2.5 g of wet gluten with the extension of more than 10 cm is good gluten.
Storage condition: Wheat flour imported to the factory is stored in nylon bags and bags,
loaded on a pallet, and stored in a cool, dry place at room temperature.
3.3.3. Oil
+ Appearance: No sediment.
Storage condition: The oil tanks are stored in the warehouse in a dry, cool place, away
from direct sunlight.
3.3.4. Salt
Storage condition: Salt is stored in two layers (a PE layer and a bag), the salt bags are
arranged in three layers on pallets and stored in storage at room temperature, sealed, not
ventilated.
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Internship report Tan Tan Peanut Company
- QC checks randomly two batches in each pallet for ensuring the final quality
- Products must be classified according to the right category, lot number and expiry
date.
- The temperature in the warehouse must be regularly checked and the warehouse must
be cleaned periodically.
2 Protein 1 – 20 g/ 28 g
Total carbohydrate 5 – 25 g/ 28 g
3 Sugar 1 – 10 g/ 28 g
Fiber 0.5 – 5 g/ 28 g
5 Calcium 5 – 25 mg/ 28 g
According to 46/2007/QĐ-BYT
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Internship report Tan Tan Peanut Company
According to 46/2007/QĐ-BYT
Storage condition: Store in a cool and dry place, away from direct sunlight.
Size: 15 g, 40 g, 135 g, 265 g.
Direction: Ready to serve. Depending on preference, may taste better if product is
kept cold. Best consumed within 15 days of opening.
Package: Bag, can.
Ingredients: Peanuts, wheat flour, sugar, vegetable oil, pure coconut juice, salt,
coconut flavor.
Shelf life: 12 months.
Country of origin: Vietnam.
V. INTERNSHIP ACHIEVEMENTS
Learning experience
During my internship at the company, I had the opportunity to experience the actual
production processes, which I had never learned in theoretical classes. I have learnt many
types of processing machines during Food Engineering, Food Unit Operation courses, but
only when I got to intern in Tan Tan Company that I understood all the working mechanisms
of frying machines, centrifuging, mixing roller, sieving shakers, conveyor belt, etc. On the
other hand, I had become a part of the company as I had to do all the tasks that all workers
have to do, including packaging, frying, mixing, carrying, etc. These works have been the
most challenging tasks I have ever experienced. Thus, this experience acknowledged me that
our future career would not be easy, and we all need to prepare ourselves to face these
difficulties. One thing I was astonished at was the working discipline in this company. All
workers, QC analysts must be on time at the beginning of the shifts to be assigned for daily
tasks, otherwise they will be fined for salary and records. In addition, all tasks were carried
out with minimal rest since the delay in one task of a worker could interfere with other tasks
of other workers. Thus, the working atmosphere in this company is always intense and being
a part in this company had allowed me to experience such moments. Along with that, the
practical experiences help me to understand many different issues outside of society, and
meanwhile build a new working style, seriousness with high efficiency, a good sense of
organization and discipline, and a strong sense of discipline. self-discipline towards the
assigned work. Thereby I see that I still have to try to study and practice more to overcome
the remaining problems.
In my opinion, in order for a company to survive and develop in long term, it is first
necessary to pay attention to the preferential regimes for workers whose, the skills quality of
workers' skills to ensure the quality of the products produced and in accordance with the
requirements of the customer. At the same time workers should have chances must be able to
express their views, opinions, thoughts and aspirations for the company to consider and meet
them if those things are within the allowable regulations of the company. This helps create
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Internship report Tan Tan Peanut Company
trust and confidence of workers in the company, which are is essential for the long-term
development of the company.
ADVISOR’S EVALUATION
Comments:
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Advisor’s signature
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