Maxon Sp-300-Series SM
Maxon Sp-300-Series SM
SERVICE
MANUAL
Maxon Electronics Australia Pty Ltd Tel: +61 2 9707 2000 Fax: +61 2 9707 3328 www.maxon.com.au
Part Number: 680-100-0155
April 2001
MAXON
SP-300 HAND HELD
TABLE OF CONTENTS
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DESCRIPTION OF CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
DIGITAL CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
RF CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
RF CIRCUITS PLL SYNTHESIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
RECEIVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
MAINTENANCE AND REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
REMOVING & REPLACING THE BELT CLIP . . . . . . . . . . . . . . . . . . . . . . . 13
REMOVING & REPLACING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . 14
REMOVING & REPLACING PTT ASSY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
REMOVING & REPLACING THE ACCESSORY CONNECTOR . . . . . . . . 15
REMOVING & REPLACING THE ANTENNA & CONTROL KNOBS . . . . 15
REMOVING & REPLACING THE BACK COVER . . . . . . . . . . . . . . . . . . . . 16
REMOVING & REPLACING THE MAIN BOARD . . . . . . . . . . . . . . . . . . . . 17
REMOVING & REPLACING THE DAUGHTER BOARDS . . . . . . . . . . . . . 19
REMOVING & REPLACING THE SPEAKER . . . . . . . . . . . . . . . . . . . . . . . . 19
COMPONENT REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ALIGNMENT PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
TEST EQUIPMENT SETUP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
ALIGNMENT POINTS DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
VOLTAGE CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SP-300 SERIES UHF & VHF DIGITAL SECTION PARTS LIST . . . . . . . . . 29
SP-300 SERIES VHF RF SECTION PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 31
SP-300 SERIES UHF RF SECTION PARTS LIST . . . . . . . . . . . . . . . . . . . . . . 34
COMPONENT PINOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
SCHEMATICS & BLOCK DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
VHF FRONT-END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
VHF POWER AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
UHF POWER AMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
UHF FRONT-END . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
VHF V.C.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
UHF V.C.O. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
TCXO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
ACC-200 BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
FUSE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
P.T.T. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Digital Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
VHF RF Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
UHF RF Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
PCB LAYOUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
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MAXON
SP-300 HAND HELD
Board Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Exploded View. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
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MAXON
SP-300 HAND HELD
SPECIFICATIONS
GENERAL
Equipment Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hand portable
Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UHF/ VHF
Channel Spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12.5 kHz, 25 kHz programmable
RF Output Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/ 1 watt
Modulation Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F3E
Audio Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400 mW (Ext with 8 ohm)
400 mW (Int with 2 ohm)
Intermediate Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45.1 MHz & 455 kHz
Number of Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16/ 4
Frequency Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Synthesizer
Operation Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intermittent
90 : 5 : 5 (Standby: RX: TX)
Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rechargeable Nickel-metal Hydride
Battery, 7.5 VDC +/- 10 %
TEMPERATURE RANGE
CURRENT CONSUMPTION
Off. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 1 mA
Standby (Muted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 30 mA (Battery Save On)
< 60 mA (Battery Save Off)
Unmuted, 100 % Max AF Power . . . . . . . . . . . . . . . . . . . . . . . . . < 500 mA
Transmit 5 Watt RF Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 2.4 A
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MAXON
SP-300 HAND HELD
FREQUENCY BANDS
RX TX
VHF: V2 148.000 - 174.000 MHz 148.000 - 174.000 MHz
UHF: U2 440.000 - 470.000 MHz 440.000 - 470.000 MHz
DIMENSIONS
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (141mm)H x (58 mm)W x (37 mm)D
WEIGHT
Radio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225 grams
With 1350 mAh Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 425 grams
TRANSMITTER
Carrier Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High: 5.0W
Low: 1.0W
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MAXON
SP-300 HAND HELD
RECEIVER
Sensitivity (12dB Sinad) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UHF: < -117 dBm(.31µV)
VHF: < -118 dBm(.28µV)
Amplitude Characteristic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < ±3 dB
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MAXON
SP-300 HAND HELD
Due to continuing research and development the company reserves the right to alter these
specifications without prior notice.
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MAXON
SP-300 Series HAND HELD
Wideband
This software is made to work and control the wide band
receiver/transmitter boards.
Scan Mode
During programming of the radio, any channel can be
selected as a scanned channel. When a channel is selected as
a scanned channel, it becomes part of the scan list. The scan
list will be activated by switching to the channel that was
selected as the scan channel during programming of the sys-
tem parameters.
The channel that was selected as the scan channel can still be
used as a receive only channel when in scan mode or receive
and transmit channel if the channel has been programmed for
“Priority Scan TX”.
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MAXON
SP-300 HAND HELD
A priority channel can be selected while programming the Busy Channel Lockout
radio. A priority channel is a channel that can be periodi- If this feature is enabled, the unit will not transmit when a
cally checked or looked back to while receiving on any chan- carrier is present. A beep tone will sound when the PTT is
nel in the scan list, or in normal operation. It can also be depressed.
selected for all transmissions during scan mode.
Marked Idle Enable
To transmit on a channel in the scan list, the channel selector
must be placed on the channel that the transmission is to be If this function is enabled, the unit will transmit provided
made on. As a system programmable option, it is possible to that the correct programmed CTCSS tone or DCS code has
transmit on a scanned channel while the channel selector is been decoded. This function is essential for repeater opera-
on the scan list channel. This is the “Normal Scan TX” tion.
option. If this option is enabled the PTT can be pushed dur-
ing the scan wait time and the transmission will be on the Normal/Inverted DCS
channel that was just activated. If this option is disabled, the This function is selected by channel during programming of
transmission will be on the priority channel (if there is no the radio. During programming of each channel of the radio,
priority channel programmed the transmission will be inhib- a selective signaling option for TX and RX is selected.
ited and out-of-lock indicator will be issued). When the DCS signaling option is elected, it can be selected
as either normal or inverted. The selection can be made dif-
Any channel, whether it is in the scan list or not, can be des- ferently for TX and RX.
ignated as a look back channel. When a channel is desig-
nated as a look back channel, and the channel is selected, the Standard/Non-Standard CTCSS
radio will periodically look back to the priority channel dur-
When programming a channel with CTCSS, any frequency
ing reception on the selected channel. The radio does not
from 55 to 250 Hz can be selected in 0.1 Hz increments. The
require a scan list to be entered in order to use this function,
radio is capable of encoding and decoding two non-standard
however, the radio MUST have a priority channel selected
CTCSS tones.
for the function to work.
• NOTE: The programmer must disallow the program- Transmit Time-Out-Timer (TOT)/TX Inhibit
ming of a channel as a look back channel if no priority The time-out-timer is system programmable for 10 seconds
channel was selected. to 990 seconds, in 10 second increments and can also be
selected as disabled. The addition to this feature is a pro-
The channel scan speed is system programmable in a range grammable lock-out-timer that inhibits the radio transmitter
of 50 milliseconds to 2 seconds in 10 millisecond incre- for a specified time after the time-out time expires.
ments. The default value is 100 milliseconds.
