METHOD STATEMENT

FOR INSTALLATION, PRE-COMMISSIONING & COMMISSIONING

OF MEDIUM VOLTAGE SWITCHGEAR

0 02/10/11 AK Approved For Construction GK AK

Rev Date By Description Checked Approved

Project MUKHAIZNA FACILITIES DEVELOPMENT – WTP 2

Client OCCIDENTAL MUKHAIZNA LLC

Main Contractor AQUATECH INTERNATIONAL CORPORATION

PROJECT REFERENCE NUMBER SHEET REV

MUK 62 MGT AIC 09015 1 of 31 00

 INDEX

1. PURPOSE .............................................................................................................................................. 3
2. SCOPE OF WORK ................................................................................................................................. 3
3. REFERENCE TECHNICAL DOCUMENTS............................................................................................ 3
4. DUTIES AND RESPONSIBILITIES ....................................................................................................... 3
5. HEALTH AND SAFETY ENVIRONMENT.............................................................................................. 3
6. METHOD & QUALITY CONTROL ......................................................................................................... 3
6.1 MATERIAL RECEIPT AND SITE STORAGE ................................................................................................. 4
6.2 PRE – INSTALLATION ............................................................................................................................. 4
6.2.1 Procedure .................................................................................................................................. 4
6.2.2 Check Sheets ............................................................................................................................. 4
6.3 INSTALLATION ....................................................................................................................................... 4
6.3.1 Procedure .................................................................................................................................. 4
6.3.2 Check Sheets ............................................................................................................................. 4
6.4 PRE-COMMISSIONING ........................................................................................................................... 4
6.4.1 Procedure .................................................................................................................................. 4
6.4.2 Test Report ................................................................................................................................ 4
6.5 COMMISSIONING ................................................................................................................................... 4
6.5.1 Procedure .................................................................................................................................. 4
6.5.2 Test Report ................................................................................................................................ 4
7. ATTACHMENTS..................................................................................................................................... 5

Page 2 of 31
1. Purpose
The purpose of this document is to define the site procedures for the Medium Voltage Switchgear. This
document has been compiled in compliance with manufacturer recommended specifications and standards
relating to the installation, pre-commissioning and commissioning of the Medium Voltage Switcgear.

2. Scope of Work
As per the contract, OXY appointed installation contractor shall carry out the site activities for the items as
specified in the table below. The relevant tests formats & check sheets applicable to equipment as referred
in subsequent clauses are attached with this document.

Associate cable

Commissioning

Commissioning
termination
Installation
Equipment

Remarks
Quantity

laying &
Supply
Sl No

Pre -
Area

WTP Substation –
1 1 I/C Cable by OXY
6.6kV Switchgear

3. Reference Technical Documents

Sl Description Originated By Document/Drawing No

1 Gereral Electrical Specifications OXY MUK-FAC-112
Specification for High Voltage
2 OXY MUK-FAC-101
Switchgear
3 Data sheet – HV Switchgear 6.6 kV GDES MUK-62-ELE-AIC-12009
4 Electrical Cable schedule 130k GDES MUK-62-ELE-AIC-09026
One Line Diagram – Detailed Single
5 GDES MUK-62-4-12001
Line - 6.6 kV Switchgear
Electrical Interconnection/ Termination
6 GDES MUK-62-4-12034
- 6.6 kV Switchgear
Electrical Plot Plan – Substation
7 GDES MUK-62-4-12022
Layout SS-WTP
8 Installation drawing (Typical) Schneider Electric PED-S1002915-00
9 Vendor manual Schneider Electric
10 Vendor drawing Schneider Electric PED-S-1002915

4. Duties and Responsibilities

The Installation contractor’s Construction manager is responsible for all the site activities. Health and Safety
Environment Under no circumstances may any test be carried out in such a manner as to cause danger
and all safety precautions must be taken during the course of activities. All safety related incidents must be
reported to the construction manager for processing and necessary action. Method & Quality Control
Reference of applicable procedures and check sheet are elaborated in following sections related to various
activities from material receipt to commissioning.

