DEM Exploration of The Effect of Particle Shape On Part - 2020 - Computers and G
DEM Exploration of The Effect of Particle Shape On Part - 2020 - Computers and G
Research Paper
A R T I C LE I N FO A B S T R A C T
Keywords: The effect of particle shape on particle breakage is investigated through triaxial tests on sand assemblies mixed
Discrete element method with non-spherical agglomerates using the discrete element method. Mixed assembly is generated in terms of
Sphericity cumulative distribution of sphericity of real sands. Comparable macro-mechanical results are found between
Particle shape DEM and experimental observations, including non-linear stress-strain relationship, peak deviatoric stress, and
Particle breakage
peak friction angle. More broken bonds and agglomerates numbers are generated in mixed assembly than that in
Energy input
spherical assembly. The hyperbolic relationship between particle breakage and energy input is found to have
relevance to particle shape, and the fitting result of mixed assembly is in better accordance with real sands.
1. Introduction breakage. In the last two decades, the discrete element method (DEM)
has proved to be a powerful numerical methodology that allows pre-
Particle breakage frequently occurs in granular materials as the diction of particle flows, including particle breakage, both at the in-
exterior energy acting on soil particle exceeds its strength [1–4]. A great dividual particle level and as a whole process.
deal of experimental studies have shown that the macro-mechanical The earliest model of the effect of particle shape in DEM simulations
behaviors of granular soils, such as compressibility, shear strength, and consisted of 2D elliptically-shaped or polygon-shaped unbreakable
stress-dilatancy, are highly influenced by particle breakage [5–8]. As a particles [13–16]. This was followed by a model of 2D polygon-shaped
non-negligible inherent soil characteristic, particle shape plays a sig- breakable particles which were replaced with smaller inter-connected
nificant role in determining the evolution of particle size during particle sub-particles [17–19]. Although the mechanical behavior of assemblies
breakage. Cavarretta et al. [9] found that the crushing strength of of 2D particles reflects general features of granular materials, magni-
homogeneous particles is roundness dependent rather than size de- tudes of parameters such as porosity and friction coefficient are much
pendent. Wang and Coop [10] revealed that the particles with higher lower than those of real sands. Aided by 3D DEM, many researchers
roundness tend to break in an explosive mode with higher strength, have investigated the macro- and micro-behaviors of breakable gran-
whereas those with lower roundness tend to split with lower strength, ular soils, such as shear strength, volume change, plastic deformation,
which were also found by Todisco et al. [11]. This is due to the local grading evolution, anisotropy, energy, etc. Among these, two basic
stress concentration for particles with different shapes, and sharper methods have been applied to simulate the breakable particles: 1)
contacts result in particle breakage when the failure stress is larger than forming an agglomerate by bonding elementary balls together, the
the particle strength. In order to provide a deeper understanding on the bonds between elementary balls are deformable and breakable. It has
contribution of particle shape to the breakage in granular soils, Karatza been widely used in many previous researches [20–27], and 2) repla-
et al. [12] conducted a series of strain-controlled oedometric com- cing the original particle by a group of smaller ones when a certain
pression tests on well-rounded, highly spherical and uniform zeolite strength is reached [28–30]. The first method is used in this study due
particle assemblies. The results showed that less spherical particles tend to its flexibility to generate breakable agglomerates with arbitrary
to break more. However, as evident from previous studies, experimental shapes within realistic-shaped boundaries. However, these 3D DEM
investigation of the effect of particle shape on particle breakage in simulations have ignored the effect of particle shape on particle
natural sands does not achieve more results due to the limitation of breakage in granular assemblies.
experimental equipment. Especially, it is very difficult to trace the More recently, the development of three-dimensional imaging
evolutions of particle grading and energy dissipated by particle technologies, such as 3D laser scanner (LS) and X-ray microcomputed
⁎
Corresponding author.
E-mail address: [email protected] (W. Yang).
https://doi.org/10.1016/j.compgeo.2020.103542
Received 3 December 2019; Received in revised form 7 February 2020; Accepted 11 March 2020
Available online 20 March 2020
0266-352X/ © 2020 Published by Elsevier Ltd.