When the time-out-timer function is enabled, and the TX
Scan Delay Time inhibit function is disabled, the radio will transmit after the
time-out-timer has expired and the PTT button is released
Scan delay time is system programmable. The scan delay is
and depressed again. With the TOT and TX inhibit, the
the time the unit remains on a scanned channel, after receiv-
radio will not transmit after the time-out has expired, even if
ing or transmitting on that channel. The time is programma-
the PTT is released and depressed again. Transmission will
ble from 1 to 10 in 1 second increments. The default value is
not be allowed until the TX inhibit time has expired. TX
4 seconds.
inhibit time is system programmable from 5 to 60 seconds in
5 second increments. The radio will beep one time, 5 sec-
The scan delay time will be reset each time the receive chan-
onds before the TOT time expires. This will indicate to the
nel is active and each time the PTT is pushed on that chan-
user that the transmitter is about to be locked out. If the PTT
nel. As long as the conversation continues on the channel,
is released and depressed again anytime before the TOT has
the receiver or the transmitter is active before the scan delay
expired, the TOT time will be reset. If the beep tone enable/
time expires, the unit will not resume scanning.
disable is set to disable, the one beep will not be issued. The
radio will beep 4 times when the TOT time expires. After
As a programmable option, the LED on the top panel of the
the TX inhibit time passes, the radio will beep one final time.
unit will flash at the scan rate while in the scan mode. If the
“LED scan indication” is programmed to enable the LED
will flash. If it is programmed to disable, the LED will not
flash.
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May 2001
MAXON
SP-300 Series HAND HELD
Memory Protect
The software is such that if the radio is inadvertently put
into program mode it will not lose the contents of the
EEPROM memory. Data will only move in and out of the
memory when the programmer is attached.
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May 2001
MAXON
SP-300 HAND HELD
DESCRIPTION OF CONTROLS
The controls, indicators and antenna connections on the VHF and UHF Scanning Handheld Series radios are all located on the
top panel. The accessories socket is located on the radio chassis right hand side. The monitor and PTT buttons are located on
the radio chassis left hand side.
ITEM DESCRIPTION
1. Antenna Connector 1/4" UNEF socket
2. 4 Channel Select Switch Rotary switch, used to select one of four and to engage in scanning function
3. 16 Channel Select Switch Rotary switch, used to select one of sixteen and to engage in scanning function
4. Status Indicator (busy TX/BT) Tri-colored LED indicator
5. ON/OFF Volume Control Main power switch and volume control. Fully counter-clockwise is OFF position
6. Battery Lock Used to lock the battery in place
7. Push-To-Talk Button Push to talk, release to listen
8. Monitor Button When pressed, monitors the chosen channel
9. Option Used for controlling installed external option
10. Speaker Sound reception
11. Microphone Sound transmission
12. External Speaker Socket used for external microphone with speaker
13. Belt Clip Belt Clip
14. Battery Power Supply
15. Battery Charger Contacts Contacts used for charging battery
16. VHF Antenna Antenna
17. UHF Antenna Antenna
Pin Function
1 Data
2 Clock
3 N/C
ANT CH VOL ANT CH VOL
4
7 11
4 +7.5V
3
2
4
13
5 N/C
1
1 16
6 N/C
7 Gnd
8 Mic+
9 N/C
1 2 3 4 5 10 Int_Spkr_Mic_Dsbl
11 Spkr+
12 N/C
13 16 17
12
maxon
7
10
8
9
11
15
14
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MAXON
SP-300 HAND HELD
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MAXON
SP-300 HAND HELD
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MAXON
SP-300 HAND HELD
RF CIRCUITS PLL SYNTHESIZER for the non-linearity of the vco due to modulation diode, and
maintain a constant modulation regardless of frequency.
12.8 MHz TCXO
The TCXO contains the 3-stage thermistor network compen- RECEIVER
sation and crystal oscillator and modulation ports. Compen-
sation is +/-5 PPM or less from -30c to +60c. Front End
The receive signal is routed backward through the low pass
PLL IC Dual Modules Prescaler filter, then onward to Pin 1 of the Hybrid Receiver Front End
Input frequency of 12.8 MHzto IC2 MC14519 pin 20 is Module to a bandpass filter consisting of (VHF C622
divided to 6.25 kHz or 5 kHz by the reference counter, and through C608, L607 through L604) and (UHF C601 through
then supplied to comparator. RF signal input from VCO is C610, L601 through L603) is coupled to the base of Q601
divided to 1/64 at prescaler in IC2, Divided by A and N which serves as an RF amplifier. Diode D601 serves as pro-
counter in IC2 to determine frequency steps, and then sup- tection from static RF overload from nearby transmitters.
plied to the comparator. PLL comparison frequency is 6.25/5 The output of Q601 is then coupled to a second bandpass fil-
kHz so that minimum programmable frequency step is 5/ ter consisting of (VHF C607 through C601, L603 through
6.25 kHz. A and N counter is programmed to obtain the L601) and (UHF C612 through C623 and L604 through
desired frequency by serial data in CPU. In comparator, the L607). The output of Pin 6 is then coupled to the doubly bal-
phase difference between reference and VCO signals is com- anced mixer D9. The receiver front end module is factory
pared. When the phase of reference frequency is leading, Fr pre-tuned and requires no adjustment. Repair is effected by
is output, but when VCO frequency is leading, Fv is the out- replacement of the entire module of the proper banded mod-
put. When Fv=Fr, phase detector out is very small 0v pulse. ule. These are VHF 148 MHz to 174 MHz and UHF 440
64/65 modulus prescaler is comprised in IC2, and has two MHz to 470 MHz. The receiver front end module signal pins
output ports: are as follows:
Port A pin 16: tx enable 2
Port B pin 15: prescaler power save control in PLL IC 1. RF Input
pin 13 labeled test2 allows the technician to see the output of 2. Input Ground
the dual modules pre-scaler for trouble shooting purposes, 3. N/A
no connection should be made to this pin. 4. Receive +5V
5. Ground
Level Shifter & Charge Pump 6. Output
The charge pump is used for changing output signals Fr, Fv
at PLL IC from 0-5v to 0-12v necessary for controlling vco. First Mixer
D9, T2 and T3 are double balanced mixers which provide
Reference Frequency LPF the 45.1 MHz intermediate frequency output. The filtered
The Loop Filter contains R12, C21 and C22. LPF settling frequency from the front end module is coupled to T2. The
time is 12 mS with 1 kHz frequency. This also reduces the 45.1 MHz IF output is matched to the input of the 2-pole
residual side-band noise for the best signal-to-noise ratio. monolithic filter by L14, L31, C69 and C97. The crystal fil-
ter provides a bandwidth of +/-7.2 kHz from the operating
DC to DC Converter frequency providing a high degree of spurious and intermod-
The DC to DC converter converts the 5v to 14-16v to supply ulation protection. Additionally, a 90 MHz trap (XF1) is also
the necessary voltage for wide range of frequencies in the placed at the filter output to provide additional attenuation of
VCO. the second order IMD. The output of the filter is impedance
matched by C97 and C69 to the base of the post of filter IF
VCO amplifier Q25.
