CHAPTER 3 ELECTRICAL SYSTEM

Chapter 3 ELECTRICAL SYSTEM

1. Chassis Electrical Components and Wiring Outline
1.1 Gasoline Model

1
2

3
9

4 10
1)
2)

5
7

11
12

13
14

7
6 15

16
17
501199
1. Meter panel 11. Relay box
2. Head light 12. Fuse box
3. Front combination light 13. Battery
4. Front combination harness 14. Battery cable (+)
5. Main harness 15. Battery cable (-)
6. VCM 16. Grounding
7. Back buzzer 17. ECM
8. Wheel angle sensor 1) To seat switch
9. Rear combination light 2) To armrest (FC model only)
10. Rear combination harness

3-1
CHAPTER 3 ELECTRICAL SYSTEM
1.2 Diesel Model

1
2

3
11

4 12
1)
2)

5 9

10
14
13

16
15
17
20 18

7
6
19

501200

1. Meter panel 13. Relay box

2. Head light 14. Fuse box
3. Front combination light 15. Glow relay
4. Front combination harness 16. Glow timer
5. Main harness 17. Battery
6. VCM 18. Battery cable (+)
7. OCM 19. Battery cable (-)
8. DCM 20. Grounding
9. Back buzzer 1) To seat switch
10. Wheel angle sensor 2) To armrest (FC model only)
11. Rear combination light
12. Rear combination harness

3-2
 CHAPTER 3 ELECTRICAL SYSTEM
1.3 Electrical Components and Wiring Diagram of Each System
Console box

1 5
6
7
8

4 9

501201

1. Warning buzzer 6. Combination switch

2. Parking brake switch 7. Direction (FNR) switch
3. Horn 8. Key switch
4. Horn harness 9. Select switch
5. Meter panel
Control valve

1
1
1) 2)
504141

1. Control valve 1) MC
2. Output unit 2) FC
3. Output harness

3-3
CHAPTER 3 ELECTRICAL SYSTEM
Brake pedal

501202
1. Stop light switch

Engine

504142
1. Thermo switch
(Engine coolant temperature)

Transmission

2 1 504143
1. Thermoswitch (T/C oil) 2. Speed sensor

3-4
 CHAPTER 3 ELECTRICAL SYSTEM
Tank unit

504145
1. Tank unit

3-5
CHAPTER 3 ELECTRICAL SYSTEM
2. Console Box
2.1 Console Box Outline

ᵦᶐ
N
ᵤ ᵦ
2
ᵣᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾᴾ ᵡ

3
4

501203

1. Meter panel 3. Direction lever

2. Light switch and turn signal switch 4. Key switch

2.2 Removing Meter Panel

1 2

501204

1. Screw 4. Screw
2. Cover 5. Meter panel
3. Connector

3-6
 CHAPTER 3 ELECTRICAL SYSTEM

Preparation 1
Place the key switch to the OFF position, and remove the
cable from the ground side of the battery.

501205
2. Negative terminal

Removal sequence
(1) Tilt the steering column toward the operator seat.
(2) Remove the screws that hold the console cover (13
places indicated by arrows).

501206

(3) Slide the cover downward.

1

501207

1. Under the cover

(4) Disconnect the electrical wiring from the connector.

501208

1. Connector

3-7
CHAPTER 3 ELECTRICAL SYSTEM

(5) Remove the cover.

(6) Remove the screws (4 places) and remove the meter
panel.
1

501209

1. Above the cover 2. Meter panel

2.3 Installing Meter Panel

For installation, follow the removal sequence in reverse.

3-8
 CHAPTER 3 ELECTRICAL SYSTEM
3. Main Electrical Components
3.1 Meter panel

1 2 3 4 5 6 7 8 9 10 11

12 13 14 15
501210

Names of indicators/
Ref. Light OFF Light ON or Blinking Remark
warning lights
Parking brake is activated (Light ON)
Parking brake is released.
1 Parking brake warning light The parking interlock is activated. -
Normal
(Blinking)
Seat belt is fastened
2 Seat belt warning light The seat belt is not fastened. (Light ON) -
properly.
Charge is not working properly.
3 Battery charge warning light Battery properly charged. (Light ON) -
Engine is not running. (Light ON)
Truck in normal Presence of a minor failure
4 Multi-purpose warning light -
conditions or operating caution (Light ON)
Torque converter oil Torque converter oil temperature is
5 Temperature is normal. -
temperature warning light abnormal. (Light ON)
Engine oil pressure warning Engine oil pressure is low. (Light ON)
6 Engine oil level is normal. -
light Engine is not running. (Light ON)
7 Engine warning light Normal Engine trouble (Light ON) -
8 Glow plug warning light Preheating completed Glow plug heating is ON. (Light ON) -
Protective function is activated by
Flex control sudden acceleration or full reverse
9 - Option
indicator light (shifting gear to the opposite direction
of traveling). (Light ON)
10 Mast interlock indicator light - Mast interlock is activated. (Light ON) -
11 Cursor buttons - -
Indicates the remaining amount in the tank when the key switch is
12 Fuel gauge -
turned to ON position.

3-9
CHAPTER 3 ELECTRICAL SYSTEM

Names of indicators/
Ref. Light OFF Light ON or Blinking Remark
warning lights
13 LCD screen - - -
Indicates coolant temperature when the key switch is turned to the
14 Coolant temperature gauge -
ON position.
15 Enter/select button - - -

Description of function
How to check blown out bulbs in the meter panel
A warning or indicator light glows when the key switch is turned to the ON position. If not, the bulb is blown out.
3.2 Key Switch (Anti-Restart Switch)

Starter key switch Anti-restart key switch

The diesel model is equipped with a distributor type This key switch has an anti-restarting function.
injection pump. The key switch is equipped with a fuel cut The key switch will not turn from the ON to the START
mechanism to stop the engine automatically. position while the engine is running to prevent engine
The gasoline-engine truck is also equipped with an fuel cut trouble or starter breakage due to improper operation when
engine automatic stop mechanism. starting the engine.
The gasoline and diesel models use the same key switch. On
the diesel model, the switch wire is connected so that the
engine is preheated with the key switch in ON position.

OFF
ON
ST M

START

G B
501211

Connection table

Terminal G B M ST Key insert/

removal
OFF 〇 ------ ------ 〇 Yes
ON (during 〇 ------ ------ 〇 ------ ------ 〇 No
operation)
START (when 〇 ------ ------ 〇 ------ ------ 〇 ------ ------ 〇 No
starting engine)

Note: Dashed line between terminals of G and B shows

external coupled circuit.

3-10
 CHAPTER 3 ELECTRICAL SYSTEM
3.3 Light Switch and Turn Signal Switch

1
L

10q 10q
1(( N

2 3
4
25q25
q

501212

1. Light switch and turn signal lever 3. Light switch 1

2. Light switch OFF 4. Light switch 2

Note: Arrow indicates the front of truck.

1
T-1 T-3 L-2
5
4 6

T-2 L-1 L-3

8 3
7
2
504146

1. Light switch and turn signal switch 5. +12 V

2. Steering wheel angle sensor 6. Rotating pulse 2
3. Horn contact 7. GND
4. Neutral detection signal 8. Rotating pulse 1
Light switch connection table

Terminal L-1 L-2 L-3

Switch position
Destination Power Tail clearance light Head light
OFF
1 z-------- --------z
2 z-------- --------z-------- --------z

3-11
CHAPTER 3 ELECTRICAL SYSTEM
Turn signal switch connection table

Terminal T-1 T-2 T-3

Lever position Turn signal light Turn signal light
Destination Flash unit
(R side) (L side)
R (Right turn) z-------- --------z
N (Neutral)
L (Left turn) z-------- --------z-------- --------z

3.4 Direction (FNR) Switch

Forward(F)
10q 10q

Neutral(N) 1((

Reverse(R)

2
Terminal 4
Terminal 2

Terminal 3
Terminal 5 Terminal 1
501213

1. Direction (FNR) lever 2. Direction (FNR) switch

Note: Arrow indicates the front of truck.

Connection table

Terminal 1 2 3 4 5
Lever
position Truck Truck Truck
Destination Grounding Grounding
controller controller controller
F (Forward) z----- -----z
N (Neutral) z----- ------------- ------------- -----z
R (Reverse) z----- ------------- ------------- -----z

3-12
 CHAPTER 3 ELECTRICAL SYSTEM
3.5 Horn

Apply the specified voltage to both terminals of the horn, T1

and T2, and check if the horn activates.
If the horn does not sound or sound strange, replace the Up
horn.
Operating voltage: DC12 V (Gasoline and diesel models)
Note: Orient the horn as shown when installing.
1

2
Down
3
T1
1)
T2 2)
501214
1. T-1 1) Contact
2. T-2 2) Coil
3. Air hole

3-13
CHAPTER 3 ELECTRICAL SYSTEM
3.6 Tank Unit

61.2 mm
F

242.7 mm
3/4

424.2 mm
1/2

1
1/4
2
3

4 E

501215
1. Pressure control valve 3. Fuel filter
2. Fuel pump 4. Fuel suction strainer

Note: The figure shown is for gasoline model.

Specifications

Float position E 1/4 1/2 3/4 F

Standard resistance (Ω) 80 (49.5) 32 (19) 10
+12 +1.0
Tolerance (Ω) - ±3 -
+2 -3.0

3-14
 CHAPTER 3 ELECTRICAL SYSTEM
3.7 Stop Light Switch

Apply a tester across the terminals and check that the stop
light switch is turned ON/OFF when the push rod protrusion 1
is at the specified value.
Measure the insulation resistance value across the terminals
when the push rod is pushed in.
If the measured insulation resistance is less than the value
below, replace the switch with new one.

4mm 2mm
1) 2)
M10×1.25
501216

1. Push rod

Insulation 1 MΩ or more with 500V insulation

resistance resistance tester

Rated voltage: DC12 V

3.8 Thermoswitch (Engine Coolant Temperature)

(1) Apply a tester between the terminal and the body and
check for continuity (resistance value).
(2) Replace if there is no continuity or if the measurement
does not meet the standard resistance. 2
1
Note: The figure shown is for gasoline model.

501217

1. Terminal 2. Body

Gasoline model
60 ± 0.2 65 ± 0.2 80 ± 0.2 100 ± 0.3 125 ± 0.3 130 ± 0.3
Temperature [°C (°F)]
(140 ± 0.36) (149 ± 0.36) (176 ± 0.36) (212 ± 0.54) (257 ± 0.54) (266 ± 0.54)
Standard resistance (Ω) 80 ± 1 0 67 ± 7.8 40.6 ±3 .7 22.2 ± 1.4 11.3±0.4 10 ± 0.3

Diesel model
50 60 ± 0.2 80 100 106 ± 0.3 120
Temperature [°C (°F)]
(122) (140 ± 0.36) (176) (212) (222.8 ± 0.54) (248)
Standard resistance (Ω) (80) 56.3 ± 5 (29.5) (16.5) 14.3 ± 0.5 (10)

3-15
CHAPTER 3 ELECTRICAL SYSTEM
3.9 Thermoswitch (T/C Oil)

Apply a tester between the terminal and the body, and

check for continuity (resistance). Replace if the measured
insulation resistance is less than the value below.
1 2

501218

1. Terminal 2. Body

1 MΩ or more with the contact point

Insulation OFF
resistance (with 500 V insulation resistance
tester)

Internal resistance: 0.5 Ω or less (with contact point ON)

Allowable load: 0.5 A
Note: When installing the thermoswitch, tighten it to the
specified torque.

Tightening torque
31.4 to 47.1 N·m ( 3.20 to 4.80 kgf·m) [23.16 to 34.74 lb·ft]

R CAUTION
Replace the thermoswitch if it is dropped or abused.

Technical data
122 ± 3 °C
OFF 6 ON
Operating (252 ± 5.4 °F)
temperature 115 °C (239 °F) or
ON 6 OFF
higher
Insulation resistance (with contact
1 MΩ or more
point OFF)

3-16
 CHAPTER 3 ELECTRICAL SYSTEM
3.10 Parking Brake Switch

Measure the insulation resistance between each terminal.

2
1
3

4 5 6

501219
1. Pull 4. Terminal W
2. Push 5. Terminal B
3. 6 mm (0.24 in.) (Stroke) 6. Terminal R

(1) Parking switch in [PULL] position

Between terminals B and W

Insulation 100 MΩ or more with 500 V insulation
resistance resistance tester

(2) Parking switch in [PULL] position

Between terminals B and R

Insulation 100 MΩ or more with 500 V insulation
resistance resistance tester

Operation:Push-pull operation
Contact arrangement:1a - 1b

3-17
CHAPTER 3 ELECTRICAL SYSTEM
3.11 Fuse Box

8 1

5 10 12
4 14

7 9 11 13 15 16
3 6
2 17

18 19
20 21 22
501220

1. Fuse box 12. Head light 15 A

2. VCM 20 A 13. Horn 10 A
3. Glow timer, etc. 10 A 14. Stop light 10 A
4. Meter panel 10 A 15. EGI 30 A *1
5. Backup light, etc. 15 A 16. EGI 30 A *1
6. Spare fuse 20 A 17. Fuse puller
7. Spare fuse 30 A *1 18. Spare fuse 10 A
8. Working light 15 A 19. Spare fuse 15 A
9. ETC 15 A 20. SBF battery 100 A
10. A/C 20 A 21. SBF alternator 100 A
11. Windshield wiper 15 A 22. SBF glow 50 A *2

Note: The figure shown is for diesel model.

*1: gasoline model only
*2: diesel model only

3-18
 CHAPTER 3 ELECTRICAL SYSTEM
3.12 Relay Box

1
501221

1. Relay box 1 2. Relay box 2 (gasoline model only)

Note: The figure shown is for diesel model.