T. Zhang, et al. Computers and Geotechnics 122 (2020) 103542
tomography (μCT), are usually used to capture realistic shape of gran- discussed at great length. Possible relationship between particle
ular materials. 3D LS method relies on the spatial coordinates of points breakage and energy input is explored and compared with previous
on the exterior reconstructed surface, which is often composed of tri- experimental results.
angular surface meshes [31–34]. Continued progress of LS technology
leads to higher resolution and less time consuming. Whereas the in- 2. Simulation procedure
formation on the internal properties (e.g. density) of a particle are not
measurable. X-ray μCT scanning is currently believed as the most 2.1. Modelling of sand agglomerates with different shapes
comprehensive method of measuring geometrical properties of parti-
cles. Due to its high resolution, X-ray μCT has been used for the mea- Sand agglomerates in real underground engineering have all dif-
surement and reconstruction of small sand particles (e.g. 1 mm-2 mm) ferent shapes with different surface areas. In this study, three re-
[35–38]. Particularly, in the examination of particle kinematics of presentative agglomerates with different shapes are generated: regular
sands, particles at different shear strains were reconstructed with the tetrahedron, regular octahedron, and sphere. Volume-based sphericity
‘ID track’ approach, although particles have small differences in particle definition, proposed by Wadell [44], is widely used to quantify the
volume and particle surface area during shearing [38]. Meanwhile, the morphology of a 3D non-spherical particle in various research fields
evolution of particle size distribution (PSD) during test can also be [45–47]. Sphericity describes how closely a particle resembles a sphere,
obtained through the image analysis [38,39]. By these means, a more or it provides a measure of the degree to which a particle’s shape ap-
realistic and accurate modeling of granular assemblies, in terms of proaches a sphere, which is a global and comprehensive shape para-
macro- and micro-behaviors, are likely to be obtained, irregular parti- meter compared to 2D parameters (e.g., sphericity, roundness and
cles with different sphericities being much more susceptible to crush roughness in 2D) such that the 2D microscopic images only reflect the
than spherical ones. projected shape of stabilized state and provide limited morphological
However, the most widely adopted modeling approach in DEM is to information [39,48,49]. Particle sphericity S is the ratio of the surface
clump or overlap balls to generate irregular particles, which are con- area of a sphere, of the same volume as the given particle, to the actual
sidered as rigid bodies [40–42]. To simulate particle breakage with surface area of the particle. Aparticle is the surface area of the given
non-spherical agglomerates, Fu, Hu and Zhou [43] generated breakable particle, and Asphere is the surface area of a sphere having the same
agglomerates with realistic particle shapes based on X-ray μCT and volume as the given particle.
spherical harmonic analysis. The compression tests showed that particle
shape has a significant effect on both macro-properties and micro- Asphere
S=
properties of granular assemblies. However, the breakage behavior of Aparticle (1)
non-spherical agglomerates with different sphericities in triaxial tests is
not considered in the previous studies. Fig. 1 presents the 3D view of representative reconstructed Fujian
In this paper, the non-spherical geometries are limited to regular standard sands, which are widely used for geotechnical tests in China,
tetrahedron and regular octahedron. The aim of this work is to perform with different sphericity values. It shows that the shape of particles
the effect of non-spherical agglomerates on particle breakage during approaches a sphere with increasing magnitude of sphericity values.
shearing. As the basis for simulation, uniaxial compression tests on Surface area is the total area of triangular elements on particle surface,
single agglomerate are conducted to ensure the feasibility and validity and particle volume is the total volume of voxels within the boundary of
of the model parameters. Then, a series of triaxial tests of mixed ag- reconstructed surface. Sphericity data from a large number of sand
glomerates and spherical agglomerates are conducted respectively. The particles have been measured to obtain reliable and statistical results.
effect of non-spherical agglomerates on the macro-mechanical beha- The number of sand particles ranging from 0.6 mm to 1.6 mm is more
viors is investigated and compared with experimental results. The than 4000. From the statistical calculation of these sphericity data,
evolutions of particle breakage are also traced in detail, and its effects normal and cumulative distributions are shown in Fig. 2, in which the
on the micro-behaviors of mixed assembly and spherical assembly are corresponding sphericity at the peak frequency count is about 0.852
and the average value of sphericity is about 0.803. The sphericities (ST,
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T. Zhang, et al. Computers and Geotechnics 122 (2020) 103542
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Fig. 4. Illustrations of crushing behavior of three agglomerates: (a) geometry boundaries; (b) before crushing; and (c) after crushing.
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Fig. 6. Survival distribution curves of single agglomerate crushing: (a) normalized distribution comparing with the experimental results; (b) Weibull modulus.