The VCO consist of an RX VCO and TX VCO. Is switched
TX/RX by power source. It is configured as a colpits oscilla- Second Oscillator Mixer Limiter And FM Detector
tor and connected to buffer as cascade bias in order to save The output of the post filter amplifier, Q25, is coupled, via
power. C98 to the input of IC5 (MC3371). IC5 is a monolithic sin-
gle conversion FM transceiver, containing a mixer, the sec-
The varicap diode D201/D301 are low-resistance elements ond local oscillator, limiter and quadrature detector. Crystal
and produce a change in frequency with a change in reverse X1 44.645 MHz is used to provide resultant 455 kHz signal
bias voltage (2-11v). L203/L303 are resonant coil, which from the output of the second mixer. The mixer output is
changes the control voltage by the tuning core. D202 modu- then routed to CF1 (455F) or CF2 (455HT). These ceramic
lation diode, modulates the audio signal. C204 compensate
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SP-300 HAND HELD
Noise Detector
The noise detector in conjunction with IC5 consists of Q26,
Q27, D8, D11, TH1, and their associated biasing compo-
nents. Noise fed from the output of RV2 is amplified by
Q27, then rectified by D11. This output is then buffered by
Q26 and fed to Diode D8, which controls Q24 providing
ground to the mute control Pin 14 of IC5.
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SP-300 HAND HELD
GENERAL 1
VOL 2
1
When removing or fitting, use the Exploded View and Parts
List (Page 51) in conjunction with the following procedures:
on
CLIP
2
2. With the other hand push the belt clip out of the belt
clip rail.
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May 2001
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SP-300 HAND HELD
B
A
To remove the PTT assembly:
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SP-300 HAND HELD
2
1. Reverse the steps taken to remove the PTT assembly.
C
H
2 1
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May 2001
Figure 9A-Back Cover Removal & Installation
MAXON
SP-300 HAND HELD
4
CH
ANT
3 A
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SP-300 HAND HELD
5. Remove the Back Cover (Refer to Removing & Figure 9-Main Board Removal & Installation
Replacing the Back Cover).
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SP-300 HAND HELD
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SP-300 HAND HELD
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SP-300 HAND HELD
4. It may be necessary to remove excess solder using a the Surface Mount Component Replacement procedures. it
vacuum de-soldering tool or Solder wick . Again, may not be necessary to “tin” all (or any) of the IC pins
use great care when de-soldering or soldering on before the installation process.
the printed circuit boards. It may also be necessary
to remove the epoxy adhesive that was under the
surface mount component and any flux on the
printed circuit board.
With a hot-air system, apply hot air until all “tinned” areas
are melted and the component is seated in place. It may be
necessary to slightly press the component down on the
board. Touch-up the soldered connections with a standard
soldering iron if needed. Do not use excessive solder.
z CAUTION: Some chemicals may damage the inter-
nal and external plastic parts of the radio.
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MAXON
SP-300 HAND HELD
The SP-300 Series portable radios require the ACC-2300 The SP-300 U/V Receiver is by design, broad band, cover-
programming cable. With the 25 pin “D” type connector ing UHF(440 to 470 MHz) and VHF(148-174MHz) and
installed on the computer, take the other end of the program- should require no special alignment, unless repairs are per-
ming cable and insert it in the receptacle located on the formed on the receiver portion. The only alignment normally
opposite side of the PTT on the radio. For further informa- required is to the squelch circuit.
tion, please refer to the ACC-904 Programming Manual.
SQUELCH ADJUSTMENT
Cloning 1. Select a receiver channel that is programmed for
Following the steps below, the frequencies and functions can narrow band (12.5kHz) operation.
be programmed from radio to radio by using a cloning cable.
2. Set the RF signal generator to the receiver fre-
1. Ensure that both radios’ power switches are in the quency. Set the AF modulation signal to 1 kHz at
“OFF” Position. 1.5K deviation.
3. Place the slave radio (the radio which is not pro- 6. Switch off the RF generator (squelch should close).
grammed, or has program information that will be
revised) into data “READ” mode by holding moni- 7. Switch on the RF generator, Squelch should open at
tor switch and then turning the radio power switch the SINAD point where RV2 was adjusted.
to the “ON” position (the green LED on the radio
flashes). Release the monitor switch on the third led 8. Select a receiver channel that is programmed for
flash (the LED will change to alternating green and wide band operation (25kHz).
orange flashes).
9. Set the RF signal generator to the receiver fre-
4. Connect the cloning cable through mic jack. quency. Set the AF modulation signal to 1 kHz at
3K deviation.
5. Press the slave radio’s monitor switch. The alternat-
ing green and orange flashing will stop. 10. Adjust the RF output level of the RF signal genera-
tor until the 1kHz signal is heard.
6. Press the master radio’s monitor switch. The alter-
nating red and orange flashing will stop. Release 11. Adjust the RF signal to the level desired for squelch
the monitor switch, the green led of both radios will sensitivity as you monitor SINAD. This is usually
flash. 8dB to 12 dB SINAD.
7. After cloning, the slave radio resets and works nor- 12. On the Main board, adjust RV4 until the squelch is
mally with re-programmed frequency, and the mas- just unmuted (open).
ter radio flashes orange led. Press monitor switch,
and then the radio will repeat step 2). 13. Switch off the RF generator (squelch should close).
8. For cloning other radios, repeat steps 3 through 7. 14. Switch on the RF generator, Squelch should open at
the SINAD point where RV4 was adjusted.
Page -21-
May 2001
MAXON
SP-300 HAND HELD
15. Disconnect the test equipment. 1b. Switch to a channel with the same frequency and
Should repairs be required, the following procedures should CTCSS of 250.3Hz. Push PTT and adjust RV401 to
be applied: desired CTCSS tone deviation, same as above step.
RX VCO 1c. Switch between the 67Hz channel and the 250.3Hz
1. Set the unit to the highest receive frequency, 470 channel and adjust RV401 until the deviation is the
MHz(UHF), 174MHz(VHF) and adjust the VCO same on both channels. It may be necessary to read-
L303 to 10 volts. just RV403 to get the desired deviation.
2. Set the unit to the lowest receive frequency 440 2. Inject a 6mV signal of 1000Hz to the microphone
MHz(UHF), 148(VHF) and check that the VCO input. This should produce a 3kHz deviation for
voltage is above 2.0 volts. Adjust L303 for 2.0 25kHz(S) channel spacing and 1.5kHz for
volts. 12.5kHz(N) channel spacing, measure transmit dis-
tortion, that should be less than 5%. Increase the
z Note: Use TP1 to measure the voltage. audio input level to 20mV.
Page -22-
May 2001
MAXON
SP-300 HAND HELD
AUDIO
MODULATION- METER
SPECTRUM ANALYZER
154.625445681125661
FREQUENCY COUNTER
VOLT METER
SSG
OSCILLOSCOPE
RADIO
DISTORTION METER
DC POWER SUPPLY
SINAD METER
Page -23-
May 2001
MAXON
SP-300 HAND HELD
RV2 RV2
RV4 RV4
RV1 RV1
T1 T1
RV3 RV3
TCXO1
RV5
TC701
RV403 RV403
RV402 RV402
Page -24-
May 2001
MAXON
SP-300 HAND HELD
TROUBLESHOOTING GUIDE
Page -25-
May 2001
MAXON
SP-300 HAND HELD
VOLTAGE CHARTS
CONTROL CIRCUIT
RX TX
REF # B C E B C E
Q401 4.4 0.0 5.0 0.3 5.0 5.0
Q403 0.0 4.6 GND 0.0 4.6 GND
Q404 5.0 2.2 2.0 0.0 7.0 0.0
Q405 5.0 1.8 1.7 5.0 1.8 1.7
Q406 4.0 0.0 5.0 2.0 5.0 5.0
Q407 0.0 4.5 GND 5.0 0.0 GND
Q408 0.0 5.0 GND 2.0 0.0 GND
Q410 4.3 0.0 5.0 4.3 0.0 5.0
Q411 0.0 - GND 0.0 0.0 GND
Q412 0.0 7.5 7.5 0.0 7.5 7.5
Q413 7.5 0.0 GND 7.5 0.0 GND
z NOTE: Q402 and Q409 are not fitted on this model series.