Relay box 1

2 3 5
4
1

504147
1. Warning buzzer relay 4. Backup light relay
2. Flasher relay 5. Ignition relay
3. Starter relay

Relay box 2 (gasoline model only)

2 3 4
1 5

504148
1. Fuel pump relay 4. MAIN/C relay
2. ETC motor relay 5. EGI relay
3. EGI relay

3-19
CHAPTER 3 ELECTRICAL SYSTEM

Relay box 1
(1) CB relay (starter relay, backup light relay, ignition relay)

″‵‪‪‥․․‣‒‿•․
․‧․‥• ‸‽‣‣•
‵ ‴ ‣ ⁓› ‟ ⁄ ‟ ‣ ․ ⁈

‫‣‫‬″•‧‟•‣ ••

‼″⁂″⁀
z

‪ ‪
‥•
X
‥•
‪‧ ‪ ‪‧ ‪

Y 1

501222
1. Connecting diagram

Coil rating [at 20 °C (68 °F)]

Truck model
Item
Gasoline and diesel models
Rated operating
DC 12 V
voltage
Working voltage DC 3.0 to 7.0 V
Open-circuit voltage DC 1.2 to 3.9 V
Coil resistance 80 ± 10 %
Rated exciting current 168 mA ± 10 %

3-20
 CHAPTER 3 ELECTRICAL SYSTEM

(2) Flasher relay

504149

Truck model
Item
Gasoline and diesel models
Rated voltage 12 V
Turn signal switch 10 to 14 V
Operating voltage range
Hazard switch 10 to 14 V
Operating temperature range -30 to 80 °C (-22 to 176 °F)
Storage temperature range -40 to 85 °C (-40 to 185 °F)

3-21
CHAPTER 3 ELECTRICAL SYSTEM

Flasher unit
Ignition switch fuse

Fuse
Hazard
switch
Battery
Turn
signal
switch

504150

System wiring diagram

b
a
c Unit

d Load

e
504151

Harness resistance

Use Turn signal switch Hazard switch

+0.01 +0.005
Between a and b 0.1 0 Ω 0.05 0 Ω
Position
Between c and d 1 1

3-22
 CHAPTER 3 ELECTRICAL SYSTEM

(3) CM relay (warning buzzer relay)

․‧․‥•
‸‽‣․″
‫‣‫‬″•…‟•‣ ••
″‵‿‥․․․‣‒‿‣․

‪‧
‪‧
‪ ‥•

X ‪ ⁓
‥•

‪
‪

1
Y

501223
1. Connecting diagram

Coil rating [at 20 °C (68 °F)]

Truck model
Item
Gasoline and diesel models
Rated operating voltage DC 12 V
Working voltage DC 3.0 to 7.0 V
Open-circuit voltage DC 0.5 to 3.1 V
Coil resistance 120 ± 10 %
Rated exciting current 117.6 mA ± 10 %

3-23
CHAPTER 3 ELECTRICAL SYSTEM

Relay box 2 (gasoline model only)

(1) CM relay (fuel pump relay, ETC motor relay, MAIN/C
relay, EGI relay)
․‧․‥•
‸‽‣․″
‫‣‫‬″•…‟•‣ ••
″‵‿‥․․․‣‒‿‣․

‪‧
‪‧
‪ ‥•

X ‪ ⁓
‥•

‪
‪

1
Y

501223
1. Connecting diagram

Coil rating [at 20 °C (68 °F)]

Truck model
Item
Gasoline model
Rated operating voltage DC 12 V
Working voltage DC 3.0 to 7.0 V
Open-circuit voltage DC 0.5 to 3.1 V
Coil resistance 120 ± 10 %
Rated exciting current 117.6 mA ± 10 %

3-24
 CHAPTER 3 ELECTRICAL SYSTEM
3.13 Key Switch Glow Timer (Diesel Model)

Inspecting the output time when the key switch is

turned to ON
Apply a voltage of 24 V to terminals 4 and 3 with a tester Terminal 4
attached to terminals 6 and 3. There should be continuity
Terminal 5
between terminals 6 and 3 for 6 seconds. Replace if
continuity is not correct. Terminal 3
Initial characteristic (Normal temperature and humidity, Vcc Terminal 6
= 12 V)
Preglow timer 6.0 seconds (plus minus 1 second)
Environmental characteristic (-30 °C [-22 °F] to +70 °C [158
°F], Vcc = 7 V to 15 V)
Preglow timer 6.0 seconds (plus minus 1 second)

OFF
ON
5 ST

㧡 㧠
3 㧢 1
6 㧟

4 2

501224
1. Controller 4. Glow plug
2. Light 5. Key switch
3. Glow relay 6. Battery DC 12V

3-25
CHAPTER 3 ELECTRICAL SYSTEM

Glow relay (diesel model)

Terminal 1
Terminal 3

Terminal 2
Terminal 4

1
Terminal 1 Terminal 3

Terminal 2 Terminal 4

501225

1. Connecting diagram

(1) Apply a tester across terminals 3 and 4 and measure the

resistance of the relay coil. Replace if there is no
continuity or if the measurement does not meet the
standard resistance.

Coil resistance 13 Ω

(2) Measure the insulation resistance between terminals 1

and 2. Replace if the measured insulation resistance is
less than the value below.

Insulation 1 MΩ or more with 500V insulation

resistance resistance tester

Rated voltage: DC 12 V

3-26
 CHAPTER 3 ELECTRICAL SYSTEM
3.14 List of Lights

Lens Bulb
Item Qty Remark
color Figure

Head light 2 Colorless STD

Turn signal light 2 Orange

STD
Combination light Mounted on
(front) the overhead
guard
Clearance
2 Orange
light
Type
of
lights

Turn signal light 2 Orange STD

Combination light Tail light

2 Red STD
(rear) and stop light

Back light 2 Colorless STD

3-27
CHAPTER 3 ELECTRICAL SYSTEM
4. Battery and Maintenance
4.1 State of Charge in Specific Gravity and Adjustment

Specific gravity reading

Condition Adjustment procedure
at 20 °C (68 °F)
If the difference in S.G. between any two
cells is 0.020 or less, continue to use as is.
If the difference is more than 0.020,
1.280`1.265 or more Good discharge the battery in an efficient
manner. If the battery recovers, adjust
the electrolyte S.G. while charging the
battery.
Recharge battery to adjust electrolyte
S.G.
Under 1.260 and more than 1.225 Half charged Check for short-circuit, loose
connections or corrosion in the
electrical components.
Recharge battery.
If the difference in S.G. between cells is
1.220 or less Low battery (caution required)
too much, adjust the electrolyte S.G.
while charging.
Charge the battery until the voltage and
S.G. of the cells become even. Adjust
S.G. to the range between 1.280 and
A cell with a low S.G. may have a short 1.265 during charging.
If the difference in S.G. between cells is circuit. If the difference in S.G. between cells is
0.040 or more. Electrolyte leaked, or electrolyte rate is more than 0.040 and a low S.G. is found
too high or too low. in any of the cells, replace the battery
with a new one. Conduct a high current
discharge test after leaving the battery
for 12 to 96 hours.

4.2 Relationship Between Electrolyte Specific Gravity and State of Charge

The battery charge condition can be determined by the

electrolyte S.G. (1.280 to 1.265 when fully charged), and also
it can be determined by the rate of electrolyte decrease. If
the electrolyte in the battery cell decreases to the level
where the pole plates are exposed within one month, the
battery may be overcharged. If the electrolyte amount
remains sufficient for more than three months, the battery
may be poorly charged.

3-28
 CHAPTER 3 ELECTRICAL SYSTEM
4.3 Precautions for Battery Charging

(1) In a slow charging, the charging current should be

about 1/10 of the capacity of battery.
(2) In quick charging, the battery capacity in ampere (A)
should not be exceeded.
(3) During charging, adjust the charging current so that
the electrolyte temperature does not exceed 45 °C (113
°F).
(4) When connecting cables to battery terminals, always - +
connect the positive (+) terminal first, and when
disconnecting, remove the negative (-) terminal first.
(5) Be sure to provide sufficient ventilation as hydrogen
gas is generated during charging.
1 501226

1. Identification

Identification
Gasoline model 55D23L
Diesel model 130E41L

R CAUTION
Be sure to turn off the key switch and light switch before disconnecting or connecting the battery cables.
(This prevents damage to the IC regulator.)

3-29
CHAPTER 3 ELECTRICAL SYSTEM
5. Meter Panel
5.1 Meter Panel Layout

Meter panel screen consists of warning lights, LCD (Liquid Crystal Display) screen, button, button, and button (enter/select
button).

1 4 3

2 5

501227

1. Warning lights 4. mbutton

2. LCD screen 5. zbutton (Enter/select button)
3. Mbutton

3-30
 CHAPTER 3 ELECTRICAL SYSTEM

The LCD screen layout consists of six areas: main display,

fuel gauge display, travel direction display, symbol display,
clock time/hour meter display, and coolant temperature 3 4 5
display. Main display is divided into right and left areas.
Note: The meter panel has functions below to protect
circuits in the panel.

2 1 6
501228

1. Main display 4. Symbol display (option)

2. Fuel gauge display 5. Clock time/hour meter display
3. Travel direction display 6. Coolant temperature gauge

Meter panel internal

-
(ambient) temperature
LCD display on the screen
85 °C (185 °F) or higher
automatically hides.
Back-up light goes off
105 °C (221 °F) or higher
automatically.

Note:
- The LCD back-up light illuminates the fuel mark (left
side) and coolant temperature mark (right side) on the
LCD screen.
- For safety, warning lights will not go off automatically.
- When the temperature is extremely low [0 °C (32 °F) or
below], the response of the LCD display becomes
slower.
5.2 Basic Display

Screen display with the key switch in the ON position

When the key switch is turned to the ON position, the LCD screen displays in the order of the brand logo screen, the password
authentication screen, and the normal display screen. Also, truck history is displayed by the operation of button.

Brand logo screen

When the key switch is turned to the ON position, the brand logo screen is displayed for 2 seconds while light check is being
executed.

3-31
CHAPTER 3 ELECTRICAL SYSTEM

Password authentication screen

(Select this option to display)
The truck operation is available by inputting registered
password.

501230

Standard screen display

The screen that shows the status of truck will appear.

501231

Speed meter display

This display will show real-time truck speed.

501232

1. Speed meter display

Actual speed Display

0.1 to 1.0 km/h
1 km/h (0.6 mph)
(0.06 to 0.62 mph)
1.1 to 2.0 km/h
2 km/h (1.2 mph)
(0.68 to 1.24 mph)
·
·
·
·
·
·
·
·
24.1 to 25.0 km/h
25 km/h (15.5 mph)
(14.94 to 15.50 mph)

A rounded up speed meter reading will be displayed.

3-32
 CHAPTER 3 ELECTRICAL SYSTEM

Fuel gauge display

The remaining amount of fuel (gasoline or diesel fuel) in the
tank will be displayed. Immediately after the key switch is
turned ON, the remaining amount is displayed. Then the
remaining amount will be displayed an average of two
minutes.

501233

With fuel gauge display

504152

Without fuel gauge display

Remaining amount when the fuel gauge reads E (empty)

Truck model Remaining amount

4.0 to 5.5 ton 14.3 liters (3.78 U.S. gal.) or less

Note: On gasoline & LPG dual fuel truck, the gauge displays
only the remaining amount of gasoline.

Coolant temperature gauge display

Engine coolant temperature is displayed. LCD screen can 1
display a temperature in the range between 50 to 120 °C
[122 to 248 °F]. Overheating temperature is approximately
109 °C (228 °F)or above for diesel engines, and approxi-
mately 107 °C (225 °F)or above for gasoline engines.
The figure below shows the relationship between the
engine coolant temperature and the coolant temperature
gauge reading on the LCD.

501234

1. Coolant temperature gauge

display

3-33
CHAPTER 3 ELECTRICAL SYSTEM
Engine coolant temperature - the number of dots on
screen

1 LCD display range

2 50 to 120°C
50

44 dots

40
Number of display dots (Dots)

Overheat (red zone) area

30 29 dots

Proper temperature range (an index for both diesel/gasoline engines)

20

10

0
0 10 20 30 40 50 60 70 80 90 100 110 120 130

Engine coolant temperature ( °C)

501235

1. Diesel engine models Note: Red zone is 29 dots or more.

2. Gasoline engine models Diesel models about 109 °C (228 °F) or higher
Gasoline models about 107 °C (225 °F) or higher

3-34
 CHAPTER 3 ELECTRICAL SYSTEM

Travel direction display

The truck traveling direction is displayed. If the direction 1
lever is not in the N (neutral) position when starting the
engine, the symbol "N" blinks and the engine will not start. If
an operator leaves the seat while the engine is running and
the direction lever is not in the N (neutral) position, the
symbol "N" blinks and the transmission is electrically shifted
to the N (neutral) position.
Note: Travel direction display is switched by the signal from
the direction lever.
501236

1. Truck direction indicator

1 2 3

4
501237

1. Forward indicator 3. Neutral indicator

2. Reverse indicator 4. Driving interlock display

Note: Driving interlock display changes every 0.5 second.

5.3 Basic Operation

Button basic operation

There are three types of operation buttons: Mbutton,
mbutton, and zbutton. They are located on the right side 1
of the meter panel.
2
The button operation differs depending on the screen being
displayed.
Note: The buttons can only be operated when the key
switch is in ON position. The buttons cannot be
operated when the engine is running. Note that
adjustment of screen contrast and selection between
the hour meter display and the time display are
available even when the engine is running.
Short press
Press button for less than two seconds.
Long press
Press button for more than two seconds. 3
Multiple button presses 501238
Press more than 2 buttons at the same time for more than
two seconds.
1. M button 3. z button
2. m button

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CHAPTER 3 ELECTRICAL SYSTEM

Adjusting screen contrast

To adjust, turn the key switch to the ON position. This
operation can be done while the engine is running.

Button Press Display

M Dim 6 Dark
Short press
m Dark 6 Dim

Note: The screen becomes dark when the temperature

inside the meter panel (ambient temperature)
increases and becomes dim when the temperature
decreases.

Time display
To adjust, turn the key switch to the ON position. This
operation can be done while the engine is running. With a
short press of the zbutton, the screen alternately changes
between the hour meter display and the time display.
With a long press of Mbutton on the time display screen,
the time display alternately changes between 12-hour and
24-hour mode.
1
501239

1. Hour meter display

Button Press Display

z Short press Hour meter 46 Time
(On time display
Long press 12-hour mode 46 24-hour mode
screen) M

Time setting
(1) To adjust, turn the key switch to the ON position. This
operation can be done while the engine is running. 1
(2) Select time display screen. (You can select only when
the hour meter is displayed.)

501240

1. Blinking

Button Press Display

z Short press Time (":" blinks)

3-36
 CHAPTER 3 ELECTRICAL SYSTEM

(3) Select time adjust mode and time unit adjust mode.

Button Press Display

z Long press Time unit adjust mode

(4) Time unit fine adjustment

1

501241
1. Digits to be adjusted will be
blinking.

Button Press Display

Short press 01 or 24 (one hour at each press)
M
Long press 01 or 24 (consecutively)
Short press 12 or 24 6 01 (one hour at each press)
m
Long press 12 or 24 6 01 (consecutively)
Entry, then changes to the minute
z Short press
adjust mode.

Note: On 12-hour time mode display, A.M. and P.M. start

immediately after Midnight and Noon (Midday)
respectively (11:00 A.M. or 00:00 P.M).

3-37
CHAPTER 3 ELECTRICAL SYSTEM

(5) Minute fine adjustment

501242

1. Digits to be adjusted will be

blinking.

Button Press Display

Short press 01 6 59 (one minute at each press)
M
Long press 00 6 59 (consecutively)
Short press 59 6 00 (one minute at each press)
m
Long press 59 6 00 (consecutively)
Entry, then screen will change to
z Short press
the standard screen.

Note:
- Setting on the second time scale is not available.
- If more than 3 minutes have passed from the last
button operation, the display automatically returns to
the standard screen.
- Time error will be within 1 minute per month.
- If the battery is changed, the time will be reset. Thus,
time setting is necessary after the battery has been
changed.
- If the engine is started during the setting procedure,
the setting being made is cancelled and the display
returns to the standard screen.

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 CHAPTER 3 ELECTRICAL SYSTEM

Hour meter display

Turn the key switch to the ON position. This operation can
be done while the engine is running. With a short press of
the zbutton, the display alternately changes between time
and hour meter.

501243

1. Hour meter display

Button Press Display

z Short press Time 46 Hour meter

Types of hour meters and selection

To adjust, turn the key switch to the ON position. There are 3 1)
hour meter displays: key-on time, engine-on time, and seat
switch-on time. The display changes with a long press of the
Mbutton.

2)

3)

501244

1) Key-on time display 3) Seat switch-on time display

2) Engine-on time display

Button Press Display

Key-on time
2
M Long press Engine-on time
2
Seat switch-on time

3-39
CHAPTER 3 ELECTRICAL SYSTEM

Key-on time: Accumulated key switch ON time.

Engine-on time: Accumulated engine operation time.
Seat switch-on time: Accumulated time the operator has seated.
Note:
- "+0.1" hour is added every 6 minutes.
- Warranty period is determined based on the key-on time.
- The engine-on time is effective for maintenance management of engine-related parts.
- Seat switch-on time is helpful to know an actual operation time.

Displaying truck history screen

To adjust, turn the key switch to the ON position. A long
press on all the buttons at the same time brings up the truck 1
history screen.
2

3
501238

1. Mbutton 3. zbutton
2. mbutton

Button Press Display

Mmz Multiple long presses Truck history

Truck history displays a diagnostic code that starts with "F"

only. Truck history is displayed in the order of newest (R -1)
to oldest, up to 32 (R-32). Oldest history data (diagnostic
code) exceeding the limit (32) is automatically erased.
Note: Use the service tool to erase the diagnostic code
message being displayed.

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 CHAPTER 3 ELECTRICAL SYSTEM

Use Mm buttons to switch diagnostic code information.