Fig. 7. Simulated sand assemblies and natural sand sample: (a) spherical agglomerates; (b) mixed agglomerates; (c) before shearing; (d) after shearing.
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Fig. 9. Stress–strain relationships for mixed and spherical assemblies comparing with the experimental results: (a) σc = 2 MPa; (b) σc = 3 MPa; (c) σc = 4 MPa; (d)
σc = 5 MPa.
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T. Zhang, et al. Computers and Geotechnics 122 (2020) 103542
Fig. 10. Volumetric strain versus axial strain: (a) spherical assembly; (b) mixed assembly.
3.2. Peak friction angle noticeable that the number of broken bonds in mixed assembly is
slightly larger than that in spherical assembly at this initial stage, this is
The peak friction angle φp is the maximum value of mobilised due to the angularity breakage caused by a decrease in coordination
friction angle φm, which is defined as follows number or greater contact force between agglomerates in the mixed
σa − σc assembly.
sin ϕm = After this, the broken bonds increase linearly till the end of the tests.
σa + σc (4)
This tendency agrees with the DEM simulation results presented by
where σa and σc are the major and minor effective stresses, respec- Wang and Yan [50] and Liu et al. [26]. The original agglomerates si-
tively. Fig. 11 indicates that the peak friction angle φp depends on multaneously break up into several new agglomerates, which may un-
particle morphology. An increase in combined sphericity SC at a given dergo crushing again after rearrangement. Fig. 12(d) shows the com-
confining pressure leads to a reduction in peak friction angle. In addi- parison of the number of agglomerates for all tests. It can be seen that
tion, an increase in confining pressure also leads to a reduction in peak agglomerate breakage is not significant at the onset of test even with
friction angle for a specific assembly. These trends are consistent with high confining pressure, and the number of agglomerates almost line-
the experiments in Xiao et al. [60] and DEM simulation results in Xu arly increases after axial strain reaches a certain level. In addition, the
et al. [64]. rate of agglomerate breakage of mixed assembly is more pronounced
than that of spherical assembly. For example, the increasing number is
4. Effect of particle shape on particle breakage 357 for mixed assembly but only 223 for spherical assembly at the same
confining pressure (σc = 5 MPa). Therefore, the extent of particle
4.1. Evolution of broken bonds breakage is linked not only with the confining pressure but also with
particle sphericity.
The evolutions of the number of broken bonds and agglomerates are Although the breakable agglomerates are formed by several ele-
examined during shearing. As shown in Fig. 12(a) and (b), the dis- mentary balls, the effect of particle sphericity on the evolutions of both
tributions of broken bonds are even within the rigid walls. Fig. 12(c) the numbers of broken bonds and agglomerates can be reflected. These
shows the evolutions of the number of broken bonds for spherical and findings are basically consistent with other DEM simulation observa-
mixed assemblies at the confining pressure of σc = 5 MPa. There are tions, which greatly make up some limitations in laboratory testing.
few bonds break initially until the axial strain reach nearly 2.5%. It is
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Fig. 12. Evolutions of the number of broken bonds when σc = 5 MPa, and comparison of the number of agglomerates for all samples during shearing: (a) spherical
assembly; (b) mixed assembly; (c) accumulated number of broken bonds; (d) number of agglomerates.
found to increase apparently with decreasing combined sphericity SC input of isotropic compression, and ES is the energy input of shearing. A
with other factors unchanged, which is related to the interlocking effect large number of studies have been conducted to investigate the corre-
or greater contact force at the edges of non-spherical agglomerates. For lation between relative breakage and plastic work per unit volume
example, at the end of the test, Br increases from 5.71% to 9.97% as SC [2,6,67–71]. Liu et al. [69] and Liu et al. [70] proposed to replace
decreases from 1 to 0.859 at σc = 2 MPa, and Br increases from 26.51% plastic work with total energy input, because the elastic work is neg-
to 33.86% as SC decreases from 1 to 0.859 at σc = 5 MPa. The differ- ligible compared to the magnitude of plastic work.