MAIN CIRCUIT
RX TX
REF # B C E B C E
Q1 0.6 5.0 5.0 0.6 5.0 5.0
Q2 5.0 0.0 5.0 0.3 4.7 5.0
Q3 0.0 4.7 5.0 5.0 0.0 5.0
Q4 0.0 5.0 5.0 0.0 5.0 5.0
Q5 4.7 0.0 5.0 4.7 0.0 5.0
Q6 4.0 18.0 5.0 4.0 18.0 5.0
Q7 18.0 ~3.0 18.0 18.0 ~4.0 18.0
Q8 5.0 0.0 5.0 5.0 0.0 5.0
Q11 0.0 3.0 0.0 0.0 4.0 0.0
Q12 1.6 4.5 1.0 0.0 0.0 0.0
Q13 4.6 4.6 4.0 0.0 0.0 0.0
Q14 0.0 0.0 0.0 4.6 4.6 4.0
Q16 0.0 0.0 0.0 1.4 4.8 0.8
Q17 0.0 0.0 0.0 0.6 3.0 GND
Q18 0.0 0.0 0.0 5.0 0.2 GND
Q21 0.0 0.0 0.0 ~3.0 ~5.6 ~2.4
Q22 7.5 0.0 7.5 6.9 ~7.0 7.5
Q24 0.0 4.5 GND 0.0 0.0 GND
Q25 0.7 4.0 GND 0.0 0.0 GND
Q26 - - - 0.0 0.0 0.0
Q27 0.7 NOISE GND 0.0 0.0 GND
Q33 7.2 4.0 7.5 6.9 7.5 7.5
Q34 0.0 6.6 GND 2.0 0.0 GND
z NOTE: Q9, 10, 15, 19, 20, 23 and 28 - 32 are not fitted on this model series.
z NOTE: ~ indicates approximate voltage. Actual voltage may vary.
Page -26-
May 2001
MAXON
SP-300 HAND HELD
RECEIVE STATE
PIN # IC1 IC2 IC3 IC5 IC6 IC401 IC402
1 GND 1.6 - 4.0 1.4 0.0 0.0
2 GND 5.0 - 3.5 GND 1.0 0.0
3 GND 5.0 - 4.0 0.0 1.3 AUDIO
4 5.0 5.0 - 4.1 GND 0.0 0.0
5 GND 5.0 - 3.8 AUDIO 0.0 5.0
6 7.5 0.0 - 3.8 7.5 0.0 0.0
7 0.0 - 3.8 4.0 0.0 0.0
8 0.0 - 4.2 1.5 2.0 0.0
9 5.0 AUDIO 0.0 4.0
10 2.6 0.8 4.0 0.0
11 2.6 1.0 4.0 0.0
12 5.0 0.0 5.0 0.0
13 3.0 4.0 0.0 0.0
14 5.0 GNS 5.0 5.0
15 0.0 0.0
16 0.0 1.8
17 5.0
18 0.0
19 0.0
20 2.5
Page -27-
May 2001
MAXON
SP-300 HAND HELD
TRANSMIT STATE
PIN # IC1 IC2 IC3 IC5 IC6 IC401 IC402
1 GND 1.6M 0.0 - 1.3 1.9 0.0
2 GND 5.0 0.0 - GND 1.9 0.0
3 GND 5.0 0.0 - 0.0 1.9 0.0
4 5.0 5.0 GND - GND 1.9 0.0
5 GND 5.0 - - 1.5 0.0 0.0
6 7.5 0.0 - - 7.5 0.0 0.0
7 0.0 - - 7.5 0.0 GND
8 0.0 5.0 - 1.5 1.9 0.0
9 5.0 - 1.9 2.1
10 2.6 - 2.1 0.0
11 2.6 - 2.2 0.0
12 5.0 - 2.2 0.0
13 3.0 - 5.0 0.0
14 0.0 - 5.0 5.0
15 0.0 5.0
16 5.0 5.0
17 5.0
18 0.0
19 0.0
20 2.5
Page -28-
May 2001
MAXON
SP-300 HAND HELD
Page -29-
May 2001
MAXON
SP-300 HAND HELD
Page -30-
May 2001
MAXON
SP-300 HAND HELD
NOTES:
1. Components are not available,assembly is non-repairable.
Page -31-
May 2001
MAXON
SP-300 HAND HELD
Page -32-
May 2001
MAXON
SP-300 HAND HELD
Page -33-
May 2001
MAXON
SP-300 HAND HELD
Page -34-
May 2001
MAXON
SP-300 HAND HELD
Page -35-
May 2001
MAXON
SP-300 HAND HELD
Page -36-
May 2001
MAXON
SP-300 HAND HELD
Page -37-
May 2001
MAXON
SP-300 HAND HELD
COMPONENT PINOUT
MANUFACTURER'S
BASE DIAGRAM REFERENCE NO. SCHEMATIC
PART NUMBER
2SC5084 Q202,203,302,303,601
MMBR951 Q16,17,501,601 C
E
BFR92A Q12,16,25
C
C
KTA1504SY Q7,8,33 B
E E
B C
Q18,23,24,28,31,32,34,403, 47K
KRC104S (ND) B
Q404,405,411,413
47K E
C
KRA104S (PD) Q5,410,412 47K
B
E
C
10K
KRA102S (PB) Q1 B
10K E
3
MMBZ5232B D405, 406, 407
2
1
UPP9401 D5,6
Page -38-
May 2001
MAXON
SP-300 HAND HELD
MANUFACTURER'S
BASE DIAGRAM REFERENCE NO. SCHEMATIC
PART NUMBER
5 4
5
8 6 3
ND433G D9
4
7 2
1 8 1
1.BASE C
3
2.COLLECTOR KTA1663 Q22 B
2
1 3.EMITTER E
4 1.EMITTER C
2.BASE
BLT50 Q502 B
3 3.EMITTER
2
1 4.COLLECTOR E
21
43 1,4,5,8:EMITTER
1SV229 D201,202,301
K
SM4004 D15
41 40
60
21
61 20 HD4074818 IC409 CPU IC
80 1
Page -39-
May 2001
MAXON
SP-300 HAND HELD
1 Input
2 GND
3 Vcc (Pre Drive)
4 Vcc Control (Drive)
7
6
5 5 Vcc (Final)
6 Output
4
3
2 7 GND
1 (VHF) P.A. Assy. P/N: 650-230-0012
(UHF) P.A. Assy. P/N: 650-230-0013
RX Front-End
1 Input
GND 2 GND
GND 4 B +(4V)
5 GND
1
2
GND 6 Output
4
5
6 (VHF) Front-End Assy. P/N: 650-110-0012
(UHF) Front-End Assy. P/N: 650-110-0013
6 TX Out 14 Gnd
7 Gnd 15 Tuning
10 11 12 13 14 15 16 17 18 8 TX Vcc 16 Gnd
TOP SIDE (VHF) V.C.O. Assy. P/N: 650-030-0021
(UHF) V.C.O. Assy. P/N: 650-030-0020