1)

1 2) 2 3

501245

1. Truck history 1) Truck history display

2. Hour meter 2) Select history data with M or
3. Diagnostic code mbutton.

Button Press Display

M Old 6 New
Short press
m New 6 Old

A long press on all the buttons at the same time brings up

the standard display screen.

Button Press Display

Mmz Multiple long presses Standard screen display

The figure shows the truck history screen when there is no

warning record. 1)
Note:
- If more than 3 minutes have passed since the last
button operation, the display automatically returns to
the standard screen.
- If the engine is started while the truck history screen is
displayed, the setting being made is cancelled and the
display returns to the standard screen.

501246

1. When there is no warning

record

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CHAPTER 3 ELECTRICAL SYSTEM
5.4 When A Warning Occurs

When a warning occurs, the corresponding diagnostic code

is displayed on the screen. Display priority is in the order of 1
engine warnings, serious warnings and minor warnings. To
erase the diagnostic code being displayed, remove a source
of failure first, turn the key switch to the OFF position, then
turn the key switch to the ON position again. (The diagnostic
code will not be erased until a cause of the warning is
solved.)
Note: Refer to the engine service manual for the diagnostic
codes related to engine troubles (diagnostic codes
from ECM).
When an engine warning occurs
The diagnostic code on main display alternately changes
between black characters on a white background to white
characters on a black background. Also the engine warning
light glows.
1)
501247

1. Engine warning light 1) The diagnostic code alternately

changes between black
characters on a white
background to white characters
on a black background.

When a serious warning occurs

The diagnostic code on main display alternately changes
1
between black characters on a white background to white
characters on a black background. Also all warning lights
shown in the figure (right) will glow.

1)
501248

1. All of the warning lights blinks. 1) The diagnostic code alternately

changes between black
characters on a white
background to white characters
on a black background.

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 CHAPTER 3 ELECTRICAL SYSTEM

When a minor warning occurs

The diagnostic code and warning symbol on main display 1
alternately changes between black characters on a white
background to white characters on a black background.
Also the multi-purpose warning light will glow.
Note: The minor warning is also displayed when the fuel
gauge reaches the empty level (E).

1)

501249

1. Multi-purpose warning light 1) The diagnostic code and

glows. warning symbol alternately
change between black
characters/lines on a white
background to white
characters/lines on a black
background.

3-43
CHAPTER 3 ELECTRICAL SYSTEM
5.5 Warning Symbols

The following warning symbols are displayed in the main area.

Symbol Name Indicated condition Applicable model

Fuel filter water draining warning The light glows when the water in
Diesel engine models (Standard)
light the fuel filter needs to be drained.

Low coolant level warning light Coolant is low. All models (option)

Clogged air cleaner element

Air cleaner is clogged. All models (option)
warning light

Low fuel level warning light Fuel level is low. (E level) All models (Standard)

LPG level warning light LPG is low. LPG models (option)

3-44
 CHAPTER 3 ELECTRICAL SYSTEM
5.6 Warning Lights

The actuation of each warning light is given in the table below.

Indicator
Name Color Glow (blinking) condition Applicable model
light

Parking brake is activated (Light ON)

Parking brake warning light Red All models (Standard)
The parking interlock is activated. (Blinking)

Seat belt warning light Red The seat belt is not fastened. (Light ON) All models (Standard)

Battery charge warning Charge is not working properly. (Light ON)

Red All models (Standard)
light The engine is not running. (Light ON)

A minor warning has occurred, or operating

Multi-purpose warning light Red All models (Standard)
cautions are issued. (Light ON)

Torque converter oil Torque converter oil temperature is

Red All models (Standard)
temperature warning light abnormal. (Light ON)

Engine oil pressure warning The engine oil pressure is low. (Light ON)
Red All models (Standard)
light Engine is not running. (Light ON)

Gasoline models
Engine warning light Orange Engine trouble (Light ON)
(Standard)

Diesel engine models

Glow light Orange Glow plug heating is ON. (Light ON)
(Standard)

Protective function is activated by sudden

Flex control acceleration or full reverse (shifting gear to
Orange Option
indicator light the opposite direction of traveling). (Light
ON)

Mast interlock indicator

Orange Mast interlock is activated. (Light ON) All models (Standard)
light

3-45
CHAPTER 3 ELECTRICAL SYSTEM
5.7 Optional Functions

Optional features are given below.

- Password authentication screen
- Service interval display
- Over speed warning display
- Load meter display
- Overload warning display
- Exterior alarm
- Flex control indicator
- Speed limit function
Note: For the following features, the installation of special
devices is required.
- Load meter display
- Overload warning display
- Exterior alarm display
- Flex control indicator
Password authentication (Dealer option)
Purpose and function
The password authentication is designed to prevent
unauthorized persons from driving the truck. To operate the
truck, input a 4 digit password correctly.

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 CHAPTER 3 ELECTRICAL SYSTEM

Inputting a password
Turn the key switch to the ON position to display the brand
screen. Enter the registered password when password input 1)
screen is displayed.
Password input procedure is given in the table below.

501250

1) To standard screen

Button Press Display

Short press 0 to 9 [8] One at a time
M
Long press 0 to 9 [8] Consecutively
Short press [2] 0 to 9 One at a time
m
Long press [2] 0 to 9 Consecutively
z Short press Enter (to move to next digit)

Note: Select [4] to return the previous digit.

Press zbutton to proceed to the next digit. After
inputting number at the 4th digit, press zbutton for
entry.
When the password is correct, "OK" is displayed.
When the password is wrong, the display returns to
input screen after "NG" display. If "NG" message
appears, you cannot drive the truck and perform any
load handling operation, but you can start the engine.

Note:
- In case of an emergency or when the registered
password is forgotten, enter "1111." Then the screen
shown on the right will appear. You can conduct a
minimum limit of travel and operation. (Only for
electronic controlled gasoline engine and electronic
controlled diesel engine models)
- Password input is necessary when starting the
operation, but if it is within 3 minutes (password
expiration time) after the key switch is turned to the
OFF position, the operator does not need to enter the
password again. 501251
- Use the service tool to setup the password expiration
time. (For details, see the service tool manual.)

3-47
CHAPTER 3 ELECTRICAL SYSTEM

Password registration, change and cancellation

Service tool is required for registration, change and
cancellation of password. (For details, see the service tool
manual.)
Note:
- Password registration, change or cancellation should
be performed by service personnel.
- Password registration of "0000" or "1111" are not
available. Register a different 4-digit password other
than that.
- Up to 32 different passwords can be registered.

Service interval display (Dealer option)

Service interval display will notify an operator of the
periodic inspection and maintenance intervals when the
hour counter reaches to pre-set number of hours. Note that
service interval symbol will not be displayed unless this
option is setup. For setting up the service interval display,
use the service tool. (For details, see the service tool
manual.) 1
Note: ONLY service engineers should set up and perform
the service interval display setting.
501570

1) Service interval display

Overspeed warning display (Dealer option)

When the pre-set speed limit is exceeded, the image of the
speedometer display alternately changes between black 1)
characters on a white background to white characters on a
black background and the warning buzzer activates at the
same time. For setting up the overspeed warning display,
use the service tool. (For details, see the service tool
manual.)
Note: ONLY service engineers should perform the
overspeed warning display setting.
When the overspeed warning function is used, the 501252
trigger speed value for exterior alarm function should
1) Travel speed display changes
be within the trigger speed value for the overspeed between black on white and
warning. white on black.
Over speed warning can not be used for lift trucks
used on public roads. Note that the buzzer setting
only is available.
- ONLY service engineers should perform the overspeed
warning display setting.
- When the overspeed warning function is used, the
trigger speed value for exterior alarm function should
be within the trigger speed value for the overspeed
warning.
- Over speed warning can not be used for lift trucks used
on public roads. Note that the buzzer setting only is
available.

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 CHAPTER 3 ELECTRICAL SYSTEM

Load meter display (Manufacturer's option)

A function of load meter display is to detect and display the
weight of load that is being carried. For setting up the load
meter display, use the service tool. (For details, see the
service tool manual.)
Note: ONLY service engineers should perform the load
meter display setting.

1
501253

1) Load meter display

Overload warning display (Manufacturer's option)

When the pre-set load weight is exceeded, the image of the
speedometer display alternately changes between black 1)
characters on a white background to white characters on a
black background and the warning buzzer activates at the
same time. For setting up the overload warning display, use
the service tool. (For details, see the service tool manual.)
Note:
- ONLY service engineers should perform the overload
warning display setting.
501254
- To use the overload warning display function, the setup
of the load meter display function is required.
1) The load weight display
changes between black on
white and white on black.

Exterior alarm function (Manufacturer's option)

Exterior alarm function will notify an operator that a pre-set 2
speed limit or load limit is exceeded, by glowing the exterior 3
lights or activating the warning buzzer at full blast. For
1
setting up the exterior alarm function, use the service tool.
(For details, see the service tool manual.) After the setting is
done, input the truck speed and load values from the
exterior alarm setup screen on the meter panel.

501255

1. Red light 3. Loud buzzer

2. Yellow light

3-49
CHAPTER 3 ELECTRICAL SYSTEM

The exterior alarm setup screen is divided into two parts, A

and B. Screen A is on the left and screen B is on the right. In
the screen A, either "Speed" or "Load weight" or "No-
Setting" can be selected. Also in the screen B, either "Speed"
or "Load weight" or "No-Setting" can be selected.
Note:
- Setting of screen A is reflected in the yellow light.
Warning buzzer activates at full blast at the same time.
- Setting of screen B is reflected in the red light. Warning
buzzer activates at full blast at the same time.
1) 2) 501256
- ONLY service engineers should perform the exterior
alarm function setting. 1) Screen A 2) Screen B
- If more than 3 minutes have passed from the last
button operation, the display automatically returns to
the standard screen.
- If the engine is started during the setting procedure,
the setting being made is cancelled and the display
returns to the standard screen.

Exterior alarm setup procedures are as follows:

(1) Long press Mand mbuttons at the same time to display
the exterior alarm setting screen.
(2) In the screen A, select either "Speed" or "Load weight"
1
or "No-Setting" with Mor mbutton, and push zbutton 1)
to enter.
(3) Then, using Mor mbutton, select travel speed or load 2 1)
weight that triggers the exterior alarm, and enter the
value with zbutton. 1)
(4) Also in the screen B, set the value as described above.
3
Note: To return to the standard screen in the middle of
setup procedure, long press Mand mbuttons at the 501257
same time.
1. Travel speed 3. No-Setting
2. Load weight 1) Short press

Travel speed setting (speed is set in screen A, no-

setting in screen B)
1 2
(1) Long press Mand mbuttons at the same time to display
the exterior alarm setting screen.

1) 2) 501258

1. Travel speed symbol 1) Screen A

2. No-setting symbol 2) Screen B

Button Press Display

Mm Multiple long presses Exterior alarm setting screen

3-50
 CHAPTER 3 ELECTRICAL SYSTEM

(2) With a short press on M or m button, select the "travel

speed" symbol and enter it with a short press on
zbutton.

Button Press Display

M or m Short press

z Short press Enter (execution)

(3) With a short press on Mor mbutton, select "travel

speed" and enter it with zbutton.

Button Press Display

Short press 0 to 50 (One at a time)
M
Long press 0 to 50 ( Incrementally)
Short press 50 to 0 (One at a time)
m
Long press 50 to 0 ( Incrementally)
z Short press Enter (execution)

Note:
- When the overspeed warning function is used, the
trigger speed value for exterior alarm function should
be within the trigger speed value for the overspeed
warning.
- The trigger speed value for exterior alarm function is
different from the speed value for the overspeed
warning display.
- Also in the screen B, travel speed can be set.
- Different trigger speed value setup on screen A and B is
also available.
- Different trigger load value setup on screen A and B is
also available.

Load value setting (load value is set in screen B)

(1) With a short press on Mor mbutton, select the load 1
value symbol to bring up the load value setting screen
on screen B. Enter with a short zpress on button.

1) 501259

1. Load setting symbol 1) Screen B

Button Press Display

M or m Short press

z Short press Enter (execution)

3-51
CHAPTER 3 ELECTRICAL SYSTEM

(2) With a short press on Mor mbutton, select "load value"

and enter it with zbutton.

Button Press Display

Short press 0 to 50 0.1 at a time
M
Long press 0 to 50 Consecutively
Short press 50 to 0 0.1 at a time
m
Long press 50 to 0 Consecutively
z Short press Enter (execution)

After the setup of a load value on the screen B is completed,

the setup value is displayed for one second, and then the
display returns to the standard screen.
Note: The trigger load value for exterior alarm function is
different from the load value for the overload warning
display.

No-setting for speed and load value

(1) Long press M and m buttons at the same time to
display the exterior alarm setting screen.

Button Press Display

Mm Multiple long presses Exterior alarm setting screen

(2) With a short press on or button, select the symbol for

"no-setting." Enter with a short press on button.

Button Press Display

M or m Short press ■
z Short press Enter (execution)

Note: Set up the no setting on both screen A and B when

the exterior alarm functions are unnecessary.

Flex control display (Manufacturer's option)

1
The flex control display will notify an operator of the lift
truck condition by the flex control light glowing when a
protective function activates against a full reverse or sudden
acceleration. For setting up the flex control display, use the
service tool. (For details, see the service tool manual.)
Note: ONLY service engineers should perform the flex
control display setting.

501260

1. Flex control indicator light

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 CHAPTER 3 ELECTRICAL SYSTEM

Speed restriction function (Manufacturer's option for

Diesel model only)
Speed restriction function will limit the maximum speed to
both high and low pre-set speed. H/L selector switch is used
to change between high and low speeds. For setting up the
speed restriction function, use the service tool. (For details,
see the service tool manual.)
Note:
- Service engineers should perform the speed restriction
function setting.
- Gasoline models include this function as standard
equipment. 1)
1

2)
2 501261

1. High speed symbol 1) High speed limit display

2. Low speed symbol 2) Low speed limit display

501262

1. H/L selector switch

3-53
CHAPTER 3 ELECTRICAL SYSTEM
5.8 Hour Meters

Hour meter reading system

Three hour meter readings are available on the meter panel. (For details, refer to "5.3.6 How to change types of hour meters")
- Key-on time
- Engine-on time
- Seat switch-on time
(1) Key-on time meter reading is maintained by both the meter panel and the VCM. A diagnostic code (F-73) occurs if a time
difference in hour meter readings (key-on time) is detected between the meter panel and the VCM.
(2) Hour meter reading of engine-on time and seat switch-on time are maintained by the meter panel only.

R CAUTION
Replacing meter panel and VCM
When replacing the meter panel and VCM with new ones, be sure to observe the instructions below to transfer the hour meter
data to the new meter panel and VCM.
(1) Replacing the meter panel only
After the meter panel is replaced with a new one, a diagnostic code (F-73) occurs if a time difference in hour meter
readings (key-on time) between the meter panel and VCM is more than 24 hours. Remove the diagnostic code with service
tool. Then the hour meter data (key-on time) stored in the VCM is transferred to the memory in the meter panel. (For
details, see the service tool manual.) Turn the key switch to the ON and OFF, and repeat this procedure 2 to 3 times to make
sure the hour meter reading (key-on time) is successfully transferred and the diagnostic code (F-73) has been removed.
(2) Replacing VCM only
After the VCM is replaced with a new one, a diagnostic code (F-73) occurs if a time difference in hour meter readings (key-
on time) between VCM and meter panel is more than 24 hours. Remove the diagnostic code with service tool. Then the
hour meter data (key-on time) stored in the VCM is transferred to the memory in the meter panel. (For details, see the
service tool manual.) Turn the key switch to the ON and OFF, and repeat this procedure 2 to 3 times to make sure the hour
meter reading (key-on time) is successfully transferred and the diagnostic code (F-73) has been removed.
(3) Replacing both meter panel and VCM
- Follow the above procedure (1) for replacing the meter panel with a new one.
- Follow the above procedure (2) for replacing the VCM with a new one.
Note:
- When replacing the meter panel and/or the VCM, be sure to replace them with new ones.
- If a meter panel and/or VCM, which is removed from other truck, is used, an diagnostic code (F-73) occurs.
- DO NOT remove the diagnostic code if the meter panel or VCM is replaced with one that has been used on other truck.
- Removing diagnostic code may overwrite an hour meter smaller value with a larger value.
- When the meter panel is replaced with a new one, only the hour meter of key-on time is transferred to the new meter
panel. After the replacement, hour meter readings of engine on-time and seat switch-on time will return to "zero" in the
new meter panel.

