Process Manual AGYA AUTO LTD.

Section : 07

Process Code : IMTE Gauge Repeatability and Reproducibility Data Collection Sheet Rivision No./Date : 01/25.12.11

GRR No. GRR/1/2

Job Details Characteristic Details
Date 20.10.2021
Model No. LCV / MCV Characteristic Head Dia Unit GRR Leader SAURAB
Customer VECV Spec.Nominal Value 21.480 Appraiser 1 AJAY
Part No. IC 000143 Spec. Upper Limit 21.500 mm Appraiser 2 AKASH
Part Name Center Bolt [ H.D - 21.50 ( f8) ] Spec. Lower Limit 21.447 Appraiser 3 AJAY
Instrument Details
Gauge Name Out Side Micrometer Gauge No. AA / D.M.M / 01 Least Count 0.001 Gauge Type Digital

Sl. No. of Part

Appraiser 1 Trial Average
1 2 3 4 5 6 7 8 9 10
1 11.040 11.080 10.940 11.120 10.880 11.040 11.080 10.860 11.140 11.060 11.024
RAVI 2 11.060 11.060 10.960 11.120 10.860 11.020 11.060 10.840 11.120 11.040 11.014
3 11.020 11.060 10.920 11.140 10.880 11.040 11.060 10.840 11.120 11.060 11.014
Average X bar 11.060 11.067 10.940 11.127 10.873 11.033 11.067 10.847 11.127 11.053 11.0193
Range R 0.040 0.020 0.040 0.020 0.020 0.020 0.020 0.020 0.020 0.020 0.024

Sl. No. of Part

Appraiser 2 Trial Average
1 2 3 4 5 6 7 8 9 10
1 11.04 11.06 10.96 11.12 10.92 11.04 11.04 10.82 11.14 11.08 11.022
AJAY 2 11.04 11.04 10.98 11.10 10.92 11.06 11.02 10.84 11.16 11.06 11.022
3 11.06 11.06 10.96 11.12 10.94 11.04 11.00 10.82 11.14 11.06 11.02
Average X bar 11.047 11.053 10.967 11.113 10.927 11.047 11.020 10.827 11.147 11.067 11.0213
Range R 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.02 0.02 0.02 0.022

Sl. No. of Part

Appraiser 3 Trial Average
1 2 3 4 5 6 7 8 9 10
1 11.060 11.020 10.920 11.080 10.880 11.060 11.040 10.860 11.120 11.040 11.008
AKASH 2 11.020 11.060 10.920 11.060 10.920 11.040 11.040 10.860 11.140 11.040 11.01
3 11.020 11.060 10.940 11.080 10.920 11.040 11.060 10.840 11.120 11.060 11.014
Average X bar 11.0333 11.0467 10.9267 11.0733 10.9067 11.0467 11.0467 10.8533 11.1267 11.0467 11.0107
Range R 0.04 0.04 0.02 0.02 0.04 0.02 0.02 0.02 0.020000000000001 0.02 0.026

Part Average X Db 11.047 11.056 10.944 11.104 10.902 11.042 11.044 10.842 11.133 11.056 11.0171
Range of X Db 0.291
Part Range R Db =(R b1 + R b 2+ R b 3)/3 0.0240

Average Variance X Db Diff =MAX(X b1,X b2,X b3)-MINX b1,X b2,X b3) 0.0107

UCL R = R Db * D4 [D4 = 2.58] 0.0619

Process Manual AGYA AUTO LTD. Section : 07

Process Code : IMTE Gauge Repeatability and Reproducibility Data Collection Sheet Rivision No./Date : 01/25.12.11

GRR No. GRR/1/2

Job Details Characteristic Details
Date 20.10.2021
Model No. MCV Characteristic Head Dia Unit GRR Leader SAURAB
Customer VECV Spec.Nominal Value 21.48 Appraiser 1 AJAY
Part No. IC 000143 Tol. Upper Limit 21.50 mm Appraiser 2 AKASH
Part Name Center Bolt [ H.D - 21.50 ( f8) ] Tol. Lower Limit 21.45 Appraiser 3 AJAY
Instrument Details
Gauge Name Out Side Micrometer Gauge No. AA / D.M.M / 01 Least Count 0.001 Gauge Type machincal

