Malaysian Palm Oil Industry-Sime-Darby-Document
Malaysian Palm Oil Industry-Sime-Darby-Document
24 June 2009
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The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa with a history of
consumption dating back to 5,000 years. Today it feeds ~3 billion people in 150 countries.
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Source: MPOC Publications
Global Palm Oil Industry
! Today, palm oil is one of the 17 major oils traded in the global edible oils & fats market.
! Palm oil can be found in one out of every ten food products worldwide.
! Key importers of palm oil today are China, India, EU-27 & Pakistan.
5,223
17%
35%
45.44
33% 40.36
50
46% 94.3
40% 4,694
34% 64.57
16%
35%
43.58
43.03
Source: LMC – Oilseeds Outlook for Profitability to 2020 (Jan 2009), USDA Database – April 2009 3
ACTIVITIES
! Seed ! Trading ! Refining ! Packaging and
production ! Crude palm oil ! Fractionation branding
! Nursery bulking ! Oleochemical ! Food products
! Cultivation ! Esterification ! Non-food products
! Harvesting ! Refined product
! Milling storage
PRODUCTS
! DxP seeds ! Crude palm oil ! RBD Palm Oil ! Cooking oil, frying fats
! Fresh fruit bunches ! Palm kernel ! Palm Fatty Acid Distillate ! Margarine
! Crude palm oil ! Crude palm kernel ! RBD Palm Olein ! Shortening
! Palm kernel oil ! RBD Palm Stearin ! Vanaspati
! Biomass (Empty ! Palm kernel cake ! RBD PK Olein ! Ice cream, non-dairy
Fruit Bunches, ! RBD PK Stearin creamers
kernel shell, fronds) ! Cocoa Butter Equivalent ! Candles, soap
! Palm oil mill effluent ! Cocoa Butter Substitute ! Emulsifiers
5
20%
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Vitamin E supplements
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These days, palm oil and derived products are channeled into worldwide industrial and
commercial activities to churn out food products as well as non-food applications. 4
Source: MPOC Publications, USDA Database
Palm Oil Benefits
Versatile Healthy
• As the cheapest traded edible oil, palm oil • Balanced composition of saturated
can be used for food and non-food and unsaturated fatty acids
purposes " Saturated palmitic acid (44%),
• Examples of food use " Monounsaturated oleic acid (40%)
" Cooking Oil " Polyunsaturated fatty acids (10%)
" Shortening • Can be blended with other soft oils to
" Margarines meet AHA1 recommended ratio of
" Vanaspati 1:1:1 (saturated, monounsaturated, and
polyunsaturated fatty acids)
" Cocoa butter substitutes
• High carotene content
" Key ingredient in instant noodle
production • 15x higher than carrots
Sustainable
• Compared to other oilseeds, the oil palm tree:
" Has the highest oil yield per ha
" Requires the lowest fertiliser inputs (~1MT of fertiliser per planted ha)
" Productive cycle of ~25 years
• RSPO-compliant producers are required to meet specific environment & social criteria
• Eco-friendly practices
• Wastage from plantations are reused e.g.
" EFB – mulched as fertilisers back in estates
" Palm kernel shells – biomass feedstock at mills for steam generation
" Palm oil mill effluent – biogas for electricity generation
Not only does palm oil have the potential to feed world due to its abundance, but it is also a
versatile, healthy and a sustainable source of oil.
Source: MPOC publications
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Oil Palm Cultivation Area
Physical Conditions for Oil Palm Planting
- Prime Area
- Plantable Area
Plantable = +/- 10 degrees off the equator.
Prime areas = +/- 5 degrees off the equator.
! Located within the equator band
! Humid tropical climate
! Temperature range of 24-32 C throughout the year
! Ample sunshine (~ 5-7 hours a day in all months)
! Evenly distributed annual rainfall of ~ 2,000mm
! Soil pH <7.5
! Relative humidity ~ 85%
! No stagnant water
Oil palm hectarage in Malaysia has grown from 320,000 ha in the 1970s to over 4million ha today
t
Source: MPOC publications, The Oil Palm 4 edition by R.H.V. Corley, P.B. Tinker
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3 , 0 00
450 405
" Rapeseed : 27.2m ha 230
0
Rapeseed 0.69
=
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00 X
Oil Yields (MT/Ha)
Tenera Dura Pisifera
Relative to other oilseeds, the oil palm tree is the highest yielding oil crop at an average yield
of 3.65MT/ha
10.00
Dot-Com Crash
Price (RM/MT)
2000-2002
2,000
! CPO prices cycles have
5.00 been influenced by
1,500 supply and demand
0.00
dynamics impacted by
1,000 economic conditions
-5.00
US Recession
Recession 500 ! However Malaysian
1982
1990-1991
Asian Financial Crisis palm export data has
-10.00
1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000
1997-1998
2002 2004 2006 2008
0 shown historical
upside trend
World GDP Growth Msia GDP Growth CPO Price
! As a food necessity,
18.00 Malaysia palm oil export data (1980-2008) demand for palm oil
has always been on
increasing trend due
16.00
14.00
to world population
12.00 growth.
Outlook on CPO prices
10.00
!
Million MT
8.00
expect to range
6.00
between RM2,000-
4.00 2,300/MT (US 570-
2.00
660/MT) by end of
2009.
0.00
1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008
Historical data shows that demand for palm oil as a food product has always been increasing
despite peaks and troughs in economic cycles
Note: IMF regards periods when global growth is less than 3% to be global recessions.