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 CHAPTER 3 ELECTRICAL SYSTEM
5.9 Troubleshooting

Condition Possible cause Corrective action

The fuel gauge indicates the On gasoline LPG dual fuel lift truck, the fuel gauge To know if LPG is running out, use LPG
presence of fuel, but the shows only gasoline amount. LPG amount is not fuel warning.
truck runs out of gas. shown.
Back-up light went off. Back-up light goes off when the temperature on the Park the truck in the shade to cool it
meter panel becomes high (105 °C [221 °F] or higher) down.
to protect the back-up light.
LCD is not displayed. The LED is automatically turned off if the internal Park the truck in the shade to cool it
temperature of the meter panel becomes 85 °C [185 down.
°F] or higher to protect LCD.
LCD contrast may be adjusted to its minimum. Adjust contrast with buttons.
Display switching speed is When the temperature in the meter panel becomes
slow. low [0 °C (32 °F) or lower], the screen switching speed -
becomes slower because of the characteristic of LCD.
LCD screen is too dark. The screen display becomes darker when the Adjust contrast with buttons.
temperature on the meter panel becomes high (105
°C [221 °F] or higher) because of the characteristic of
LCD.
LCD screen is too dim. The screen display becomes dim when the Adjust contrast with buttons.
temperature in the meter panel becomes low (0 °C
[32 °F] or lower] because of the characteristic of LCD.
Button operation (long When the engine is running, long press of a button is Turn the key switch to the OFF position
press) is ineffective. ineffective. once to stop the engine, then turn the
key switch to the ON position.
Time becomes 00:00 AM. Changing battery will reset the time. To set the time, refer to "Adjusting the
Time."
Unable to register "0000" You cannot register "0000" and "1111."
-
and "1111" password.
Unable to use overload This function is only available for the trucks equipped Use the load meter display.
warning function. with the load meter display option. (Manufacturer's option)
Exterior alarm lights do not Trigger speed setting should be 25 km/h (15.5 MPH) Check the exterior alarm function
glow. (Warning buzzer does or less and trigger load setting should be 5.5 ton or setting.
not sound.) less (depending on the truck models).
Diagnostic code (F-73) Hour meter update fault of VCM and meter panel Update the hour meter using the
occurs. service tool.
The screen returns to the If the buttons are left untouched for more than three
standard screen while minutes, or if the engine is started during the setting
conducting the time setting procedure, the setting being conducted becomes
-
or exterior alarm setting, or ineffective and its screen returns to the standard
while checking the truck screen. Restart the setting procedure from the
history. beginning.
Fuel gauge and water Check the fuel sensor and the water temperature
temperature gauge display sensor, or all the connected wires to both sensors for -
blinks. electrical short circuit.

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CHAPTER 3 ELECTRICAL SYSTEM
6. Wire Color
Wire colors given in the table below are the standard colors (base colors). For wiring composed of two colors, the first letter of
the color coding is the base color, and the second letter is the marking color.
Example: The wire color code of B/W indicates that its base color is B (black) with a W (white) marking color.

Note: For wiring identification, the same wiring color must be used for the circuit between the power supply and the load.

R CAUTION
Be careful that allowable current of solid wires and that of strand wires are different even if they are of the same diameter.
6.1 List of Wire Color Codes

Wire color code Color

B BLACK
W WHITE
R RED
G GREEN
Y YELLOW
BR BROWN
L BLUE
LG LIGHT GREEN
OR ORANGE
P PINK
GY GRAY
SB LIGHT BLUE
PU PURPLE

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 CHAPTER 3 ELECTRICAL SYSTEM
7. Troubleshooting
7.1 Engine Startup Problem

Condition Possible causes Corrective action

Battery is discharged. Charge or replace battery.
Disconnection or poor connection Repair or replace.
Starter won't crank the
Key switch continuity failure Replace.
engine when the key
switch is turned ON. Defect in starter or starter relay Replace.
Key switch Transmission shift lever not in the neutral Place the transmission shift lever to the
position neutral position.
Disconnection or poor connection Repair or replace.
Engine won't stop
when the key switch is Stop solenoid defective Replace or adjust.
turned OFF.
Control linkage defective Replace.

7.2 Gauge-related Problem

Condition Possible causes Corrective action

Make sure the connector is firmly inserted.
Check continuity.
Disconnection between
Gauge reading is
meter panel and water Check the display by heating the water temperature sensor.
low.
temperature gauge
Replace water temperature sensor.
Coolant Replace meter panel.
temperatu
Make sure the specified part is used.
re gauge
Gauge reading is
Check the part number. Make sure the connector is firmly inserted.
inaccurate.
Replace water temperature sensor.
Gauge reading Short circuit between M/P Correct the short circuit.
blinks. and water temperature
gauge

Gauge reading is not EOn LPG model, the display is not available.
Setting is improper.
displayed. Incorrect VCM setting.
Make sure the specified part is used.

Gauge reading is Make sure the connector is firmly inserted.

Check the part number.
Fuel gauge inaccurate. Replace water temperature sensor.
Remove fuel tank cap assembly and check for bent float, etc.

Short circuit between Correct the short circuit.

Gauge reading
meter panel and water Remove fuel tank cap assembly and check the wirings in the
blinks.
temperature gauge tank.

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CHAPTER 3 ELECTRICAL SYSTEM
7.3 Lightning related Problems

Condition Possible causes Corrective action

Battery is discharged. Charge or replace battery.
Fuse is burned out. Check and correct the cause, then
replace.
Will not glow (blink)
with the switch turned Disconnection or poor connection Repair or replace.
on.
The ground wire is faulty. Remove corrosion from the terminal or
retighten.
Blow-out bulb Replace.
Lights (in general)
Battery is weak. Check and charge.
Switch contact is faulty. Repair or replace.
Terminal contact is poor. Repair.
Light glows (blinks)
dimly. Lens are dirty. Clean.
Water drops on the inside of the Dry and replace the packing.
lenses.
Bulb life has expired. Replace.
Defective light switch conductivity Replace.
Head light Light will not turn on.
Blow-out bulb Replace.
Turn signal switch continuity is faulty. Replace.
Light does not blink.
Turn signal relay is faulty. Replace.
Light will not go off. Turn signal relay is faulty. Replace.
Bulb wattage is smaller than the Replace it with a specified wattage
Light blinks too slowly. specification. bulb.
Turn signal light
Turn signal relay is faulty. Replace.
Bulb wattage is larger than the Replace it with a specified wattage
specification. bulb.
Light blinks too fast.
Blow-out bulb Replace.
Turn signal relay is faulty. Replace.
Back-up light switch is faulty. Correct if improperly installed, or
Back-up light does not replace if defective.
glow.
Other lights Blow-out bulb Replace.

Licence plate light Defective light switch conductivity Replace.

does not glow. Blow-out bulb Replace.

3-58
 CHAPTER 3 ELECTRICAL SYSTEM
7.4 Warning System Problem

Condition Possible causes Corrective action

Burned-out fuse Check and correct the cause, then
replace.
Disconnection or poor connection Repair or replace.
Horn does not
sound. Horn button continuity is faulty. Repair or replace.
Horn
Horn switch is faulty. Replace.
Horn is faulty. Replace.

Sound quality is Horn switch is faulty. Replace.

bad. Horn is faulty. Replace.

Buzzer does not Defective vacuum switch Replace.

Vacuum buzzer
sound. Defective buzzer Replace.

7.5 Battery-related Problem

Condition Possible causes Corrective action

Alternator belt slip Adjust the tension.
Stater coil open circuit Repair or replace.
Rotor coil open circuit Replace.
Alternator Poorly-seated brushes on slip rings Replace brushes if worn-out, (clean
the folder) and polish slip rings.
Diode short or open circuit Replace.
Regulator Low output voltage Adjustment

Weak battery Electrolyte level low or inappropriate quality Refill or adjust the S.G.
Battery Defective cell plates (internal short-circuit) Replace.
Poor connection of terminals Clean and tighten.
Battery
Open circuit or loose connection between key Repair.
switch and regulator IC terminal
Blown out fuse in the circuit above or loose Replace fuse or repair the holder
Wiring
connection on the holder contact part.
Open circuit or loose connection between Repair.
regulator terminal and alternator terminal
Incorrect connection or short circuit between Repair.
Wiring regulator IC and terminal
Battery Faulty grounding of regulator terminal F Repair.
overcharge
Pressure coil open circuit Replace.
Regulator
Output voltage too high Readjust.

3-59
CHAPTER 3 ELECTRICAL SYSTEM
8. Electrical Wiring Diagram

3-60
 Electrical Schematic (1/8)
COMB SW
IGN SW TURN SW LIGHT SW
1 2 3 1 2 3
616 894 895 895 958 617 891 892 892 956 1 2 3 4 5 L OFF
OFF N SMALL
680 678 679 677 676 582 957 920 893 894 955 921 890 891
9 659 658 657 656 655 653 652 651 1 9 619 618 617 616 611 1 ON R HEAD
(BLUE) (BLUE) START SUB
592 LOGICS GSE 911 FNR LEVER
17 667 666 665 664 663 662 661 660 10 17 627 625 624 623 622 621 620 10 SPEED SELECT SW POWER SELECT SW

SEAT BELT
25 675 671 670 668 18 VCM CN2 25 960 633 632 631 630 629 600 18 VCM CN1 611 1 2 3 4 5
F1 HORN SW
34 684 683 590 580 680 679 678 677 676 26 34 961 643 642 641 640 601 26 T/M SHIFT
N 432

592
582
678
679
680
676
677
MODE SW 209 211 R1
VCM 1 2 3 913 208 213 PATO LAMP
315 317 (WHITE) (OP)

0.5BR/W
0.5GY/B
0.5L/OR

0.5BR/Y
TORTOISE 0.85LG/R

0.5B/W
(BLUE) 432

0.5B/R

0.5BR
W/LAMP SW(OP) 200 205 404 401 0.85Y/L
316 318 RABBIT 420
SEAT SW HI/LOW SW 208 231 402

653
907
619
929
620
120
121
122

401
402
404
231
205
208
200
(WHITE)
CONNECTOR CONNECTOR (OP) SW LAMP (WHITE)
120 404 211 209 HIGH:0.85R/L
1 2

0.85BR/W
HEAD LAMP

0.5B/OR

0.5L/W

0.85BR/Y
W

0.5L/R
0.5L/B
0.85R/W(LOW:0.85R/B)

1.25R/W
0.85B
0.5Y/B

0.85R/Y
0.5B/L
907 929 201 930

0.85BR
0.5B
122 121

920
616
895
895
893
658
894
894
957

921
617
892
892
890
956
891
891
955
0.85B (L.H)

677
676
680
679
678
655
658
662
663
664
667
665
666
670
668
652
651
657
659
590
580
660
661
656
675
653
683
684
671

651
908
652
622
623
621
618
624
625
627
629
631
632
633
630
620
619
641
611
617
616
640
642
643
600
601
960
961

315
316

317
318
619 653 620

611
911

2R
1.25R/L
651 908 652 209
(WHITE) 1.25R/B

0.5GY/R
211

0.5GY/P
0.5G/W
0.5G/W

0.5G/W
0.5G/W
0.5G/R

0.5G/R
0.5G/R
(WHITE) 2B

0.5Y/R
0.5BR/W

0.85W/G

0.5G/OR
930 PARK FR

0.5OR/B

0.5GY/R
0.5GY/B

0.5GR/L
0.5GY/P
0.5BR/Y

0.85W/L

0.5L/OR

0.5L/OR

0.5G

0.5G
0.5GY/L

0.85R/B

0.5B

0.5B

0.5B

0.5B

0.5B
0.85B/L

1.25OR
1.25OR
0.5G/W

0.5W/G
0.5W/R

0.5W/R

0.5R/W
0.5B/W

0.5W/B

0.5Y/W

0.5L/R
0.5W/B
0.5L/W

0.5R/G

0.5W/L

0.5L/W

0.5Y
0.5B
0.5Y/G

0.5G/B

0.5L/B
0.5B/R

0.5Y/R

0.5R/Y
0.5Y/B

0.5L/R

0.5R/L

0.5L/R
0.5R/Y

0.5Y/L

0.5L/Y

0.5L/B
0.5R/B

0.5BR
290 291

0.5LG

0.85B
201 223

0.5G

0.5G
0.5W

0.5W

0.5B
FR COMBI

0.5G

0.5R
0.5Y

0.5B
0.5L
0.5G/B

290
291
292
912
0.85BR/W
292 912 404 402 LAMP (L.H)
0.5B
952 T/S

211
208
209
213
913
(BLACK)

1.25R/G
1.25Y/G

0.5R/G
HARNESS F/COMB

0.5B
1.25R/W
1.25R/B

1.25R/L
0.5R/L
BACK BUZZER EARTH

0.5B
0.5B
941
0.5R/B
413 BACK BUZZER

0.85R/Y 0.85R/B
205 221 TAIL
0.85Y/W 0.5Y/L
441 442
0.5BR/W 0.5G/R
405 405
0.85R/B
411 0.5L/R
465 STOP RE
1.25B 0.85B
935 955 COMBI
0.5BR/Y
403 T/S LAMP (L.H)

205 935 405 BACK UP

441 411 403

0.5G/B

0.5R/B
0.5L/R
0.5Y/L
0.85B
(WHITE)

0.5Y/W
0.5Y/G

0.5Y/L
222 TAIL

0.5B

0.5B

0.5B
441

120
404

659
951
STOP

657
915

656
916
0.5R/B

0.5Y/B

916 464 RE
0.5B

656 954 COMBI

HARNESS R/COMB T/S LAMP (R.H)
914
655

658

(WHITE)
0.85W/G
0.85W/L
0.85B/L
0.5W/R
0.5W/B

0.5L/W
0.5L/R

0.5B/L

0.5L/OR
0.5W

0.5B
0.5L

0.5L/Y

BACK UP

0.85R/B
0.5G/W

0.5W/G
0.5W/R

0.5R/W
0.5W/B
0.5R/G

0.5W/L
0.5G/B

0.5R/Y

0.5R/B
0.5R/L

0.5W
670
668

0.5G

0.5R
662
663
664

667
665
932
621
692
666

0.5B
1.25R/G
660
661

291
0.85B
939 W/LAMP (OP) FR
683
684

618
925

624
625
627

629
631
632
633
630

641
691

640
642
0.85R/G

170
293 W/LAMP (OP) RE
1.25B
938
1 13 402 212 210
ZERO 294 962 973 326 330 300 AIR LPG COOLANT
LEVEL 330 104 202 933 HIGH:0.85R/L
SET SW 302 301 304 306 303 327 328 590 580 DUST WARNING
0.85R/W(LOW:0.85R/B)
SENSOR SW SW (WHITE) (WHITE) HEAD LAMP (R.H)
(OP) 14 26 0.85R/L 0.85B
(OP) (OP) (OP) 0.5W/B
210
METER PANEL 330 L 0.85R/B
TIRE 1.25W
212
104 S 1.25B
ANGLE 933
R/E ALTNTR 0.5R/Y 0.5R/B
SENSOR PS 202 223 PARK FR
655 T/C T/M T/M T/M 8W
101 B 0.85BR/Y 0.5G/B
CARIB SPEED 402 402
OIL FWD SOL BWD STEERING 0.5B COMBI