1
1 Modulation
2 GND
3 Out
4 4 Vcc (5V)
2
3
Page -40-
May 2001
SCHEMATICS & BLOCK DIAGRAM RX 5V
4 3
4
C605 C608 R601
0.001 33pF
6 56K
C621 C619 C618 C616 C615 C613 C610 C608 C606 C605 C603 C602
33P 6P 7P 6P 7P 5.6P R602 33P 24P 9P 7P 9P 11P
R601 R602
100 IN
6.8K
180 6 1
C601 C603 OUT L604 Q601
L601 4T
680pF 56pF 2SC5084
6T R603 C613 C616 C617
L607 C622 C609
Q601 820 C611 L604 39pF 9pF 47P
L602 L603 MMBR951 100pF 6T 6T 18P 18P
C622
6T 6T 0.01uF D601
L606 C614 C624 C612 KDS226 L603 C607 L602 C604
C621
C602 C604 C606 C607 L605 L606 100pF 1 4T 3.3P 4P 470P 4T 16P 4T 20P
GND
R604
39pF 100pF 120pF 39pF
2.2
C612 D601 6T 6T 5 2
R605 47pF KDS226 C614 C615 C618 C623 L607 C620 C617 L605 L601 C601
3.3K 120pF N/F N/F C623 GND 4P 4T
22P 4T N/F 4T 10P
39pF
5 2
Notes: Notes:
R501
2.7K L504 R505
R501 C509 R505 Q502 1.2UH 33
Q501 Q503
2.7K L506 33
12P 2.2uH MMBR951 C502 BLT50 C505 BLT52 C515
Q501 Q502
C501 8P 20P 43P
MMBR951 C502 BLT50 C505 C515
L502 L505 22P
C501 39P 39P L507 L508 0.01
27NH 4T
3P 1 6
L502
4T 5T
1 L509 8T 6 1.2UH
L503 Q503
150NH R509 BLT52 R508 L505
56 7T
C504 82 R502 L503
L501 C504 C507 C508 C509 C513 C514 L506
18P 8.2K R506 7T
R502 L504 4T 7P 22 N/F
C507 C508 C513 C514 C500
8.2K L501 8T 22P 11P N/F 4P 15P
56NH R503 220P
200 47P N/F C517 82P 24P
R507 C503 C506 C512
22P
82
C503 R510 C506 220P 220P 220P
0
0.01 0.01 2 7
D501 R504
2 7 KDS181 2.2K
C511
C512
0.01 0.001
R503
6.8
R506
22 3 4 5
3 4 5
Notes: Notes:
VHF POWER AMP UHF POWER AMP
1. ALL VALUES ARE IN OHMS, 1. ALL VALUES ARE IN OHMS,
MICROHENRIES OR MICROFAR- (148-174MHz Band Shown) MICROHENRIES OR MICROFAR- (440-470MHz Band Shown)
ADS UNLESS OTHERWISE SPECI- ADS UNLESS OTHERWISE SPECI-
FIED. Schematic P/N: 770-230-0012 Rev. A FIED. Schematic P/N: 770-230-0013 Rev. B
2. ALL RESISTORS ARE 1/10W 5% PCB Assy. P/N: 650-230-0012 Rev. A 2. ALL RESISTORS ARE 1/10W 5% PCB Assy. P/N: 650-230-0013 Rev. B
UNLESS OTHERWISE SPECIFIED. UNLESS OTHERWISE SPECIFIED.
zNote: Schematics are for reference only. Based on band selection, reference designators and part val-
ues may differ from schematics shown.
PAGE -41-
May 2001
9 7
9 7
VCC VCC
12 8 12 8
16 VCO R X VCC
VCC
16
VCO R X 4 4
L305
L305 C312 33nH
R305 220P R305
C312 100nH C317 2.2K
0.001 2.2K 4P 3 C317
3
4P
Q303 Q303
2SC5084 2 2SC5084 2
OUT (MCO) OUT
TUNING C313
15 C313 15 TUNING 3P
R304
R304 4P 2.2K
2.2K
R306 R306
100 100
Q302 C302 C308 (MCO)
C302 C308
L301 11P 2.2P 2SC5084 13P 4P Q302
1.2uH C314 2SC5084
C314
12P L301 10P
C316 100nH
0.001
17 C316
17 L304 220P
C301 2.2uH R309 C311
C306 C311
0.001 0.5P 16P OR 7P
R303 C306 R303
4.7K 9P 4.7K
D301 C301 D301
L303 220P
1SV217 4.5T 1SV229
(T8) L303 R307
1.2t 270
C315 R307
0.001 220
Notes:
18 1 18 1
1. ALL VALUES ARE IN OHMS,
MICROHENRIES OR MICROFAR-
ADS UNLESS OTHERWISE SPECI-
FIED.
PAGE -42-
May 2001
TH701 TH703
R706 BATT 7.5V
47K 4 C401 C403 C405
10K 150K R708 R710 R713
2.2K 47K R714 47P 47P 47P
47K
D702 2.2K CON1 CON1
R1 FUSE 4A
2 MMBV109
D701
MMBV
+ 15K
D1
X701 C705
R702 105
12.8MHz 100pF
* LK701 SW1 C402 C404 C406
R704 Q702 470P
SW POLY 470P 470P
* MMBR9426
Q701
R705 MMBR9426
R707
47K
R701 R703 47K
C702
* * 100pF C703 C704
91pF 180pF R715
TH702
33K
C701
100pF TC701
R709
39K
R711
4.7K R712
2.2K C706
220pF - TH1
30K
20pF 39K
1
CON401
4PIN(M)
OPT2
OPT1
GND
PTT
2 4 3 1
C410 C411
470PF 470PF C412
470PF
P.T.T.
Notes:
Schematic P/N: 770-180-0017 Rev. A
1. ALL VALUES ARE IN OHMS,
PCB Assy. P/N: 480-042-0028 MICROHENRIES OR MICROFAR-
ADS UNLESS OTHERWISE SPECI-
FIED.