ence of Br between spherical assembly and mixed assembly is clearly It is notable that the energy input during isotropic compression is
found to increase with increasing confining pressure and axial strain. also considered even though the evolution of PSD is only tracked during
shearing. From what have been investigated, particle breakage is
principally influenced by particle strength and stress state, especially
5. Correlation between particle breakage and energy input
under higher pressure [2,7]. Lobo-Guerrero and Vallejo [72] found that
more crushing was observed when a deviator stress was imposed rather
As investigated by Lade and Yamamuro [6], the total energy input
than isotropic condition. Yu [2] also found that shearing was much
per unit volume during a conventional triaxial test is the sum of energy
more important in causing particle breakage than isotropic consolida-
of isotropic compression and shearing
tion. This reflect the fact that fewer particle breakage is found during
ET = EC + ES (5) isotropic compression and this does not imply the absence of particle
breakage after isotropic compression.
where ET is the total energy input per unit volume, EC is the energy
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100 100
80 80
0.0% 0.0%
2.3% 60 2.3%
60
4.7% 4.7%
7.1% 7.1%
40 9.5% 40 9.5%
11.9% 11.9%
14.3% 14.3%
20 20
16.7% 16.7%
19.1% 19.1%
0 0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
Particle size (mm) Particle size (mm)
(c) (d)
Fig. 13. Evolutions of particle size distribution curves for spherical assemblies: (a) σc = 2 MPa; (b) σc = 3 MPa; (c) σc = 4 MPa; (d) σc = 5 MPa.
Herein the correlations between Br and ET for spherical assembly distribution of sphericity of real sands. The main conclusions are
and mixed assembly under different confining pressures are presented summarized as follows:
in Fig. 17. It is clearly that Br increases gradually with increasing total
energy input, which is consistent with a hyperbolic equation. More 1. The results of single particle compression tests show that spherical
importantly, the extent of particle breakage is approximately related to particle has greater crushing strength and higher Weibull modulus
energy input, independent of confining pressure. The data distribution than those of non-spherical particles. Comparable macro-mechan-
may be fitted well by the following hyperbolic equation ical results are found between DEM and experimental observations,
including non-linear stress–strain relationship, peak deviatoric
ET
Br = stress, and peak friction angle.
a + bET (6)
2. An increase in combined sphericity SC at a given confining pressure
where a and b are the hyperbolic curve-fit parameters. Obviously, results in a reduction in peak friction angle. Higher confining
the values of parameter b are close to zero, which stands for the ap- pressure and larger axial strain are found to have a significant in-
proximately linear relationship between Br and ET. Similar relationship fluence on particle breakage, which simultaneously reflects the
has been observed in experimental test [2] and DEM simulation result variations of broken bonds, agglomerate numbers and particle size
[26]. However, the values of parameter a, which determine the slope of distribution. More broken bonds and agglomerates numbers are
fitting curves, have a significant difference between spherical assembly generated in mixed assembly than that in spherical assembly.
and mixed assembly. Consequently, particle breakage is more likely to 3. The PSDs, which transform to more well-graded distributions with
occur in mixed assembly with the same energy input. Fig. 17(b) shows increasing confining pressure, axial strain, and particle roughness,
that the value of parameter a for mixed assembly is 8.785, which is are used to quantify particle breakage by relative breakage index
closer to real silica sands (a = 7.847) obtained by Yu [2]. This finding (Br), and larger Br is obtained in mixed assembly.
proves that the proposed generation method of mixed assembly is more 4. The hyperbolic relationship between relative breakage and energy
powerful and reasonable to reflect the crushing behaviors than sphe- input is found to have relevance to particle shape, and the fitting
rical assembly. result of mixed assembly is in better accordance with real sands. The
proposed generation method of mixed assembly is more powerful
6. Conclusions and reasonable to reflect the crushing behaviors than spherical as-
sembly.
This paper discussed the effect of particle shape on particle breakage
of granular materials under triaxial tests using 3D discrete element
method (DEM). Mixed assembly is generated in terms of cumulative
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T. Zhang, et al. Computers and Geotechnics 122 (2020) 103542
100 100
100
B A
0.075mm
80
Percent finer by weight (%)
60
40 Initial state
After test
D
20 Total breakage: Bt=Area(ADCA)
Breakage potential: Bp=Area(ABCA)
C Relative breakage: Br = Bt / Bp
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8
Particle size (mm)
Fig. 16. Relative breakage versus axial strain.
Fig. 15. Computational method of relative breakage, Br.
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T. Zhang, et al. Computers and Geotechnics 122 (2020) 103542
Fig. 17. Correlations between Br and ET: (a) spherical assembly; (b) mixed assembly.
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