1.25G
914 SENSOR OCM 952
TEMP SOL SOL PKB SOL ANGLE T/S LAMP (R.H)
PKB HYDRAULIC LIFT UNLOAD CONNECTOR
(WHITE) SW SENSOR HARNESS F/COMB
PRESS LOCK SOL E

450
668 670

450
660 661 SENSOR CONNECT
683 684 [COMB SW]

CAN H
663 664 662 SW SOL (GRAY)

CAN L
TEMP
0.5R/Y

ALT L
FUEL
(OP)

GND

GND
207

OPS
D WITH E

PKB
BFS

BAT
RL1
RL2
IGN
(BLACK) B

SP

30B
LICENCE LAMP

3R/Y
(BLACK) WHEN

8W
665 621 666 0.5B
937 (OP)

586
596
969
618 641 691 640 642 OCM UNUSED STARTER

969
632 629 633

306
301
303
304
302

580
590
300

330
962
326
327
328
294
973
667 932 692 CONNECTOR
925 627 625 624 OCM. 0.85LG/R
631 630 (BLACK) (BLACK) S 432 HORN
D

0.5GY/B

586
596
0.5L/OR
0.85Y/B
(WHITE) 430

1.25B
0.5PU/W
(BLACK)

0.5G/OR
(GRAY)

0.5GY/B

0.5PU/R
0.5L/OR

0.5GY/L
0.5G/W

0.5G/W

0.5W/B
0.5G/R

0.5G/Y

0.5Y/G
0.85G

0.85B
BATTERY 430 432 (BLACK)

0.5B
0.5LG
433 WARNING BUZZER
0.5Y/B
431

127
126
100
100 431
127 (WHITE)
126 433

8W/R
3B/Y

3B/Y
(BLACK) (WHITE) 1.25B
944
WIPER MOTOR (OP)

938
930
TO ENG HARNESS(FUEL SENSOR) 301
TO ENG HARNESS(OIL PRESS SW) 304
TO ENG HARNESS(THERMO UNIT) 302
801 BODY BODY
784 EARTH2 EARTH3
794
TO ENG HARNESS(ECN) 786
CONNECT TO 6/6 802
809
(ECM)
TO EGI RLY2(SW+) 140
TO EGI RLY1(COIL,SW+) 150
TO ETC RLY(COIL,SW+) 160
TO FUEL PUMP RLY(COIL,SW+) 132
134
583
TO CONSULT CONNECTOR 593
838 BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE
953
TO FUEL SELECT SW
B W R G Y BR L LG OR GY P SB PU

(2) THE FIGURE OF THE CONNECTOR SHOWN IN THIS

DRAWING MEANS ONE OF THE MAIN HARNESS
SIDE.

0.5B/OR
0.5GR/L
1.25Y/R

0.85R/B
0.85Y/L
0.85BR

0.5Y/L

0.5B/L

0.5B/L
0.5LG
0.5LG

1.25B
NOTES (1) THIS DRAWING SHOWS THE WIRING DIAGRAM OF

8W/G
8W/G

3B/Y
3B/Y
2Y/L

0.5B

0.5B

1.25W/G

0.85Y/W
1.25Y/G
1.25Y/R

0.85Y/B

1.25OR

0.85Y/L
1.25PU

1.25PU
0.85G

1.25R
0.85P

1.25Y

1.25B
NO-ELECTRIC CONTROL GASOLINE, NO-ELECTRIC

8W/G
8W/G

8W/R
2Y/L

8W
230
231
434
433
401
400
671
902
130
901
414
415
123
900
121
122
232

103
102

127
126

411
410

2R
CONTROL DUAL FUEL GASOLINE AND LPG TYPE OF

421

510
948
160
130
400
300
290
440
430
500

150
140

510
600
200

103
102

101
100
0.5G/OR
0.5G/OR

0.5PU/W
0.5PU/R

0.5GR/L

FORKLIFT TRUCK.
0.85P/B
0.5L/B
0.5B/L

0.5LG
0.85P
0.5G

0.5B
0.5G

0.5G
0.5G

0.5B

0.5B
0.5B
0.5GR/L

501
500
943
503

946
308

326
942
328
327
309

321
903
434
125
123
321
320

FUSE
0.85Y/W

0.85Y/W

SPARE
0.85P/B
0.85B

1.25B

FUNCTION
0.85P
416
415

POWER
ALARM
F1: HEAD
LAMP
F2: HORN
SUPPLY MC
441

440

(OP)
504

501

F3: STOP EARTH

960

900

LAMP
F4: WIPER
Schematic No. Used for Truck Model Serial No.
327 942 F5: W/LAMP
F6: EGI
GP 40N T40-00011 up
DIODE 2 328 309 F7: EGI GP 45N T29D-50001 up
F8: OPTION
BODY (GRAY)
BODY
EARTH 1
WIPER F9: ETC ES039-37120 99739-37120 GP 50CN T29D-80001 up
EARTH 4 SW F10:VCM
F11:METER 1/8 GP 50N T33C-50001 up

20A
10A
10A
15A

15A
15A
20A
15A
15A
10A
10A
30A
30A
STARTER 415 (OP) Km/h 1 2 3

SBF 100A
SBF 100A
PANEL
RELAY 2 WIPER PULL
416 RELAY SPEED F12:BACKUP
GP 55N T33C-80001 up
PUSH LAMP

F10

F13

F11

F12

F6
F5

F9

F8

F4

F1

F2

F3

F7
(OP) METER PKB SW W/B FLASHER IGN STARTER BACK UP F13:FUEL
(WHITE)
320 123 (OP) PUMP
WIPER BRAKE RELAY RELAY RELAY RELAY RELAY
SW 434 903 321
321 125 SW 500 RELAY BOX 1 FUSE BOX
(WHITE)
(OP) 503 943 946
326 308
(BLACK)
102 127 411 300 130 400 430 500 140 103 100
Pub. No. 99739 - 37120
501 230 401 400 902 671 122 900 415
(GRAY) 103 126 410 160 290 440 150 200 510 600 102 101
231 433 434 130 232 901 121 414 123
(BLACK) (BLUE) (BLACK) (BLUE) (RED)
(BLUE) (BLACK) (BLACK) (BLUE) (RED)
3-61
Electrical Schematic (2/8)
COMB SW
TILT LEVER ATT2 LEVER IGN SW TURN SW LIGHT SW
A072 S023 S024 G020 A074 S019 S020 G018
A089 A088 1 2 3 1 2 3
1 2 3 4 5 L OFF
9 965 595 585 394 393 392 344 1 9 G022 S028 S027 A078 1 G028 A090 LIFT LEVER ATT1 LEVER OFF SMALL
394 392 393 391 968 A084 S025 S026 G021 A073 S021 S022 G019 N
17 391 10 17 G024 10 (GRAY) ON R HEAD
LOGICS GSE START SUB
OUTPUT UNIT FNR LEVER
25 966 384 383 382 380 379 378 341 18 INPUT UNIT 25 S019 S020 A076 A075 18 ARMREST
ATT1 ATT2/3 LIFT 1 2 3 4 5
34 967 377 375 374 372 370 371 342 26 34 G021 S021 S022 S023 S024 S025 S026 A084 26 TILT 4/5 HORN SW
FNR LIFT TILT (OP) (OP) F1
HORIZON SELECT SPEED

968
391
392
393
394
SW EMG SW N 432
SW SW SW(OP) R1
OUTPUT UNIT INPUT UNIT (OP) (OP) (OP) PATO LAMP

0.5B/W

0.5B/R
0.5B/Y

0.5B/L
(WHITE)
200 205 404 401 (OP)

0.5B
0.85LG/R
1 2 3 4 W/LAMP SW(OP) 432
0.85Y/L
F 208 231 402 420
120 SW LAMP

120
121
122

401
402
404
231
205
208
200
N (WHITE)

653
907
619
929
620
(WHITE)
R 122 121 W

G022

G024
G021
HIGH:0.85R/L

A078

S027
S028
A075
A076

A084
S019
S020
S021
S022
S023
S024
S025
S026
404 211 209

394
393
392
391

384
382
383
378
380
379
374
377
375
371
372
370
967
966
342
341
595
585
965
344

0.85BR/W
0.5B/OR

0.5L/W

0.85BR/Y
HEAD LAMP

0.5L/R
0.5L/B
0.85R/W(LOW:0.85R/B)

1.25R/W
0.5Y/B
907 929

0.85R/Y
0.5B/L
201 930

0.85BR
0.5B

0.5B
0.85B (L.H)
619 653 620

0.5OR/L
1.25Y/B
1.25OR/B
1.25OR/B

2R
1.25R/L

0.5W/R
0.5W/B

0.5W/Y
0.5BR/W

0.5G/B
209

0.5B/Y

0.5G/L

0.5Y/B
0.5L/R

0.5L/R

0.5L/R
0.5GY/B

0.5B/L

0.5L/B
0.5L/Y
0.5Y/L
0.5LG/R

0.5L/OR
0.5LG/B

0.85B
1.25OR
0.5B/W

0.5Y/W
0.5G/Y
0.5B/R
(WHITE)

0.5B/Y

0.5R/L
0.5B/L

0.5L/Y

0.5Y/L
1.25R/W

0.5LG

0.85B
0.85B

1.25B
OUTPUT UNIT INPUT UNIT 211

0.5W
0.5Y

0.5L
290 291 2B
CONNECTOR CONNECTOR 930 PARK FR

290
291
292
912
0.5R/Y 0.5R/B
(GRAY) 292 912 201 223
0.85BR/W 0.5G/B FR COMBI
404 402

G028

G025

G024

G021

G020

G019

G018

G023
A088
A089
A090

A079

A076

A084
S026
S025

A072
S024
S023

A073
S022
S021

A074
S020
S019

A075

A077
A080
340 964 G022 A078 (BLACK) 0.5B
952 T/S LAMP (L.H)

1.25R/G
1.25Y/G

0.5R/G
642 585 595 341 341 595 585 642 584 341 654 346 A008 A079 A080 S027 209 211

0.5B
HARNESS F/COMB

0.5OR/L

1.25W/L
1.25Y/G
0.5G/W

0.5W/R
0.5B/W

0.5W/Y
913 208 213

0.5G/R

0.5L/W

0.5Y/G

0.5G/B
641 344 965 640

0.5R/Y

0.5Y/R

0.5Y/R

0.5B/R

0.5B/R
A089 A090 S028

0.5B/Y

0.5Y/B

0.5B/Y

0.5G/L
640 965 344 641 594 347 348

0.5L/R

0.5L/R

0.5B/L

0.5Y/L

0.5L/Y
0.5L/B
0.5B/L
0.5B
(BLUE) BACK BUZZER EARTH
0.5B
941
1.25OR
344 344 1.25OR 1.25OR
340 A078
1.25Y/B HI/LOW SW 0.5R/B
413 BACK BUZZER
1.25B 0.85B 0.85B 0.85B
965 965 964 G022 (OP)
0.5L/OR 0.5L/OR 0.5L/OR 0.5W/B
585 585 584 S027
0.5GY/B 0.5GY/B 0.5GY/B 0.5L/R
595 595 594 S028
1.25OR/B 1.25R 1.25R 1.25W/L
341 341 341 A080
0.5R 0.5R 0.5G/OR 0.5Y/G 0.85R/Y 0.85R/B
640 640 654 A079 205 221 TAIL
0.5R/B 0.85R/B 0.5L/W 0.5L/W 0.85Y/W 0.5Y/L
642 642 347 A090 441 442
0.5R/W 0.5R/W 0.5L/B 0.5G/W 0.5BR/W 0.5G/R
641 641 348 A089 405 405
0.5L/R 0.5G/R 0.85R/B 0.5L/R STOP RE
346 A088 411 465
1.25B 0.85B
935 955

HARESS OUTPUT
0.5BR/Y COMBI
403 T/S LAMP (L.H)

211
208
209
213
913
0.5BR/W

0.5BR/W
0.5Y/W

0.5R/B

0.5R/B
0.5R/L

0.5R/L
0.5Y/L

HARESS INPUT
0.5W

0.5R

0.5R

1.25R/W
BACK UP
0.5L
205 935 405

1.25R/B

1.25R/L
0.5R/L
0.5LG/R
0.5LG/B

0.5LG/B

0.5G/Y

0.5G/Y

0.5B
0.5L/Y

441 411 403

0.5LG

0.5Y

0.5G/B

0.5R/B
0.5L/R
0.5Y/L
0.85B
641
694
374
376

375
377

371
372

370
373

640
642
(WHITE)
222 TAIL
384
382

385
383

378
380

379
381

441
404
STOP
464 RE
954 COMBI
T/S LAMP (R.H)
HARNESS R/COMB

TILT TILT TILT TILT UNLOAD 1 UNLOAD 2 BACK UP

(F) (R) (U) (D)
ATT 2 ATT 2 ATT 1 ATT 1 1.25R/G
(A) (B) (A) (B) 291
0.85B W/LAMP (OP) FR

120
374 376 375 377 371 372 370 373 640 642 641 694 939
(OP) (OP) (OP) (OP)
(BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK) 1 13 0.85R/G
293
1.25B W/LAMP (OP) RE

1.25G
382 384 383 385 378 380 379 381 CONNECTOR 294 962 973 326 330 300 OCM 938
CONNECTOR
2 302 301 304 306 303 327 328 590 580 CONNECTOR 402 212 210
(BLACK) (BLACK) (BLACK) (BLACK) 1
E 202 933

450
14 26

450
330 104 HIGH:0.85R/L
(GRAY) CONNECT
317
318
0.85R/W(LOW:0.85R/B)
315
316

315 317 (WHITE) (WHITE) HEAD LAMP (R.H)

METER PANEL D WITH E 0.85R/L 0.85B
316 318 0.5W/B 210
WHEN 330 L 1.25R/L
212

586
596
969
OCM 1.25W
UNUSED 104 S 1.25B
0.5L/R

969
933
0.5L/B

CONNECTOR
0.5G

0.5G

OCM. ALTNTR 0.5R/Y

202
0.5R/B
223 PARK FR
D 8W

0.5GY/B
0.5L/OR
101 0.85BR/Y 0.5G/B

586
596
B

170
402 402

1.25B
(GRAY) 0.5B COMBI
890 952
SPEED/POWER SELECT SW T/S LAMP (R.H)
975 HARNESS F/COMB
TO MAST HEIGHT SW CONNECTOR 911

CAN H
CAN L
TEMP

ALT L
FUEL

GND

GND
TO T/M SHIFT MODE SW(-)

OPS
641

PKB
BFS

BAT
RL1
RL2
IGN
0.5R/Y

SP
671 B 207
LICENCE LAMP

30B

3R/Y
619

8W
0.5B (OP)

306
301
303
304
302

580
590
300
330
962
326
327
328
294
973
620 STARTER 937
653 0.85LG/R
600 S 432

0.5PU/W
HORN

0.5G/OR

0.5GY/B

0.5PU/R
0.5L/OR

0.5GY/L
0.85Y/B
＋

0.5G/W

0.5G/W
－

0.5W/B
0.5G/R

0.5G/Y

0.5Y/G
430

0.85G
960

0.85B

0.5B
TO VCM 654 BATTERY 430 432 (BLACK)
CONNECT TO 5/6 642 0.5LG
640 433
(VCM) 0.5Y/B WARNING BUZZER
580 431

127
126
100
590 100 431
643 126 (WHITE)
127 433

8W/R
675

3B/Y

3B/Y
306 (BLACK) (WHITE) 1.25B
TO 618(VCM~PKB PRESS SW) 944
TO T/M SOL(-) 932 WIPER MOTOR (OP)
TO COOLANT LEVEL SW(-) 916
908
TO SEAT SW(-) 925

938
930
TO PKB PRESS SW(-) 951
TO LPG WARNING SW(-)
301
TO ENG HARNESS(FUEL SENSOR) 304
TO ENG HARNESS(OIL PRESS SW) 302
TO ENG HARNESS(THERMO UNIT)
801 BODY BODY
784 EARTH2 EARTH3
794
TO ENG HARNESS(ECN) 786
802
809
CONNECT TO 6/6 TO EGI RLY2(SW+) 140
(ECM) 150
TO EGI RLY1(COIL,SW+)
160
TO ETC RLY(COIL,SW+)
132
TO FUEL PUMP RLY(COIL,SW+) 134
583
TO CONSULT CONNECTOR 593
838 BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE
953
FUEL SELECT SW B W R G Y BR L LG OR GY P SB PU

(2) THE FIGURE OF THE CONNECTOR SHOWN IN THIS

DRAWING MEANS ONE OF THE MAIN HARNESS
SIDE.