Page 3 of 31
4.1 Material Receipt and Site Storage
Materials are received and stored at site as per manufacturers recommended procedures. On the receipt
of the material, same shall be physically checked and “Goods Received and Inspection Report” (Doc no –
M/QAF/01/08) shall be duly filled. Refer procedure for receiving inspection storage and issue of materials
(Doc no – M/QAF/01/08).

4.2 Pre – Installation

4.2.1 Procedure
Pre-installation involves visual inspection for the equipments and checking of front readiness. Refer pre-
installation procedure for Medium Voltage Switchgear (Doc no – QP/EL/MV/PN/P)
4.2.2 Check Sheets
All equipments shall be identified and check sheets shall be completelty filled. The check sheets shall be
signed and accepted by the representatives of the contractor and the client. Refer Pre-Installation check
sheet for Medium Voltage Switchgear (Doc no – QP/EL/MV/PN/C).

4.3 Installation
4.3.1 Procedure
Installation of Medium Voltage Switchgear involves foundations, supports, mounting, clamping and
termination of cables. Refer Installation procedure for Medium Voltage Switchgear (Doc No –
QP/EL/MV/IN/P).
4.3.2 Check Sheets
After completion of installation, all equipments shall be identified and check sheets shall be filled based on
the reference documents mentioned above. The check sheets shall be signed and accepted by the
representatives of the main contractor and the client. Refer Installation check sheet for Medium Voltage
Switchgear (Doc no – QP/EL/MV/IN/C).

4.4 Pre-Commissioning
4.4.1 Procedure
Pre-commissioning shall be deemed to be complete when all systems and controls have been checked and
successfully functionally tested and results recorded and acknowledged by Client as ready to start up the
plant. Refer pre-commissioning procedure for Medium Voltage Switchgear (Doc no – QP/EL/MV/PG/P).
4.4.2 Test Report
Pre-commissioning test shall be carried out and confirm compliance of the project documents. The test
results shall be recorded and are to be signed and accepted by the representatives of the contractor and
the client. The test instruments used shall have a valid calibration certificate. Refer pre-commissioning test
report for Medium Voltage Switchgear (Doc no – QP/EL/MV/PG/T).
4.5 Commissioning
4.5.1 Procedure
Commissioning is the final step involved to energize the said equipment. The commissioning period is the
time required to check the performance of equipment in energized condition. Refer commissioning
procedure for Medium Voltage Switchgear (Doc no- QP/EL/MV/CG/P).
4.5.2 Test Report
After energizing the equipment, few major electrical parameter reading shall be periodically recorded as per
commissioning test report for Medium Voltage Switchgear (Doc no- QP/EL/MV/CG/T).

Page 4 of 31
 5. Attachments

Applicable
Sl No. Document No. Revision Description
X = Yes
Receiving, inspection, storage and issue of
1 M/QAP/01/07 0 X
materials
2 M/QAF/01/08 0 Goods Received and Inspection Report form X
3 QP/EL/MV/PN/P 0 Procedure for pre-installation of MV Switchgear X
4 QP/EL/MV/PN/C 0 Check sheet for pre-installation of MV Switchgear X
5 QP/EL/MV/IN/P 0 Procedure for installation of MV Switchgear X
6 QP/EL/MV/IN/C 0 Check sheet for installation of MV Switchgear X
7 QP/EL/MV/PG/P 0 Procedure for pre-commissioning of MV Switchgear X
Check sheet for pre-commissioning of MV
8 QP/EL/MV/PG/C 0 X
Switchgear
9 QP/EL/MV/PG/T01 0 Ductor test X
10 QP/EL/MV/PG/T02 0 Hipo test X
11 QP/EL/MV/PG/T03 0 Functional test – No load X
12 QP/EL/MV/PG/T04 0 Protection relay U/V X
13 QP/EL/MV/PG/T05 0 Protection relay 50/50N X
14 QP/EL/MV/PG/T06 0 Protection relay 51/51N X
15 QP/EL/MV/PG/T07 0 Motor protection 51MS NO
16 QP/EL/MV/PG/T08 0 Blocking Rotor 51LR X
17 QP/EL/MV/PG/T09 0 Unbalanced load protection 46 X
18 QP/EL/MV/PG/T10 0 Thermal overload protection 49 X
19 QP/EL/MV/PG/T11 0 IR for CT X
20 QP/EL/MV/PG/T12 0 IR for CBCT X
21 QP/EL/MV/PG/T13 0 Ratio check CT X
22 QP/EL/MV/PG/T14 0 Polarity check CT X
23 QP/EL/MV/PG/T15 0 IR for VT X
24 QP/EL/MV/PG/T16 0 Ratio check for VT X
25 QP/EL/MV/PG/T17 0 Polarity check VT X
26 QP/EL/MV/CG/P 0 Procedure for commissioning of MV Switchgear X
27 QP/EL/MV/CG/C 0 Check sheet for commissioning of MV Switchgear X
28 QP/EL/MV/CG/T 0 Test report for commissioning of MV Switchgear X