PAGE -43-
May 2001
PWR H/L
REVISIONS
386 EN REV DESCRIPTION CHG
BY
DATE
N/S SW
P/S 5V A RELEASED TO MANUFACTURING DGC 5/01
VOLUME
RX EN AUDIO CHARGE
TX EN ALERT SPK
BUSY R435
LOCK D/T
PLL EN LK6 6.8K
CLOCK D407 C485
DATA 5.6V 470P MIC1
TCXO R426 R482 R489 C413 C430 C483
C422 C-MIC
MOD
IC402D 1.2K N/F 4.7K 470P 0.1 470P C136
0.01
MC14066BD R425 R428 100/6V
R481 +
5V R490 Q701
5V 220K 10K N/F LK7 CON406 SP1
IC401A 11 CLOCK 2.2K 2SK1579
1 IC405A 10 +
MC14066BD
4 LM358 RV401 R457 ST ST
1 2 3 8
R459 1 IC402C 22K C701 C484
47KB *10K
+ 1 2 MC14066BD LK15 LK14 SWB+
R456 100/6V 470P 2 OHM/1W
2 - C421 R703 1
1 4 6 R701 2
1.DATA
2.2K Q412 22 220P 12K 2.CLOCK
3 8 9 DATA
3
TX 5V KRA104S 4
4.+7.5V
R401 (PD) R702 R704 5
6
680K 7 D701 7.5V 12K 100K Q702 7 7.GND
5.6V KTC3875 8 8.MIC+
R408 Q413 9
22K R486 R9 68 KRC104S 10 10.INT_SPK_MIC_DSBL
* 18K R493 LK2 LK5 R483 2.2K (ND)
11 11.SPKR+
12
22K
ST
6 - R469 2.2K R9A 68 CON701
7 ST 12 HEADER
5 + R471 C436 5V
C405 IC405B R427 30K 0.022(K) C418 C419 5V
0.001 R470 D406 D405 IC402B
LM358 100K 220P 220P
30K 4
2
-
5.6V 5.6V 14 MC14066BD
1
R472 3 4 3 C420
R414 10K C435 +
36K 220P
IC406B 0.1(K) IC406A
5
4 3 7 + 5 KIA324F KIA324F
R400 R422 - 6
C400 RV403
11K 5 47K R429 IC411
R424 0.0068 47KB 12 14
IC401B 27K 13
X0 X
10K MC14066BD
X1
15
R423 Y C462 R439
Q416 2
Y0
KRA110S 1.2K 1
Y1 Z
4
(PK) 5
0.047U(K) IC410B R441
3
Z0
16 3K KIA324F
Z1 3.9K 4
Q401 6 IC401C 2 -
+ KRA110S 11
INH
7 6 C464 C465 1
5V A MC14066BD - 7 3
C478 (PK) 10 6 +
C477 D401 9
B
8 5 + IC410A
10/4 470P KDS181
C 9 8 0.033U(K)
C472 + C431 C463 KIA324F
(A3) 14053 R432 0.033U(K) R442
0.001 4.7/10 7 0.047U(K) R440 27K
4.7K 4.7K
IC404B C44
4 2 C442 0.01
- KIA324F
1 0.022(K)
7 - 6 C476
C466
+ 3 R404 R406 0.033U
IC404A
R402 R403 + 5 0.1 (K) IC410D IC410C
KIA324F 8.2K 8.2K R476 C456 R446
C441 8.2K 8.2K 120P R443 KIA324F KIA324F
360KR 9 - 820
0.0018 8 2.4K 9-
C443 C404 R487
R430 10 13 C469 8
C448 0.0047 7 6 5 4 3 2 1 + - 14
0.047(K) C454 1 IC406C 12
10
+
47P 220K 120K R477
C446 V V A V F V N 0.68U 1 KIA324F + 1
O C G O O . C455 120K C468 0.047U 1 R451
47P S C N O I C467 0.033U (K) 10K
R411 D 1 U 2 N 0.082U R444
R409 R407 A T V 0.033U (K)
N/F D 2
5V IC406D R485 (K) 82K R447
R412 270K J R474 C453
C447 RV402 MF6-100 KIA324F 220K 220K
22K R410 220K 43KR R475 0.0033(K)
13 - 0.015 22KB IC407
3.3K 47K R450 C471
14 9 - 13 - C427 C474
12 8 C 33K 14 0.1(K)
C449 + IC404D 10
F L L I I
R473 12 0.001 1UF R452
+ Q402 C G K . N N
+
0.033(K) KIA324F 1 IC404C I L N S V V 43KR 2.2K
N/F N K D R H 1 2 C452
C406 1 KIA324F 0.1U(K) C437 R449
0.1 R405 1 1 1 1 1 1UF 20K
8 9 0 1 2 3 4 C470
100K
1UF
SWB+
IC401D 5V
LK3 R453
10 11 MC14066BD IC408 L410
1 8 Q410 KRA104S(PD) R100 1M
CS VCC
C438 R488 LK18 470R R200
1 R431 TX5V 2 7 10UH
470P 0 2 SK N.C + Q404 1.2K
47K 3 6
DI ORG
C459 C423 KRC104S
R464 D404 (ND)
4
DO GND
5
0.1 10/6.3
C458 4.7K KDS184
5V
93C56 0.1U(K)
D403 R484 LK16
Q417 4.7K Q405
KDS193 KRC104S
KTA1504S (F3) R417
(ASY) 2.2K SWB+ (ND)
LED1
C460
5V 15P
R416 R461 GRN RED
8777777777 7666666666
10K 0987654321 0987654321
1M
C432 Q403 C461
470P KRC104S R415 CRG3 ROOV G 15P
L XR8 ESSCN X401
(ND) 47K KEN6 SCCCD 3.579545MHz
Q406 1
DATA
N E2 1 60
2 59
KRA101S 3
EEP EN
58
PLL EN
(PA) 4
ALART
57
5 56
DATA IN
6 IC409 55
RED LED
7 HD4074818P 54
LK4 8
BUSY
53
MONITOR
9 52
LOW BATT
10 51
EXT
Q407 5V 11
TEST
50
12 49
C439 KRC101S D402 R421 47K X1
C434 13
X2(OPEN)
48
470P (NA) KDS181 14 47
0.1 R478 200K* 15
GND
46
(A3) 16
ENCODE1 C 45
5V 17
ENCODE2 L
O 44
CON404 R479 100K* 18
PWR H/L
L N C 43
14 PIN LK1 19
ENCODE3O EMA
42
C425 C426 C424 R460 47K R480 51K* 20
CH1 N C FL 41
CH2 / KT S6 L
14
N/C AUDIO OUT 470P 470P 470P S XW F
CC PD CDA
TX TONES
R433 47K HHS T EEEL ES
13 LK19 R454 4 8 WT T NNK T T
BUSY/SQ R434 47K 22K
12 22222222233333333334
CALL
LK20 R495 12345678901234567890
11
LK8 N/F
MONITOR
10
PTT IN
9
8
RX AUDIO IN LK9
ALERT TONE OUT
7 LK17
CALL LED
R418
6 CH404
560 LK21 Q411
MIC CONTROL
5 KRC104S LK22
4
AUDIO MUTE (ND)
TX ENABLE
3
GND
C415 C414
2
470P 470P LK12
VCC BCD ENCODE SW
1 C416
7.5V 4/16CH
470P
C433 C428 LINK TABLE (0R) VHF/UHF TABLE
SWB+ 470P 470P C481 C482 C480 C479
CON401 470P 470P 470P 470P TITLE
LK1 LK2 LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK12 LK14 LK15 LK16 LK17 LK18 LK19 LK20 LK21 LK22 R486 R459 R493 R478 R479 R480
SP-300 Series
PTT SCHEMATIC NORMAL N/F FIT FIT FIT FIT N/F FIT N/F N/F FIT N/F N/F FIT N/F N/F N/F N/F N/F N/F VHF 33K 1.2K 22K 39K 20K 10K
Digital Schematic Diagram
P/N:480-042-0028
B
UHF 18K 10K 22K 200K 100K 51K DOCUMENT SIZE
NUMBER
SCALE SHEET OF
NA 1 1
PAGE -44-
May 2001
Digital Schematic
REVISIONS
TX B2 REV DESCRIPTION CHG
BY
DATE
Q14 TX 5V R41 A RELEASED TO MFG DGC 4/20/01
12 KTC3875S (ALL) 100
7
R56
R37 C55 270
3.3K 0.001
D20 C67
KDS160 C54 L4 L6
VCO TX SECTION R36 0.001 100nH
R42 L5
1uH
470P
0R D5 C77
12K 100nH L7 L8 L11 ANT1
13 C53 C68 UPP9401 0.001uF STUD