0.5B/OR
0.5GY/L
1.25Y/R

0.85R/B
0.85Y/L
0.85BR

0.5P/L

0.5Y/L

0.5B/L

0.5B/L
0.5LG
0.5LG

1.25B

8W/G
8W/G

3B/Y
3B/Y
0.5B

0.5B
2Y/L
NOTES (1) THIS DRAWING SHOWS THE WIRING DIAGRAM OF

1.25W/G

1.25Y/G
1.25Y/R

0.85Y/B

1.25OR

0.85Y/L
1.25PU

1.25PU
0.85G

1.25R
0.85P

1.25Y

1.25B
8W/G
8W/G

8W/R
2Y/L
NO-ELECTRIC CONTROL GASOLINE, NO-ELECTRIC

8W
230
231
434
433
401
400

671
902
130
901
414
415
123
900
121
122
232

103
102

127
126

411
410

2R
0.5PU/W
0.5PU/R

0.5G
0.5B

CONTROL DUAL FUEL GASOLINE AND LPG TYPE OF

421

510
948
160
130
400
300
290
440
430
500

150
140

510
600
200

103
102

101
100
0.5G/OR

0.85P/B

0.5G/OR
0.5L/B
0.5B/L

0.85P

FORKLIFT TRUCK.
0.5G
0.5G

0.5B

0.5LG
942
328
327
309

0.5B
0.5GY/L
0.5GL/L
0.5L/W

0.5G
0.5B
501
500
943
503
125
123
321
320

FUSE
321
903
434
0.85Y/W

0.85Y/W
0.85P/B

ALARM FUNCTION SPARE

0.85P

946
308

326
416
415

(OP) F1: HEAD POWER

0.85B

1.25B

LAMP
F2: HORN
SUPPLY
FC
501
504

441

440

F3: STOP
EARTH
960

900

327 942 LAMP

328 309 F4: WIPER
F5: W/LAMP Schematic No. Used for Truck Model Serial No.
F6: EGI
(GRAY)
DIODE 2 F7: EGI GP 40NF T40-10011 up
F8: OPTION
BODY BODY WIPER F9: ETC GP 45NF T29D-60001 up
EARTH 4 EARTH 1 SW
F10:VCM
F11:METER
ES039-37120 99739-37120 GP 50CNF T29D-90001 up

20A
10A
10A
15A

15A
15A
20A
15A
15A
10A
10A
30A
30A
STARTER 415 (OP) Km/h 1 2 3 PANEL

SBF 100A
SBF 100A
RELAY 2 416
WIPER PULL F12:BACKUP 2/8 GP 50NF T33C-60001 up
RELAY SPEED PUSH LAMP

F10

F13

F11

F12
GP 55NF T33C-90001 up

F5

F9

F8

F4

F1

F2

F3

F7

F6
(OP) METER PKB SW W/B FLASHER IGN STARTER BACK UP F13:FUEL
(WHITE) PUMP
320 123 WIPER BRAKE (OP) RELAY RELAY RELAY RELAY RELAY
SW SW 434 903 321
321 125 500 RELAY BOX 1 FUSE BOX
(OP) 503 943 946 (BLACK)
(WHITE)
501 326 308 230 401 400 902 671 122 900 415 102 127 411 300 130 400
160 290 440
430 500 140
150 200 510 600
103
102
100
101
Pub. No. 99739-37120
(GRAY) 231 433 434 130 232 901 121 414 123 103 126 410
(BLUE) (BLACK) (BLACK) (BLUE) (RED)
(BLACK) (BLUE) (BLACK) (BLUE) (RED)
3-62
 COMB SW
Electrical Schematic (3/8) IGN SW TURN SW
1 2 3
LIGHT SW
1 2 3
1 2 3 4 5 L OFF
OFF N SMALL
680 678 679 677 676 582 9 659 658 657 656 655 653 652 651 1 9 619 618 617 616 611 1 ON R HEAD
START SUB
592 LOGICS GSE FNR LEVER
17 667 666 665 664 663 662 661 660 10 17 627 625 624 623 622 621 620 10 911
VCM CN2 VCM CN1

SEAT BELT
25 675 671 670 668 18 25 960 633 632 631 630 629 600 18 611 1 2 3 4 5
F1 HORN SW
34 684 683 590 580 680 679 678 677 676 26 34 961 643 642 641 640 601 26 T/M SHIFT 432

592
582
678
679
680
676
677
N
MODE SW 209 211 R1
VCM 1 2 3 913 208 213 PATO LAMP
315 317 (WHITE)

0.5BR/W
617 616 (OP)

0.5GY/B
0.5L/OR

0.5BR/Y
TORTOISE 200 205 404 401 0.85LG/R

0.5B/W
(BLUE)

0.5B/R
W/LAMP SW(OP) 432

0.5BR
(BLACK) 0.85Y/L
RABBIT 316 318 208 231 402 420
SEAT SW HI/LOW SW 120 SW

653
907
619
929
620
120
121
122

401
402
404
231
205
208
200
POWER SELECT LAMP (WHITE) (WHITE)
SPEED SELECT CONNECTOR CONNECTOR (OP) 122 121 W 404 211 209 HIGH:0.85R/L
CONNECTOR(OP) 1 2 HEAD LAMP

0.85BR/W
0.5L/W
0.5B/OR

0.5L/R

0.85BR/Y
0.85R/W(LOW:0.85R/B)

0.5L/B
201 930

0.85B

1.25R/W
0.5Y/B
907 929

0.85R/Y
0.5B/L

0.5B

0.85BR
0.85B (L.H)

651
908
652
315
316

317
318
677
676
680
679
678
655
658
662
663
664
667
665
666
670
668
652
651
657
659
590
580
660
661
656
675
653
683
684
671
619 653 620

622
623
621
618
624
625
627
629
631
632
633
630
620
619
641
611
617
616
640
642
643
600
601
960
961

611
911

616
617
1.25R/L

2R
651 908 652 209
(WHITE) 1.25R/W
211
2B

0.5GY/R

0.5GY/R

0.5L/R
(WHITE) 290 291

0.5GY/P

0.5GY/P
0.5BR/W

0.5Y/R
0.85W/G

0.5G/OR

0.5L/B
0.5GY/L

0.5GY/L
0.85R/B
0.5OR/B
930

0.5GY/B
PARK FR

0.5BR/Y

0.85W/L

0.5L/OR

0.5L/OR

1.25OR
1.25OR
0.5G/W

0.5W/G
0.5W/R

0.5R/W
0.5W/B
0.85B/L

0.5R/G

0.5W/L

0.5L/W
0.5W/R

0.5R/Y

0.5G
0.5B/W

0.5W/B

0.5Y/W

0.5G
0.5R/L

0.5L/R

290
291
292
912
0.5L/W

0.5Y/G

0.5G/B
0.5B/R

0.5Y/R
0.5Y/B

0.5Y
0.5B
0.5LG
0.5L/R
0.5R/Y 0.5R/B

0.5Y/L

0.5L/Y

0.5L/B

0.5P/L

0.85B
0.5BR

0.5W
201 223

0.5R
0.5W

0.5B

0.5B
0.5L
0.5G
292 912

0.5Y
0.85BR/W 0.5G/B FR COMBI
404 402
(BLACK) 0.5B
952 T/S LAMP (L.H)

1.25R/G
1.25Y/G
211
208
209
213
913

0.5R/G
0.5B
HARNESS F/COMB

1.25R/W
1.25R/B

1.25R/L
0.5R/L
BACK BUZZER EARTH

0.5B
0.5B
941
0.5R/B
413 BACK BUZZER

0.85R/Y 0.85R/B
205 221 TAIL
0.85Y/W 0.5Y/L
441 442
0.5BR/W 0.5G/R
405 405
0.85R/B 0.5L/R STOP RE
411 465
1.25B 0.85B
935 955 COMBI
0.5BR/Y
403 T/S LAMP (L.H)

205 935 405 BACK UP

441 411 403

0.5G/B

0.5R/B
0.5L/R
0.5Y/L
0.85B
(WHITE)

0.5Y/W
0.5Y/G

0.5Y/L
222

0.5B
TAIL

0.5B
0.5B
441

120
404
STOP

657
915

659
950

656
916
0.5R/B

0.5Y/B

950 659 916 464 RE

0.5B

954 COMBI
656
(WHITE) T/S
HARNESS R/COMB LAMP (R.H)
0.85W/G
914
655

658

(WHITE)
0.85W/L
0.85B/L
0.5W/R
0.5W/B

0.5L/W

0.5L/OR
0.5L/R

0.5B/L
0.5W

0.5L/Y
0.5B
0.5L

BACK UP

0.85R/B
0.5G/W

0.5W/G
0.5W/R

0.5W/B

0.5R/W
0.5R/G

0.5W/L
0.5G/B

0.5R/Y

0.5R/B
0.5R/L

0.5W
670
668

0.5G

0.5R
0.5B
662
663
664

667
665
932
621
692
666

661

1.25R/G
660

291
0.85B
939 W/LAMP (OP) FR
683
684

618
925

624
625
627

629
631
632
633
630

641
691

640
642
0.85R/G

170
293
1.25B
938 W/LAMP (OP) RE

W/SEPA COOLANT 402 212 210

ZERO AIR
DUST SENSOR LEVEL 202 933 HIGH:0.85R/L
SET SW 0.85R/W(LOW:0.85R/B)
1 13 SENSOR SW (WHITE) HEAD LAMP (R.H)
(OP) 331 0.85R/L 0.85B
294 962 973 326 330 335 331 300 (OP) (OP) (WHITE) 210
330 1.25R/L
212
TIRE 302 301 304 306 303 327 328 579 590 580 579 1.25B
933

1.25G
ANGLE R/E 14 26 0.5W/B 0.5R/Y 0.5R/B
PS 330 L 202 223 PARK
655 T/C SENSOR T/M T/M T/M OCM 0.5W/L 0.85BR/Y 0.5G/B FR
SPEED METER PANEL 331 R 402 402
FWD SOL BWD CARIB STEERING CONNECTOR 0.5B COMBI
914 OIL SENSOR ALTNTR 952
８Ｗ

450
SOL SOL E

450
TEMP PKB SOL PKB ANGLE CONNECT 101 B T/S LAMP (R.H)
HYDRAULIC LIFT UNLOAD
(WHITE) SW SENSOR (GRAY) D WITH E HARNESS F/COMB
PRESS LOCK SOL

CANTER 1
CANTER 2
668 670 660 661 SEN WHEN
663 664 662 683 684 SW [COMB SW] SOL

CAN H
0.5R/Y

GLOW

CAN L

586
596
969
ALT R
TEMP
(OP)

ALT L
FUEL
OCM UNUSED 207

GND

GND
OPS
PKB
BFS

BAT
RL1
RL2
IGN
(BLACK) (BLACK)

969
SP
LICENCE LAMP
665 621 666 CONNECTOR OCM/DCM. 0.5B
937 (OP)

60B
641 691 640 642

5R/B
D

0.5GY/B
0.5L/OR
618

586
632 629 633

306
301
303
304
302
335
580
590
300
331
330
962
326
327
328
294
973
579
579
667 932 692
(GRAY) 0.85LG/R

0.5B
925 627 625 624 631 630 (BLACK) (BLACK) 432
114 HORN

114
0.85Y/B
(BLACK) 430

0.5PU/W
0.5G/OR

0.5OR/B

0.5GY/B

0.5PU/R
0.5L/OR

0.5GY/L
(WHITE)

0.5G/W

0.5G/W

0.5W/B
0.5G/R

0.5W/L
0.5G/Y

0.5Y/G
(BLACK)

0.85G

0.5SB
0.5SB
0.85B
＋ 430 432 (BLACK)

0.5B
－ 0.5LG
433

8Y
BATTERY 0.5Y/B WARNING BUZZER
0.5B
431
952 431
(WHITE)
B 433

126
100
100 L 1.25B
126 944
STARTER WIPER MOTOR (OP)

8W/R
2B/Y
(BLACK) S

938
930
2B/Y
127
5Y

BODY BODY
EARTH2 EARTH3

GLOW GLOW GLOW GLOW GLOW GLOW

PLUG PLUG PLUG PLUG PLUG PLUG
#6 #5 #4 #3 #2 #1

BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE
B W R G Y BR L LG OR GY P SB PU

(2) THE FIGURE OF THE CONNECTOR SHOWN IN THIS

DRAWING MEANS ONE OF THE MAIN HARNESS

0.5B/OR
0.5GR/L
1.25Y/R

0.85R/B
0.85Y/L
0.85BR

0.5P/L

0.5Y/L

0.5B/L

0.5B/L
0.5LG
0.5LG SIDE.

1.25B

8W/G
8W/G

2B/Y
2B/Y
2Y/L

0.5B

0.5B

0.85Y/W
1.25Y/G
1.25Y/R

0.85Y/B

0.85Y/L
1.25OR

1.25PU
1.25PU
NOTES (1) THIS DRAWING SHOWS THE WIRING DIAGRAM OF

0.85G

0.85P

1.25B
8W/G
8W/G

8W/R
2Y/L
5Y
230
231
434
433
401
400

671
902
130
901
414
415
123
900
121
122
232

103
102

127
126

411
410

8Y

8W
2R
0.5PU/W
0.5PU/R

0.85G/R

NO-ELECTRIC CONTROL GASOLINE, NO-ELECTRIC

0.85B
0.5G
0.5B

115
114

130
400
300
290
440
430
500

510
600
200

103
102

101
100

948

421

510
0.5G/OR

0.85P/B

CONTROL DUAL FUEL GASOLINE AND LPG TYPE OF

0.5B/OR

0.5G/OR
0.85P
0.5L/Y

0.5L/B
0.5L/B

0.5G
0.5B

0.5LG
0.5G

0.5B
942
328
327
309

301
910

0.5GY/L
5Y

5Y

FORKLIFT TRUCK.
0.5G/W
0.5GY/L
0.5OR/B

0.5L/W

0.5L/B
0.5B/L

0.5G/Y
0.5L/Y

FUSE
0.5G
0.5B
1.25Y/R

FUNCTION
501
500
943
503
116

115

111
110

125
124
321
320

0.85Y/W

0.85Y/W
0.85B

1.25B

321
903
434

ALARM
0.85P/B

F1: HEAD SPARE

0.85P

946
308

326

302

LAMP
117
111

(OP)
124
123
416
415

POWER
304

F2: HORN
SUPPLY
F3: STOP
MC
131

441

440

LAMP
0.5OR/B

0.5B/OR

504

501

EARTH
960

900

0.5B/L

F4: WIPER
327 942
0.5B

F5: W/LAMP
328 309 F6: OPTION Schematic No. Used for Truck Model Serial No.
F7: VCM
(GRAY) DP 40N T12B-00011 up
963
117
113
112

F8: METER
DIODE 3 DIODE 2 DIODE 1 PANEL
BODY BODY WIPER
F9: BACKUP
LAMP
DP 45N T19D-50001 up
EARTH 4 EARTH 1 SW F10: FUEL ES039-37120 DP 50CN T19D-80001 up
GLOW STARTER
123 CUT 99739-37120

FLW 50A
(OP)

15A
20A
15A
15A
10A
10A
20A
10A
10A
15A
111 415 1 2 3

SBF 100A
SBF 100A
GLOW RELAY RELAY 2 WIPER 124
FUEL
Km/h
PULL 3/8 DP 50N T28C-50001 up
TIMER 117 416 RELAY SPEED
(WHITE) SENSOR PUSH DP 55N T28C-80001 up