Page 5 of 31
 QP/EL/MV/PN/P
PROCEDURE FOR
MEDIUM VOLTAGE SWITCHGEAR
PRE-INSTALLATION REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

1. Purpose
The purpose of this document is to define the pre-installation procedure for Medium Voltage Switchgear.

2. Procedure
1. It is assumed that the switchgear factory acceptance test (FAT) has been performed at the
manufacturer’s works. The factory acceptance test shall generally include a functional test, and a
conformity test to ensure that all hardware is in accordance with the project requirement. The
following checking shall be carried out at site.

2. Remove any temporary weatherproofing and silica gel drying agents from switchgear. Inspect the
inner and outer part of the switchgear for cleanliness and mechanical damage.

3. Verify that the equipment certificates meet the area classification and specification requirements,
including weather, dust and vermin proofing.

4. Check the switchgear data with the equipment schedule, paying particular attention to the
equipment rating and project requirement.

5. Check foundations, locations and area classification.

6. Check firmly the Internal and external components of the switchgear if all are in good condition and
in accordance with the specification requirements.

7. Any missing components or damage must be reported on the check sheet and must be repaired as
necessary before commissioning.

8. Cover all opening to protect internal components.

9. After the physical check, the pre–installation checklist for Medium Voltage Switchgear shall be
completely filled (Doc No – QP/EL/MV/PN/C).

Page 1 of 1
Page 6 of 31
 QP/EL/MV/PN/C
CHECKLIST FOR
MEDIUM VOLTAGE SWITCHGEAR
PRE-INSTALLATION REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER/
:
MODEL NO.

Sl No DESCRIPTION YES/NO DATE EC MC EO

01 Location correct
02 Equipment nameplate and label are correct
03 Serial no. correct
04 Physical and mechanical condition satisfactory
05 Equipment is free from rust and paint is satisfactory
06 Level of foundation/support correct
07 Foundation/support general arrangement correct

5. 5.
4. Vendor manual 4.
3. Single line diagram 3.
2. Equipment layout and installation detail 2.
1. Vendor drawing 1.
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 7 of 31
 QP/EL/MV/IN/P
PROCEDURE FOR
MEDIUM VOLTAGE SWITCHGEAR
INSTALLATION REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

1. Purpose
The purpose of this document is to define the installation procedure for Medium Voltage Switchgear.

2. Procedure
1. Verify and identify the exact location of MV Switchgear from the plan layout.

2. Check all material and accessories, safety equipments, etc. are available for the entire work in the
works spot.

3. Ensure that concrete bases/foundations/supports provided for installation of equipment are

constructed in accordance with construction drawings and that holes for fixing bolts and provisions
for passage of cables etc. are provided as required.

4. Install equipment on concrete bases/supports.

5. Complete the installation checklist for Medium Voltage Switchgear (Doc No – QP/EL/MV/IN/C).

Page 1 of 1
Page 8 of 31
 QP/EL/MV/IN/C
CHECKLIST FOR
MEDIUM VOLTAGE SWITCHGEAR
INSTALLATION REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER/
:
MODEL NO.