1UF 4T 4T 4T
0.001UF
1 6
MOD R35 C51
C56
8.2K 10P
0R P.A. MODULE(VHF) SCHEMATIC C76 9PF R70
C49
N/F
R43
10K
C46
8P
R34
C50
33P
(RC56)
P/N: 650-030-0012 470K
L13
(VHF) 6
18
Q17
C72
6PF
C73
30PF
C74
36PF
C75
24PF
8T
17 6 OUT
C35 C36 C38 C41 C85 7 2
SCALE SHEET OF
NA 1 1
PAGE -45-
VHF RF Schematic May 2001
REVISIONS
REV DESCRIPTION CHG
BY
DATE
A RELEASED TO MANUFACTURING DC 04/01
TX B2
Q14
TX 5V R41
12 KTC3875S(ALL)
7
22 C55 R56
C54
R37 470P 270
1.2K 220P
Q16
P.A. MODULE(UHF) SCHEMATIC 470K
C49
N/F
R43 C72 C73 C74 C75
10K (UHF) C46 BFR92A
(P2)
R34
18
C50
12P P/N: 650-230-0013 N/F 3PF 8PF 4.7PF L13
3T
3P Q17
P/N: 650-030-0020 OUT 6 MMBR951
13 MOD
R58
R26 R31 R32 470K
C57 18 300 300
470P R27 2 7
4.7K R33
C47 6.8K
220P R28
C45 220
220P R109
3 4 5 B+
TX B2 0.1
14 5 Q22 1W
KTA1663 B+ D6 R69
R49 C64 R47 2R2 (HY) C66 D17 C60 UPP9401 470K
C58 22R 470P R48 2R2 470P 5817 + 4.7/10
PRE OUT 470P R59
R51 2R2 R53 39
Q13
16 KTC3875S(ALL) C79 R79 C65 + C88 R54 10K
4 TX5V 10R C78 C83
0.1uF 10/10 0.1 1K 5V R99 12P
C61 C70 470P
R45 IC3B R52 IC3A 100K
470P 1uF R57
22K 6 LM358 3.3K LM358 1%
R25 R63 - 100K
4.7K C39 150 7 C82
5 Q21 Q19 8 1%
470P + KTC3875S KTC3875S 1 - 2 470P
D18
RV3 R46 Q18 (ALL) 3
+ KDS160 R23 +
R24 L3 10K C62 C63 KRC104S 4
KRC104S 2.2K R55 R62 R61
C44 5.6K 100NH 470P 0.01 (ND) C59 R110 R135
1.2K C80 C81 68K 68K
STREENG 4.7/10(T) 0.47 270 4.7M
R50 RV1 470P 470P 1% 1%
15 (40)
1M 10K
C14
C19
220P VCO RX SECTION Q12
C37
5.6P
PWR H/L 470P
R64 C84
22 470P
OUT 2 BFR92A
(P2) L1 L2 C42 MIXER RX 5V
C43 D9
18NH 18NH 27PF ND433G C87
5P T3 4
5 4 T2 22P
6 3
17
7 2
R21 R22 R23 C36 C38 C41
33 4.7K 100 8 1
7PF 15PF 6PF 6 OUT 1
R65
C34
220P
LK100 N/F L14
680NH
51 FRONT-END (UHF) SCHEMATIC
C35
220P
XF1
45.1M P/N: 650-110-0013
18 1 5 GND 2
C69
N/F L15
L31 C90 C92 C93 150nH
N/F L12 11P 82P
SWB+ 18P
C907 C903 R906 C911 R908 N/F
Q901 R901 C910 R904
0.1 D901 0.01 0.01 7.5K 0.01 10
KTC4075 2.2K 7.5K C905 7.5V B+
KDS226 R905 R907 R66 SWB+
18P
R902 27K 27K AUDIO AMP Q33
Q903 R909 100 KTA1504S(ASY)
+ C95 PWR
KTC4075 2.2K 16V 470
D902 Q905 C94 4.7/10 R78 R113 SW
Q904 R67 R68 R76 R82 R83 R84 C132 +
KDS226 1uF 2.7K 470K
C908 KTC4075 22K 22K D11 10K 18K 18K
KTC4075 C25 22K 4.7/20
C901 C902 33P R903 C102 KDS193
C906 R16 TP1 Q26 C134
0.01 0.01 4.7K R15 1uF 0.1U(K) (F3) R85 R114
Q902 18P 910 D8 KTC3875S
R17 C26 100 39K
C904 KTA2014 12K Q24 R74 (ALL) C133
0.1 C105 0.047 100K Q34
0.01 KRC104S C104 1/16
Q7 47P TH1 KRC104S
C24 (ND) 22K R77 0.001
KTA1504S 0.01 KDS193 18-27K 22K R81 33K + 5 6 7 8 (ND)
DATA R3 2.2K Q6 (ASY) (F3) 2.7K
(P) C96 R75 C103 Q27 R115
CLOCK KTC3875S O V B G
R14 0.01 470P KTC3875 U C . A
47
IC2 R4 1.8K (ALL) R71 T C P 2
PLL EN
C16 20 1 2.7K 47K (ALL)
OSI OSO 1K LM386N-3
2P R5 1.8K R86 1K IC6
5V R125 19 2 C106 G + - G
DT LD N I I A + C135
R130 R6 2K R13 R72 0.01 C112 D N N 1
18 3
22 100 CK *R C97 R87 0.033(K) 10/4
R7 1.8K Q11 2.7K 330K C107 C108 4 3 2 1
17 4 30P 220K SQ
EN *V KTC3875S C98 10P 0.0015 L16 L17
C13 Q8 (ALL) 0.001 RV2 1mH 1mH
B+ OUT 16 5 Q25 R116
O/A VPD KTA1504S R12 R88
1KB
0.01 (ASY) 5.6K BFR92A C113 100
15
O/B PD
6 C17 1 1 1 1 1 1 1 C111 22K
TCXO1 (P2) 6 5 4 3 2 1 0 9 0.1U(K)
12.8MHz 14 7 0.1 0.1U(K) C137
VDD GND M G M M S F F A R89 470P
Q4 C21 C22 C23 I N U E Q I I F 22
13 8 X D T L L C114 R117
KRA110S TST2 RX
0.33 0.022 0.01
MOD GND
C18 E D I VR3
(PK) (P) (P) I IC5 R O I 0.01 22K
12
VCC TST1
9 R8 R11 (P) 20KA
0.001 MC3371 V
R123 LK501
C15 11 10 910 100
FIN FIN M L D D R91 0R N/F
O O I M C C Q R122
R126 0.1 MC145191F S S X V T O O U C115 470 C116
RV4 R92 4.7K
10K IC8A C C C U U A
220P 0.01
1 2 O C I P P D 1KB 2.7K
LM358 R2 1 2 3 4 5 6 7 8 R96 R93
8 100K L18 39K R118
2 - Q2 N/F
1 SWB+ 5V TX 5V 100 R121
3 + 5V KRA110S 1uH Q28
C118 1 220K
4 (PK) KRC104S
R128 R18 TX 5V R94 X1 33P
Q31 VOLUME
10K 10K C152 1K 44.645 KRC104S
C20 C1 C2 + R97 C121 C122 2
AF EN
470P C3 + 10 C123 ALERT
470P 470P C6 C7 20P .001 D12
R132 10/6.3 470P 0.01 SPK
4.7/10 470P C117 T1 KDS193 AUDIO
47P R95 3210796 N/S SW
+ RV5 5.6K C5 CHARGE
C10 5V 82K C126
10/4 10K IC1 470P C124 C125
TK11450 Q1 0.01
FREQ ADJUST + + 0.1U(K)
KRA102S 5V R98 10K R106 22K D15
Q5 L19
TCXO (PB) C127 4004
KRA104S 10uH POWER SAVE
C129
(PD) 0.01 10/16 B+
LOCK D/T 5V R101 R103 R107
N/F 10K N/F R108
C109 C9 RX 5V R105
+ C128 56K
R1 C12 470P 0.01 CF1 27K
C11 10/6.3 10/10 R104
C8 10K D1 Q3 455F
10K
470P 0.1 KDS181
(A3)
KRA110S
(PK)
D14
KDS181S
+ FUSE + NICAD
C4
R102 D13 C131
CF2 C146 C145 SCHEMATIC BATTERY
22K KDS181S
P/S 5V 470P 0.01
455HT Q32 220P 470P
P/N: 650-200-0004 7.5V
TX EN
RX EN
TX 5V R111 R112
KRC104S
- P/N: 650-210-0010
BUSY
10K TITLE
22K
SP-320 / SP-340
UHF RF SCHEMATIC
B
DOCUMENT SIZE
NUMBER
SCALE SHEET OF
NA 1 1
PAGE -46-
May 2001
UHF RF Schematic
REVISIONS
BY
REV DESCRIPTION CHG DATE
A RELEASED TO MANUFACTURING DGC 03/01
P.A. MODULE
TCXO
IC2
TCXO (12.8MHz) TX VCO TX BUFFER L.P.F.