F10
(OP)

F7

F8

F9

F5

F4

F1

F2

F3
F6
(WHITE) (WHITE) METER PKB SW W/B FL ASHER IGN STARTER BACK UP
110 WIPER BRAKE (OP) RELAY RELAY RELAY RELAY RELAY
116 115 320 124
FUEL CUT SW SW OIL 434 903 321
111 321 125 500 THERMO RELAY BOX 1
SOL 963 (OP) PRESS (BLACK) FUSE BOX
946
117 113 112
(WHITE) 503
501
943 301
910 326 308
UNIT
230 401 400 902 671 122 900 415 102 127 411 114 300 130 400 430 500 103 100
Pub. No. 99739-37120
(GRAY) 231 433 434 130 232 901 121 414 123 103 126 410 115 290 440 200 510 600 102 101
(WHITE) (WHITE)
(BLACK) (BLUE) (BLACK) (BLUE) (RED) (BLACK) (BLUE) (BLACK) (BLUE) (RED)
3-63
Electrical Schematic (4/8) COMB SW
TILT LEVER ATT2 LEVER IGN SW TURN SW LIGHT SW
A072 S023 S024 G020 A074 S019 S020 G018
A089 A088 1 2 3 1 2 3
1 2 3 4 5 L OFF
9 965 595 585 394 393 392 344 1 9 G022 S028 S027 A078 1 G028 A090 LIFT LEVER ATT1 LEVER OFF SMALL
394 392 393 391 968 A084 S025 S026 G021 A073 S021 S022 G019 N
17 391 10 10 ON R HEAD
17 G024 (GRAY)
LOGICS GSE START SUB
25 966 384 383 382 380 379 378 341 OUTPUT UNIT INPUT UNIT ARMREST ＦＮＲ ＬＥＶＥＲ
18 25 S019 S020 A076 A075 18
ATT1 ATT2/3 1 2 3 4 5
34 967 377 375 374 372 370 371 342 26 34 G021 S021 S022 S023 S024 S025 S026 A084 26 TILT 4/5 LIFT F1 HORN SW
LIFT TILT (OP) (OP)

968
391
392
393
394
FNR HORIZON SELECT SPEED N 432
SW SW SW SW(OP) EMG SW R1
OUTPUT UNIT INPUT UNIT PATO LAMP
(OP)

0.5B/W
(OP) (OP)

0.5B/R
0.5B/Y

0.5B/L
(WHITE) (OP)

0.5B
1 2 3 4 W/LAMP SW(OP) 200 205 404 401 0.85LG/R
0.85Y/L 432
F 208 231 402 420
N 120 SW LAMP (WHITE)

120
121
122
(WHITE)

401
402
404
231
653
907
619
929
620

205
208
200
R 122 121 W 404 211 209

G022

G024
G021
HIGH:0.85R/L

A078

S027
S028
A075
A076

A084
S019
S020
S021
S022
S023
S024
S025
S026
HEAD LAMP

394
393
392
391

384
382
383
378
380
379
374
377
375
371
372
370
967
966
342
341
595
585
965
344

0.85BR/W
0.5L/W
0.5L/B

0.85BR/Y
0.5L/R
201 930 0.85R/W(LOW:0.85R/B)

1.25R/W
0.85R/Y
907 929

0.5B

0.5B

0.85BR
0.85B (L.H)
619 653 620

0.5OR/L
1.25OR/B
1.25OR/B

1.25Y/B
1.25R/L

0.5W/R
0.5BR/W

0.5W/B

0.5W/Y
0.5G/B
0.5GY/B
0.5LG/R

0.5L/OR

0.5B/Y

0.5G/L

0.5Y/B
209

0.5LG/B

0.5L/R

0.5L/R

0.5L/R
0.5B/L

0.5L/B
0.5L/Y
0.5Y/L
1.25OR

0.85B
0.5B/W

0.5Y/W
0.5G/Y
0.5B/R
0.5B/Y

0.5R/L
0.5B/L

0.5L/Y

0.5Y/L
(WHITE) 1.25R/B

0.5LG

0.85B
0.85B

1.25B
211

0.5W
OUTPUT UNIT INPUT UNIT

0.5Y

0.5L
2B
CONNECTOR CONNECTOR 290 291 930 PARK FR
0.5R/B

290
291
292
912
0.5R/Y
(GRAY) 292 912 201 223
0.85BR/W
404
0.5G/B
402
COMBI

G028

G025

G024

G021

G020

G019

G018

G023
A088
A089
A090

A079

A076

A084
S026
S025

A072
S024
S023

A073
S022
S021

A074
S020
S019

A075

A077
A080
340 964 G022 A078 (BLACK) 0.5B LAMP (L.H)

1.25R/G
1.25Y/G
952

0.5R/G
642 585 595 341 341 595 585 642 209 211

0.5B
584 341 654 346 A008 A079 A080 S027 HARNESS F/COMB

0.5OR/L

1.25W/L
1.25Y/G
0.5G/W

0.5W/R
0.5B/W

0.5W/Y
0.5G/R

0.5L/W
913 208 213

0.5Y/G

0.5G/B
0.5R/Y

0.5Y/R

0.5Y/R

0.5B/R

0.5B/R
641 344 965 640

0.5B/Y

0.5Y/B

0.5B/Y

0.5G/L
0.5L/R

0.5L/R
640 965 344 641 594 347 348 A089 A090 S028

0.5B/L

0.5Y/L

0.5L/Y
0.5L/B
0.5B/L
0.5B
(BLUE) BACK BUZZER EARTH
0.5B
941
1.25OR 1.25OR 1.25OR 1.25Y/B HI/LOW SW 0.5R/B
344 344 340 A078 413 BACK BUZZER
1.25B 0.85B 0.85B 0.85B
965 965 964 G022 (OP)
0.5L/OR 0.5L/OR 0.5L/OR 0.5W/B
585 585 584 S027
0.5GY/B 0.5GY/B 0.5GR/B 0.5L/R
595 595 594 S028
1.25OR/B 1.25R 1.25R 1.25W/L
341 341 341 A080
0.5R 0.5R 0.5G/OR 0.5Y/G 0.85R/Y 0.85R/B
640 640 654 A079 205 221 TAIL
0.5R/B 0.85R/B 0.5L/R 0.5L/W 0.85Y/W 0.5Y/L
642 642 347 A090 441 442
0.5R/W 0.5R/W 0.5L/B 0.5G/W 0.5BR/W 0.5G/R
641 641 348 A089 405 405
0.5L/W 0.5G/R 0.85R/B 0.5L/R STOP RE
346 A088 411 465
1.25B 0.85B
935 955
COMB

HARESS OUTPUT
0.5BR/Y
403 T/S

211
208
209
213
913
LAMP (L.H)I

0.5BR/W

0.5BR/W
0.5Y/W

0.5R/B

0.5R/B
0.5R/L

0.5R/L
0.5Y/L

HARESS INPUT
0.5W

0.5R

0.5R
0.5L

205 935 405

1.25R/W
BACK UP

1.25R/B

1.25R/L
0.5LG/R
0.5LG/B

0.5LG/B

0.5R/L
0.5G/Y

0.5G/Y
0.5L/Y
0.5LG

441 411 403

0.5B
0.5Y

0.5G/B

0.5R/B
0.5L/R
0.5Y/L
641
694

0.85B
374
376

375
377

371
372

370
373

640
642
(WHITE)
222 TAIL
384
382

385
383

378
380

379
381

441
404
464 STOP RE
954 COMBI
HARNESS R/COMB T/S LAMP (R.H)
TILT TILT TILT TILT UNLOAD 1 UNLOAD 2
(D)
BACK UP
(F) (R) (U)
ATT 2 ATT 2 ATT 1 ATT 1
(A) (B) (A) (B) 1.25R/G
374 376 375 377 371 372 370 373 640 642 641 694 291
(OP) (OP) (OP) (OP) 0.85B W/LAMP (OP) FR

120
939
(BLACK) (BLACK) (BLACK) (BLACK) (BLACK) (BLACK)
0.85R/G

1.25G
382 384 383 385 378 380 379 381 293 W/LAMP (OP)RE
OCM 1.25B
938
(BLACK) (BLACK) (BLACK) (BLACK) CONNECTOR 402 212 210

450
450
1 13 E CONNECT
(GRAY) 202 933 HIGH:0.85R/L
294 962 973 326 330 335 331 300 D WITH E
(WHITE) 0.85R/W(LOW:0.85R/B)
CONNECTOR CONNECTOR 302 301 304 306 303 327 328 579 590 580 579 WHEN 331 0.85R/L 0.85B
HEAD LAMP (R.H)
210

586
596
969
1 2 UNUSED 330 (WHITE) 1.25R/L
14 26 OCM

969
212
CONNECTOR OCM/DCM. 1.25B
933
0.5W/B

0.5GY/B
0.5L/OR
330 0.5R/Y 0.5R/B

586
596
L
317
318

METER PANEL
315
316

315 317 D 202 223 PARK FR

1.25B
0.5W/L R 0.85BR/Y 0.5G/B
331

170
316 318 (GRAY) 402 402
ALTNTR 0.5B
952 COMBI

CANTER 1
CANTER 2
0.5L/R

８Ｗ
0.5L/B

101 B LAMP (R.H)

0.5G

0.5G

CAN H
GLOW

CAN L
HARNESS F/COMB

ALT R
TEMP

ALT L
FUEL

GND

GND
OPS
PKB
BFS

BAT
RL1
RL2
IGN

SP
0.5R/Y
207
LICENCE LAMP
0.5B

306
301
303
304
302
335
580
590
300
331
330
962
326
327
328
294
973
579
579
937 (OP)

60B
5R/B
TO T/M SHIFT MODE SW(-) 911 0.85LG/R 432 HORN
641

114
0.5PU/W
114

0.5G/OR

0.5OR/B

0.5GY/B

0.5PU/R
0.85Y/B

0.5L/OR

0.5GY/L
430

0.5G/W

0.5G/W

0.5W/B
0.5G/R

0.5W/L
671

0.5G/Y

0.5Y/G
0.85G

0.5SB
0.5SB
0.85B
(BLACK)

0.5B
619
620 － ＋ 430 432 (BLACK)
0.5LG
653 433 WARNING BUZZER

8Y
BATTERY 0.5Y/B
600 431
0.5B
960 952
431
654 (WHITE)
TO VCM B 433
642

126
100
100 L
CONNECT TO 5/6 640 1.25B
(VCM) 580 126 STARTER 944
WIPER MOTOR (OP)

8W/R
2B/Y
590 (BLACK) S
643

938
675

930
2B/Y
127
TO 618 306
TO T/M SOL(-) 932
TO COOLANT LEVEL SW(-) 916
TO SEAT SW(-) 908
925 BODY BODY
TO PKB PRESS SW(-)
TO MAST HEIGHT SW CONNECTOR 975 EARTH2 EARTH3
5Y

GLOW GLOW GLOW GLOW GLOW GLOW

PLUG PLUG PLUG PLUG PLUG PLUG BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE
#6 #5 #4 #3 #2 #1 B W R G Y BR L LG OR GY P SB PU

(2) THE FIGURE OF THE CONNECTOR SHOWN IN

THIS DRAWING MEANS ONE OF THE MAIN
HARNESS SIDE.
NOTES (1) THIS DRAWING SHOWS THE WIRING DIAGRAM OF

0.5B/OR

0.85R/B
0.5GR/L

0.85Y/L
1.25Y/R
0.85BR

0.5P/L

0.5Y/L

0.5B/L

0.5B/L
0.5LG
0.5LG

8W/G
8W/G
1.25B

2B/Y
2B/Y
2Y/L

0.5B

0.5B

0.85Y/W
NO-ELECTRIC CONTROL GASOLINE,

1.25Y/G
1.25Y/R

0.85Y/B

421 0.85Y/L
600 1.25OR

1.25PU
510 1.25PU
0.85G

0.85P

948 1.25B
103 8W/G
102 8W/G

8W/R
309 0.5PU/W
327 0.5PU/R

2Y/L
301 0.85G/R

NO-ELECTRIC CONTROL DUAL FUEL GASOLINE

8W
230
231
434
433
401
400
671
902
130
901
414
415
123
900
121
122
232
103
102
127
126
411
410

115 5Y
114 8Y

200 2R
910 0.85B
0.5G
328 0.5B
0.5G/OR
111 0.5B/OR

501 0.85P/B

AND LPG TYPE OF FORKLIFT TRUCK.

0.5G/OR

130
400
300
290
440
430
500

101
100

510
0.5L/Y

0.5L/B
0.5L/B

500 0.85P

0.5LG
503 0.5G
943 0.5B

326 0.5GY/L
0.5G
117 0.5OR/B

0.5GY/L

302 0.5G/W
0.5B
0.5L/W
116 5Y
115 5Y

0.5L/B
0.5B/L

0.5G/Y
942
111 0.5L/Y
1.25Y/R

308 0.5G
946 0.5B
0.85Y/W
0.85Y/W

FUSE
501 0.85P/B
0.85B

1.25B

110

125
124
321
320

FUNCTION
FC
321
903
434
504 0.85P

ALARM F1: HEAD SPARE

124
123
416
415

304

(OP) LAMP POWER

F2: HORN Schematic No. Used for Truck Model Serial No.
963 0.5OR/B
113 0.5B/OR

SUPPLY
131

117 0.5B/L

F3: STOP
441
440

DP 40NF T12B-10011 up
900
960

EARTH
0.5B

LAMP
327 942
F4: WIPER
328 309 F5: W/LAMP
DP 45NF T19D-60001 up
ES039-37120 99739-37120
112

DIODE 2 DIODE 1
(GRAY) F6: OPTION DP 50CNF T19D-90001 up
DIODE 3 F7: VCM
4/8
BODY BODY WIPER F8: METER DP 50NF T28C-60001 up
PANEL
EARTH 4 EARTH 1 SW DP 55NF T28C-90001 up

FLW 50A
123 F9: BACKUP
GLOW

SBF 100A

SBF 100A
STARTER

15A
20A
15A
15A
10A
10A
20A
10A
10A
15A
111 415 (OP) WIPER Km/h 1 2 3 LAMP
GLOW RELAY RELAY 2
124
FUEL PULL F10::FUEL
117 416 RELAY SPEED
TIMER (WHITE) PUSH

F10
SENSOR CUT

F7

F8

F9

F5

F6

F4

F1

F2

F3
(WHITE) (WHITE) (OP) METER PKB SW W/B FLASHER IGN STARTER BACK UP
110 WIPER BRAKE (OP) RELAY RELAY RELAY RELAY RELAY
FUEL CUT
116 115
111
320124
321125 SW 500 SW OIL 434 903 321
THERMO RELAY BOX 1 Pub. No. 99739-37120
SOL 963 (OP) PRESS 946 (BLACK) FUSE BOX
(WHITE) 503 943 301 UNIT

3-64
117113112 326 308 230 401 400 902 671 122 900 415 102 127 411
501 910 114 300 130 400 430 500 103 100
(GRAY) 231 433 434 130 232 901 121414 123 103 126 410 115 290 440 200 510600 102 101
(WHITE) (WHITE)
(BLACK) (BLUE) (BLACK)(BLUE)(RED) (BLACK) (BLUE) (BLACK) (BLUE) (RED)
 Electrical Schematic (5/8)

680 678 679 677 676 582

592 LOGICS GSE

592
582
678
679
680
676
677
9 659 658 657 656 655 654 653 652 651 1 9 619 618 617 616 615 611 1

17 667 666 665 664 663 662 661 660 10 17 627 625 624 623 622 621 620 10

0.5BR/W
0.5GY/B
0.5L/OR

0.5BR/Y

0.5B/W
VCM CN2 VCM CN1

0.5B/R
671 670 25 960 633 632 631 630 629 600 18

0.5BR
25 675 668 18

34 684 683 590 580 680 679 678 677 676 26 34 961 643 642 641 640 639 638 637 601 26