Sl No DESCRIPTION YES/NO DATE EC MC EO

01 Equipment alignment, level and orientation correct
02 Anchor bolts complete and tight
03 All devices are clean, undamaged and securely mounted
04 Check sufficient space for cable routing and termination
05 Earth connection available/planned
06 All enclosure cover tightly closed
07 Current transformer mounting correct
08 All loose items assembled and installed

5. Vendor manual 5.
4. Cable schedule 4.
3. Single line diagram 3.
2. Equipment layout and installation detail 2.
1. Vendor drawing 1.
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 9 of 31
 QP/EL/MV/PG/P
PROCEDURE FOR
MEDIUM VOLTAGE SWITCHGEAR
PRE-COMMISSIONING REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

1. Purpose
The purpose of this document is to define the pre-commissioning procedure for Medium Voltage
Switchgear.

2. Procedure
1. Check tightness of connections for all power and control components line, fuses, breakers,
overloads and starters.

2. Ensure all external power and control cable is disconnected except control supply cable for pre-
commissioning.

3. Ensure equipment is correctly earthed.

4. Check that all accessories and other components are in correct rating, position and tightness and
totally capable of working for its function.

5. Ensure that the assembly is thoroughly cleaned and free from any metallic powders, loose
fasteners, bits and pieces of wires and any other unwanted components or parts.

6. Ensure that all the tests necessary before operation of the equipment has been done accordingly,
result recorded, approved and signed by the client.

7. Complete the pre-commissioning checklist for Medium Voltage Switchgear (Doc No -

QP/EL/MV/PG/C).

Page 1 of 1
Page 10 of 31
 QP/EL/MV/PG/C
CHECKLIST FOR
MEDIUM VOLTAGE SWITCHGEAR
PRE-COMMISSIONING REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER/
:
MODEL NO.

Sl No DESCRIPTION YES/NO DATE EC MC EO

01 Location correct
02 Area classification verified
03 Physical and mechanical condition satisfactory
04 General arrangement checked
05 Type of enclosure and degree of protection checked
06 Grounding is proper and adequate
07 Equipment checked with single line diagram
08 Control and auxiliary wiring checked
09 Field wiring and termination checked
10 Earth bonding continuity at various joints checked
11 Alignment of bus bars checked

5. 5.
4. Component catalog 4.
3. Cable schedule 3.
2. Single line diagram 2.
1. Vendor drawing 1.
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 11 of 31
 QP/EL/MV/PG/T01
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
DUCTOR TEST REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Torque Test and Contact Resistance (Ductor) Test for Joints of Busbar

Test Signed
Panel No.
Date
EC MC EO
b c b c b c b c b c b c b c

Measure
Point
a a a a a a a

Torque Checks - Test Reading are in Nm

R
Y
B

Contact Resistance (Ductor) - Test Reading are in MICROΩ

R
Y
B

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Micro ohmmeter
1. Vendor wiring diagram 1. Torque wrench
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 12 of 31
 QP/EL/MV/PG/T02
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
HIPO TEST REV DATE
00 03-Jul-07
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Insulation Resistance and Dielectric Strength at _ _ _ kV Applied Voltage

Insulation Resistance Test

Dielectric Strength Signed
MV (M) Date
SWGR
R to Y to B to N to R to Y to B to N to
EC MC EO
Y+B+E+N R+B+E+N R+Y+E+N R+Y+B+E Y+B+E+N R+B+E+N R+Y+E+N R+Y+B+E

Before After Before After Before After Before After

Busbar HV HV HV HV HV HV HV HV kV mA kV mA kV mA kV mA
Test Test Test Test Test Test Test Test

All Breakers in closed condition

- - - -

All Breakers in service position and open condition

Section Before HV Test (*) After HV Test (*) - - kV (*) mA (*) - -

A

Section
B

* High voltage applied to busbar (RYB bonded together) with breakers outgoing poles bonded together and
connected to earth.

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. HV Test kit
1. Vendor wiring diagram 1. Megger
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 13 of 31
 QP/EL/MV/PG/T03
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
FUNCTIONAL TEST – NO LOAD REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Functional Test - No load
MV Switchgear Circuit Breaker Cells / Cubicles Test Signed
No. Description
Date EC MC EO
Local control on/off
Remote control on/off
Indication lamps
Earth switch on/off
Panel lighting
Panel and space heater
Mechanical-on
Mechanical-trip
CT, VT correct polarity
Auto changeover scheme
Closing interlocks
Tripping commands

Notes: Write / X or NA (for not applicable) in respective cell.