PLL CIRCUIT LEVEL SHFTER REF L.P.F.
Q501 Q502 Q503
TCXO1 C21,C22 Q202/203
R ANT SW ANT
Ref Freq CONT
Q6,7,8,11 Q16/Q17
V TX VCO D5
PLL EN
L/D DATA D6
MOD CURRENT SENSOR
V Batt
TCXO MOD F in
CPU TX 5V
+5V
Q22
Q5 16V CONTROL
B+
INVERTER IC3B IC3A
IC407 MF6
CTCSS/DCS T2/3/D9 FILTER LOW NOISE AMP
SUB AUDIO LEVEL FILTER
ENCODE MIXER
14503 Y
Q60
IC407 IC406C IC407 IC406A
RX
5V
455KHz
X401 X1
2nd LOCAL 12.5KHz BAND PASS
CALL DET
44.645MHz CF2
L/D
T1
CH SEL CHANNEL
3.57 RX +5V
TX/RX INDICATION
LED1 XF1 QUADRATURE
DUAL COLOR SUB AUDIO 1st IF FILTER 455KHz
ENCODE 1st IF AMP
LED 45.1MHz
Q404/405 CONT
LED
DRIVER IC409
Q403/417 CPU IC5 IF IC MUTE
Q25 MIXER SQ IN
VCC LOW BATT LOW BATT
MON DETECTOR INPUT
MUTE AF OUT FIL IN FIL OUT
PTT
Q24
INVERTER
Q410
RESET
IC408
EEPROM RV2
L16/C111 SQ LEVEL
FAST
INTEGRATER
Q27
NOISE AMP Q26
NOISE FILTER
RX +5V
CON701
1
2 RV402 IC6
3 +7.5V IC411 TX MOD LEVEL
IC410 IC404C/D IC 404A/B AF LEVEL LM386
4 14503 Z
5 300HZ HPF 3KHz LPF R451/C471 IC402 AUDIO AMP
6 GND VR3
7 MIC 4 3
8
9
10 SPK TX AF AMP 5
11 DEMPHASIS
12 SPLITTER FILTER
12PIN
CPU AF MUTE
MIC1
SP1
D15
CHARGE
VCC 5V REGULATOR
VCC
FUSE
V Batt 5V
IC1 TITLE SP-300 Series
D16
SYSTEM ELECTRICAL
REVERS PROTECTOR BLOCK DIAGRAM
DOCUMENT SIZE
NUMBER 060-***-**** B
SCALE SHEET OF
NA 1 1
PAGE -47-
Block Diagram May 2001
PCB LAYOUTS
LED1
L13
C132
CH404
D5
VR3
R70
C75
C701
L11
L16
L17 C136
C74 RV2
L8
FON1
C73 RV4
R93
L7
T1 J3
C76
VR1
IC5
RV3
CF1
L18
FRONT END Q22
X1 XF1
MODULE
R54
R53
CF2
C87
LK100 XF2
C93
L15
C65
R65
T2 L14
TCXO1 C13
W1
T3
R125
C483
C484
D407
PA TX1 RX1
TCXO
MODULE MODULE
B+1
C428
B+2 TP1
C19
C24 C22
R43
C426
RV401 C57 C145
C478
R493
R486
C474
D15
C439
C471 MODULE
R446 R442
D406
C463
R483
C465 Q406
C470 R453
CON404
R449
R429
RV402
R478
R479
IC410
R480
IC408
C460
X401
IC407 IC409
R461 C461
416121B
C448
R411
D701
C449 R412
C425
R701
PAGE -48-
May 2001
NO. Q'TY PART NO. PART NAME
1 1 550-021-0025 UPPER COVER ASS'Y
2 1 490-070-0035 NAME PLATE
3 1 650-180-0021 PTT ASSEMBLY
4 1 560-130-0046 PTT TENSION PLATE
5 1 760-040-0027 PTT PAD
6 1 560-050-0058 HOLDER PTT
7 2 330-110-0134 (+)MACHINE SCREW (PH)
8 1 SEE NOTE 1 HELICAL ANT (VHF)
8-1 1 SEE NOTE 1 WHIP ANT (UHF)
56
9 1 330-220-0018 CH GASKET
VHF
10 1 330-220-0017 VOL GASKET
55
11 1 490-200-0054 TOP OVERLAY (4 CHANNEL)
11-1 1 490-200-0055 TOP OVERLAY (16 CHANNEL)
UHF 12 1 330-260-0004 SPRING(CH)
13 1 330-260-0005 SPRING(VOL)
58
14 1 660-090-0107 KNOB VOL.
15 1 660-090-0106 KNOB CH.
16 1 330-230-0051 FELT
17 1 330-220-0019 GASKET
18 1 050-010-0024 SPEAKER
8 SEE NOTE 1 19 1 560-090-0043 BRACKET(SPK)
20 2 330-111-0069 (+)TAPPING SCREW (BH)
21 1 330-160-0013 BUSHING(MIC)
ma 550-030-0024 Back Cover Assembly 47, 48, 50, 55, 2 pcs ea of 49, 51 and 52 42 1 902-001-0203 VOLUME (ON/OFF) SWITCH
xon
25 X2 43 1 140-020-0054 CONNECTOR SOCKET
550-090-0008 PTT Pad Assy 4 and 5
44 1 560-110-0101 TERMINAL
Exploded View
PAGE -49-
May 2001