T/M SHIFT
MODE SW
VCM １２３

(FOR DIESEL) TORTOISE

POWER SELECT RABBIT
MAST HEIGHT SW SPEED SELECT
CONNECTOR(OP) CONNECTOR(OP)

911
677
676
680
679
678
655
658
662
663
664
667
665
666
670
668
652
651
654
657
659
590
580
660
661
656
675
653
683
684
671

641
622
623
621
618
624
625
627
629
631
632
633
630
620
619
637
638
639
617
616
640
642
643
600
601
960
961
615
611

615
975

0.5GY/P 617
0.5GY/R 616

611
911
615 975 617616
611
(BLACK) (BLACK)

0.5PU/W

0.5GY/R
0.5BR/W

0.5PU/R

0.5GY/P

0.5B/Y
0.85W/G

0.5G/OR

0.5G/OR

0.5GY/L
0.5GY/L
0.5OR/B

0.85R/B
0.5GY/B
0.5BR/Y

0.85W/L

0.5L/OR

0.5L/OR

1.25OR
1.25OR
0.5G/W

0.5W/G
0.5R/W

0.5W/R

0.5W/B
0.85B/L

0.5R/G

0.5W/L

0.5L/W
0.5W/R
0.5B/W

0.5W/B

0.5Y/W

0.5R/Y

0.5B/Y
0.5L/W

0.5R/L

0.5L/R
0.5Y/G

0.5G/B
0.5B/R

0.5Y/R

0.5B
0.5Y/B

0.5PU
0.5L/R

0.5LG
0.5Y/L

0.5L/Y

0.5L/B

0.5P/L

0.85B
0.5BR

0.5W
0.5W

0.5R

0.5B
0.5B
0.5G

0.5L
0.5Y
975
641 TO 903 (PKB SW)
671 TO OUTPUT UNIT CONNECTOR
911 TO AUTO LIGHT RELAY
619 TO 908 (T/M SHIFT MODE SW~908)
620 TO FNR LEVER (F)
653 TO FNR LEVER (R)
600 TO FNR LEVER (N)
TO FUSE BOX (G:F10,D:F7)
960 TO BODY EARTH-4
654 TO I/U CONNECTOR (TILT HORIZON SW)
642
640 TO O/U CONNECTOR (UNLOAD SOL -)
TO O/U CONNECTOR (UNLOAD SOL +) CONNECT TO
580 2/6 (G-FC)
TO M/P (CAN-H)
590 TO M/P (CAN-L)
643 4/6 (D-FC)
TO 433 (WARNING BUZZER~W/B RELAY)
675
306 TO 303 (W/P~321)
TO M/P (BFS)
932
916 TO 930 (HEAD LIGHT LH~BODY EARTH-2)
TO 900 (IGN RELAY~BODY EARTH-1)
908
TO 907 (FNR LEVER~900)
925
TO 907 (FNR LEVER~900)
655 0.5R/B

0.5Y/B

(FOR GASOLINE)951 TO 900 (IGN RELAY~BODY EARTH-1)

914 0.5B

(FOR GASOLINE)890 TO 300 (FUSE BOX [F11]~METER [PWR]) CONNECT TO

2/6 (G-FC)
0.85W/G
0.85W/L
0.85B/L
663 0.5W/R
658

664 0.5W/B

0.5L/W
0.5L/R

0.5B/L
662 0.5W

0.5B
0.5L
667
665
932
621
692
666

670
668

660 0.5L/OR
0.5L/Y

0.5PU/W
0.5PU/R
618 0.5G/W

0.5W/G
0.5W/R

0.5W/B
0.5G/B

624 0.5R/G

0.5W/L
0.5R/Y

0.5GY/R
625 0.5R/L

0.5PU

0.5GY/P
0.5G/W
0.5G/W

0.5G/W
0.5G/W

656 0.5Y/W
0.5G/R
0.5G/R
0.5W

0.5Y/G
683 0.5G

0.5G/R
0.5G/R

0.5Y/R
659 0.5Y/L
925 0.5B

659 0.5Y/L
0.5G
661

0.5B

0.5B

0.5B

915 0.5B

950 0.5B
0.5G

951 0.5B

916 0.5B

0.5B
0.5Y
0.5B

0.5B

0.5B
ZERO
684

627

629
631
632
633
630

637
638
639

SEAT BELT
SET SW

920
616
895
895
893
958
894
894
957

921
617
892
892
890
956
891
891
955

657

652
908
651
(OP) 651908652

TIRE (WHITE)
ANGLE
SENSOR T/M T/M T/M PS
655 T/C SEAT SW
FWD SOL BWD CARIB
914 OIL
TEMP SOL SOL
(WHITE) SW TILT
663664 662 R/E
668 670 SPEED ANGLE
(BLACK) STEERING SENSOR
665 621 666 SENSOR BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE
PKB
PKB SOL HYDRAULIC ANGLE (OP)
667 932 692 PRESS
SEN SENSOR
LPG
B W R G Y BR L LG OR GY P SB PU
660 661
683 684 SW AIR W/SEPA COOLANT
(OP) [COMB SW] 639 638637
DUST SENSOR WARNING LEVEL
(BLACK) SPEED SELECT SW POWER SELECT SW
(BLACK) (FOR DIESEL) SW(OP) SW(OP)
(FOR GASOLINE) (FOR GASOLINE) SENSOR
(FOR GASOLINE) (2) THE FIGURE OF THE CONNECTOR SHOWN IN THIS
618 (OP)
925 627 625 624 632629633 616894895895958
950 659 916 DRAWING MEANS ONE OF THE MAIN HARNESS
617 891892892956 656
(BLACK) 631630 957920 893894 955 921890891 (WHITE) SIDE.
(WHITE) (WHITE)
(BLUE) (BLUE) NOTES (1) THIS DRAWING SHOWS THE WIRING DIAGRAM OF
NO-ELECTRIC CONTROL GASOLINE, NO-ELECTRIC
CONTROL DUAL FUEL GASOLINE AND LPG TYPE OF
FORKLIFT TRUCK.

Schematic No. Used for Truck Model Serial No.

GP 40NF T40-10011 up
GP 45NF T29D-60001 up
GP 50CNF T29D-90001 up
GP 50NF T33C-60001 up
ES039-37120 99739-37120 GP 55NF T33C-90001 up
5/8 DP 40NF T12B-10011 up
DP 45NF T19D-60001 up
DP 50CNF T19D-90001 up
DP 50NF T28C-60001 up
DP 55NF T28C-90001 up

Pub. No. 99739-37120

3-65
Electrical Schematic (7/8)

43 36 35 50 71 60 58 G004 G001 G002

54 45 57 74 39 45 723 722
1 2
40 51
STEPPING MOTOR MOTOR LEVER SWITCH SPEED SENSOR P/S S/S CONNECTOR E CONNECTOR D
9 1 OCM GSE
CONNECTOR TO HARNESS B HARNESS, WDB D
57 50 A023 43 36 54 48 35
9 1
17 45 39 936 S034 A021 10 A021 S012 S010 G004 S002 S001 A001
25 18
M 17 G029 S033 A111 A022 A005 10

CAN H
CAN L
12V +
60 59 41 40 51 58

VCM
VCM

GND
25 S034 A023 A034 18
34 26
G007 936 A112 A033

G004
S002
S001
722
723
35
48
54
36
43

71
50
74
57

39
45

40

60
51
58
34 26

0.5YB
1.25Br

0.5WL
1.25O
1.25W

1.25R

0.5BL
0.5YL
1.25Y

1.25Y
0.5R
0.85W

0.5WB
0.5L
0.85G
0.85B

0.85B

0.5W

0.5LR
1.25B
1.25W 0.5YR
COM 12V + 1 35 A001 1 SERVICE BRAKE SOL.+
1.25Br 0.5YB
MOTOR A1 2 48 S001 2 RS232-Tx
1.25R 0.5YL
MOTOR A2 3 54 S002 3 RS232-Rx
1.25O 0.5BL
MOTOR B1 4 36 G004 4 RS232-GND
1.25Y 0.5LO
MOTOR B2 5 43 S010 S010 5 CAN H
0.5GrB
6 S012 S012 6 CAN L
0.85RL 0.5WY
IDOL SW 7 A023 A023 A021 7 AVcc 5V +
0.85G
CLOSE SW 8 50 50 8
0.85W
OPEN SW 9 57 57 9
0.5WY 0.5G
ACC 5V + 10 A021 A021 A021 A005 10 SERVICE BRAKE SOL.-
0.5LW
ACC SIG 11 S034 S034 S034 11
0.5B

CONTROLLER (OCM)
0.5LB
ACC - 12 936 936 936 A022 12 ACCEL SW
CONTROLLER (DCM)

0.5R 0.5RW
SENSOR + 13 39 39 A111 A111 13 APS 5V +
0.5L 0.5YR
SENSOR - 14 45 45 S033 S033 14 APS1
15 722 15
0.5BW
16 G029 G029 16 APS GND
17 17
0.85G
18 723 A034 A034 18 12V +
0.85RL
19 A023 19 ACCEL OUT
20 20
21 21
22 22
0.5LW
23 58 S034 23 APS1 OUT
24 51 24
1.25B
25 G006 G006 25 GND
0.5WB 0.85G
CAN H 26 58 A033 A033 26 12V +
0.5LR 0.85RY
CAN L 27 51 74 A112 27 PRESSURE SW
28 71 A001 28
29 A022 A005 29
30 30
1.25Y 0.5B
Vcc 12V + 31 40 40 936 31 AVcc1 GND
1.25Y
Vcc 12V + 32 41 G047 32
1.25B 720 725
GND 33 59 007 33
1.25B 1.25B
GND 34 60 60 G007 G007 34 GND
999 997

TABLE - 1
COMPARISON TABLE

0.85RY
0.5RW
0.5BrY

0.5BW
0.5BrY
0.5WL

0.5YR
0.5RY

0.5RY
0.5RY

0.5RY

0.85B
0.5LB

0.85B
0.5W

0.5G
0.5G
0.5G

0.5G
0.5G
0.5B
0.5B
0.5B

0.5B
0.5B
0.5B
OF WIRE SIZE

G029
A111
S033

G047
A022

A001
A005

A112
007
5 10
999
983
981
751
751
722
721
721
720

997
990
984
750
750
724
724
725
723
3 12
2 14
1.25 16
0.85 18
0.5 20
mm2 AWG

ACCEL PEDAL SENSOR ACCEL PEDAL SERVICE PRESSURE BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE

SWITCH BRAKE SWITCH B W R G Y BR L LG OR GY P SB PU

SOL.
NOTE 1）THIS DRAWING SHOWS THE WIRING DIAGRAM OF
G029 A112
A022 007 A005 A001 G047 WET DISC BRAKE FOR DIESEL TRUCK.
A111 S033
2）THE FIGURE OF THE CONNECTOR SHOWN IN THIS
DRAWING MEANS HARNESS, WDB D SIDE.
3）REFER TO TABLE-1 FOR COMPARISON BETWEEN
POWER

SOFT

AWG SIZE AND NOMINAL CROSS-SECTIONAL AREA.

H

WDB for DIESEL

Schematic No. Used for Truck Model Serial No.
POWER SELECT SWIRCH SPEED SELECT SWIRCH
DP 40N T12B-00011 up
DP 45N T19D-50001 up
722 751 721 721 983 723 750 724 724 984 ES039-37120 99739-37120 DP 50CN T19D-80001 up
7/8 DP 50N T28C-50001 up
999 981 720 751 997 990 725 750
DP 55N T28C-80001 up

Pub. No. 99739-37120

3-67
Electrical Schematic (8/8)
HARNESS, WDB G

1.25YR
A001 1 SERVICE BRAKE SOL.+
0.5YB 0.5YB
S001 S001 S001 2 RS232-Tx
G004 S001 S002 0.5YL 0.5YL
OCM GSE S002 S002 S002 3 RS232-Rx
0.5GR 0.5GR
G004 G004 G004 4 RS232-GND
0.5WB CAN H
S003 5
0.5LR CAN L
S004 6
A/P AVCC1 0.5YW 0.5Y AVcc1 5V+
A104 A102 7
A/P AVCC2 0.5RW 0.5R
A103 A101 8 AVcc2 5V+
A/P APS1 0.5LW
S005 9
A/P GND1 0.5BR 1.25WL
G003 A005 10 SERVICE BRAKE SOL.-
A/P APS2 0.5GW
S006 11
G010 G003 778 735 724 152 A/P GND2 0.5LY
TO ENG HARNESS G010 12
S005 S006 A103 A104 785 O2 SEN 0.85YR 0.5YW
152 A104 A104 13 APS 5V+
O2 HFR 0.5Br 0.5LW
724 S005 S005 14 APS1 IN
CONNECTOR A O2 SFR

CONTROLLER(OCM)
0.5LR 0.5GW
735 S006 S006 15 APS2 IN 9 1
O2 SEN GND 0.5B 0.5BR A101 A102 S004 S003 G004 S002 S001 A001
778 G003 G003 16 APS GND
CONSULT CONN 0.5Lg A101 17 G003 S006 S005 A104 A005 10
785 17
S003 A102 S004
1.25R 25 G001 S008 S007 A012 18
724 778 A012 18 12V +

152 735 785 19 G002 G008 G009 A112 A016

ECM AVCC1 34 26
0.5Y
A102 20
ECM AVCC2 0.5R A005
A101 21
A001
ECM GND1 0.5BY
G008 22
ECM APS1 0.5L 0.5L
S007 S007 S007 23 APS1 OUT
ECM APS2 0.5G 0.5G
S008 S008 S008 24 APS2 OUT
152 724 735 778 G008 G009 ECM GND2 0.5BW 1.25B
G009 G001 25 GND
TO HARNESS B
785 A102 A101 S008 S007 O2 SEN 0.85YR 1.25RB
152 A016 26 12V +
O2 HFR 0.5Br A012 G009 0.85RY
724 A112 27 PRESSURE S/W
CONNECTOR B O2 SFR 0.5LR
G008
735 28
O2 SEN GND 0.5B 0.5BW
778 G009 29 AVcc2 GND
CONSULT CONN 0.5Lg
785 30
TABLE - 1
0.5BY
G008 31 AVcc1 GND COMPARISON TABLE
32 OF WIRE SIZE
CAN H 0.5WB
S003 33 5 10
G001 S003 CAN L 0.5LR 1.25B
CONNECTOR D S004 G002 34 GND 3 12
S004 GND 1.25B 2 14
G001 G001
1.25 16
0.85 18
TO HARNESS B
0.5 20
mm 2 AWG

0.85RY
12V +

1.25WL
1.25R

1.25YR

0.85B
CONNECTOR E A012
A012
BLACK WHITE RED GREEN YELLOW BROWN BULE LIGHT GREEN ORANGE GRAY PINK SKY BULE PURPLE

G047
A001
A005

A112
B W R G Y BR L LG OR GY P SB PU

NOTE 1）THIS DRAWING SHOWS THE WIRING DIAGRAM OF

WET DISC BRAKE FOR GASOLINE TRUCK.
2）THE FIGURE OF THE CONNECTOR SHOWN IN THIS
DRAWING MEANS HARNESS, WDB G SIDE.
3）REFER TO TABLE-1 FOR COMPARISON BETWEEN
AWG SIZE AND NOMINAL CROSS-SECTIONAL AREA.

WDB for GASOLINE

Schematic No. Used for Truck Model Serial No.
GP 40N T40-00011-up
GP 45N T29D-500011-up
SERVICE PRESSURE ES039-37120 99739-37120 GP 50CN T29D-80001-up
BRAKE SOL. SWITCH 8/8 GP 50N T33C-50001-up
GP 55N T33C-80001-up

A005 A001 A112

G047 Pub. No. 99739-37120

3-68