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2.
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 14 of 31
 QP/EL/MV/PG/T04
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
PROTECTION RELAY U/V REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Under Voltage Protection (27.1 – U<)

Test Signed
Phase Pick-up (V) Initiating/Trip time (s) Drop-Off (V)
Date EC MC EO
R
Y
B

Under Voltage Protection (27.2-U<<)

Test Signed
Phase Pick-up (V) Initiating/Trip time (s) Drop-Off (V)
Date EC MC EO
R
Y
B

5. 5.
4. Component catalogs 4.
3. Supplier internal test report 3. Digital timer
2. Single line diagram 2. 3 Phase variac
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 15 of 31
 QP/EL/MV/PG/T05
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
PROTECTION RELAY 50/50 N REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Overcurrent Protection (50)

Test Signed
Pick-up current (A) Rp Yp Bp
Date EC MC EO
Trip Time Seconds
Injected current
R Y B

Expected trip time

Overcurrent Protection (50N)

Test Signed
Pick-up current (A) Rp Yp Bp
Date EC MC EO
Trip Time Seconds
Injected current
R Y B

Expected trip time

5. 5.
4. Component catalogs 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Secondary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 16 of 31
 QP/EL/MV/PG/T06
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
PROTECTION RELAY 51/51 N REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Overcurrent IDMT Protection (51)
Expected Signed
Test
Pick-up current (A) Rp Yp Bp Trip time
Date EC MC EO
(s)
Trip Time Seconds
Injected current
R Y B
150%
200%
400%

Earth Fault Protection (51N)

Expected Signed
Test
Pick-up current (A) Rp Yp Bp Trip time
Date EC MC EO
(s)
Trip Time Seconds
Injected current
R Y B
150%
200%
400%

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Secondary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 17 of 31
ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Motor Start Protection (51 MS)

Pick-up current setting (A) Test Signed

Pick-up current obtained (A) Date EC MC EO

Injected current Trip time seconds Expected Trip time seconds

80%

100%

120%

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Secondary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

Page 18 of 31
 QP/EL/LV/PG/T08
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
BLOCKING ROTOR 51 LR REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Blocking Rotor (51 LR)

Trip time seconds Signed

Test
Injected current Date
R Y B EC MC EO

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Secondary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 19 of 31
 QP/EL/LV/PG/T09
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
UNBALANCED LOAD REV DATE
PROTECTION 46 00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Unbalanced Load Protection (46)

Pick-up current (A) Signed

Test
Trip Time Date
Injected current in 2 phase Expected Time EC MC EO
Seconds

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Secondary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 20 of 31
 QP/EL/LV/PG/T10
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
THERMAL OVERLOAD REV DATE
PROTECTION 49 00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Thermal Overload Protection (49)
Trip Time Expected Time
Test Date Signed
(s) (s)
Injected current (CT sec)
EC MC EO

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Secondary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 21 of 31
 QP/EL/LV/PG/T11
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
IR FOR CT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Insulation Resistance for CT
Primary to Secondary to Ground Secondary
Current Signed
Secondary (G) to Test
Transformer Phase
Grounded Secondary Date
Tag Core 1 Core 2 EC MC EO
(G) (G)
R

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2.
1. Vendor wiring diagram 1. Megger
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 22 of 31
 QP/EL/LV/PG/T12
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
IR FOR CB CT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Insulation Resistance for CB CT
Current Signed
Secondary to Ground
Transformer Test Date
(G) EC MC EO
Tag

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2.
1. Vendor wiring diagram 1. Megger
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 23 of 31
 QP/EL/LV/PG/T13
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
RATIO CHECK FOR CT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Ratio Check CT (*)
Secondary
Current Primary Measured Ratio
Current A2 Signed
Transformer Phase Current K=A1/A2 Test Date
(mA)
Tag A1 (A)
Core 1 Core 2 Core 1 Core 2 EC MC EO

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Primary injection kit
1. Vendor wiring diagram 1. Multimeter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 24 of 31
 QP/EL/LV/PG/T14
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
POLARITY CHECK FOR CT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Polarity Check CT (*)
Current Secondary Signed
Primary
Transformer Phase Test Date
(P1-P2) Core 1 Core 2 EC MC EO
Tag