R Db = 0.024 X b Diff = 0.011 Rp = 0.291

From Data Sheet
n= 10 r= 3

Measurement Unit Analysis % Total Variation

Repeatability - Equipment Variation ( EV ) No of Trials K1 % EV = 100 ( EV / TV )
2 0.8862 = 100 ( 0.0141792 / 0.04 )
EV = R Db X K1 3 0.5908 = 33.44
= 0.024 X 0.5908
= 0.01418
Reproducibility - Appraiser Variation ( AV ) % AV = 100 ( AV / TV )
Appraiser K2 = 100 ( 0.00 / 0.04 )
AV =SQRT((X b Diff xK2)2-(EV2/(nr)) 2 0.7071 = 11.66
3 0.5231
= 0.00
Repeatability & Reproducibility (GRR) % GRR = 100 ( GRR / TV )
= 100 ( 0.02 / 0.04 )
GRR =SQRT(AV2+EV2) = 35.42

= 0.02
Part Variation (PV) % PV = 100 ( PV / TV )
Part K3 = 100 ( 0.09 / 0.04 )
PV = Rp X K3 5 0.403 = 216.00
= 0.291 X 0.3146 10 0.3146
= 0.0915835555555559
Tolerable Variation (Tol / 6) ndc= 1.41 ( PV / GRR )
= 1.41 ( 0.09 / 0.02 )
Tol / 6 = (Spec. Upper Limit- Spec. Lower Limit)/6 = 0.04 = 8.5997 9
Remarks : -
1 As % GRR > 30 % System needs improvement

2 As AV < EV Instrument Needs Maintenance / Redesign gauge for more rigidity/ Improve clamping or location of gauging / excessive within part variation
Conducted By. Approved By.
 20.07 20.05 20.01 20 20.02 20.01 20 20.05 20.04
19.97 19.91 19.96 19.9 19.96 19.92 19.99 19.96 19.94
20.02 20.09 20.05 20.05 20.05 20.03 20.08 20.06 20.04
20.19 20.15 20.16 20.16 20.19 20.14 20.17 20.14 20.14
20.14 20.11 20.14 20.13 20.16 20.15 20.16 20.13 20.14
19.97 19.96 19.96 19.92 19.92 19.96 19.95 19.92 19.94
19.87 19.88 19.82 19.83 19.83 19.87 19.84 19.81 19.84
20.04 20.08 20 20.05 20.04 20.08 20.03 20.06 20.04
20.13 20.13 20.11 20.16 20.15 20.19 20.12 20.15 20.14
19.99 19.94 19.92 19.94 19.96 19.9 19.91 19.96 19.94

Class
Class boundary Frequvancy
1 19.810 1
2 19.848 5
3 19.886 4
4 19.924 9
5 19.962 14
6 20.000 10
7 20.038 7
8 20.076 16
9 20.114 6
10 20.152 18
11 20.190 10
20.07 Maximum Value 20.19
19.97 Minimum Value 19.81
20.02 Range 0.38 class 10+1
20.19 Total Count NO 100.00
20.14 Bin Width 0.038
19.97
19.87
20.04
20.13
19.99
20.07
20.05
20.01
20
20.02
20.01
20
20.05
20.04
20.07
19.97
19.91
19.96
19.9
19.96
19.92
19.99
19.96
19.94
19.97
20.02
20.09
20.05
20.05
20.05
20.03
20.08
20.06
20.04
20.02
20.19
20.15
20.16
20.16
20.19
20.14
20.17
20.14
20.14
20.19
20.14
20.11
20.14
20.13
20.16
20.15
20.16
20.13
20.14
20.14
19.97
19.96
19.96
19.92
19.92
19.96
19.95
19.92
19.94
19.97
19.87
19.88
19.82
19.83
19.83
19.87
19.84
19.81
19.84
19.87
20.04
20.08
20
20.05
20.04
20.08
20.03
20.06
20.04
20.04
20.13
20.13
20.11
20.16
20.15
20.19
20.12
20.15
20.14
20.13
19.99
19.94
19.92
19.94
19.96
19.9
19.91
19.96
19.94
19.99