80 8.0%
70
64.57 27.84
17.31
40.2% 4.92
60 1.52
1.89
19.15
44.5% 50
43.58
43.03 42.34 3.86
4.33 3.70 22.77
40 0.83 0.93 1.03
1.41 1.26 1.27
30 17.31
17.77 55.34
17.17
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33.47
Indonesia Malaysia Thailand Colombia Rest of the World
10 19.15 19.28 19.65
Total Production = 43m MT
0
2008 2009F 2010F 2015F 2020F
World Palm Oil Production
(2008) Indonesia Malaysia Thailand Colombia Rest of the World
At a forecasted supply growth of 8%, palm oil is well positioned to meet global food and non-
food demands. Malaysia is the second largest producer and leading exporter of palm oil.
Electronics &
electrical products Sector No. Capacity
Others 41.8% (MT/annum)
32.5%
FFB Mills 408 93.2m
Palm Kernel 41 5.2m
Crushers
Refineries 50 19.2m
Oleochemical 17 2.6m
Chemicals & chemical Palm oil
products 6.9%
6.2%
Crude oil and
Liquefied natural gas condensates
(LNG) 6.5%
6.1%
Malaysia External Trade (2008)
Total= RM663bn
The palm oil industry has been a key economic growth driver by creating jobs and triggering
downstream activities to bring in revenue for national development and stability, especially
Malaysia & Indonesia
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Malaysian Oil Palm Area Planted Area (‘000 ha) -2007
(‘000 ha)
Total= 4.3 m ha
5,000
470
11% 2,599
61%
4,500
4,000
314
7%
3,500
While oil palm planting expansion in Peninsular Malaysia is likely to plateau, Sabah & Sarawak
has been mooted for further expansion outlined in the Industrial Master Plan 2 (1996)
Source: MPOB website
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Settlers manage
Co-operative system
small blocks of land Settlers given
• Prepare settlers with
• Encourage individual titles
know-how
self reliance
FELDA’s success story has tied the prosperity of rural Malaysia with the palm oil industry. Today
it is the largest plantation player with 723k ha planted area.
Source: MPOC Publications, FELDA website
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Private Sector
! The private sector in the palm oil industry today consists mostly of integrated players with
plantation estates and refineries.
! There are currently 41 plantation companies listed in Bursa Malaysia.
! However, there are also diversified and private unlisted companies participating in the palm oil
industry.
! Sime Darby is currently the world’s largest listed plantation player by planted area (~530k ha),
" Contributing 6% of world CPO production.
" Market capitalisation of RM41bn
The private sector currently accounts for 60% of planted area in Malaysia and have been active
participant in shaping the Malaysian palm oil downstream and export sector
Since the 1960s, the Malaysian Government policies have moved from import substitution
initiatives to export-oriented diversification detailed in the Industrial Malaysia Plan
1. MITI – Ministry of International Trade & Industry
2. SIRIM – Standards & Industrial Research Institute of Malaysia
3.
4.
MPOPC - Malaysian Palm Oil Promotion Council
PORLA – Palm Oil Registration & Licensing Authority 18
5. PORIM – Palm Oil Research Institute Malaysia
Key Drivers of the Malaysian Palm Oil Sector
Government Policies in Malaysia
Industrial Master Plan 1 Industrial Master Plan 2
(1985-1995) (1996-present)
Area focus ! Peninsular Malaysia ! East Malaysia
! Call for development of different ! Call for productivity gains
segments of the industry in the value ! Encouraged Malaysia to seek raw
chain especially oleochemicals materials from abroad
Technology ! Adapt process and R&D technology ! Localisation of machinery & equipment
from PORIM production
! Local fabrication " Reduce downtime and costs from
freight and exchange rate
fluctuations
Infrastructure ! Rationalisation of palm oil refining and ! Expansion of bulking, onshore pumping,
fractionation storage and handling facilities in East
" To increase efficiency and Malaysia
competitiveness in world markets
Trust and systematic coordination between the government and associations of planters,
processors and manufacturers have provided a smooth development and flow of industry
information 20
Key Drivers of the Malaysian Palm Oil Sector
Skills and Knowledge Developed By The Malaysian Palm Oil Players
Golden Jomalina
Unimills
Austral Edible Oil
Infrastructure development and integration from upstream to downstream was possible due to
economies of scale built up by local palm oil players and stable geopolitical conditions
1. PORIM – Palm Oil Research Institute Malaysia (established in 1979)
2. MPOB – Malaysian Palm Oil Board (merger of PORIM and Palm Oil Registration & Licensing Authority – PORLA)
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Breeding
• In 1960, Malaysian Department of Agriculture established exchange program with
West African economies and 4 private plantations to set up the Oil Palm Genetics
Laboratory
• Under the second IMP1, calls were focused on mass tissue culture and genetic
engineering to improve planting material quality
Education
• Establishment of an agriculture-focused education institution - Universiti Putra Malaysia
" To train agricultural and agro-industrial engineers and agro-business graduates to
conduct research in the field
! Set up of training academies by private sector (e.g. Sime Darby Academy) to provide
on-the-job training.
Agencies
• Set up of PORIM2 (subsequently MPOB3) to undertake R&D support
" Conduct training on chemistry, quality, analytical techniques, processing operations,
transportation and handling of palm oil products
" Under IMP, role expanded to include training and R&D in oleochemicals, specialty fats and
processed palm kernel oil
Palm oil R&D efforts in Malaysia have seen an increase in value added and new product
development breakthroughs
Institutional support
Relative to Malaysia, representation of the palm oil industry in Indonesia was seen to be
fragmented. Research efforts in Indonesia were focused on expansion of oil palm area rather than
product innovation.
Malaysia pursued a more proactive policy to drive learning & innovation through key
instruments of agencies, funding, network coordination. Lack of such instruments has largely
restricted Indonesia to cultivation and processing to meet domestic demand. 23
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