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Polarity check device
1. Vendor wiring diagram 1. 9V Battery
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 25 of 31
 QP/EL/LV/PG/T15
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
IR FOR VT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

sITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Insulation Resistance for VT
Primary to Secondary to Ground Secondary 1
Voltage Signed
Secondary (G) to
Transformer Phase Test Date
Grounded Secondary 2
Tag Winding 1 Winding 2 EC MC EO
(G) (G)
R

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2.
1. Vendor wiring diagram 1. Megger
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 26 of 31
 QP/EL/LV/PG/T16
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
RATIO CHECK FOR VT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Ratio Check VT (*)
Secondary Voltage V2
Voltage Primary Signed
(Volts)
Transformer Phase Voltage V1 Test Date
Tag and Ratio (Volts) Winding 1 Winding 2 EC MC EO

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Multimeter
1. Vendor wiring diagram 1. Variac / Auto transformer
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 27 of 31
 QP/EL/LV/PG/T17
MV SWITCHGEAR
PRE-COMMISSIONING TESTS
POLARITY CHECK FOR VT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT DETAILS

Type :
Range :
Serial No. :
Make / Model :
Polarity Check VT (*)
Voltage Secondary Signed
Primary
Transformer Phase Test Date
(P-N) Winding 1 Winding 2 EC MC EO
Tag
R

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2. Polarity check device
1. Vendor wiring diagram 1. 9V Battery
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 28 of 31
 QP/EL/MV/CG/P
PROCEDURE FOR
MEDIUM VOLTAGE SWITCHGEAR
COMMISSIONING REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

1. Purpose
The purpose of this document is to define the commissioning procedure for Medium Voltage Switchgear.

2. Procedure
1. Ensure that there is no obstruction in closing and opening of the equipment.

2. Ensure equipment is correctly earthed.

3. Complete commissioning checklist for Medium Voltage Switchgear (Doc No - QP/EL/MV/CG/C).

4. After energization of panel, check the phase sequence of incomer supply before closing of incomer
breaker.

5. Complete commissioning test report for Medium Voltage Switchgear (Doc No - QP/EL/MV/CG/T).
Reading shall be recorded at every hour interval for eight (8) hours.

Page 1 of 1
Page 29 of 31
 QP/EL/MV/CG/C
CHECKLIST FOR
MEDIUM VOLTAGE SWITCHGEAR
COMMISSIONING REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER/
:
MODEL NO.

Sl No DESCRIPTION YES/NO DATE EC MC EO

01 Cubicle earthing correct
02 Breaker earthing correct
03 All cables and terminations properly identified
04 Special operating tools & keys available close by
05 Hand insulating gloves available for safe operation
06 Safety warning sign board provided
07 All necessary permits obtained

5. Vendor manual 5.
4. Cable Schedule 4.
3. Single Line Diagram 3.
2. Equipment layout and installation detail 2.
1. Vendor drawing 1.
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 30 of 31
 QP/EL/MV/CG/T
MV SWITCHGEAR
COMMISSIONING
TEST REPORT REV DATE
00 Jan 10 11
PROJECT: MUKHAIZNA FACILITIES DEVELOPMENT - WTP

CLIENT: OCCIDENTAL MUKHAIZNA LLC LOCATION:

ITEM TAG :

DESCRIPTION :

SERVICE :
MANUFACTURER /
:
MODEL NO.

EQUIPMENT COMPONENT
Type :
Range :
Serial No. :
Make/ Model :

Voltage Current
Any Signed
(V) (A)
Date Time Abnormality Remarks
R-Y Y-B B-R R Y B Found EC MC EO

Phase sequence of incoming supply checked and found OK: YES / NO

5. 5.
4. 4.
3. Supplier internal test report 3.
2. Single line diagram 2.
1. Vendor wiring diagram 1. Phase sequence meter
CALIBRATION
REFERENCE DOCUMENT TEST EQUIPMENT
DUE DATE

ABBREVIATIONS: EC – E & I CONTRACTOR, MC- MAIN CONTRACTOR, EO – ENGINEER/OWNER

Page 1 of 1
Page 31 of 31