1 2 3 4 5 6 7 8 9 10
20.07 20.05 20.01 20 20.02 20.01 20 20.05 20.04 20.07
 11 12 13 14 15 16 17 18 19 20
19.97 19.91 19.96 19.9 19.96 19.92 19.99 19.96 19.94 19.97
 21 22 23 24 25 26 27 28 29 30
20.02 20.09 20.05 20.05 20.05 20.03 20.08 20.06 20.04 20.02
 31 32 33 34 35 36 37 38 39 40
20.19 20.15 20.16 20.16 20.19 20.14 20.17 20.14 20.14 20.19
 41 42 43 44 45 46 47 48 49 50
20.14 20.11 20.14 20.13 20.16 20.15 20.16 20.13 20.14 20.14
 51 52 53 54 55 56 57 58 59 60
19.97 19.96 19.96 19.92 19.92 19.96 19.95 19.92 19.94 19.97
 61 62 63 64 65 66 67 68 69 70
19.87 19.88 19.82 19.83 19.83 19.87 19.84 19.81 19.84 19.87
 71 72 73 74 75 76 77 78 79 80
20.04 20.08 20 20.05 20.04 20.08 20.03 20.06 20.04 20.04
 81 82 83 84 85 86 87 88 89 90
20.13 20.13 20.11 20.16 20.15 20.19 20.12 20.15 20.14 20.13
 91 92 93 94 95 96 97 98 99 100
19.99 19.94 19.92 19.94 19.96 19.9 19.91 19.96 19.94 19.99
Process Manual AGYA AUTO LTD. Section : 07

Process Code : IMTE Gauge Repeatability and Reproducibility Data Collection Sheet Rivision No. / Date : 01 / 25.12.11

GRR No.
Job Details Characteristic Details
Date
Model No. Characteristic Unit GRR Leader
Customer Spec.Nominal Value Appraiser 1
Part No. Spec. Upper Limit Appraiser 2
Part Name Spec. Lower Limit Appraiser 3
Instrument Details
Gauge Name Gauge No. Least Count Gauge Type

Sl. No. of Part

Appraiser 1 Trial Average
1 2 3 4 5 6 7 8 9 10
1
0 2
3
Average X bar
Range R

Sl. No. of Part

Appraiser 2 Trial Average
1 2 3 4 5 6 7 8 9 10
1
0 2
3
Average X bar
Range R

Sl. No. of Part

Appraiser 3 Trial Average
1 2 3 4 5 6 7 8 9 10
1
0 2
3
Average X bar
Range R

Part Average X Db
Range of X Db
Part Range R Db =(R b1 + R b 2+ R b 3)/3

Average Variance X Db Diff =MAX(X b1,X b2,X b3)-MINX b1,X b2,X b3)

UCL R = R Db * D4 [D4 = 2.58]

Process Manual AGYA AUTO LTD. Section : 07

Process Code : IMTE Gauge Repeatability and Reproducibility Data Collection Sheet Rivision No. / Date : 01 / 25.12.11

GRR No.
Job Details Characteristic Details
Date
Model No. Characteristic Unit GRR Leader
Customer Spec.Nominal Value Appraiser 1
Part No. Tol. Upper Limit Appraiser 2
Part Name Tol. Lower Limit Appraiser 3
Instrument Details
Gauge Name Gauge No. Least Count Gauge Type

R Db = 0 X b Diff = 0.000 Rp = 0.000

From Data Sheet
n= 10 r= 3

Measurement Unit Analysis % Total Variation

Repeatability - Equipment Variation ( EV ) No of Trials K1 % EV = 100 ( EV / TV )
2 0.8862 = 100 ( 0 / 0.00 )
EV = R Db X K1 3 0.5908 = #DIV/0!
= 0 X 0.5908
= 0.00000
Reproducibility - Appraiser Variation ( AV ) % AV = 100 ( AV / TV )
Appraiser K2 = 100 ( 0.00 / 0.00 )
AV =SQRT((X b Diff xK2)2-(EV2/(nr)) 2 0.7071 = #DIV/0!
3 0.5231
= 0.00
Repeatability & Reproducibility (GRR) % GRR = 100 ( GRR / TV )
= 100 ( 0.00 / 0.00 )
GRR =SQRT(AV2+EV2) = #DIV/0!

= 0.00
Part Variation (PV) % PV = 100 ( PV / TV )
Part K3 = 100 ( 0.00 / 0.00 )
PV = Rp X K3 5 0.403 = #DIV/0!
= 0.000 X 0.3146 10 0.3146
= 0
Tolerable Variation (Tol / 6) ndc= 1.41 ( PV / GRR )
= 1.41 ( 0.00 / 0.00 )
Tol / 6 = (Spec. Upper Limit- Spec. Lower Limit)/6 = 0.00 = #DIV/0! #DIV/0!
Remarks : -
1 #DIV/0!

2 #DIV/0!
Conducted By. Approved By.